2_NEW

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Allgemeine Pfl egehinweise Beschichtete Fliichen lassen sich am besten mit schwach konzentriertem Seifenwasser oder einem Spezialreiniger reinigen. Die behandelten Fliichen sollten danach mit klarem Wasser abgewaschen und mit einem feuchten Tuch abgerieben werden. Auf Lackoberflfichen nach der feuchten Reinigung mdglichst sofort mit einem feuchten, weichen Tuch nachwischen, um Rfinder zu vermeiden. Bei hartnAckiger Verschmutzung sollten Sie das Reinigungsmittel an den gegebenen Stellen pur verwendeq und anschlieBend wie oben beschrieben mit klarem Wasser nachwaschen und abtrocknen. (lesten Sie das Reinigungsmittel bitte vorher an einer unaufftilligen Stelle ) Verwenden Sie bitte niemals Benzin, Dieselkraftstoffe, Nitro- oder Kunstharzverdiinnungen oder Scheuermittel, da sie zur Reinigung der Oberfliichen nicht geeignet sind und sie beschiidigen. Vorsicht beim Reinigen von Aulklebern. Immer von innen nach auBen siubern, damit die Ecken und Riinder sich nicht abliisen. General care-hints Coated surfaces should be cleaned with weakly concentrated soapy-water or a special-cleaner. The surfaces should then be rinsed immediately with clear water and wiped with a soft, moist cloth. Please wipe the painted surfaces soon as possible with a soft, moist cloth to avoid stain. With stubborn contamination, use concentrated detergent at the given places. Clean and dry as described. (Please test the detergent previously at an inconspicuous place ) Use never Petrol, Diesel, Nitro- or Epoxy resin thinning or abrasives, because they are not suitable to clean the surfaces and damage them. Attention when cleaning stickers. Clean always from the inside to the outside, so that the corners and edges do not become detached. Manutenzione Le superfici protette devono essere pulite delicatamente con acqua e sapone concentrato o con un pulitore speciale. Le superfici devono essere successivamente lavate immediatamente con acqua pulita e con un panno morbido. Per eliminare le macchie dalle superfici vemiciate pulirle appena possibile con un panno morbido umido. Contro lo sporco persistente usare detergenti concentrati. Pulire e asciugare come descritto sopra. (Provare preventivamente il detergente in una parte nonvisibile) Non usare benzina, gasolio, diluenti o abrasivi perch6 non sono adatti per la pulizia delle superfici che risulterebbero irrimediabilmente danneggiate. Attenzione durante la putizia di etichette e adesivi. Pulire sempre dall'interno verso I'esterno, in modo che gli angoli non si stacchino. O6que yKa3aulrfl rlo yxoAy I4veroulr,re no1p6rrrrr uoBepxHocrr{ Jryqrrre Bcero qr{crr{rE c:ra6oxonqenrprporannofi vrurnofi soAofi r,ult4 crle{[aJTEHEIM oqr.rcrlrreJreM. O6pa6otannue [oBepxHocr]r 3areM npoMblTr qrncrofi soAofi rr BBrreperr alaxuofi tpxrr ofi. Jlaxapoaanntre noBepxHocrlr flocJre BJruDKHoit .tucrxu neo6xoAuuo, rlo Bo3MoxHocrt4, cpa3y xe erle pa3 flporeperL uaxuoft, N.rgrrofi rprmoft, qto6rt ug6exatr rto.flBrenu-f, pa3BoAoB. B cny.rae rpy.qHo yAairreMLx sarprsneuufi cne.rlyer rr:rgecru cpeAcrBo An TIEcTKLI r uepas6anneu-HoM BI{Ae Ha HyxHoe Mecro lr, B 3irKJrK)qeHr,Ie, KaK orrllcaHo BEIIIIe, [poMErrr ero qucrofi soAoft ll BhrreperL. (Ilpedeapumettauo, nocrcatyil.cma, nponepbme deilcmeue cpedcmea din qucmxu Ha He3atwemHow uecme ). Iloxa.nyficra, H1rKorAa He no.nrsyftrecu 6en3ruolr, Arn3eJrbubIMIr rorlJrr{BaMu, nurpopar6arfiTe-rqMu IIJIIT par$anurelaul Ha ocHoBe cnHTer[qecmofi cmo.ru, a raIC?Ke a6pasnanuuu qucrq-IqllMlt cpeAcrBaMrr, TaK KaK oHIr He np[roAHbr Aflc qficrKrl rrJlacrMaccoBblx noBepxHocrefi u nonperqarcT I{x. Ocropoxno rrpll qncrKe Hargreerc. BcerAa qrrcrr{Tb rr3lr},Tprr Hapyrqy, qro6sI xe noBpeAI{Tb ynrbr rl Kpaq HalcneeK. SNR: 621124

description

pump gilbarco

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    Allgemeine Pfl egehinweiseBeschichtete Fliichen lassen sich am besten mit schwach konzentriertem Seifenwasser oder einem Spezialreiniger reinigen.Die behandelten Fliichen sollten danach mit klarem Wasser abgewaschen und mit einem feuchten Tuch abgerieben werden.Auf Lackoberflfichen nach der feuchten Reinigung mdglichst sofort mit einem feuchten, weichen Tuch nachwischen, umRfinder zu vermeiden.Bei hartnAckiger Verschmutzung sollten Sie das Reinigungsmittel an den gegebenen Stellen pur verwendeq undanschlieBend wie oben beschrieben mit klarem Wasser nachwaschen und abtrocknen.(lesten Sie das Reinigungsmittel bitte vorher an einer unaufftilligen Stelle )Verwenden Sie bitte niemals Benzin, Dieselkraftstoffe, Nitro- oder Kunstharzverdiinnungen oder Scheuermittel, dasie zur Reinigung der Oberfliichen nicht geeignet sind und sie beschiidigen.Vorsicht beim Reinigen von Aulklebern. Immer von innen nach auBen siubern, damit die Ecken und Riinder sichnicht abliisen.

    General care-hintsCoated surfaces should be cleaned with weakly concentrated soapy-water or a special-cleaner. The surfaces should then berinsed immediately with clear water and wiped with a soft, moist cloth. Please wipe the painted surfaces soon as possiblewith a soft, moist cloth to avoid stain. With stubborn contamination, use concentrated detergent at the given places. Cleanand dry as described.(Please test the detergent previously at an inconspicuous place )Use never Petrol, Diesel, Nitro- or Epoxy resin thinning or abrasives, because they are not suitable to clean thesurfaces and damage them.Attention when cleaning stickers. Clean always from the inside to the outside, so that the corners and edges do notbecome detached.

    ManutenzioneLe superfici protette devono essere pulite delicatamente con acqua e sapone concentrato o con un pulitore speciale. Lesuperfici devono essere successivamente lavate immediatamente con acqua pulita e con un panno morbido. Per eliminare lemacchie dalle superfici vemiciate pulirle appena possibile con un panno morbido umido. Contro lo sporco persistente usaredetergenti concentrati. Pulire e asciugare come descritto sopra.(Provare preventivamente il detergente in una parte nonvisibile)Non usare benzina, gasolio, diluenti o abrasivi perch6 non sono adatti per la pulizia delle superfici che risulterebberoirrimediabilmente danneggiate.Attenzione durante la putizia di etichette e adesivi. Pulire sempre dall'interno verso I'esterno, in modo che gli angolinon si stacchino.

    O6que yKa3aulrfl rlo yxoAyI4veroulr,re no1p6rrrrr uoBepxHocrr{ Jryqrrre Bcero qr{crr{rE c:ra6oxonqenrprporannofi vrurnofi soAofi r,ult4 crle{[aJTEHEIMoqr.rcrlrreJreM. O6pa6otannue [oBepxHocr]r 3areM npoMblTr qrncrofi soAofi rr BBrreperr alaxuofi tpxrr ofi.Jlaxapoaanntre noBepxHocrlr flocJre BJruDKHoit .tucrxu neo6xoAuuo, rlo Bo3MoxHocrt4, cpa3y xe erle pa3 flporeperLuaxuoft, N.rgrrofi rprmoft, qto6rt ug6exatr rto.flBrenu-f, pa3BoAoB.B cny.rae rpy.qHo yAairreMLx sarprsneuufi cne.rlyer rr:rgecru cpeAcrBo An TIEcTKLI r uepas6anneu-HoM BI{Ae Ha HyxHoeMecro lr, B 3irKJrK)qeHr,Ie, KaK orrllcaHo BEIIIIe, [poMErrr ero qucrofi soAoft ll BhrreperL.(Ilpedeapumettauo, nocrcatyil.cma, nponepbme deilcmeue cpedcmea din qucmxu Ha He3atwemHow uecme ).Iloxa.nyficra, H1rKorAa He no.nrsyftrecu 6en3ruolr, Arn3eJrbubIMIr rorlJrr{BaMu, nurpopar6arfiTe-rqMu IIJIITpar$anurelaul Ha ocHoBe cnHTer[qecmofi cmo.ru, a raIC?Ke a6pasnanuuu qucrq-IqllMlt cpeAcrBaMrr, TaK KaK oHIrHe np[roAHbr Aflc qficrKrl rrJlacrMaccoBblx noBepxHocrefi u nonperqarcT I{x.Ocropoxno rrpll qncrKe Hargreerc. BcerAa qrrcrr{Tb rr3lr},Tprr Hapyrqy, qro6sI xe noBpeAI{Tb ynrbr rl Kpaq HalcneeK.

    SNR: 621124

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    Consignes g6n6rales d'entretienLes surfaces revdtues se nettoient le mieux avec de I'eau savonneuse ir faible concentration ou un produit de nettoyagesp6cial. Les surfaces traitees doivent 6tre ensuite lavdes avec de I'eau claire et frottdes avec un chiffon humide.Essuyer ensuite si possible immddiatement les surfaces peintes avec un chiffon humide et doux pour 6viter les train6es.En cas d'encrassement tenace, utilisez le produit de nettoyage non dilu6 sur les endroits correspondants, puis lavez ir I'eauclaire et sdchez comme d6crit ci-dessus.(Essayez d'abord le produit de nettoyage sur un endroit peu visible ).N'utilisez jamais d'essence, de gazole, de diluants nitreux ou ir r6sine synth6tique, ni de produits abrasifs ; ils ne sontpas appropri6s pour le nettoyage des surfaces et peuvent endommager eelles-ci.Attention lors du nettoyage d'autocollants. Proc6der toujours de I'int6rieur vers I'ext6rieur, pour que les bordures etles coins ne se d6tachent pas.

    Obecn6 pokyny k fdrZbEPotaiend plochy lze distit slabE koncenfovanou mlidlovou vodou nebo speci6lnim disticim prostiedkem. OSetien6 plochy jepak tfeba omlit distou vodou a otiit vlhkjm hadrem.Na lakovanjch povrSich po vlhk6m odi5tEni pokud moZno ihned offete vltrlc,tm, mEklcjm hadfikem, abyste se vyhnuliolcajtm.V piipadE siln6ho znedi5t6ni pouZijte neledEnf disticl prostredek, a pak jej omyjte distou vodort jak je uvedeno v'.iSe, aosulte.(Cistici prostiedek nejprve otestujte rn sbydm mistd )Nikdy nepouZivejte benzin, motorovou naftu, nitroroztoky nebo roztoky s umElou pryskylici, plip. abrazivnlprostiedky, kter6 nejsou vhodn6 k IiStEni povrcht a mohou je po5kodiLPozor pii IiStEni n6lepet

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    I2

    Table of Contents,.....4

    General Description.

    3 Overall Dimensions and Footprint Details .............."""""' 64 Site Preparation Check ...............65 Accessing the Hydraulics Section........ ...............76 Riser Flange Installation. .........77 Fitting Dispenser to Is1and.............. .................... II Cable Entrance..... ...................... 8I Fuel Riser Pipe Connection.10 Terminalblocklocation.................. .............. 10

    Commissioning Sequence 1lGeneral view of the ROSE-Computer system. .........--..12

    12.1 Legend of the LED's on the CPU-Board. ....1213 Computer programming withjumper ..............."""""' 1313.1 Meaning of the Display BoafiJumper....... """""""" 13

    14.2 Over ground storage tank connection ......................". 1414.4 Testing of the gas separator - Without switch-otf (GPU -.. ....""""' 15

    Meter calibration.. ,....16Further settings and service functions.... ........................ r6

    11t2

    15r6

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    1819

    Overview of the electrical interonnections..........Ordering hstmctioru for Spare Parts........... ...............21

    Hydraulics GPU 140 LIHFMetering unit with valvePanel overview

    2l222324252627

    Computer q/stem Rom with all componentsNozzle boot, hme mas0 @ nozdes and satellite vtrsion

    24252627282930

    PumpingudtGPU 90;Pumping unit GPU-140 UIIF

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    I Read Me First......Pure Diesel pumps .are not subject to the same explosion protection requirements as petrol dispensing pumps. The 94/9/ECdirective for equipment and protective systems for use in hazardous areas is not applied to these types of dispensers.

    Approved only for Diesel fuelRisk of explosion by use with petrol fuelsAt attended self-service and attendant operated filling stations, the following devices should be installed:l. At a location readily accessible for quick operation by an attendant at the control point - an Emergency Stop push button switch (orswitches) for switching off all fuel dispensers and other electrical equipment within the hazardous zone, with a prominent adjacentnotice :(e.g. FUEL PUMPS - EMERGENCY STOP )2. On the forecourt readily accessible to fire fighters but out of reach of the general public - an Emergency Switch which will isolateall fuel dispensers and other electrical equipment within the hazardous zone, with a prominent 4djacent notice: (e.g. PETROLPUMPS - SWITCH OFF HERE).Note: These switches should NOT tum off the forecourt lighting.It is also recommended that for self-service filting stations a public address system for communicating with customers is installed.Please refer to any national or local regulations for more details on the specific requirements with respect to petrol dispensing.At unattended filling stations special safety provisions will be necessary. Please refer to any relevant national or local regulations thatmay be in force.Any dispensing areas of the forecourt should be adequately lit for safety purposes at all times of use. The illuminance at ground leveland the read-out level of displays should not be less than 100 lux.Any 'Third Party' self-service equipment used with this dispenser should comply with the requirements of the EC MachineryDirective in respect of user friendly software between the operator and the control system.DANGER FROM MOVING PARTS: The electrical power to this equipment must be removed prior to any installation ormaintenance work being carried out.WARNING: THE UNIT BEING THE SUBJECT-MATTER OF THIS MANUAL SHALL BE INSTALLED ANDCOMMISSIONED BY TRAINED PERSONNEL.Trained personnel means people with the appropriate technical education and experience required to:- carry out operations in areas accessible by technical assistance staff,- be iware of the dangers involved in carrying out the operations, and be instructed about the measures required to minimise thosedangersAfter any installation, maintenance work or switch-off by the air separator in the pumping unit, check for leaks on the hydrauliccircuitslWhen cleaning the GRP panels on your pump, always use a soft damp cloth, NEVER clean with dry cloth.Only genuine Gilbarco parts should be used on this equipment.

    All equipment connected to the Control, Data or Point of Sale terminals of this Dispenser must comply with SELV (Safety ExtraLow Voltage) requirements as defined in Standard EN60950.

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    General DescriptionThe Endura is a single product dispenser and it is capable of dispensing Diesel. Only the fuelled amount is shown on the displaywithout a price - therefore the dispenser is not calibratable and a commercial usage is not possible. Thedispenser can be supplied as a self-contained pumping unit or as part ofa pressure fed dispenser (STP)installation.The Endura can operate in 'Stand-Alone' mode or they can be used as part of a complete Self-Service

    forecourt installation. They can communicate with many other approved Self-Service control console.The dispenser are supplied as complete assemblies ready to be secured to the island and connected to theDiesel supply pipes and the mains electrical supply cable. All internal connections, i.e. wiring andhydraulics, are already assembled, in position and ready for installation.High-Flow versions are available which can deliver up to 120 litres per minute. In combination with High-and low flow are maximum two hoses possible.

    2.L DispenserOrientationThe diagram shows the connection between the nozzles and the dispenser side. Pictured is dispenser side 1, the filter shows to theright. For dispensers with two hoses, the nozzle one is always intended for a filling with 120 litres per minute.

    2.2 Hose reach

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    Side 1

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    Overall Dimensions and Footprint Details

    Subframe:141 025 451

    4 Site Preparation CheckPrior to the installation of any Gitbarco dispensing equipment, it is recommended that a subframe or a pre-fabricated island beinstalled according to the information contained in the appropriate Site Preparation Data Pack. It is the responsibility of theinstallation engineer to ensure that the installation complies with the following specifications.. .

    . The subframe must be installed so that the top face of the frame is level with or above the finished surface of the island.

    . The subframe must not be more than Zmm above the finished level of the island.

    . The subframe must be set square and level within the island.

    . The subframe must be sealed to the island surface using a water and fuel resistant compound.

    . There must be a fall ofat least 50, on the surface ofthe island between the dispenser and the outer edge.

    . Ensure the foundation bolt sockets are clear of cement, grit or any other blockage.

    . Sufficient time must be allowed for the cement to set fully before attempting to install the dispensing equipment.

    . Ensure that all the necessary electrical cables are installed and they comply with the national standards.

    . Ensure that all the equipment, including installation kits and equipment needed to carry out the installation, have beendelivered and are correct and suitable for the installation.

    . Ensure that the documentation for all the equipment is available and is fully understood.

    . Ensure that the mains supply of electricity is isolated from all the forecourt equipment other than that which is to be usedfor the installation itself.

    . Heavy duty lifting equipment is available where necessary.

    . All the module (hydraulic) panels are removed and stored in a safe place to avoid damage.

    Bottom ofdispenser

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    5 Accessing the Hydraulics Section

    IMPORTANTEnsure the MainsIsolator is switched OFFand locked in the offposition beforeremoving any panelsfrom the dispenser. Ifthe terminal block coverhas been removed,ensure that the mainssupply is not reinstateduntil the terminal blockcover has been replaced.

    6 Riser Flange InstallationBefore fitting the flange to the Riser Pipe, fit the rubber Drip Guard supplied with the dispenser. The Drip guard should be stretchedover the pipe to stop any leaking fuel running down the riser pipe and into the ground. It re-directs fuel away from the riser and intothe base of the dispenser)The Product Riser flange is an oval flange designed either in the case of steel underground pipework to have an internal thread suchthat it can be directly screwed onto the riser pipe or in the case of non-steel pipework have an extemal thread such that it can bedirectly screwed into a non-steel pipe adapter.(Note: Only the steel riser version is shown here, the type supplied will be dependent on the dispenser sales order and installationrequirements detailed within it)Using a suitable thread sealant place the flange on the pipe/adapter and tighten it ensuring that the flange is left in the orientationshown in the diagram below.>=------^ Riser Flange

    DripGuard

    Top View of dispenser base showingcorrect orientation of Riser FlangeSide 2 Note: It is important thatthe flanges are fitted inthe correct orientation(aligndwiththe lowerflange) and that the top

    face ofeach flange is atthe correct height fromthe top of the sub frame.Refer to Riser PipeInstalliation Datasheetfor correct dimensions.

    Riser FlangeDrip

    (Option)Riser Pipe(Steel)

    Guard(Option)

    Riser Pipe(Plastic)

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    Remove the screw below thehydraulics panel. Push the panelup and tlp it foMards. To avoiddamages, store it in a save place.

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    7 Fitting Dispenser to IslandWith the dispenser suspended above the sub frame, feed the AC and DCcables through the aperture of the base plate. As the dispenser is loweredonto the sub frame, ensure that the riser flanges are aligned conectly andare not damaged by the dispenser base plate and the electrical cables arenot'trapped' under the dispenser.Align the bolt holes of the dispenser over the holes on the sub frame.Place a washer over each foundation bolt hole and insert the foundationbolts, leave loose until the fuel supply and Vapour recovery pipes (whereused) have been connected.

    Check that the drip guards fitted to the fuel and vapour riser pipes areabove the dispenser base pan and sit neatly over the riser pipe entry holes.Once the hydraulics is connected and the module is in position tighten thefoundation bols to secure the dispenser frame to the island.

    \r 8 Cable EntranceCable feedthrough

    You need 4 foundation boltsfor all pump typesFoundationbolt\A/asher --

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    Fuel Riser Pipe Connection

    Flexible RiserConnector

    Riser FlangeGasket

    Riser FlangeDripGuard(Option)

    Installation with filter bowl:1. Ensure the riser flange is clean then place the gasket on its topsurface2. Ensure the flexible riser connector flange surfaces are clean, andthen place the second gasket on the top surface.3. Carefully slide the flexible riser connector between the top ofthe riser flange gasket and the bottom of the filter bowl, taking carenot to dislodge or damage the gaskets.4. WARNING: The flange bolts must be tightened upEVENLY DO NOT OVERTIGHTEN. Distortion of the flangeswill allow air penetration.5. Align the holes in the bottom flange of the flexible riser, thegasket and the riser flange. This may require the riser flange to berotated on the riser (preferably tightened). Bolt these three itemstogether using the M10 fixings supplied in the installation kit,again taking care to tighten up evenly and to not over tighten.6. Attention: Only original Gilbarco installation-kits should beused for filter assembling. Torque higher than 20Nm candeskoy the filter housing.The screw on pressure filters should be changed duringmaintenance within an absolute maximum operational life of 2years on any dispenser.

    Riser Flange===r,=:=---13

    Riser Pipe

    Note: Ensure that any unused Riser pipepositions are blanked off using the blanking DripGuards either supplied in the installation kit oralready fitted to the dispenser. They are installedby placing them over the riser aperture in thebase of the dispenser and applying pressure inthe centre until they snap into position.

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    10 Terminal block locationEach dispenser needs to be wired to the mains electricity supply and, where required to the kiosk based equipment via one or moredata cables. AII other internal connections are pre-wired at the factory.The mains supply and data cables are wired to the terminal blocks, located in the hydraulics area as shown. Remove the side panel onside 2 to gain access to the terminal block. Refer to the wiring diagram of the dispenser for the exact wiring details.

    Connectionpulse outpuU2VUire directlyon the CPU board

    Cover forterminal blockCable entry

    IMPORTAMCovers of terminal blocks should under no circumstances be removed while the mainsisolator is in the ON position. The mains isolator for the required dispenser should

    be switched OFF and'Locked out'prior to remove the cover of the terminal block. Similarlydispensers should never be operated with removed covers of the terminal blocks.

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    11 CommissioningSequencel. Ensure that all unused Riser positions are plugged with the blank Drip Guards (rigid plastic) supplied with the dispenser. These aresimply placed over the aperture and pushed down.2 Check for leaks on the hydraulic circuits and ensure the Nozzle Safe-Break couplings (option) on the hoses have not beenseparated. IMPORTANT:

    SAFE-BREAK COUPLINGS SHOULD ONLY BE RE-CONNECTED BYSUITABLY TRAINED & OUALIFIED PERSONNEL.3. Ensure any unused Junction Box entries are plugged and all terminal screws Ooth used and unused) are fully tightened down.4. Replace alljunction box lids and secure firmly to the Junction Boxes, ensuring spring/anti-shake washers are fitted beneath thebolt heads.5. If the dispenser is of the three phase type the motor rotation should now be checked. Remove thebelts from the motors before applying power to the pump (damage to the pump units may occur ifthe motors rotate in the wrong direction). If the motors do not turn in the correct direction, isolatethe dispenser electrical supply and lock out before swapping the connections for phases 2 & 3 in theAC junction box.

    6. Check the rotation once more before replacing the belts. The correct V-belt tension is present when thebelt can be pushed through for l0-15 mm.7. Run the dispenser and then carry out a visual check for leaks on the hydraulic circui8..8. Refit all ofthe side panels on the dispenser9. Check the calibration during a 20 litre tanking with a prover can by maximum flow rate. The error rate must be less than 0,5%o.The dispenser should now be calibrated following the standard calibration procedures if necessary, and programmed as describedchapter 15.

    WARNINGThe dispenser should never be run with the terminal block covers removed.ALWAYS Isolate and 'Lock out' the dispenser before any work contmences.

    Direction of rotation IGPU-:r,qclockwise

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    12 General view of the ROSE-Computer systemProgramming Calibration 2-WireDisplay Bus switches address jumper

    Prop. valvefuseElectrom. counter

    AC OutfuseMotorfuse

    Contlol valvekFor Stand Alone a jumper between AUTH- and GND is required.Additional the pin 1+2 of jumper J12 for the authorize must be connected.

    L2.1 Legend of the LED's on the CPU-BoardLED 1@- TW TXD (2-Wire Interface send status)LED 2 @- TW RXD (2-Wire Interface receive status)LED 3a- TW reverse polarity (+ and - interchanged)LED 4@- SIP pulserLED 5e- Heartbeat (flash once per second)LED 6e- Proportional valve ILED 7a- Proportional valve 2LED 8'- 5V DC CPULED 9a- 5 V DC Pulser

    Multi wire interfa#

    Jumper for*authorize

    24VDC (Power supply)230VAC (Power supply)230VAC (Supply)

    Motor (3 Phase)

    Motor (1 Phase)

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    13 Computer programming withjumper1 iitiil Iii*ilsi $ff :,::iiii:l::ii.ir,{ir?; Impcr{}iiliili::..fPU:l.3(ietili:limi : iiLiii :ilrii iiiiii

    Two Wire/ Pulse interface J6 Pulse interface Two WireTwo Wire G-stellie t7 S-srellis XXX.>fi0 6-stellis XXXX.:o

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    In the first phase, the pumping unit sucks in air only. In the second phase, the pumping unit_is filled with fuel. 1,2 or even moreswitch-off by the air separatoi in the pumping unitlre likely. Tl.re GPU pump doesn't switch up during the deaeration phase.Itcontinues tqrun, until the deaeration is final. In th6 third phase, which continues on from the second phase without a break after thepumping unit has been deaerated, the C+Meter, the pipes and the hose of the side lare deaetated.in the firth phase, the piston meter, the pipes and the hose of the same hydraulic module are deaerated, but on side 2.Begin by deaerating fuelling point 1 on side 1:a) Lift nozzle, insert the ppout in the neck of the receptacle. Do not open yet.b) The air that has beenTtucked in is evacuated visibly and audibly via the vent pipe of the pumping unitc) The pumping unit ndw gradually fills up with fuel, which means that the air separator now starts functioning.Because of the large volume of vapour, the switching mechanism in the air separator shuts times down the pumping unit one or mored) When the motor shuts down, replace rozzle in support, lift it again after 15 - 20 seconds and continuerepeating the deaeration procedure described in c) until the pump block switching mechanism is no longer triggered.e)-Open the nozzle, atfirit cautiously and then more and more, and dispense fuel until it is flowing from the nozzle in a smooth jet.f) Diipense approx. 5 litres to flush out calibration fluid residues and preservatives (unsalable, see above.).g) Close nozzle md replace in support.h) Lift nozzle of the opposite fuelling point in the same hydraulic module - and deaerate as described in a, e to g.5. Check the hydraulic modules for tightness.6. Check the automatic switch-off in the nozzles.14.1 Changing the filter elementsDirty filter elements impair pumping performance. Change pressure filters I month after installation. Afterwards the pressure filterelements must be exchanged every two years. We recommend changing the pressure and suction filters each year14.2 Over ground storage tank connectioThe Endura can be used in filting systems with overground storage tanks. During the assembly all valid safety- and environmentregulations must be observed.r The retum line must be connected to the vent pipe connection (s. fig.).. The installation of the suction pipe must be made with lift protection and pressure relief valve back to the tank.. The maximum height of the retum pipe to the tank shall not exceed 4 metres.. The installation ofsuction and return line must be durable leak-proof.. The return pipe nominal diameter must be at least DNIO. (Material proposal: steel pipe). The installation may only occur on sealed surfaces.r The maximum temperature of the supplied fuel shall notexceed+50'C.. The installation must be carried out by a specialised company

    and are tested annually.

    14.3 Operationl. Depending on the mode of operation:a) 'Online' Release dispenser via console or operate automatb)'Standalone' -2. Lift nozzle for desired fuel from support:a) all oilrer fuelling points on the dispenser side are lockedb) the amount, volume and unit price displays are zeroed after a segment self-checkc) the magnetic valve opens andthe pumping unit starts running (with approx. 3 - 6 seconds delay after nozzle is lifted)

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    3. Filling:a) Insert the nozzle pipe deep into the mouth of the tank andposition the nozzle so that it cannot slip out (fig. A)b) Squeeze the trigger of the nozzle and leave it in placeNotes: If the nozzle is positioned horizontally, the safety ballvalve mechanism may prevent the nozzle from opening(fig. B).The nozzle should be lifted up in tiis case (fig. C)-Tanks with a badly positioned mouth or pocr ventilation cancause the nozzle to switch offprematurdy or fuel to be spilled.In these cases, the filling speed should be reduced by settingthe nozzle trigger to position 2 or 1.In the case of self-seruice operations using preselection and./or -cash automats, it is notpossible to set the nozzle for safelyreasons; the nozzle trigger must be squeezed constantly.c) Terminate filling by activating the nozzle triggerNotes: The automatic nozle pipe clores independently zts soonas the maximum fuel level ofthe tank has been reached.4. Drawing thenozzle out of the mouth of the tank and rehrrn it to the support on the petrolpump.a) the magnetic valve closedb) the conveyor system switches off, provided that filling is not taking place at the other lane for the same hydraulic modulec) next operation see above 1. a, bL4.4 Testing of the gas separator - Without switch-off (GPLDr-)t . II ; I for the check of the gas separator without switching off, a prover can has to be used.I ItI FttL__-___-Jr-- II ffi | o*ing the fuel process, air is supplied over the ventilating screw at the filter.I ufzfr- ||.*lI a. I Wi,f,in the tolerance, no switching off of the solenoid valves is carried out.I $ | fne fuet is dispending with strongly reduced performance.

    | '*?T- | The air that has been sucked in is evacuated visibly and audibly via the vent pipe of the pumping unit. After the screwI Lf I in of the ventilating screw and the deaerating of the pumping unit, the delivery is continued with the full performance.

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    15 Meter calibrationThe CPU board has 2 calibration switches (SW2 =calibrate switch l=hydraulics 1; SW3 = calibrate switch 2 = hydraulics 2). If oneof this switches open at start of refuelling, a calibration refuelling will start. That means the proportional valve and, if available, thecontrol valve of hydraulics I or 2 will open.If the calibration switch 2 open, but the hydraulics 2 is not available (for example by dispenser with one hose), the not availablehydraulics will switches by the CPU board and the error message 141 is shown on display.If both switches are open, the hydraulics I will be used. With ultra-high flow pumps (140 litres), two meters are used parallel. In thiscase, two calibrations refuelling must be performed (refuelling 1 with open calibration switch 1 and refuelling 2 with open calibrationswitch 2).For a calibration refuelling the prover can has filled exactly up to the line (e.g. 20 litres). Following prover can measures areallowed: 5, 10, 20 and 50 litresCalibration procedure:o Provide an adequate prover can. Open the calibration switcho Remove the nozzler Fill the prover can exactly up to the line. Replace the nozzle. Close the calibration switch. Perform a test refuellingCalibration- and test refuelling's will be added to the totals16 Further settings and service functionsThe following table shows an overview of all available service functions:

    ,i..Frunc0oxiii,; Steo'.1 s: F'.s.:ghansts ';,,,,i:'.i TO:.fi3ftView flow rate L/min Press service switch Press service switchView Total Kev switch on Kev switch offView software version,checksum and calibration factor Press service switch Wait for timeout orremove nozzleView or set volume allocation

    limitKey switch on Remove nozzle Remove nozzle Key switch off

    View or set no-flow timeout Kev switch on Press service switch Press service switch Kev switch offView or set transaction timeout Kev switch on Press service switch Remove nozzle Kev switch offView enor memory Press service switch Press service switch Wait for timeout orremove nozzleCold start reset Plus cold start iumoer Press service switch (automatic)

    16.1 View flow rate in L/minIf the service switch pressed during refuelling, the display changes to show the flow rate in litres per minute:Display:This meaning, the fuel is delivered with a flow rate of 39 litres per minute.Pressing the iervice switch again toggles back to the normal volume disptay. Otherwise the display changes if the nozzle was hangedback.16.2 View totalIf the key switch is operated during passive state of the dispenser, the display changes to show the volume total. This is displayed inan alternating view:First display: second display:This meaning, that 123456,89 litres was delivered.The display continues until the key switch is switched off, then the normal display mode returns.Removing-the nozzle during total view allow to change the volume allocation. Condition therefore is that the jumper J4 + 5 are notconnected.Pressing the service switch during displayed total, change to the view and settings for the no-flow and transaction timeouts.

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    16.3 View software and checksumIf the service switch is operated during passive state of the dispenser, the display changes to show the software and checkum withalternating displays:First display: m'mE]l Second dispray: lHEESEillThis meaning, that the software-version 6140.01.01 with checksum FF34H is present. The 61 is not shown on dis-play, because thisvalue is always "61". The checksum on the second display ends always with "H", as differentiating factor to the first display.This function will be end with operate the nozzle or after 20 seconds automatically. If the service switch pressed again, the displayshows the error memory.16.4 Set volume allocation limitIf the nozzle removed during the volume total is displayed (key switch is on), the dispenser change to volume allocation limitprogramming. This will only works, if the jumper J4+5 are not connected. Otherwise the jumper setting overrides the programming.Witir tire first removing of the nozzle, the display changes to the current value for the volume allocation limit.Display:This meaning, that a volume of 100 lires is setEach additional removing of the nozzle let the limit jump to the next defined step. These values are possible: 5, 10, 15, 20,25,30, 40,50, 60, 75, 100, 150, 200,250,300, 400, 500, 700 and 900. After the limit 900, the display toggled back to the value 5. The selectedvalue is set. Condition therefore is that the jumper is not connected. If the key switch is off, the display changes in the standard view.The cold start default is 100.16.5 Set transaction and flow timeoutIf the service switch is operated during the volume total is displayed (key switch is on), the dispenser change to timeoutprogramming.First display: lffifEill Seconddisplay: IffiThis meaning, that a maximum transaction time of "F" (Filt Timeout) 180 seconds, and a maximum transaction Ume without pulsesof 30 seconds "nF" (No-Flow Timeout) is set.Each additional press on the service switch let the transaction time without pulses jump to the next defined step. These values inseconds are posslble: 20, 30, 45, 60, 75, 90 and 120. After the timit 120, the display toggled back to the value 20. The cold startdefault is 30.Each additional removing of the nozzle let the transaction time jump to the next defined step. These values in seconds are possible:60, 90, 120, 180, 300, 450, 600, 900, 1200 and 1500. After the limit 1500, the display toggled back to the value 60. The cold startdefault is 180 (3 minutes).The selected value is set. If the key switch is ofl the display changes in the standard view.16.6 View errors in bufferWith pressed service switch during the software- and checksum view (key switch is offl, the dispenser change to the error bufferview.Firstdisplay: lffil second disptay: lEffillFlElThis meaning that buffer 0 (Number of buffer are 0-9, 0 is the last error) the error code "E" (Enor) 102 is saved, and since the enor isoccurred 123 refuels take place.The enor buffer contains the last l0 occurred errors. A press on the service switch show the next elror message. This function will beend with operate the rozzle or after 20 seconds automatically.If an error occurs during a refueling, you will get following alternating display:First display: Ifi.-.it--.-A Second display: I='"l tttEThis meaning that an error code "E" @rror) 160 has occurred, and the current transaction volume is 12,36 litre.

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    . 16.7 Cold startA cold start will be performed during passive state of the dispenser. The "cold startjumper" must be connected and then the serviceswitch is pressed. A cold start will be also performed automatically if the software detects a new release (an intemal comparisontakes place).The cold start will reset all the progammable parameters to their defaults. All the configurable options will be set to the detectedconfiguration based on the actual connected hardware andjumper settings.

    . Saved version number is set to the actual software release.r The calibration factors are set to 0, the dispenser must be recalibrated.r The dispenser configuration is set in accordance to the connected components.. The TW and MW configuration is set according the connectedjumper.. The STP delay, volume decimal point and dot/comma allocations will be set. The volume decimal point will also setwithout using drsplays.r The volume allocaton limit is set to 100 lihes in case that nojumper is connected.o The no flow timeout will be set to 30 seconds.. The maximum transaction timeout will be set to 180 seconds (3 minutes).o The enor buffer is set to null.o The last refuelling will be cleared.. The volume total will be set to null.

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    DocumentationSNR: 621124

    Error codesNozzle removell qn qTW break in transactionIntemal controller errorintemal controller enorIntemal controller errortnternal controller enorIntenral controller errorInternal controller errorInternal controller enorIntemal contrillg erro]iltration.roturnqlgsryll

    -atlration

    ractor out o:qCalibration inqsrrgg

    R'werse flow1r4llq ryq

    ilotalizershortcircuitalizer not connected

    circuit (valvevalve short circuitile cnnent, nutnot active (valve Ivalve cunent, but not activecoil remove4l(Yglve l

    runoved when offremoved when oq

    t-va urrenttoo loq]@lve

    ffi-fl-ow-flowimeout - start ofT.dsra6;timeout - start of

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    . 18 Overview of the electrical interconnectionso.o.=o=L

    .c,o=ooY

    (,.N6oF

    o_N(JN=9;z6DocumentationSNR: 621124

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    IfoIerlu>lruIr,luzlm-rlq

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    l -o c.tEoo

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    d)8EfE(a0)^o\c.8f;8aEB

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    El-il---l| -+ I,Ed__iH''flffiHE iiilj

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    $HTofi$H$3TIE

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    uIOCI ll I8 O

    El6llolcl6lNliAH

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    (uEoE c.r9o=>EE ,}NON#2t,G'oE9652TE

    -z

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    fg Ordering Instructions for Spare Partsl. First of all find out the page-no. of the spare part &awing/illustration and the spare part list in thetable of contents.2. Now find the Item-No. of the spare part in the spare part drawing/illustration.3. In the spare part lists you find the description, article-no. and number ofpieces under the Itemnumber (if necessary with sub-item).The number of pieces for bolts, screws, linking elements and other accessories refer to one piece ofthe preceding sub-assembly.Pay attention to the corresponding notes.4. Spare part order should contain the following information:Part No.Description (if necessary, colour etc.)Number of quantity (Qty)Type, year ofconstuction and serial number ofthe petol pump

    19.1 TypekeyExamples: Endura

    Endura C DK UHF 120140*," II= C+ Meter-----------_-l

    DK = Pumping unit with DieselDP = Submerged turbine pumpUHF = Ultra High FlowActual power output l?0UminAdded delivery system, acfiralSAI = Satellite

    power output 40llmin

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    lS.2 Type overview

    Endura 12070 UminEndura 120/40 UminEndura 70/40 UminDK

    Endura 120 UminEndum 70 UminEndura 40 UminEndura satellite

    All versions are also available without hose mast

    '':i

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    20 Hydraulics GPU 90

    Part No. Description Item Qty Part No. Description122.1

    1 140 939 265'l ,.40 941 5151 140 869 7351 t40 599 /t46't 140 863 1021 14',1 011 7',121 141 011 7321 1408233721 1408577il1 140 653 313't 't41 0't1762

    G+Meter, routine tested/MlDPumping unit GPU 90, routinetested/MlDPumping unit GPU 90, routinetested/MlD, exchangeV-belt l3 x 686 forthree phaseMotor 0,75kWThree phase motor 400V/0,75 kWwith belt pulley and carrierPipe cpl. with elbow, leftPipe cpl. with elbow, rightFilter DN50 cpl.Cable feedthroughCover for flex pipe feedthroughDN50Venting pipe for GPU 90

    *1r}1 140 909 486140 863 832 Coil24 V for prop.-valveProportional valve cpl., withoutcoilPulser 141 032 895

    * (Not shown in the drawing )

    55.1678

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    2l Hydraulics GPU 140 UHF

    Item Qty Part No. Description Part No. Description1233.'t

    1 141 008 832'l ,.41 006 2021 140941 5251 140 904 9451 140 943 656't 't40 903 822

    Pipe with 120 L valvePipe GPUi4O to meGring unitPumping unit GPU 140,routine tested/MlDPumping unit GPU 140, routinetested/MlD, exchangeV-belt for UHF motorThree phase motor 400V/'l,5 kWwith belt pulley and carrier

    6789

    1 140 939 265 C+Meter, routine tested/MlD1 140 823 372 Filter DN50 cpl.1 141 008 842 Pipe with 40 L valve'l '141 006 372 Venting pipe GPU 140

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    22 Metering unit with valve

    Torque

    Item Oty Part No. Description Item Part No. Description'l 14O 863 832 Proportional valve cpl., without coil1 'l4O 914 705 Sealing kit for metering unit andmanifold:O-Ring 19x 1,5O-Ring 52 x 2,5O-Ring 22 x 2,5O-Ring 25 x 1,5O-Ring 30 x 3,5O-Ring 40 x 3,5

    140 939 265 C+Meter, routine tested/MlD140 939 275 C+Meter, routine tested/MlD, coldtemperature919.1 1

    2a2b2c2d2e2f345abc

    678

    2221221 140 804 666 Proportional valve1 140 909 506 Coil 24Vfor proportional valve

    Filter element for Diesel and Petrol:(For Bio-Diesel on request possible)1 140 632746 G 1 %" x 140 lg, 30pm for Diesel1 140 635 126 G 1%" x 200 lg, 30pm for Diesel - HS1 140 659 893 Cap (For use without pressure filter)(For C+Meter, the pressure fiher is available as anoption )1 140 778 656 Strainer insert'l 'l4O 863 781 Manifold housing1 140 620 186 Check valve

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    23 Panel overview

    Item Qty Part No. Part No. Description1 141 005 3271 '.t4'.t 005 3471 '.141 019 147

    Cover, powder coatedFronurcar panel with cutout forDisplay, powder coatedFronUrear panel blind, powdercoated

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    24 Computer system Rose with all components

    Part No. Description1234

    1

    11

    1

    141 033 795t4l 033 805141 001 975r4r 015756

    CPU Board Rose, routine testedDisplay, routine testedSwitching power supply, 24V n $NTotalizer

    DocumentationSNR: 621124

    + ,-\lref--{3)

    trHHHHL Ir]H,H--II & -*r=.;.a r=--.---rtr xuE D iq -.41 -- - -l--c---l-+ armml ooooool

    , r.-tl.-ttEur Ill ffi'**

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    25 Nozzle boot, hose mast, hoses, nozzles and satellite version

    Item Qty Part No. Description1 141 0157621 1407568921 1407569121 141 015 0141 140 017 5101 1404325841 141 024892

    Hose mastNozle boot with fixing screw:Nozzle boot with lockNozzle boot without lockMagnet switchHose bracketConnection elbow 1"Pipe with screw joint for satellitevercion

    Part No. DescriptionFollowing a standard selecfion of available hoses and nozzle,other types on request possible.* Hoses for Diesel:a 1 140920 225 Slimline2, with antiking sleeve,black, LT21x3,3m longb 1 140 977 946 Slimline2, with antiking sleeve,black, LT2'lxSm long

    (The hoses are not demountable )+ Nozles for Diesel:a 1 140 840 266 AIA25.3Mb 1 140919506 ZVA2H3M* (Not shown in the drawing )

    Item,l

    2ab3456

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    26 Pumping unit GPU 90

    Item Qty Part No. Description Part No. Description,l,|

    't40 869 725140 837 il6

    't 140 837 6561 140 837 666

    140 837 636 Master seal kit, contains positionsA1-A5 140 823 372 Filter DN50 cpl. for pumping unitGPU140 8tB 946 Filter element 70p140 9'14 735 Seal kit for filter DN 50O-Ring 114 x 4O-Ring 75 x 3Valve diskO-Ring 76 x 4

    Sealing ring 13,5 x 18 x 1* 'l 140 94'l 515 Pumping unit GPU 90, routinetested/MlD+ 'l 140 869 735 Pumping unit GPU 90, routinetestedrMlD, exchange* (Not shown in the drawing )

    Blade kit, contains ten bladesLip seal kit, contains positions ClandC2Float kit, contains positionsD1.D3lnlet check valve kit, with O-ringand check valve assembly (not shownin the drawing)

    455a5b5c5d5e

    140 837 676 Overflow check valve kit, with airvalve housing, gasket, valve, float andretaining ring (not shown in thedrawing)140837 686 Rotor kit, contains rotor, shaft andblades140 830 186 Belt pulley140830216 Bypassvalve

    1,|

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    27 Pumping unit GPU-140 UHF

    Item Qty Part No. Description'l 'i.40 904 856 Master seal kit, contains positionsA1-A5

    Item Qty Parl No. Description140 823 372 Filter DN50 cpl. for pumping unitGPU140 818 946 Filter element 70U140 914 735 Seal kit for filter DN 50O-Ring 114 x 4O-Ring 75 x 3Valve diskO-Ring 76 x 4

    Sealing ring 13,5 x 18 x 1140 941 525 Pumping unit GPU 140 ,routinetested/MlD140 904 945 Pumping unit GPU 140, routinetested/MlD, exchange

    * (Not shown in the drawing )

    140 904 866140 904 876

    1 140904 8861 140904 9161 140 904 896

    1 '140 904 906

    Blade kit, contains ten bladesLip seal kit, contains positions C1and C2Float kit, contains positionsD1-D3lnlet check valve kit, with O-ringand check valve assembly (not shownin the drawing)Overflow check valve kit, with airvalve housing, gasket, valve, float andretaining ring (not shown in thedrawing)Rotor kit, contains rotor, shaft and

    11

    455a5b5c5d5e**

    blades140 904 926 Belt pulley140 904 936 Bypass valve

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    Gilbarco@Special conditions from ATEX-and declarations of conformity1) PTB 00 ATEX3I19 XCable Gland Types 816l//5 andS16l/62) PTB 99 ATEX 3109 UScrewless terminal block 2803) DEMKO 01 ATEX 130640 XIncremental Encoder, Type ME 0l-024) PTB oo ATEX 1093 XPosition switch 07-25. l-...i...5) PTB 98 ATEX 3129 UScrewless terminal 264-...6) PTB 98 ATEX 3125 UScrewless termnal 262-...0 KEMA00ATEX LttZXReed Sensor Tlpe MKB-1...BV...8) DEMKO 01ATEX 130644 XElektronic Pulse Generator, Tlpe 01-08 d9) DEMKO ol ATEX 13064r XElectronic Pulse Generator 01-0910) srRA 00 ATEX 2146XIS Interface 8T606914 - ** &Nfl0126711) KEMA02ATEX 1288XElectromagnetic switch MKR 13X12) PTB 03ATEX 3060XThree-phase motor D313 K501...13) PTB 03 ATE)( 40s0 XVacuum pump GR 12514) PTB 02 ATEX 2L2gXPanel-mounted illuminated push-button, type8018/3...15) PTB 02 ATEX 2L3rXPanel-mounted indicator light8013t3.2-..-/3.3-..16) PTB 02 ATEX 1057 XPanel-mounting push-buttoq types 8003/1. Iand 8003/1.3...17) DMT 02 ATEX E 047 XScrewed cable gland HSK-K-Ex 129*...18) PTB 02 ATEX losl XMiniature limit switch, type 806412...19) PTB 00 ATEX ?LzgXMagnet coil ACl020) PTB 99 ATEX 4002XVapour recovery pumps 8012 GR5 ...21) PTB 01 ATEX 3335 XThree-phase motors 1M..08.-...24PTB 01 ATEX 3336 XThree-phase motors 1M..09.-...23) PTB 01 ATEX 3303 XThree-phase motors I ETEEA-80-...24) PTB 03 ATEX 2018 XValve magnet 0515... & 1215...49) CESI 03 ATEX 167 XPulse generator for measure, type PulserPPG

    ITTEr

    TTTITr

    25) Tw 99 ATEX 1508 XOmitted, see 2nd supplement26) LCIE 0Z ATEX 6022XElectrovalve type ...tH228... or ...[H2...2A CESI 03 ATEX 023 XRAEL Motori Elettrici S.r.l.28) DEMKO 04 ATEX 137m8 XMagnetic Encoder A./S frim Ot-O:29) DMT 99 ATEX E 0r5 XMeasuring system, type Promass30) PTB 03 ATEX 2095 XMagnets, types K05932. .., K05924...,K5927...ard K0593531) PTB 00 ATEX 2049 XSN sensors, types NJ... and SJ32) PTB 03 ATEX 2130 XHydraulic controller, type EC 2000-HC33) PTB 03 ATEX 2131 XMotor controller EC 2000-MOMO34) BVS 95.D.2019 XSecatec electom. switch, type MKRI3X35) DEMKO 0l ATEX 131007XShaft Encoder, type 0l-08ia36) DEMKO 01 ATEX 130643 XShaft Encoder, type 0l-08ib37) DEMKO 01ATEX 130642 XIncremental Encoder, type 02-0738) KEMA 99 ATEX 6971 XCable and lead enty fittings39) PTB 04 ATEX 1087 XCable and lead entry fittings, type DQM40) PTB 00 ATEX 1092 XCircuit module, type 07 -3323-3...1 ...41) KEMA 02 ATEX 1248 XSecatec electromasetic switchMKFIgXSAKX...42) PTB 03 ATD( 5014 XSolenoid valves, vapour recovery641/2$2/6013t602243) IBEXU 0l ATEX 1007 XPosition switch type 07 -2511-....1...44) PTB 02 ATEX 2094 XElectrom. valve contol module, type 6..-45) SIRA 03 ATEX 2526 XIS Pulser type BR 405799-**46) ZELM 01 ATEX 0060 XScrewed cable glands, O?e EURO-TOP X...44 KEMA 97 ATEX 4677 UFeed-tfuough-protective conductor-modularterminals and double terminals48) DMT 02 ATEX E 195 XSwitching amplifier, type 91 70l*0-* *-* I50) ZELM 01 ATEX 0060 XScrewed cable glands, type EIIRO-TOP X

    EEEIIEET

    ETETTEEEETTETEEETItr

    TITITTETTnI

    740 928 554 lssue June 2013GILBARCO

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    Gilbarco@Special conditions from ATEX-and declarations of conformitysl) BAS 98 ATEX 2167 Xt-l A type ASCO EM5x SOLENOID t--l52) SrRA 03 ATEX 9487 U --rL-l Fuel Dispenser Nozzles Types ZvA t lSlimline,ZVA Slimline 2, ZY A 200G\ZY 42553) SrRA 0l ATEX 9035 X r--lSK700 Liquid Fuel Dispensers LPG / E85 UEthanol54 ) SIRA 03 ATD( 9488 U -rSafe-Breaks Types LJ

    ETE

    SSB I6.SSB25,PSB16,CSB2Is0 rW os ATEX z9o5 xEltomatic Incremental Encoder type ME 0l-0456) SIRA 05 ATEX 23r2XIntrinsically Safe Hub Type M0620557) SIRA05 ATEX mlr Xlntrinsically Safe Type N4:0620258) SIRA 05 ATEX 2313 XIntrinsically Safe Pulser Tlpe M0312759) PTB 02 ATEX 2173XSolenoid valves, Type 7...60) LOM 0r ATEX 2038 XScrewed cable glands, type PCE6l) SIRA 07 ATEX 5107 XSolenoid valves, DVI060P62) PTB os ATEX 4007Fuel vapour recovery pumps, types 8012GR5...63) KEMA oZ ATEX 1218XIMI Valve Actuator Series 80...64) PTB os ATEX 2095XGSR Magnets, types K05932. ., K05927 ....65) SIRA 02 ATEX 1057XCable Glands the A2F, A2FRC, A3F,A4E...66) SrRA 08 ATEX 2009XATC Hub M0787667) INERTS 08 ATEX 0019 XRAEL Motor Tlpe 90....68) BAS 98 ATEX 2168 XA type ASCO EM6 SOLENOID69) PTB 01 ATEX 2203XOptoelectronic sensors OCS 2000...ocr 30070) KEMA 05 ATEX1206 XMEDER electronic reed Sensorl\4K25 -l A7 5-,-46, I C90F-5000W. . .

    TE

    71) LCIE 02 ATEX 6023 XElectro valve type :.../49... or ...N2...72)PTB 03 ATEX 2086 XElectro valve type : 0518 and 121873) PTB 05 ATEX 2050 XElectro valve type : 14C80 and 1448074) BVS 03 ATEX E 163 XTransmitter type 250075) SIRA 06 ATEX 1097 XCable Glands Types A2F, A2E...76) SrRA 09 ATEX 2289XCNG/Combi Hub74 IBEXU05 ATEX 1154 UEnd termination for parallel heaters7S) TwIT ll ATEXoo12xElectric Motor79) SIRA 12 ATEX 6058XElectronic proportional valve80) PTB 04 ATEX 4002Gasriickffihrungspumpe MEX 054481) PTB 01 ATEX 5004Gasrtickfiihrungspumpe MEX 083 l-l 0 undMEX 0831-ll

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    Gilbarco@Special conditions from ATEX-and declarations of conformity

    ET

    Declarations of conformitvfor electrical components:PTB 01 ATEX 1016Terminal box 8146/1... -..& 8146/2...-..PTB 99 ATEX 3103Junction and Terminal Boxes Type 8118...-PTB 01 ATEX 1104Junction and Terminal BoxesType 07-5103-..../...PTB OO ATEX 1099Junction box 07 -5311-... /...PTB 03 ATEX 3065Tripping device for TMP EC200-HC396|2MPTB 01 ATEX 1136Junction box8102/2.-.PTB 03 ATEX 3T1OTripping device for TMP VRC 700PTB 99 ATEX 1509Gas flow measuring system transmitterVaporix flowTW 03 ATEX 2195Pressure sensors, type UPA2 EEXPTB OO ATD( 2043Safety isolation amplifier, type K*A*-SH-EXl,,rPTB OI ATEX 1105Control station and sigralling uniq type8040/.../...PTB 00 ATD( 2081 replaced throughBASOI ATEXTOO5Safety isolation amplifier, type KFA-SR2-EX2.WBAS 01 ATEX 7OO5Zenerbarier 2788PTB 02 ATEX 1050 out datedPessure operated switclg Type PressostatE r...SEE 9S ATE]{2642Trafac Presurre operated switchPTB 07 ATEX 2OO1Mass Flowmeter Types CNGmass undLPGmassPTB OO ATEX 1059Screwed cable glandTUV 04 ATEX 2433Screwed cable glandPTB OO ATEX 2043Switch amplifier

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    Declarations of conformityfor electrical components:WEH fuelling nozzles, break-awaycouplings, hosesWEH fuelling nozzle TKITGilbarco petrol pumpATEX II2G cT3Blackmer pumpATEX II 2G cT3PTB 98 ATEX 5OO2Vapour recovery pump 8012 GR5 & 8014-5.0

    TT

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    Gilbarco@Special conditions from ATEX-and declarations of conformity dispenserSIRA 01 ATEX 9035 XSK700 / LPG / E85 Ethanol dispenserSpecial conditions for safe use (denoted by X after the certificate number)15. I The Automotive LPG Fuel Dispenser shall be supplied from a remote pressure source not exceeding 25 bar.15.2 A vapour retum path to the storage tank shall be provided for each Automotive LPG Fuel Dispenser.15.3 When used for Ethanol dispensing, the fuel specification must not exceed E85 with minimum water content.SIRA 05 ATEX 9045 XEncore 510 / LPG dispensersSpecial conditions for safe use (denoted by X after the certificate number)15.1 The Automotive LPG Fuel Dispenser shall be supplied from a remote pressure source not exceeding 25 bar.15.2 Installation shall be in accordance with either EN 13617-l:2004 or EN 14678-2 as applicable.SIRA 08 ATEX 9091 XEncore 500G / LPG / E85 Ethanol dispenserSpecial conditions for safe use (denoted by X after the certificate number)15.1 The Automotive LPG Fuel Dispenser shall be supplied from a remote pressure source not exceeding 25 bar.15.2 A vapour retum path to the storage tank shall be provided for each Automotive LPG Fuel Dispenser.15.3 When used for Ethanol dispensing, the fuel specification must not exceed E85 with minimum water content.SIRA 04 ATEX 9045 XAral MPD/LPG dispenserSpecial conditions for safe use (denoted by X after the certificate number)15.l The Automotive LPG Fuel Dispenser shall be supplied from a remote pressure source Dot exceeding 25 bar.15.2 Installation shall be in accordance with either EN 13617-l:2004 or EN 14678-2 as applicable.SIRA 03 ATEX 9332 X397 lErhanol dispenserSpecial conditions for safe use (denoted by X after the certificate number)When used for ethanol dispensing, the fuel specification must be

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    Gilbarco@Special conditions from ATEX-and declarations of conformity dispenserSIRA 11 ATEX 9OO1 XAral MPD 2010 ILPG / Ethanol dispenserSpecial conditions for safe use (denoted by X after the certificate number)15.l The LPG fuel dispenser shall be supplied from a remote pressure source not exceeding 25 bar.15.2 A vapour retum path to the storage tank shall be provided for each LPG fuel dispenser.15.3 When used for dispensing ethanol, the ethanol content shall not exceed 90% with minimum water content.15.4 The equipment shall be installed in accordance with the manufacturer's particularly with regard to the prevention ofpossible leakage of fuel into the ground.SIRA 10 ATEX 9052XHorizon / LPG / Ethanol dispenserSpecial conditions for safe use (denoted by X after the certificate number)l5.l The LPG fuel dispenser shall be supplied from a remote pressure source not exceeding 25 bar.15.2 A vapour retum path to the storage tank shall be provided for each Automotive LPG fuel dispenser.\r 15.3 When used for dispensing ethanol, the ethanol content shall not exceed 90olo with minimum water content.15.4 Where petrol fuel dispensers are shipped without nozzles, the equipment shall be fitted with nozzles complying with EN

    13012 prior to the being put into service.15.5 Where petol fuel dispensers are shipped without hoses, the equipment shall be fitted with hoses complying with EN 1360or EN 13483 prior to being put into service.

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    r) PTB oo ATEX 3119 XCable and lead entry fitting of types 8161/5 and 816116.Only permanently laid cables and leads may be inserted. The operator must guarantee appropriate cable strain relief.The maximum thermal stress of the inserted cables and leads must be observed.2) PTB 99 ATEX 3109 UScrewless terminal bloc( type 280-...These terminals may be used within the scope of the working temperature range in resources - principally tapping boxes andjunction boxes - for temperature classes Tl to T6.For installation in a terminal housing - with a protection category of at least IP 54 - comply with the requirements inaccordance with EN 50 014 sections 14.2 to 14.4. Comply with the installation instructions of the manufacturer regarding theuse ofaccessories.When attaching feed through (with protective conductor) modular terminals, end cover plates or barriers must be provided.The use of nested links reduces the ma>

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    7) KEMA 00 ATEX rttz XReed-Sensor Type MK8- 1...-EV...The free ends ofthe integral cable must be connected outside the hazardous area or, when inside the hazardous are4 in asuitable certifies junction bo& in accordance with the requirements of the type of explosion protection applied.The Reed Sensor must be installed such, that any danger of mechanical impact is avoided.The electrical apparatus to which the Reed Sensor is connected must be protected with a suitably rates fuse, with a breakingcapacity in accordance with the prospective short circuit current of the supply (normally 15004).8) DEMKO ol ATEX 130644 XElectronic Pulse Generator, Typ 0l - 08 dThe X-mark after the reference of the certificate refers to the following:Ambient temperatures: -20'C to +70"CThe encoder is constructed witl a permanently connected unterminated cable, which must be connected in safe area or asuitable certifies junction box.9) DEMKO oI ATEX 130641XElectronic Pulse Generator , Type 0l - 09The X-mark after the reference of the certfficate refers to the following:Ambient temperatures: -3(PC to +70'CThe encoder is constructed with a permanently connected unterminated cable, which must be connected in safe area or a.-., suitable certifies junction box.10) Sira 00 ATEX 2146}{IS Interface, Type 8T606914-** und TypM0l267Additional conditions of certificationNone11) KEMA 02 ATEX 1288 XElectromagnetic switch, type MKRI3X...The electromagnetic switches shall be installed with protection against mechanical hazards. A fuse corresponding to thenominal current must be connected in series to the electromagnetic switches. The breaking capaclty of the fuse must conformto the possible short-circuit current ofthe supply source'The connecting lead of the electromagnetic switch must be connected in a terminal housing in accordance with EN 50014Section 1.2.

    12) PTB 03 ATEX 3060 XThree-phase synchronous motor, tyPe D3l3 K501 GL...The motors of these types may only be operated in conjunction with the pump D?e GRl25 and at the converter of the above-v' stated type with the settings specified in the respective data sheet, and they must be monitored by the adapted equipment asdescribed in the respective data sheet.13) PTB 03 ATEX 4030 XVacuum pump GR 125The vacuum pump may only be used to suck offfuel vapour/air mixfures from gas recovery systems of petrol stations.The vacuum pump is to be earthed.If the vacuum pump is to be used as flame arrester in gas recovery systems and in the event of an ignition at the hllingnozzle,the following maximum hose and pipe lengths are admissible between filling nozzle and vacuum pump:a) gas recovery hose with < l0 mm inside diameter in the < 6 m, coaxial hose, or

    optionallyb) S O m coaxial hose with < 38 mm, outside diameter, together with a connected pipe ND15 (GYz) 33 m.The ambient temperature and the temperature at the inlet must not exceed 60oC.

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    1 4) PTB 0 2 ATFX i2e1,2,f-b}-on, rype 80 1 8/3 "' - "-'Panel-mounted illuminatet

    :dffg.ffig*:#iffi -l i. ;"'1- : ::l;Jffi ffi"x:':'ii.',*a',ecircuitise**if,,i,,.*p.,u*r_ffi#ff*i"**r,fiffi:,.ffi1l:iffi,:I#?:TllLil"l,ji1l.r*""The maximum PermlsslD'iil ffi ffi rybt'll iffiP,'.T$ilf"H i: iij}lRoutine testing for Presst."*"U illuminated Pushbutton'15) PTB 02 ATEX 2131 x -^,^ .paner_mounred inaicatof, ilritiir. ro r rn., -..-. und rvpe 80 I 3/3'3 -" - "The panel-mounted indicator ligtr type g0l3/31., shall

    be instarled in such a way that its rear end is protectedagainst

    *:i*:*Hq-,:l*#,ii,i, iffi ffi ;;::;.;__ntrinsicallY safe circuttThe signalling circuit rt*il*#m'mH*tp-qmSlif3;:*fJ;fl 1H*',,h1nii,"-",irn",".proorenRoutine testing for Premounted indicator light'lG) PTB o? .frp#.l .5Jfin, rype 8003/1.1-....-.-. und 8003/1'3-""-'-'p*"r-o*taa illuminated pusll-ouLlu,' ' r Y- -- . ., , _ ,-^_^,r.i an ns to orovide for mechanical protection against impactThe rear end of the panel-mounting'no1j1]lX thull be

    installed so as to I#;;;;:",--[,Lr##iffi]'ffimounting pushbutton sharl be instalred to provide for permanent wiringThe connecting cableand adequate Protecti

    l]].t3y#3^}ffiJ'J-*1,I,,* -. o. -.The screwed cable glands may only be used to insert

    permanently laid cables and leads'

    18) PTB 02 ATEX 1031x.,^,;ilir*" limit switchTYPe 8064/2The miniature limit switch sha]r.b,einstarled such that it w'r be mechanica'y

    protected against impact energy as

    ;-;ffi::::i" x;,0. **,n* it w,r meetthe thermal and mechanicar requirements withintheoperativerange' .o-omination certificate as well as any TY:tjy.i;iffi"Nr. Ex-93.c.1015 X.This EC type-examination certificate as well as any future supplementsthereto shall at the

    same time ue regura"d as supple*"*, for component certificate PTB Nt19) PTB 00 ATEX 2r29xMagnet coil ACIOAs shor,.circuri,."#iJ,; :,.J#,t111,T:TiEj.:ifi::,1ffi[TJ,".:,ili$T#i:$$]i,iliiftT',*TEj.:,#"H';ffi r,:tr#,";ffi ",',:ili,;il=tii,Ii.F .fi lF:.,ffi "i.Hflfr :r#*fl yxH,#"**:r?;;ffiswitched in serie:l;*ffiili"-"*"^--"'iffiB:',[HJ*:r$,r:lt'ry*:rru,ffffi,"*Tj$ffffociatedvarvebodvorii.'"s'* *irt tYPl Aclo -"-'-PD73'tometal or plastit ipi'O Gv)' A larger valve Uoav wittr better thermal c- Continued on the next Page-

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    When using the magnet coil type ACl0 -..-.-... in petrol pumps to control the petrol as Category 2 unit the material of thevalve body must be of metal (brass, aluminium, VA). The coil is mounted on the core guide tube and may only be dismantledby the manufacturer. The valves always represent a closed system.The magnet coils type ACl0-..-.-PD47 to AC10-..-.-PD72 are only suitable for single assembly.The working temperature range listed in "Electrical Data" must be observed for every type.For ambient temperatures as of 55"C, a heat-resistant cable end must be used for magnet coils type AC 10-..-6-PD53 and typeAC10-..-6-PD66.Temperature ratios at 60"C ambient temperature at the ACIO magnet coil

    The installation of a terminal box changes the designation of the type and of the type of protection of the AC l0-..-.-...magnet coil.20) PTB 99 ATEX 4oo2 XVapour recovery pumps, type "8012 GR5" and'8014-5"When using the vapour recovery pumps types "8012 GR5" and '8014-5', the following conditions must be met and/ortulfilled:max. hose and pipe lengths between nozzle and vapour recovery pump

    a) Vapour recovery hose with inside diameter < lQ mm in coaxial hose < 6 m,orb) Coaxial hose < 6 m with outside diameter < 38 mnLtogether with a downstream pipeline DN l5 (G %) 0.9 mm.The operating temperature may not exceed 60oC.The operating pressure may not exceed l. I bar absolute.2r) PTB oI ATEX 3335 XThree-phase motors of type series I M..08.-...Ifthe non-closed lead ends are connected to the extemal electric circuits in accordance with DIN EN 50014 ;1997, Paragraphl4.l within the hazardous are4 a terminal box with its own certificate and explosion protection identification must beselected according to the prevailing conditions on site.22) PTB ol ATEX 3336 XThree-phase motors of type series I M..09.-...If the non-closed lead ends are connected to the extemal electric circuits in accordance with DIN EN 50014 ;1997,Puagraph14.1 within the hazardous are4 a terminal box with its own certificate and explosion protection identification must beselected according to the prevailing conditions on site.23) PTB 0r ATEX 3303XThree-phase motors of qpe series IETEEA-80-...If the non-closed lead ends are connected to the extemal electric circuits in accordance with DIN EN 50,0 I 4 ;1997 , Paragraphl4.l within the hazardous are4 a terminal box with its own certificate and explosion protection identification must beselected according to the prevailing conditions on site.24) PTB 03 ATEX 2018 XValve magnet, type 0515.. and type 1215..As short-circuit protection, every magnet must have a fuse that is switched in series and which corresponds to the ratedcurrent (max. 3xls according toIEC 60127-2-l), or a motor protection switch with short-circuit and thermal instantaneoustripping (setting to rated current). For magnets with very small rated currents, a fuse with the smallest current value accordingto the stated IEC standard will be sufficient. The fuse may be located in the associated supply unit, or must be separatelyswitched in series. The rated current of the fuse must be equal to or greater than the specified nominal voltage of the magaet.The breaking capaclty of the fuse-link must be equal to or greater than the maximally assumed short-circuit current at the siteof installation (usually 1500 A).A maximum permissible ripple factor of 20% applies to all direct current version magnets.

    Temoerafure class Coil size Absolute temperature (oC)T4 5 118T4 6 113T5 4 93T5 5 87T5 6 90T6 5 79T6 6 75

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    25) TUV 99 ATEX 1508XGas flow measuring system, type VAPORIX CONTROLOmitted, see 2nd suppiement Due to the galvanic separation of the sensor electric circuits to the PA and/or PE connectioq thespecial conditions to be dispensed.

    26) LCIE 02 ATEX 6022XElectro valve type :...111228... or ...1112...The equipment must be protected by fuse supply witch has a breaking capacity adjusted to the short circuit of the equipment.27) CESI03 ATEX 023XRAEL Motori Elettrici S.r.lThe motor provided with an integral cable entry in the enclosure shall be used with a cable laving the same extemal diametershown on the sealing ring.28) DEMKO 04 ATEX 137008XMagnetic Encoder A./S ME 0l-03Cable must be connected in safe area or in a suitable ATEX-Certified Junction Box.The 5,5Vdc input voltage shall be supplied through a safety-isolated transformer according to EN60742 or EN6l558-l andthe max. fuse rating shall be 250 mA.Cable screen must be properly connected to Ground'29) DMT 99 ATEX E 015 XMeasuring system, tlpe Promassl. All resources of the measuring system must be included in the equip potential bonding'2. Only electric circuits may be connected to connection terminals nos. 20 to 27 of the measuring fansducer typesPromass 60* **_****t******,promass 63 * * +_* * :i * * * * ** *A promass 63 * * *_* * *'i * * * * *'*B,Promass 63 i * *_* * * ** * * * t *C, Promass 63 * * *-* :i * * * * * * :+ *D,Promass 63* **_*:r***** i**E, Promass 63* **_*:t******:i*F andpromass 64+ ** :t*********& the connection terminals nos. 20 and 2l ofthe measuring transducerpromass63* ** ****'t:t****G,theconnectionterminals nos.22and23 ofthemeasuringtransducerpromass 63* :f *-***:|,r*****L, tJre connection terminals nos. 24 to 27 of the measuring transducerpromass 63,* *+-*,*********W, the connection terminals nos.22,23,26 and27 of the measuring transducer Promass 63*r*_****** t**rT in which voltages higher than AC 260 V (50 IIZ-60H2) cannot occur and which have a max. short-circuitcurrent of 500 mA.3. The required temperature class in conjunction with the ambient temperature and the medium temperature must correspond tothe tables in 15.3.4.4. When connecting the electronic housing via the pipeline entries approved for this purpos, the associated sealing mechanismsmust be an'anged directly at the housing.30) PTB os ATEX 2095 XMagnets, type K05932.. ., K05924..., K5927 ...afi K05 93 5As short-circuit protection, every magnet must have a fuse that is switched in series and which corresponds to the rated current(max. 3xls u..oidirg to IEC 60127-2-l), or a motor protection switch with short-circuit and thermal instantaneous tripping(setting to rated cunint). For magnets with very small rated currents, a fuse with the smallest current value according to thestated iEC standard will be suffrcient. The fuse may be located in the associated supply unit, or must be separately switched inseries. The rated current of the fuse must be equal to or greater than the specified nominal voltage of the maglet. The breakingcapacity of the fuse-link must be equal to or greater than the maximally assumed short-circuit current at the site of installation(usually 1500 A).Max. permissible ambient temperature range -40'C to +40oC.31) PTB 00 ATEX 2049)(SN sensors, types NJ... and SJ...l. When using the SN sensors of types NJ... and SJ... in a temperature range of -60oC to -20oC, the sensors must be protectedagainst impact effects by installing them in an additional housing.2. The connection facilities of the SN sensors types NJ... and SJ must be set up in such a way that at least protection category IP20 is achieved in accordance with IEC 60529:1989.- Continued on the next page-

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    3. Refer to the table at point 15 ofthis certificate for the correlation between the type ofthe connected electric circui themaximum permissible ambient temperature and the temperature class, as well as the effective inner reactance for the individualtypes of SN sensors.4. For use in Group IIC, the impermissible electrostatic charge of the plastic housing must be prevented for the following types ofSN sensors, and an appropriate warning must be attached to the housing:NJ 4O-FP-SN5. For the following types of SN sensors, the impermissible electrostatic charge of the metal housing parts must be avoided.Dangerous electrostatic charges ofthe metal housing parts can be avoided by ear thing these metal housing parts, whereby verysmall metal housing parts (e.g. suews) do not need to be earthed.NJ 2-11-SN-G..., NJ 6-22-SN-G..., NJ 65l+U3+N..., NJ 63l+U4+N..., NJ l5S+U3+N..., NJ l5S+U4+N..., NJ 20S+U3+N...,NJ 2OS+U4+N..., NJ 4O-FP-SN-P3.., NJ 4O.FP-SN-P4..32) PTB 03 ATEX 2130 XHydraulic controller, type EC 2000-HCL The hydraulic controller, type EC 2000-HC must be protected with the following fuses:

    Rated operational voltage Ul with 5 A. MTRated operational voltage U2 with 0.5 A.FRated operational voltage LllLzlL3 with 10 A. automatic circuit-breaker

    2. The solenoid valves to be connected are protected by special intemal electronic fuses. An additional fusible cut out is notrequired.3. Refer to the type test certificate for the electrical data-

    4. The maximum permissible ambient temperature may not exceed +60oC.33) PTB 03 ATEX 2131XMotor controller EC 2000-MOMOL The motor controller has to be protected with the following fuses:Operating voltage LllL2tL3 with circuit breaker l0 A /phaseOperating voltage Ul with 5 A medium time-lag (inside of the powersupply)2. The electrical data have to be take from the verification certificate..3. The supply for the motor feeler may be carried out only from the hydraulic controller.

    34) BVS 95.D.2019 XSecatec electromagretic switch, type MKRI3XThe electromagnetic switch may only be installed within fuel dispensing pumps with permanently laid cable installation andmust be protected against mechanical hazard in accordance with the installation specifications of the manufacturer.The electromagnetic switcl\ type MKRI3X* is suitable for use in ambient temperature ranges of -20"C to +60oC.35) DEMKO 01 ATEX 1s1007 XShaft Encoder, type 0l-08ia5 Vdc Version: 12 Vdc Version:U1 :8V U;:15V11 : 260 mA 11 : 260 mAL1:35 pH L1:35 PHCi:30nF C1:30nFR 1.25 W &: 1.25 WSymbol ,,X" is referring to the following:The equipment is provided with permanently connected leads.Ambient temperature range is: -250 C to + 60 0 C.36) DEMKO 01 ATEX 130643 XShaft Encoder, type 0l-08ib5 Vdc Version: 12 Vdc Version:Ui:8V Ui: 15 VIi: 260 mA 11 : 260 mAL1:35 pH L;:35 PHC1: 30 nICi : 30 nFPi: 1.25 W Pi: 1.25 WThe equipment is provided with permanently connected leadsAmbient temperature range is:. -250 C to + 600 C.The equipment must be connected via a suitable certified ba:rier with matching data.

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    37). DEMKO 01 ATEX 1s0642 Xlncremental Encoder, type 02-07The 13,2 V rnput voltage shall be through a safety-isolated transformer according to EN60742 or EN61558-l and themaximum fuse rating shall be 250 mA.The cable must be connected in safe area or in suitable certified terminal boxes.Ambient temperatures are -200 C to + 700 C.38) KEMA 99 ATEX 6971 XCable and lead entry fiuingsThe following cable and lead entry fittings are labelled with an "X" after the certificate number and can resist impact energiesof only 4 Joules. These types should be protected against higher impact energies:-HSK-MZ-Ex, type M50 x 1.5 with normal and reduced clamping range.-HSK-MZ-EMV-Ex, type M50 x 1.5 with normal and reduced clamping range.-HSK-INOX-EX, types PG 11 and PG 13.5 with normal clamping range.-HSK-INOX-EMV-Ex, types PG l l and PG 13.5 with normal clamping range.39) PTB 04 ATEX 1087 XCable and lead entry fitting, type DQMOnly permanently laid cables and leads may be inserted. The operator must guaxantee appropriate cable strain relief.The cable and lead entry fittings must be installed in such a way that they are mechanically protected against impact enerryJin accordance with EN500l4 Section 23.4.3.1.40) PTB oo ATEX 1092 XCircuit module, type 07 -3323-3.../...The circuit module shall be installed so as to provide for mechanical protection against impact energy in accordance withEN500 I 4 section 23.4.3.1.The quality of the connecting cable shall satisft the thermal and mechanical requtements within the functional range.This EC type-examination certificate as well as any future supplements thereto shall at the same time be regarded assupplements to Certificate of Conformity PTB No. Ex-95.D.1054 X.

    4r) KEMA 02 ATEX 1248XSECATEC electromagnetic switch: MKF I gXSAKX, MKF I gXUAKX MKF t gXOAKX,GKR1SXSAK and GKRI8XUAKThe electromagnetic switches shall be installed with protection against mechanical hazards.42) PTB 03 ATEX 5014 XSolenoid valves for use in vapour recovery systems 641 I 2832 / 6013 I 6022

    . Only permanently laid cables and leads may be inserted.o The operator must guarantee appropriate cable strain relief.e Leads with outside diameters of 6mm to 13 mm may be used.Observe the maximum thermal stress of the inserted cables and/or leads.r The laid in, knockout seal must be adapted to the diameter of the cable/lead.o The rated cross section of the cables/leads must be at least 0.75 mm2 and may not exceed 2.5 mm2.r The screws for fastening the cover of the terminal box must be tightened with a torque of 100 Ncm (+ 5o/o).

    4s) IBEXU 01 ATEX 1007 XPosition switch type 07 -251 l -..../....The limit switch shall be installed in such way, that the mechanical protection against impact enerry in accordance withEN50014 section 23.4.3.1 is always guaranteed..The quality of the connecting cable shall satisfr the thermal and mechanical requirements within the functional range. If theconnecting cable is not shielded, the connecting cable must be protected from damage. The partly limited temperature rangeofthe cables (max.70'C) has to be taken into account. The open ends ofthe connecting cable are to be protected.The maximum surface temperature T80"C is valid for the following ambient temperatures and maximum currents:ambient temperature < 60oC

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    44) PTB 02 ATEX 2094 XElectromagnet Biirkert valve control module, type 6..-....-..-.

    L As short-circuit protection, every magnet of type 6..-....-...-4 and L must have a fuse that is switched in series andwhich corresponds to the rated current (max. 3xls according to IEC 60127-2-l), or a motor protection switch withshort-circuit and thermal instantaneous tripping (setting to rated current). For magnets with very small ratedcurrents, a fuse with the smallest current value according to the stated IEC standard will be sufficient. The fuse maybe located in the associated supply uni or must be separately switched in series.2. The rated current of the fuse must be equal to or greater than the specified nominal voltage of the magnet. Thebreaking capaclty of the fuse-link must be equal to or greater than the maximally assumed short-circuit current atthe site of installation (usually 1500 A).3. The magnets may also be used to control Category 2 petrol if neither air nor oxygen is present in the closed system.This also applies to starting up and shutting the system down. The valve body must then be made of metal.4. A tolerance of +20yo for t}le nominal voltage only applies to the Ope 655-.1.5 magnet.5. The plug must be checked with the 1.5-fold operating nominal pressure.

    45) SIRA os ATEX 2526 XIS Pulser type BR 405799-**The use of this certificate is subject to the Regulations Applicable to Holders of Sira Certificates.Holders of EC type-examination certificates' are requires to comply with the production control requirements defines inArticle 8 of directive 9419/EC.46) ZELM or ATEX 0060 XScrewed cable glands, type EURO-Top X...The type EURO-TOP X... screwed cable glands may only be used for t}le pernanent installation of the group, whereby theoperator must guarantee appropriate cable strain relief.The maximum thermal stress of the inserted cables and leads must be observed- The data of the single screw connection typesmust be observed during installation. Use the tightening torque as specffied for the forcing nuts in each case.Only the proper forcing nuts and sealing rings (that is, their original spare parts), may be used for the soewed cable gland ineach case. It is not permitted to exchange or replace parts with non-original parts.47) KEMA 97 ATEX 4677 UFeed-through modularterminals, types ZDU 2.5 -2l3AN and ZDU 2.5 -2/4 AN andhotective conductor modular terminals, types ZPE 2.5 - 2/3AN ar,d ZPE 2.5 - 2/4 AN andDouble terminals, type ZDK2.5 / 1.5 ZDK2.5 / 1.5 VZDK2.5 / I.5N-DU, ZDK2.5 / I.sN-PE,ZDK2.5 / I.SDU-PE ardZDK2.s /l.5PESpecial conditionsNone48) DMT 02 Atex E 195 XSwitching amplifier, type 9 I 70l*0-* *-* IWhen setting up the modules type 9170/*0-*0-l l, type 9170/*0-* l- I I and type 91701*0-*4-Ll in areas which requireCategory 3 resources, these modules must be installed in housings that correspond to the requirements of EN 50021.49) CESr 03 ATEX 167 XPulse generator for messure, type Pulser PPGThe permanently connected unterminated cable of apparatus shall be made according to one of the types of protectionindicated in the EN50014 standard and shall be in accordance with the installation rules specified for the place whereapparatus is used.50) Zelm 0l ATEX 0060 XScrewed cable glands, type EURO-TOP XThe type ELIRO-TOP X... screwed cable glands may only be used for the permanent installation of the group, whereby theoperator must guarantee appropriate cable strain relief.The maximum thermal stress of the inserted cables and leads must be observed. The data of the single screw connection typesmust be observed during installation. Use the tightening torque as specified for the forcing nuts in each case.Only the proper forcing nuts and sealing rings (that is, their original spare parts), may be used for the screwed cable gland ineach case. It is not permitted to exchange or replace parts with non-original parts.

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    sl) BAS 98 ATEX 2167 XA type ASCO EM5X SOLENOID1. The solenoid shall be connected to a supply protected by fuses capable of intemrpting a prospective short circuitcurrent of40004.2. Solenoids will normally be supplied with an electrostatic warning label. However, for operators specifically usedwithin petrol pump dispenser enclosures no label is fitted.3. For solenoid operators fitted to valves used in vapour recovery systems where a Zone 0 exists within the valve andpipe work, the solenoid operators or valves fitted with solenoid operators must be subject to the routine test in

    accordance with PAS022:1997 Clause 4,8 Annex I using air as test media and a test pressure of 15 bar (+0.1), (-0).The pipe work is limited to a maximum diameter of l5mm with pipe runs not exceeding 3m in length.4. The integral cable shall be suitably terminated when installed.52) SIRA 03 ATEX 9487 UFuel DispenserNozzles Types ZVA Slimline2, ZVA 200G& ZYA25Special conditions for safe useNone53) SrRA 0l ATEX 9035 XSK700 Liquid Fuel Dispensers and SK700 Automotive LPG/E85 EthanolThe Automotive LPG Fuel Dispenser shall be supplied from a remote pressure source not exceeding 25 bar.A vapour retum patl to the storage tank shall be provided for each Automotive LPG Fuel Dispenser.When used for Ethanol dispensing, the fuel specification must not exceed E85 with minimum water content.54) SIRA 03 ATEX 9488 USafe-Breaks Types SSBI6(NR), SSB25; PSBI6, CSB2I (NR)Special conditions for safe useNone55) TUV 05 ATEX 2905 XEltomatic Incremental Encoder Type ME 0l-04The encoder is marked with an "X' after the certificate number. This "X" refers to the fact that the ambient temperature hasbeen extended to coverthe area: -30 0C < T^oo+ 70 0 CThe free end ofthe permanently connected cable has to be appropriate connected.56) SrRA 05 ATEX 2312XIntrinsically Safe Hub Type M06205The ambient temperature range for the Intrinsically Safe Hub Type M06205 is -55 0 C to+600c.The printed circuit board is not protected against unauthorised interference as required by Clause 6. I of EN 50020.2002. TheIntrinsically Safe Hub Type M06205 shall be installed inside the enclosure of another piece of equipment that affords adegree of protection (minimum IP20) suitable for the application e.g. at least IP23 as required by EN 13617-1:2004 whenused in fuel dispensing equipment. If the enclosure of the equipment is made from a plastics material , then it shall complywith the requirements for electrostatic charges of enclosures of plastics materials in clause 7.3 of EN 50014:1997. If theenclosure of the equipment is made from metal, then it shall comply with the requirements for enclosures containing lightmetal in clause 8. I 3 of EN 50014:1997 .Should the enclosure be made ofplastic, then by virhre ofits shape, design and position ofuse, it is assessed that theequipment is not considered to be an electrostatic risk; however, the equipment shall not be installed in a position where itmay be subjected to an excessive airlfluid flow or be subjected to rubbing that may cause an electrostatic build-up.The circuits shall be provided with a creepage and clearance distance of at least 1.5 mm in accordance with clause 6.4 of EN50020:2002.57) SrRA 05 ATEX 2311XIntrinsically Safe Hub Type M06202The ambient temperature range for the Intrinsically Safe Interface Type M06202 is -55 0 C to + 60 0 C.- Continued on the next page-

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    The printed circuit board is not protected against unauthorised interference as required by Clause 6.1 ofEN 50020:2002. Thetntrinsically Safe Interface Type M06202 shall be installed inside the enclosure of another piece of equipment that affords adegree of protection (minimum IP20) suitable for the application e.g. at least IP23 as required byEN 13617-1:2004 when used in fuel dispensing equipment.The circuits shall be provided with a creepage and clearance distance ofat least l0mm and 6mm respectively in accordancewith clause 6.4 of EN 50020:1994.58) SrRA 05 ATEX 2313 XIntrinsically Safe Pulser Type M03127The ambient temperature range for the intrinsically Safe Pulser Type M03127 is -55 0 C to + 60 0 C.The intrinsically Safe Pulser Type lr403127 is protected by an enclosure with an nominal ingress protection of IP20. ThePulser shall be installed inside the enclosure of another piece of equipment that affords a degree of protection of least IP23 asrequired by EN 13617-1:2004.Should the enclosure be made of plastic then by virtue of its shape, design and position of use, it is assessed that theequipment is not considered to be an electrostatic risk; however, the equipment must not be installed in a position where itmay be subjected to an excessive airlfluid flow or be subjected to rubbing that may cause an electrostatic build-up.59) PTB 02 ATEX 2173XSolenoid valves, Type 7...Short-circuit protectionAs a short-circuit protection, each magnet must be connected in series with a fuse conesponding to its rated current(max.3Xl6 according to lBc60l27-2-l) or a motor protector switch with a fast-acting short-circuit and thermal trip (set to therated current). For very small rated currents for the magnets, the fuse with the smallest current value according to the above-mentioned IEC standard will suffice. This fuse may be mounted in the associated supply unit or must be connected in seriesseparately. The rated voltage of the fuse must be equal to or larger than the quoted nominal voltage of the magnet. Theswitch-off capability of the fuse cartridge must be equal to or greater than the maximum theoretical short-circuit current at theinstallation location (normally 1500').In the case ofversions A and L ofthe solenoi4 short-circuit protection must be assured by the operator. In the case ofversionK of the solenoi{ the fuse is installed in the terminal box of the device. More detailed descriptions of versions An L and Kare to be found in the section "Technical Data'.Operation with associated valve bodyThe solenoids coil type 74.-....-...-./ 75.-....-...-. May only be operated witJr a matching valve body as a complete device,complying with the following requirements:o Materials with single and block assembly:metal (brass, aluminium, stainless steel) or plastics (e,g. polyamide PA6 GV...Risk of explosiono When using the devices in petrol pumps for the control of petrol in category2, a valve body made of metal (brass,aluminium or stainless steel) must be employedo Minimum dimensions of the valve bodies:40mm x 40 mm xl0mm (LxWxH)A lager valve body with better heat conductance may be attached at any time.Type of explosion protection'.- . Version with built -in rubber sheathed cable (A)Version with terminal box (L and K):Eex em II T4 or T5 to EN 50014, 50028.

    DimensionsConnection tvoe Lensth (mm) Width (mm) Heisht (mm)Electrical connectionA 106 40 58Electrical connectionsL&K tzt 60 113

    Type ofprotectionIP65 to EN 60529 (DIN VDE 0470 Part l)Individual installationThe solenoid coil types74.-. ...-...-.175.-....-...-., tre only suitable for individual installation.Operation temperature rangePlease note the operational temperature range listed for each type in the Electrical DataMaximum permissible ambient temperature rangePlease observer the maximum permissible ambient temperature range given under Operating conditions of the coilsfor each type- Continued on the next page-

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    Version Maximum permissible ambient temperature ranqe1A- -40'C ... + 40'C75.-.. -40'C ... + 50 uCUse in petrol pumpsRisk of explosion if the device is opened. The valves may only be dismantled by the manufacturer. The always represent a closed systemRisk of explosion. When using the devices in pefol pumps for the conhol of petrol in category 2, a valve body made ofmetal (brass, aluminium or stainless steel) must be employedThe devices may also be used for the control of petrol in Category 2 when no air and no oxygen are present in theclosed qystems.This also applies during start -up and shut-down of the system.The solenoid coils are mounted on the armature either with 4 stud screws M4x58 (flange version) or central hxingMl4xl.5 (plugged-on version). They may be disassembled only by the manufacturer.It may be disassembled only by the manufacturerThe valves always represent a closed system.Risk of explosion. Only permanently laid cables and wiring may be inserted.. The operator must provide suitable stress relief,r Wires with an outside diameter of 6 to l3mm may be used. Observer the maximum thermal Loading ofthe cables or wires to be inserted.. The inserted break-off seal must be matched to the diameter of the cable or wire.r The rated cross-section of the cable or wire stands must be at least 0,75mm2 and may not exceed 2.5mm2.. The screws for frxing the cover of the terminal box must be tightened with a torque of 100 Ncm (+ 5o/o).The solenoid coils may also be executed with a terminal box; with or without fuse/contactor (to separate DesignInspection Certificate) as desired.The attachment of a terminal box changes the explosion protection type of these solenoid coils.Designation with attached terminal box:II 2G EEx em II T4 or T5For protection against inadvertent opening ofthe cover, the latter bears the marking:Open only when the voltage is switched offEEx em with terminal boxEEx m with 3 metres of cable.

    60) LOM 01 ATEX 20s8 XScrewed cable glands Type PCEThese cable gland can only be used in fixed installation and during installation must be do and adequate cable fixing.All the holes of multi wire variants must be used to keep the IP degree of protection.61) SrRA 07 ATEX 5107 XSolenoid valves Type DV 1060PThe extema