3 H.P. HEAVY-DUTY SHAPER · 2016. 2. 15. · AMP RATING 25ft 50ft 100ft 0-6 18 16 16 7-10 18 16 14...

3 H.P. HEAVY-DUTY SHAPERMODEL G1026

INSTRUCTION MANUAL

COPYRIGHT © 1991 BY GRIZZLY INDUSTRIAL, INC. REG.# TX 3 175 914WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.REVISED AUGUST, 2001. PRINTED IN TAIWAN

WARNINGSome dust created by power sanding, sawing, grind-ing, drilling, and other construction activities containschemicals known to the State of California to causecancer, birth defects or other reproductive harm.Some examples of these chemicals are:

• Lead from lead-based paints.• Crystalline silica from bricks, cement, and

other masonry products.• Arsenic and chromium from chemically treated

lumber.

Your risk from these exposures varies, depending onhow often you do this type of work. To reduce yourexposure to these chemicals: work in a well ventilatedarea, and work with approved safety equipment, suchas those dust masks that are specially designed to fil-ter out microscopic particles.

G1026 3 H.P. Shaper -1-

Table Of ContentsPAGE

1. SAFETYSAFETY RULES FOR ALL TOOLS..................................................................2-3ADDITIONAL SAFETY INSTRUCTIONS FOR SHAPERS..................................4

2. CIRCUIT REQUIREMENTS220V OPERATION ..............................................................................................5GROUNDING ......................................................................................................5

3. INTRODUCTIONCOMMENTARY....................................................................................................6UNPACKING ........................................................................................................7PIECE INVENTORY ............................................................................................7CLEAN UP............................................................................................................8SITE CONSIDERATIONS ....................................................................................8

4. ASSEMBLYBEGINNING ASSEMBLY ....................................................................................9HANDWHEEL ......................................................................................................9SPINDLE INSTALLATION ............................................................................10-11EXTENSION WING ......................................................................................11-12FENCE ASSEMBLY ..........................................................................................12SAFETY GUARD................................................................................................13HOLD DOWN ....................................................................................................13

5. ADJUSTMENTSPULLEYS & V-BELTS........................................................................................14V-BELT TENSION..............................................................................................15SPEED CHANGES ............................................................................................15FENCE ADJUSTMENT ......................................................................................15TRUING THE FENCE ........................................................................................16TABLE INSERTS................................................................................................16GIB ADJUSTMENTS..........................................................................................17

6. OPERATIONSTEST RUN..........................................................................................................18CUTTER INSTALLATION ............................................................................18-19ROTATION ........................................................................................................19SPINDLE HEIGHT..............................................................................................19STRAIGHT SHAPING ..................................................................................20-21SHAPING SMALL STOCK ................................................................................22RUB COLLARS ..................................................................................................23IRREGULAR SHAPING ................................................................................24-25PATTERN WORK ..............................................................................................26

7. MAINTENANCEGENERAL ..........................................................................................................27LUBRICATION ..................................................................................................27TABLE ................................................................................................................27V-BELT ..............................................................................................................27SPINDLE BEARINGS ........................................................................................28MAINTENANCE NOTES....................................................................................29

8. CLOSURE ................................................................................................................30

MACHINE DATA ................................................................................................................31PARTS BREAKDOWN AND PARTS LISTS................................................................32-40WIRING DIAGRAM ............................................................................................................41WARRANTY AND RETURNS ..........................................................................................42

-2- G1026 3 H.P. Shaper

Safety Instructions For Power Tools

SECTION 1: SAFETY

5. KEEP CHILDREN AND VISITORSAWAY. All children and visitors should bekept a safe distance from work area.

6. MAKE WORKSHOP CHILD PROOF withpadlocks, master switches, or by removingstarter keys.

7. DO NOT FORCE TOOL. It will do the jobbetter and safer at the rate for which it wasdesigned.

8. USE RIGHT TOOL. Do not force tool orattachment to do a job for which it was notdesigned.

1. KEEP GUARDS IN PLACE and in workingorder.

2. REMOVE ADJUSTING KEYS ANDWRENCHES. Form habit of checking tosee that keys and adjusting wrenches areremoved from tool before turning on.

3. KEEP WORK AREA CLEAN. Clutteredareas and benches invite accidents.

4. DO NOT USE IN DANGEROUS ENVI-RONMENT. Do not use power tools indamp or wet locations, or where any flam-mable or noxious fumes may exist. Keepwork area well lighted.

For Your Own Safety Read InstructionManual Before Operating This Equipment

Indicates an imminently hazardous situation which, if not avoided,WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided,COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided,MAY result in minor or moderate injury. It may also be used to alertagainst unsafe practices.

This symbol is used to alert the user to useful information aboutproper operation of the equipment.

The purpose of safety symbols is to attract your attention to possible hazardous conditions.This manual uses a series of symbols and signal words which are intended to convey the levelof importance of the safety messages. The progression of symbols is described below.Remember that safety messages by themselves do not eliminate danger and are not a substi-tute for proper accident prevention measures.

NOTICE

G1026 3 H.P. Shaper -3-

9. USE PROPER EXTENSION CORD. Makesure your extension cord is in good condi-tion. Conductor size should be in accor-dance with the chart below. The amperagerating should be listed on the motor or toolnameplate. An undersized cord will cause adrop in line voltage resulting in loss ofpower and overheating. Your extensioncord must also contain a ground wire andplug pin. Always repair or replace exten-sion cords if they become damaged.

Minimum Gauge for Extension Cords

10. WEAR PROPER APPAREL. Do not wearloose clothing, gloves, neckties, rings,bracelets, or other jewelry which may getcaught in moving parts. Non-slip footwearis recommended. Wear protective hair cov-ering to contain long hair.

11. ALWAYS USE SAFETY GLASSES. Alsouse face or dust mask if cutting operation isdusty. Everyday eyeglasses only haveimpact resistant lenses, they are NOT safe-ty glasses.

12. SECURE WORK. Use clamps or a vise tohold work when practical. It’s safer thanusing your hand and frees both hands tooperate tool.

13. DISCONNECT TOOLS before servicingand changing accessories, such as blades,bits, cutters, etc...

LENGTH

AMP RATING 25ft 50ft 100ft

0-6 18 16 16

7-10 18 16 14

11-12 16 16 14

13-16 14 12 12

17-20 12 12 10

21-30 10 10 No

Safety Instructions For Power Tools14. DO NOT OVERREACH. Keep proper foot-

ing and balance at all times.

15. MAINTAIN TOOLS WITH CARE. Keeptools sharp and clean for best and safestperformance. Follow instructions for lubri-cating and changing accessories.

16. REDUCE THE RISK OF UNINTENTION-AL STARTING. Make sure switch is in offposition before plugging in.

17. USE RECOMMENDED ACCESSORIES.Consult the owner’s manual for recom-mended accessories. The use of improperaccessories may cause risk of injury.

18. CHECK DAMAGED PARTS. Before fur-ther use of the tool, a guard or other partthat is damaged should be carefullychecked to determine that it will operateproperly and perform its intended function.Check for alignment of moving parts, bind-ing of moving parts, breakage of parts,mounting, and any other conditions thatmay affect its operation. A guard or otherpart that is damaged should be properlyrepaired or replaced.

19. NEVER LEAVE TOOL RUNNING UNAT-TENDED. TURN POWER OFF. Do notleave tool until it comes to a complete stop.

20. DO NOT USE POWER TOOLS WHENunder the influence of alcohol or drugs, orwhen tired.

21. NEVER ALLOW UNSUPERVISED ORUNTRAINED PERSONNEL TO OPER-ATE THE MACHINE. Make sure anyinstructions you give in regards to theoperation of the machine are approved,correct, safe, and clearly understood.

1. NEVER PLACE YOUR HANDS WITHIN 12INCHES of the cutters. Never pass yourhands directly over, or in front of the cutter. Asone hand approaches the 12-inch radiuspoint, move it in an arc motion away from thecutter to the outfeed side and reposition thathand more than 12 inches beyond the cutter.

2. DO NOT SHAPE STOCK SHORTER THAN12 INCHES without special fixtures or jigs.Where practical, shape longer stock and cutto size.

3. BLIND CUT WHENEVER POSSIBLE. Thiskeeps the knives on the underside of theworkpiece and provides a distance guard forthe operator.

4. ALWAYS ROTATE THE SPINDLE BYHAND, with the machine unplugged, to testany new setup to ensure proper cutter clear-ance before starting the machine.

5. WHEN SHAPING CONTOURED WORKand using a rub collar, NEVER start out at acorner. See the rub collar section further on inthe manual. The danger of kick-back isincreased when the stock has knots, holes, orforeign objects in it. Warped stock should berun through a jointer before you run it througha shaper.

6. KEEP ANY UNUSED PORTION OF THECUTTER BELOW THE TABLE SURFACE.

7. NEVER ATTEMPT TO REMOVE TOOMUCH MATERIAL IN ONE PASS. Severallight passes are safer and give a cleaner fin-ish.

8. THE USE OF PUSH STICKS AS SAFETYDEVICES in some applications is smart; inothers it can be quite dangerous. If the pushstick comes in contact with the cutter on theend grain, it can fly out of your hand like abullet—potentially causing serious injury.We recommend using some type of fixture,jig, or hold-down device as a safer alterna-tive. Use a guard or other type of protectivedevice at all times.

9. ALWAYS FEED AGAINST THE ROTA-TION OF THE CUTTER.

10. USE THE OVERHEAD GUARD WHENFENCE IS NOT IN PLACE.

11. NEVER OPERATE THE SHAPER WITH-OUT THE SECOND LOCKING NUT INPLACE over the spindle nut.

12. IF AT ANYTIME YOU ARE EXPERIENC-ING DIFFICULTIES PERFORMING THEINTENDED OPERATION, STOP USINGTHE MACHINE! Then contact our servicedepartment or ask a qualified expert howthe operation should be performed.

13. BE AWARE THAT CERTAIN WOODSMAY CAUSE AN ALLERGIC REACTIONin people and animals, especially whenexposed to fine dust. Make sure you knowwhat type of wood dust you will be exposedto, the possibility of a allergic reaction andalways wear an approved respirator.

14. NEVER REACH BEHIND THE SPINNINGCUTTER.

-4- G1026 3 H.P. Shaper

Additional Safety Instructions For The Shaper

Like all power tools, there is danger asso-ciated with the Model G1026 Shaper.Accidents are frequently caused by lack offamiliarity or failure to pay attention. Usethis tool with respect and caution to lessenthe possibility of operator injury. If normalsafety precautions are overlooked orignored, serious personal injury may occur.

No list of safety guidelines can be complete.Every shop environment is different. Alwaysconsider safety first, as it applies to yourindividual working conditions. Use this andother machinery with caution and respect.Failure to do so could result in serious per-sonal injury, damage to equipment or poorwork results.

G1026 3 H.P. Shaper -5-

Figure 1. Recommended plug configuration.

220V Operation

The G1026 Shaper is furnished with a 3450R.P.M. 3 H.P., 220V motor, push-button ON-OFFmagnetic starter switch, forward-reverse switchand a cord set. Under normal use, the motordraws approximately 18 amps at 220V. We rec-ommend a 20 amp circuit breaker or a 20 ampslow-blow fuse. If frequent circuit failures occurwhen using the shaper, contact our servicedepartment.

The shaper motor must be connected to its owndedicated 20 amp circuit. It should not share a cir-cuit with any other machine. A standard 2-polebreaker should be satisfactory for use with theshaper.

We recommend using a NEMA-style L6-20 plugand outlet shown Figure 1. You may also “hard-wire” the shaper directly to your panel, providedyou place a disconnect near the machine. Checkthe electrical codes in your area for specifics onwiring requirements.

Grounding

SECTION 2: CIRCUIT REQUIREMENTS

In the event of a malfunction or breakdown,grounding provides electric current a path of leastresistance to reduce the risk of electric shock.This tool is equipped with an electric cord havingan equipment-grounding conductor which mustbe properly connected to a grounding plug. Theplug must be plugged into a matching outlet thatis properly installed and grounded in accordancewith all local codes and ordinances.

Improper connections of the electrical-groundingconductor can result in risk of electric shock. Theconductor with green or green and yellow stripedinsulation is the electrical-grounding conductor. Ifrepair or replacement of the electric cord or plugis necessary, do not connect the equipmentgrounding conductor to a live terminal.

This equipment must begrounded. Verify that anyexisting electrical outletand circuit you intend toplug into is actuallygrounded. Under no cir-cumstances should thegrounding pin from anythree-pronged plug beremoved. Serious injurymay occur.

-6- G1026 3 H.P. Shaper

SECTION 3: INTRODUCTION

Grizzly Industrial, Inc. is proud to offer the ModelG1026 Shaper. The Model G1026 is part ofGrizzly’s growing family of fine woodworking andmetalworking machinery. When used accordingto the guidelines stated in this manual, you canexpect years of trouble-free, enjoyable operation.

The Model G1026 is intended for heavy-duty pro-fessional use. This shaper features a 3 H.P.,220V single-phase motor, magnetic powerswitching and full reversing capabilities. TheModel G1026 also features a precision-groundcast iron table, hold-down springs, three spindlesand an extended table wing. This shaper is capa-ble of operating at two spindle speeds: 7,000 and10,000 R.P.M., giving you a versatile shaper at areasonable price.

A number of optional accessories for the ModelG1026 are available. Please refer to the currentGrizzly catalog for more information.

We are also pleased to provide this manual withthe Model G1026. It was written to guide youthrough assembly, review safety considerations,and cover general operating procedures. It repre-sents our latest effort to produce the best docu-mentation possible. If you have any criticisms thatyou feel we should address in our next printing,please write to us at the address below:

Grizzly Industrial, Inc.C⁄O Technical Documentation

P.O. Box 2069Bellingham, WA 98227

Commentary Most important, we stand behind our machines.We have an excellent service department at yourdisposal should the need arise. If you have anyservice questions or parts requests, please call orwrite to us at the location listed below.

Grizzly Industrial, Inc.2406 Reach Road

Williamsport, PA 17701Phone: (570) 546-9663

Fax: (800) 438-5901E-Mail: [email protected] Site: http://www.grizzly.com

Address after fall, 2001:

Grizzly Industrial, Inc.1203 Lycoming CirclePennsdale, PA 17756

The specifications, drawings, and photographsillustrated in this manual represent the ModelG1026 as supplied when the manual was pre-pared. However, owing to Grizzly’s policy of con-tinuous improvement, changes may be made atany time with no obligation on the part of Grizzly.Whenever possible, though, we send manualupdates to all owners of a particular tool ormachine. Should you receive one, we urge you toinsert the new information with the old and keepit for reference.

Read the manual beforeassembly and operation.Become familiar withthe machine and itsoperation before begin-ning any work. Seriouspersonal injury mayresult if safety or opera-tional information is notunderstood or followed.

G1026 3 H.P. Shaper -7-

Unpacking

The Model G1026 Shaper is shipped from themanufacturer in a carefully packed carton. If youdiscover the machine is damaged after you’vesigned for delivery, and the truck and driver aregone, you will need to file a freight claim with thecarrier. Save the containers and all packing mate-rials for possible inspection by the carrier or itsagent. Without the packing materials, filing afreight claim can be difficult. If you need assis-tance determining whether you need to file afreight claim, or with the procedure to file one,please contact our Customer Service.

Piece Inventory

After all the parts have been removed from thecarton, you should have:

• Shaper Unit• Miter Gauge• Extension Wing• 2 Wood Fences• Hardware Box

The G1026 Hardware Box contains:

Hardware Qty1⁄2" Spindle 13⁄4" Spindle 11" Spindle 11⁄2" Spindle Nut 23⁄4" Spindle Nut 21" Spindle Nut 2Spacer Set* 18Draw Bar 1Draw Nut 1Spindle Wrench Set 2Safety Guard 1Safety Guard Shaft 1Starting Pins 3Hold Downs 4Hold Down Bars 2Hold Down Brackets 45⁄16"-18 x 11⁄2" Flat Head Screws 45⁄16"-18 x 3⁄4" Flat Head Screws 25⁄16" Flat Washers 45⁄16" Hex Nuts 6Handle For Handwheel 11⁄2" Flat Washers 23⁄4" Flat Washers 21" Flat Washers 2Extension Bracket 1Lock Handle 1Lock Knob 1Guard Extension 1Setscrew 5⁄16"-18 x 3⁄8" 4

In the event that any nonproprietary parts aremissing (e.g. a nut or a washer), we would beglad to replace them, or replacements can beobtained at your local hardware store.*Refer to page 37 for a detailed listing of spacers supplied.

NOTICEA full parts list and breakdown can be foundtoward the end of this manual. For easierassembly, or to identify missing parts,please refer to the detailed illustrations atthe end of the manual.

The G1026 is a heavymachine, 353 lbs. ship-ping weight. DO NOTover-exert yourselfwhile unpacking ormoving your machine –consider using powerequipment to move themachine. Serious per-sonal injury may occurif safe moving methodsare not followed.

If your shaper must bemoved up or down a flightof stairs, be sure the stairsare capable of supportingthe combined weight ofpeople and machine.Serious personal injurymay occur if this warningis ignored.

G1026 3 H.P. Shaper

Clean Up

The unpainted surfaces are coated with a waxyoil to protect them from corrosion during ship-ment. Remove this protective coating with a sol-vent cleaner or citrus-based degreaser such asGrizzly’s G7895 Degreaser. Avoid chlorine-based solvents as they may damage painted sur-faces should they come in contact. Always followthe usage instructions on any cleaning product.

Site Considerations

FLOOR LOADYour Model G1026 Shaper represents a moder-ately large weight load in a small footprint. Mostcommercial or home shop floors will be adequatefor the 345 lb. weight of the Model G1026. Somefloors may require additional support. Contact anarchitect or structural engineer if you have anyquestion about the ability of your floor to handlethe weight.

WORKING CLEARANCESWorking clearances can be thought of as the dis-tances between machines and obstacles thatallow safe operation of every machine withoutlimitation. Consider existing and anticipatedmachine needs, size of material to be processedthrough each machine, and space for auxiliarystands and/or work tables. Also consider the rel-ative position of each machine to one another forefficient material handling. Be sure to allow your-self sufficient room to safely run your machines inany foreseeable operation.

LIGHTING AND OUTLETSLighting should be bright enough to eliminateshadow and prevent eye strain. Electrical circuitsshould be dedicated or large enough to handlecombined motor amp loads. Outlets should belocated near each machine so power or exten-sion cords are not obstructing high-traffic areas.Be sure to observe local electrical codes for prop-er installation of new lighting, outlets, or circuits.

Do not use gasoline orother petroleum-basedsolvents to clean with.They have low flashpoints which makes themextremely flammable. Arisk of explosion andburning exists if theseproducts are used .Serious personal injurymay occur.

Do not smoke while usingsolvents. A risk of explo-sion or fire exists and mayresult in serious personalinjury.

Make your shop “childsafe.” Ensure that yourworkplace is inaccessibleto youngsters by closingand locking all entranceswhen you are away. Neverallow visitors in your shopwhen assembling, adjust-ing or operating equip-ment.

-8-

Many of the solventscommonly used to cleanmachinery can be toxicwhen inhaled or ingested.Always work in well-venti-lated areas far frompotential ignition sourceswhen dealing with sol-vents. Use care when dis-posing of waste rags andtowels to be sure they donot create fire or environ-mental hazards.

G1026 3 H.P. Shaper -9-

SECTION 4: ASSEMBLY

Beginning Assembly

Most of your Model G1026 Shaper has beenassembled at the factory, but some parts must beassembled or installed after delivery. We haveorganized the assembly process into steps.Please follow along in the order presented here.

Handwheel

The handwheel, pre-installed at the factory, ismade of high impact plastic. It is used to raiseand lower the spindle to accommodate the heightrequired by your cutter.

1. Thread the crank handle onto the hand-wheel.

Figure 2. Handwheel mounted to shaper.

2. While holding handle screw with a flat headscrewdriver, tighten the lock nut against thehandwheel.

Keep loose clothingrolled up and out of theway of machinery andkeep hair pulled back.

Wear safety glasses dur-ing the entire assemblyprocess. Failure to com-ply may result in seriouspersonal injury.

Disconnect power to themachine when perform-ing any maintenance orassembly. Failure to dothis may result in seriouspersonal injury.

Some metal parts mayhave sharp edges onthem after they areformed. Please examinethe edges of all metalparts before handlingthem. Failure to do socould result in injury.

-10- G1026 3 H.P. Shaper

Spindle Installation

The Model G1026 comes with 1⁄2", 3⁄4", & 1" inter-changeable spindles. Each spindle is sized towork efficiently with different sized cutters andspacers. The spindles must be inserted correctlyand remain securely locked in the machine inorder to produce quality work. When installingand changing spindles, make sure the spindleseats snugly and that there is enough drawbarthreaded into the bottom of the spindle to safelysecure it in place.

To install a spindle:

1. Disconnect the power first.

2. Thread the drawbar approximately 10-15turns into the bottom of the spindle. Thedrawbar has two threaded ends. One ofthem remains exposed. See Figure 3.

4. Thread the drawbar nut, tapered side up,onto the bottom of the drawbar. See Figure 5.

Figure 5. Nut threaded onto drawbar.

Figure 3. Spindle and drawbar.

3. Place the spindle/drawbar into the spindlecartridge at the top of the table. Line up thekeyway on the spindle with the locating pinat the top of the spindle cartridge. You willfeel the spindle seat itself. See Figure 4.

Figure 4. Inserting the spindle into place.

Make certain the spindle keyway and pin arealigned and properly seated before tighten-ing the drawbar nut. Improper assembly cancreate an unsafe condition and possibleinjury to the operator.

Line Up

NOTICEOn initial assembly, make sure all rustinhibitor has been removed from spindleand spindle cartridge taper.

G1026 3 H.P. Shaper -11-

Extension Wing

The cast iron wing extends your work surfacearea to provide support for larger workpieces.Follow the instructions below to ensure yourextension wing is flush with the shaper table.

1. Make sure the contact surfaces are free ofdirt or grit.

2. Put the three bolts with lock washersthrough the wing and thread them into thetapped holes at the front of the shaper.Leave them loose, for now.

3. Raise the wing up on one side and makesure it’s flush to the table edge. Tighten thefirst bolt. See Figure 7.

4. By raising or lowering the far end of thewing, you can locate the center of the wingflush with the shaper table. Secure the cen-ter bolt.

Figure 7. Installing extension wing.

Figure 6. Tightening the drawbar nut.

6. Hold the spindle in place and tighten thedrawbar nut. DO NOT use excessive force.

5. Place the spindle wrench on top of the spin-dle, so it fits over the head of the spindle.Place a 15mm wrench on the drawbarnut. See Figure 6.

Make certain the spindle is properly assem-bled before operating the shaper. Incorrectassembly can allow the spindle and cutterto fly off the machine causing injury to theoperator. If you are uncertain of any aspectof this assembly, please review theseinstructions again or contact Grizzly’sCustomer Service.

-12- G1026 3 H.P. Shaper

Fence Assembly

To install the wood facing:

1. Secure the wooden fence pieces with the5⁄16''-18 x 1'' Phillips® head screws, washersand hex nuts provided. See Figure 9.

2. If using your own wood pieces, make surethe countersunk holes in your fence materi-al are deep enough to keep the entire screwhead below the fence surface.

Figure 9. Attaching wooden fence assembly.

7. Once you’ve secured the wing to the table,inspect your results. Use a good-qualitystraightedge. If the wing is slightly tiltedeither up or down, you can place somemasking tape along the whole length,between the table and the wing. Place thetape above the bolts to lower the wing andbelow the bolts to raise it. Remember totighten the bolts in the same sequence,after making adjustments.

Figure 8. Adjusting to ensure flatness.

5. The end of the wing at the last bolt may notbe flush with the surface of the table. Don’tbe alarmed. Make sure the wing edge isflush at the first two bolts and that the boltsare tight.

6. Now adjust the wing, either up or down, atthe last bolt. If necessary, use a clamp anda couple of blocks to make the two surfacesflush. Tighten the final bolt when the twosurfaces are flush. See Figure 8.

G1026 3 H.P. Shaper -13-

Figure 11. Hold-downs in place (guard removedfor clarity).

Hold-Downs

Hold-downs are used to hold the workpiece flat onthe table and snug against the fence. See Figure11. To assemble the spring hold-downs:

1. Slide two aluminum hold-down bracketsonto each of the hold-down bars.

2. Slide the hold-down bars through the holesin the cast iron fence brackets.

3. Partially screw the 1⁄4" - 20 x 3⁄8" setscrewsinto the hold-down brackets.

4. Slide each hold-down between a bracketand hold-down bar.

5. Position the hold-downs according to thesize of your workpiece.

6. Tighten the setscrews in the fence bracketsand the hold-down brackets to fix the posi-tion of the hold-downs.

Remove the hold-down assembly when not inuse.

Safety Guard

To assemble the safety guard:

1. Place the safety guard support rod into thehole at the back of the table with the V-groove facing away from the machine.

2. Using the two 5⁄16" - 18 x 3⁄4" Phillips® headscrews, tightly secure the extension bar tothe main guard. See Figure 10.

3. Attach the guard assembly to the supportrod and tighten the lock handle.

Under most conditions, this guard is used whendoing freehand work. This should be used in addi-tion to the starting pin—never as an alternative.

Figure 10. Safety guard assembly.

-14- G1026 3 H.P. Shaper

Pulleys & V-Belts

SECTION 5: ADJUSTMENTS

Improper pulley alignment sharply reduces theeffectiveness of power transmission and belt lifeexpectancy. To align the pulleys:

1. Open the motor cover on the side of theshaper cabinet.

2. Check the alignment with a straightedge. Ifthe pulleys are in alignment, the straight-edge should touch two sides of each pulleyevenly. See Figure 12.

3. If pulleys are parallel with each other, butnot in line, remove the belt from the spindleassembly and slide the spindle cartridgeassembly either up or down.

4. The side cover can be removed from theshaper to improve access to the motor.Inspect for tilt on the motor pulley. If the pul-ley is tilted, loosen the four bolts holding themotor onto the motor plate. Wiggle themotor into position. (Do not loosen the boltsthat hold the motor onto the motor mount;this plate is preset with blocks that hold it inposition and it cannot be adjusted.)

5. Inspect your results. If they are satisfactory,tighten all fasteners. Remember to tightenthe bolt in the split housing that holds thespindle cartridge in position.

6. You can also align the motor pulley by rais-ing or lowering it along the motor shaft.Loosen the two setscrews and tap into thedesired position with a dead blow hammer.

Figure 12. Inspecting pulley alignment.

NOTICEDO NOT over-tighten. Cast iron threads aremore easily stripped than steel.

Keep clothing rolled upand out of the way ofmachinery and keephair pulled back.

Wear safety glasses dur-ing the entire adjustmentprocess. Failure to com-ply may result in seriouspersonal injury.


G1026 3 H.P. Shaper -15-

Speed Changes

The Model G1026 Shaper is equipped with a spe-cial high speed V-belt. It was designed to with-stand vibration and sudden shock loads associat-ed with the operation of a shaper. To changespindle speeds:

1. Loosen the two motor plate bolts and slidethe motor toward the spindle assembly. DONOT take the bolts out.

2. Select the desired speed. See Figure 13.

Figure 13. Spindle speed adjustment.

The fence is a two-piece adjusting system. Eachfence is independently adjustable to compensatefor different cutting thicknesses and special shap-ing applications. One turn of the knob moves thesplit fence approximately 5⁄64" (.078"). To adjustthe fence:

1. Loosen the fence lock handle.

2. Turn the fence adjustment knob until fenceis set to the desired position.

3. Tighten the fence lock handle.

More detailed information concerning fenceadjustments are covered in the “Straight Shaping”instructions in Section 6.

Fence Adjustment

V-Belt Tension

You should be able to deflect the belt 1⁄4" withmoderate finger pressure. This may seem tightcompared to most other V-belts, but since the beltis small and runs fast, this much tension is nec-essary. The V-belt will slip if too loose and squealor cause vibration if too tight. To adjust V-belt ten-sion:

1. Make sure the pulleys are properly aligned.

2. Loosen the two motor mount plate bolts andslide the motor left or right to modify the belttension.

3. Tighten the motor mount plate bolts, test thetension, and check pulleys.

4. Repeat steps 2-3 until tension is correctand pulleys are aligned.


3. Slide the motor back into position and tight-en the belt. When the belt is properly ten-sioned, there should be approximately 1⁄4" ofdeflection in the center of the belt when youpress it with your thumb.

4. Tighten all the adjusting bolts.

5. Spin the pulley to ensure proper setup.

-16- G1026 3 H.P. Shaper

Truing The Fence

The following procedure will ensure that the fenceis parallel with itself and square with the table.

1. Ensure that the bolts through the wood fac-ing on each side are tight and adequatelycountersunk.

2. To align the wood facing, adjust one or bothfence halves so they are in close alignment.Micro-adjust and check the alignment with astraightedge.

3. If the wood fences are not coplanar witheach other, use electrical washers betweenthe fence and the fence bracket to shim thefence into the correct position.

Table Inserts

The Model G1026 is supplied with three tableinserts which give you four possible openingdiameters in the shaper table surface. Use thesmallest opening that a particular cutter will allow.This offers more support for the workpiece andreduces the amount of chips that can fall into themachine. The correct spindle opening will alsoallow any unused portion of the cutter to remainbelow the table surface—increasing operator pro-tection. There are two aluminum table inserts andone cast iron table insert.

The cast iron table insert must be flush with thetop of the table. To adjust the insert:

1. Remove the three Phillips® head screwsthat hold the cast iron insert in place.

2. By using a straightedge and a screwdriver,turn the barrel screws clockwise or counter-clockwise to level the cast iron insert withthe table. See Figure 14.

3. Inspect with straightedge, replace thePhillips® head screws and secure.

Figure 14. Leveling table insert.

G1026 3 H.P. Shaper -17-

1. Elevate the spindle to its maximum 3"height. Test the spindle for movement fromleft to right after tightening the spindleassembly lock knob. If there is movement,adjust the gib against the elevation housing,using the adjustment screws at the top andbottom of the elevation housing. Figure 15shows the two upper gib adjustment screwsand locknuts. One of the two lower adjust-ment screws is also visible in the photo.

Figure 15. Gib adjustment screws.

2. Loosen the four 12mm locknuts andremove the slack between the elevationhousing and spindle cartridge slide by tight-ening the four 5⁄16" setscrews with a 4mmAllen® wrench. Alternate between the upperand lower adjustments to ensure consistenttightness. Failure to do so may cause dis-appointing results. DO NOT over-tightenthe gib. Over-tightening will restrict spindlemovement. Loosen the spindle assemblylock knob and raise or lower the spindle tocheck for free movement.

3. Since there is an unbalanced weight distri-bution on the cartridge slide, you may haveto perform a number of adjustments beforeyou find the ideal location. Don’t get dis-couraged; it may take a few tries to get itright.

Gib Adjustments

NOTICEThe lock knob keeps the spindle in a fixedposition during shaper operation. Do notover-tighten the lock knob. A snug fit is allthat’s needed to keep the spindle from mov-ing during shaper use.

Upper Gib Adj.Screws

Lower

-18- G1026 3 H.P. Shaper

Cutter Installation

SECTION 6: OPERATIONSTest Run

Keep clothing rolled upand out of the way ofmachinery and keephair pulled back.

Wear safety glasses dur-ing the entire operationprocess. Failure to com-ply may result in seriouspersonal injury.


Once assembly is complete and adjustments aredone to your satisfaction, you are ready to test themachine.

Turn on the power supply at the main panel.Press the START button. Make sure that your fin-ger is poised on the STOP button, just in casethere’s a problem. The shaper should run smooth-ly, with little or no vibration or rubbing noises.Strange or unnatural noises should be investigat-ed and corrected before operating the machinefurther.

If the shaper seems to be running correctly, checkthe directional switch. The spindle should berotating in a counterclockwise direction when theswitch is in the FORWARD position. Run theModel G1026 for a short time to ensure that themoving parts are working properly with no exces-sive vibration. If any problem develops, correctthem before attempting to use the machine.

If you cannot locate the source of unusual noises,contact our service department for help.

NOTICEThe following section was designed to giveinstructions on the basic operations of thisshaper. However, it is in no way compre-hensive of every shaper application. WESTRONGLY RECOMMEND that you readbooks, trade magazines, or get formal train-ing to maximize the potential of yourshaper. There are many different jigs notmentioned in this manual that can be builtto increase safety and accuracy for special-ized cuts.

Always wear a dustmask when operatingthe shaper. Using thismachine produces saw-dust which may causeallergic reactions or res-piratory problems. Your shaper operates at speeds of 7,000 and

10,000 R.P.M. Cutters 31⁄2" or larger must beoperated at the slower speed. Always use thelargest spindle size possible, and never use a cut-ter more than one size smaller than the spindlesize.

To install a cutter:

1. Place an appropriate spacer or collar at thebase of the spindle to support the shapercutter.

2. Place the cutter on the spindle. Make surethe rotation is correct for your application.

G1026 3 H.P. Shaper -19-

Spindle Height

To adjust the cutter height:

1. Loosen the spindle lock. See Figure 18.

2. Move the spindle up or down until thedesired position is obtained.

3. Lock the spindle into position.

Figure 18. Location of spindle lock.

3. Use spacers or collars to suit your particularapplication.

4. Place the spindle washer under the nut.Screw on the nut and locknut.

5. Tighten the nuts while holding the spindleas shown in Figure 16. Tighten the lowernut against the cutter, then tighten theupper lock nut against the lower nut.

Figure 16. Tightening spindle nuts.

Figure 17. Forward/reverse switch.

Rotation

Your shaper is equipped with aFORWARD/REVERSE switch. See Figure 17. Inmany instances, it will be necessary to flip the cut-ter over and reverse cutter rotation. Wheneverpossible, mount the cutter so the board is milledon the bottom side. This does a better job and issafer for the operator.

Always check the direction of cutter rotationbefore any shaping operation. Cutters rotat-ing backwards will cause unsafe conditions.

-20- G1026 3 H.P. Shaper

The fence assembly is a two-piece, independent-ly adjustable system. When removing materialfrom the whole face of your workpiece, the out-feed fence can be adjusted to provide support forthe workpiece as it passes over the cutter, or itcan be set up for partial face removal.

Straight Shaping

Figure 19. Location of fence locking handles.(Safety Guard removed for clarity.)

Figure 20. Fence adjusted to support workpiece.

This section requires you to run the shaperto make several test pieces. Read throughthe entire manual before attempting tomake cuts using your shaper. Always turnoff the shaper and disconnect the powerbefore making adjustments. Use a hold-down or other safety device whenever yourun the shaper or serious personal injurywill occur.

If removing material from the whole face,observe the following steps:

1. Loosen the locking handles that hold thefences in place. See Figure 19.

Lock Handle

Adjustment Knob

2. Adjust the infeed fence by turning theknurled adjustment knobs until the work-piece contacts the cutter in the desired loca-tion.

3. Use a test piece at least 24" long to deter-mine the best setting.

4. Lock the infeed fence in position with thelocking handle.

5. Advance a test sample of the desired cutabout 8'', then stop.

6. When the shaper is turned off and the cut-ter has come to a complete stop, adjust theoutfeed fence to support the new profilededge. See Figure 20.

The miter gauge should not be used to feedmaterial along the fence face when straightshaping. Use a push stick and hold downsto keep the workpiece in position. The fencemay not always be perfectly parallel to themiter slot; therefore, using the miter gaugecan cause binding and possible kickback ofthe workpiece towards the operator. If thishappens, serious personal injury mayoccur.

G1026 3 H.P. Shaper -21-

Figure 21. Fence adjustment for blind cuts.

If the face of the workpiece will only be par-tially removed, observe the following steps:

1. Adjust the infeed fence approximately to thethe desired depth of cut. Lock the infeedfence in place.

2. Use a straightedge to adjust the outfeedfence to the same plane as the infeedfence. Lock the outfeed fence in place.

3. Set the right and left wood faces so theybarely clear the cutter. This allows the max-imum support possible for the workpiecewhen passing the cutter. Remember totighten the wood facing before starting theshaper.

4. Run a test piece through the shaper. SeeFigure 21.

5. Always cut the end grain first when puttingan edge around the perimeter of your work-piece. See Figure 22.

Figure 22. Fence adjustment for multiple cuts.

The sound of this machine when it is run-ning may be less than that of other devicessuch as a dust collector which may be run-ning at the same time. Because of this, itmay be difficult to determine if the machineis ON merely by listening. It is necessary tomake certain that this machine is OFF andunplugged before attempting any setup oradjustments. If this warning is ignored, seri-ous personal injury will occur.

Figure 23. Example of a zero clearance fence.

Shaping Small Stock

-22- G1026 3 H.P. Shaper

Shaping small stock is inherently dangerous on ashaper. Consider making a zero-clearance fenceto increase your safety. A zero-clearance fencewill provide more support that the standard fenceand reduce tearout on narrow or fragile stock.

To make a zero-clearance fence:

1. Fasten a 5⁄8" piece of plywood to both endsof the split fence. This can be done usingscrews or less permanently with clamps (aslong as they are positioned out of the wayand are secure).

2. Turn on the shaper and carefully move thethe plywood into the cutterhead by movingboth sides of the fence. Only removeenough of the plywood to expose the cut-terhead to where it will be needed for thecut.

Always use a jig when when shaping smallor narrow stock. Jigs will keep your handsaway from the spinning cutterhead and sup-port the stock sufficiently to allow a safe andeffective cut. Failure to follow this warningmay lead to injury.

G1026 3 H.P. Shaper -23-

Figure 24. Rub collar installed above cutter.Figure 26. Rub collar between two cutters.

3. Rub collar between two cutters: Using arub collar between two cutters has the dis-tinct advantage of performing two cuts atonce or eliminating the need to change cut-ters for two different operations. See Figure26. Notice that part of the edge is left uncut.The uncut portion rides on the rub collar.

2. Rub collar below the cutter: When the rubcollar is used below the cutter (See Figure25), the progress of the cut can beobserved. However, any unintentionalmovement may lift the workpiece into thecutter, damaging your work and creating adangerous situation. We DO NOT recom-mend this setup.

Figure 25. Rub collar installed below cutter.

Rub Collars

Rub collars are used when shaping curved orirregular workpieces, such as arched doors orround table tops, and to limit the depth of your cut.

There are two types of rub collars: solid and ball-bearing. We recommend against the use of solidrub collars. Grizzly carries an extensive line of ballbearing rub collars designed for use with Grizzlyshapers. See the current catalog for listings.

Rub collars may be used in any of the followingpositions:

1. Rub collar above the cutter (preferred):When the rub collar is used above the cut-ter, the cut cannot be seen. See Figure 24.This offers some advantage: the stock is notaffected by slight variations in thickness andaccidental lifting will not damage the work-piece. If lifting occurs, simply correct themistake by repeating the operation.

Freehand shaping is one of the most dan-gerous operations on the shaper. Guardsshould be in place. Hands can be exposedto cutters if care is not used. Serious injuryto hands and other body parts is possible.

Rub Collar

Rub Collar Rub Collar

-24- G1026 3 H.P. Shaper

Irregular Shaping

Irregular or freehand shaping takes a high degreeof skill and dexterity. The fence assembly is notused in irregular shaping, so rub collars must beused. See the rub collar section for details.

When doing freehand work, a starting pinmust be used. The purpose of the starting pin isto support the workpiece during the beginning ofthe cut. Your shaper is supplied with a starting pinwhich is placed in one of the holes located in theshaper table.

The work should be placed in the starting positionusing the starting pin for support as shown inFigure 27. Next, swing the work into the cutterwhile holding the workpiece firmly against thestarting pin.

After the cut has been started, the work is swungaway from the starting pin and is supported just bythe rub collar as you hold it. This is shown by thebroken line positions in Figure 27.

ALWAYS FEED AGAINST THE ROTATION OFTHE CUTTER.

Figure 27. Suggested freehand operation (theguard has been removed in this picture for visualclarity – always use the guard during operation).

Figure 28. Using safety fixtures while shaping(guard removed for clarity).

For irregular shaping:

1. Unplug shaper and remove the fenceassembly.

2. Choose the appropriate cutter for yourapplication and lock it in place with a rubcollar.

3. Check cutter rotation.

4. Adjust the spindle height to align your work-piece to the cutter. Check that the rub collarwill contact the workpiece edge or patternedge (if used).

5. Insert a starting pin into the cast iron tableinsert, using one of the pin locations thatbest supports your work.

6. Use some type of hold-down fixture andguard when doing irregular work. Figure 28shows the Grizzly Model G3642 Shop Fox®

Right Angle Jig. This is just one example. Agood shaper book will provide many differ-ent ideas for making jigs for almost all shap-ing operations.

7. Make a sample cut on a piece of scrapwood.

8. If everything is correct, feed your workpiecealong the cutter, using firm pressure to keepyour work against the rub collar. Feedagainst the cutter rotation only.

G1026 3 H.P. Shaper -25-

Figure 29. Using board as starting pin.

Sometimes the starting pin will not be in the mostadvantageous position. Firmly clamp a board inthe desired position to act as a starting pin. SeeFigure 29. Some type of pivot point must beused. Notice in Figure 28 & 29 the operator is notexposed to the cutting edge of the cutter.

The jig in Figure 29 is designed to keep handsaway from the blade by securing the workpiece tothe bottom, while providing the operator a firmgrip. This is just one example. For more completeinformation on the many jigs and fences that canbe made to enhance the shaper, seek out train-ing, books, or magazines that specialize inshapers. We cannot stress this enough—yoursafety is important!

Incorrectly feeding stock (feeding with therotation of the cutter) creates a potentiallyuncontrollable feed situation that can pullyour hands into the spinning cutter or yankstock from your hands. Follow the aboveinstruction at all times or serious personalinjury can occur.

-26- G1026 3 H.P. Shaper

When making a pattern, jig, or fixture, here are afew things to consider:

1. Use a material that will smoothly follow therub collar or fence.

2. Make the fixture stable. Use proven meth-ods and materials.

3. Fasten hand holds for operator comfort andsafety.

4. Secure your workpiece on three sides withtoggle clamps or fasten the workpiece to thefixture with wood screws. Make sure theydo not protrude through the workpiece.

5. Ensure that clamps and hidden screws donot come into contact with the cutter.

6. Design your fixture so that all cutting occursunderneath the workpiece.

7. Always consider cutting circle and rub collardiameter for correct depth of cut whendesigning your pattern.

8. Make sure the workpiece rests flat on thetable, not on the fixture.

9. Remember, there is tremendous cuttingforce on the workpiece. Fixtures must besolid, stable and the workpiece must befirmly secured.

Pattern Work

When using a pattern, the rub collar can be posi-tioned either above or in-between cutters. We donot recommend using the rub collar below the cut-ters. This exposes the cutterhead to the samesurface level where your hands will pass, poten-tially causing a serious injury.

The pattern is usually used when the entire edgeis to be shaped or when many duplicate piecesare needed. Pattern work is particularly usefulwhen rough cutting irregular shapes oversize andthen shaping the edge in a simple two-step oper-ation. A pattern can be incorporated into a fixtureby way of adding toggle clamps, hand holds, orother safety devices.

You have greater flexibility when choosing thecorrect diameter rub collar for pattern work thanfor non-pattern work. If you look at Figure 30,you’ll notice that the position of the pattern deter-mines the depth of cut. In other words, your pat-tern size is dependent upon the inter-relationshipof cutting circle, the desired amount of materialremoved and the rub collar size. The cutting circleis the given in the equation, while the pattern andthe rub collar size are the variables. Changingone or both of these will change the amount ofmaterial removed. You can decide which rub col-lars are best suited for your application by plan-ning ahead.

Figure 30. Rub collar determines depth of cut.

Use care in designing and making fixtures.Clamps and screws must not touch the cut-ter and the fixtures must be stable in use,with the workpiece resting on the shapertable, not on the fixture. The workpiecemust be fixed securely to the fixture.

Pattern

G1026 3 H.P. Shaper -27-

SECTION 7: MAINTENANCE

V-Belt

Avoid getting grease or oil on the V-belt or pul-leys.

Check the V-belt, as part of your monthly inspec-tion, for proper tension and belt condition.Cracking and glazing could result in belt failure.Replace the belt if such conditions appear.

Regular periodic maintenance on your ModelG1026 Shaper will ensure its optimum perfor-mance. Make a habit of inspecting your shapereach time you use it. Check for the following con-ditions and repair or replace when necessary.

1. Loose mounting bolts.

2. Worn switch.

3. Worn or damaged cords and plugs.

4. Damaged V-belt.

5. Any other condition that could hamper thesafe operation of this machine.

General

Table

The table and other non-painted surfaces on theModel G1026 should be protected against rustand pitting. Wiping the table clean after every useensures that wood dust isn’t allowed to trap mois-ture against bare metal surfaces.

Tables can be kept rust-free with regular applica-tions of products like Boeshield® T-9. For longterm storage you may want to consider productslike Kleen Bore's Rust Guardit™.

Lubrication

The only parts on this machine that require peri-odic lubrication are the ways where the cartridgeslide rides on the elevation housing and where theworm gear and bushing are located. Use a lightgrease or anti-seizing compound on the ways andworm gear and give the shaft mount a shot of lightoil. The frequency of lubrication depends on theamount you use the shaper. As a habit, inspectthe machine at least once a month.

Wear safety glasses dur-ing the entire mainte-nance process. Failureto comply may result inserious personal injury.

-28- G1026 3 H.P. Shaper

Figure 31. Locking bolt on spindle slide.

Spindle Bearings

The spindle bearing housing equipped with theModel G1026 features factory-sealed bearings. Asealed bearing requires no lubrication during itslifetime.

Should a bearing fail, your shaper will probablydevelop a noticeable rumble that will increasewhen the machine is put under load. If allowed toget worse, overheating of the journal containingthe bad bearing could occur. If the bad bearing isnot replaced, it will eventually seize—doing dam-age to other parts of the machine. Bearings arestandard sizes and can be replaced throughGrizzly.

You must remove the complete bearing housingassembly to replace the bearings. To remove thebearing housing assembly:

1. Remove the V-belt.

2. Loosen the locking bolt on the spindle slideshown in Figure 31.

3. The bearing housing will drop down. If youneed to spread the casting more, use ascrewdriver.

Use care when spreading the casting—it willbreak if too much pressure is applied. Whenthe casting is spread, the housing can falldown. Watch your fingers to avoid beingpinched. Place a pad underneath to protectthe housing from being damaged if it falls.

4. Remove the spindle and replace the bear-ings inside the bearing housing. If you needpointers regarding bearing replacement,call our service department.

5. To slide the housing back in, reverse theprocedure. Make sure the locking bolt istightened securely.

G1026 3 H.P. Shaper -29-

Maintenance PerformedApproximate Hours Of Use

Maintenance Notes

Date

-30- G1026 3 H.P. Shaper

SECTION 8: CLOSUREThe following pages contain general machinedata, parts diagrams/lists, troubleshooting guideand Warranty/Return information for your ModelG1026 3 H.P. Wood Shaper.

If you need parts or help in assembling yourmachine, or if you need operational information,we encourage you to call our Service Department.Our trained service technicians will be glad to helpyou.

If you have comments dealing specifically withthis manual, please write to our Bellingham,Washington location using the address in Section3: Introduction. The specifications, drawings,and photographs illustrated in this manual repre-sent the Model G1026 as supplied when the man-ual was prepared. However, due to Grizzly’s poli-cy of continuous improvement, changes may bemade at any time with no obligation on the part ofGrizzly. Whenever possible, though, we sendmanual updates to all owners of a particular toolor machine. Should you receive one, add the newinformation to this manual and keep it for refer-ence.

We have included some important safety mea-sures that are essential to this machine’s opera-tion. While most safety measures are generallyuniversal, Grizzly reminds you that each work-shop is different and safety rules should be con-sidered as they apply to your specific situation.

We recommend you keep a copy of our currentcatalog for complete information regardingGrizzly's warranty and return policy. If you needadditional technical information relating to thismachine, or if you need general assistance orreplacement parts, please contact the ServiceDepartment listed in Section 3: Introduction.

Additional information sources are necessary torealize the full potential of this machine. Tradejournals, woodworking magazines, and your locallibrary are good places to start.

The Model G1026 was specifically designedfor wood shaping operations only. DO NOTMODIFY AND/OR USE THIS MACHINE FORANY OTHER PURPOSE. Modifications orimproper use of this tool will void the war-ranty. If you are confused about any aspectof this machine, DO NOT use it until all yourquestions have been answered. If you DO,serious personal injury may occur.

Like all power tools, there is danger associ-ated with the Model G1026 Wood Shaper.Accidents are frequently caused by lack offamiliarity or failure to pay attention. Usethis tool with respect and caution to lessenthe possibility of operator injury. If normalsafety precautions are overlooked orignored, serious personal injury may occur.Operating this equipment has the potential

for flying debris to cause eye injury. Alwayswear safety glasses or goggles when oper-ating equipment. Everyday glasses or read-ing glasses only have impact resistant lens-es, they are not safety glasses. Be certainthe safety glasses you wear meet the appro-priate standards of the American NationalStandards Institute (ANSI).

G1026 3 H.P. Shaper -31-

Design Type...................................................................................................... Floor Model

Overall Dimensions:Table ........................................................................................................213⁄4" x 281⁄4"Table with Extension Wing........................................................................301⁄2" x 281⁄4"Height (Includes Fence) ........................................................................................391⁄2"Height From Table To Floor ....................................................................................34"Length....................................................................................................................301⁄2"Width......................................................................................................................281⁄4"Weight (Shipping)..............................................................................................353 lbs.Weight (in place) ..............................................................................................345 lbs.Box Size......................................................................................32" L x 25" W x 43" HFootprint ........................................................................................................21" x 20"

Capacities:Spindle Sizes ................................................................................................1⁄2", 3⁄4", 1"Spindle Lengths ..................................................................1⁄2" - 23⁄4"; 3⁄4" - 31⁄2"; 1"- 3"Spindle Capacity Under Nut ................................................1⁄2" - 2", 3⁄4" - 21⁄2", 1" - 21⁄4"Spindle Travel ............................................................................................................3"Spindle Openings ........................................................................13⁄8", 23⁄4", 4" and 51⁄2"Table Counter-bore ..................................................................7" Diameter x 5⁄8" DeepMax. Cutter Diameter ..............................................................................................51⁄2"Spindle Speeds ........................................................................7,000 & 10,000 R.P.M.Spindle Bearings..................................................Shielded & Lubricated Ball Bearings

Construction:Table ....................................................................................Surface Ground Cast IronFence Assembly ..................................................................Surface Ground Cast IronBody Assembly ..............................................................................................Cast IronBase....................................................................................................Pre-formed SteelWing......................................................................................Surface Ground Cast Iron

Motor:Type ............................................................................TEFC Capacitor-Start InductionHorsepower..........................................................................................................3 H.P.Phase ⁄ Voltage ............................................................................Single Phase ⁄ 220VAmps..........................................................................................................................18Cycle ⁄ R.P.M.............................................................................60 Hertz ⁄ 3450 R.P.M.Bearings..............................................................Shielded & Lubricated Ball BearingsSwitch ..........................................................Magnetic w/ Thermal Overload Protector

Features:..........................................................................Independently Adjustable Split Fence ....................................................................Magnetic w/ Thermal Overload Protector

..................................................................................................................Starting Pins ....................................................................................................................Hold Downs............................................................................................................................Guard....................................................................................................Vertical Spindle Lock ..................................................................................................Standard Miter Gauge

Specifications, while deemed accurate, are not guaranteed.

Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901

GRIZZLY MODEL G1026 3 H.P. SHAPER

MACHINE DATASHEET

-32- G1026 3 H.P. Shaper

G1026 3 H.P. Shaper -33-

REF PART # DESCRIPTION

029 P1026029 MAIN FENCE HOUSING030 PSB14 CAP SCREW 3⁄8"-16 x 1"031A P1026031A FENCE MOUNT LEFT032 P1026032 SWITCH MOUNT BRACKET033 PSW01 3 H.P. MAGNETIC SWITCH035 PSW03 FWD/REV SWITCH036 P1035034 BRACKET037 P1035031 SWITCH BOX038 P1071075 STRAIN RELIEF039 P1035033 SWITCH BOX COVER040 PHTEK1 SELF-TAPPING SCREW041 P1026041 SCALE042 P1026042 GROMMET043 P1026043 MOTOR CORD044 P1026044 POWER CORD045 PSW01-1 REPLACEMENT SCREW046 P1026046 LOCK HANDLE047 G8588 GRIZZLY NAMEPLATE048 P1026048 ID/WARNING LABEL049 PB16 HEX BOLT 3⁄8"-16 X 11⁄4"050 P1026050 ELECTRICITY LABEL051 P1026051 SAFETY GLASSES LABEL052 P1026052 READ MANUAL LABEL053 P1026053 HAND/CUTTER LABEL054 P1026054 UNPLUG MACHINE LABEL

001 P1026001 STAND BODY002 P1026002 EXTENSION WING003 PB18 HEX BOLT 3⁄8"-16 x 11⁄4"004 PLW04 LOCK WASHER 3⁄8"005 PS07 PHLP HD SCR 1⁄4"-20 x 3⁄8"006 P1026006 COVER007 PB21 HEX BOLT 3⁄8"-16 x 3⁄4"008 PW02 FLAT WASHER 3⁄8"009 P1026009 TABLE INSERT010 P1026010 TABLE INSERT011 P1026011 TABLE INSERT012 P1035012 STARTING PIN013 PFH02 FLAT HD SCREW 10-24 x 1"014 1035010 BARREL SCREW015 P1026015 TABLE016 PFH07 FLAT HD SCREW 5⁄16"-18 x 11⁄2"018A P1026018A FENCE MOUNT RIGHT021 PW07 FLAT WASHER 5⁄16"022 PN02 HEX NUT 5⁄16"-18023 PSS07 SETSCREW 1⁄4"-20 x 1⁄2"024 PSB16 CAP SCREW 3⁄8"-16 x 3⁄4"025 P1026025 HAND KNOB 3⁄8"026 PSS17 SETSCREW 5⁄16"-18 x 5⁄16"027A P1026027A FENCE ADJ SCREW028 P1026028 ADJ SCREW BRACKET


We regret to inform you that the woodfacing for the G1026 Shaper fences areno longer available as a replacementpart. For your convenience we haveincluded a measured drawing so you mayconstruct you own. We apologize for anyinconvenience this may cause you.

-34- G1026 3 H.P. Shaper

G1026 3 H.P. Shaper -35-


101 P1026101 HANDLE102 P1026102 HANDWHEEL103 PSS17 SETSCREW 5⁄16"-18 x 5⁄16"105 P1026105 SLEEVE107 PB07 HEX BOLT 5⁄16"-18 x 3⁄4"108 P1026108 SHAFT MOUNT111 P1026111 WORM SHAFT112 P1026112 GIB113 PN02 HEX NUT 5⁄16"-18114 PSS14 SETSCREW 5⁄16"-18 x 13⁄8"115 P1026115 ELEVATION HOUSING116 PB56 HEX BOLT 1⁄2"-13 x 13⁄4"117 PW01 FLAT WASHER 1⁄2"120 P1026120 POINTER123 P1026123 POINTER MOUNT126 PB19 HEX BOLT 1⁄4"-20 x 1⁄2"128 P1026128 LOCK KNOB130 PLN07 LOCK NUT 5⁄8"-11133 P1026133 GEAR


133A P1026133A THRUST BEARING 51103135 PK14M KEY 5 x 5 x 18136 P1026136 ELEVATION LEAD SCREW139 PRP24M ROLL PIN 5 x 16140 PB16 HEX BOLT 1⁄2"-13 x 13⁄8"141 PLW04 LOCK WASHER 3⁄8"142 PW07 FLAT WASHER 5⁄16"143 PLW01 LOCK WASHER 5⁄16"145 PSS23 SETSCREW 5⁄16"-24 x 5⁄8"146 P1026146 V-BELT M7 x 690147 P1026147 MOTOR PULLEY148 PB03 HEX BOLT 5⁄16"-18 x 1"149 PB56 HEX BOLT 1⁄2"-13 x 13⁄4"151 P1026151 MOTOR MOUNT PLATE152 P1026152 3H.P. MOTOR153 PK15M KEY 5 x 5 x 35154 PB09 HEX BOLT 5⁄16"-18 x 1⁄2"155 PW14 FLAT WASHER 5⁄8"156 PW06 FLAT WASHER 1⁄4"

-36- G1026 3 H.P. Shaper

G1026 3 H.P. Shaper -37-

Bore Diameter Height Replacement Part #1⁄2'' 1'' 1⁄4'' G24541⁄2'' 1'' 3⁄8'' G24551⁄2'' 1'' 1⁄2'' G24561⁄2'' 1'' 3⁄4'' G24573⁄4'' 11⁄4'' 1⁄4'' G24603⁄4'' 11⁄4'' 3⁄8'' G24613⁄4'' 11⁄4'' 1⁄2'' G24623⁄4'' 11⁄4'' 3⁄4'' G24631'' 11⁄2'' 1⁄4'' G24661'' 11⁄2'' 3⁄8'' G24671'' 11⁄2'' 1⁄2'' G24681'' 11⁄2'' 3⁄4'' G24691'' 11⁄2'' 1'' G247011⁄4'' 13⁄4'' 1⁄4'' G247211⁄4'' 13⁄4'' 3⁄8'' G247311⁄4'' 13⁄4'' 1⁄2'' G247411⁄4'' 13⁄4'' 3⁄4'' G247511⁄4'' 13⁄4'' 1'' G2476

215 P1026215 3⁄4" SPINDLE216 P1026216 1" SPINDLE217 P1026217 DRAW BAR218 P1026218 DRAW NUT219 P1035201C 1⁄2" SPINDLE NUT220 P1026220D 3⁄4" SPINDLE NUT221 P1026221 1" SPINDLE NUT222 P1026222 PIN223 P1026223 1⁄2" SPINDLE WASHER224A P1026224A 3⁄4" SPINDLE WASHER225A P1026225A 1" SPINDLE WASHER226 P1026219 SPINDLE WRENCH SET

201 PS01 PHILLIPS® HD SCR 10-24 x 1⁄2"202 PR12M SNAP RING 35MM203 P1026203 FLANGE204 P1026204 SPINDLE CARTRIDGE205 PK20M KEY 5 x 5 x 15206 P6205 BEARING207 PR11M SNAP RING 25MM209 P1026209 HOUSING210 PR14M SNAP RING 70MM211 P1026211 PULLEY212 P1035218 TOOTHED WASHER213 P1025219 SPANNER NUT214 P1026214 1⁄2" SPINDLE

REF PART # DESCRIPTIONREF PART # DESCRIPTION

SPACERS

-38- G1026 3 H.P. Shaper

309 P1026309 SHAFT310 P1026310 LOCK HANDLE313 PN02 HEX NUT 5⁄16"-18314 P1026314 GUARD EXTENSION315 P1026315 GUARD316 PFH14 FLT HD SCREW 5⁄16"-18 x 3⁄4"

301 PSS02 SETSCREW 5⁄16"-18 x 3⁄8"302 P1026302 SHAFT MOUNT303 PW02 FLAT WASHER 3⁄8"304 PB21 HEX BOLT 3⁄8"-16 x 3⁄4"305 P1026305 EXTENSION BRACKET306 P1026306 LOCK KNOB

REF PART # DESCRIPTION REF PART # DESCRIPTION

G1026 3 H.P. Shaper -39-

501 P1026501 HOLD-DOWN BAR502 P1026502 HOLD-DOWN503 P1026503 BRACKET HOLD-DOWN504 PSS02 SETSCREW 5⁄16"-18 x 3⁄8"


-40- G1026 3 H.P. Shaper

601 P1023401 KNOB602 P1023402 FLAT WASHER 5⁄16"603 P1023403 MITER GAUGE BODY604 P1023406 MITER BAR607 P1023407 HEX NUT608 P1023408 SETSCREW

609 P1023409 SETSCREW610 P1023410 STOP611 P1023411 POINTER612 P1023212 SCALE613 P1023413 STUD

REF# PART# DESCRIPTIONREF# PART# DESCRIPTION

G1026 3 H.P. Shaper -41-

-42- G1026 3 H.P. Shaper

Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser fromthe date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warrantyand any and all warranties that may be implied by law, including any merchantability or fitness, for any par-ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or representthat the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product andany legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.

We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, spe-cial, or consequential damages arising from the use of our products.

To take advantage of this warranty, contact us by mail or phone and give us all the details. We will thenissue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the car-ton. We will not accept any item without this number. Proof of purchase must accompany the merchandise.

The manufacturers reserve the right to change specifications at any time because they constantly strive toachieve better quality equipment. We make every effort to ensure that our products meet high quality anddurability standards and we hope you never need to use this warranty.

Please feel free to write or call us if you have any questions about the machine or the manual.

Thank you again for your business and continued support. We hope to serve you again soon.

WARRANTY AND RETURNS

G1026 3 H.P. Shaper -43-

CU

T A

LON

G D

OT

TE

D L

INE

10. Which benchtop tools do you own? Check all that apply.

___1" x 42" Belt Sander ___6" - 8" Grinder___5" - 8" Drill Press ___Mini Lathe___8" Table Saw ___10" - 12" Thickness Planer ___8" - 10" Bandsaw ___Scroll Saw___Disc/Belt Sander ___Spindle/Belt Sander___Mini Jointer

___Other__________________________________________________

11. How many of the machines checked above are Grizzly? ____________

12. Which portable/hand held power tools do you own? Check all that apply.

___Belt Sander ___Orbital Sander___Biscuit Joiner ___Palm Sander___Circular Saw ___Portable Planer___Detail Sander ___Saber Saw___Drill/Driver ___Reciprocating Saw___Miter Saw ___Router

___Other__________________________________________________

13. What machines/supplies would you like Grizzly Industrial to carry?

___12" Table Saw ___Radial Arm Saw___12" Jointer ___Panel Saw___Combination Planer/Jointer ___Brass Hardware___Paint & Finishing Supplies ___Lumber___Contractor’s Supplies

___Other__________________________________________________

14. What new accessories would you like Grizzly Industrial to carry?

___Builders Hardware ___Hand Tools___Fasteners ___Wood Components

___Other__________________________________________________

15. What other companies do you purchase your tools and supplies from?

__________________________________________________________

__________________________________________________________

16. Do you think your purchase represents good value?

___Yes ___No

17. Would you recommend Grizzly Industrial to a friend?

___Yes ___No

18. Would you allow us to use your name as a reference for Grizzly customersin your area? Note: We never use names more than three times.

___Yes ___No

19. Comments:_______________________________________________

__________________________________________________________

__________________________________________________________

__________________________________________________________

__________________________________________________________

1. How did you learn about us?

___Advertisement ___Friend___Catalog ___Card Deck___World Wide Web

___Other__________________________________________________

2. Which of the following magazines do you subscribe to.

___American Woodworker ___Practical Homeowner___Cabinetmaker ___Shop Notes___Family Handyman ___Today’s Homeowner___Fine Homebuilding ___WOOD___Fine Woodworking ___Wooden Boat___Home Handyman ___Woodshop News___Journal of Light Construction ___Woodsmith___Old House Journal ___Woodwork___Popular Mechanics ___Woodworker___Popular Science ___Woodworker’s Journal___Popular Woodworking ___Workbench

___Other__________________________________________________

3. Which of the following woodworking/remodeling shows do you watch?

___Backyard America ___The New Yankee Workshop___Home Time ___This Old House___The American Woodworker ___Woodwright’s Shop

___Other__________________________________________________

4. What is your annual household income?

___$20,000-$29,999 ___$60,000-$69,999___$30,000-$39,999 ___$70,000-$79,999___$40,000-$49,999 ___$80,000-$89,999___$50,000-$59,999 ___$90,000 +

5. What is your age group?

___20-29 ___50-59___30-39 ___60-69___40-49 ___70 +

6. How long have you been a woodworker?

___0 - 2 Years ___8 - 20 Years___2 - 8 Years ___20+ Years

7. How would you rank your woodworking skills?

___Simple ___Advanced___Intermediate ___Master Craftsman

8. What stationary woodworking tools do you own? Check all that apply.

___Air Compressor ___Panel Saw___Band Saw ___Planer___Drill Press ___Power Feeder___Drum Sander ___Radial Arm Saw___Dust Collector ___Shaper___Horizontal Boring Machine ___Spindle Sander___Jointer ___Table Saw___Lathe ___Vacuum Veneer Press___Mortiser ___Wide Belt Sander

___Other__________________________________________________

9. How many of your woodworking machines are Grizzly? _____________

Name ____________________________________________________________________________________Street ____________________________________________________________________________________City ______________________________________________________________State________Zip_________Phone Number_______________________E-Mail_______________________FAX________________________MODEL #___G1026 3 H.P. Shaper________Order #______________________________________________

The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course,all information is strictly confidential.

WARRANTY CARD

TAPE ALONG EDGES--PLEASE DO NOT STAPLE

FOLD ALONG DOTTED LINE

FOLD ALONG DOTTED LINE

GRIZZLY INDUSTRIAL, INC.P.O. BOX 2069BELLINGHAM, WA 98227-2069

PlaceStampHere

Name_______________________________

Street_______________________________

City______________State______Zip______

Send a Grizzly Catalog to a friend:

3 H.P. HEAVY-DUTY SHAPER · 2016. 2. 15. · AMP RATING 25ft 50ft 100ft 0-6 18 16 16 7-10 18 16 14...

Documents

Transcript of 3 H.P. HEAVY-DUTY SHAPER · 2016. 2. 15. · AMP RATING 25ft 50ft 100ft 0-6 18 16 16 7-10 18 16 14...