3.2.1 - Case Study - DURATEK I · 60% black 20% black 0/0/0/0 CASE STUD Y Foundry: Pure Gold...

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CASE STUDY Foundry: Pure Gold Recycler Objectives: Constant crucible life Increase of crucible life No contamination of the Gold during first melt with new crucible Alloy: 99,99 % Au Crucible size: DURATEK PM Cylinder with spout Crucible capacity: 400 kg Gold Application: Induction melting of fine-gold returns Benefits: Very high erosion resistance Very high strength Very good homogeneity Problems: Contamination of first melt with new crucible Inconstant crucible life of +/- 20 melts Therefore unexpected crucible exchange disturbing production Improvements: DURATEK PM does not show any contamination of Gold from the beginning 50 % longer crucible life constantly achieved Crucible exchange can be better planned now CRUCIBLES - NON-FERROUS 3.2.1 – DURATEK PM – Pure Gold Recycling COMMENT: Editorial policy is to highlight the latest Foseco products and technical developments. However, because of their newness, some developments may not be immediately available in your area. Your local sales organisation will be pleased to advise. No part of this publication may be reproduced, stored in a retrieval system of any nature or transmitted in any form or by any means, including photocopying and recording, without the written permission of the copyright holder. © Foseco International Ltd., 2015, *DURATEK is a trademark of the Vesuvius Group, registered in certain countries, used under licence. Crucible in use DURATEK PM Cylinder FOSECO PRODUCTS + DURATEK* PM crucible KEY BENEFITS + No contamination of Gold + Longer and constant life + No disturbances due to unexpected crucible exchanges ENVIRONMENTAL BENEFITS Longer average lifetime and elimination of contamination leads to: + Less consumption of crucibles and auxiliary products + No contaminated charge needed to be recycled (energy and material saving) + Bild

Transcript of 3.2.1 - Case Study - DURATEK I · 60% black 20% black 0/0/0/0 CASE STUD Y Foundry: Pure Gold...

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CASESTUDY

Foundry:Pure Gold Recycler

Objectives:• Constant crucible life• Increase of crucible life• No contamination of the Gold

during fi rst melt with new crucible

Alloy:99,99 % Au

Crucible size:DURATEK PM Cylinder with spout

Crucible capacity:400 kg Gold

Application:Induction melting of fi ne-gold returns

Benefi ts:• Very high erosion resistance• Very high strength• Very good homogeneity

Problems:• Contamination of fi rst melt with

new crucible• Inconstant crucible life of

+/- 20 melts• Therefore unexpected crucible

exchange disturbing production

Improvements:• DURATEK PM does not show any

contamination of Gold from the beginning

• 50 % longer crucible life constantly achieved

• Crucible exchange can be better planned now

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3.2.1 – DURATEK PM – Pure Gold Recycling

COMMENT: Editorial policy is to highlight the latest Foseco products and technical developments. However, because of their newness, some developments may not be immediately available in your area. Your local sales organisation will be pleased to advise. No part of this publication may be reproduced, stored in a retrieval system of any nature or transmitted in any form or by any means, including photocopying and recording, without the written permission of the copyright holder. © Foseco International Ltd., 2015, *DURATEK is a trademark of the Vesuvius Group, registered in certain countries, used under licence.

Crucible in use

DURATEK PM Cylinder

FOSECO PRODUCTS

+ DURATEK* PM crucible

KEY BENEFITS

+ No contamination of Gold + Longer and constant life + No disturbances due to unexpected crucible exchanges

ENVIRONMENTAL BENEFITS

Longer average lifetime andelimination of contamination leads to:

+ Less consumption of crucibles and auxiliary products

+ No contaminated charge needed to be recycled (energy and material saving)

+ Bild

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CASESTUDY

Foundry:Mine Gold Refi ning

Objective:Increase of crucible life

Alloy:Gold concentrate

Crucible size:DURATEK PM Cylinder with spout

Crucible Capacity:600 kg Gold concentrate

Application:Refi ning of Mine Gold in induction furnaces

Benefi ts:• Very high erosion resistance• Very high strength• Very good homogeneity

Problems:• Short crucible life due to very

aggressive application• High erosion of crucible material• Many crucible changes

Improvements:• 200 % longer crucible life achieved• Much less erosion of crucible

material

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3.2.1 – DURATEK PM – Mine Gold Refi ning

COMMENT: Editorial policy is to highlight the latest Foseco products and technical developments. However, because of their newness, some developments may not be immediately available in your area. Your local sales organisation will be pleased to advise. No part of this publication may be reproduced, stored in a retrieval system of any nature or transmitted in any form or by any means, including photocopying and recording, without the written permission of the copyright holder. © Foseco International Ltd., 2015, *DURATEK is a trade mark of the Vesuvius Group, registered in certain countries, used under licence.

FOSECO PRODUCTS

+ DURATEK* PM crucible

KEY BENEFITS

+ Distinctly fewer crucible changes + Long and constant crucible life

ENVIRONMENTAL BENEFITS

Longer average lifetime leads to:

+ Less consumption of crucibles and auxiliary products

+ Approx. 66 % less crucible material needs to be recycled and disposed

DURATEK PM Cylinder

Crucible in use