3.0 MegaWattBlock® - Ground-mounted Solar Power … · the functionality of large conventional...

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Rev. 2016_0203_EN BELECTRIC GmbH Wadenbrunner Straße 10 97509 Kolitzheim, Germany Phone +49 9385 9804-0 Fax +49 9385 9804-590 [email protected] www.belectric.com GLOBAL BENCHMARK IN SOLAR POWER GENERATION 2000 kVA 3.0 MegaWattBlock® for Solar Power Plants ONE SUN, ONE WORLD, ONE UNIT SOLAR POWER PLANS INSTALLED SINCE 2001 INSTALLED SOLAR POWER 1500 280 BELECTRIC is one of the most successful enterprises in the realization of free-field solar power plants and utility-grade energy storage systems. Since 2001 the company group has constructed over 280 solar pv power plants with over 1.5GW PV capacity. As one of the largest O&M provider globally BELECTRIC’s full-integrated services support continuous operation, giving higher energy yield and therefore high return on investment across life-cycle.

Transcript of 3.0 MegaWattBlock® - Ground-mounted Solar Power … · the functionality of large conventional...

Rev. 2016_0203

_EN

BELECTRIC GmbHWadenbrunner Straße 1097509 Kolitzheim, Germany

Phone +49 9385 9804-0Fax +49 9385 [email protected] .com

GLOBAL BENCHMARK IN SOLAR POWER GENERATION

2000 kVA

3.0 MegaWattBlock®for Solar Power Plants

ONE SUN, ONE WORLD, ONE UNIT

SOLAR POWER PLANS INSTALLED SINCE 2001

INSTALLED SOLAR POWER

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BELECTRIC is one of the most successful enterprises in the realization of free-field solar power plants and utility-grade energy storage systems. Since 2001 the company group has constructed over 280 solar pv power plants with over 1.5GW PV capacity. As one of the largest O&M provider globally BELECTRIC’s full-integrated services support continuous operation, giving higher energy yield and therefore high return on investment across life-cycle.

One Sun, One World, One UnitEnergy Harvesting in Perfection

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BELECTRIC‘s 3.0 MegaWattBlock sets new stan-

dards in solar power production. On a par with

the functionality of large conventional power

plants, our grid-stabilizing power plant techno-

logy makes it possible to intelligently integrate

renewable energy sources in existing power grids.

This power generation unit focuses on standar-

dization, optimization and grid integration and is

therefore a product that perfectly matches our

customer’s demands and the world’s energy needs.

Our standardized modular design concept was

formed with a simple goal in mind: to create a solar

power plant, that delivers power at the lowest

possible levelized cost of electricity. Designed with

the focus on saving resources, a fast construction

and reliable operation, our latest unit delivers an

optimum cost-benefit ratio.

The new power plant unit operates at a system

voltage of 1,500VDC thereby enabling further

reductions to system and maintenance costs. In

addition to system efficiency, the 3.0 MegaWatt-

Block also sets new standards in terms of reliabi-

lity. The inverters of the Power Conditioning Unit

achieve a staggering availability rate, controlled

and monitored by BELECTRIC‘s Real-time Manage-

ment system. Low raw material consumption,

industry-leading quality and extraordinary space

efficiency make our new 3.0 MegaWattBlock the

global benchmark in solar power generation.

3.0 MegaWattBlock®Made for Efficiency

CONSTRUCTION PRINCIPLE TRIPLE SUPPORT

Three posts carrying 18 solar modules in a row means faster construction and less shading.

3.0 MEGAWATTBLOCK DESIGN

Due to the maximized space efficiency of

900 kWp/ha, the plant only requires 33,325 m2.

215 m

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5 m

POWER CONDITIONING UNIT

(PCU) SKID SYSTEM

A 1,500 Volt turn-key inverter

station pre-wired from DC input

to MV connection.

Technical Data: 3.0 MegaWattBlock

OPERATING DATA

Power Generation 3.0 MWp (DC-STC)

AC Power Supply 2,000 kVA

FEATURES

Space Efficiency 900 kWp/ha

Required Area 33,325 m2

Location Worldwide

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Developing innovative technologies characterized

by high energy yields, reliable operation in diverse

climates, and low raw material consumption, we offer

photovoltaic solutions from a single source. The

high degree of vertical integration in the production

processes has resulted in a leading market position.

Since its foundation in 2001, BELECTRIC has construc-

ted individual projects larger than 100 MWp and be-

came the first company to install more than 1.5GWp of

solar power. This enables us to supply over one million

people with electricity.

The high performance 3.0 MegaWattBlock for solar

power plants is based on over a decade of system

know-how from a company that continuously conducts

development, construction, and realization activities

itself. Today, BELECTRIC employs more than 500 people

in the development and manufacturing of BoS (Balance

of Systems) components, system design, plant const-

ruction, technical plant management and many other

areas.

In-house innovations in all areas of photovoltaics create

the foundation for the environmentally friendly power

supply infrastructure of the future. The BELECTRIC

development team guides numerous photovoltaic

innovations through to the production stage – proven

by active patents which ensure the highly efficient and

reliable operation of our solar power plants.

Combined StrengthAll-in-one

Research

Systems

Engineering

Product Design

Project

Engineering

Project

Management

Financing

Procurement

Logistics

Construction

Grid Connection (AC)

Real-time Monitoring

On-Site

Support

MaintenanceServices

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EVELOPMENT PLANNING

OPERATION

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Module technology

The 3.0 MegaWattBlock is designed for thin-film module technology from

First Solar, which ensures stable performance even at low light and especially

under hot climate conditions for an operational lifetime of more than 25

years. The self-cleaning frameless module design also reduces soiling losses.

Substructure

The precise alignment of the Triple Support substructure makes it possible

for each pv module to be exposed equally to light. Superior space efficiency

reduces the land consumption significantly. We only use the highest quality,

heavy industrial grade components, to guarantee long durability.

Power Conditioning Unit (PCU)

The specially developed PCU SKID System includes two ProSolar

Inverters from GE Power Conversion and a transformer station.

The inverter system is optimized for the use of thin-film module

technologies and is characterized by the high level of system efficiency.

The built-in PID protection device reduces the module degradation effect.

A typical public grid shows many voltage deviations produced by different

power loads. The dynamic reactive power capability of the PCU stabilizes

the public grid voltage - day and night.

Power Plant Controller (PPC)

The intelligent control unit monitors grid access points and regulates the electrical

current flow of the solar power plant. It is also responsible for managing and optimizing

the interaction of solar power with gas power and energy storage. Voltage sensors and

software algorithms detect emerging grid requirements and react automatically.

The Real-time Management system delivers advanced real-time monitoring of

the power plant.

System DesignComponents of Success

The BELECTRIC 3.0 MegaWattBlock is a power generation unit which consists of the most advanced components

on the market, ensuring maximized space efficiency for minimized costs. The standardized unit is developed for

the construction of solar power plants in 3 Megawatt steps.

The block design includes innovations like the Triple Support substructure, specially designed for First Solar

thin-film modules, which speeds up the construction process, increases the space efficiency and saves raw

material. Another essential part of the system is the 1,500VDC technology, using the full bandwidth defined

by EU’s Low Voltage Directive. This ensures lower costs in cabling, power conversion, and leads to greater

conversion efficiencies.

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Proven TechnologyDesigned for Reliability

Total nominal power: 3,000 kWp

Required area: 33,325 m²

Space efficiency: 900 kWp / ha

Rated AC power: 2,000 kVA

System voltage: 1,500 VDC

Power plant height: 3.0m with 8° module incline

Power grid supply: Power Conditioning Unit (PCU) SKID System

GE ProSolar Inverter PSC-1000 (2 Units)

PADCON Central Box + Sensor Box

Medium Voltage Transformer

Built-in PID protection device

Dynamic reactive power control (24/7)

10kV to 33kV medium-voltage power grid (50/60Hz)

Lightning protection: Active Lightning Shield

Plant management: Power Plant Controller (PPC)

Photovoltaic modules: First Solar FS3 Modules

IEC 61646, UL 1703, TÜV Safety Class II

Shipment: Container 40‘ DC HighCube x21

Container 40‘ DC x19

System efficiency: Up to 85% (Performance Ratio)

Valid air temperature: Up to 50°C (up to 55°C with Hot Climate Option)

O&M package: 3-step Full Service Agreement Option

Operating service life: 25 years+

Standards: Meets country-specific codes

ASCE / EN / DIN / VDE / ISO / IEC

Disposal: Recyclability of all components

As we follow a principle of continuous improvement,we reserve the right to modify technical specifications.

Complemented by sophisticated features, the 3.0 MegaWattBlock improves solar energy collection and maximizes system performance. With this new power plant unit we not only improve solar power production, but introduce a system, that addresses the challenges faced during daily operation.

Advanced Features of the 3.0 MegaWattBlock

HIGH TEMPERATURE STABILITYThe advanced thin film solar module system supplies greater stability and performance in hot as well as humid conditions than crystalline silicon technologies. The excellent temperature coefficient lets the system produce a higher energy yield during peak energy production periods.

ANTI DEGRADATION DEVICEEliminates physical degradation processes like Potential Induced Degradation (PiD) and TCO corrosion which causes yield losses. A dynamicly controlled voltage offset in relation to ground potential solves the issue.

LOW LIGHT PERFORMANCEThe thin film solar modules produce significantly more energy during low level light conditions than crystalline silicon modules. This advantage delivers greater production in cloudy weather conditions and during morning and evening hours.

ACTIVE LIGHTNING SHIELDThe active lightning shield reduces the risk of a lightning strike dramatically. The patented technology works also in the night when the solar power plant does not produce energy.

DYNAMIC REACTIVE POWER COMPENSATIONThe reactive power compensation not only controls the export of solar power to the grid, it also supplies reactive power on demand to stabilize the electrical grid - day and night. This ancillary service helps to integrate more renewable power sources into the existing distribution grid.

POSITIVE RAMP RATE CONTROLFluctuating solar irradiation can disrupt the power grid. The Ramp Rate Controller smoothly raises up exported solar power (AC) to avoid rampant power slopes. This allows a special adaption to grid regulation scenarios and to support grid operators in the daily operation.

CLOUD TRACKERClouds can cause fluctuating power generation. BELECTRIC works on a solution to forecast the movement of clouds and the corresponding impact to solar power generation. The Tracker predicts abrupt downward slopes of the feed-in AC power and delivers a forward-looking reaction.

HOT CLIMATE OPTION Specially designed components allow the solar power plant to work under hot climate conditions up to55°C (130°F). The whole system can be equipped with desert proofed components (i.e. special ventilationsystems for dusty environments and air conditioned electrical chambers).

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Turn-Key Service Solutions Operation Guaranteed

Choosing BELECTRIC means choosing technology

with decades of proven endurance. And if you wish,

BELECTRIC Service International offers a Full Service

Agreement including a comprehensive

operations and maintenance plan, ensuring our power

plants continue to perform to the highest possible

levels of performance.

The generation of electrical power from our solar

power plants requires very little maintenance is

required. Continuous monitoring of each power unit

is advised to prevent avoidable yield losses. The

long service life requires professional management:

BELECTRIC takes care of all technical tasks worldwide.

Around the clock, our team of experts currently moni-

tors over 1.5GWp of PV facilities, including systems

installed by BELECTRIC, as well as by other companies.

Our service level agreements are designed to provide

flexible and optimum care for your plant. Our global

service network with its dedicated staff supports

predictable performance at all times. Remote power

plant monitoring, regular inspections which include

visual and function checks, cleaning services, on-site

support in the event of a fault, and detailed main-

tenance reports are integral parts of the continuous

monitoring and management we offer.

MONITORING AND

REMOTE OPERATIONS

EXTENDED PARTS

AND SERVICES

FULL SERVICE

AGREEMENT OPTION

Remote Monitoring and Troubleshooting: Plant monitoring & rapid fault response increases equipment availability and reduces downtime.

Routine Services: 6 and 12 month maintenance according to BSI O&M manual and work procedures.

On-Site Support:On-site operations includingtroubleshooting and technicaladvisory services.

Availability Guarantee:Customers who choose this levelof support qualify for secureenergy harvesting.

Unplanned Maintenance: Unplanned maintenance includingon-site inspection and repairoptions to reduce repair costsand downtime.

Condition Monitoring:Advanced equipment andanalysis programs proactivelydetect impending issues.

Plant Performance and Life Extension: Failure forecasting, advancedinspection technologiesand system upgrades.

Parts Package:Forecasting, warehousing andreplenishment via advanced ReturnMerchandise Authorization (RMA)processes.

Preventive Maintenance:Replacement of parts and annual maintenance procedures.

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Units placeable: 36 x 3.0 MegaWattBlock

Nominal power: 108 MWp

Units placeable: 12 x 3.0 MegaWattBlock

Nominal Power: 36 MWp

Units placeable: 6 x 3.0 MegaWattBlock

Nominal Power: 18 MWp

Units placeable: 3 x 3.0 MegaWattBlock

Nominal Power: 9 MWp

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SAUDI ARABIA: QATIF

INDIA: VERNA

USA: PHOENIX

Placement OptionsOne World, One Standard

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FRANCE: ORAISON

THE SOLAR VERSIONOF PLUG & PLAY

Solar energy increases a countries‘ energy

availability through reliance on an indigenous,

inexhaustible and import-independent

resource. The 3.0 MegaWattBlock meets

highest requirements of an affordable and

scalable power supply.