2b. MetalWork Pneumatiek, Luchtverzorgingseenheden

UNITS

3

MAIN FEATURES

FILTER

PRESSURE REGULATOR

BATTERY REGULATOR

PILOT REGULATOR

SKILLAIR PADLOCKABLE REGULATOR

PILOT OPERATED REGULATOR

SKILLTRONIC

FILTER-REGULATOR

SKILLAIR ACTIVE CARBON FILTER

LUBRICATOR

DEPURATOR

SHUT OFF VALVE

VALVE 2/2

SAFETY CONTROL VALVE

AIR TAKE-OFF

SKILLAIR PRESSURE SWITCHES

DIAPHRAGM DRIER SERIES DRY 100

MANIFOLD SUBBASE

ASSEMBLYES

PRESSURE SWITCHES

DIGITAL PRESSURE SWITCH

AIR TREATMENT UNITS FOR UL- AND CSA-APPROVED COILS

ACCESSORIES

SPARES

PAGE 3.1/02

PAGE 3.1/06

PAGE 3.1/11

PAGE 3.1/16

PAGE 3.1/17

CHAPTER NEWS PAGE 37

PAGE 3.1/19

PAGE 3.1/20

PAGE 3.1/22


PAGE 3.1/25

PAGE 3.1/32

PAGE 3.1/36

PAGE 3.1/42

PAGE 3.1/44

PAGE 3.1/48

PAGE 3.1/50

PAGE 3.1/52

PAGE 3.1/56

PAGE 3.1/58

PAGE 3.1/74



PAGE 3.1/76

PAGE 3.1/78

3.1/01

CHAPTER 3.1SUMMARY

3

3.1/02

The superior technology of Skillair® FRL units is the expression ofMetal Work innovation. The FRL system is the brainchild of ajoint study by Metal Work engineers and researchers from theDepartment of Mechanics in Turin. The integration of metal alloysand super-resistant techno-polymers is the result of co-operationbetween CESAP(European Centre for the Development of PlasticApplications) and leading international companies such as DuPont, EMS Chemie and Hoechst.The installation of advanced processing and quality control systemsguarantees the reliability of Skillair® FRLs.

Technical featuresThe Skillair units incorporate very interesting technological features:• Compactness – with the same flow capacity our unit is one ofthe smallest on the market.• Modularity – various elements such as filters, reducers, lubricators,3-way valves, progressive actuators and air take-offs can becombined at will.With the modular system the FRL units can be removed withoutdisturbing the pipes.• Easy maintenance – Any of the elements or the entire unit canbe removed without disturbing the remaining part or pipes.

SK 100 SK 100 SK 200 SK 200 SK 200 SK 300 SK 300 SK 300 SK 400 SK 400 SK 400 SK 400

1/4’’ 3/8’’ 1/4’’ 3/8’’ 1/2’’ 1/2’’ 3/4’’ 1’’ 1’’ 1’’ 1/4’’ 1’’ 1/2’’ 2’’

TECHNICAL DATAThreaded portDegree of filtrationDegree of purificationSetting range barMax. input pressure MPa

barpsi

Flow rate at 6.3 bar (0.63 MPa-91 psi)!P 0.5 bar (0.05 MPa – 7 psi)FluidTemperature range at 1 MPa; 10 bar; 145 psi °C

°FElements comprising the range

Compatibility with oils

5!m 20!m 50!m99.97% at 0.01 !m0-2 0-4 0-8 0-12

1.5 1.3 1.3 1.315 13 13 13

217 188 188 188From 1100 to20000 Nl/min.

Lubricated or unlubricated compressed air–10°C to +50°C

14°F to 122°FFilter, Depurator, Regulator, Pilot operated regulator, In-series Regulator, Filter-regulator, Lubricator with various lubricant

filling systems, Circuit Shut-off Valve, Progressive Actuator.please refer to page 6.1/08

SKILLAIR MODULARITY

The FRL units can be removed from the system without disturbingthe pipes. This can be done with a single element or with theentire system.Assemble the unit so that the air flows in the direction marked bythe arrows.

3.1/03

3

SKILLAIR 400 – ROTARY SLIDING JOINT

DISASSEMBLING THE UNIT – WALL FIXING

The series 400 comes with a patentedsystem with a rotary sliding end joint toallow the unit to be adapted to the pipecutting distance.For correct assembly and disassembly,loosen the screw in the end plate beforescrewing in or unscrewing the bush.

How to disassemble Skillair end plates:• Remove the plate A .• Unscrew the screws and remove the cams B to disassemble the unit.• Screws to fix the end plates to the wall C :

Series 100: M4x50Series 200: M5x60Series 300: M5x70Series 400: M6x110

A

B

C

3.1/04

SETTING THE PRESSURE

NB – The pressure in standard regulatorsmust always be set upwards. Before settingthe pressure, check that the knob is raised.

When the required pressure has beenreached, press the knob downwards.

MOUNTING THE REGULATORAND FILTER-REGULATOR

Panel mounting: remove the knob andlock the regulator with the ring nut.

Wall mounting: use a suitable bracket(see Skillair accessories).

MOUNTING THE PRESSURE GAUGE

Do not use a spanner.

The gauge must be mounted by hand.Use liquid sealants only. Do not use Teflon.

1

GENERAL RULES FOR USE AND MAINTENANCE

3

5

2

4

6

1

2

3

4

5

6

3.1/05

3

SEMI-AUTO CONDENSATE DRAIN FOR FILTER, FILTER-REGULATOR AND DEPURATOR

Before unscrewing the bowl to replace thefilter elements, check that the line is nolonger pressurized. Replace as shown inthe diagram.

The semi-auto condensate drain is thenormally open type. When there is pressurein the bowl, the drain closes. When thereis no pressure in the bowl, it opens andthe condensate drains out.

If necessary, it is possible to drain thecondensate whilst the bowl is pressurised.The simple manual operation of “pushingup the valve” will allow the condensate todrain.

When rotating the button clockwise, thevalve becomes in locked position, and canonly work when the button is returned tothe central position.

CLEANING AND/OR REPLACING THE FILTER ELEMENTS

3.1/06

2

3

4

5

6

7

8

1

10

9

FILTER

The Job of the filter is to remove any solid or liquid impuritiesfrom the air generated by the compressor.Incoming air is rotated by the centrifuge unit. The heaviestliquid and solid particles are projected against the walls ofthe container and forced to adhere to it. As they accumulatethey form drops that deposit on the bottom by gravity. Theremaining solid particles are held back by the porouselement depending on the filtering threshold. The condensateaccumulation area is kept still to prevent previously depositedimpurities from being re-circulated.The accumulated condensate is drained out through thedrain – automatically when there is no pressure in the filter,or by hand pressing the button. An automatic drain isavailable. It automatically eliminates condensate from thecontainer whenever necessary, whatever the pressure.

FIL 100 FIL 100 FIL 200 FIL 200 FIL 200 FIL 300 FIL 300 FIL 300TECHNICAL DATAThreaded portDegree of filtrationMax. input pressure MPa

barpsi

Flow rate at 6.3 bar (0.63 MPa-91 psi) Nl/min!P 0.5 bar (0.05 MPa – 7 psi) scfmFlow rate at 6.3 bar (0.63 MPa-91 psi) Nl/min!P 1 bar (0.1 MPa – 14 psi) scfmFluidMax temperature at 1 MPa; 10 bar; 145 psi °C

°FWeight KgWall fixing screwsMounting positionDrain

Bowl capacity cm3

NOTE ON USE

COMPONENTS

! Technopolymer body" Zamak end plate# Technopolymer centrifuge$ Bowl: technopolymer for FIL 100 and FIL 200,metal for FIL 300% Technopolymer baffle& Sintered HDPE filter cartridge' Technopolymer screen( Clear technopolymer glass) NBR gaskets* Drain (RMSA)

1/4’’ 3/8’’ 1/4’’ 3/8’’ 1/2’’ 1/2’’ 3/4’’ 1’’5!m 20!m 50!m

1.515

2171400

502000

71Compressed air

501220.4

M4x50VerticalManual

Manual/semi-auto (RMSA)Automatic (SAC)

22

5!m 20!m 50!m1.313

1882400

853100110

Compressed air50

1220.7

M5x60VerticalManual

Manual/semi-auto (RMSA)Automatic (SAC) - Automatic (RA)

45

5!m 20!m 50!m1.313

1883800135

5300188

Compressed air50

1221.4

M5x70VerticalManual

Manual/semi-auto (RMSA)Automatic (RA)

75

The maximum inlet pressure for the version with RA automatic condensate drainage must not exceed 10 bar.

3.1/07

3

AEH

F

B

D

IM

C

L

G

DIMENSIONS

FLOW CHARTS

FIL 100 FIL 100 FIL 200 FIL 200 FIL 200 FIL 300 FIL 300 FIL 300

G 1/4 G 3/8 G1/4 G 3/8 G 1/2 G 1/2 G 3/4 G 1’’

G 1/4 G 3/8 G 1/4 G 3/8 G 1/2 G 1/2 G 3/4 G 1’’

7814450436326

4321.5

M4 hole137

93.51756355

78.536

55.527.5

M5 hole196

110 11219572659242

6532.5

M5 hole215

ABCDEFGHILM

• Flow tests carried out at the Department of Mechanics, TurinPolytechnic, using the computerized test bench following CETOPRP50R recommendations (ISO DIS 6358-2-approved) with ISO5167 diaphragm gauge.(A) = 2 bar - 0,2 MPa - 29 psi(B) = 4 bar - 0,4 MPa - 58 psi(C) = 6 bar - 0,6 MPa - 87 psi

(D) = 8 bar - 0,8 MPa - 116 psi(E) = 10 bar - 1 MPa - 145 psi

FIL 100 1/4 - 3/8

FIL 200 1/4 - 3/8 - 1/2 FIL 300 1/2 - 3/4 - 1

3.1/08

7

11

8

12

9

10

5

6

2

3

4

1

400 FILTER

FIL 400TECHNICAL DATAThreaded portDegree of filtrationMax. input pressure MPa

barpsi

Flow rate at 6 bar (0.6 MPa-87 psi) Nl/min!P 0.5 bar (0.05 MPa – 7 psi) scfmFluidMax temperature at 1 MPa; 10 bar; 145 psi °C


Bowl capacity cm3

Notes on use

COMPONENTS

G1’’ G1’’1/4’’ G1’’1/2 G2’’5!m 20!m 50!m

1.313

18816500

590Compressed air

501225.2

M6x110Vertical


270

5!m 20!m 50!m1.313

18820000

710Compressed air

50122

6M6x110Vertical


270Series 400 end plates come with a patented system with a rotary sliding end joint to allow the unit to be adapted to thepipe cutting distance (see page 3.1/03).The maximum inlet pressure for the version with RA automatic condensate drainage must not exceed 10 bar.

Filter with different degrees of impurity treatment and highperformance:• minimum load loss with changes in flow rate• maximum degree of condensate separation• 360° condensate level display• semi-auto or auto condensate drain

! Aluminium body" Aluminium end plate# OT58 brass retaining ring$ OT58 threaded bush, axial adjustment% Technopolymer centrifuge& Aluminium bowl' Sintered bronze filter cartridge( Aluminium screen) Clear technopolymer glass* Technopolymer plug+ Drain (RMSA), NBR gaskets

3.1/09

3

L

HEA

F

C

IM

D

B

G

DIMENSIONS

FLOW CHARTS

FIL 400 FIL 400 FIL 400 FIL 400

G 1’’ G 1’’1/4 G 1’’1/2 G 2’’225÷255 283÷313

320116105

141.480

G 1’’ G 1’’1/4 G 1’’1/2 G 2’’105.452.5

M6 hole378

Threaded portABCDEFGHILM



FIL 400 1’’

FIL 400 2’’

3.1/10

ORDERING CODES

KEY TO CODES

1/43/81/43/81/21/23/4111 1/41 1/22

RMSA: Manual/semi-auto drainSAC: Automatic drain for sizes 100 and

200. Operates by depression –requires variable air take-offs.

RA: Drain for size 300 and 400. Float-type operation irrespective of thepressure and flow rate.

* For SK200 with RA, please contactour sales assistance department

Code DescriptionSKILLAIR 100 FILTER3280001A FIL 100 5 RMSA WITHOUT END PLATES3280007A FIL 100 5 SAC WITHOUT END PLATES3280002A FIL 100 20 RMSA WITHOUT END PLATES3280008A FIL 100 20 SAC WITHOUT END PLATES3280003A FIL 100 50 RMSA WITHOUT END PLATES3280009A FIL 100 50 SAC WITHOUT END PLATES3280001 FIL 100 1/4 5 RMSA3280007 FIL 1001/4 5 SAC3280002 FIL 100 1/4 20 RMSA3280008 FIL 100 1/4 20 SAC3280003 FIL 100 1/4 50 RMSA3280009 FIL 100 1/4 50 SAC3380001 FIL 100 3/8 5 RMSA3380007 FIL 100 3/8 5 SAC3380002 FIL 100 3/8 20 RMSA3380008 FIL 100 3/8 20 SAC3380003 FIL 100 3/8 50 RMSA3380009 FIL 100 3/8 50 SACSKILLAIR 200 FILTER3480001A FIL 200 5 RMSA WITHOUT END PLATES3480007A FIL 200 5 SAC WITHOUT END PLATES3480002A FIL 200 20 RMSA WITHOUT END PLATES3480008A FIL 200 20 SAC WITHOUT END PLATES3480003A FIL 200 50 RMSA WITHOUT END PLATES3480009A FIL 200 50 SAC WITHOUT END PLATES3480001 FIL 200 1/4 5 RMSA3480007 FIL 200 1/4 5 SAC3480002 FIL 200 1/4 20 RMSA3480008 FIL 200 1/4 20 SAC3480003 FIL 200 1/4 50 RMSA3480009 FIL 200 1/4 50 SAC3580001 FIL 200 3/8 5 RMSA3580007 FIL 200 3/8 5 SAC3580002 FIL 200 3/8 20 RMSA3580008 FIL 200 3/8 20 SAC3580003 FIL 200 3/8 50 RMSA3580009 FIL 200 3/8 50 SAC3680001 FIL 200 1/2 5 RMSA3680007 FIL 200 1/2 5 SAC3680002 FIL 200 1/2 20 RMSA3680008 FIL 200 1/2 20 SAC3680003 FIL 200 1/2 50 RMSA3680009 FIL 200 1/2 50 SAC

Code DescriptionSKILLAIR 300 FILTER4480001A FIL 300 5 RMSA WITHOUT END PLATES4480002A FIL 300 20 RMSA WITHOUT END PLATES4480003A FIL 300 50 RMSA WITHOUT END PLATES4480004A FIL 300 5 RA WITHOUT END PLATES4480005A FIL 300 20 RA WITHOUT END PLATES4480006A FIL 300 50 RA WITHOUT END PLATES4480001 FIL 300 1/2 5 RMSA4480002 FIL 300 1/2 20 RMSA4480003 FIL 300 1/2 50 RMSA4480004 FIL 300 1/2 5 RA4480005 FIL 300 1/2 20 RA4480006 FIL 300 1/2 50 RA4580001 FIL 300 3/4 5 RMSA4580002 FIL 300 3/4 20 RMSA4580003 FIL 300 3/4 50 RMSA4580004 FIL 300 3/4 5 RA4580005 FIL 300 3/4 20 RA4580006 FIL 300 3/4 50 RA4680001 FIL 300 1 5 RMSA4680002 FIL 300 1 20 RMSA4680003 FIL 300 1 50 RMSA4680004 FIL 300 1 5 RA4680005 FIL 300 1 20 RA4680006 FIL 300 1 50 RA

Code DescriptionSKILLAIR 400 FILTER6180001A FIL 400 5 RMSA WITHOUT END PLATES6180002A FIL 400 20 RMSA WITHOUT END PLATES6180003A FIL 400 50 RMSA WITHOUT END PLATES6180004A FIL 400 5 RA WITHOUT END PLATES6180005A FIL 400 20 RA WITHOUT END PLATES6180006A FIL 400 50 RA WITHOUT END PLATES6180001 FIL 400 1 5 RMSA6180002 FIL 400 1 20 RMSA6180003 FIL 400 1 50 RMSA6180004 FIL 400 1 5 RA6180005 FIL 400 1 20 RA6180006 FIL 400 1 50 RA6280001 FIL 400 1 1/4 5 RMSA6280002 FIL 400 1 1/4 20 RMSA6280003 FIL 400 1 1/4 50 RMSA6280004 FIL 400 1 1/4 5 RA6280005 FIL 400 1 1/4 20 RA6280006 FIL 400 1 1/4 50 RA6380001 FIL 400 1 1/2 5 RMSA6380002 FIL 400 1 1/2 20 RMSA6380003 FIL 400 1 1/2 50 RMSA6380004 FIL 400 1 1/2 5 RA6380005 FIL 400 1 1/2 20 RA6380006 FIL 400 1 1/2 50 RA6480001 FIL 400 2 5 RMSA6480002 FIL 400 2 20 RMSA6480003 FIL 400 2 50 RMSA6480004 FIL 400 2 5 RA6480005 FIL 400 2 20 RA6480006 FIL 400 2 50 RA

FIL. 100

200

300

400

5 !m20 !m50 !m

RMSASACRMSASACRA*RMSARA

FIL 100 1/4 20!m RMSAFILTERELEMENT SIZE THREADED

PORTDEGREE OFFILTRATION TYPE OF DRAIN

3.1/01

3

3.1/11

3

13

7

8

14

12

9

4

10

11

6

1

2 15

5

REGULATORS

Each system served by the air supply mains (e.g. actuatorsand general appliances) requires its own constant operatingpressure. It is necessary to use a regulator to regulate thepressure within a set range by means of regulating springs,with the pressure never exceeding the mains pressure.The new Skillair regulator uses a rolling diaphragm whichgives a much better performance than the flat version.Advantages of this system:• Increased stroke, increased valve opening and hencehigher flow rate.• Decreased dynamic and inrush friction; prompter, moresensitive operation.• Reduced working stress and hence longer life allowingthe use of thinner diaphragms (0.45 mm versus 1.5 mmfor a flat one) which increases regulator sensitivity andprompt action.• Increased accuracy in maintaining the set pressure withboth variable flow rates and different feed pressures.• Downstream overpressures relieved quickly.

REG 100 REG 100 REG 200 REG 200 REG 200 REG 300 REG 300 REG 300TECHNICAL DATAThreaded portSetting range barMax. input pressure MPa

barpsi


°FWeight KgWall fixing screwsMountingPressure gauge portNotes on use

COMPONENTS

! Technopolymer body" Zamak end plate# Technopolymer knob$ Technopolymer bell% OT58 brass adjusting screw& OT58 brass scroll' Steel adjusting spring( Technopolymer ring nut) Rolling diaphragm* NBR relieving gaskets+ OT58 brass stem, Valve with NBR vulcanized gasket- Stainless steel valve spring. Technopolymer plug/ NBR gaskets

G 1/4’’ G 3/8’’ G 1/4’’ G 3/8’’ G 1/2’’ G 1/2’’ G 3/4’’ G 1’’

Filtered lubricated or unlubricated compressed air. Lubrication, if used, must be continuous.

In any positionG 1/8’’

The regulator pressure must always be set upwards. For increased sensitivity, use a pressure regulator with a rated pressureas close as possible to the required value. Do not take air from pressure gauge ports.

0÷2 - 0÷4 - 0÷8 - 0÷121.515217

110039

160057

501220.4

M4x50

0÷2 - 0÷4 - 0÷8 - 0÷121.313

1882500

883500124

501220.7

M5x60

0÷2 - 0÷4 - 0÷8 - 0÷121.313

1883500124

7000247

501221.4

M5x70

3.1/12

I

P

M

D

C

B

A

H

L

F

E

G

DIMENSIONS

FLOW CHARTS

REG 100 REG 100 REG 200 REG 200 REG 200 REG 300 REG 300 REG 300

G 1/4 G 3/8 G1/4 G 3/8 G 1/2 G 1/2 G 3/4 G 1’’

G 1/4 G 3/8 G 1/4 G 3/8 G 1/2 G 1/2 G 3/4 G 1’’

789850436326

30x1.521.5

M4 hole4346

93.51256355

78.536

40x1.527.5

M5 hole55.558

110 11214872659242

48x1.532.5

M5 hole6569

ABCDEFGHILMP

REG 100 1/4 - 3/8

REG 200 1/4 - 3/8 - 1/2 REG 300 1/2 - 3/4 - 1

• Flow tests carried out at the Department of Mechanics, TurinPolytechnic, using the computerized test bench following CETOPRP50R recommendations (ISO DIS 6358-2-approved) with ISO5167 diaphragm gauge.

3.1/13

3

1

2

3

4

5

6 7 8 9 10

400 REGULATORREG 400 REG 400 REG 400 REG 400

FLOW CHARTS

TECHNICAL DATAThreaded portSetting rangeMax. input pressure MPa

barpsi

Flow rate at 6.3 bar (0.63 MPa-91 psi) Nl/min!P 0.5 bar (0.05 MPa – 7 psi) scfmFluid

Max temperature °Cat 1 MPa; 10 bar; 145 psi °FWeight KgWall fixing screwsMountingPressure gauge port

G 1’’ G 1’’1/4 G 1’’1/2 G 2’’Depending on the pilot operated regulator

1.313188

18000 20000363 707

Filtered, lubricated or unlubricatedcompressed air. Lubrication, if used,

must be continuous.50122

4.8 5.6M6x110

In any positionG1/4’’

Notes on use: The regulator pressure must always be set upwards.Series 400 end plates come with a patented system with a rotary slidingend joint to allow the unit to be adapted to the pipe cutting distance.

COMPONENTS

! Aluminium body" Aluminium end plate# OT58 threaded bush, axial adjustment$ OT58 brass retaining ring% Rolling diaphragm& OT58 brass plug' Stainless steel valve spring( OT58 brass stem with air relief hole) Valve with NBR vulcanized gasket* NBR gaskets.

REG 400 1’’ REG 400 2’’

3.1/14

DIRECT PILOT WITH SKILLAIR PILOTOPERATED REGULATOR! Remove the pins C and D under the pilotoperated regulator.! Check that the two gaskets E and F underthe pilot are in place.! Fix the pilot operated regulator to thebase of the regulator using the self-threading screws G. Make sure the arrowsH point in the same direction as the arrowsin relief under the base of the regulator.

REMOTE PILOT

! Fit the A7 M5 plug into the threadedhole B (close to the entrance).! Fit the M5 fitting into the threaded holeA as close to the entrance as possible.! Connect the downstream circuit of theselected pilot operated regulator to theinput A (R1 fitting).! Set the required pressure on the pilotoperated regulator.

INSTRUCTIONS FOR USE

L

B

ID

C

R

E

F

M

A

G

B

A

G

H

E

C

D F

2

1

DIMENSIONS REG 400 REG 400 REG 400 REG 400

G 1’’ G 1’’1/4 G 1’’1/2 G 2’’225÷255 283÷313

127116105

141.480

G 1’’ G 1’’1/4 G 1’’1/2 G 2’’52.5

M6 hole105.4G 1/4G 1/4

Threaded portABCDEFGILMPR

3.1/15

3

PILOT REGULATORFOLLOW-UP LINK

This is used when the regulator is mounteddownstream of a V3V valve or an APR.The air can be bled from the V3V or APRvalves instead of from the regulator relie-ving system.Remove only the stud pin marked with aletter D under the pilot regulator.Check the two gaskets under the pilotmarked E and F.Secure the pilot regulator to the regulatorbase with the self-tapping screws markedwith a letter G. Making sure the arrowsmarked H point in the same direction asthe arrows in relief under the regulatorbase.Remove the A7 M5 plug from the V3V orAPR plate and remount the fitting.Connect the pilot regulator supply to thefitting.

ORDERING CODES

KEY TO CODES

Code DescriptionSKILLAIR 100 REGULATOR3202001A REG 100 02 WITHOUT END PLATES3202002A REG 100 04 WITHOUT END PLATES3202003A REG 100 08 WITHOUT END PLATES3202004A REG 100 012 WITHOUT END PLATES3202001 REG 100 1/4 023202002 REG 100 1/4 043202003 REG 100 1/4 083202004 REG 100 1/4 0123302001 REG 100 3/8 023302002 REG 100 3/8 043302003 REG 100 3/8 083302004 REG 100 3/8 012

Code DescriptionSKILLAIR 200 REGULATOR3402001A REG 200 02 WITHOUT END PLATES3402002A REG 200 04 WITHOUT END PLATES3402003A REG 200 08 WITHOUT END PLATES3402004A REG 200 012 WITHOUT END PLATES3402001 REG 200 1/4 023402002 REG 200 1/4 043402003 REG 200 1/4 083402004 REG 200 1/4 0123502001 REG 200 3/8 023502002 REG 200 3/8 043502003 REG 200 3/8 083502004 REG 200 3/8 0123602001 REG 200 1/2 023602002 REG 200 1/2 043602003 REG 200 1/2 083602004 REG 200 1/2 012

Code DescriptionSKILLAIR 300 REGULATOR4402000A REG 300 02 WITHOUT END PLATES4402001A REG 300 04 WITHOUT END PLATES4402002A REG 300 08 WITHOUT END PLATES4402003A REG 300 012 WITHOUT END PLATES4402000 REG 300 1/2 024402001 REG 300 1/2 044402002 REG 300 1/2 084402003 REG 300 1/2 0124502000 REG 300 3/4 024502001 REG 300 3/4 044502002 REG 300 3/4 084502003 REG 300 3/4 0124602000 REG 300 1 024602001 REG 300 1 044602002 REG 300 1 084602003 REG 300 1 012

SKILLAIR 400 REGULATOR6102001A REG 400 WITHOUT END PLATES6102001 REG 400 16202001 REG 400 1 1/46302001 REG 400 1 1/26402001 REG 400 2

INSTRUCTIONS FOR USE

E

D F

G

H

3

1/43/81/43/81/21/23/4111 1/41 1/22

REG

100

200

300

400

0 ÷ 2 bar0 ÷ 4 bar0 ÷ 8 bar0 ÷ 12 bar

Depending on the pilot used

The pilot operated regulator is necessary forsize 400.See pag. 3.1/17.

100 1/4 02FILTERELEMENT

SIZE THREADEDPORT SETTING RANGE

REG

100IN-SERIES REGULATOR

3.1/16

Cod. Descrizione100 IN-SERIES REGULATOR3202101A 100 IN-SERIES REG. 0-2 WITHOUT TERMINALS3202102A 100 IN-SERIES REG. 0-4 WITHOUT TERMINALS3202103A 100 IN-SERIES REG. 0-8 WITHOUT TERMINALS3202104A 100 IN-SERIES REG. 0-12 WITHOUT TERMINALS3202101 100 IN-SERIES REG. 1/4 0-23202102 100 IN-SERIES REG. 1/4 0-43202103 100 IN-SERIES REG. 1/4 0-83202104 100 IN-SERIES REG. 1/4 0-123302101 100 IN-SERIES REG. 3/8 0-23302102 100 IN-SERIES REG. 3/8 0-43302103 100 IN-SERIES REG. 3/8 0-83302104 100 IN-SERIES REG. 3/8 0-12

ORDERING CODES

DIMENSIONS

Threaded portABCDEFGHILMP

REG 100 REG 100

G 1/4’’ G 3/8’’789850436326

G 1/4’’ G 3/8’’30x1.521.5

M4 hole4346

TECHNICAL DATAThreaded inlet portThreaded user portSetting rangeMax. input pressureFlow rate at 6.3 bar (0.63 MPa-91 psi)!P 0.5 bar (0.05 MPa – 7 psi)Flow rate at 6.3 bar (0.63 MPa-91 psi)!P 1 bar (0.1 MPa – 14 psi)Fluid

Max temperature °Cat 1 MPa; 10 bar; 145 psi °FWeight KgWall fixing screwsMountingPressure gauge portNotes on use

G 1/4’’G 1/8’’

0-2 - 0-4 - 0-8 - 0-121.5 MPa - 15 bar - 217 psi

500 Nl/min18 scfm

950 Nl/min34 scfm

Filtered, lubricated or unlubricated compressedair. Lubrication, if used, must be continuous.

501220.4

M4x50In any position

G 1/8’’The regulator pressure must always be setupwards. For increased sensitivity, use a

pressure regulator with a rated pressure asclose as possible to the required value.

I

P

M

D

C

B

A

H

L

F

E

G

Several of these Skillair® regulators can be mounted in series,all fed by the same pressure. They can give different set pressures,each independent of the previous regulator.Operating compressed air can be taken from the pressure gaugeports (G 1/8”).

3.1/17

3

PILOT REGULATOR

TECHNICAL DATAThreaded portSetting range barMax. input pressure MPa

barpsi

Flow rate at 6.3 bar (0.63 MPa-91 psi) !P 0.5 bar (0.05 MPa – 7 psi)Flow rate at 6.3 bar (0.63 MPa-91 psi) !P 1 bar (0.1 MPa – 14 psi)Fluid

Max temperature at 1 MPa; 10 bar; 145 psi °C°F

Weight KgMountingPressure gauge portNotes on use

PILOT REGULATOR

G 1/4’’0÷2 - 0÷4 - 0÷8 - 0÷12

1.313

188120 Nl/min - 4,3 scfm140 Nl/min - 5 scfm

Filtered, lubricated or unlubricated compressed air.Lubrication, if used, must be continuous.

501220.6


The regulator pressure must always be set upwards. For increased sensitivity,use a pressure regulator with a rated pressure as close as possible to the required value.

Do not take air from the pressure gauge ports. Mount directly on REG 400.

1

13

10

2

3

4

5

6

7

8

9

11

12

COMPONENTS

! Aluminium body" Technopolymer knob# OT58 brass adjusting screw$ OT58 brass scroll% Technopolymer bell& Technopolymer ring nut' Steel adjusting spring( Rolling diaphragm) NBR relieving gaskets* OT58 brass stem+ Stainless steel ball valve, Stainless steel valve spring- NBR gaskets

The pilot regulator is used when great accuracy is requiredin maintaining the set pressure under changing operatingconditions.It is ideal for use as:• a precision regulator for flow rates < 100 Nl/min.• a pilot in general – typically for large size regulators (seeREG 400)

The system’s high operating accuracy and low hysteresisare determined by the virtually total lack of friction. Thepresence of a slight air leak is necessary for the regulatorto operate properly – it is not a malfunction.It is advisable to use filtered air.

3.1/18

FLOW CHARTS

! Flow tests carried out at the Department ofMechanics, Turin Polytechnic, using the compu-terized test bench following CETOP RP50R recom-mendations (ISO DIS 6358-2-approved) with ISO5167 diaphragm gauge.

FLOW FEATURES REG. P 1/4’’ REGULATION FEATURES REG. P 1/4’’ *

MPa

psi

REGULATION FEATURES REG. P 1/4’’ * REGULATION FEATURES REG. P 1/4’’ *

psi

DIMENSIONS

Code Description3206001 REG. P 1/4’’ 023206002 REG. P 1/4’’ 043206003 REG. P 1/4’’ 083206004 REG. P 1/4’’ 012

ORDERING CODES

!H2OPTPvPm

test unit

124

G1/8

66

G1/4

66

44

M 48x1.5

* Pressure stability adjusted according to changes in upstream pressure.

3.1/19

3

300 PILOT OPERATED REGULATOR

! Pilot-operated or servo-piloted regulator! Twin rolling diaphragm to ensure improved openingand hence greater flow rate.! Low load losses! Excellent precision in pressure setting! Excellent sensitivity during relieving.

A 110G 1/2 G 3/4110 112

Attacco filet. "G" G 1"

72

Foro

x M

5

65

A92

4265

106

32.5

G

G 1/8

300 PILOT OPERATED REGTECHNICAL DATAThreaded portSetting rangeMax. input pressure MPa

barpsi


°FWeight grWall fixing screwsMountingPressure gauge portNotes on use

DIMENSIONS

G 1/2’’ G 3/4’’ G 1’’Depending on the pilot regulator

1.31318845001607000247

Filtered, lubricated or unlubricated compressed air. Lubrication, if used, must be continuous.501221.3


G 1/8’’The regulator pressure must always be set upwards. Do not take air from the pressure gauge ports.

Code Description4403003A 300 PILOT OPERATED REG WITHOUT END PLATES4403003 300 1/2" PILOT OPERATED REG4503003 300 3/4" PILOT OPERATED REG4603003 300 1" PILOT OPERATED REG

ORDERING CODES

M5

hole

Threaded port "G"

3.1/20

TECHNICAL DATA SKILLTRONIC A and D SKILLTRONIC 300 A and 300 D SKILLTRONIC 400 A and 400 D

0.03 - 0.70.3 - 74 - 1000.1 - 0.8

1 - 815 - 115

-10°C to +50°C14 - 122

IP 60 IP 65 IP 650.4 1.9 5.6

20 !m filtered air, de-humidified and unlubricated.24 V DC

20-5V / 0-10V / RS 232

60 4500 18000< 5 – –60 – –100 – –

OUT PRESS. O - 7 barVOLTAGE 24 VDC

MADE IN ITALY

PA

RMAX PRESS. 8 bar

SKILLTRONIC D


MADE IN ITALY

PA

RMAX PRESS. 8 bar

SKILLTRONIC A

1

2

3 3

4

COMPONENTS

! Connection for power supply and serial line" 3-digit digital display# Led$ Instrument configuration and pressure setting keys

Skilltronic is an electronically-controlled pressure regulatorequipped with an 8-bit microcontroller. The control signalcan be analogic, digital via RS232 or digital from thekeyboard. It is converted into a proportional pressure signalby means of solenoid valves. The regulator can be usedalone within the indicated flow values, or in combinationwith a Skillair 300 or 400 pilot-operated pressure regulator(power stage).The advantages are:! Integration with analogic or digital control systems (PC,PLC, etc.).! Extremely fast response times.! Excellent repeatability and reliability.! Low power absorption.Skilltronic è disponibile in due versioni base:Version A, with analogic control via voltage or RS232 serialline.Version D, with control via RS232 serial line or keyboardor voltage, with display of the set and regulated pressures.

Setting range MPabarpsi

Control pressure MPabarpsi

Temperature range °C°F

Degree of protectionWeight KgFluidSupply voltageMax. absorbed power WControlFlow rate at 6.3 bar !P 0.5 bar Nl/minReaction time msResponse time – rise time* msResponse time – fall time** ms

* Volume 30 cm3 Pal= 8bar, from 2 to 4 bar** Volume 30 cm3 Pal= 8bar, from 4 to 2 bar

SKILLTRONIC

3.1/01

3

3.1/21

FEMALE CONNECTORCode DescriptionW0214100200 IP60 90°-angle technopolymer connector, not shieldedW0214100000 IP60 straight metal connector, shielded

The above items are available in the pre-wired version on request.

10 12

1- TX RS232 2- RX RS232 3- IN 0-10 V 0-5V 4- OUT 10V 5- PRW 24V 6- OUT 0-7V11- GND12-

6


MADE IN ITALY

PA

RMAX PRESS. 8 bar

11

8

3

1 9

4 5

72

G

B

D F

MEA

L

C

I


MADE IN ITALY

PA

RMAX PRESS. 8 bar

10 12


611

8

3

1 9

4 5

72

L

I

C

G

E

R

M

FDB

A

M4 L=5

M4 L=5

TXRS 232

IN

IN0-10 V

OUT0-7 V

PWR24V DC

OUT10 V

RXRS 232

OUT

9 15

8 1

GND

70

113.

5

31

1/8 G40 15

.264

1/8

G

SKILLTRONIC A/D

SKILLTRONIC 300 A/D SKILLTRONIC 400 A/D

DIMENSIONSCode DescriptionW0214000000 SKILLTRONIC AW0214000100 SKILLTRONIC D4403010 SKILLTRONIC 300 1/2" A4503010 SKILLTRONIC 300 3/4" A4603010 SKILLTRONIC 300 1" A4403011 SKILLTRONIC 300 1/2" D4503011 SKILLTRONIC 300 3/4" D4603011 SKILLTRONIC 300 1" D6102010 SKILLTRONIC 400 1" A6202010 SKILLTRONIC 400 1" 1/4 A6302010 SKILLTRONIC 400 1" 1/2 A6402010 SKILLTRONIC 400 2" A6102011 SKILLTRONIC 400 1" D6202011 SKILLTRONIC 400 1" 1/4 D6302011 SKILLTRONIC 400 1" 1/2 D6402011 SKILLTRONIC 400 2" D

ORDERING CODES

Threaded portABCDEFGILM

SKILLTRONIC 300 SKILLTRONIC 400G1/2’’ G3/4’’ G1’’ G1’’ G1’’1/4’’ G1’’1/2’’ G2

110 110 112 225÷255 283÷313227 23472 11665 10592 141.442 80

G1/2’’ G3/4’’ G1’’ G1’’ G1’’1/4’’ G1’’1/2’’ G232.5 74.5

M5 hole M6 hole65 105.4

3.1/22

FILTER REGULATOR

TECHNICAL DATA FR 100 FR 100 FR 200 FR 200 FR 200 FR 300 FR 300 FR 300

1/4’’ 3/8’’ 1/4’’ 3/8’’ 1/2’’ 1/2’’ 3/4’’ 1’’0÷2 - 0÷4 - 0÷8 - 0÷12 0÷2 - 0÷4 - 0÷8 - 0÷12 0÷2 - 0÷4 - 0÷8 - 0÷12

5!m - 20!m - 50!m 5!m - 20!m - 50!m 5!m - 20!m - 50!m1.5 MPa - 15 bar - 217 psi 1.3 MPa - 13 bar - 188 psi 1.3 MPa - 13 bar - 188 psi

1100 1600 350039 57 125

1600 3000 560057 71 200

Filtered, lubricated or unlubricated compressed air. Lubrication, if used, must be continuous.50 50 50122 122 1220.5 1 1.8

M4x50 M5x60 M5x70Vertical

G 1/8" G 1/8" G 1/8"22 45 75

Manual/semi-auto (RMSA) Manual/semi-auto (RMSA) Manual/semi-auto (RMSA)Automatic (SAC) Automatic (SAC) - Automatic (RA) Automatic (RA)

The regulator pressure must always be set upwards.For increased sensitivity, use a pressure regulator with a rated pressure as close as possible to the required value.

Do not take air from pressure gauge ports.The maximum inlet pressure for the version with RA automatic condensate drainage must not exceed 10 bar.

12

6

1011

3

9

16

13

15

7

5

20

14

18

19

8

1

2

4

1721

COMPONENTS

! Technopolymer body" Technopolymer knob# OT58 brass adjusting screw$ OT58 brass scroll% Technopolymer bell& Steel adjusting spring' Technopolymer ring nut( Rolling diaphragm) NBR relieving gasket* OT58 brass stem+ Valve with NBR

vulcanized gasket, Stainless steel valve spring- Technopolymer centrifuge

This device combines a filter and a pressure regulator ina single unit. It has the dual function of filtering andregulating air from the compressor.As the filter regulator is made up of the same elements asthe regulator and the filter, the performance is the same.

! High flow rates with low load loss.! Special rolling diaphragm – higher flow rate, greaterstability, improved sensitivity.! Rapid relief of downstream overpressures.! Stability of the regulated pressure as the mains pressurefluctuates.! Maximum degree of condensate separation.! 360° condensate level display.! Condensate drain with manual/semi-automatic or auto-matic function.

Threaded portSetting range barDegree of filtrationMax. input pressureFlow rate at 6.3 bar (0.63 MPa-91 psi) Nl/min!P 0.5 bar (0.05 MPa – 7 psi) scfmFlow rate at 6.3 bar (0.63 MPa-91 psi) Nl/min!P 1 bar (0.1 MPa – 14 psi) scfmFluidMax temperature °Cat 1 MPa; 10 bar; 145 psi °FWeight KgWall fixing screwsMounting positionPressure gauge portBowl capacity cm3

Drain

Notes

. Technopolymer baffle plug/ Technopolymer screen0 Sintered HDPE filtered

cartridge1 Clear technopolymer glass2 Bowl: technopolymer for

FR100 and FR200, metal forFR 300

3 Drain (RMSA)4 Zamak end plate5 NBR gaskets21

3.1/23

3

DIMENSIONS

FLOW CHARTS

H

LG

C

I

R

D

P

B

M

AE

F

FR 100 FR 100 FR 200 FR 200 FR 200 FR 300 FR 300 FR 300

G 1/4 G 3/8 G 1/4 G 3/8 G 1/2 G 1/2 G 3/4 G 1’’78

19950436326

G 1/4 G 3/830X1.5122.5

M4 hole43

147137

93.52456355

78.536

G 1/4 G 3/8 G 1/240x1.5147.5

M5 hole55.5178196

ABCDEFGHILMPR

FR 100 1/4 - 3/8

FR 200 1/4 - 3/8 - 1/2 FR 300 1/2 - 3/4 - 1

! Flow tests carried out at the Department of Mechanics, TurinPolytechnic, using the computerized test bench following CETOPRP50R recommendations (ISO DIS 6358-2-approved) with ISO5167 diaphragm gauge.

110 11227872659242

G 1/2 G 3/4 G 1’’48x1.5162.5

M5 hole65

200215

3.1/24

ORDERING CODES

KEY TO CODES

Code DescriptionSK 100 FILTER REGULATOR3283007A FR 100 5 08 RMSA WITHOUT END PLATES3283008A FR 100 20 08 RMSA WITHOUT END PLATES3283009A FR 100 50 08 RMSA WITHOUT END PLATES3283010A FR 100 5 012 RMSA WITHOUT END PLATES3283011A FR 100 20 012 RMSA WITHOUT END PLATES3283012A FR 100 50 012 RMSA WITHOUT END PLATES3283031A FR 100 5 08 SAC WITHOUT END PLATES3283032A FR 100 20 08 SAC WITHOUT END PLATES3283033A FR 100 50 08 SAC WITHOUT END PLATES3283034A FR 100 5 012 SAC WITHOUT END PLATES3283035A FR 100 20 012 SAC WITHOUT END PLATES3283036A FR 100 50 012 SAC WITHOUT END PLATES3283007 FR 100 1/4 5 08 RMSA3283008 FR 100 1/4 20 08 RMSA3283009 FR 100 1/4 50 08 RMSA3283010 FR 100 1/4 5 012 RMSA3283011 FR 100 1/4 20 012 RMSA3283012 FR 100 1/4 50 012 RMSA3283031 FR 100 1/4 5 08 SAC3283032 FR 100 1/4 20 08 SAC3283033 FR 100 1/4 50 08 SAC3283034 FR 100 1/4 5 012 SAC3283035 FR 100 1/4 20 012 SAC3283036 FR 100 1/4 50 012 SAC3383007 FR 100 3/8 5 08 RMSA3383008 FR 100 3/8 20 08 RMSA3383009 FR 100 3/8 50 08 RMSA3383010 FR 100 3/8 5 012 RMSA3383011 FR 100 3/8 20 012 RMSA3383012 FR 100 3/8 50 012 RMSA3383031 FR 100 3/8 5 08 SAC3383032 FR 100 3/8 20 08 SAC3383033 FR 100 3/8 50 08 SAC3383034 FR 100 3/8 5 012 SAC3383035 FR 100 3/8 20 012 SAC3383036 FR 100 3/8 50 012 SAC

Code DescriptionSK 200 FILTER REGULATOR3483007A FR 200 5 08 RMSA WITHOUT END PLATES3483008A FR 200 20 08 RMSA WITHOUT END PLATES3483009A FR 200 50 08 RMSA WITHOUT END PLATES3483010A FR 200 5 012 RMSA WITHOUT END PLATES3483011A FR 200 20 012 RMSA WITHOUT END PLATES3483012A FR 200 50 012 RMSA WITHOUT END PLATES3483031A FR 200 5 08 SAC WITHOUT END PLATES3483032A FR 200 20 08 SAC WITHOUT END PLATES3483033A FR 200 50 08 SAC WITHOUT END PLATES3483034A FR 200 5 012 SAC WITHOUT END PLATES3483035A FR 200 20 012 SAC WITHOUT END PLATES3483036A FR 200 50 012 SAC WITHOUT END PLATES3483007 FR 200 1/4 5 08 RMSA3483008 FR 200 1/4 20 08 RMSA3483009 FR 200 1/4 50 08 RMSA3483010 FR 200 1/4 5 012 RMSA3483011 FR 200 1/4 20 012 RMSA3483012 FR 200 1/4 50 012 RMSA3483031 FR 200 1/4 5 08 SAC3483032 FR 200 1/4 20 08 SAC3483033 FR 200 1/4 50 08 SAC3483034 FR 200 1/4 5 012 SAC3483035 FR 200 1/4 20 012 SAC3483036 FR 200 1/4 50 012 SAC3583007 FR 200 3/8 5 08 RMSA3583008 FR 200 3/8 20 08 RMSA3583009 FR 200 3/8 50 08 RMSA3583010 FR 200 3/8 5 012 RMSA3583011 FR 200 3/8 20 012 RMSA3583012 FR 200 3/8 50 012 RMSA3583031 FR 200 3/8 5 08 SAC3583032 FR 200 3/8 20 08 SAC3583033 FR 200 3/8 50 08 SAC3583034 FR 200 3/8 5 012 SAC3583035 FR 200 3/8 20 012 SAC3583036 FR 200 3/8 50 012 SAC3683007 FR 200 1/2 5 08 RMSA3683008 FR 200 1/2 20 08 RMSA3683009 FR 200 1/2 50 08 RMSA3683010 FR 200 1/2 5 012 RMSA3683011 FR 200 1/2 20 012 RMSA3683012 FR 200 1/2 50 012 RMSA3683031 FR 200 1/2 5 08 SAC3683032 FR 200 1/2 20 08 SAC3683033 FR 200 1/2 50 08 SAC3683034 FR 200 1/2 5 012 SAC3683035 FR 200 1/2 20 012 SAC3683036 FR 200 1/2 50 012 SAC

RMSA: Semi-auto drainSAC: Automatic drain for sizes 100 and 200.

Operates by depression – requires varia-ble air take-offs.

RA: Automatic drain for size 300. Float-typeoperation irrespective of the pressure andflow rate.

* For SK200 with RA, please contact our sales assistance department

Code DescriptionSK 300 FILTER REGULATOR4483004A FR 300 5 08 RMSA WITHOUT END PLATES4483005A FR 300 20 08 RMSA WITHOUT END PLATES4483006A FR 300 50 08 RMSA WITHOUT END PLATES4483007A FR 300 5 012 RMSA WITHOUT END PLATES4483008A FR 300 20 012 RMSA WITHOUT END PLATES4483009A FR 300 50 012 RMSA WITHOUT END PLATES4483013A FR 300 5 08 RA WITHOUT END PLATES4483014A FR 300 20 08 RA WITHOUT END PLATES4483015A FR 300 50 08 RA WITHOUT END PLATES4483016A FR 300 5 012 RA WITHOUT END PLATES4483017A FR 300 20 012 RA WITHOUT END PLATES4483018A FR 300 50 012 RA WITHOUT END PLATES4483004 FR 300 1/2 5 08 RMSA4483005 FR 300 1/2 20 08 RMSA4483006 FR 300 1/2 50 08 RMSA4483007 FR 300 1/2 5 012 RMSA4483008 FR 300 1/2 20 012 RMSA4483009 FR 300 1/2 50 012 RMSA4483013 FR 300 1/2 5 08 RA4483014 FR 300 1/2 20 08 RA4483015 FR 300 1/2 50 08 RA4483016 FR 300 1/2 5 012 RA4483017 FR 300 1/2 20 012 RA4483018 FR 300 1/2 50 012 RA4583004 FR 300 3/4 5 08 RMSA4583005 FR 300 3/4 20 08 RMSA4583006 FR 300 3/4 50 08 RMSA4583007 FR 300 3/4 5 012 RMSA4583008 FR 300 3/4 20 012 RMSA4583009 FR 300 3/4 50 012 RMSA4583013 FR 300 3/4 5 08 RA4583014 FR 300 3/4 20 08 RA4583015 FR 300 3/4 50 08 RA4583016 FR 300 3/4 5 012 RA4583017 FR 300 3/4 20 012 RA4583018 FR 300 3/4 50 012 RA4683004 FR 300 1 5 08 RMSA4683005 FR 300 1 20 08 RMSA4683006 FR 300 1 50 08 RMSA4683007 FR 300 1 5 012 RMSA4683008 FR 300 1 20 012 RMSA4683009 FR 300 1 50 012 RMSA4683013 FR 300 1 5 08 RA4683014 FR 300 1 20 08 RA4683015 FR 300 1 50 08 RA4683016 FR 300 1 5 012 RA4683017 FR 300 1 20 012 RA4683018 FR 300 1 50 012 RA

1/43/81/43/81/21/23/41

FR 100

200

300

5 !m20 !m50 !m


0÷2 bar0÷4 bar0÷8 bar0÷12 bar

FR 100 1/4 5!m RMSA

ELEMENT SIZE THREADEDPORT

DEGREE OFFILTRATION

TYPEOF DRAIN

02SETTINGRANGE

3.1/25

3

LUBRICATOR

7

1

4

6

5

11

1012

3

2

9

8

COMPONENTS

! Technopolymer body" Bowl: technopolymer for LUB 100 and 200, metal for LUB 300# Technopolymer plug$ Clear technopolymer glass% NBR Venturi tube diaphragm& Rilsan oil suction tube' Filter( Clear technopolymer inspection dome) OT58 brass oil flow regulating needle* OT58 brass oil filling plug+ Zamak end plate, NBR gaskets

The pneumatic lubricator is the simplest way of properlylubricating actuators connected to a circuit.As air flows from the mains through the lubricator, itencounters the diaphragm which obstruct the flow and theair is forced through the Venturi tube. The inside of theVenturi tube is connected to the inspection dome, whichconnects with the bowl via a tube with a regulating needlein between. The drop in pressure caused by the Venturitube sucks up air through the dome, the tube and lastlyinto the bowl containing oil.The quantity of oil controlled by the regulating needle thenflows back from the bowl to the circuit.

TECHNICAL DATA LUB 100 LUB 100 LUB 200 LUB 200 LUB 200 LUB 300 LUB 300 LUB 300

1/4’’ 3/8’’ 1/4’’ 3/8’’ 1/2’’ 1/2’’ 3/4’’ 1’’Mist Mist Mist50 95 160

Standard - CA - CD Standard - CA - CD Standard - CA - CD - MLCA ML - CDV - CDML

1.5MPa - 15bar - 217psi 1.3MPa - 13bar - 188psi 1.3MPa - 13bar - 188psi1100 2200 3500

39 71 1251500 3700 5500

53 131 196Filtered compressed air

50 50 50122 122 1220.4 0.7 1.4

M4x50 M5x60 M5x70Vertical

ISO and UNI FD22 (Energol HPL ÷ Spinesso ÷ Mobil DTE ÷ Tellus Oil)Install the lubricator as close as possible to the point of use. Fill the lubricator bowl with

oil before pressurizing the system. Do not use cleaning oils, brake fluid oils or solvents in general.For the best lubrication results, set the drip rate to one drop per 300-600 Nl

Threaded portType of lubricationBowl capacity cm3

Versions

Max. input pressureFlow rate at 6.3 bar (0.63 MPa-91 psi) Nl/min!P 0.5 bar (0.05 MPa – 7 psi) scfmFlow rate at 6.3 bar (0.63 MPa-91 psi) Nl/min!P 1 bar (0.1 MPa – 14 psi) scfmFluidMax temperature °Cat 1 MPa; 10 bar; 145 psi °FWeight KgWall fixing screwsMounting positionRecommended oilsNotes on use

3.1/26

FLOW CHARTS

LUB 100 1/4 - 3/8

LUB 200 1/4 - 3/8 - 1/2 LUB 300 1/2 - 3/4 - 1

MINIMUM OPERATINGFLOW CHART



DIMENSIONS

A

HE C

M

D F

L B

I

G

LUB 100 LUB 100 LUB 200 LUB 200 LUB 200 LUB 300 LUB 300 LUB 300

G 1/4 G 3/8 G1/4 G 3/8 G 1/2 G 1/2 G 3/4 G 1’’

G 1/4 G 3/8 G 1/4 G 3/8 G 1/2 G 1/2 G 3/4 G 1’’

7816250436326

43112

M4 hole130

93.51936355

78.536

55.5137.5

M5 hole150

110 11221472659242

65153

M5 hole160

T. PortABCDEFGHILM

• Flow tests carried out at the Department of Mechanics, Turin Polyte-chnic, using the computerized test bench following CETOP RP50Rrecommendations (ISO DIS 6358-2-approved) with ISO 5167diaphragm gauge.(A) = 2 bar - 0,2 MPa - 29 psi(B) = 4 bar - 0,4 MPa - 58 psi(C) = 6 bar - 0,6 MPa - 87 psi


3.1/27

3

400 LUBRICATOR

High-performance mist lubricator in various versions.• Activation guaranteed at low flows• High ratio of quantity of lubricant to air flow.• Various oil filling configurations.

LUB 400TECHNICAL DATAThreaded portType of lubricationBowl capacity cm3

VersionsMax. input pressure MPa

Barpsi

Flow rate at 6.3 bar (0.63 MPa-91 psi) Nl/min!P 0.5 bar (0.05 MPa – 7 psi) scfmFluidMax temperature °Cat 1 MPa; 10 bar; 145 psi °FWeight KgWall fixing screwsMounting positionRecommended oilsNotes on use

G 1’’ G 1’’1/4 G 1’’1/2 G 2’’Mist800

Standard - CA - CD - ML - CA ML - CDV - CDML1.313188

18.000 21.000640 750

Filtered compressed air50122

4.9 5.7M6 x 110Vertical

ISO and UNI FD22 (Energol HPL ÷ Spinesso ÷ Mobil DTE ÷ Tellus Oil)Install the lubricator as close as possible to the point of use. Fill the lubricator bowl with oil before

pressurizing the system. Do not use cleaning oils, brake fluid oils or solvents in general.For the best lubrication results, set the drip rate to one drop per 300-600 Nl

2

121

11

13

10

8

9

3

5

4

7

6 14

COMPONENTS

! Aluminium body" Aluminium bowl# Clear technopolymer glass$ NBR Venturi tube diaphragm% Aluminium end plate& OT58 brass retaining ring' OT48 brass threaded bush with axialadjustment( Rilsan oil suction pipe) Filter* Technopolymer plug+ Clear technopolymer inspection dome, OT58 brass oil flow regulating needle- OT58 brass oil filling plug. NBR gaskets

3.1/28

FLOW CHARTS

LUB 400 1’’

LUB 400 2’’ MINIMUM OPERATING FLOW CHART

DIMENSIONS

C

B

D F

MI

AEH

L

G

LUB 400 LUB 400 LUB 400 LUB 400

G 1’’ G 1’’1/4 G 1’’1/2 G 2’’225÷255 283÷313

338116105

141.480

G 1’’ G 1’’1/4 G 1’’1/2 G 2’’105.4256

M6 hole285


• Flow tests carried out at the Department of Mechanics, Turin Polytechnic, usingthe computerized test bench following CETOP RP50R recommendations (ISO DIS6358-2-approved) with ISO 5167 diaphragm gauge.

(A) = 2 bar - 0,2 MPa - 29 psi(B) = 4 bar - 0,4 MPa - 58 psi(C) = 6 bar - 0,6 MPa - 87 psi


3.1/29

3

LUBRICATORS : MINUMUM LEVEL (ML)

LUBRICATORS: AUTOMATIC MINIMUM LEVEL FILLING (ML CA)

Available in sizes 300 and 400.This version gives two electric signalscontrolling maximum and minimum level.They can be used to control acoustic alarms,lights, etc. There is no signal betweenminimum and maximum level.

Available in size 300 and 400.Used for filling the bowl with oil duringoperation of the system only if the oil inletpressure is higher than the pressure insidethe lubricator bowl.The electric indicator inside the bowl sendsan electric signal that is used to activatethe oil unit.When the oil reaches the maximum level,another signal disactivates the unit. In thiscase the lubrication system operates with

24V

Oil level indicator

Oran

geBr

own

Whi

te

Yello

w/Gr

een

MIN

IMUM

OIL

LEV

EL

24V

Oil level indicatorOr

ange

Brow

n

Whi

te

Yello

w/Gr

een

MIN

IMUM

OIL

LEV

EL

WIRINGLevel indicatorWhite = 1st signal (maximum oil level)Brown = 2nd signal (minimum oil level)Orange = CommonYellow/Green = EarthVoltage = 24VContact = 0.75 A 10W

NB: The unused end plate must be suitablyinsulated.

1.1 Minimum level signal 1.2 Maximum level signal 1.3 Minimum and maximumoil level signal

the oil level between the maximum andminimum values. If it is necessary to keepthe oil level in the bowl constant, only oneof the two signals can be used. Pressurerange 3-10 bar. Connect the pipe from thecentral unit to the G1/4 fitting on the bowl.

24V

Oil level indicator

Oran

geBr

own

Whi

te

Yello

w/Gr

een

MIN

IMUM

OIL

LEV

EL

MAX

IMUM

OIL

LEV

EL

R1R1

R2

K1

CENT

RAL

UNIT

ngressoolio

1.1 Constant minimun level 1.2 Constant maximun level Oil level between maximun andminimum

24V

Oil level indicator

Oran

geBr

own

Whi

te

Yello

w/Gr

een

MIN

IMUM

OIL

LEV

EL

MAX

IMUM

OIL

LEV

EL

24V

Oil level indicator

Oran

geBr

own

Whi

te

Yello

w/Gr

een

CONS

TANT

MAX

IMUN

LEVE

R1

K1R1

sso

CENT

RAL

UNIT

24V

Oil level indicator

Oran

geBr

own

Whi

te

Yello

w/Gr

een

CONS

TANT

MIN

IMUN

LEVE

R1

K1R1

sso

CENT

RAL

UNIT

Overvoltagesuppressor

Varistor(VDR)


Varistor(VDR)


Varistor(VDR)


Varistor(VDR)


Varistor(VDR)


Varistor(VDR)

R1 R2


Varistor(VDR)

3.1/30

AUTOMATIC FILLING (CA)Available in all sizes. The bowl is only filledwith oil during operation of the system ifthe oil inlet pressure is about 3 bar higherthan the pressure inside the bowl. In anycase, it must not exceed 15 bar.The float opens and closes the oil intakevalve. Lubrication continues during oil filling.The timer can be used to control the centralunit so that cycles are performed betweenzero and the filling pressure. These timedcycles allow the oil level in the lubricatorto be topped up.Connect the tube from the central unit tothe G1/8 fitting below the bowl.

DEPRESSION FILLING WITHMINIMUM LEVEL (ML CD AUTOMATIC)Available in sizes 300 and 400, thislubricator is controlled by a solenoid valve(2/2 NC minimum bore 3) situated on thelubricator body. It reduces pressure insidethe bowl allow it to be filled with oil takenfrom a tank at ambient pressure, whichcan be located in a lower position than thelubricator (max. difference in height 2 m).The electric indicator inside the bowl sends

FILLING BY DEPRESSION(CD AUTOMATIC) WITH VALVEAvailable in sizes 300 and 400. It isoperated by means of a solenoid valve(2/2 NC minimum bore 3) situated on thelubricator body. The pressure inside thebowl drops to allow it to be filled with oiltaken from a tank at ambient pressure,which can be located in a lower positionthan the lubricator (max. difference inheight 2 m). Oil filling stops when thelevel of oil raises the float and shuts off aspecific valve.Important – The SK4 lubricator is filled withoil by hand. Filling must stop when the oillevel is visible through the spy-hole in thebowl release lever. Pressure range 3-10bar. Lubrication is discontinued duringfilling. Connect the oil tank to the G1/4fitting below the bowl.

LUBRICATOR: DEPRESSION FILLING WITH MINIMUM LEVEL (ML CD AUTOMATIC)

OTHER VERSIONS SHOWN IN THE CATALOGUE

1.1 Constant minimum level 1.2 Constant maximum level 1.3 Oil level between maximumand minimum

FILLING BY DEPRESSION (CD MANUAL)Available in all sizes. It is operated bymeans of a button on the lubricator body.The pressure inside the bowl drops to allowit to be filled with oil taken from a tank atambient pressure, which can be located ina lower position than the lubricator (max.difference in height 2 m). Oil filling stopswhen the level of oil raises the float andshuts off a specific valve.Important – The SK4 lubricator is filled withoil by hand. Filling must stop when the oillevel is visible through the spy-hole in thebowl release lever. Pressure range 3-10bar. Lubrication is discontinued duringfilling. Connect the oil tank to the G1/4fitting below the bowl.

an electric signal used to activate the valve.When the oil reaches the maximum level,another signal disactivates the valve. In thiscase, the lubricator system operates withthe oil level between minimum andmaximum. If it is necessary to keep the oillevel in the bowl constant, only one of thetwo signals can be used. Pressure range3-10 bar. Connect the oil tank to the G1/4fitting on the bowl.

24V

Oil level indicator

Oran

geBr

own

Whi

te

Yello

w-Gr

een

CONS

TANT

MIN

. LEV

EL

R1

E1R1

esso

SOLE

NOID

VAL

VE

24VOil lever indicator

Oran

geBr

own

Whi

te

Yello

w-Gr

een

MIN

IMUM

OIL

LEV

EL

MAX

IMUM

OIL

LEV

EL

R1R1

R2

R1R2

E1

SOLE

NOID

VAL

VE

Ingressoolio

24V

Constant maximum level

Oran

geBr

own

Whi

te

Yello

w-Gr

een

CONS

TANT

MAX

. LEV

EL

R1

E1R1

esso

SOLE

NOID

VAL

VE


Varistor(VDR)


Varistor(VDR)


Varistor(VDR)


Varistor(VDR)


Varistor(VDR)Overvoltage

suppressorVaristor(VDR)


Varistor(VDR)

3.1/01

3

3.1/31

ORDERING CODES

KEY TO CODES

Code DescriptionLUBRICATOR 1003281001A LUB 100 WITHOUT END PLATES3281002A LUB 100 CA WITHOUT END PLATES3281005A LUB 100 CD MANUAL W/END PLATES3281001 LUB 100 1/43281002 LUB 100 1/4 CA3281005 LUB 100 1/4 CD MANUAL3381001 LUB 100 3/83381002 LUB 100 3/8 CA3381005 LUB 100 3/8 CD MANUAL

LUBRICATOR 2003481001A LUB 200 WITHOUT END PLATES3481002A LUB 200 CA WITHOUT END PLATES3481005A LUB 200 CD MANUAL W/END PLATES3481001 LUB 200 1/43481002 LUB 200 1/4 CA3481005 LUB 200 1/4 CD MANUAL3581001 LUB 200 3/83581002 LUB 200 3/8 CA3581005 LUB 200 3/8 CD MANUAL3681001 LUB 200 1/23681002 LUB 200 1/2 CA3681005 LUB 200 1/2 CD MANUAL

Code DescriptionLUBRICATOR 3004481001A LUB 300 WITHOUT END PLATES4481002A LUB 300 CA WITHOUT END PLATES4481003A LUB 300 ML MANUAL W/END PLATES4481005A LUB 300 CD MANUAL W/END PLATES4481006A LUB 300 ML-CD AUTOMATIC W/END PLATES4481007A LUB 300 ML-CA WITHOUT END PLATES4481008A LUB 300 CD AUTOMATIC W/END PLATES4481001 LUB 300 1/24481002 LUB 300 1/2 CA4481003 LUB 300 1/2 ML4481005 LUB 300 1/2 CD MANUAL4481006 LUB 300 1/2 ML-CD AUTOMATIC4481007 LUB 300 1/2 ML-CA4481008 LUB 300 1/2 CD AUTOMATIC4581001 LUB 300 3/44581002 LUB 300 3/4 CA4581003 LUB 300 3/4 ML4581005 LUB 300 3/4 CD MANUAL4581006 LUB 300 3/4 ML-CD AUTOMATIC4581007 LUB 300 3/4 ML-CA4581008 LUB 300 3/4 CD AUTOMATIC4681001 LUB 300 14681002 LUB 300 1 CA4681003 LUB 300 1 ML4681005 LUB 300 1 CD MANUAL4681006 LUB 300 1 ML-CD AUTOMATIC4681007 LUB 300 1 ML-CA4681008 LUB 300 1 CD AUTOMATIC

STD: Standard version filled with oil byremoving the bowl or through the topcap. Requires circuit relieving.

CA: Automatic fillingCD MANUAL:

Filling by depressionML: Minimum level indicatorCD AUTOMATIC:

Filling by depression with valveML CA: Automatic minimum level fillingML CD:Depression filling with minimum level

and valve

Code DescriptionLUBRICATOR 4006181001A LUB 400 WITHOUT END PLATES6181002A LUB 400 CA WITHOUT END PLATES6181003A LUB 400 ML WITHOUT END PLATES6181004A LUB 400 CD MANUAL W/END PLATES6181006A LUB 400 ML-CD AUTOMATIC W/END PLATES6181007A LUB 400 ML-CA WITHOUT END PLATES6181008A LUB 400 CD AUTOMATIC W/END PLATES6181001 LUB 400 16181002 LUB 400 1 CA6181003 LUB 400 1 ML6181004 LUB 400 1 CD MANUAL6181006 LUB 400 1 ML-CD AUTOMATIC6181007 LUB 400 1 ML-CA6181008 LUB 400 1 CD AUTOMATIC6281001 LUB 400 1 1/46281002 LUB 400 1 1/4 CA6281003 LUB 400 1 1/4 ML6281004 LUB 400 1 1/4 CD MANUAL6281006 LUB 400 1 1/4 ML-CD AUTOMATIC6281007 LUB 400 1 1/4 ML-CA6281008 LUB 400 1 1/4 CD AUTOMATIC6381001 LUB 400 1 1/26381002 LUB 400 1 1/2 CA6381003 LUB 400 1 1/2 ML6381004 LUB 400 1 1/2 CD MANUAL6381006 LUB 400 1 1/2 ML-CD AUTOMATIC6381007 LUB 400 1 1/2 ML-CA6381008 LUB 400 1 1/2 CD AUTOMATIC6481001 LUB 400 26481002 LUB 400 2 CA6481003 LUB 400 2 ML6481004 LUB 400 2 CD MANUAL6481006 LUB 400 2 ML-CD AUTOMATIC6481007 LUB 400 2 ML-CA6481008 LUB 400 2 CD AUTOMATIC

LUB 100

200

300

400

1/43/81/43/81/21/23/4111 1/41 1/22

STDCACD MANUALSTDCASTDCD MANUALMLML CACD AUTOMATICML CD

ELEMENT

LUB

SIZE

100THREADEDPORT

1/4

TYPE OF OIL FILLING

STD

3.1/32

DEPURATOR

HOW THE COALESCENCE CARTRIDGE WORKS

The role of the depurator is to separate the liquid and solidparticles contained in the compressed air with a high degreeof efficiency. This separation is carried out using a specialfiltering element called a “coalescence cartridge”.

TECHNICAL DATAThreaded portDegree of filteringMax. inlet pressure MPa

Barpsi

Maximun suggested flow rateSuggested flow at 6 bar Nl/minFluidMax temperature °Cat 1 MPa; 10 bar; 145 psi °FWeight KgWall fixing screwsMounting positionBowl capacity cm3

Drain

Notes on use

Air from the mains – full of impurities – flows into the coalescencecartridge and then passes through the crossed micro-fibres thatmake up the cartridge. During this movement the liquid particlescome into contact with the crossed micro-fibres and adhere tothem. Due to the air pressure and gravity they join up with othermicro-drops at each cross-over point and gradually increase involume, leading to the physical phenomenon called coalescence.When they stop moving, the drops deposit on the outside of thecartridge, from which they detach and drop to the bottom.Since the volume of liquid leaving the cartridge is exactly the sameas the drops arriving, the coalescence cartridge ought to workindefinitely. Solid particles are caught with the same efficiencybut, unlike drops, they are not drained out and clog the cartridge.To get round this problem, it is necessary to mount a 5mm pre-filter before the fine oil filter to separate the solid particles first.

COALESCENCEFILTER

CROSSEDMICRO-FIBRES

DEP 100 DEP 100 DEP 200 DEP 200 DEP 200 DEP 300 DEP 300 DEP 300

G 1/4 G 3/8 G 1/4 G 3/8 G 1/2 G 1/2 G 3/4 G 1’’99.97% at 0.01 !m

1.5 1.315 13217 188

Please look at the flow rate curves at page 3.1/33230 360 500

5!m filtered air50

1220.4 0.9 1.4

M4 x 50 M5 x 60 M5 x 70Vertical

22 45 75Manual/Semi-auto (RMSA) Manual/Semi-auto (RMSA)

Automatic (SAC) Automatic (RA)It is advisable to mount a 5mm pre-filter in order to separate the solid particles first.


3.1/33

3

FLOW CHARTS

DEP 100 1/4 - 3/8

DEP 200 1/4 - 3/8 - 1/2 DEP 300 1/2 - 3/4 - 1


(D) = 8 bar - 0,8 MPa - 116 psi(E) = 10 bar - 1 MPa - 145 psi(H) = maximum flow rate recom-mended for optimal operation

DIMENSIONS

AEH

F

B

D

IM

C

L

G

DEP 100 DEP 100 DEP 200 DEP 200 DEP 200 DEP 300 DEP 300 DEP 300

G 1/4 G 3/8 G1/4 G 3/8 G 1/2 G 1/2 G 3/4 G 1’’

G 1/4 G 3/8 G 1/4 G 3/8 G 1/2 G 1/2 G 3/4 G 1’’

7814450436326

4321.5

M4 hole137

93.51756355

78.536

55.527.5

M5 hole196

Th. p.ABCDEFGHILM

H

H

H

110 11219572659242

6532.5

M5 hole215

3.1/34

400 DEPURATOR

• Coalescence cartridge with a very high degree of filtration• Metal bowl with bayonet coupling, safety lock and 360°condensate display• Manual/semi-auto condensate drain• Optional activated carbon cartridge with 0.003 ppm oilresidue (food industry, pharmaceutics, cosmetics).

DEP 400TECHNICAL DATA

DIMENSIONS

L

HEA

F

C

IM

D

B

G


LUB 400 LUB 400 LUB 400 LUB 400

G 1’’ G 1’’1/4 G 1’’1/2 G 2’’225÷255 283÷313

320116105

141.480

G 1’’ G 1’’1/4 G 1’’1/2 G 2’’105.452.5

M6 hole378

Threaded portDegree of filtrationMax. inlet pressure MPa

Barpsi

Maximun suggested flow rateSuggested flow at 6 bar Nl/minFluidMax temperature °Cat 1 MPa; 10 bar; 145 psi °FWeight KgWall fixing screwsMounting positionDrainBowl capacity cm3

Notes on use

G 1’’ G 1’’1/4 G 1’’1/2 G 2’’99.99% at 0.01 !m

1.313188

Please look at the flow rate curves at page 3.1/352300 2250

5 !m filtered air50122

4.2 5M6x110Vertical

Manual/semi-auto (RMSA) - Automatic (RA)270

It is advisable to mount a 5mm pre-filter in order to separate the solid particles first. Series 400 end plates come with apatented system with a rotary sliding end joint to allow the unit to be adapted to the pipe cutting distance (see page 3.1/03).


3.1/35

3

FLOW CHARTS

DEP 400 1’’

KEY TO CODES

RMSA: Manual/semi-auto drainRA: Automatic drain. Float-type operation

irrespective of the pressure and flow rate.

DEP 400 2’’

ORDERING CODESCode DescriptionSKILLAIR 100 DEPURATOR3288001A D 100 RMSA WITHOUT END PLATES3288002A D 100 SAC WITHOUT END PLATES3288001 D 100 1/4 RMSA3288002 D 100 1/4 SAC3388001 D 100 3/8 RMSA3388002 D 100 3/8 SAC

SKILLAIR 200 DEPURATOR3488001A D 200 RMSA WITHOUT END PLATES3488002A D 200 SAC WITHOUT END PLATES3488001 D 200 1/4 RMSA3488002 D 200 1/4 SAC3588001 D 200 3/8 RMSA3588002 D 200 3/8 SAC3688001 D 200 1/2 RMSA3688002 D 200 1/2 SAC

Code DescriptionSKILLAIR 300 DEPURATOR4488001A D 300 RMSA WITHOUT END PLATES4488002A D 300 RA WITHOUT END PLATES4488001 D 300 1/2 RMSA4488002 D 300 1/2 RA4588001 D 300 3/4 RMSA4588002 D 300 3/4 RA4688001 D 300 1 RMSA4688002 D 300 1 RA

(A) = 2 bar - 0,2 MPa - 29 psi(B) = 4 bar - 0,4 MPa - 58 psi(C) = 6 bar - 0,6 MPa - 87 psi

(D) = 8 bar - 0,8 MPa - 116 psi(E) = 10 bar - 1 MPa - 145 psi(H) = Maximum flow rate recom-mended for optimal operation.

DEP

100

200

300

400

1/43/81/43/81/21/23/4111 1/41 1/22

RMSA

RMSARA

Code DescriptionSKILLAIR 400 DEPURATOR6188001A D 400 RMSA WITHOUT END PLATES6188002A D 400 RA WITHOUT END PLATES6188001 D 400 1 RMSA6188002 D 400 1 RA6288001 D 400 1 1/4 RMSA6288002 D 400 1 1/4 RA6388001 D 400 1 1/2 RMSA6388002 D 400 1 1/2 RA6488001 D 400 2 RMSA6488002 D 400 2 RA

ELEMENT

DEP

100

SIZE THREADEDPORT

1/4

TYPE OF DRAIN

RMSA

3.1/36

SHUT-OFF VALVE

2

10

9 1

3

4

8 12

67

11

5

COMPONENTS

The job of this valve is to make the circuit independentfrom the air supply. It is basically a three-way valve. In theclosed position, it cuts off the air supply and dischargesthe downstream circuit at the same time, which is meansit is particularly useful during servicing operations. Thehand-operated version can be padlocked to lock the knobin a closed position so that it can only be opened bysomeone with the right key. An interlocked version isavailable for low pressure operation.

TECHNICAL DATA

! Technopolymer body" Operating button# Technopolymer knob$ Stainless steel safety lamination% Locking unit& OT58 brass piston rod' OT58 brass top plug( Zamak end plate) Valve with vulcanized NBR gasket* OT58 brass bottom plug+ Stainless steel valve spring, NBR gaskets

Threaded portMin. inlet pressure for solenoid version ** MPa

barpsi

Max. inlet pressure* MPabarpsi

Flow rate at 6.3 bar (0.63 MPa-91 psi) Nl/min!P 0.5 bar (0.05 MPa – 7 psi) scfmFlow rate at 6.3 bar (0.63 MPa-91 psi) Nl/min!P 1 bar (0.1 MPa – 14 psi) scfmFluidMax temperature °C

°FWeight KgWall fixing screwsMountingType of control* 1 MPa – 10 bar – 145 psi for solenoid version** 0.01 MPa – 0.1 bar – 1.45 psi for manual, pneumatic andpilot-assisted versions with controls min. 0.3 MPa 3 bar 43.5 psi.

V3V 100 V3V 100 V3V 200 V3V 200 V3V 200 V3V 300 V3V 300 V3V 300

G 1/4 G 3/8 G 1/4 G 3/8 G 1/2 G 1/2 G 3/4 G 1’’0.3 0.3 0.23 3 2

43.5 43.5 291.5 1.3 1.315 13 13

217 188 1881300 2400 3200

46 85 1131650 3000 4700

58 106 166Filtered, lubricated or unlubricated compressed air. Lubrication, if used, must be continuous

50 50 50122 122 122

~ 0.5 ~ 0.8 ~ 1.2M4 x 50 M5 x 60 M5 x 70

In any positionManual – Pneumatic – Solenoid – Solenoid pilot-assisted

3.1/37

3

V3V 300

FD

AE

B

H

L

I

G

CR

M

DIMENSIONS OF V3V MANUAL VERSION (LOCKABLE)

BD F

I

C

A

HE

M

L

G


G 1/4 G 3/8 G1/4 G 3/8 G 1/2 G 1/2 G 3/4 G 1’’

G 1/4 G 3/8 G 1/4 G 3/8 G 1/2 G 1/2 G 3/4 G 1’’

7810650436326

4333.5

M4 holeG 1/8

93.51196355

78.536

55.540

M5 holeG 1/4

Thr. p.ABCDEFGHILM(relief)

DIMENSIONS OF V3V PNEUMATIC VERSION

V3V 100

F

I

L

M

C

G

HEA

DB

R


G 1/4 G 3/8 G1/4 G 3/8 G 1/2 G 1/2 G 3/4 G 1’’

G 1/4 G 3/8 G 1/4 G 3/8 G 1/2 G 1/2 G 3/4 G 1’’

788350436326

4333.5

M4 holeG 1/8

G 1/8

93.5966355

78.536

55.540

M5 holeG 1/4

G 1/8

Thr. p.ABCDEFGHILM

R

V3V 200

F

M

E

G

CH

D

B

A

R

I

L

(relief)

(pilot)

100

200 300

110 11213272659242

6546.5

M5 holeG 3/8

110 11210672659242

6546.5

M5 holeG 3/8

G 1/8

3.1/38

V3V 300

*

*

C

D F L

M G

I

B

AEH

V3V 200

*

*

D

A

E

F

C

G

L M

I

H

B

V3V 100

*

*

I

G

F

C

DB

HEA

ML

DIMENSIONS OF V3V SOLENOID/SOLENOID PILOT-ASSISTED VALVE V3V 100 V3V 200 V3V 300

G 1/4 G 3/8 G1/4 G 3/8 G 1/2 G 1/2 G 3/4 G 1’’

G 1/4 G 3/8 G 1/4 G 3/8 G 1/2 G 1/2 G 3/4 G 1’’

Threaded portAB Solenoid

Solenoid pilot-ass.CNOMO controlCNOMO pilot-ass.Microsol control

CDEFGHILM (relief)* (pilot)

V3V 300

F

I

G

C

D L

HEA

B

M

V3V 200

L

D F

I

M

G

CH

EA

B

V3V 200 SOLENOID/SOLENOID PILOT-ASSISTED VALVE V3V 200 CNOMO

V3V 300 SOLENOID MICRO VALVE V3V 300 CNOMO SOLENOID VALVE/CNOMO SOLENOID PILOT-ASSISTED

V3V 100 SOLENOID/SOLENOID PILOT-ASSISTED VALVE 93.5129129123

––

6355

78.536

55.540

M5 holeG 1/4

M5

110 112152

–12513812472659242

6546.5

M5 holeG 3/8

M5

78128129

–––

50436326

4333.5

M4 holeG 1/8G 1/8

3.1/39

3

The main module of size 400 is now available with manualkey-operated, pneumatic, solenoid and solenoid pilot-assisted.N.B. With size 400, when the V3V is mounted upstream ofthe regulator, the pilot regulator must be piloted at apressure taken upstream of the V3V, otherwise when thesystem is relieved, most of the air downstream will berelieved by the regulator and not the V3V relief port.For connecting instruction see page 3.1/15.

400 SHUT-OFF VALVE

V3V 400 V3V 400 V3V 400 V3V 400TECHNICAL DATAG 1’’ G 1’’1/4 G 1’’1/2 G 2’’

0.33

43.51.313188

13000 Nl/min 14000 Nl/min460 scfm 494 scfm

Filtered, lubricated or unlubricated compressed air. Lubrication, if used, must be continuous50122

4.8 5.6M6x110

In any positionManual – Key-operated- Pneumatic – Solenoid – Solenoid pilot-assisted

The end plates in the 400 series have a patented system with a rotary and sliding end joint to adapt the unit perfectlyto the pipe cutting distance.

Threaded portMin. inlet pressure ** MPa

barpsi


Flow rate at 6.3 bar (0.63 MPa-91 psi)!P 0.5 bar (0.05 MPa – 7 psi)FluidTemperatura max. °C

°FWeight KgWall fixing screwsMountingType of control

Notes:

* 1 MPa – 10 bar – 145 psi for solenoid version** 0.01 MPa – 0.1 bar – 1.45 psi for pneumatic and pilot-assisted versions with controls at min. 0.3 MPa 3 bar 43.5 psi.

3.1/40

V3V 400

I

G

C

FDB

M

EH

P

A

L

R

V3V 400

*

*

GI

M

H

AE

B

P

D F

C

L

V3V 400

H

A

F

M

E

G

C

PB D

I

L

V3V 400

I

DB

E

M

F

A

H

P

C

GL

V3V 400 PNEUMATIC V3V 200 SOLENOIDCNOMO/SOLENOID PILOT-ASSISTED

V3V 400 KEY-OPERATED

DIMENSIONS OF V3V 400 VALVE

G 1’’ G 1’’1/4 G 1’’1/2 G 2’’225÷255 283÷313

137116105

141.480

G 1’’ G 1’’1/4 G 1’’1/2 G 2’’105.472.5

M6 holeG 1’’266249169150

G 1/8M5

Threaded portABCDEFGHILM (relief)P Manual

Key-operatedCNOMO controlPneumatic control

R (pilot)* (pilot-assisted)

V3V 400 V3V 400 V3V 400 V3V 400

V3V 400 MANUAL (LOCKABLE)

3.1/01

3

3.1/41

ORDERING CODES

KEY TO CODES

Code DescriptionSKILLAIR 100 3-WAY VALVE3270001A V3V 100 LOCKABLE WITHOUT END PLATES3269000A V3V 100 PNEUM. WITHOUT END PLATES3269001A V3V 100 SOLENOID WITHOUT END PLATES3269002A V3V 100 SOL. PILOT-ASS. W/END PLATES3270001 V3V 100 1/43269000 V3V 100 1/4 PNEUM.3269001 V3V 100 1/4 SOLENOID3269002 V3V 100 1/4 SOLENOID PILOT-ASS.3370001 V3V 100 3/83369000 V3V 100 3/8 PNEUM.3369001 V3V 100 3/8 ELPN.3369002 V3V 100 3/8 SOLENOID PILOT-ASS.SKILLAIR 200 3-WAY VALVE3470001A V3V 200 LOCKABLE WITHOUT END PLATES3469000A V3V 200 PNEUM. WITHOUT END PLATES3469001A V3V 200 SOL. WITHOUT END PLATES3469002A V3V 200 SOL. PILOT-ASS. W/END PLATES3469004A V3V 200 SOL. CNOMO COMM. W/END PLATES3469005A V3V 200 SOL. CNOMO COMM. ASS. W/END PLATES3470001 V3V 200 1/4 LOCKABLE3469000 V3V 200 1/4 PNEUM.3469001 V3V 200 1/4 SOLENOID3469002 V3V 200 1/4 SOLENOID PILOT-ASS.3469004 V3V 200 1/4 SOL. CNOMO COM.3469005 V3V 200 1/4 SOL. CNOMO PILOT-ASS.3570001 V3V 200 3/8 LOCKABLE3569000 V3V 200 3/8 PNEUM.3569001 V3V 200 3/8 SOLENOID3569002 V3V 200 3/8 SOLENOID PILOT-ASS.3569004 V3V 200 3/8 SOLENOID CNOMO CMM.3569005 V3V 200 3/8 SOL. CNOMO PILOT-ASS..3670001 V3V 200 1/2 LOCKABLE3669000 V3V 200 1/2 PNEUM.3669001 V3V 200 1/2 SOLENOID3669002 V3V 200 1/2 SOLENOID PILOT-ASS.3669004 V3V 200 1/2 SOL. CNOMO COMM.3669005 V3V 200 1/2 SOL. CNOMO PILOT-ASS.

Code DescriptionSKILLAIR 300 3-WAY VALVE4470001A V3V 300 LOCKABLE WITHOUT END PLATES4469000A V3V 300 PNEUM. WITHOUT END PLATES4469006A V3V 300 SOL. MICRO 24V DC W/END P.4469007A V3V 300 SOL. MICRO 24V 50/60HZ W/END P.4469008A V3V 300 SOL. MICRO 110V 50/60HZ W/ENDP.4469009A V3V 300 SOL. MICRO 220V 50/60HZ W/ENDP.4469004A V3V 300 SOL. CNOMO COMM. WI/ END P.4469005A V3V 300 SOL. CNOMO COMM. ASS. WI/ END P.4470001 V3V 300 1/2 LOCKABLE4469000 V3V 300 1/2 PNEUM.4469006 V3V 300 1/2 SOLENOID MICRO 24V DC4469007 V3V 300 1/2 SOL. MICRO 24V 50/60HZ4469008 V3V 300 1/2 SOL. MICRO 110V 50/60HZ4469009 V3V 300 1/2 SOL. MICRO 220V 50/60HZ4469004 V3V 300 1/2 SOLENOID CNOMO4469005 V3V 300 1/2 SOL. CNOMO ASS.4570001 V3V 300 3/4 LOCKABLE4569000 V3V 300 3/4 PNEUM.4569006 V3V 300 3/4 SOL. MICRO 24V DC4569007 V3V 300 3/4 SOL. MICRO 24V 50/60HZ4569008 V3V 300 3/4 SOL. MICRO 110V 50/60HZ4569009 V3V 300 3/4 SOL. MICRO 220V 50/60HZ4569004 V3V 300 3/4 SOL. CNOMO4569005 V3V 300 3/4 SOL. CNOMO ASS.4669000 V3V 300 1 PNEUM.4669006 V3V 300 1 SOL. MICRO 24V DC4669007 V3V 300 1 SOL. MICRO 24V 50/60HZ4669008 V3V 300 1 SOL. MICRO 110V 50/60HZ4669009 V3V 300 1 SOL. MICRO 220V 50/60HZ4669004 V3V 300 1 SOL. CNOMO4669005 V3V 300 1 SOL. CNOMO ASS.4670001 V3V 300 1 LOCKABLE

Code DescriptionSKILLAIR 400 3-WAY VALVE6169010A V3V 400 KEY-OPERATED WITHOUT END PLATES6169000A V3V 400 PNEUM. WITHOUT END PLATES6169004A V3V 400 SOL. PILOT-ASSISTED W/END PLATES6169005A V3V 400 SOLENOID CNOMO

PILOT-ASSISTED WITHOUT END PLATES6170002A V3V 400 LOCKABLE WITHOUT END PLATES6169010 V3V 400 1 KEY-OPERATED6169000 V3V 400 1 PNEUMATIC6169004 V3V 400 1 CNOMO SOLENOID6169005 V3V 400 1 CNOMO SOL. PILOT-ASSISTED6269010 V3V 400 1 1/4 KEY-OPERATED6269000 V3V 400 1 1/4 PNEUMATIC6269004 V3V 400 1 1/4 CNOMO SOLENOID6269005 V3V 400 1 1/4 CNOMO SOLENOID

PILOT-ASSISTED6369010 V3V 400 1 1/2 KEY-OPERATED6369000 V3V 400 1 1/2 PNEUMATIC6369004 V3V 400 1 1/2 CNOMO SOLENOID6369005 V3V 400 1 1/2 CNOMO SOLENOID

PILOT-ASSISTED6469010 V3V 400 2 KEY-OPERATED6469000 V3V 400 2 PNEUMATIC6469004 V3V 400 2 CNOMO SOLENOID6469005 V3V 400 2 CNOMO SOLENOID

PILOT-ASSISTED6170002 V3V 400 1“ LOCKABLE6270002 V3V 400 1 1/4“ LOCKABLE6370002 V3V 400 1 1/2“ LOCKABLE6470002 V3V 400 2“ LOCKABLE

V3V 100

200

300

400

1/43/81/43/811/23/4111 1/41 1/22

MANUAL (LOCKABLE)

PNEUMATIC

SOLENOID PILOTASSISTED

SOLENOID

KEY-OPERATED (400)

ELEMENT

V3V 100

SIZE

1/4THREADEDPORT TYPE OF COMMAND

MANUAL

3.1/42

PROGRESSIVESTART VALVE

The 2/2 progressive valve comes in two versions, withsolenoid or pneumatic actuation.• STD progressive start valve: a differential balanced valveautomatically opens the air port fully when the downstreampressure is about 50% of the upstream pressure.• Progressive start valve with pneumatic or solenoidactuation: without a pilot, the upstream air flows downstreamthrough the regulation needle. When an external orpneumatic solenoid signal is generated, the valve opensthe main port to create full flow. It does not relieve thedownstream circuit.

VAP 100TECHNICAL DATAThreaded portMin. inlet pressure ** MPa

barpsi


Flow rate at 6.3 bar (0.63 MPa-91 psi) Nl/min!P 0.5 bar (0.05 MPa – 7 psi) scfmFlow rate at 6.3 bar (0.63 MPa-91 psi) Nl/min!P 1 bar (0.1 MPa – 14 psi) scfmFluidMax temperature °C


** 0.01 MPa – 0.1 bar – 1.45 psi for pneumatic and pilot-assisted versions with controls at min. 0.3 MPa 3 bar 43.5 psi.* 1 MPa – 10 bar – 1.45 psi

G 1/4’’ G 3/8’’0.33

43.51.515217130046

200071


0.5 ~M4x50

In any positionAutomatic - Pneumatic – Solenoid – Solenoid pilot-assisted

3.1/43

3

VAP 100

*

*

L

I

B

H

E

F

A

D

G

C

VAP 100

R

R

I

G

E

A

D F

H C

L

B

DIMENSIONS OF VAP 100 STD/PNEUMATIC VALVE

Threaded portABCDEFGHILR (pilot - pneumatic version)

G 1/4 G 3/8788950436326

G 1/4 G 3/843

34.5M4 holeG 1/8

VAP 100

DIMENSIONS OF VAP 100 SOLENOID/SOLENOID PILOT-ASSISTED VALVE

Threaded portABCDEFGHILMO* (pilot assisted)

G 1/4 G 3/878

12850436326

G 1/4 G 3/843

34.5M4 holeG 1/8

89M5

VAP 100

ORDERING CODESCode Description3271000A VAP 100 WITHOUT END PLATES3271500A VAP 100 PNEUM. WIHTOUT END PLATES3271600A VAP 100 SOLENOID WITHOUT END PLATES3271700A VAP 100 SOLENOID PILOT-ASS. WITHOUT END PLATES3271000 VAP 100 1/43271500 VAP 100 1/4 PNEUM.3271600 VAP 100 1/4 SOLENOID3271700 VAP 100 1/4 SOLENOID PILOT-ASS.3371000 VAP 100 3/83371500 VAP 100 3/8 PNEUM.3371600 VAP 100 3/8 SOLENOID3371700 VAP 100 3/8 SOLENOID PILOT-ASS.

NOTES

3.1/44

V3V 100 VAP 100

L

O

C

G

FD

AE

M

B

HH

I

V3V 100 VAP 100

L

O G

I

FD

M

B

C

A

HE

H

R

PROGRESSIVE STARTER

APR 100 DIMENSIONS

The job of the progressive starter is to feed air into thecircuit gradually with controlled flow. It comes in two versionswith solenoid or pneumatic actuation.Both control signals cause the valve to open, which allowsthe air controlled by the flow regulator to flow slowly towardsthe downstream circuit. In the APR, when the pressure inthe downstream circuit reaches 50%-60% of the upstreampressure, the valve opens the main inlet duct connectingit directly to the output duct. This supplies the circuit withthe maximum pressure and flow rate available upstream.The time elapsing between starting and opening the valvecan be adjusted via the built-in flow regulator.If it is necessary to relieve the downstream circuit quickly,merely operate the control valve which cuts off air flow inthe pipe. This closes the valve and starts relieving thedownstream circuit.The progressive starter acts both as an actuator positioner,which eliminates the risk of sudden kickback, and as asafety valve that relieves the circuit quickly when the remotecontrol is operated.

TECHNICAL DATAThreaded portMin. inlet pressureMax. inlet pressure*Flow rate at 6.3 bar (0.63 MPa-91 psi) Nl/min!P 0.5 bar (0.05 MPa – 7 psi) scfmFlow rate at 6.3 bar (0.63 MPa-91 psi) Nl/min!P 1 bar (0.1 MPa – 14 psi) scfmFluidMax temperature °C


Notes

* 1 MPa – 10 bar – 145 psi for solenoid version

Threaded portAB APR 100 solenoid

APR 100 pneumaticCDEFGHILM (relief)OR (pilot pneumatic

version)

APR 100

G 1/4 G 3/8121128835043

10626

G 1/4 G 3/843

34.5M4 holeG 1/8

89G 1/8

APR 100 SOLENOID APR 100 PNEUMATIC

APR 100 APR 100 APR 200 APR 200 APR 200 APR 300 APR 300 APR 300

G 1/4 G 3/8 G 1/4 G 3/8 G 1/2 G 1/2 G 3/4 G 1’’0.3MPa - 3bar - 43.5psi 0.3MPa - 3bar - 43.5psi 0.4MPa - 4bar - 58psi1.5MPa - 15bar - 217psi 1.3MPa - 13bar - 188.5psi 1.3MPa - 13bar - 188.5psi

1300 2000 240046 71 85

2000 3200 360071 113 127

Filtered, lubricated or unlubricated compressed air. Lubrication, if used, must be continuous50 50 50

122 122 1220.8 ~ 0.9 ~ 1.5 ~

M4 x 50 M5 x 60 M5 x 70In any position

Pneumaticc Pneumatic CNOMO solenoidSolenoid Solenoid Microsol solenoid

CNOMO solenoid PneumaticFor the pneumatic version 200 the pilot For pneumatic version 300,pressure must range between the inlet P the pilot pressure must be greater

and the inlet P + 2 bar or equal to the input pressure

3.1/45

3

APR 300

F

C

I

HEA

M G

LB D

APR 300

M

F

R

H

AE

C

L

B

D

I

G

APR 200 DIMENSIONS

APR 200

F

M

E

I

G

CH

D

B

A

R

L

APR 200 PN APR 200 ELPN APR 200 ELPN CNOMO

G 1/4 G 3/8 G 1/2 G 1/4 G 3/8 G 1/2 G 1/4 G 3/8 G 1/293.5

92 125 1206355

78.536

G 1/4 G 3/8 G 1/2 G 1/4 G 3/8 G 1/2 G 1/4 G 3/8 G 1/255.536

M5 holeG 1/4

G 1/8 – –

Threaded portABCDEFGHILM (relief)R (pilot)

max 10 bar

APR 200

D F

E

H

A

C

G

B

L M

I

APR 200

H

EA

DB

F G

IL M

C

APR 300 DIMENSIONS APR 300 PN APR 300 ELPN MICRO APR 200 ELPN CNOMO

G 1/2 G 3/4 G 1’’ G 1/2 G 3/4 G 1’’ G 1/2 G 3/4 G 1’’110 112 110 112 110 112

122 142 15272659242

G 1/2 G 3/4 G 1’’ G 1/2 G 3/4 G 1’’ G 1/2 G 3/4 G 1’’6574

M5 holeG 1/2

G 1/4 – –

Threaded portABCDEFGHILM (relief)R (pilot)

APR 300

D F

AE

M

I

G

CH

L

B

APR 200 PNEUMATIC

APR 200 SOLENOID APR 200 CNOMO SOLENOID

APR 300 PNEUMATIC

APR 300 SOLENOID APR 300 CNOMO SOLENOID

3.1/46

APR 400

R

M

F DI

A

L

EH

G

C

B

P

400 PROGRESSIVESTARTER

In the 400 series, an ISO1 monostable solenoid valveacts as solenoid actuator. With pneumatic actuation, thevalve is the monostable pneumatic type and it is operatedvia the M5 thread in the plate.N.B. With size 400, when the APR is mounted upstream ofthe regulator, the pilot regulator must be piloted at apressure taken upstream of the APR, otherwise when thesystem is relieved, most of the air downstream will berelieved by the regulator and not the APR relief port.For connecting instruction see page 3.1/15.

TECHNICAL DATA APR 400

G 1’’ G 1’’1/4’’ G 1’’1/2’’ G 2’’0.3 to 1.3

3-1343.5-188.52

13000 Nl/min 14000 Nl/min460 scfm 494 scfmFiltered, lubricated or unlubricated

compressed air.Lubrication, if used, must be continuous

50122

5.6 6.4M6x110

In any positionPneumatic/solenoid

Threaded portInlet pressure range MPa

barpsi

Flow rate at 6.3 bar (0.63 MPa-91 psi)!P 0.5 bar (0.05 MPa – 7 psi)Fluid

Max temperature °C°F

Weight KgWall fixing screwsMountingType of control

Th. p.ABCDEFGHILM(relief)PR(pilot)

APR 400 PNEUMATIC

APR 400

DI

M

E

C

A

H

F

GL

B

P

APR 400 SOLENOID

DIMENSIONS APR 400 PN DIMENSIONS APR 400 SOLENOID

G 1’’ G 1’’1/4 G 1’’1/2 G 2’’ G 1’’ G 1’’1/4 G 1’’1/2 G 2’’225-255 283-313 225-255 283-313

193 218116105

141.480

G 1’’ G 1’’1/4 G 1’’1/2 G 2’’ G 1’’ G 1’’1/4 G 1’’1/2 G 2’’105.4

80M6 hole

G 1’’

119 138M5 –

3.1/47

3

ORDERING CODES

KEY TO CODES

Code DescriptionPROGRESSIVE STARTER 1003267001A APR 100 PNEUMATIC WITHOUT END PLATES3267051A APR 100 SOLENOID WITHOUT END PLATES3267001 APR 100 1/4 PNEUMATIC3267051 APR 100 1/4 SOLENOID3367001 APR 100 3/8 PNEUMATIC3367051 APR 100 3/8 SOLENOIDPROGRESSIVE STARTER 2003471000A APR 200 PNEUMATIC WITHOUT END PLATES3471001A APR 200 SOLENOID WITHOUT END PLATES3471004A APR 200 SOLENOID CNOMO CONTROL WITHOUT END PLATES3471000 APR 200 1/4 PNEUMATOC3471001 APR 200 1/4 SOLENOID3471004 APR 200 1/4 SOLENOID CNOMO CONTROL3571000 APR 200 3/8 PNEUMATOC3571001 APR 200 3/8 SOLENOID3571004 APR 200 3/8 SOLENOID CNOMO CONTROL3671000 APR 200 1/2 PNEUMATIC3671001 APR 200 1/2 SOLENOID3671004 APR 200 1/2 SOLENOID CNOMO CONTROL

Code DescriptionPROGRESSIVE STARTER 3004471906A APR 300 SOLENOID MICRO 24V DC WITHOUT END PLATES4471907A APR 300 SOLENOID MICRO 24V 50/60 HZ WITHOUT END PLATES4471908A APR 300 SOLENOID MICRO 110V 50/60 HZ WITHOUT END PLATES4471909A APR 300 SOLENOID MICRO 220V 50/60 HZ WITHOUT END PLATES4471901A APR 300 SOLENOID CONTROL CNOMO WITHOUT END PLATES4471900A APR 300 PNEUMATIC WITHOUT END PLATES4471900 APR 300 1/2 PNEUMATIC4471906 APR 300 1/2 SOLENOID MICRO 24V DC4471907 APR 300 1/2 SOLENOID MICRO 24V 50/60 HZ4471908 APR 300 1/2 SOLENOID MICRO 110V 50/60 HZ4471909 APR 300 1/2 SOLENOID MICRO 220V 50/60 HZ4471901 APR 300 1/2 SOLENOID CONTROL CNOMO4571900 APR 300 3/4 PNEUMATIC4571906 APR 300 3/4 SOLENOID MICRO 24V DC4571907 APR 300 3/4 SOLENOID MICRO 24V 50/60 HZ4571908 APR 300 3/4 SOLENOID MICRO 110V 50/60 HZ4571909 APR 300 3/4 SOLENOID MICRO 220V 50/60 HZ4571901 APR 300 3/4 SOLENOID CONTROL CNOMO4671900 APR 300 1 PNEUMATIC4671906 APR 300 1 SOLENOID MICRO 24V DC4671907 APR 300 1 SOLENOID MICRO 24V 50/60 HZ4671908 APR 300 1 SOLENOID MICRO 110V 50/60 HZ4671909 APR 300 1 SOLENOID MICRO 220V 50/60 HZ4671901 APR 300 1 SOLENOID CONTROL CNOMOPROGRESSIVE STARTER 4006171002A APR 400 PNEUMATIC WITHOUT END PLATES6171003A APR 400 SOLENOID WITHOUT END PLATES6171002 APR 400 1 PNEUMATIC6171003 APR 400 1 SOLENOID6271002 APR 400 1’’1/4 PNEUMATIC6271003 APR 400 1’’1/4 SOLENOID6371002 APR 400 1’’1/2 PNEUMATIC6371003 APR 400 1’’1/2 SOLENOID6471002 APR 400 2’’ PNEUMATIC6471003 APR 400 2’’ SOLENOID

APR 100

200

300

400

1/43/81/43/81/21/23/4111 1/41 1/22

PNEUMATIC

SOLENOID

ELEMENT

APR

SIZE

100THREADEDPORT

1/4

TYPE OF CONTROL

PNEUMATIC

3.1/48

AIR TAKE-OFF

The air take-off takes air from the SKILLAIR® FRL unitirrespective of the assembly position. It is necessary whenair needs to be taken from the FRL unit at any stage of thetreatment (normal, filtered and regulated, lubricated, etc.).If used separately from the FRL unit, which is infinitelymodular, it acts as a distributor allowing air take-offthrough the threaded ports.

TECHNICAL DATAThreaded portMax. working temperature °Cat: 1 MPa; 10 bar; 145 psi °FMax. operating pressure MPa

barpsi

Weight KgWall fixing screws

H

D

EI

H

F

L

C

G

A

PA 100 – 200 – 300 DIMENSIONS

Th. p.ACDEFGHIL

PA 100 PA 100 PA 200 PA 200 PA 200 PA 300 PA 300 PA 300

G 1/4 G 3/8 G 1/4 G 3/8 G 1/2 G 1/2 G 3/4 G 1’’59 63 177 17950 63 7243 55 6544 48 5926 36 42

G 1/4 G 3/8 G 1/4 G 3/8 G 1/2 G 1/2 G 3/4 G 1’’G 1/4 G 1/4 G 3/8

24 25 32M4 hole M5 hole M5 hole

PA 100 PA 100 PA 200 PA 200 PA 200 PA 300 PA 300 PA 300 PA 400 PA 400 PA 400 PA 400

G 1/4 G 3/8 G 1/4 G 3/8 G 1/2 G 1/2 G 3/4 G 1’’ G1’’ G 1’’1/4 G 1’’1/2 G 250 50 50 50

122 122 122 1221.5 1.3 1.3 1.315 13 13 13

217 188 188 188M4 x 50 M5 x 60 M5 x 70 M6 x 110G 1/4 G 1/4 G 3/8 G 1

0.3 0.5 0.8 4.3 5.1M4 x 50 M5 x 60 M5 x 70 M6 x 110

3.1/49

3

ORDERING CODES

DF

BI

GC

LM

H

M

AE

PA 400 DIMENSIONS


Code DescriptionAIR TAKE-OFF9200402A PA 100 WITHOUT END PLATES9200402 PA 100 1/49300401 PA 100 3/89300402A PA 200 WITHOUT END PLATES9300404 PA 200 1/29300402 PA 200 1/49300403 PA 200 3/89400402A PA 300 WITHOUT END PLATES9400402 PA 300 1/29500401 PA 300 3/49500402 PA 300 19700401A PA 400 WITHOUT END PLATES9700401 PA 400 19700402 PA 400 1 1/49700403 PA 400 1 1/29700404 PA 400 2

NOTES

PA 400 PA 400 PA 400 PA 400

G 1’’ G 1’’1/4 G 1’’1/2 G 2’’225÷255 283÷313

120116105

141.480

G 1’’ G 1’’1/4 G 1’’1/2 G 2’’105.467.5

M6 holeG 1’’

3.1/50

PRESSURE SWITCHES

TECHNICAL DATA

COMPONENTS

Skillair® pressure switches feature a high degree of minia-turisation and a modern attractive design.As they are extremely modular, the Skillair series can beinstalled facing up or down.They come ready assembled with a 2-metre cable or anM8 connector with a 300-mm cable.The contact is the switching type, which means it can benormally open or normally closed.It can be regulated via a knurled push-lock handle.On the side opposite the regulation handle is a threadedair inlet port that can be used by removing the threadedplug.

Adjustable pressure interval barHysteresis (not adjustable) barMaximum pressure bar

MPapsi

Operating temperature range at: 1 MPa; 10 bar; 145 psi °C°F

Lower threaded portMaximum current AMaximum voltage VOutside diameter of cable mmNumber of wires and cross sectionContactsProtectionNumber of switchingsFluidMounting positionWeight Kg

PS 100 PS 200 PS 300

0.5 ÷ 10from 0.4 to 0.8 (See diagram)

15 13 131.5 1.3 1.3217 188 188

50122

G 1/4” G 1/4” G 3/8”2

2504.9

3x0.5 mm2

Normally-Open (NO) and Normally-Closed (NC)IP65

5x106

Filtered lubricated or unlubricated compressed air. Lubrication, if used, must be continuousIn any position

0.160 0.185 0.250

! Technopolymer adjusting push-lock handle" Brass adjusting screw# Steel piston spring$ Brass piston% NBR gasket& Choke to reduce peaks in pressure' Technopolymer pressure switch body( Resin finish for IP65) Electrical contact* Technopolymer body+ Supplementary air inlet port, A7 plug

6

11

2

12

3

4

5 10

9

7 1

8

3.1/51

3

4

1 3

NO

NCBLACK

BLUE

BROWN

1 - 3 NO1 - 4 NC

M8

ø4.9

~2 m

~300 mm

HC

A

L

F

G

B

D

DIMENSIONS PS 100-200-300

WIRING DIAGRAM

Code DescriptionPRESSURE SWITCHES 1003240000A PS 100 2A NO/NC, 2m CABLE WITHOUT END PLATES3240001A PS 100 2A NO/NC, M8 CONNECTOR WITHOUT END PLATES

PRESSURE SWITCHES 2003440000A PS 200 2A NO/NC, 2m CABLE WITHOUT END PLATES3440001A PS 200 2A NO/NC, M8 CONNECTOR WITHOUT END PLATES

PRESSURE SWITCHES 3004440000A PS 300 2A NO/NC, 2m CABLE WITHOUT END PLATES4440001A PS 300 2A NO/NC, M8 CONNECTOR WITHOUT END PLATES

HYSTERESIS GRAPH

ORDERING CODES

VERSION WITH CABLE

VERSION WITH M8 CONNECTOR

PS 100 PS 200 PS 300

59 63 17776 85 9950 63 7243 55 6544 48 5926 36 4252 58 6324 25 32

M4 hole M5 hole M5 hole

ABCDEFGHL

Code9200703

DescriptionACC. SECURITY KNOB

ACCESSORIESSECURITY KNOB

NOTE: Pull outwards to remove the knob from the pressure switch onthe unit. Insert the security knob and regulate the pressure switch. Thenpress the handle firmly to lock it in position. If the pressure switchneeds to be reset, remove the security knob by forcing it laterally witha screwdriver.

Hig

h sw

itchi

ng p

ress

ure

Low switching pressure

0 10 20 30 40 50 60 70 80 90 100110120130140

bar

psi

0

10

20

30

40

50

60

70

80

90

100

110

120

130

140

barpsi

0

1

2

3

4

5

6

7

8

9

10

0 1 2 3 4 5 6 7 8 9 10

3.1/52

Skillair® diaphragm driers are used to reduce the air’smoisture content by lowering the dew point, i.e. thetemperature at which condensate starts to form. They usediaphragms with a new cross-fibre system that guaranteesa lower consumption of regenerated air and hence power.This is an all-in-one unit complete with a filter, purifier, airintake and drier. The air intake uses air that has beenfiltered and purified, but not dried, and sends it to utilitiesnot requiring dry air. This is a much more efficient systemas only the required quantity of compressed air is dried.An alternative proposal is the drier by itself. As the Skillair®

system is modular, it can be inserted in any type of assembly.It is important, however, to remember that only properlyfiltered and purified air must be supplied to the drier.It’s advisable that the drier should be used at the highestpressure as possible

TECHNICAL DATAThreaded portMax input pressureSuggested flow rate at 6,3 bar (0,63 MPa, 91 psi) Nl/min

scfmFluid

Consumption of compressed air for regeneration at 6,3 bar Nl/minscfm

Minimum temperatureMaximum temperature at 1MPa; 10 bar; 145 psiNoise level dB(A)Weight KgWall-mounting screwsMounting positionCondensate drain

Filter bowl and purification bowl capacity cm3

Important note

Compressed airwithout condensate

max solid particle size:1µmmax oil residue: 0,01mg/m3

Compressed air

COMPONENTS

! Body: painted anodized aluminium" Diaphragm: poliester sulfone resin# Inner tube: salt-water resistant aluminium$ O-Ring seals: NBR% Adapter: anodized aluminium& Flanges: brass' Skillair® body: technopolymer

2

3

7

6

5

4

1

DIAPHRAGM DRIERSERIES DRY 100

DRY 100 FIL+DEP+PA+DRY 100

G 1/4” - G 3/8” 1,3 MPa / 13 bar /188 psi

230 8

200,7

2°C / 35°F50°C / 122°F

<450,84 1,24

M4 x 50In ogni posizione Verticale

Manual semiautomatic (RMSAAutomatic, vacuum (SAC)

22The drier must always be preceded by a 5 µm filter and a purifier

3.1/53

3

0

0

2 4 6 8 10 12 14

3

4

6

7

1

2

5

8

0 400300200100

scfm

Nl/min

0.3

0.4

0.5

0.6

0.1

0.2

BA C

psi bar

OPERATING PRINCIPLE

The drying element is comprised of cross-fibre diaphragmsarranged around an inner tube.The compressed air passes through the tube (A) and flows backthrough the hollow diaphragms (B). At the same time, theregeneration air required for drying is tapped from the outletport, expands as it passes through a nozzle (C), which reducesthe relative humidity, and flows back along the outer side of thefibres. This allows moist compressed air to flow through thediaphragms and the dry regeneration air outside. The differencein moisture content causes the water to pass from the compressedair to the regeneration air, which is drained through holes (D) atthe bottom of the drier.

ADVANTAGES

- Drying is guaranteed as all the moisture is removed- Minimum consumption of regeneration air- Reduce drier maintenance as none of the components are subject to wear- Environmentally friendly drying process.

FLOW CHARTS

DRY 100 FIL (5µm)+DEP+PA+DRY 100

2 4 86 10 12 14

100 200 300 400

B CA

H

psi bar

0

3

4

6

7

scfm

0

0.3

0.4

0.5

0.6

0.1

0

0.2

1

2

5

8

Nl/min

!P=(Pm-Pv)

Flow rate

!P=(Pm-Pv)

Flow rateA = 2.5 barB = 4 barC = 6.3 bar

A

CA

D

B

3.1/54

Thanks to the cross-fiber system, the flow rate loss is much lesser than in traditional linear-fibresystems.In the diagram on the right is indicated the drop-in air flow according to the operating pressure

Notice: for the best drying efficiency the higest pressure possible is required, though thisimplies an increase of the regeneration air.

DRYING

Inle

t pre

ssur

e

Dew point of the outgoing air in nominalreference conditions:- Dew point referred to atmospheric

pressure- Incoming air with dew point at 25°C

(i.e. saturated at 25°C)- Inlet pressure 7 bar (0,7 MPa)

In the diagram below is indicated the dew point of the outgoing compressed air for various input air dew points, depending on the rate offlow of compressed air.

A : Incoming air with dew point at 45°CB : Incoming air with dew point at 35°C

Nl/min

scfm

°C

A

C

D

B

25 7550 100

10°

-10°

0

-20°

20°

30°

40°

1 2 3 4

Inlet pressure: 4 bar

Dew

poi

nt o

utgo

ing

air

Outlet flow rate

scfm

Nl/min

°C

C

B

D

A

200100 150

10°

-10°

0

-20°

20°

30°

40°

6 82 3 4 5 7

50


Outlet flow rate

Dew

poi

nt o

f the

out

goin

g ai

rat

atm

osph

eric

pre

ssur

e

Outgoing flow rate

15 3010 2520

10

60

10.9

80

100

120

140

4

5

8

9

7

6

0.4 0.5 0.6 0.7 0.8

psi bar

scfm

Nl/min

REGENERATION AIR


Outlet flow rate

Nl/min

scfm

°C

A

C

D

B

25010050 200 350150 300

2 5 6 11 123 4 7 8 9 10

10°

-10°

0

-20°

20°

30°

40°

C : Incoming air with dew point at 25°CD : Incoming air with dew point at 15°C

°C

4 bar

350

6.3 bar

2500

7.5

-30°

-15°

-25°

-5°

-35°

-40°

-20°

-10°

12.52.5 5 10

8 bar

10050 200150 300

0°

0

Nl/min

scfm

Flow rate loss

Dew

poi

nt o

utgo

ing

air

Dew

poi

nt o

utgo

ing

air

3.1/55

3

DRY 100 DIMENSIONS

Cod. Description3290001A DRY 100 WITHOUT END PLATES3290001 DRY 100 1/4’’3390001 DRY 100 3/8’’

ORDERING CODES

DRY

M4 hole

G 1/4G 3/8

345

50

21.5

359.

5

78

63

43

2643

FIL+DEP+PA+DRY 100 DIMENSIONS

Cod. Description3291001 F+D+PA+DRY 100 1/4’’ RMSA-RMSA3291005 F+D+PA+DRY 100 1/4’’ SAC-RMSA3291006 F+D+PA+DRY 100 1/4’’ SAC-SAC3391001 F+D+PA+DRY 100 3/8’’ RMSA-RMSA3391005 F+D+PA+DRY 100 3/8’’ SAC-RMSA3391006 F+D+PA+DRY 100 3/8’’ SAC-SAC

ORDERING CODES

D 100FIL 100 5

DRYFIL DEP

M4 hole

G 1/4G 3/8

21.5

50

26

345

187

172

359.

5

43

NOTES

3.1/56

EG

F

L

B

C

D

AB

C

D D

L G

F

A

E

SUB-BASEAND ADAPTER BASE

The adapter base is used to adapt the Skillair® FRL systemto various assemblies without affecting modularity orservicing.If you use the universal adopter base plus the intermediateplate, you can assemble several elements of different sizes.

DIMENSIONSABCDEFGL

100 - 2 POS. 100 - 3 POS 200 - 2 POS 200 - 3 POS 300 - 2 POS 300 - 3 POS

50 50 55 55 60 6034 34 44 44 49 49113 165 135 200 155 23052 52 65 65 75 7510 10 8.5 8.5 10.5 10.5

G 1/2 G 1/2 G 3/4 G 3/4 G 3/4 G 3/430 30 40 40 40 40128 180 150 215 170 245

2-POSITION SUB-BASE

3-POSITION SUB-BASE

3.1/01

3

3.1/57

H

I

AC

G

FB

E

D

DIMENSIONS OF ADAPTER BASE

ABCDEFGHI

ORDERING CODESCode DescriptionMULTIPLE SUB-BASES FOR REGULATORS9200202 ACC. SB 2 1009300202 ACC. SB 2 2009400202 ACC. SB 2 3009200302 ACC. SB 3 1009300302 ACC. SB 3 2009400302 ACC. SB 3 300ADAPTER BASE9201801 BA 1009321801 BA 2009401801 BA 300SIZE ADAPTER9301801 BA 100 - 2009301802 BA 100 - 3009301803 BA 200 - 300

DIMENSIONS OF SIZE ADAPTERS

A

65

NOTES

A

BA 100 - 200 BA 100 - 300 BA 200 - 300

38.5 40.5 39

BA 100 BA 200 BA 300

46 59 6934 44 4934 44 4943 55 6510 8.5 10.510 15 18

M4 hole M4 hole M5 holeEs. 7 Es. 7 Es. 8

5 2 5

3.1/58

REGFIL LUB

C

A

F

E

B

L G

FIL+REG+LUB 100-200-300

TECHNICAL DATA1/4’’ 3/8’’ 1/4’’ 3/8’’ 1/2’’ 1/2‘’ 3/4’’ 1’’

0 to 8 0 to 12 0 to 8 0 to 12 0 to 8 0 to 125!m 20!m

1.5 1.3 1.315 13 13

217 188 188300 1300 250011 46 89

800 3000 450028 106 160

Compressed air50 50 50

122 122 1220.75 1.5 2.9

M4x50 M5x60 M5x70The maximum inlet pressure for the version with RAautomatic condensate drainage must not exceed 10 bar.

Threaded portSetting rangeDegree of filtrationMax. inlet pressure MPa

barpsi

Flow rate at 6.3 bar Nl/min!P 0.5 bar scfmFlow rate at 6.3 bar Nl/min!P 1 bar scfmFluidMax temperature °Cat 10 bar °FWeight KgWall fixing screwsNote on use

FRL 100 FRL 200 FRL 300

DIMENSIONSTHREADED PORT G

ABCEFL

FIL+REG+LUB 100 FIL+REG+LUB 200 FIL+REG+LUB 300

G 1/4 G 3/8 G 1/4 G 3/8 G 1/2 G 1/2 G 3/4 G 1’’164 204.5 240 242199 245 27850 63 72

149 189.5 22226 36 42


3.1/59

3

FIL 400 REG 400 LUB 400

F

C

L

G

B

A

E

TECHNICAL DATAG1’’ G1’’1/4’’ G1’’1/2’’ G2’’

Depending on pilot regulator5!m 20!m 50!m

1.313

1889000 14000320 500Compressed air

5012210~

M6x110Vertical

270The end plates in the 400 series have a patented systemwith a rotary and sliding end joint to adapt the unitperfectly to the pipe cutting distance. This unit does notinclude a pilot regulator.The maximum inlet pressure for the version with RAautomatic condensate drainage must not exceed 10 bar.


barpsi

Flow rate at 6.3 bar Nl/min!P 0.5 bar scfmFluidMax temperature °Cat 10 bar °FWeight KgWall fixing screwsMountingBowl capacity cm3

Note on use

FRL 400


ABCEFL

FIL+REG+LUB 400

FIL+REG+LUB 400

G1’’ G1’’1/4’’ G1’’1/2’’ G2’’436-466 494-524

44411635280

M6 hole

3.1/60

ORDERING CODESCode Description

KEY TO CODES





3282007328200832820093282010328201132820123282107328210832821093282110328211132821123382007338200833820093382010338201133820123382107338210833821093382110338211133821123482007348200834820093482010348201134820123482107348210834821093482110348211134821123582007358200835820093582010358201135820123582107

FRL 100 1/4 5 08 RMSAFRL 100 1/4 20 08 RMSAFRL 100 1/4 50 08 RMSAFRL 100 1/4 5 012 RMSAFRL 100 1/4 20 012 RMSAFRL 100 1/4 50 012 RMSAFRL 100 1/4 5 08 SACFRL 100 1/4 20 08 SACFRL 100 1/4 50 08 SACFRL 100 1/4 5 012 SACFRL 100 1/4 20 012 SACFRL 100 1/4 50 012 SACFRL 100 3/8 5 08 RMSAFRL 100 3/8 20 08 RMSAFRL 100 3/8 50 08 RMSAFRL 100 3/8 5 012 RMSAFRL 100 3/8 20 012 RMSAFRL 100 3/8 50 012 RMSAFRL 100 3/8 5 08 SACFRL 100 3/8 20 08 SACFRL 100 3/8 50 08 SACFRL 100 3/8 5 012 SACFRL 100 3/8 20 012 SACFRL 100 3/8 50 012 SACFRL 200 1/4 5 08 RMSAFRL 200 1/4 20 08 RMSAFRL 200 1/4 50 08 RMSAFRL 200 1/4 5 012 RMSAFRL 200 1/4 20 012 RMSAFRL 200 1/4 50 012 RMSAFRL 200 1/4 5 08 SACFRL 200 1/4 20 08 SACFRL 200 1/4 50 08 SACFRL 200 1/4 5 012 SACFRL 200 1/4 20 012 SACFRL 200 1/4 50 012 SACFRL 200 3/8 5 08 RMSAFRL 200 3/8 20 08 RMSAFRL 200 3/8 50 08 RMSAFRL 200 3/8 5 012 RMSAFRL 200 3/8 20 012 RMSAFRL 200 3/8 50 012 RMSAFRL 200 3/8 5 08 SAC

3582108358210935821103582111358211236820073682008368200936820103682011368201236820193682020368210736821083682109368211036821113682112448200444820054482006448200744820084482009448201344820144482015448201644820174482018458200445820054582006458200745820084582009458201345820144582015458201645820174582018

FRL 200 3/8 20 08 SACFRL 200 3/8 50 08 SACFRL 200 3/8 5 012 SACFRL 200 3/8 20 012 SACFRL 200 3/8 50 012 SACFRL 200 1/2 5 08 RMSAFRL 200 1/2 20 08 RMSAFRL 200 1/2 50 08 RMSAFRL 200 1/2 5 012 RMSAFRL 200 1/2 20 012 RMSAFRL 200 1/2 50 012 RMSAFRL 200 1/2 5 08 RAFRL 200 1/2 20 08 RAFRL 200 1/2 5 08 SACFRL 200 1/2 20 08 SACFRL 200 1/2 50 08 SACFRL 200 1/2 5 012 SACFRL 200 1/2 20 012 SACFRL 200 1/2 50 012 SACFRL 300 1/2 5 08 RMSAFRL 300 1/2 20 08 RMSAFRL 300 1/2 50 08 RMSAFRL 300 1/2 5 012 RMSAFRL 300 1/2 20 012 RMSAFRL 300 1/2 50 012 RMSAFRL 300 1/2 5 08 RAFRL 300 1/2 20 08 RAFRL 300 1/2 50 08 RAFRL 300 1/2 5 012 RAFRL 300 1/2 20 012 RAFRL 300 1/2 50 012 RAFRL 300 3/4 5 08 RMSAFRL 300 3/4 20 08 RMSAFRL 300 3/4 50 08 RMSAFRL 300 3/4 5 012 RMSAFRL 300 3/4 20 012 RMSAFRL 300 3/4 50 012 RMSAFRL 300 3/4 5 08 RAFRL 300 3/4 20 08 RAFRL 300 3/4 50 08 RAFRL 300 3/4 5 012 RAFRL 300 3/4 20 012 RAFRL 300 3/4 50 012 RA

468200446820054682006468200746820084682009468201346820144682015468201646820174682018618200161820026182003618200461820056182006628200162820026282003628200462820056282006638200163820026382003638200463820056382006648200164820026482003648200464820056482006

FRL 300 1 5 08 RMSAFRL 300 1 20 08 RMSAFRL 300 1 50 08 RMSAFRL 300 1 5 012 RMSAFRL 300 1 20 012 RMSAFRL 300 1 50 012 RMSAFRL 300 1 5 08 RAFRL 300 1 20 08 RAFRL 300 1 50 08 RAFRL 300 1 5 012 RAFRL 300 1 20 012 RAFRL 300 1 50 012 RAFRL 400 1 5 RMSAFRL 400 1 20 RMSAFRL 400 1 50 RMSAFRL 400 1 5 RAFRL 400 1 20 RAFRL 400 1 50 RAFRL 400 1 1/4 5 RMSAFRL 400 1 1/4 20 RMSAFRL 400 1 1/4 50 RMSAFRL 400 1 1/4 5 RAFRL 400 1 1/4 20 RAFRL 400 1 1/4 50 RAFRL 400 1 1/2 5 RMSAFRL 400 1 1/2 20 RMSAFRL 400 1 1/2 50 RMSAFRL 400 1 1/2 5 RAFRL 400 1 1/2 20 RAFRL 400 1 1/2 50 RAFRL 400 2 5 RMSAFRL 400 2 20 RMSAFRL 400 2 50 RMSAFRL 400 2 5 RAFRL 400 2 20 RAFRL 400 2 50 RA

Code Description Code Description

FRL 100

200

300

400

1/43/81/43/81/21/23/4111 1/41 1/22

5!m20!m50!m

0÷8 bar0÷12 bar


ELEMENT

FRL

SIZE

100THREADEDPORT

1/4 5!mDEGREE OFFILTRATION

SETTINGRANGE

0÷8 RMSATYPE OF CONDEN-SATION DRAIN

3.1/61

3

FR LUB

B

CE

A

F L

G

FR+LUB 100-200-300TECHNICAL DATA

1/4’’ 3/8’’ 1/4’’ 3/8’’ 1/2’’ 1/2‘’ 3/4’’ 1’’0 to 8 - 0 to 12 0 to 8 0 to 12 0 to 8 0 to 12

5!m 20!m 50!m1.5 1.3 1.315 13 13

217 188 188300 1200 230011 43 82

800 2400 400028 85 142


122 122 1220.7 1.35 2.7



barpsi


FR+L 100 FR+L 200 FR+L 300


ABCEFL

FR+LUB 100 FR+LUB 200 FR+LUB 300

G 1/4 G 3/8 G 1/4 G 3/8 G 1/2 G 1/2 G 3/4 G 1’’121 149 175 177199 245 27850 63 72

106 134 15726 36 42


3.1/62

ORDERING CODESCode Description3284007328400832840093284010328401132840123284107328410832841093284110328411132841123384007338400833840093384010338401133840123384107338410833841093384110338411133841123484007348400834840093484010348401134840123484107348410834841093484110348411134841123584007358400835840093584010358401135840123584107

FR+L 100 1/4 5 08 RMSAFR+L 100 1/4 20 08 RMSAFR+L 100 1/4 50 08 RMSAFR+L 100 1/4 5 012 RMSAFR+L 100 1/4 20 012 RMSAFR+L 100 1/4 50 012 RMSAFR+L 100 1/4 5 08 SACFR+L 100 1/4 20 08 SACFR+L 100 1/4 50 08 SACFR+L 100 1/4 5 012 SACFR+L 100 1/4 20 012 SACFR+L 100 1/4 50 012 SACFR+L 100 3/8 5 08 RMSAFR+L 100 3/8 20 08 RMSAFR+L 100 3/8 50 08 RMSAFR+L 100 3/8 5 012 RMSAFR+L 100 3/8 20 012 RMSAFR+L 100 3/8 50 012 RMSAFR+L 100 3/8 5 08 SACFR+L 100 3/8 20 08 SACFR+L 100 3/8 50 08 SACFR+L 100 3/8 5 012 SACFR+L 100 3/8 20 012 SACFR+L 100 3/8 50 012 SACFR+L 200 1/4 5 08 RMSAFR+L 200 1/4 20 08 RMSAFR+L 200 1/4 50 08 RMSAFR+L 200 1/4 5 012 RMSAFR+L 200 1/4 20 012 RMSAFR+L 200 1/4 50 012 RMSAFR+L 200 1/4 5 08 SACFR+L 200 1/4 20 08 SACFR+L 200 1/4 50 08 SACFR+L 200 1/4 5 012 SACFR+L 200 1/4 20 012 SACFR+L 200 1/4 50 012 SACFR+L 200 3/8 5 08 RMSAFR+L 200 3/8 20 08 RMSAFR+L 200 3/8 50 08 RMSAFR+L 200 3/8 5 012 RMSAFR+L 200 3/8 20 012 RMSAFR+L 200 3/8 50 012 RMSAFR+L 200 3/8 5 08 SAC

3584108358410935841103584111358411236840073684008368400936840103684011368401236841073684108368410936841103684111368411236840193684020448400444840054484006448400744840084484009448401344840144484015448401644840174484018458400445840054584006458400745840084584009458401345840144584015458401645840174584018

FR+L 200 3/8 20 08 SACFR+L 200 3/8 50 08 SACFR+L 200 3/8 5 012 SACFR+L 200 3/8 20 012 SACFR+L 200 3/8 50 012 SACFR+L 200 1/2 5 08 RMSAFR+L 200 1/2 20 08 RMSAFR+L 200 1/2 50 08 RMSAFR+L 200 1/2 5 012 RMSAFR+L 200 1/2 20 012 RMSAFR+L 200 1/2 50 012 RMSAFR+L 200 1/2 5 08 SACFR+L 200 1/2 20 08 SACFR+L 200 1/2 50 08 SACFR+L 200 1/2 5 012 SACFR+L 200 1/2 20 012 SACFR+L 200 1/2 50 012 SACFR+L 200 1/2 5 08 RAFR+L 200 1/2 20 08 RAFR+L 300 1/2 5 08 RMSAFR+L 300 1/2 20 08 RMSAFR+L 300 1/2 50 08 RMSAFR+L 300 1/2 5 012 RMSAFR+L 300 1/2 20 012 RMSAFR+L 300 1/2 50 012 RMSAFR+L 300 1/2 5 08 RAFR+L 300 1/2 20 08 RAFR+L 300 1/2 50 08 RAFR+L 300 1/2 5 012 RAFR+L 300 1/2 20 012 RAFR+L 300 1/2 50 012 RAFR+L 300 3/4 5 08 RMSAFR+L 300 3/4 20 08 RMSAFR+L 300 3/4 50 08 RMSAFR+L 300 3/4 5 012 RMSAFR+L 300 3/4 20 012 RMSAFR+L 300 3/4 50 012 RMSAFR+L 300 3/4 5 08 RAFR+L 300 3/4 20 08 RAFR+L 300 3/4 50 08 RAFR+L 300 3/4 5 012 RAFR+L 300 3/4 20 012 RAFR+L 300 3/4 50 012 RA

468400446840054684006468400746840084684009468401346840144684015468401646840174684018

FR+L 300 1 5 08 RMSAFR+L 300 1 20 08 RMSAFR+L 300 1 50 08 RMSAFR+L 300 1 5 012 RMSAFR+L 300 1 20 012 RMSAFR+L 300 1 50 012 RMSAFR+L 300 1 5 08 RAFR+L 300 1 20 08 RAFR+L 300 1 50 08 RAFR+L 300 1 5 012 RAFR+L 300 1 20 012 RAFR+L 300 1 50 012 RA


KEY TO CODES





FR+L 100

200

300

1/43/81/43/81/21/23/41

5!m20!m50!m

0÷8 bar0÷12 bar


FR+L

ELEMENT

100

SIZE

1/4THREADEDPORT

DEGREE OFFILTRATION

5!m 0÷8SETTINGRANGE

TYPE OF CONDEN-SATION RANGE

RMSA

3.1/63

3

V3V REGFIL LUB

E

A

F

B

C

L

G

V3V+FIL+REG+LUB 100-200-300TECHNICAL DATA

1/4’’ 3/8’’ 1/4’’ 3/8’’ 1/2’’ 1/2‘’ 3/4’’ 1’’0 to 8 - 0 to 12 0 to 8 0 to 12 0 to 8 0 to 12

5!m 20!m 50!m1.5 1.3 1.315 13 13

217 188 188300 1300 220011 46 82

800 2500 400028 89 142


122 122 1221 2 3.5



barpsi


VFRL 100 VFRL 200 VFRL 300


ABCEFL

V3V+FIL+REG+LUB 100 V3V+FIL+REG+LUB 200 V3V+FIL+REG+LUB 300

G 1/4 G 3/8 G 1/4 G 3/8 G 1/2 G 1/2 G 3/4 G 1’’207 260 305 307199 245 27850 63 72

192 245 28726 36 42


3.1/64

V3V 400 FIL 400 REG 400 LUB 400

F

A

E

C

B

G

L


Depending on pilot regulator5!m 20!m 50!m

1.313

188VFRL 400 1’’: 9000 Nl/min = 320 scfmVFRL 400 2’’: 14.000 Nl/min = 500 scfm

Compressed air5012212~

M6x110Vertical

270The maximum inlet pressure for the version with RAautomatic condensate drainage must not exceed 10 bar.


barpsi

Flow rate at 6.3 bar!P 0.5 barFluidMax temperature °Cat 10 bar °FWeight KgWall fixing screwsMountingBowl capacity cm3

Note on use

VFRL 400

DIMENSIONS

Notes: The end plates in the 400 series have a patented system with a rotary and slidingend joint to adapt the unit perfectly to the pipe cutting distance. This unit does not includea pilot regulator. The pilot regulator must be piloted at a pressure taken upstream of theV3V, otherwise when the system is relieved, most of the air downstream will be relievedby the regulator and not the V3V relief port.For connecting instruction see page 3.1/15.

V3V+FIL+REG+LUB 400

THREADED PORT GABCEFL

V3V+FIL+REG+LUB 400

G1’’ G1’’1/4’’ G1’’1/2’’ G2’’541-571 599-629

461116

457.580

M6 hole

3.1/65

3


VFRL 100 1/4 5 08 RMSAVFRL 100 1/4 20 08 RMSAVFRL 100 1/4 50 08 RMSAVFRL 100 1/4 5 012 RMSAVFRL 100 1/4 20 012 RMSAVFRL 100 1/4 50 012 RMSAVFRL 100 1/4 5 08 SACVFRL 100 1/4 20 08 SACVFRL 100 1/4 50 08 SACVFRL 100 1/4 5 012 SACVFRL 100 1/4 20 012 SACVFRL 100 1/4 50 012 SACVFRL 100 3/8 5 08 RMSAVFRL 100 3/8 20 08 RMSAVFRL 100 3/8 50 08 RMSAVFRL 100 3/8 5 012 RMSAVFRL 100 3/8 20 012 RMSAVFRL 100 3/8 50 012 RMSAVFRL 100 3/8 5 08 SACVFRL 100 3/8 20 08 SACVFRL 100 3/8 50 08 SACVFRL 100 3/8 5 012 SACVFRL 100 3/8 20 012 SACVFRL 100 3/8 50 012 SACVFRL 200 1/4 5 08 RMSAVFRL 200 1/4 20 08 RMSAVFRL 200 1/4 50 08 RMSAVFRL 200 1/4 5 012 RMSAVFRL 200 1/4 20 012 RMSAVFRL 200 1/4 50 012 RMSAVFRL 200 1/4 5 08 SACVFRL 200 1/4 20 08 SACVFRL 200 1/4 50 08 SACVFRL 200 1/4 5 012 SACVFRL 200 1/4 20 012 SACVFRL 200 1/4 50 012 SACVFRL 200 3/8 5 08 RMSAVFRL 200 3/8 20 08 RMSAVFRL 200 3/8 50 08 RMSAVFRL 200 3/8 5 012 RMSAVFRL 200 3/8 20 012 RMSAVFRL 200 3/8 50 012 RMSAVFRL 200 3/8 5 08 SAC

3573108357310935731103573111357311236730073673008367300936730103673011367301236731073673108367310936731103673111367311244730044473005447300644730074473008447300944730134473014447301544730164473017447301845730044573005457300645730074573008457300945730134573014457301545730164573017457301846730044673005

VFRL 200 3/8 20 08 SACVFRL 200 3/8 50 08 SACVFRL 200 3/8 5 012 SACVFRL 200 3/8 20 012 SACVFRL 200 3/8 50 012 SACVFRL 200 1/2 5 08 RMSAVFRL 200 1/2 20 08 RMSAVFRL 200 1/2 50 08 RMSAVFRL 200 1/2 5 012 RMSAVFRL 200 1/2 20 012 RMSAVFRL 200 1/2 50 012 RMSAVFRL 200 1/2 5 08 SACVFRL 200 1/2 20 08 SACVFRL 200 1/2 50 08 SACVFRL 200 1/2 5 012 SACVFRL 200 1/2 20 012 SACVFRL 200 1/2 50 012 SACVFRL 300 1/2 5 08 RMSAVFRL 300 1/2 20 08 RMSAVFRL 300 1/2 50 08 RMSAVFRL 300 1/2 5 012 RMSAVFRL 300 1/2 20 012 RMSAVFRL 300 1/2 50 012 RMSAVFRL 300 1/2 5 08 RAVFRL 300 1/2 20 08 RAVFRL 300 1/2 50 08 RAVFRL 300 1/2 5 012 RAVFRL 300 1/2 20 012 RAVFRL 300 1/2 50 012 RAVFRL 300 3/4 5 08 RMSAVFRL 300 3/4 20 08 RMSAVFRL 300 3/4 50 08 RMSAVFRL 300 3/4 5 012 RMSAVFRL 300 3/4 20 012 RMSAVFRL 300 3/4 50 012 RMSAVFRL 300 3/4 5 08 RAVFRL 300 3/4 20 08 RAVFRL 300 3/4 50 08 RAVFRL 300 3/4 5 012 RAVFRL 300 3/4 20 012 RAVFRL 300 3/4 50 012 RAVFRL 300 1 5 08 RMSAVFRL 300 1 20 08 RMSA

4673006467300746730084673009467301346730144673015467301646730174673018617300161730026173003617300461730056173006627300162730026273003627300462730056273006637300163730026373003637300463730056373006647300164730026473003647300464730056473006

VFRL 300 1 50 08 RMSAVFRL 300 1 5 012 RMSAVFRL 300 1 20 012 RMSAVFRL 300 1 50 012 RMSAVFRL 300 1 5 08 RAVFRL 300 1 20 08 RAVFRL 300 1 50 08 RAVFRL 300 1 5 012 RAVFRL 300 1 20 012 RAVFRL 300 1 50 012 RAVFRL 400 1 5 RMSAVFRL 400 1 20 RMSAVFRL 400 1 50 RMSAVFRL 400 1 5 RAVFRL 400 1 20 RAVFRL 400 1 50 RAVFRL 400 1 1/4 5 RMSAVFRL 400 1 1/4 20 RMSAVFRL 400 1 1/4 50 RMSAVFRL 400 1 1/4 5 RAVFRL 400 1 1/4 20 RAVFRL 400 1 1/4 50 RAVFRL 400 1 1/2 5 RMSAVFRL 400 1 1/2 20 RMSAVFRL 400 1 1/2 50 RMSAVFRL 400 1 1/2 5 RAVFRL 400 1 1/2 20 RAVFRL 400 1 1/2 50 RAVFRL 400 2 5 RMSAVFRL 400 2 20 RMSAVFRL 400 2 50 RMSAVFRL 400 2 5 RAVFRL 400 2 20 RAVFRL 400 2 50 RA


KEY TO CODES





VFRL 100

200

300

400

1/43/81/43/81/21/23/4111 1/41 1/22

5!m20!m50!m

0÷8 bar0÷12 bar


VFRL

ELEMENT

100

SIZE

1/4THREADEDPORT

DEGREE OFFILTRATION


TYPE OF CONDEN-SATE DRAIN

RMSA

3.1/66

FR LUBV3V

C

F

E

A

B

L

G

V3V+FR+LUB 100-200-300

TECHNICAL DATA1/4’’ 3/8’’ 1/4’’ 3/8’’ 1/2’’ 1/2‘’ 3/4’’ 1’’

0 to 8 0 to 12 0 to 8 0 to 12 0 to 8 0 to 125!m 20!m 50!m

15 1.3 1.315 13 13

217 188 188300 1200 230011 43 82

800 2400 400028 85 142


122 122 1221 1.8 3.2



barpsi

Flow rate at 6.3 bar Nl/min!P 0.5 barFlow rate at 6.3 bar Nl/min!P 1 barFluidMax temperature °Cat 10 bar °FWeight KgWall fixing screwsNote on use

V+FR+L 100 V+FR+L 200 V+FR+L 300


ABCEFL

V3V+FR 100 V3V+FR+LUB 200 V3V+FR+LUB 300

G 1/4 G 3/8 G 1/4 G 3/8 G 1/2 G 1/2 G 3/4 G 1’’164 204.5 240 242199 245 27850 63 72

149 189.5 22226 36 42


3.1/01

3

3.1/67


VFR+L 100 1/4 5 08 RMSAVFR+L 100 1/4 20 08 RMSAVFR+L 100 1/4 50 08 RMSAVFR+L 100 1/4 5 012 RMSAVFR+L 100 1/4 20 012 RMSAVFR+L 100 1/4 50 012 RMSAVFR+L 100 1/4 5 08 SACVFR+L 100 1/4 20 08 SACVFR+L 100 1/4 50 08 SACVFR+L 100 1/4 5 012 SACVFR+L 100 1/4 20 012 SACVFR+L 100 1/4 50 012 SACVFR+L 100 3/8 5 08 RMSAVFR+L 100 3/8 20 08 RMSAVFR+L 100 3/8 50 08 RMSAVFR+L 100 3/8 5 012 RMSAVFR+L 100 3/8 20 012 RMSAVFR+L 100 3/8 50 012 RMSAVFR+L 100 3/8 5 08 SACVFR+L 100 3/8 20 08 SACVFR+L 100 3/8 50 08 SACVFR+L 100 3/8 5 012 SACVFR+L 100 3/8 20 012 SACVFR+L 100 3/8 50 012 SACVFR+L 200 1/4 5 08 RMSAVFR+L 200 1/4 20 08 RMSAVFR+L 200 1/4 50 08 RMSAVFR+L 200 1/4 5 012 RMSAVFR+L 200 1/4 20 012 RMSAVFR+L 200 1/4 50 012 RMSAVFR+L 200 1/4 5 08 SACVFR+L 200 1/4 20 08 SACVFR+L 200 1/4 50 08 SACVFR+L 200 1/4 5 012 SACVFR+L 200 1/4 20 012 SACVFR+L 200 1/4 50 012 SACVFR+L 200 3/8 5 08 RMSAVFR+L 200 3/8 20 08 RMSAVFR+L 200 3/8 50 08 RMSAVFR+L 200 3/8 5 012 RMSAVFR+L 200 3/8 20 012 RMSAVFR+L 200 3/8 50 012 RMSAVFR+L 200 3/8 5 08 SAC

3572108357210935721103572111357211236720073672008367200936720103672011367201236721073672108367210936721103672111367211244720044472005447200644720074472008447200944720134472014447201544720164472017447201845720044572005457200645720074572008457200945720134572014457201545720164572017457201846720044672005

VFR+L 200 3/8 20 08 SACVFR+L 200 3/8 50 08 SACVFR+L 200 3/8 5 012 SACVFR+L 200 3/8 20 012 SACVFR+L 200 3/8 50 012 SACVFR+L 200 1/2 5 08 RMSAVFR+L 200 1/2 20 08 RMSAVFR+L 200 1/2 50 08 RMSAVFR+L 200 1/2 5 012 RMSAVFR+L 200 1/2 20 012 RMSAVFR+L 200 1/2 50 012 RMSAVFR+L 200 1/2 5 08 SACVFR+L 200 1/2 20 08 SACVFR+L 200 1/2 50 08 SACVFR+L 200 1/2 5 012 SACVFR+L 200 1/2 20 012 SACVFR+L 200 1/2 50 012 SACVFR+L 300 1/2 5 08 RMSAVFR+L 300 1/2 20 08 RMSAVFR+L 300 1/2 50 08 RMSAVFR+L 300 1/2 5 012 RMSAVFR+L 300 1/2 20 012 RMSAVFR+L 300 1/2 50 012 RMSAVFR+L 300 1/2 5 08 RAVFR+L 300 1/2 20 08 RAVFR+L 300 1/2 50 08 RAVFR+L 300 1/2 5 012 RAVFR+L 300 1/2 20 012 RAVFR+L 300 1/2 50 012 RAVFR+L 300 3/4 5 08 RMSAVFR+L 300 3/4 20 08 RMSAVFR+L 300 3/4 50 08 RMSAVFR+L 300 3/4 5 012 RMSAVFR+L 300 3/4 20 012 RMSAVFR+L 300 3/4 50 012 RMSAVFR+L 300 3/4 5 08 RAVFR+L 300 3/4 20 08 RAVFR+L 300 3/4 50 08 RAVFR+L 300 3/4 5 012 RAVFR+L 300 3/4 20 012 RAVFR+L 300 3/4 50 012 RAVFR+L 300 1 5 08 RMSAVFR+L 300 1 20 08 RMSA

4672006467200746720084672009467201346720144672015467201646720174672018

VFR+L 300 1 50 08 RMSAVFR+L 300 1 5 012 RMSAVFR+L 300 1 20 012 RMSAVFR+L 300 1 50 012 RMSAVFR+L 300 1 5 08 RAVFR+L 300 1 20 08 RAVFR+L 300 1 50 08 RAVFR+L 300 1 5 012 RAVFR+L 300 1 20 012 RAVFR+L 300 1 50 012 RA






KEY TO CODES

VFR+L 100

200

300

1/43/81/43/81/21/23/41

5!m20!m50!m

0÷8 bar0÷12 bar


VFR+L

ELEMENT

100

SIZE

1/4THREADEDPORT

DEGREE OFFILTRATION



RMSA

3.1/68

FIL+LUB 100-200-300

LUBFIL

F

E

A

B

C

G

L

TECHNICAL DATA1/4’’ 3/8’’ 1/4’’ 3/8’’ 1/2’’ 1/2‘’ 3/4’’ 1’’

5!m 20!m 50!m1.5 1.3 1.315 13 13

217 188 188600 1800 320021 64 113

1200 3200 450042 113 160


122 122 1220.5 1.1 2.2



barpsi


F+L 100 F+L 200 F+L 300


ABCEFL

FIL+LUB 100 FIL+LUB 200 FIL+LUB 300

G 1/4 G 3/8 G 1/4 G 3/8 G 1/2 G 1/2 G 3/4 G 1’’121 149 175 177

172.5 203.5 223.550 63 72

106 134 15726 36 42


3.1/69

3

FIL 400 LUB 400

F

E

A

B

L

G

C


5!m 20!m 50!m1.313

188F+L 400 1’’: 9000 Nl/min = 320 scfm

F+L 400 2’’: 14.000 Nl/min = 500 scfmCompressed air

501228~

M6x110Vertical

270The end plates in the 400 series have a patented systemwith a rotary and sliding end joint to adapt the unitperfectly to the pipe cutting distance.The maximum inlet pressure for the version with RAautomatic condensate drainage must not exceed 10 bar.


barpsi

Flow rate at 6.3 bar!P 0.5 barFluidMax temperature °Cat 10 bar °FWeight KgWall fixing screwsMountingBowl capacity cm3

Note on use

F+L 400

FIL+LUB 400


ABCEFL

FIL+LUB 400

G1’’ G1’’1/4’’ G1’’1/2’’ G2’’330-360 388-418

349.511624780

M6 hole

3.1/70


F+L 100 1/4 5 RMSAF+L 100 1/4 5 SACF+L 100 1/4 20 RMSAF+L 100 1/4 20 SACF+L 100 1/4 50 RMSAF+L 100 1/4 50 SACF+L 100 3/8 5 RMSAF+L 100 3/8 5 SACF+L 100 3/8 20 RMSAF+L 100 3/8 20 SACF+L 100 3/8 50 RMSAF+L 100 3/8 50 SACF+L 200 1/4 5 RMSAF+L 200 1/4 5 SACF+L 200 1/4 20 RMSAF+L 200 1/4 20 SACF+L 200 1/4 50 RMSAF+L 200 1/4 50 SACF+L 200 3/8 5 RMSAF+L 200 3/8 5 SACF+L 200 3/8 20 RMSAF+L 200 3/8 20 SACF+L 200 3/8 50 RMSAF+L 200 3/8 50 SACF+L 200 1/2 5 RMSAF+L 200 1/2 5 SACF+L 200 1/2 20 RMSAF+L 200 1/2 20 SACF+L 200 1/2 50 RMSAF+L 200 1/2 50 SACF+L 300 1/2 5 RMSAF+L 300 1/2 20 RMSAF+L 300 1/2 50 RMSAF+L 300 1/2 5 RAF+L 300 1/2 20 RAF+L 300 1/2 50 RAF+L 300 3/4 5 RMSAF+L 300 3/4 20 RMSAF+L 300 3/4 50 RMSAF+L 300 3/4 5 RAF+L 300 3/4 20 RAF+L 300 3/4 50 RAF+L 300 1 5 RMSA

46850024685003468500446850054685006618500161850026185003618500461850056185006628500162850026285003628500462850056285006638500163850026385003638500463850056385006648500164850026485003648500464850056485006

F+L 300 1 20 RMSAF+L 300 1 50 RMSAF+L 300 1 5 RAF+L 300 1 20 RAF+L 300 1 50 RAF+L 400 1 5 RMSAF+L 400 1 20 RMSAF+L 400 1 50 RMSAF+L 400 1 5 RAF+L 400 1 20 RAF+L 400 1 50 RAF+L 400 1 1/4 5 RMSAF+L 400 1 1/4 20 RMSAF+L 400 1 1/4 50 RMSAF+L 400 1 1/4 5 RAF+L 400 1 1/4 20 RAF+L 400 1 1/4 50 RAF+L 400 1 1/2 5 RMSAF+L 400 1 1/2 20 RMSAF+L 400 1 1/2 50 RMSAF+L 400 1 1/2 5 RAF+L 400 1 1/2 20 RAF+L 400 1 1/2 50 RAF+L 400 2 5 RMSAF+L 400 2 20 RMSAF+L 400 2 50 RMSAF+L 400 2 5 RAF+L 400 2 20 RAF+L 400 2 50 RA

Code Description

KEY TO CODES

ELEMENT

100

200

300

400

1/43/81/43/81/21/23/4111 1/41 1/22

5!m20!m50!m






F+L

F+L

SIZE

100 1/4THAREADEDPORT

DEGREE OFFILTRATION

5!m RMSATYPE OF CONDEN-SATE DRAIN

NOTES

3.1/71

3

FIL DEP

FIL DEP

E

A

B

F

C

G

L

FIL+DEP 100-200-300TECHNICAL DATA

1/4’’ 3/8’’ 1/4’’ 3/8’’ 1/2’’ 1/2‘’ 3/4’’ 1’’Filter: 5!m - Depurator: 0.01!m

1.5 1.3 1.315 13 13

217 188 188Please look at the flow rate curves at page 3.1/33


122 122 1220.6 1.3 2.2



barpsi

Maximum suggested flow rateFluidMax temperature °Cat 10 bar °FWeight KgWall fixing screwsNote on use

F+D 100 F+D 200 F+D 300


ABCEFL

FIL+DEP 100 FIL+DEP 200 FIL+DEP 300

G 1/4 G 3/8 G 1/4 G 3/8 G 1/2 G 1/2 G 3/4 G 1’’121 149 175 177144 175 19550 63 72

106 134 15726 36 42


3.1/72

FIL+DEP 400

FIL DEP

FIL 400 DEP 400

F

E

A

B L

C

G


Filter: 5!m - Depurator: 0.01!m1.313

188Please look at the flow rate curves at page 3.1/35

Compressed air50

1227~

M6x110Vertical

270The end plates in the 400 series have a patented systemwith a rotary and sliding end joint to adapt the unitperfectly to the pipe cutting distance.The maximum inlet pressure for the version with RAautomatic condensate drainage must not exceed 10 bar.


barpsi

Maximum suggested flow rateFluidMax temperature °Cat 10 bar °FWeight KgWall fixing screwsMountingBowl capacity cm3

Note on use

F+D 400


ABCEFL

FIL+DEP 400

G1’’ G1’’1/4’’ G1’’1/2’’ G2’’330-360 388-418

32011624780

M6 hole

3.1/73

3


F+D 100 1/4 5 RMSA-RMSAF+D 100 1/4 5 SAC-RMSAF+D 100 1/4 5 SAC-SACF+D 100 3/8 5 RMSA-RMSAF+D 100 3/8 5 SAC-RMSAF+D 100 3/8 5 SAC-SACF+D 200 1/4 5 RMSA-RMSAF+D 200 1/4 5 SAC-RMSAF+D 200 1/4 5 SAC-SACF+D 200 3/8 5 RMSA-RMSAF+D 200 3/8 5 SAC-RMSAF+D 200 3/8 5 SAC-SACF+D 200 1/2 5 RMSA-RMSAF+D 200 1/2 5 SAC-RMSAF+D 200 1/2 5 SAC-SACF+D 300 1/2 5 RMSA-RMSAF+D 300 1/2 5 RA-RAF+D 300 3/4 5 RMSA-RMSAF+D 300 3/4 5 RA-RAF+D 300 1 5 RMSA-RMSAF+D 300 1 5 RA-RAF+D 400 1 5 RMSA-RMSAF+D 400 1 5 RA-RAF+D 400 1 1/4 5 RMSA-RMSAF+D 400 1 1/4 5 RA-RAF+D 400 1 1/2 5 RMSA-RMSAF+D 400 1 1/2 5 RA-RAF+D 400 2 5 RMSA-RMSAF+D 400 2 5 RA-RA

NOTES

KEY TO CODES

RMSA: Manual/semi-auto drainSAC: Automatic drain for sizes 100 and 200.

Operates by depression – requiresvariable air take-offs.

RA: Automatic drain for size 300 and 400.Float-type operation irrespective of thepressure and flow rate.

ELEMENT

100

200

300

400

1/43/81/43/81/21/23/4111 1/41 1/22

5!m RMSASAC

RMSARA

F+D

F+D

SIZE

100 1/4THREADEDPORT

DEGREE OFFILTRATION

5!m RMSATYPE OF CONDEN-SATE DRAIN

3.1/74

ACCESSOIREPRESSURE SWITCHES

TECHNICAL DATA

COMPONENTS

This type of pressure switch features a high degree ofminiaturisation and a modern attractive design.It can be installed in any position and also mounted ontoa wall by means of two transversal holes.In order to reduce wiring times, it is supplied ready assem-bled with a 2-metre electric cable or an M8 connector witha 300-mm cable.The contact is the switching type, which means it can benormally open or normally closed.A knurled push-lock handle is provided for regulation


MPapsi




151.521750

122R 1/8”

22504.9

3x0.5 mm2


5x106


0.121

4

1

2

6

5

3

10

7

8

9

! Technopolymer adjusting push-lock handle" Brass adjusting screw# Steel piston spring$ Brass piston% NBR gasket& Body made of anodized aluminium' Technopolymer pressure switch body( Resin finish for IP65) Electrical contact* Choke to reduce peaks in pressure

3.1/75

3

Code9200703




29.2

16

13.4R 1/8

20.5

57

24

foro

x M

3

DIMENSIONS WIRING DIAGRAM

Code Description9000401 ACC. - 1/8 2A NO/NC PRESSURE SWITCH, 2-METRE CABLE9000402 ACC. - 1/8 2A NO/NC PRESSURE SWITCH, M8 CONNECTOR

HYSTERESIS GRAPH ORDERING CODES

NOTES

4

1 3

NO

NCBLACK

BLUE

BROWN

1 - 3 NO1 - 4 NC

M8

ø4.9

~2 m

~300 mm

VERSION WITH CABLE


Hig

h sw

itchi

ng p

ress

ure


0 10 20 30 40 50 60 70 80 90 100110120130140

bar

psi

0

10

20

30

40

50

60

70

80

90

100

110

120

130

140

barpsi

0

1

2

3

4

5

6

7

8

9

10

0 1 2 3 4 5 6 7 8 9 10

ACCESSORIES

3.1/76

Code

920070194007019400702

Description

SF100- BIT-ND1/4SF200-ND-3/8 1/2SF300

MOUNTING BRACKET FOR REG.

Code

97001019700102980010198001029900101

Description

ACC. M 40 1/8 12ACC. M 40 1/8 04ACC. M 50 1/8 12ACC. M 50 1/8 04ACC. M 63 1/4 12

PRESSURE GAUGES

Code

9230401933050193306019330701933080194307019530901953100196310019631101

9631201

9631301

Description

ACC. IN/OUT END PLATE KIT 100 1/4ACC. IN/OUT END PLATE KIT 100 3/8ACC. IN/OUT END PLATE KIT 200 1/4ACC. IN/OUT END PLATE KIT 200 3/8ACC. IN/OUT END PLATE KIT 200 1/2ACC. IN/OUT END PLATE KIT 300 1/2ACC. IN/OUT END PLATE KIT 300 3/4ACC. IN/OUT END PLATE KIT 300 1’’ACC. IN/OUT END PLATE KIT 400 1’’ACC. IN/OUT END PLATE KIT 4001’’1/4’’ACC. IN/OUT END PLATE KIT1’’1/2’’ACC. IN/OUT END PLATE KIT 2’’

INPUT/OUTPUT END PLATE KIT

COIL FOR APR andV3V SOLENOID

Code

9230301933030194303019630301

Description

ACC. CONNECTOR KIT 100ACC. CONNECTOR KIT 200ACC. CONNECTOR KIT 300ACC. CONNECTOR KIT 400

CONNECTOR KIT FOR SKILLAIRCODE A

Code

W0215000101

W0215000111

W0215000121

W0215000131

Description

Coil 22 Ø8BA 2W-24VDCCoil 22 Ø8BA 3.5VA-24VACCoil 22 Ø8BA 3.5VA-110VACCoil 22 Ø8BA 3.5VA-220VAC

Code

W0216001001W0216001011W0216001021W0216001031

Description

COIL 24 V CCCOIL 24V 50/60HZCOIL 110V 50/60HZCOIL 220V 50/60HZ

COIL FORCDV CDML LUBRICATOR

Code

W0970520033

W0970520034

W0970520035

W0970520036

W0970520037

W0970520038

W0970520039

Description

ACC. CONNECTOR30 STDACC. CONNECTOR30 LED 24VACC. CONNECTOR30 LED 110VACC. CONNECTOR30 LED 220VACC. CONNECTOR30 LED VDR 24VACC. CONNECTOR30 LED VDR 110VACC. CONNECTOR30 LED VDR 220V

ELECTRIC CONNECTORFOR V3V APR WITH CNOMO

ELECTRIC CONNECTORFOR V3V-APR ELPN Code Description

COIL FORV3V APR WITH CNOMO Code

W0210010100

W0210011100

W0210012100

W0210013100

Description

COIL 30 D84W-24VDCCOIL 30 D84VA-24VAC 50/60 HZCOIL 30 D84VA-110VAC 50/60 HZCOIL 30 D84VA-220VAC 50/60 HZ

W0970510011

W0970510012

W0970510013

W0970510014

W0970510015

W0970510016

W0970510017

ACC. CONNECTORSTDACC. CONNECTOR22 LED 24VACC. CONNECTOR22 LED 110VACC. CONNECTOR22 LED 220VACC. CONNECTOR22 LED VDR 24VACC. CONNECTOR22 LED VDR 110VACC. CONNECTOR22 LED VDR 220V

3.1/77

3

14.4

3029

.5

66.5 12

ø8.2

ø9.2

KIT FOR COIL EEXMFOR V3V-APR-LUB Code Description

0227606913

0227606915

0227608013

0227608015

0227608023

0227608025

0227608033

0227608035

KIT FOR COIL 3024 VDC EEXMT5CABLE 3MKIT FOR COIL 3024 VDC EEXMT5CABLE 5MKIT FOR COIL 3024 VAC EEXMT5CABLE 3MKIT FOR COIL 3024 VAC EEXMT5CABLE 5MKIT FOR COIL 30110 VAC EEXMT5CABLE 3MKIT FOR COIL 30110 VAC EEXMT5CABLE 5MKIT FOR COIL 30230 VAC EEXMT5CABLE 3MKIT FOR COIL 30230 VAC EEXMT5CABLE 5M

KIT COIL SIDE 22 IP65FOR V3V-APR-LUB Code Description

0222100100

Improved IP65 protection, even afterprolonged exposure to atmosphericagents. Applicable to valves with atechnopolymer control.

KIT FOR COILS 22 - IP65

NOTES

according to Atex 94/9 CE rule,group 2, category 2 GD

3.1/78

Code

92533019255301935330193553019453301945340196533019653401

Description

SPARES TF 100 RMSASPARES TF 100 SACSPARES TF 200 RMSASPARES TF 200 SACSPARES TF 300 RMSASPARES TF 300 RASPARES TF 400 RMSASPARES TF 400 RA

FILTER BOWL

Code

9253501920250392025029202501935350193025019302503930250294535019202403920240192024029653501965350296535049653503

Description

SPARES TL 100SPARES TL 100 CASPARES TL 100 CDSPARES TL 100 MLSPARES TL 200SPARES TL 200 CASPARES TL 200 CDSPARES TL 200 MLSPARES TL 300SPARES TL 300 CASPARES TL 300 CDSPARES TL 300 MLSPARES TL 400SPARES TL 400 CASPARES TL 400 CDSPARES TL 400 ML

LUBRICATOR BOWL

Code

925170592517069251707935170593517069351707945170594517069451707965170696517079651705

Description

SPARES FP 100 5SPARES FP 100 20SPARES FP 100 50SPARES FP 200 5SPARES FP 200 20SPARES FP 200 50SPARES FP 300 5SPARES FP 300 20SPARES FP 300 50SPARES FP 400 5SPARES FP 400 20SPARES FP 400 50

FILTERING ELEMENTS

Code

9251711935171194517119651711

Descrizione

SPARES FP DEP. 100SPARES FP DEP. 200SPARES FP DEP. 300SPARES FP DEP. 400

FILTERING/PURIFICATIONELEMENTS

SPARESCode

9252001935200194520019652601

Description

SPARES MB 100 ND 1/4SPARES MB 200 N/D 3/8-1/2SPARES MB 300 1/2 3/4SPARES MB 400

VENTURI LUBRICATORDIAPHRAGM

Code

9251302

Description

SPARES CVL100-200-300-400 BIT

TRANSPARENT LUBRICATOR COVER

Code

925060592506069250607925060893506059350606935060793506089450605945060694506079450608

Description

RIC.MO 100 02RIC.MO 100 04RIC.MO 100 08RIC.MO 100 012RIC.MO 200 02RIC.MO 200 04RIC.MO 200 08RIC.MO 200 012RIC.MO 300 04RIC.MO 300 08RIC.MO 300 012RIC.MO 300 02

SPRINGS FOR REDUCERS AND FRs

Code

925080092508109250811925081293508009350810935081193508129450805945080694508079450808

Description

RIC.CS 100 02RIC.CS 100 04RIC.CS 100 08RIC.CS 100 012RIC.CS 200 02RIC.CS 200 04RIC.CS 200 08RIC.CS 200 012RIC.CS 300 04RIC.CS 300 08RIC.CS 300 012RIC.CS 300 02

UPPER COVER FORREGULATOR AND FR

3.1/01

3

3.1/79

9453601 SPARES PCE MICRO

Code

9250704935070494507049650704

Description

SPARES OTR 100SPARES OTR 200SPARES OTR 300SPARES OTR 400

COMPLETE POPPETFOR REGULATORS

Code

925090292509039250904935090293509039350904945090294509039450904

Description

SPARES OTFR 100 5SPARES OTFR 100 20SPARES OTFR 100 50SPARES OTFR 200 5SPARES OTFR 200 20SPARES OTFR 200 50SPARES OTFR 300 5SPARES OTFR 300 20SPARES OTFR 300 50

COMPLETE POPPET FOR FR

Code

9220701

Description

SPARES COVER SPANNER

UPPER COVER DISASSEMBLYSPANNER

Code

9220401

9323401

9420401

Description

SPARES DOMEDIS. SPANNER 100SPARES DOMEDIS. SPANNER 200SPARES DOMEDIS. SPANNER 300

REG and FR VISUAL DOMEDISASSEMBLY SPANNER

Code

9220501

9323501

9420501

Description

SPARES R CAP DISASS.WR. 100SPARES R CAP DISASS.WR. 200SPARES R CAP DISASS.WR. 300

POPPET DISASSEMBLYSPANNER (FOR REG.)

Code

9220801

9320801

9420801

Description

SPARES FR CAP DISASS.WR. 100SPARES FR CAP DISASS.WR. 200SPARES FR CAP DISASS.WR. 300

POPPET DISASSEMBLYSPANNER (FOR FR)

Code DescriptionPROVISION FOR SOLENOID CONTROLTO CNOMO FOR APR-300 AND V3V 300

Code DescriptionPROVISION FOR MICRO SOLENOIDCONTROL FOR APR-300 and V3V 300

Code

922060193236019420601

Description

SPARES CAP DISASS. 100SPARES CAP DISASS. 200SPARES CAP DISASS. 300

CAP DISASSEMBLY SPANNER

9454001 SPARES PCE TO CNOMO

3.1/80

Code

9453901945390294539039453904

Description

SPARES CEC CNOMO 24CCSPARES CEC CNOMO 24VSPARES CEC CNOMO 110VSPARES CEC CNOMO 220V

CNOMO SOLENOID CONTROLFOR APR-300 and V3V 300

Code

9453701

Description

SPARES PCP PNEUMATIC

PROVISION FOR PNEUMATIC CONTROLFOR APR-300 and V3V 300

Code

9453801945380294538039453804

Description

SPARES CEM MICRO 24CCSPARES CEM MICRO 24VSPARES CEM MICRO 110VSPARES CEM MICRO 220V

MICRO SOLENOID CONTROLFOR APR-300 and V3V 300

Code

9455401

9455601

Description

SPARES KIT C.C. 400

SPARES KIT LOCKABLE 400

V3V CONTROL 400

INPUT/OUTPUT COVER PLATE Code

9152103

9152105

9152115

9152116

9152104

9152106

9152118

9152119

Description

SPARES OUTPUTCOVER PLATE 100SPARES INPUTCOVER PLATE 100SPARES OUTPUTCOVER PLATE 200SPARES INPUTCOVER PLATE 200SPARES OUTPUTCOVER PLATE 300SPARES INPUTCOVER PLATE 300SPARES OUTPUTCOVER PLATE 400SPARES INPUTCOVER PLATE 400

Code

9152107

9152114

9152108

9152117

Description

SPARES INTERMEDIATECOVER PLATE 100SPARES INTERMEDIATECOVER PLATE 200SPARES INTERMEDIATECOVER PLATE 300SPARES INTERMEDIATECOVER PLATE 400

INTERMEDIATE COVER PLATE

Code

90008029000805

Description

RIC. RA 300-400RIC. RA 200-ONE

AUTODRAIN (RA)

Code

9000803

Description

RIC. SAC 100-200

AUTODRAIN TAP (SAC)

SK 200 SK 300-400

3.2/01

3

INTRODUCTION

FILTER

MICROREGULATOR

BIT PADLOCKABLE MICROREGULATOR

LUBRICATOR

FILTER-REGULATOR

DEPURATOR

AIR TAKE-OFF

UNITS

PRESSURE SWITCHES


ACCESSORIES

SPARES

PAGE 3.2/02

PAGE 3.2/04


PAGE 3.2/06

PAGE 3.2/08

PAGE 3.2/11

PAGE 3.2/13

PAGE 3.2/15

PAGE 3.2/16

PAGE 3.2/22


PAGE 3.2/24

PAGE 3.2/25

CHAPTER 3.2SUMMARY

3.2/02

MOUNTING THE GAUGE

The gauge must be mounted by handwithout using a spanner. Use fluid sealantsto provide a good seal.N.B. Do not use Teflon.

SETTING THE PRESSURE

The air pressure must always be setupwards. The knob can be locked so thatthe set pressure cannot be altered (see fig.2).

1

The units in the BIT range feature:• reduced dimensions• negligible load loss• long life• excellent quality-to-price ratioThanks to its technical features the BIT air treatment rangeis particularly suitable for de-centralized use near the finalactuators.

BIT 1/8’’ BIT 1/4’’

1/8’’ 1/4’’5!m (yellow) 20!m (white) 50!m (blue)

99.97% a 0.01!m0÷2 - 0÷4 - 0÷8 - 0÷12

1.313

188350 Nl/min=12 scfm

Compressed air–10°-+50°14°-122°

Filter – Regulator – Lubricator – Filter-regulator – DepuratorUnits: FRL, FR+L, F+L, F+D

By means of the bracket providedplease refer to page 6.1/08

TECHNICAL DATA

GENERAL RULES - USE AND MAINTENANCE

Threaded portDegree of filtrationDegree of purificationSetting range barMax. inlet pressure MPa

barpsi

Flow rate at 6.3 bar (0.63 MPa – 91 psi) !P 0.5 bar (0.05 MPa – 7 psi)FluidMax temperature at 1 MPa; 10 bar; 145 psi °C

°FElements

MountingCompatibility with oils

2

1

2

3.2/03

3

ASSEMBLY


To clean or replace the filterelement unscrew the screen ofthe centrifuge assembly. Use ano. 3 compass spanner tounscrew the bowl.

Press the button to draincondensate when the bowl ispressurized.

Turn the knob anticlockwise toclose the valve with bowlpressurized or not pressurized.

With the knob in the centreposition, the drain is semi-automatic. The drain operateswhen the bowl is not pressurizedand closes when it is.

Use ASSEMBLY PLATES (code 9170201) to assemble the Bitelements correctly.Assembly procedure:• Fit the plates right into the slots under the body of the Bit element• Check that there O-rings round the threaded outlet• Assemble the elements, making sure that the flow run in thedirection of the arrows marked on the body.

3.2/04

4

5

1

2

6

7

3

BIT FILTER ELEMENTS

Mini-filter with different degrees of filtration and two typesof drain (semi-automatic, automatic).• Minimum load loss as the flow rate varies• All-round condensate level viewing.The degree of filtration is shown by the colour of thecartridge: yellow = 5!m, white = 20!m, blue = 50!m.

BIT 1/8’’ BIT 1/4’’

1/8’’ 1/4’’5!m (giallo) 20!m (white) 50!m (blue)

1.313

188860 Nl/min=30.5 scfm

1200 Nl/min=42.5 scfmCompressed air

5012240M 4

VerticalManual/Semi-auto (RMSA)

Automatic (SAC)16

TECHNICAL DATAThreaded portDegree of filtrationMax. inlet pressure MPa

barpsi

Flow rate at 6.3 bar (0.63 MPa – 91 psi) !P 0.5 bar (0.05 MPa – 7 psi) Nl/minFlow rate at 6.3 bar (0.63 MPa – 91 psi) !P 1 bar (0.1 MPa – 14 psi) Nl/minFluid


Weight grWall fixing screwsMounting positionCondensate drain

Bowl capacity cm3

! Technopolymer body with OT58 threaded element" Clear technopolymer bowl# Technopolymer baffle plug$ Technopolymer centrifuge% Condensate drain (RMSA)& HDPE sintered filter cartridge' NBR gaskets

FILTER

3.2/05

3

FLOW CHARTS

• Flow tests carried out at the Department of Mechanics, TurinPolytechnic, using the computerized test bench following CETOPRP50R recommendations (ISO DIS 6358-2-approved) with ISO5167 diaphragm gauge.A = 2 bar - 0,2 MPa - 29 psiB = 4 bar - 0,4 MPa - 58 psiC = 6 bar - 0,6 MPa - 87 psi

D = 8 bar - 0,8 MPa - 116 psiE = 10 bar - 1 MPa - 145 psi

Chart referring to a filter with 1/4 ports

DIMENSIONS

120

40

12

4031

102

G 1

/8-G

1/4

Code Description

KEY TO CODES

510100151010045101002510100551010035101006520100152010045201002520100552010035201006

FIL BIT 1/8 5 RMSAFIL BIT 1/8 5 SACFIL BIT 1/8 20 RMSAFIL BIT 1/8 20 SACFIL BIT 1/8 50 RMSAFIL BIT 1/8 50 SACFIL BIT 1/4 5 RMSAFIL BIT 1/4 5 SACFIL BIT 1/4 20 RMSAFIL BIT 1/4 20 SACFIL BIT 1/4 50 RMSAFIL BIT 1/4 50 SAC

ORDERING CODES

FIL

RMSA: Semi-auto drainSAC: Automatic drain. Operates by depression – requires variable air

take-offs.

RMSASAC

5 !m20 !m50 !m

BITFIL

FIL

ELEMENT

BIT

SIZE

1/8DEGREE OFFILTRATION

5 !mCONDENSATEDRAIN

RMSATHREADEDPORT

1/81/4

3.2/06

5

1

10

32

6

4

11

7

12

14

13

8

9

COMPONENTS

Micro-regulator with rolling diaphragm.• Preset pressure stability as the upstream pressure varies.• High flow rates with reduced pressure drops• Quick overpressure exhaust

Versions availableBit FC: controlled relief to allow greater accuracy inregulation by means of slight continuous air relief.Bit for water: used to regulate the pressure in watercircuits; without blowoff valveBit SR: for use when the downstream circuit needs to berelieved quickly as the upstream pressure drops. Mount theSR regulator between the power supply valve and the pointof use.

MR BIT 1/8’’ MR BIT 1/4’’

1/8’’ 1/4’’0 to 2 - 0 to 4 - 0 to 8 - 0 to 12

1.313

188340 Nl/min = 12 scfm600 Nl/min = 21 scfm


12280M 4


The regulator pressure must always be set upwards.For increased sensitivity, use a pressure regulator with a rated pressure

as close as possible to the required value.

TECHNICAL DATAThreaded portSetting rangeMax. inlet pressure MPa

barpsi

Flow rate at 6.3 bar (0.63 MPa-91 psi) !P 0.5 bar (0.05 MPa – 7 psi)Flow rate at 6.3 bar (0.63 MPa-91 psi) !P 1 bar (0.1 MPa – 14 psi)FluidMax temperature at 1 Mpa; 10 bar; 145 psi °C

°FWeight grWall fixing screwsMountingGauge portNotes:

! Technopolymer body with OT58 threaded elements" Technopolymer bell# Technopolymer fixing ring nut$ Technopolymer knob% Rolling diaphragm& Technopolymer plug' Technopolymer anti-vibration screen( NBR relieving gasket) OT58 brass adjusting screws* OT58 valve with NBR vulcanized gasket+ OT58 brass nut, Steel adjusting spring- Stainless steel valve compression spring. NBR gaskets

MICRO-REGULATOR

3.2/07

3G

1/8

-G 1

/4

12

31

77

35

30x1.540

40

FLOW CHARTS

DIMENSIONS

Code Description

KEY TO CODES

FC: Controlled reliefSR: Quickly relievedMRA: Without relief (for water)

MICROREGULATOR (MR)51070015107002510700351070045207001520700252070035207004MICROREGULATOR WITHCONTROLLED RELIEF5111001511100252110015211002

MR BIT 1/8 02MR BIT 1/8 04MR BIT 1/8 08MR BIT 1/8 012MR BIT 1/4 02MR BIT 1/4 04MR BIT 1/4 08MR BIT 1/4 012

MR BIT FC 1/8 02MR BIT FC 1/8 04MR BIT FC 1/4 02MR BIT FC 1/4 04

ORDERING CODES

MR


Code DescriptionMICROREGULATOR WITH QUICK RELIEF51020015102002510200351020045202001520200252020035202004WATER MICROREGULATOR51080015108002510800351080045208001520800252080035208004

MR BIT SR 1/8 02MR BIT SR 1/8 04MR BIT SR 1/8 08MR BIT SR 1/8 012MR BIT SR 1/4 02MR BIT SR 1/4 04MR BIT SR 1/4 08MR BIT SR 1/4 012

MRA BIT 1/8 02MRA BIT 1/8 04MRA BIT 1/8 08MRA BIT 1/8 012MRA BIT 1/4 02MRA BIT 1/4 04MRA BIT 1/4 08MRA BIT 1/4 012

FCSR

(for WATER)

020408012

1/81/4

BITBITBITBIT

MR

MRA

MR

ELEMENT

BIT

SIZE VERSION

FCTHREADEDPORT

1/8CONDENSATEDRAIN

02

3.2/08

1 8

9

2

3

5

4

6

7

COMPONENTS

Mini-lubricator with high lubrication stability.• Quantity of lubricant proportioned to air flow• Activates at low flow rates• Micrometric regulation of lubricant flow• All-round oil level viewing

LUB BIT 1/8’’ LUB BIT 1/4’’

1/8’’ 1/4’’Oil mist

26.5Manual filling with the bowl disassembled

1.313

188400 Nl/min = 14 scfm710 Nl/min = 25 scfmFiltered compressed air

5012240M 4

Vertical

TECHNICAL DATAThreaded portType of lubricationBowl capacity cm3

Lubricator versionMax. inlet pressure MPa

barpsi

Flow rate at 6.3 bar (0.63 MPa-91 psi) !P 0.5 bar (0.05 MPa – 7 psi)Flow rate at 6.3 bar (0.63 MPa-91 psi) !P 1 bar (0.1 MPa – 14 psi)FluidMax temperature at 1 Mpa; 10 bar; 145 psi °C

°FWeight grWall fixing screwsMounting position

! Technopolymer body with OT58 threaded elements" Clear technopolymer bowl# Rilsan oil suction pipe$ Filter% Technopolymer plug& Oil flow adjustment regulation needle made of OT58 brass' Clear technopolymer cover( NBR Venturi diaphragm) NBR gaskets

LUBRICATOR

3.1/01

3

3.2/09


FLOW CHARTS

• Use a no. 3 compass spanner to unscrewthe bowl.• Fit the lubricator as close as possible tothe point of use• Fill the bowl with oil before pressurizingthe system• Do not use cleaning oil, brake fluid orsolvents in general• For correct lubrication, set the drip rateto approximately 1 drop every 300-600 Nlvia the adjusting screw.• Recommended lubricants:ISO and UNI FD22E.g. Energol HLP 22(BP) – Spinesso 22(Esso) - Mobil DTE 22 (Mobil) – Tellus Oil22 (Shell).

REGULATING LUBRICATION FILLING THE BOWL WITH OIL



LUB 1/8-1/4

LUB

MINIMUM OPERATION FLOW CHARTSMinimum flow tests were performed in compliancewith ISO/DP 6301/2.

3.2/10

DIMENSIONS

G 1

/8-G

1/4

4031

78

40

13512

2

NOTES

Code51030015203001

DescriptionLUB BIT 1/8LUB BIT 1/4

ORDERING CODES

NOTES

3.2/11

3

14

13

1

3

4

5

6

7

8

10

11

12

2 16

17

9

15

COMPONENTS

Filter regulator with rolling diaphragm.• High flow rate with reduced pressure drop• Excellent degree of condensate separation• Semi-automatic or automatic drain• All-round condensate level viewingThe degree of filtration is shown by the colour of thecartridge: yellow = 5!m, white = 20!m, blue = 50!m.

FR BIT 1/8’’ FR BIT 1/4’’

1/8’’ 1/4’’0 to 2 - 0 to 4 - 0 to 8 - 0 to 12

5!m (yellow) 20!m (white) 50!m (blue)1.313

188290 Nl/min = 10 scfm600 Nl/min = 21 scfm

Compressed air50

122110M 4

VerticalG 1/8’’

16Manual/semi-automatic (RMSA)

Automatic (SAC)The regulator pressure must always be set upwards. For increased sensitivity, use a pressureregulator with a rated pressure as close as possible to the required value.

TECHNICAL DATA

! Technopolymer body with OT58 threaded elements" Clear technopolymer bowl# Technopolymer knob$ Technopolymer dell% Technopolymer fixing ring nut& OT58 brass nut' OT58 brass adjusting screw( Steel adjusting spring) NBR relieving gasket* Rolling diaphragm+ OT58 valve with NBR vulcanized gasket, Stainless steel valve compression spring- Technopolymer centrifuge. Technopolymer baffle plug/ Sintered HDPE filter cartridge0 Condensate drain (RMSA)1 NBR gaskets


barpsi

Flow rate at 6.3 bar (0.63 MPa-91 psi) !P 0.5 bar (0.05 MPa – 7 psi)Flow rate at 6.3 bar (0.63 MPa-91 psi) !P 1 bar (0.1 MPa – 14 psi)FluidMax temperature at 1 MPa; 10 bar; 145 psi °C

°FWeight grWall fixing screwsMounting positionGauge portBowl capacity cm3

Condensate drain

Notes:

FILTER REGULATOR

3.2/12

G1/

8-G

1/4

90

40ø30x1.5

113

4031

17415

6

FLOW CHARTS

DIMENSIONS

Code Description

KEY TO CODES

RMSA: Semi-auto drainSAC: Automatic drain. Operates by depression – requires variable air

take-offs.

5105001510501351050025105014510500351050155105004510501651050055105017510500651050185105007510501951050085105020510500951050215105010

FR BIT 1/8 5 02 RMSAFR BIT 1/8 5 02 SACFR BIT 1/8 20 02 RMSAFR BIT 1/8 20 02 SACFR BIT 1/8 50 02 RMSAFR BIT 1/8 50 02 SACFR BIT 1/8 5 04 RMSAFR BIT 1/8 5 04 SACFR BIT 1/8 20 04 RMSAFR BIT 1/8 20 04 SACFR BIT 1/8 50 04 RMSAFR BIT 1/8 50 04 SACFR BIT 1/8 5 08 RMSAFR BIT 1/8 5 08 SACFR BIT 1/8 20 08 RMSAFR BIT 1/8 20 08 SACFR BIT 1/8 50 08 RMSAFR BIT 1/8 50 08 SACFR BIT 1/8 5 012 RMSA

ORDERING CODES

FR


5105022510501151050235105012510502452050015205013520500252050145205003520501552050045205016520500552050175205006520501852050075205019

FR BIT 1/8 5 012 SACFR BIT 1/8 20 012 RMSAFR BIT 1/8 20 012 SACFR BIT 1/8 50 012 RMSAFR BIT 1/8 50 012 SACFR BIT 1/4 5 02 RMSAFR BIT 1/4 5 02 SACFR BIT 1/4 20 02 RMSAFR BIT 1/4 20 02 SACFR BIT 1/4 50 02 RMSAFR BIT 1/4 50 02 SACFR BIT 1/4 5 04 RMSAFR BIT 1/4 5 04 SACFR BIT 1/4 20 04 RMSAFR BIT 1/4 20 04 SACFR BIT 1/4 50 04 RMSAFR BIT 1/4 50 04 SACFR BIT 1/4 5 08 RMSAFR BIT 1/4 5 08 SAC

5205008520502052050095205021520501052050225205011520502352050125205024

FR BIT 1/4 20 08 RMSAFR BIT 1/4 20 08 SACFR BIT 1/4 50 08 RMSAFR BIT 1/4 50 08 SACFR BIT 1/4 5 012 RMSAFR BIT 1/4 5 012 SACFR BIT 1/4 20 012 RMSAFR BIT 1/4 20 012 SACFR BIT 1/4 50 012 RMSAFR BIT 1/4 50 012 SAC


SETTINGRANGE

THREADEDPORT

SIZEELEMENT DEGREE OFFILTRATION

CONDENSATEDRAIN

020408012

1/81/4

BITFR 5!m20!m50!m

RMSASAC

FR BIT 1/8 5!m 02 RMSA

3.2/13

3

USE AND MAINTENANCE

Coalescing mini-depurator• Space saving• Minimum load loss as the flow rate varies• All-round condensate level viewing


barpsi

Maximum suggested flow rate

Suggested flow at 6 barFluidMax temperature at 1 MPa; 10 bar; 145 psi °C

°FWeight grWall fixing screwsMounting positionCondensate drainBowl capacity cm3

Notes:

When replacing the coalescing cartridge, unscrew the bowl andthen unscrew the screen of the cartridge assembly. Then replacethe cartridge. Use a no. 3 compass spanner to unscrew the bowl.

DEPURATOR

DEP BIT 1/8’’ DEP BIT 1/4’’

1/8’’ 1/4’’99.97% 0,01!m

1.313

188please look at the flow rate curves at page 3.2/14

200 Nl/min = 7 scfmFiltered 5!m compressed air

5012265M4

VerticalManual/semi-automatic (RMSA) - Automatic (SAC)

16 A It is advisable to mount a 5m filter upstream the depurator acting as a rough filter.

3.2/14

KEY TO CODES

RMSABITDED

DED

ELEMENT

BIT

SIZE

1/8CONDENSATEDRAIN

RMSATHREADEDPORT

1/81/4

Code Description51120015212001

DEP BIT 1/8 RMSADEP BIT 1/4 RMSA

ORDERING CODES



FLOW CHARTS

DIMENSIONS

120

40

12

4031

102

G 1

/8-G

1/4

DEP

H = Maximum recommended flow for optimal operation

H

A B C D E

3.2/15

3

• The air take-off takes air from the SKILLAIR® FRL unitirrespective of the assembly position.• It is necessary when air needs to be taken from the FRLunit at any stage of the treatment (normal, filtered, regulated,lubricated, etc.).

PA

1.313

18850

122

TECHNICAL DATAMaximum operating pressure MPa

barpsi

Maximum working temperature at °Cat 1 MPa; 10 bar; 145 psi °F

CONNECTION DIAGRAMS AND APPLICATION

Code Description9100401 PA 1/8 - 1/4 BIT

ORDERING CODESDIMENSIONS

Mounting the air take-off at the inlet: only use two screws andthe O-rings supplied in the PA kit.

Mounting the air take-off at the outlet: only use two screws andthe O-rings supplied in the PA kit. Seal is provided by the contactbetween O-rings.

4

G 1

/8

4031

G 1

/8-G

1/4

35

4

ø3.5

TAKE-OFF

3.2/16

G 1/8 - G1/4

156

120 40

DIMENSIONS

Complete mini-FRL unit with rolling diaphragm.• High flow rates with reduced pressure drop• Excellent degree of condensate separation• Quantity of lubricant proportioned to air flow• Activates at low flow rates

F+R+L BIT 1/8’’ F+R+L BIT 1/4’’

1/8’’ 1/4’’0 to 2 - 0 to 4 - 0 to 8 - 0 to 12

5!m (yellow) 20!m (white) 50!m (blue)Oil mist

1.313

188150 Nl/min = 5.3 scfm280 Nl/min = 10 scfm

Compressed air50122160M 4

VerticaleG1/8’

See chapters regarding individual elements

TECHNICAL DATAThreaded portSetting rangeDegree of filtrationType of lubricationMax. inlet pressure MPa

barpsi


°FWeight grWall fixing screwsMounting positionGauge portNotes

FIL+REG+LUB

3.2/17

3

Code Description

ORDERING CODES

KEY TO CODES

RMSA: Manual/semi-auto drainSAC: Automatic drain. Operates by depres-

sion – requires variable air take-offs.

510400151040135104004510401651040075104019510401051040225104002510401451040055104017510400851040205104011510402351040035104015510400651040185104009510402151040125104024

FRL BIT 1/8 5 02 RMSAFRL BIT 1/8 5 02 SACFRL BIT 1/8 5 04 RMSAFRL BIT 1/8 5 04 SACFRL BIT 1/8 5 08 RMSAFRL BIT 1/8 5 08 SACFRL BIT 1/8 5 012 RMSAFRL BIT 1/8 5 012 SACFRL BIT 1/8 20 02 RMSAFRL BIT 1/8 20 02 SACFRL BIT 1/8 20 04 RMSAFRL BIT 1/8 20 04 SACFRL BIT 1/8 20 08 RMSAFRL BIT 1/8 20 08 SACFRL BIT 1/8 20 012 RMSAFRL BIT 1/8 20 012 SACFRL BIT 1/8 50 02 RMSAFRL BIT 1/8 50 02 SACFRL BIT 1/8 50 04 RMSAFRL BIT 1/8 50 04 SACFRL BIT 1/8 50 08 RMSAFRL BIT 1/8 50 08 SACFRL BIT 1/8 50 012 RMSAFRL BIT 1/8 50 012 SAC

520400152040135204004520401652040075204019520401052040225204002520401452040055204017520400852040205204011520402352040035204015520400652040185204009520402152040125204024

FRL BIT 1/4 5 02 RMSAFRL BIT 1/4 5 02 SACFRL BIT 1/4 5 04 RMSAFRL BIT 1/4 5 04 SACFRL BIT 1/4 5 08 RMSAFRL BIT 1/4 5 08 SACFRL BIT 1/4 5 012 RMSAFRL BIT 1/4 5 012 SACFRL BIT 1/4 20 02 RMSAFRL BIT 1/4 20 02 SACFRL BIT 1/4 20 04 RMSAFRL BIT 1/4 20 04 SACFRL BIT 1/4 20 08 RMSAFRL BIT 1/4 20 08 SACFRL BIT 1/4 20 012 RMSAFRL BIT 1/4 20 012 SACFRL BIT 1/4 50 02 RMSAFRL BIT 1/4 50 02 SACFRL BIT 1/4 50 04 RMSAFRL BIT 1/4 50 04 SACFRL BIT 1/4 50 08 RMSAFRL BIT 1/4 50 08 SACFRL BIT 1/4 50 012 RMSAFRL BIT 1/4 50 012 SAC

Code Description

NOTES

SETTINGRANGE

THREADEDPORTSIZEELEMENT DEGREE OF

FILTRATIONCONDENSATEDRAIN

020408012

1/81/4

BITFRL 5!m20!m50!m

RMSASAC

FRL BIT 1/8 5!m 02 RMSA

3.2/18

G 1/8 - G1/4

40

156

80

DIMENSIONS

Compact FR+L unit with rolling diaphragm.• High flow rates with reduced pressure drop• Excellent degree of condensate separation• Quantity of lubricant proportioned to air flow• Activates at low flow rates

FR+L BIT 1/8’’ FR+L BIT 1/4’’

1/8’’ 1/4’’0÷2 - 0÷4 - 0÷8 - 0÷12

5!m (yellow) 20!m (white) 50!m (blue)Oil mist

1.313

188140 Nl/min = 5 scfm

260 Nl/min = 9.2 scfmCompressed air

50122170M 4

VerticalG 1/8’’

See chapters regarding individual elements

TECHNICAL DATAThreaded portSetting rangeDegree of filtrationType of lubricationMax. inlet pressure MPa

barpsi


°FWeight grWall fixing screwsMounting positionGauge portNotes

FR+LUB

3.1/01

3

3.2/19


FR+L BIT 1/8 5 02 RMSAFR+L BIT 1/8 5 02 SACFR+L BIT 1/8 5 04 RMSAFR+L BIT 1/8 5 04 SACFR+L BIT 1/8 5 08 RMSAFR+L BIT 1/8 5 08 SACFR+L BIT 1/8 5 012 RMSAFR+L BIT 1/8 5 012 SACFR+L BIT 1/8 20 02 RMSAFR+L BIT 1/8 20 02 SACFR+L BIT 1/8 20 04 RMSAFR+L BIT 1/8 20 04 SACFR+L BIT 1/8 20 08 RMSAFR+L BIT 1/8 20 08 SACFR+L BIT 1/8 20 012 RMSAFR+L BIT 1/8 20 012 SACFR+L BIT 1/8 50 02 RMSAFR+L BIT 1/8 50 02 SACFR+L BIT 1/8 50 04 RMSAFR+L BIT 1/8 50 04 SACFR+L BIT 1/8 50 08 RMSAFR+L BIT 1/8 50 08 SACFR+L BIT 1/8 50 012 RMSAFR+L BIT 1/8 50 012 SAC

520600152060135206004520601652060075206019520601052060225206002520601452060055206017520600852060205206011520602352060035206015520600652060185206009520602152060125206024

FR+L BIT 1/4 5 02 RMSAFR+L BIT 1/4 5 02 SACFR+L BIT 1/4 5 04 RMSAFR+L BIT 1/4 5 04 SACFR+L BIT 1/4 5 08 RMSAFR+L BIT 1/4 5 08 SACFR+L BIT 1/4 5 012 RMSAFR+L BIT 1/4 5 012 SACFR+L BIT 1/4 20 02 RMSAFR+L BIT 1/4 20 02 SACFR+L BIT 1/4 20 04 RMSAFR+L BIT 1/4 20 04 SACFR+L BIT 1/4 20 08 RMSAFR+L BIT 1/4 20 08 SACFR+L BIT 1/4 20 012 RMSAFR+L BIT 1/4 20 012 SACFR+L BIT 1/4 50 02 RMSAFR+L BIT 1/4 50 02 SACFR+L BIT 1/4 50 04 RMSAFR+L BIT 1/4 50 04 SACFR+L BIT 1/4 50 08 RMSAFR+L BIT 1/4 50 08 SACFR+L BIT 1/4 50 012 RMSAFR+L BIT 1/4 50 012 SAC

Code Description

KEY TO CODES


sion – requires variable air take-offs.

NOTES

SETTINGRANGE

THREADEDPORTSIZEELEMENT DEGREE OF

FILTRATIONCONSENDATEDRAIN

020408012

1/81/4

BITFR+L 5!m20!m50!m

RMSASAC

FR+L BIT 1/8 5!m 02 RMSA

3.2/20

DIMENSIONS


F+D BIT 1/8 5 RMSA-RMSAF+D BIT 1/8 5 SAC-RMSAF+D BIT 1/4 5 RMSA-RMSAF+D BIT 1/4 5 SAC-RMSA

ORDERING CODES

F+D BIT 1/8’’ F+D BIT 1/4’’

1/8’’ 1/4’’5! filter – 99.97% depurator at 0.01 !m

1.313

188please look at the flow rate curves

at page 3.2/14Compressed air

50122110

VerticalManual – Semi-auto (RMSA) -

Automatic (SAC)See chapters regarding individual elements

TECHNICAL DATAThreaded portDegree of purificationMax. inlet pressure MPa

barpsi

Maximum suggested flow rate

FluidMax temperature °Cat 1 MPa; 10 bar; 145 psi °FWeight grMounting positionCondensate drain

Notes

Compact filter + depurator unit for fine filtering followedby purification by coalescence.• All-round condensate level viewing• Condensate drainage - manual/semi-auto (RMSA) orautomatic (SAC) on the filter• 5 mm filter element.

G 1/8 - G1/4

4080

102

FIL DEP

FIL+DEP

KEY TO CODES

RMSA: Manual/semi-auto drainSAC: Automatic drain. Operates by depression – requires variable air

take-offs.

1/81/4

RMSASAC

5!mBITF+D

F+D

ELEMENT

BIT

SIZE


5!mCONDENSATEDRAIN

RMSATHREADEDPORT

3.2/21

3

DIMENSIONS


F+L BIT 1/8 5 RMSAF+L BIT 1/8 5 SACF+L BIT 1/8 20 RMSAF+L BIT 1/8 20 SACF+L BIT 1/8 50 RMSAF+L BIT 1/8 50 SACF+L BIT 1/4 5 RMSAF+L BIT 1/4 5 SACF+L BIT 1/4 20 RMSAF+L BIT 1/4 20 SACF+L BIT 1/4 50 RMSAF+L BIT 1/4 50 SAC

ORDERING CODES

F+L BIT 1/8’’ F+L BIT 1/4’’

1/8’’ 1/4’’5!m (yellow) 20!m (white) 50!m (blue)

1.313

18830010.660021.2

Compressed air50

12290M 4

VerticalSee chapters regarding individual elements


barpsi

Flow rate at 6 bar (0.6 MPa-87 psi) Nl/min!P 0.5 bar (0.05 MPa – 7 psi) scfmFlow rate at 6 bar (0.6 MPa-87 psi) Nl/min!P 1 bar (0.1 MPa – 14 psi) scfmFluidMax temperature °Cat 1 MPa; 10 bar; 145 psi °FWeight grWall fixing screwsMounting positionNotes

Compact filter + lubricator unit with different degrees offiltration and high lubrication stability.• Excellent degree of condensate separation• Semi-automatic and automatic condensate drainage• Lubrication activates at low flow rates• All-round oil and condensate level viewing

G 1/8 - G1/4

134

80 40

FIL+LUB

KEY TO CODES

RMSA: Manual/semi-auto drainSAC: Automatic drain. Operates by depression – requires variable air

take-offs.

1/81/4

RMSASAC

5!m20!m50!m

BITF+L

F+L

ELEMENT

BIT

SIZE


5!mCONDENSATEDRAIN

RMSATHREADEDPORT

3.2/22


TECHNICAL DATA

COMPONENTS



MPapsi




151.521750

122R 1/8”

22504.9

3x0.5 mm2


5x106


0.121

4

1

2

6

5

3

10

7

8

9


3.2/23

3

Code9200703




29.2

16

13.4R 1/8

20.5

57

24

foro

x M

3




NOTES

4

1 3

NO

NCBLACK

BLUE

BROWN

1 - 3 NO1 - 4 NC

M8

ø4.9

~2 m

~300 mm

VERSION WITH CABLE


Hig

h sw

itchi

ng p

ress

ure


0 10 20 30 40 50 60 70 80 90 100110120130140

bar

psi

0

10

20

30

40

50

60

70

80

90

100

110

120

130

140

barpsi

0

1

2

3

4

5

6

7

8

9

10

0 1 2 3 4 5 6 7 8 9 10

3.2/24

4.2

7.5

9

8

Code

97001029700101

Description

ACC.M 40 1/8 04ACC.M 40 1/8 12

PRESSURE GAUGE

Code

9200701

Description

ACC. SF100 - BIT - ND 1/4

R/FR FIXING BRACKET

Code

9170201

Description

ACC PA 1/8 - 1/4 BIT

ASSEMBLY PLATE (PAIR)

Code

9170301

Description

ACC SF 1/8 - 1/4 BIT

WALL MOUNTING BRACKET (PAIR)

Code

9220701

Description

ACC COVER LUB SPANNER

DOME DISASSEMBLY SPANNER

Code

9170401

Description

ACC CS CS BIT

COVER DISASSEMBLY SPANNER

Code

9170501

Description

ACC CS OTR BIT

REDUCER PLUGDISASSEMBLY SPANNER

Code

9170601

Description

ACC CS TF - TL BIT

BOWL DISASSEMBLY SPANNER

ACCESSORIES

3.2/25

3

UPPER COVER FOR MR

Code

92508179250818

Description

SPARES CS FC 1/8 1/4 BIT 02SPARES CS FC 1/8 1/4 BIT 04

UPPER COVER FOR MR FC

Code

9250809925081492508159250816

Description

CSA 1/8 - 1/4 BIT 02CSA 1/8 - 1/4 BIT 04CSA 1/8 - 1/4 BIT 08CSA 1/8 - 1/4 BIT 012

UPPER COVER FOR MRA

Code

9250805925080692508079250808

Description

SPARES CS 1/8 1/4 BIT 02SPARES CS 1/8 1/4 BIT 04SPARES CS 1/8 1/4 BIT 08SPARES CS 1/8 1/4 BIT 012

COMPLETE POPPETFOR MR AND MRA

Code

92550019255101

Description

SPARES TF 1/8 1/4 BIT RMSASPARES TF 1/8 1/4 BIT SAC

FILTER AND FILTER-REGULATORBOWL

Code

9000803

Description

SPARES SAC BIT

AUTOMATIC DRAIN

Code

92507059250706

9250708

Description

SPARES POPPET FOR MRSPARES POPPET FOR MR-SR(RAPID DRAIN)SPARE POPPET FOR MRA

SPARE PARTS

3.2/26

LUBRICATOR BOWL

Code

9251708

9251709

9251710

Description

SPARES FP 1/8-1/4 BIT 5(YELLOW)SPARES FP 1/8-1/4 BIT 20(WHITE)SPARES FP 1/8-1/4 BIT 50(BLUE)

FILTER ELEMENT

Code

9251712

Description

SPARES FP DEP. 1/8 1/4 BIT

DEPURATOR FILTER ELEMENT

Code

9251402

Description

SPARES TL 1/8 1/4 BIT


Code

9251302

Description

SPARES CVL100-200-300-400 BIT

TRANSPARENT LUBRICATOR COVER

Code

9250610925061192506129250613

Description

SPARES MO 02 BITSPARES MO 04 BITSPARES MO 08 BITSPARES MO 012 BIT

SPRING FOR MR AND FR

Code

925090592509069250907

Description

SPARES OTFR 1/8 1/4 BIT 5SPARES OTFR 1/8 1/4 BIT 20SPARES OTFR 1/8 1/4 BIT 50

3/02

PAGE 3.3/04

PAGE 3.3/07


PAGE 3.3/10

PAGE 3.3/11

PAGE 3.3/15

PAGE 3.3/17

PAGE 3.3/20

PAGE 3.3/23

PAGE 3.3/25

PAGE 3.3/27

PAGE 3.3/29

PAGE 3.3/30

PAGE 3.3/31

PAGE 3.3/32

PAGE 3.3/46


PAGE 3.3/48

PAGE 3.3/51

3.3/01

3

INTRODUCTION

FILTER

REGULATOR

NEW DEAL PADLOCKABLE REGULATOR

PILOT-ASSISTED REGULATOR

REGULATOR 3/4” AND 1” REGULATOR WITH V3V

NEWTRONIC ELECTRIC REGULATOR

FILTER REGULATOR

LUBRICATOR

DEPURATOR

CIRCUIT SHUT-OFF VALVE

V3V 3/4” AND 1” CIRCUIT SHUT-OFF VALVE

AIR TAKE-OFF

SUB-BASE

AUTOMATIC CONDENSATE DRAIN

UNITS

PRESSURE SWITCHES


ACCESSORIES

SPARE PARTS

CHAPTER 3.3SUMMARY

3.3/02

The knob can be locked so that the setpressure cannot be altered.

The air pressure must always be setupwards.2

Newdeal is the forerunner of all air treatment units by MetalWork.The entire range is top quality, heavy-duty and reliable.These units are designed for use at high pressures* and inapplications where the temperature and quality of theambient area are critical.

*For further details, refer to the Specification for the item in question.

N.B.: Compatibility with oils: please refer to page 6.1/08


1 21

To clean or replace the filterelement unscrew the screen ofthe centrifuge assembly. Use ano. 3 compass spanner tounscrew the bowl.

Press the button to draincondensate when the bowl ispressurized.

Turn the knob anticlockwise toclose the valve with bowlpressurized or not pressurized.

With the knob in the centreposition, the drain is semi-automatic. The drain operateswhen the bowl is not pressurizedand closes when it is.

3.1/01

3

3.3/03

WALL MOUNTING

ASSEMBLY DIAGRAM

ASSEMBLY TIE RODS

A

B

Elements that canbe assembledF/L+R/FRV3V+R/FRV3V+F/L+R/FRF/L/D+F/L/D

TypeAAAB

Code9250001925000192500029200901

Ref.CVA 1/4 4x40CVA 1/4 4x40CVA 1/4 4x82

F+L T 1/4

TypeAAAB

Code9450001945000294500039400901

Ref.CVA 1/2 5x55CVA 1/2 5x60

CVA 1/2 5x120F+L T 3/8-1/2

TypeA

B

Code9650001

9600901

Ref.CVA 1 6x70

F+L T 3/4-1

3/8-1/2 3/4-11/4

FILTER

3.3/04


barpsi



Bowl capacity cm3

Note on use

FIL. ND 1/4’’ FIL. ND 3/8’’ FIL. ND 1/2’’ FIL. ND 3/4’’ FIL. ND 1’’

1/4’’ 3/8’’ 1/2’’ 3/4’’ 1’’4!m 20!m 50!m 4!m; 20!m; 50!m

1.8 1.818 18

261 2611300 3100 9100

46 110 3241720 4100 11000

61 146 391Compressed air

50°122°

0.4 0.9 1.2M4x40 M4x55 M6x75

VerticalManual - Semi-auto Manual - Semi-auto

Automatic (SAC o RA) Automatic (RA)10 45 170


Filter with different impurity filtration degrees.• Metal bowl with external viewing• Semi-automatic and condensate drainage

1

5

7

6

3

4

2

8

9

COMPONENTS

! Zamak body" Aluminium bowl# Technopolymer centrifuge$ Technopolymer baffle plug% Technopolymer screen& Clear technopolymer bowl' Drain (RMSA)( Sintered bronze filter cartridge) NBR gaskets

3.3/05

3

FIL 3/8 - 1/2 FIL 3/4 - 1’’

A B C D

Nl/min

Portata

2000 4000 6000 8000 10000 12000

0 10050 200 350 400150 450300250 scfm

6

psi bar!P=(Pm-Pv)

0.5

0.4

0.3

10

0.2

0.1

7

1

3

2

4

5

0

kPa50

45

20

25

40

30

5

35

15

0

ED

B

C

H

M

L G

A

DIMENSIONS

FLOW CHARTS

FIL 1/4



Flow rate

G 1/4 G 3/8 G 1/2 G 3/4 G 1’’

42 60 80142 180 23542 60 8042 60 8032 46 6610 14 2221 30 40

M4 hole M4 hole M6 hole185 230 325

ABCDEGHLM

3.3/06

ORDERING CODES

122100512210131221006122101412210081221016132100513210091321013132100613210101321014132100813210121321016142100514210091421013142100614210101421014142100814210121421016152100515210091521006152101015210081521012162100516210091621006162101016210081621012

FIL 1/4 4 RMSA TMVFIL 1/4 4 SAC TMVFIL 1/4 20 RMSA TMVFIL 1/4 20 SAC TMVFIL 1/4 50 RMSA TMVFIL 1/4 50 SAC TMVFIL 3/8 4 RMSA TMVFIL 3/8 4 RA TMVFIL 3/8 4 SAC TMVFIL 3/8 20 RMSA TMVFIL 3/8 20 RA TMVFIL 3/8 20 SAC TMVFIL 3/8 50 RMSA TMVFIL 3/8 50 RA TMVFIL 3/8 50 SAC TMVFIL 1/2 4 RMSA TMVFIL 1/2 4 RA TMVFIL 1/2 4 SAC TMVFIL 1/2 20 RMSA TMVFIL 1/2 20 RA TMVFIL 1/2 20 SAC TMVFIL 1/2 50 RMSA TMVFIL 1/2 50 RA TMVFIL 1/2 50 SAC TMVFIL 3/4 4 RMSA TMVFIL 3/4 4 RA TMVFIL 3/4 20 RMSA TMVFIL 3/4 20 RA TMVFIL 3/4 50 RMSA TMVFIL 3/4 50 RA TMVFIL 1 4 RMSA TMVFIL 1 4 RA TMVFIL 1 20 RMSA TMVFIL 1 20 RA TMVFIL 1 50 RMSA TMVFIL 1 50 RA TMV

Code Description

NOTES

KEY TO CODES


sion – requires variable air take-offs.RA: Automatic drain. Float-type operation

irrespective of the pressure and flowrate.

ELEMENT THREADEDPORT

DEGREE OFFILTRATION


FIL 1/43/81/23/41

4!m20!m50!m

RMSA - SACRMSA - SAC - RA

RMSARA

FIL 1/4 4!m RMSA

3.3/07

3

Highly reliable, heavy-duty piston-operated regulator.• Stability of the set pressure as the upstream pressurevaries• Standard overpressure blowoff valve• Can be fixed to the wall using the holes is the sides ofthe body.

REGULATOR

3

2

4

5

7

11

6

1

8

9

12

10

13

14

15

TECHNICAL DATAThreaded portSetting range barMax. inlet pressure MPa

barpsi


°FWeight KgWall fixing screwsMountingGauge portNotes:

COMPONENTS

! Zamak body" Technopolymer bell# Technopolymer knob$ Technopolymer piston rod% Technopolymer plug& OT58 brass adjusting screw' OT58 brass nut( Ring nut : technopolymer (ND 1/4-3/8-1/2)

brass (ND 3/4-1)) OT brass rod* Valve with NBR vulcanized gasket+ NBR lip seal, NBR relieving seal- Steel adjusting spring. Steel valve compression spring/ NBR gaskets

REG. ND 1/4’’ REG. ND 3/8’’ REG. ND 1/2’’ REG. ND 3/4’’ REG. ND 1’’

1/4’’ 3/8’’ 1/2’’ 3/4’’ 1’’0 to 4 - 0 to 8 - 0 to 12

1.818

261200 1100 2500

7 39 89650 2500 450023 89 160

Filtered, lubricated or unlubricated compressed air. Lubrication, if used, must be continuous50°

122°0.3 0.8 1.5

M4x40 M4x55 M6x75In any position

G 1/8’’ G 1/8’’ G 1/8’’ 1/4’’ 1/4’’The regulator pressure must always be set upwards. For increased sensitivity, use a pressure regulator with a rated pressureas close as possible to the required value. Do not take off air from gauge ports.

3.3/08

C

N

F

E

D

M

LG

I

A

B

DIMENSIONS G 1/4 G 3/8 G 1/2 G 3/4 G 1’’

42 60 8094 130 18442 60 8042 60 8032 46 66

30x1.5 38x2 55x210 14 2225 35 47

M4 hole M4 hole M6 hole49 70 941/8 1/8 1/4

ABCDEFGILMN

FLOW CHARTS

REG 1/4

REG 3/8 - 1/2


REG 3/4 - 1’’

3.3/09

3

ORDERING CODESKEY TO CODES

1202001120200212020031202004130200113020021302003140200114020021402003150200115020021502003160200116020021602003

REG 1/4 04REG 1/4 08REG 1/4 012REG 1/4 02REG 3/8 04REG 3/8 08REG 3/8 012REG 1/2 04REG 1/2 08REG 1/2 012REG 3/4 04REG 3/4 08REG 3/4 012REG 1 04REG 1 08REG 1 012

Code Description

NOTES NOTES


SETTINGRANGE

REG 1/43/81/23/41

0408012

REG 1/4 04

3.3/10

46

85

35

G 1/4

14

1/8

60

60

60

4.5

Remote pilot-assisted piston regulator for heavy-duty use.• Stability of the set pressure as the upstream pressurevaries;• Can be fixed to the wall using the holes is the sides ofthe body.

PILOT-ASSISTED REGULATOR

TECHNICAL DATAThreaded portSetting range barMax. inlet pressure MPa

barpsi

Flow rate at 6.3 bar (0.63 MPa÷91 psi) Nl/min!P 0,5 bar (0,05 MPa÷7 psi) scfmFlow rate at 6.3 bar (0.63 MPa÷91 psi) Nl/min!P 1 bar (0,1 MPa÷14 psi) scfmFluid


Weight KgWall fixing screwsMountingGauge portNotes:

REG. PIL. 3/8’’ 1/2’’

3/8’’-1/2"Depending on pilot

1.818

2613500124

4500160

Filtered, lubricated or unlubricated compressed air.Lubrication, if used, must be continuous

501220.8


G 1/8’’The regulator pressure must always be set upwards.

Overpressure relieving from the pilot.

DIMENSIONS

Code13020041402004

DescriptionRP 3/8 PILOT-ASSISTED REGULATORRP 1/2 PILOT-ASSISTED REGULATOR

ORDERING CODES

3.3/11

3

9

4

11

3

75

10

6

12

8

13

14

1

1 2

3/4” 1”TECHNICAL DATAThreaded port GSetting range bar*Max. inlet pressure MPa

barpsi

Flow rate at 6.3 bar (0.63 MPa-91 psi) Nl/min!P 0.5 bar (0.05 MPa÷7 psi) scfmFlow rate at 6.3 bar (0.63 MPa-91 psi) Nl/min!P 1 bar (0.1 MPa÷14 psi) scfmFluid

Drain flow rate at 6 bar Nl/min(0.6 MPa÷87psi) scfmTemperature rage °C(1 MPa÷145psi) °FWeight KgWall fixing screwsPosition of montage

3/4” 1”0÷2 - 0÷4 - 0÷8 - 0÷12

1.313188

12000423

13000460

Lubricated or unlubricated filtered air.If lubrication is used, it must be continous.

180064

-10°÷+50°C14°F÷122°F

1.7M6x75

In any position

COMPONENTS

Piloted regulator with integrated function, manual,electropneumatic or pneumatic stop valve as required.It performs two functions in the space usually occupied bya single module, which ensures a high flow rate at all Pvalues including low ones.Extremely quick responses in both discharge and feed.The integrated pilot regulator is available with controlledleak.

REGULATOR-REGULATOR WITH V3V 3/4” and 1”

! Pilot Reg. sub-assembly" Manual V3V control sub-assembly# Aluminium regulator body$ Aluminium upper plate% Aluminium spacer& NBR lip seal' Aluminium Ø 63 piston rod( Cap for OT 58 brass plain gasket) NBR plain gasket* OT 58 brass rod+ OT 58 brass valve, Aluminium lower cap- Steel valve spring. NBR gaskets

FLOW CHARTS

*Version Reg+V3V Cnomo (1 Mpa - 10bar -145psi) Version Reg with solenoid (0.8 Mpa - 8 bar - 116 psi)

psi

scfm

40

100

8000 10000 120002000 4000 6000

barMPa

7

0.4

0.5

0.6

0.7

0.3

0.2

0.1

0

2

6

4

5

1

0

3

Pressione RegolataPm=7 bar - 0.7 MPa - 100 psi

Portata

0 100 200 300 400

Nl/min

30

80

90

60

10

20

50

70

Regulated pressure

Flow rate

3.3/12

ASSEMBLY OPTIONS

This modular system makes it possible to make the following combinations:A) Regulator with pilot regulator ! or remote control ", the end plate is mounted on the right-hand side #.B) V3V with manual lever-operated control $ or key control % or solenoid CNOMO &. the end plate is mounted on the left-handside '.C) Regulator + V3V is the result of the free combination of the versions specified above.

TECHNICAL DATA NOTESCode9640501-02-03-0496404019640301964010194539229453920964000196402019640101

!$%'&&"(#

DescriptionPilot regulator kitV3V manual lever-operated control kitV3V manual key-operated control kitEnd plate kit for V3VV3V ELPN CNOMO bistable control kitV3V ELPN CNOMO monostable control kitRemote control plate kitPlate kit to mount Cnomo rotated by 180°End plate kit for piloted regulator

3.1/01

3

3.3/13

REG P + V3V MANUAL REG P + V3V KEY

80

30x1.5

80

94

66

6.5

200

22 123

70G

1"

G 1

/8"

G 3/8"

80

30x1.5

80

94

66

6.5

209

22 123

70G

1"

G 1

/8"

G 3/8"

REG P + V3V ELPN CNOMO REG P

30x1.5

200

94

66

6.5

8380

80

22 123

G 1

"

G 1

/8"

70

G 3/8"

80

9420

0

30x1.522 12

3

66

6.5

80

70G

1"

G 1

/8"

G 3/8"

REG P 00

M5

13394

80

22 123

66

6.5

80

70G

1"

G 1

/8"

G 3/8"

3.3/14

KEY TO CODES

RV3V: Regulator with built-in shut-off valve.ELPN: CNOMO solenoidREGP: Piloted regulatorELEMENT THREADED

PORTSETTINGRANGE

ELPN V3VCONTROL

RV3VREGP

1”3/4”

00020408012

ELPNKEYMANUAL

RV3V 1 02 ELPN

ORDERING CODES

15190011518001151800215180031518004

15170011517002151700315161011516102151610315161041516001151600215160031516004

REGP 3/4 00REGP 3/4 02REGP 3/4 04REGP 3/4 08REGP 3/4 012

RV3V 3/4 02 ELPNRV3V 3/4 04 ELPNRV3V 3/4 08 ELPNRV3V 3/4 02 KEYRV3V 3/4 04 KEYRV3V 3/4 08 KEYRV3V 3/4 012 KEYRV3V 3/4 02 MANUALRV3V 3/4 04 MANUALRV3V 3/4 08 MANUALRV3V 3/4 012 MANUAL

Code Description

NOTES

16190011618001161800216180031618004

16170011617002161700316161011616102161610316161041616001161600216160031616004

REGP 1 00REGP 1 02REGP 1 04REGP 1 08REGP 1 012

RV3V 1 02 ELPNRV3V 1 04 ELPNRV3V 1 08 ELPNRV3V 1 02 KEYRV3V 1 04 KEYRV3V 1 08 KEYRV3V 1 012 KEYRV3V 1 02 MANUALRV3V 1 04 MANUALRV3V 1 08 MANUALRV3V 1 012 MANUAL

Code Description

3.3/15

3

NEWTRONIC A e D 3/4”-1”TECHNICAL DATASetting range MPa

barpsi

Control pressure MPabarpsi

Temperature range °C°F

Degree of protectionWeight KgFluidSupply voltage VMax. absorbed power WControlFlow rate at 6.3 bar (0.63 MPa, 91 psi) Nl/min!P 0.5 bar (0.05 MPa, 7 psi) scfm

COMPONENTS

0.03÷0.70.3÷74÷100

0.1÷0.81÷8

15÷115-10°C÷+50°C14°F÷122°F

IP652.5

20 m filtered air, de-humidified and unlubricated.24VDC

20÷5V / 0÷10 V / RS 232

12000426

! Connection for power supply and serial line" 3-digit digital display# Led$ Keys for equipment configuration and pressure setting.

The Newtronic is an electronically-controlled pressureregulator equipped with an 8-bit microcontroller. The controlsignal can be analogic, digital via RS232 or digital fromthe keyboard. It is converted into a proportional pressuresignal by means of high-rate solenoid valves. The regulatorcan be used alone within the indicated flow values, or incombination with a New deal 1”-3/4” pilot-assisted pressureregulator (power stage).The advantages are:• Integration with analogic or digital control systems (PC,PLC, etc.)• Extremely fast response times• Excellent repeatability and reliability• Low power absorptionSkilltronic comes in two basic versions:- Version A, with analogic control via the mains or RS232serial line.- Version D, with control via RS232 serial line or keyboardor mains, with display of the set and regulated pressures.

NEWTRONICELECTRONIC CONTROL REGULATOR


MADE IN ITALY

PA

RMAX PRESS. 8 bar

SKILLTRONIC D


MADE IN ITALY

PA

RMAX PRESS. 8 bar

SKILLTRONIC A

1

2

3 3

4

NEWTRONIC A NEWTRONIC D

3.3/16

DIMENSIONS

PA

ROUT PRESS. O - 7 barVOLTAGE 24 VDC

MADE IN ITALY

MAX PRESS. 8 bar

10 12

611

8

3

1 9

4 5

72


80

94

252

66

8012

3

22

6.5

G 1

"70

G 3/8"

ORDERING CODES

Code1520001152000216200011620002

DescriptionNEWTRONIC 3/4 ANEWTRONIC 3/4 DNEWTRONIC 1 ANEWTRONIC 1 D

ACCESSORIESCONNECTOR IP65

NOTES

Code DescriptionW0214100200 IP60 90°-angle technopolymer connector, not shieldedW0214100000 IP60 straight metal connector, shielded

The above items are available in the pre-wired version on request.

3.3/17

3

Highly reliable piston-operated filter regulator.• Stability of the set pressure as the upstream pressurevaries• Standard overpressure blow-off valve• Can be fixed to the wall using the holes is the sides ofthe body• Metal bowl with external viewing• Manual/semi-auto or automatic condensate drainage

FILTER REGULATOR

12

11

7

16

3

14

17

4

8

2

9

10

6

15

1

19

18

5

13

20

21

22

TECHNICAL DATAThreaded portSetting range barDegree of filtrationMax. inlet pressure MPa

barpsi

Flow rate at 6.3 bar (0.63 MPa÷91 psi) !P 0,5 bar (0,05 MPa÷7 psi) Nl/minscfm

Flow rate at 6.3 bar (0.63 MPa÷91 psi) !P 1 bar (0.1 MPa÷14 psi) Nl/minscfm

FluidMax temperature at 1 MPa; 10 bar; 145 psi °C

°FWeight KgWall fixing screwsMounting positionGauge portBowl capacity cm3

Condensate drainNotes:

COMPONENTS

! Zamak body" Aluminium bowl# Technopolymer bell$ Technopolymer knob% Technopolymer piston rod& Technopolymer plug' Technopolymer centrifuge( Technopolymer baffle plug) Technopolymer screen* Technopolymer bowl+ Drain (RMSA), OT 58 adjustind screw- OT 58 brass nut. Technopolymer ring nut/ OT58 brass rod

FR ND 1/4 FR ND 3/8’’ FR ND 1/2’’

1/4’’ 3/8’’ 1/2’’0 to 8 - 0 to 12

4!m 20!m 50!m1.818

261260 10009.2 35.5700 250025 88.5

Compressed air50°

122°0.5 1

M4x40 M4x55Vertical

G 1/8’’ G 1/8’’10 45

Manual – Semi-automatic (RMSA) / Automatic (SAC or RA)The regulator pressure must always be set upwards.

The maximum inlet pressure for the version with RA automatic condensate drainage mustnot exceed 10 bar.

0 Valve with NBR vulcanizedgasket1 Steel adjusting spring2 NBR lip seal3 NBR relieving seal4 Steel valve compressionspring5 Sintered bronze filtercartridge5 NBR gaskets

21

22

3.3/18

F

BM

I

P

ADE

CN

L G

DIMENSIONS G 1/4 G 3/8 G 1/2

42 60190 24542 6042 6036 52

30x1.5 38x210 14

121 150M4 hole M4 hole

145 1851/8 1/8233 295

ABCDEFGILMNP

FLOW CHARTS

FR 1/4

FR 3/8 - 1/2


3.3/19

3

ORDERING CODES NOTES

KEY TO CODES

122502912255091225053122551312250301225510122505412255141225032122551112250561225516132502913255091325053132551313250301325510132505413255141325032132551213250561325516142502914255091425053142551314250301425510142505414255141425032142551214250561425516

FR 1/4 4 08 RMSA TMVFR 1/4 4 08 SAC TMVFR 1/4 4 012 RMSA TMVFR 1/4 4 012 SAC TMVFR 1/4 20 08 RMSA TMVFR 1/4 20 08 SAC TMVFR 1/4 20 012 RMSA TMVFR 1/4 20 012 SAC TMVFR 1/4 50 08 RMSA TMVFR 1/4 50 08 SAC TMVFR 1/4 50 012 RMSA TMVFR 1/4 50 012 SAC TMVFR 3/8 4 08 RMSA TMVFR 3/8 4 08 SAC TMVFR 3/8 4 012 RMSA TMVFR 3/8 4 012 SAC TMVFR 3/8 20 08 RMSA TMVFR 3/8 20 08 SAC TMVFR 3/8 20 012 RMSA TMVFR 3/8 20 012 SAC TMVFR 3/8 50 08 RMSA TMVFR 3/8 50 08 SAC TMVFR 3/8 50 012 RMSA TMVFR 3/8 50 012 SAC TMVFR 1/2 4 08 RMSA TMVFR 1/2 4 08 SAC TMVFR 1/2 4 012 RMSA TMVFR 1/2 4 012 SAC TMVFR 1/2 20 08 RMSA TMVFR 1/2 20 08 SAC TMVFR 1/2 20 012 RMSA TMVFR 1/2 20 012 SAC TMVFR 1/2 50 08 RMSA TMVFR 1/2 50 08 SAC TMVFR 1/2 50 012 RMSA TMVFR 1/2 50 012 SAC TMV

Code Description

RMSA: Manual/semi-auto drain.SAC: Automatic drain. Operates by depres-

sion - requires variable air take-offs.RA: Automatic drain. Float-type operation


* For ND 3/8 and 1/2 with RA, please contact our sales assistance department


DEGREE OFFILTRATION

CONDENSATEDRAIN

SETTINGRANGE

FR 1/43/81/2

4!m20!m50!m

RMSASACRA*

08012

FR 1/4 4!m 08 RMSA

3.3/20

Lubricator with high lubrication stability.• Quantity of lubricant proportioned to air flow• Micrometric regulation of lubricant flow• Activates at low flow rates• All-round oil level viewing

LUBRICATOR

4

5

6

78

9

2

3

10

1

TECHNICAL DATAThreaded portType of lubricationBowl capacity cm3

Max. inlet pressureFlow rate at 6.3 bar (0.63 MPa÷91 psi) Nl/min!P 0.5 bar (0.05 MPa÷7 psi) scfmFlow rate at 6.3 bar (0.63 MPa÷91 psi) Nl/min!P 1 bar (0.1 MPa÷14 psi) scfmFluidMax temperature at 1 MPa; 10 bar; 145 psiWeight KgWall fixing screwsMounting positionNotes:

On request:

COMPONENTS:

! Zamak body" Rilsan oil suction pipe# Aluminium bowl$ Clear technopolymer bowl% Filter& Technopolymer plug' Venturi NBR diaphragm( OT 58 brass oil flow regulation needle) Clear technopolymer cover* NBR gaskets

LUB ND 1/4’’ LUB ND 3/8’’ LUB ND 1/2’’ LUB ND 3/4’’ LUB ND 1’’

1/4’’ 3/8’’ 1/2’’ 3/4’’ 1’’mist

50 150 3801.8 MPa - 18 bar - 261 psi

700 3000 1280025 107 452

1100 4300 1600039 153 565

Filtered compressed air50°C - 122°F

0.4 0.9 1.3M4x40 M4x55 M6x75

Vertical• Use the screw provided to set the drip rate to drop every 300-600 Nl.• Fit the lubricator as close as possible to the point of use• Fill the bowl with oil before pressurizing the system• Do not use cleaning oil, brake fluid or solvents in general• Recommended lubricants: ISO and UNI FD22 - E.g. Energol HLP 22 (BP) - Spinesso 22 (Esso) - Mobil DTE 22 (Mobil) - Tellus Oil 22 (Shell)• Automatic filling lubricator and minimum level lubricator.

3.3/21

3

LUB 3/4 - 1"

CA B D

5000

6

psi bar

Nl/min

Portata

scfm

1000 13000 15000

0.5

0.4

0.3

11000

10

0.2

0.1

7

1

3

2

4

5

0

kPa

0 50 100 150 200 250 300 350 400 450 500

50

45

20

25

40

30

5

35

15

03000 90007000

FLOW CHARTS

LUB 1/4

LUB 3/8 - 1/2

• MINIMUMACTIVATION FLOWCHARTSThe minimum activationflow charts were carriedout in compliance withISO/DP 6301/2





Flow rate

NOTES

GL

C

E

D

A

B

I

M

DIMENSIONS G 1/4 G 3/8 G 1/2 G 3/4 G 1’’

42 60 80156 195 26042 60 8042 60 8032 46 6610 14 22

107 136 182M4 hole M4 hole M6 hole

176 220 290

ABCDEGILM

ORDERING CODES

12230011323001142300115230011623001

LUB 1/4 N TMVLUB 3/8 N TMVLUB 1/2 N TMVLUB 3/4 N TMVLUB 1 N TMV

Code Description

3.3/22

3.1/01

3

3.3/23

Oil-proof depurator with coalescing cartridge• Metal bowl with external viewing• Manual/semi-auto or automatic condensate drain

DEPURATOR

TECHNICAL DATAThreaded portDegree of depurationMax. inlet pressureMaximum suggested flow rateFluidMax temperature at 1 MPa; 10 bar; 145 psi °C

°FWeight KgWall fixing screwsMounting positionCondensate drainBowl capacity cm3

Notes:

Note on use

DEP ND 3/8’’ DEP ND 1/2’’

3/8’’ 1/2’’99,97% at 0,01!m

1.8 MPa - 18 bar - 261 psiplease look at the flow rate curves at page 3.2/24

Filtered 4!m compressed air50°

122°0.9

M4x55Vertical

Manual/semi-automatic (RMSA) - Automatic (RA o SAC)45

It is advisable to mount a 4! filter upstream thedepurator acting as a rough filter.


ED

B

C

H

M

L G

A

DIMENSIONS G 3/8 G 1/2

601806060461430

4M hole230

ABCDEGHLM

3.3/24

FLOW CHARTS

D 3/8 - 1/2



(H) Maximum flow rate recommended for optimal operation.

H

ORDERING CODES

132200213220031322004142200214220031422004

DEP 3/8 RMSA TMVDEP 3/8 RA TMVDEP 3/8 SACDEP 1/2 RMSA TMVDEP 1/2 RA TMVDEP 1/2 SAC

Code Description

KEY TO CODES

NOTES NOTES

RMSA: Manual/semi-auto drainRA: Automatic drain. Float-type operation irrespective of the pressure

and flow rate.SAC: Automatic drain. Operates by depression – requires variable air

take-offs.


CONDENSATEDRAIN

DEP 3/81/2

RMSARASAC

DEP 3/8 RMSA

3.3/25

3

Manually-operated circuit shut-off valve.• Poppet seat system to ensure high flow rate• Quick-actuation knob• Possible triple locking• The valve is actuated by pressing the actuation disk untilit clicks. Press the knob downwards to relieve pressure. Inthis position you can extract the shim and fit a lock to avoidaccidental operation.

CIRCUIT SHUT-OFF VALVE

10

11

5

6

9

7

8

1

2 3

4

COMPONENTS

! Zamak body" Actuation disk# Technopolymer knob$ Stainless steel safety shim% Clutching unit& OT brass rod' Upper OT 58 brass plug( V3V valve with NBR vulcanized gasket) Stainless steel valve compression spring* Lower OT58 brass plug+ NBR gaskets

TECHNICAL DATAThreaded portMax. inlet pressure MPa

barpsi

Flow rate at 6.3 bar (0.63 MPa-91 psi) Nl/min!P 0.5 bar (0.05 MPa – 7 psi) scfmFlow rate at 6.3 bar (0.63 MPa-91 psi) Nl/min!P 1 bar (0.1 MPa – 14 psi) scfmFlow rate on relieving at 6 bar (0.6 MPa – 87 psi)with direct rilieving into the atmosphereFluid


Weight KgWall fixing screwsMountingType of control

V3V ND 1/4’’ V3V ND 3/8’’-1/2’’

1/4’’ 3/8’’ - 1/2’’1.818

2611100 220038.8 781500 290053 103

1600 290056.5 103

Filtered, lubricated or unlubricated compressed air.Lubrication, if used, must be continuous

50 50122 1220.35 0.8

M4x40 M4x55In any position

Manual

3.3/26

I

C

B

M

AD

L

G

E

F

DIMENSIONS G 1/4 G 3/8 G 1/2

42 60105 12642 6042 6032 4610 1442 6032 43

M4 hole M4 holeG 1/8 G 1/4

ABCDEFGILM

ASSEMBLY DIAGRAM

To assemble the V3V to the regulator filter 1/4”, or depurator3/8-1/2, use the adopter provided (see the assembly diagramat the left)

Adaptor V3V + FR 1/4” - code 9201001Adaptor V3V + D 3/8” - code 9401001Adaptor V3V + D 1/2” - code 9401002

ORDERING CODES

Code127000113700011470001

DescriptionV3V ND 1/4V3V ND 3/8V3V ND 1/2

NOTES NOTES

3.3/27

3

Circuit cut-off valve with three different controls:• CNOMO electropneumatic• Manual key-operated• Manual lever-operated

V3V – 3/4” and 1”CIRCUIT SHUT-OFF VALVE

9

4

11

3

75

10

6

12

8

13

14

1

1

2

TECHNICAL DATAThreaded portMax. inlet pressure* MPa

barpsi

Flow rate at 6.3 bar (0.63 MPa÷91 psi) Nl/min!P 0.5 bar (0.05 MPa÷7 psi) scfmFlow rate at 6.3 bar (0.63 MPa÷91 psi) Nl/min!P 1 bar (0.1 MPa÷14 psi) scfmFlow rate on relief at 6 bar (0.6 MPa; 87 psi) Nl/min

scfmFluidWeight KgWall fixing screwsMounting

* VERSION V3V CNOMO (1 MPa - 145 psi)

COMPONENTS

! V3V plate" V3V manual sub-assembly control# V3V aluminium body$ Aluminium top plate% Aluminium spacer& NBR lip seal' Aluminium Ø 63 piston rod( Cap for OT 58 brass plain gasket) NBR plain gasket* OT 58 brass rod+ OT 58 brass valve, Aluminium bottom cap- Steel valve spring. NBR gaskets

V3V ND 3/4 V3V ND 1

3/4” 1”1.313

1887600268

10200360

180064

Filtered, lubricated or unlubricated compressed air. Lubrication, if used, must be continuous2.2


3.3/28

A

ASSEMBLY DIAGRAM V3V+F

G 3/8"

G 1

"

208

94

8080

22 123

66

6.5

70

DIMENSIONS OF V3V 3/4” and 1”KEY-OPERATED CONTROL

195

80

94

80

22 123

66

6.5

70G

1"

G 3/8"

DIMENSIONS OF V3V 3/4” and 1” - MANUAL CONTROL

M5

80 80

94

22 123

66

6.5

70G

1"

G 3/8"

133

DIMENSIONS OF V3V 3/4” and 1” PNEUMATIC

A= V3V ADAPTER + FIL 1” – code 9601001to be used with filters not having o-ring seat

KEY TO CODES


CONTROLV3V

V3V 1”3/4”

ELPNKEYMANUALPNEUMATIC

RV3V 1 ELPN

ORDERING CODESCode15750011574101157400115760011675001167410116740011676001

DescriptionV3V 3/4 ELPN CNOMOV3V 3/4 KEYV3V 3/4 MANUALV3V 3/4 PNEUMATICV3V 1 ELPN CNOMOV3V 1 KEYV3V 1 MANUALV3V 1 PNEUMATIC

80

83

155

94

80

22 123

66

6.5

70G

1"

G 3/8"

DIMENSIONS OF V3V 3/4” and 1” ELPN CNOMO

3.3/29

3

G

L

E B

C

H

F

D

A

The air take-off has the job to take off the air from theNewdeal FRL unit irrespective of the position where it isassembled.It is required whenever you need to take off air from theFRL unit at different stages of the treatment (normal, filtered,filtered regulated, lubricated, etc.)

AIR TAKE-OFF

TECHNICAL DATAThreaded portMaximum working temperature °Cat 1 Mpa; 10 bar; 145 psi °FMaximum admissible pressure MPa

barpsi

Weight [kg]

PA ND 1/4 PA ND 3/8’’-1/2’’ PA ND 3/4’’-1’’

G 1/8’’ G 1/4’’ G 1/2’’50 50 50

122 122 1221.8 1.8 1.818 18 18

261 261 2610.068 0.181 0.413

DIMENSIONS

ABCDEFGH (n° 2 pos.)L


DescriptionACC.PA 1/4 TAKE-OFFACC.PA 1/2 TAKE-OFFACC.PA 3/4 TAKE-OFF

G 1/4 G 3/8-1/2 G 3/4-1’’

42 60 8042 60 8015 20 3034 49 6434 49 648.5 14 168.5 14 16

G 1/8 G 1/4 G 1/2M4 hole M5 hole M6 hole

3.3/30

A

D

G

F

E

B

G

E

C

D

L

D

L

A B

F

C

SUB-BASE


DescriptionACC.SB 1/4 SUB-BASE 2 POS.ACC.SB 1/2 SUB-BASE 2 POSACC.SB 3/4 SUB-BASE 2 POSACC.SB 1/4 SUB-BASE 3 POSACC.SB 1/2 SUB-BASE 3 POSACC.SB 3/4 SUB-BASE 3 POS

DIMENSIONS

ND 1/4 ND 3/8-1/2 ND 3/4-12 positions 3 positions 2 positions 3 positions 2 positions 3 positions

50 50 60 60 80 8034 34 49 49 64 64113 165 155 230 190 28052 52 75 75 90 90

G 1/4 G 1/4 18 18 31 31G 1/2 G 1/2 G 3/4 G 3/4 G 1’’ 1/4 G 1’’ 1/4

30 30 40 40 50 50128 180 170 245 210 3000.4 0.6 0.9 1.4 1.5 1.7

ABCDEFGLWeight (kg]

With the Newdeal sub-base, more than one regulators canbe mounted in parallel using a single pressure supplysource.

3.3/31

3CH 28

G 1/8

160

˜190

G1/2

ø60


DescriptionAUTOM. COND. DRAIN 1/2 IN LINE

DIMENSIONS

AUTOMATIC CONDENSATE DRAIN

System supply condensate drain:• All-round condensate level viewing• Automatic drain from inside the bowl• Axial coupling

NOTES

TECHNICAL DATA

Threaded portMaximum working temperature °Cat 1 Mpa; 10 bar; 145 psi °FMaximum admissible pressure MPa

barpsi

Wall fixing screwsWeight [kg]

G 1/2’’50

1221.313

188M6x75

0.5

SCAL ND 1/2’’

3.3/32

B

D

AE

F

L

G

B

D

AE

F

L

G

DIMENSIONS

ABDEGL

FIL+REG+LUB

Highly reliable heavy-duty piston-operated FRL unit.• Stability of the set pressure as the upstream pressure varies• Metal bowl with external sight glass• Semi-automatic and automatic condensate drain• Lubrication proportional to flow rate• Micrometric lubrication regulation• Activation guaranteed with low flow rates


barpsi


°FWeight KgWall fixing screwsNote on use

G 1/4’’ G 3/8’’ G 1/2’’ G 3/4’’ G 1’’

42 60 80190 245 332126 180 240116 166 22620 28 44


FRL ND 1/4’’ FRL ND 3/8’’ FRL ND 1/2’’ FRL ND 3/4’’ FRL ND 1’’

1/4’’ 3/8’’ 1/2’’ 3/4’’ 1’’0÷2 - 0÷4 - 0÷8 - 0÷12

4!m 20!m 50!m1.818

261140 1300 1900 2000

5 46 68 71400 2000 3600 370014.2 71 128 132

Compressed air50°

122°1 2.5 4

M4x40 M4x55 M6x75The maximum inlet pressure for the version with RA automatic condensate drainage must not exceed 10 bar.

3.1/01

3

3.3/33

ORDERING CODES

1224029122440912240301224410122403212244121224053122441312240541224414122405612244161324029132403313244091324030132403413244101324032132403613244121324053132405713244131324054132405813244141324056132406013244161424029142403314244091424030142403414244101424032142403614244121424053142405714244131424054

FRL 1/4 4 08 RMSA N TMVFRL 1/4 4 08 SAC N TMVFRL 1/4 20 08 RMSA N TMVFRL 1/4 20 08 SAC N TMVFRL 1/4 50 08 RMSA N TMVFRL 1/4 50 08 SAC N TMVFRL 1/4 4 012 RMSA N TMVFRL 1/4 4 012 SAC N TMVFRL 1/4 20 012 RMSA N TMVFRL 1/4 20 012 SAC N TMVFRL 1/4 50 012 RMSA N TMVFRL 1/4 50 012 SAC N TMVFRL 3/8 4 08 RMSA N TMVFRL 3/8 4 08 RA N TMVFRL 3/8 4 08 SAC N TMVFRL 3/8 20 08 RMSA N TMVFRL 3/8 20 08 RA N TMVFRL 3/8 20 08 SAC N TMVFRL 3/8 50 08 RMSA N TMVFRL 3/8 50 08 RA N TMVFRL 3/8 50 08 SAC N TMVFRL 3/8 4 012 RMSA N TMVFRL 3/8 4 012 RA N TMVFRL 3/8 4 012 SAC N TMVFRL 3/8 20 012 RMSA N TMVFRL 3/8 20 012 RA N TMVFRL 3/8 20 012 SAC N TMVFRL 3/8 50 012 RMSA N TMVFRL 3/8 50 012 RA N TMVFRL 3/8 50 012 SAC N TMVFRL 1/2 4 08 RMSA N TMVFRL 1/2 4 08 RA N TMVFRL 1/2 4 08 SAC N TMVFRL 1/2 20 08 RMSA N TMVFRL 1/2 20 08 RA N TMVFRL 1/2 20 08 SAC N TMVFRL 1/2 50 08 RMSA N TMVFRL 1/2 50 08 RA N TMVFRL 1/2 50 08 SAC N TMVFRL 1/2 4 012 RMSA N TMVFRL 1/2 4 012 RA N TMVFRL 1/2 4 012 SAC N TMVFRL 1/2 20 012 RMSA N TMV


FRL 1/2 20 012 RA N TMVFRL 1/2 20 012 SAC N TMVFRL 1/2 50 012 RMSA N TMVFRL 1/2 50 012 RA N TMVFRL 1/2 50 012 SAC N TMVFRL 3/4 4 08 RMSA N TMVFRL 3/4 4 08 RA N TMVFRL 3/4 20 08 RMSA N TMVFRL 3/4 20 08 RA N TMVFRL 3/4 50 08 RMSA N TMVFRL 3/4 50 08 RA N TMVFRL 3/4 4 012 RMSA N TMVFRL 3/4 4 012 RA N TMVFRL 3/4 20 012 RMSA N TMVFRL 3/4 20 012 RA N TMVFRL 3/4 50 012 RMSA N TMVFRL 3/4 50 012 RA N TMVFRL 1 4 08 RMSA N TMVFRL 1 4 08 RA N TMVFRL 1 20 08 RMSA N TMVFRL 1 20 08 RA N TMVFRL 1 50 08 RMSA N TMVFRL 1 50 08 RA N TMVFRL 1 4 012 RMSA N TMVFRL 1 4 012 RA N TMVFRL 1 20 012 RMSA N TMVFRL 1 20 012 RA N TMVFRL 1 50 012 RMSA N TMVFRL 1 50 012 RA N TMV

Code Description

KEY TO CODES


sion - requires variable air take offs.RA: Automatic drain. Float-type operation

irrespective of the pressure and flow.

NOTES


DEGREE OFFILTRATION

CONDENSATEDRAIN

SETTINGRANGE

FRL 1/43/81/2

3/41

4!m20!m50!m

RMSA SACRMSASACRARMSARA

08012

FRL 1/4 4!m 08 RMSA

UNITS - FRPL 3/4”and 1”

240

G 1

"

6.5

4432

5

226 80

TECHNICAL DATAThreaded portSetting rangeMax. temperature at 1 MPa, 10 bar, 145 psiDegree of filtrationMax. inlet pressure MPa

barpsi

Flow rate at 6.3 bar (0.63 MPa÷91 psi) Nl/min!P 0.5 bar (0.05 MPa÷7 psi) scfmFlow rate at 6.3 bar (0.63 MPa÷91 psi)Nl/min!P 1 bar (0.1 MPa÷14 psi) scfmFluidWeight KgWall fixing screwsDrainBowl capacity cm3

Note on use

DIMENSIONS

FRPL ND 3/4 FRPL ND 1

3/4” 1”0÷8 - 0÷1250°C-122°F

4!m; 20!m; 50!m;1.313

18875002658500300

Compressed air5.2

M6x75Manual – Semi-automatic

170The maximum inlet pressure for the versionwith RA automatic condensate drainagemust not exceed 10 bar.

FRPL 1”3/4”

4 !m20 !m50 !m

RMSARA

FRPL 1 4 RMSA

08012

02

KEY TO CODES

RMSA: Manual/semi-auto drainRA: Automatic float-type drain, operating irrespective of the pressure

and flow rate.FRPL: Filter + pilotable regulator + lubricator


FRPL 3/4 4 08 RMSAFRPL 3/4 4 08 RAFRPL 3/4 4 012 RMSAFRPL 3/4 4 012 RAFRPL 3/4 20 08 RMSAFRPL 3/4 20 08 RAFRPL 3/4 20 012 RMSAFRPL 3/4 20 012 RAFRPL 3/4 50 08 RMSAFRPL 3/4 50 08 RAFRPL 3/4 50 012 RMSAFRPL 3/4 50 012 RA


FRPL 1 4 08 RMSAFRPL 1 4 08 RAFRPL 1 4 012 RMSAFRPL 1 4 012 RAFRPL 1 20 08 RMSAFRPL 1 20 08 RAFRPL 1 20 012 RMSAFRPL 1 20 012 RAFRPL 1 50 08 RMSAFRPL 1 50 08 RAFRPL 1 50 012 RMSAFRPL 1 50 012 RA


DEGREE OFFILTRATION TYPE OF DRAINSETTING

RANGE

3.3/34

3.3/35

3

G

B

D

AE

F

L

Heavy duty and reliable piston-operated FR+L unit.• Stability of the set pressure as the upstream pressurevaries• Metal bowl with external sight glass• Semi-automatic and automatic condensate drain• Quantity of lubricant proportioned to air flow• Micrometric lubrication regulation• Activation guaranteed with low flow rates

FR+LUB UNITS


barpsi

Flow rate at 6.3 bar (0.63 MPa÷91 psi) Nl/min!P 0.5 bar (0.05 MPa÷7 psi) scfmFlow rate at 6.3 bar (0.63 MPa÷91 psi) Nl/min!P 1 bar (0.1 MPa÷14 psi) scfmFluidMax temperature at 1 MPa; 10 bar; 145 psi °C


DIMENSIONS G 1/4’’ G 3/8’’ G 1/2’’

42 60190 24584 12076 10910 14

M4 hole M4 hole

ABDEGL

FR+L ND 1/4’’ FR+L ND 3/8’’ FR+L ND 1/2’’

G 1/4’’ G 3/8’’ G 1/2’’0÷2 - 0÷4 - 0÷8 - 0÷12

4!m 20!m 50!m1.818

261150 13005.3 46500 220018 78

Compressed air50

1220.9 2

M4x40 M4x55The maximum inlet pressure for the version with RA automatic condensate drainagemust not exceed 10 bar.

3.3/36

ORDERING CODES

1226029122640912260531226413122603012264101226054122641412260321226412122605612264161326029132640913260531326413132603013260341326410132605413260581326414132603213264121326056132641614260291426409142605314264131426030142603414264101426054142605814264141426032142641214260561426416

FR+L 1/4 4 08 RMSA N TMVFR+L 1/4 4 08 SAC N TMVFR+L 1/4 4 012 RMSA N TMVFR+L 1/4 4 012 SAC N TMVFR+L 1/4 20 08 RMSA N TMVFR+L 1/4 20 08 SAC N TMVFR+L 1/4 20 012 RMSA N TMVFR+L 1/4 20 012 SAC N TMVFR+L 1/4 50 08 RMSA N TMVFR+L 1/4 50 08 SAC N TMVFR+L 1/4 50 012 RMSA N TMVFR+L 1/4 50 012 SAC N TMVFR+L 3/8 4 08 RMSA N TMVFR+L 3/8 4 08 SAC N TMVFR+L 3/8 4 012 RMSA N TMVFR+L 3/8 4 012 SAC N TMVFR+L 3/8 20 08 RMSA N TMVFR+L 3/8 20 08 RA N TMVFR+L 3/8 20 08 SAC N TMVFR+L 3/8 20 012 RMSA N TMVFR+L 3/8 20 012 RA N TMVFR+L 3/8 20 012 SAC N TMVFR+L 3/8 50 08 RMSA N TMVFR+L 3/8 50 08 SAC N TMVFR+L 3/8 50 012 RMSA N TMVFR+L 3/8 50 012 SAC N TMVFR+L 1/2 4 08 RMSA N TMVFR+L 1/2 4 08 SAC N TMVFR+L 1/2 4 012 RMSA N TMVFR+L 1/2 4 012 SAC N TMVFR+L 1/2 20 08 RMSA N TMVFR+L 1/2 20 08 RA N TMVFR+L 1/2 20 08 SAC N TMVFR+L 1/2 20 012 RMSA N TMVFR+L 1/2 20 012 RA N TMVFR+L 1/2 20 012 SAC N TMVFR+L 1/2 50 08 RMSA N TMVFR+L 1/2 50 08 SAC N TMVFR+L 1/2 50 012 RMSA N TMVFR+L 1/2 50 012 SAC N TMV

Code Description

KEY TO CODES


sion - requires variable air take-offs.RA: Automatic drain. Float-type operation


NOTES


DEGREE OFFILTERING

CONDENSATEDRAIN

SETTINGRANGE

FR+L 1/4

3/81/2

4!m20!m50!m

RMSASACRMSASACRA

08012

FR+L 1/4 4!m 08 RMSA

3.3/37

3

B

F

L

D

AE

G

Highly reliable heavy-duty piston-operated FRFL unit.• Stability of the set pressure as the upstream pressurevaries• Metal bowl with external sight glass• Semi-automatic and automatic condensate drain• Quantity of lubricant proportionate to the air flow• Micrometric lubrication regulation• Activation guaranteed at low air flows• Quick filling and drainage of the downstream circuit withthe V3V element

V3V+FIL+REG+LUB UNITS


barpsi

Flow rate at 6.3 bar (0.63 MPa÷91 psi) Nl/min!P 0.5 bar (0.05 MPa÷7 psi) scfmFlow rate at 6.3 bar (0.63 MPa÷91 psi) Nl/min!P 1 bar (0.1 MPa÷14 psi) scfmFluidMax. temperature at 1 MPa; 10 bar; 145 psi °C


DIMENSIONS G 1/4’’ G 3/8’’ G 1/2’’

42 60190 245168 240158 22620 28

M4 hole M4 hole

ABDEGL

VFRL ND 1/4’’ VFRL ND 3/8’’ VFRL ND 1/2’’

G 1/4’’ G 3/8’’ G 1/2’’0÷2 - 0÷4 - 0÷8 - 0÷12

4!m 20!m 50!m1.818

261130 8004.6 28390 170014 60

Compressed air50

1221.5 3.3


3.3/38

ORDERING CODES

1273029127340912730531273413127303012734101273054127341412730321273412127305612734161373029137303313734091373053137305713734131373030137303413734101373054137305813734141373032137303613734121373056137306013734161473029147303314734091473053147305714734131473030147303414734101473054147305814734141473032

VFRL 1/4 4 08 RMSA N TMVVFRL 1/4 4 08 SAC N TMVVFRL 1/4 4 012 RMSA N TMVVFRL 1/4 4 012 SAC N TMVVFRL 1/4 20 08 RMSA N TMVVFRL 1/4 20 08 SAC N TMVVFRL 1/4 20 012 RMSA N TMVVFRL 1/4 20 012 SAC N TMVVFRL 1/4 50 08 RMSA N TMVVFRL 1/4 50 08 SAC N TMVVFRL 1/4 50 012 RMSA N TMVVFRL 1/4 50 012 SAC N TMVVFRL 3/8 4 08 RMSA N TMVVFRL 3/8 4 08 RA N TMVVFRL 3/8 4 08 SAC N TMVVFRL 3/8 4 012 RMSA N TMVVFRL 3/8 4 012 RA N TMVVFRL 3/8 4 012 SAC N TMVVFRL 3/8 20 08 RMSA N TMVVFRL 3/8 20 08 RA N TMVVFRL 3/8 20 08 SAC N TMVVFRL 3/8 20 012 RMSA N TMVVFRL 3/8 20 012 RA N TMVVFRL 3/8 20 012 SAC N TMVVFRL 3/8 50 08 RMSA N TMVVFRL 3/8 50 08 RA N TMVVFRL 3/8 50 08 SAC N TMVVFRL 3/8 50 012 RMSA N TMVVFRL 3/8 50 012 RA N TMVVFRL 3/8 50 012 SAC N TMVVFRL 1/2 4 08 RMSA N TMVVFRL 1/2 4 08 RA N TMVVFRL 1/2 4 08 SAC N TMVVFRL 1/2 4 012 RMSA N TMVVFRL 1/2 4 012 RA N TMVVFRL 1/2 4 012 SAC N TMVVFRL 1/2 20 08 RMSA N TMVVFRL 1/2 20 08 RA N TMVVFRL 1/2 20 08 SAC N TMVVFRL 1/2 20 012 RMSA N TMVVFRL 1/2 20 012 RA N TMVVFRL 1/2 20 012 SAC N TMVVFRL 1/2 50 08 RMSA N TMV


VFRL 1/2 50 08 RA N TMVVFRL 1/2 50 08 SAC N TMVVFRL 1/2 50 012 RMSA N TMVVFRL 1/2 50 012 RA N TMVVFRL 1/2 50 012 SAC N TMV

DescriptionCode

KEY TO CODES




NOTES


DEGREE OFFILTERING

CONDENSATEDRAIN

SETTINGRANGE

VFRL 1/4

3/81/2

4!m20!m50!m

RMSASACRMSASACRA

08012

VFRL 1/4 4!m 08 RMSA

3.3/39

3

240

G 1

"

6.5

44

226 80

325

TECHNICAL DATAThreaded portSetting rangeMax. temperature at 1 MPa, 10 bar, 145 psiDegree of filtrationMax. inlet pressure MPa

barpsi

Flow rate at 6.3 bar (0.63 MPa÷91 psi) Nl/min!P 0.5 bar (0.05 MPa÷7 psi) scfmFlow rate at 6.3 bar (0.63 MPa÷91 psi)Nl/min!P 1 bar (0.1 MPa÷14 psi) scfmFluidWeight KgWall fixing screwsDrainBowl capacity cm3

Note on use

DIMENSIONS

FRPVL ND 3/4 FRPVL ND 1

3/4” 1”0÷8 - 0÷1250°C-122°F

4!m; 20!m; 50!m;1.313

1887500265

8500300

Compressed air3.8

M6x75Manual – Semi-automatic

170The maximum inlet pressure for theversion with RA automatic condensatedrainage must not exceed 10 bar.


DEGREE OFFILTRATION TYPE OF DRAIN

FRPVL 1”3/4”

4 !m20 !m50 !m

RMSARA

FRPVL 1 4 RMSASETTINGRANGE

08012

02

KEY TO CODES

RMSA: Manual/semi-auto drainRA: Automatic float-type drain, operating irrespective of the pressure

and flow rate.FRPVL: Filter + pilotable regulator with cut-off valve + lubricator

N.B.: The V3V in the unit is manually operated.


FRPVL 3/4 4 08 RMSAFRPVL 3/4 4 08 RAFRPVL 3/4 4 012 RMSAFRPVL 3/4 4 012 RAFRPVL 3/4 20 08 RMSAFRPVL 3/4 20 08 RAFRPVL 3/4 20 012 RMSAFRPVL 3/4 20 012 RAFRPVL 3/4 50 08 RMSAFRPVL 3/4 50 08 RAFRPVL 3/4 50 012 RMSAFRPVL 3/4 50 012 RA


FRPVL 1 4 08 RMSAFRPVL 1 4 08 RAFRPVL 1 4 012 RMSAFRPVL 1 4 012 RAFRPVL 1 20 08 RMSAFRPVL 1 20 08 RAFRPVL 1 20 012 RMSAFRPVL 1 20 012 RAFRPVL 1 50 08 RMSAFRPVL 1 50 08 RAFRPVL 1 50 012 RMSAFRPVL 1 50 012 RA

UNITS - FRPVL 3/4”and 1”

3.3/40

L B

D

G

E

F

A

Highly reliable heavy-duty piston-operated VRF+L• Stability of the set pressure depending on the upstreampressure• Metal bowl with external sight glass• Semi-automatic and automatic condensate drain• Quantity of lubricant proportionate to the air flow• Micrometric lubrication regulation• Activation guaranteed at low air flows• Quick filling and drainage of the downstream circuit withthe V3V element

V3V+FR+LUB UNITS


barpsi



VFR+L ND 1/4’’ VFR+L ND 3/8’’ VFR+L ND 1/2’’

G 1/4’’ G 3/8’’ G 1/2’’0÷2 - 0÷4 - 0÷8 - 0÷12

4!m 20!m 50!m1.818

261140 1000

5 35.5480 190017 67.5

Compressed air50

1221.1 1.8


DIMENSIONS G 1/4’’ G 3/8’’ G 1/2’’

42 60190 245126 180116 16620 28

M4 hole M4 hole

ABDEGL

3.3/41

3

ORDERING CODES

1272029127250912720531272513127203012725101272054127251412720321272512127205612725161372029137250913720531372513137203013720341372510137205413720601372514137203213725121372056137251614720291472509147205314725131472030147203414725101472054147206014725141472032147251214720561472516

VFR+L 1/4 4 RMSA 08 N TMVVFR+L 1/4 4 SAC 08 N TMVVFR+L 1/4 4 RMSA 012 N TMVVFR+L 1/4 4 SAC 012 N TMVVFR+L 1/4 20 RMSA 08 N TMVVFR+L 1/4 20 SAC 08 N TMVVFR+L 1/4 20 RMSA 012 N TMVVFR+L 1/4 20 SAC 012 N TMVVFR+L 1/4 50 RMSA 08 N TMVVFR+L 1/4 50 SAC 08 N TMVVFR+L 1/4 50 RMSA 012 N TMVVFR+L 1/4 50 SAC 012 N TMVVFR+L 3/8 4 RMSA 08 N TMVVFR+L 3/8 4 SAC 08 N TMVVFR+L 3/8 4 RMSA 012 N TMVVFR+L 3/8 4 SAC 012 N TMVVFR+L 3/8 20 RMSA 08 N TMVVFR+L 3/8 20 RA 08 N TMVVFR+L 3/8 20 SAC 08 N TMVVFR+L 3/8 20 RMSA 012 N TMVVFR+L 3/8 20 RA 012 N TMVVFR+L 3/8 20 SAC 012 N TMVVFR+L 3/8 50 RMSA 08 N TMVVFR+L 3/8 50 SAC 08 N TMVVFR+L 3/8 50 RMSA 012 N TMVVFR+L 3/8 50 SAC 012 N TMVVFR+L 1/2 4 RMSA 08 N TMVVFR+L 1/2 4 SAC 08 N TMVVFR+L 1/2 4 RMSA 012 N TMVVFR+L 1/2 4 SAC 012 N TMVVFR+L 1/2 20 RMSA 08 N TMVVFR+L 1/2 20 RA 08 N TMVVFR+L 1/2 20 SAC 08 N TMVVFR+L 1/2 20 RMSA 012 N TMVVFR+L 1/2 20 RA 012 N TMVVFR+L 1/2 20 SAC 012 N TMVVFR+L 1/2 50 RMSA 08 N TMVVFR+L 1/2 50 SAC 08 N TMVVFR+L 1/2 50 RMSA 012 N TMVVFR+L 1/2 50 SAC 012 N TMV

Code Description

KEY TO CODES




NOTES


DEGREE OFFILTERING

CONDENSATEDRAIN

SETTINGRANGE

VFR+L 1/4

3/81/2

4!m20!m50!m

RMSASACRMSASACRA

08012

VFR+L 1/4 4!m 08 RMSA

3.3/42

F

B

D

AE

G

L

DIMENSIONS G 1/4’’ G 3/8’’ G 1/2’’ G 3/4’’ G 1’’

42 60 80170 209 27384 120 16074 106 14610 14 22


ABDEGL

FIL+LUB UNITS

Filter+lubricator unit offering various degrees of filtrationand high lubrication stability.• Metal bowl with external sight glass• Semi-automatic and automatic condensate drain• Micrometric lubrication regulation• Activation guaranteed at low air flows

TECHNICAL DATAThreaded portLubricationDegree of filtration barMax. inlet pressure MPa

barpsi



F+L ND 1/4’’ F+L ND 3/8’’ F+L ND 1/2’’ F+L ND 3/4’’ F+L ND 1’’

1/4’’ 3/8’’ 1/2’’ 3/4’’ 1’’mist

4!m 20!m 50!m1.818

261600 2500 800021 89 282

1000 3500 950035.5 124 335

Compressed air50°

122°0.8 1.8 2.5

M4x40 M4x55 M6x75The maximum inlet pressure for the version with RA automatic condensate drainage must not exceed 10 bar.

3.1/01

3

3.3/43


123300512332131233006123321412330081233216133300513330091333213133300613330101333214133300813330121333216143300514330091433213143300614330101433214143300814330121433216153300515330091533006153301015330081533012163300516330091633006163301016330081633012

F+L 1/4 4 RMSA N TMVF+L 1/4 4 SAC N TMVF+L 1/4 20 RMSA N TMVF+L 1/4 20 SAC N TMVF+L 1/4 50 RMSA N TMVF+L 1/4 50 SAC N TMVF+L 3/8 4 RMSA N TMVF+L 3/8 4 RA N TMVF+L 3/8 4 SAC N TMVF+L 3/8 20 RMSA N TMVF+L 3/8 20 RA N TMVF+L 3/8 20 SAC N TMVF+L 3/8 50 RMSA N TMVF+L 3/8 50 RA N TMVF+L 3/8 50 SAC N TMVF+L 1/2 4 RMSA N TMVF+L 1/2 4 RA N TMVF+L 1/2 4 SAC N TMVF+L 1/2 20 RMSA N TMVF+L 1/2 20 RA N TMVF+L 1/2 20 SAC N TMVF+L 1/2 50 RMSA N TMVF+L 1/2 50 RA N TMVF+L 1/2 50 SAC N TMVF+L 3/4 4 RMSA N TMVF+L 3/4 4 RA N TMVF+L 3/4 20 RMSA N TMVF+L 3/4 20 RA N TMVF+L 3/4 50 RMSA N TMVF+L 3/4 50 RA N TMVF+L 1 4 RMSA N TMVF+L 1 4 RA N TMVF+L 1 20 RMSA N TMVF+L 1 20 RA N TMVF+L 1 50 RMSA N TMVF+L 1 50 RA N TMV

Code Description

KEY TO CODES





DEGREE OFFILTERING

CONDENSATEDRAIN

F+L 1/4

3/81/2

3/41

4!m20!m50!m

RMSASACRMSASACRARMSARA

F+L 1/4 4!m RMSA

FIL+DEP UNITS

3.3/44

Filter+depurator unit for fine filtering followed by purificationby coalescence• Metal bowl with external sight glass• Semi-automatic condensate drain

FIL DEP

B

F

D

AE

L

G

DIMENSIONS

TECHNICAL DATAThreaded portDegree of filtrationDegree of purificationMax. inlet pressure MPa

barpsi

Maximum suggested flow rateFluidMax. temperature at 1 MPa; 10 bar; 145 psi °C


F+D ND 3/8’’ F+D ND -1/2’’

3/8’’ 1/2’’4!m

99.97% 0.01!m1.818

261please look at the flow rate curves at page 3.3/24

Compressed air50

1221.8

M4x55The maximum inlet pressure for the version with RA automatic condensate drainagemust not exceed 10 bar.

G 3/8’’ G 1/2’’

6018012010614

M4 hole

ABDEGL

3.3/45

3


132700413270071327104142700414270071427104

F+D 3/8 4 RMSA-RMSA TMVF+D 3/8 4 RA-RA TMVF+D 3/8 4 SAC-RMSA TMVF+D 1/2 4 RMSA-RMSA TMVF+D 1/2 4 RA-RA TMVF+D 1/2 4 SAC-RMSA TMV

Code Description

ORDERING CODES





DEGREE OFFILTRATION

CONDENSATEDRAIN

CONDENSATEDRAIN

F+D 3/81/2

4!m RMSARA

RMSASACRA

F+D 3/8 4!m RMSA RMSA

3.3/46


TECHNICAL DATA

COMPONENTS



MPapsi




151.521750

122R 1/8”

22504.9

3x0.5 mm2


5x106


0.121

4

1

2

6

5

3

10

7

8

9


3.3/47

3

Code9200703



NOTE: Pull outwards to remove the knob from the pressure switch onthe unit. Insert the security knob and regulate the pressure switch. Thenpress the handle firmly to lock it in position. If the APR/pressure switchneeds to be reset, remove the security knob by forcing it laterally witha screwdriver.

29.2

16

13.4R 1/8

20.5

57

24

foro

x M

3




NOTES

4

1 3

NO

NCBLACK

BLUE

BROWN

1 - 3 NO1 - 4 NC

M8

ø4.9

~2 m

~300 mm

VERSION WITH CABLE


Hig

h sw

itchi

ng p

ress

ure


0 10 20 30 40 50 60 70 80 90 100110120130140

bar

psi

0

10

20

30

40

50

60

70

80

90

100

110

120

130

140

barpsi

0

1

2

3

4

5

6

7

8

9

10

0 1 2 3 4 5 6 7 8 9 10

3.3/48

ACCESSORIESCode

92007019400701

Description

ACC.SF 1/4ACC.SF 1/2

MOUNTING BRACKET FOR REG.

Code

97001029700101980010298001019900101

Description

ACC.M 40 1/8 04ACC.M 40 1/8 12ACC.M 50 1/8 04ACC.M 50 1/8 12ACC.M 63 1/4 12

PRESSURE GAUGE

Code

920090194009019600901

9604402

Description

ACC.T 1/4 F+L TIE RODSACC.T 1/2 F+L TIE RODSACC.T 3/4 F+L TIE RODS

ACC. T 3/4-1”V3V+F+R TIE RODS

TIE RODS

Code

9201001940100194010029601001

Description

ACC. ADAPT. X V3V+FR 1/4ACC. ADAPT. X V3V+D 3/8ACC. ADAPT. X V3V+D 1/2ACC. ADAPT. X V3V+F 1”

ADAPTER FOR V3V

Code

9200501

9400501

9600501

Description

ACC.BC1/4 BLOCKACC.BC1/2 BLOCKACC.BC3/4 BLOCK

REGULATOR CONNECTION BLOCK

Code

920060194006019600601

Description

ACC.DF 1/4 SPACERACC.DF 1/2 SPACERACC.DF 3/4 SPACER

SPACERS FOR FRL WALLMOUNTING

Code

9601501

Description

ACC. DISASSEMBLOY KEY

DISASSEMBLY TOOL FOR BOWL

Code

92500019250002

94500019450002

9450003

9650001

Description

ACC.CVA 1/4 SCREW M4x40ACC.CVA 1/4 SCREW M4x82V3V+F+RACC.CVA 1/2 SCREW M5x55ACC.CVA 3/8 1/2 SCREWM5x60 V3V+RACC.CVA 3/8 1/2 SCREWM5x120 V3V+F+RACC.CVA 3/4 SCREW M6X70

ASSEMBLY SCREWS (2 PIECES)

Weight [g]

90

244

428

3.3/49

3

Code DescriptionREEL FOR CNOMO CONTROL V3V

W0210010100W0210011100

W0210012100

W0210013100

REEL 30 4W 24VDCREEL 304VA 24VAC 50/60HZREEL 304VA 110VAC 50/60HZREEL 304VA 220VAC 50/60HZ

A

A

Code Description

Code Description

Code Description

01

01

Code Description

Code Description

Code Description

Code Description

Code

W0970520034

W0970520035

W0970520036

W0970520037

W0970520038

W0970520039

Description

CONNECTOR30 LED 24VCONNECTOR30 LED 110VCONNECTOR30 LED 220VCONNECTOR30 VDR 24VCONNECTOR30 VDR 110VCONNECTOR30 VDR 220V

ELECTRIC CONNECTOR FORCNOMO CONTROL V3V

Weight [g]

86

Weight [g]

84

Weight [g]

82

Weight [g]

364

Weight [g]

340

Weight [g]

220

220

220

220

REVERSE PLATE CNOMO CONTROLFOR V3V 3/4”-1”

PLATE FOR REMOTE CONTROLFOR V3V 3/4”-1”

REG OR V3V END PLATE

9453920

9453922

ELPN CNOMO CONTROL KIT,MANUAL MONOSTABLEELPN CNOMO CONTROL KIT,MANUAL BISTABLE

CNOMO CONTROLFOR V3V 3/4”-1”

9640501

9640502

9640503

9640504

PILOT REGULATOR

02 PILOTREGULATOR KIT04 PILOTREGULATOR KIT08 PILOTREGULATOR KIT012 PILOTREGULATOR KIT

KEY CONTROL FOR V3V 3/4”-1”

MANUAL CONTROLFOR V3V 3/4”-1”

9640201 REVERSE PLATE KITV3V CNOMOCONTROL

9640001 REMOTE CONTROLPLATE KIT

9640101 END PLATE KITFOR REGULATOROR V3V

9640301 KEY CONTROL KITFOR V3V

9640401 MANUALCONTROLKIT FOR V3V

3.3/50

14.4

3029

.5

66.5 12

ø8.2

ø9.2

KIT COIL EEXM Code Description

0227606913

0227606915

0227608013

0227608015

0227608023

0227608025

0227608033

0227608035

KIT FOR COIL 3024 VDC EEXMT5CABLE 3MKIT FOR COIL 3024 VDC EEXMT5CABLE 5MKIT FOR COIL 3024 VAC EEXMT5CABLE 3MKIT FOR COIL 3024 VAC EEXMT5CABLE 5MKIT FOR COIL 30110 VAC EEXMT5CABLE 3MKIT FOR COIL 30110 VAC EEXMT5CABLE 5MKIT FOR COIL 30230 VAC EEXMT5CABLE 3MKIT FOR COIL 30230 VAC EEXMT5CABLE 5M

KIT FOR COIL SIDE 22 IP65 Code Description

0222100100

Improved IP65 protection, even afterprolonged exposure to atmosphericagents. Applicable to valves with atechnopolymer control.

KIT FOR COILS 22 - IP65(WITH TECHNOPOLCONTROL)

NOTES

according to Atex 94/9 CE rule,group 2, category 2 GD

3.3/51

3

Code

945010394501029450101925010392501029250101965010396501029650101

Description

SPARES FP 1/2 4SPARES FP 1/2 20SPARES FP 1/2 50SPARES FP 1/4 4SPARES FP 1/4 20SPARES FP 1/4 50SPARES FP 3/4 4SPARES FP 3/4 20SPARES FP 3/4 50

F and FR FILTERING ELEMENT

Code

9450105

Description

SPARES KIT FP DEP. 3/8

FILTERING ELEMENTFOR DEPURATOR

Code

94503019455201925030192552019650301

Description

SPARES TMVF 1/2 RMSASPARES TMVF 1/2 SACSPARES TMVF 1/4 RMSASPARES TMVF 1/4 SACSPARES TMVF 3/4 1 RMSA

METAL FILTER BOWL

Code

925200193520019652002

Description

SPARES MB 100 1/4SPARES MB 200 1/4 3/8 1/2SPARES MB 3/4-1

VENTURI LUBRICATOR DIAPHRAGM

Code

9000801

Description

SPARES RA 3/8-1/2-3/4-1

RA AUTOMATIC DRAIN

Code Description

Code Description

Code Description

SPARE PARTS

925120194512019651201

SPARES TMVL 1/4SPARES TMVL 1/2SPARES TMVL 3/4

METAL LUBRICATOR BOWL

9250601925060292506039250604945060194506029450603965060196506029650603

SPARES MO 02 1/4SPARES MO 04 1/4SPARES MO 08 1/4SPARES MO 12 1/4SPARES MO 04 1/2SPARES MO 08 1/2SPARES MO 12 1/2SPARES MO 04 3/4SPARES MO 08 3/4SPARES MO 12 3/4

SPRINGS FOR REGULATORS AND FR

SAC AUTOMATIC DRAIN

9000803 SAC 1/4’’ 3/8’’ 1/2’’

Code Description

Code Description

Code Description

Code DescriptionUPPER COVER FORREGULATOR AND FR

9250801925080292508039250804945080194508029450803965080196508029650803

SPARES CS 1/4 02SPARES CS 1/4 04SPARES CS 1/4 08SPARES CS 1/4 012SPARES CS 1/2 04SPARES CS 1/2 08SPARES CS 1/2 12SPARES CS 3/4 04SPARES CS 3/4 08SPARES CS 3/4 012

COMPLETE POPPERFOR REGULATOR

925070194507019650701

SPARES OTR 1/4SPARES OTR 1/2SPARES OTR 3/4


92509019450901

SPARES OTFR 1/4SPARES OTFR 1/2

925130196513019251302*

SPARES CVL 1/4SPARES CVL 3/4SPARES CVL100-200-300-400 BIT

TRANSPARENT LUBRICATORCOVER

NOTES

Code

9220701

Description

ACC COVER LUB SPANNER

DOME DISASSEMBLY SPANNER

*SOSTITUTE CODE: 9251301-9651301

3.3/52

3.4/01

CHAPTER 3.4SUMMARY

3

PAGE 3.4/02

PAGE 3.4/06

PAGE 3.4/10

PAGE 3.4/12

PAGE 3.4/13

LEARNING ABOUT ONE

SPECIFICATIONS

HOW TO ORDER ONE

ACCESSORIES

SPARE PARTS

In the world of pneumatics, which is considered mature, it is rareto encounter completely new and different products.ONE a compressed air treatment unit with a high degree ofintegration, that encompassed numerous pneumatic functions.In fact, it contains so many innovations that a single patent is notenough to safeguard it against imitation – three separate patentapplications have been registered with a total of 39 claims. Thisunit is so innovative that it won the international novelty awardat Fluidtrans Compomac.ONE has a single high-performance valve on the main flow thathandles all the functions from regulation to relief. It is controlledby a high-precision pilot regulator with controlled relief, in serieswith the manual on-off valve, the electric valve and the progressiveactuator. Unification of the valve has led to a significant reductionin overall dimensions, enhanced capacity, precision and responsespeed.

INTEGRATION

MINIATURISATION

LEARNING ABOUT

Extremely reduced dimensions, consideringthe extra-high performance and flow ratereachable.

No clearance is required above and belowit to make adjustments or change the filteror other components. The actual spaceoccupied is thus further reduced.

It weighs slightly more than one kilo insteadof the 4÷8 kilos of conventional units.

One single unit houses the threaded ports, filter, condensate drain, pressure regulator, shut-off valve, soft start valve, pressure switchand three supplementary air intakes.

˜180 mm

˜140

mm

3.4/02

CONFIGURABILITY

EASY ADJUSTMENTS AND LITTLE MAINTENANCE

The entire user interface is at the front, which means that everythingis visible and easy to reach.All the adjustments are made using the push-lock knobs (no needfor wrenches or screwdrivers), thus preventing accidental operationsor manoeuvres.

Considering that ONE is reduced in size but highly performing, and it can integrate tenths of functions, a single unit can cover theentire range of applications, with cut-clear advantages in terms of standardisation and reduction of the number of codes handledand goods in stock.With a single size there are thousands of different configurations. For example, there is choice between 1/4”, 3/8”, 1/2”, 3/4” or1” threaded ports, manual and/or electric on-off or progressive valves, etc.The customer decides the configuration he wants and creates the code, using the key-to-coding table shown below in this catalogue.He will receive the unit he wants marked with its code and the correct pneumatic diagram.

WHAT YOU CAN SEE FROM THE OUTSIDE

22 76543

19

1

8

18 17 16 15

9

10

11

12

13

14

! Air intake, with swivel threaded port" Fixing hole# Access to filter cartridge$ Pressure regulation% Shut-off valve (manual)& Manual override (shut-off valve electrical)' Soft start valve regulation( Switching pressure regulation) Air outlet, with swivel threaded port* LED signalling unit ON+ LED signalling pressure below the value set on pressure switch, LED signalling pressure over the value set on pressure switch- 5-pin M12x1 electrical connector. Pressure gauge/ 1/4” air intake. Another regulated air intake and a filtered

non-regulated air intake are situated on the top0 Air exhaust with a G1/4”silencer1 Condensate tank2 Condensate drain with G1/8” thread (for RA only)3 Clogged filter signal

3.4/03

3

CONDENSATE DRAIN

• If the filter gets so clogged up that it causes an excessive dropin pressure as the air passes through, the optical filter blockageindicator will project (see detail A) to indicate that the filtercartridge must be replaced.• The cartridge can be replaced by unscrewing a plug at thefront. This system is functional and, unlike conventional filters,does not require manoeuvring space below the unit.• An automatic stop on-off valve is incorporated in the unit: whenthe filter plug is unscrewed, the valve closes automatically. Thismeans there is not need to a tap upstream and there is no riskof the plug being ejected violently.

• The condensate drain is located downstream of the filter andthus uses cleaner air. This prevents the known problem of airleaks due to the deposit of dirt on the condensate discharge valve.• You can request ONE with two types of condensate drain:- semi-automatic, type RMSA- automatic, of the floating type RA

THREADED PORTS

• The threaded ports at the air intake and outlet are the swiveltype to facilitate coupling with the supply and delivery pipes. Inthis way, the unit can be mounted or removed without dismountingthe pipes.• A range of 5 different threads, 1/4”, 3/8”, 1/2”, 3/4” and 1”is also available.• The thread for the supply pipe may differ from that of the deliveryone.

FILTER CHANGE

The air in the circuit is relieved via one outlet situated below theunit and fitted with silencer. If you want to convey air relief toprevent the emission of polluted air into the atmosphere, you canreplace the silencer and install a fitting. ( a pipe with a diameterof at least 6 mm is recommended)Next to the air outlet there is the condensate drain, which in theRA version can be connected to the thread with a 1/8” fitting.

SINGLE AIR EXHAUST

Condesatedrain

Air exhaust

A

3.4/04

ELECTRICAL CONNECTION SOFT START VALVE

A standard five-pin M12x1 connector, withIP67 protection is used for the openingsolenoid valve and the pressure switch.One cable only is required, thus improvingreliability and reducing wiring times.

The soft start valve is an absolutely innovative feature among the functions providedby ONE. Soft start valve available from the trade are generally based on the principleof leaving the passage of a small amount of air until the downstream pressure reachesa set value, and then opening the passage fully. In this way, the rate at which thepressure increases depends on the flow rate of the utilities, which often feature acontinuous flow rate, for example a blow, and thus the starter can hardly activate. Thesolution offered by One is such that the pressure increases gradually and it is independentof the flow rate of the utilities. Pressure increase can be regulated precisely via the knobat the front.Another piece of news, among the several possible configurations you can have thesoft start valve operated by the manual V3V

! "

#

$

%

" Regulation for : does not change with flow rate!% Initial regulation of conventional unit! Low flow rate: activation too abrupt# High flow rate: activation too slow$ Even higher flow rate: never cuts in!

TimeON

Pressure

Conventional unit

In addition to the main outlet, there are three supplementary airports with a 1/4” thread.- one for filtered non-regulated air (A) for use, for example, witha compressed air gun.- two for filtered regulated air (B).The unit comes complete with supplementary plugged ports foruse with A7 fittings.

SUPPLEMENTARY PORTS

ONE can be mounted inside the guard of the machine leavingonly the front visible. This is a considerable advantage in termsof functionality and aesthetics as the user interface is entirely atthe front. Among the accessories to be ordered separately, thereis the kit of brackets for panel mounting.

PANEL MOUNTING

1/4”1/4”

1/4”

A B

B

3.4/05

3

Flow rate at 6.3 bar (0.6 Mpa; 91 psi) !P 0.5 bar (0.05 Mpa; 7 psi) Nl/minscfm

Flow rate at 6.3 bar (0.6 Mpa; 91 psi) !P 1 bar (0.1 Mpa; 14 psi) Nl/minscfm

Flow rate on discharge at 6 bar (0.1 Mpa; 14 psi) Nl/minscfm

1/4” port flow rate of non-regulated filtered air Nl/minat 6.3 bar (0.6 Mpa; 91 psi) !P 1 bar scfm

*Flow rate of each supplementary 1/4” filtered Nl/minand regulated air port at 6.3 bar (0.6 Mpa; 91 psi) !P 1 bar scfmFluid Setting range barDegree of filtrationMaximum inlet pressureOperating temperature range °C

°FClass of protectionInsulation class of the solenoid valveSwitching timeElectrical connectorSolenoid valve power WSolenoid valve voltage VPressure interval settable on the pressure switch barPressure switch hysteresis (not adjustable) barMaximum pressure switch current AMaximum pressure switch voltage VPressure switch contactsNumber of switchingWeight kgWall fixing (max. panel thickness 10 mm):

Mounting positionDirection of flow

* total flow rate from two supplementary outlets and the main one cannot exceed4000 Nl/min at 6.3 bar with !P=1

1/4’’ 3/8’’ 1/2’’ 3/4’’ 1’’TECHNICAL DATA

SPECIFICATIONS

2200 2900 360078 102 127

2400 3300 400085 116 141

160056

180064

240085

compressed air0,5÷ 2 0,5 ÷ 4 0,5 ÷ 8

5 µm (yellow) or 20 µm (white)10 bar – 1 Mpa – 145 psi

-10° ÷ 50°14° ÷ 122°

IP 65 with connectorF155

100% EDM12 x 1.5-pin to CEI IEC 60947-5-2

3 / 0,324 VDC± 10%

0,5 ÷ 10bar 0,4 to 0,8 (see diagram)

0,53÷30 AC/DC

normally open (NO) and normally closed (NC)5 x 106

from 1,15 to 1,25 according to configurationsFront, with M5 x 75 screws or back, with M6 x 70 screws

The screws are included in the supplyvertical

from left to right

FLOW CHARTS

1/4” 3/8”

bar

Nl/min0 2500500 1000 1500 2000

1

2

3

4

5

6

0.5

0

1.5

2.5

3.5

4.5

5.5

6.5

psi

70.7

scfm

0 60 804020

60

70

80

90

100

0

10

20

30

40

50

MPa

0

0.1

0.2

0.3

0.4

0.5

0.6

0

1

500Nl/min

bar

1000 1500 2000 2500 3000 3500

2

3

4

5

6

0.5

1.5

2.5

3.5

4.5

5.5

6.5

0

12040 10060 80200

scfm

psi

0.7

60

70

80

90

100

0

10

20

30

40

50

MPa

0

0.1

0.2

0.3

0.4

0.5

0.6

7

Pm= 8 bar - 0.8 MPa - 116 psi Pm= 8 bar - 0.8 MPa - 116 psi

PRESET PRESSURE PRESET PRESSURE

FLOW RATE FLOW RATE

3.4/06

PRESSURE SWITCH WIRING DIAGRAM

RED YELLOW

LOAD3 / 30 Vac-dc0.5 A max

1

2 3

- / ~

+ / ~

LOAD

PRESSURE SWITCH HYSTERESIS CHART

WIRING DIAGRAM

Version with solenoid valveand pressure switch

Version with solenoid valveVersion with pressure switch

1/2” - 3/4” - 1”

2 (NC)

3 (NO)

51

2

3

4

4 +24V DC5 0V DC

12 (NC)

3 (NO)

51

2

3

4

1

51

2

3

4

4 +24V DC5 0V DC

PRESET PRESSURE

FLOW RATE

Pm= 8 bar - 0.8 MPa - 116 psi

bar

1

2

3

4

5

6

0.5

1.5

2.5

3.5

4.5

5.5

6.5

00 4000 4500500 1000 1500 2000 2500 3000 3500

Nl/min

40 10060 80200

scfm120 140

psi

0.7

60

70

80

90

100

0

10

20

30

40

50

MPa

0

0.1

0.2

0.3

0.4

0.5

0 .6

7

3.4/07

3

Hig

h sw

itchi

ng p

ress

ure

Low switching pressure0 10 20 30 40 50 60 70 80 90 100110120130140

bar

psi

0

10

20

30

40

50

60

70

80

90

100

110

120

130

140

barpsi

0

1

2

3

4

5

6

7

8

9

10

0 1 2 3 4 5 6 7 8 9 10

DIMENSIONS

1/4" 3/8" 1/2" 3/4" 1”A 180 195CH 19 22 27 32 36

RA RMSAB 12.2 16.4C 144 148øD 15 15

P N E U M A T I C Code:533211171100

3.4/08

You can get thousands of different configurations. The external design differs according on the versions chosen.

Led

Manualcontrol

plug

holes

PRESENT

NOT PRESENT

STANDARD

LOCKABLE

NOT PRESENT

PRESENT

NOT PRESENT

Led

holesplug

PRESENT

NOT PRESENT

CONDENSATEDRAIN

V3V ELECTRICAL SOFT START VALVEV3V MANUAL

PRESSURE SWITCH ONE NON-ELECTRICAL

AUTOMATIC (RA)

RMSA

CLOGGED FILTERSIGNAL

PRESENT

NOT PRESENT

plug

plug

!

" # $

%

&

'

(

! "

&#

$

(

% '

&#

&#

% '

% '

G1/8”

in some versions holes are present

in some versions holes are presentø15

12.2

ø15

16.4

ø6

6

in course ofsignalling

EXTERNAL DESIGN

3.4/09

3

HOW TO ORDERORDERING CODES

You can choose among numerous variants and options. The product code so personalised is made up by compiling the diagrambelow. The code so compiled must be specified on the order. A label showing the code and its pneumatic diagram is affixed ontothe product.

* a pressure switch version and/or electric V3V and/or electricprogressive actuator.

54

54 ONE electric*

ONE electrical orONE non-electrical

53 ONEnon-electric

3

1 1/4”

2 3/8”

3 1/2”

4 3/4”

Airintake

5 1”

2

2 20µm

5 5µm

Degreeof

filtration

1 YES

1

0 NO

Cloggedfilter

signal

1

0 RMSA

1 auto-matic

(RA)

Condensatedrain

2

2 0,5÷2bar

4 0,5÷4bar

8 0,5÷8bar

Pressureregulation

7

0 None

3 V3V manual and

soft start valve

4 V3V manual with

padlock andsoft start valve

5 V3V manual and

V3V electric

6 V3V manualwith

padlock andV3V electric

1 V3V manual

7 V3V manula and APR electric

8 V3V manual with

padlock andAPR electric

9 only V3Velectric

A only APRelectric

Valves

2 V3V manualwith padlock

1 YES

1

0 NO

Pressureswitch

3

1 1/4”

2 3/8”

3 1/2”

4 3/4”

Airoutlet

5 1”

0 0

00 Standard

Varie,versioni speciali

NB: versions valid only for the electric ONE (code 54…)

A B C D E F G H I L

EXA

MPL

E

3.4/10

ONE electric or non-electricONE non-electric: there is no component actuated electrically: select code 53. In this case, the unit comes without any M12x1connector, LED, pressure switch,or electric V3V.ONE electric: there is at least one component actuated electrically, and thus the pressure switch and/or electric V3V (and/orthe electrical soft start valve) select code 54. In this case, the unit comes with the M12x1 connector and 3 LEDs. Only the LEDsassociated with the functions installed will be active.

Air intakeThere are 5 different gas cylindrical threads: 1/4”, 3/8”, 1/2”, 3/4” and 1”.

Degree of filtrationA cartridge with a degree of filtering of 5 µm (yellow) or 20 µm (white) is available. This value is marked on the plug .

Clogged filter signalIf the filter gets so clogged up that it causes an excessive drop in pressure as the air passes through, the orange indicator willproject from the body by a few millimetres.

Condensate drainRMSA: the condensate is drained out automatically only by relieving the air pull the knurled knob for having the same result.Automatic (RA): a floating system that automatically drains the condensate out whenever the level of water in the bowl reachesthe set value.

Pressure regulationThere are three possible regulation fields.The value is marked on the regulation knob.

ValvesThere are 11 different combinations. The electric valves are clearly selectable only if the initial code is 54, i.e. ONE electric.• 0 - No valves present• 1 - V3V manual: is a 3/2 valve that in a set position allows the air to flow and in the other it closes the passage and discharges

the pressure downstream.• 2 - V3V manual with padlock: like the previous one, with the possibility of inserting a padlock (included in the supply with 2 keys) in the valve closed position.• 3 - V3V manual and soft start valve: when the manual V3V valve is operated, the pressure starts to increase slowly, with a fine adjustable ramp, and when it reaches about 30-40% of the set value, the valve opens completely and the pressure rises to the set value.• 4 - V3V manual with padlock and soft start valve: like the previous, with the padlock device on the manual V3V in “OFF”

position.• 5 - V3V manual and V3V electric: two V3V in series are present, one is manual the other electrical. By operating both the valve the air flow is allowed. If one or two are switched OFF, the air downstream is relieved. The electrical one can also

be operated manually by reefing pushed the “TEST” button• 6 - V3V manual with padlock and V3V electric: like the previous, with the padlock device in “OFF” position.• 7 - V3V manual and APR electric: One manual V3V and one soft start valve are present. When both are operated, the

pressure starts to increase slowly, with a fine adjustable ramp, and when it reaches about 30-40% of the set value, the valve opens completely and the pressure rises to the set value.• 8 - V3V manual with padlock and APR electric: like the previous, with the padlock device on the manual V3V in “OFF”

position.• 9 - V3V elettric:It’s present only the electrical V3V. The valve will open if it is powered on. When the power supply is switched

off, the valve closes and air downstream is relieved. The valve can also be operated manually by keeping pushed the testbutton.

• A -APR elettric:It’s present only the electric soft start valve. Whent it is powered ON, the pressurestarts to increase slowly,with a fine adjustable ramp, and when it reaches about 30-40% of the set value, the valve openscompletely and the pressure rises to the set value.

Pressure switchThe pressure switch has a switching contact, which means you can have a normally-open signal or a normally-close signal. Itis also connected to the NC and NO LEDs which come on if the actual pressure is less or greater than the set pressure, respectively.The LEDs only come on if an electric charge is connected to them.

Air outletFive different gas cylindrical threads are available: 1/4”, 3/8”, 1/2”, 3/4” and 1”. It is possible to choose a thread other thanthe one on the inlet port.

Free positions for special executions.

A

B

C

D

E

F

G

H

I

L

3.4/11

3

9

ACCESSORIESPANEL MOUNTING BRACKETS

COVER DISASSEMBLY WRENCH

SECURITY KNOB

Code9170401

DescriptionACC. COVER DISASSEMBLY WRENCH

Code9200703

DescriptionACC. SECURITY KNOB APR/PRESSURE SWITCH

STRAIGHT CONNECTOR WITH WIRE

CodeW0970513002

DescriptionACC. 5-PIN M12x1 STRAIGHT CONNECTOR WITH WIRE L=5 m

168

5.4

5.4

2

5614

189

204.5

70586.

8 6.8

10.5 10.510

5

Code9200702

DescriptionACC. KIT – PANEL MOUNTING BRACKETSNB: fixing screws included

STRAIGHT CONNECTOR

CodeW0970513001

DescriptionACC. 5-PIN M12x1 STRAIGHT CONNECTOR

1 - brown2 - white3 - blue4 - black5 - gray

90° CONNECTOR

CodeW0970513003

DescriptionACC. M12x1 5-PIN 90° CONNECTOR

Minimum dimensions of the window for the assemblyon the panel

90° CONNECTOR WITH WIRE

CodeW0970513004

DescriptionACC. M12X1 5-PIN 90° CONNECTOR WITH WIRE L=5M

1 - brown2 - white3 - blue4 - black5 - grayNOTE: Pull outwards to remove the knob from the APR/pressure switch

on the unit. Insert the security knob and regulate the APR/ pressureswitch. Then press the handle firmly to lock it in position. If theAPR/pressure switch needs to be reset, remove the security knob byforcing it laterally with a screwdriver.

3.4/12

SPARE PARTSPRESSURE GAUGE

97001069700107

ACC. M 39 1/8 0-4ACC. M 39 1/8 0-12

Code Description

92320019232002923200392320049232005

1/4” SPARE THR. PORT FOR ONE3/8” SPARE THR. PORT FOR ONE1/2” SPARE THR. PORT FOR ONE3/4” SPARE THR. PORT FOR ONE1” SPARE THR. PORT FOR ONE

THREADED PORT Code Description

9251720

9251721

SPARE FILTER ELEMENT5 µm for ONESPARE FILTER ELEMENT20 µm for ONE

FILTER ELEMENT Code Description

9251723

9251724

SPARE PLUG + FILTER ELEMENT5 µm for ONESPARE PLUG + FILTER ELEMENT20 µm for ONE

FILTER PLUG WITHFILTER ELEMENT Code Description

9250820

9250821

9250822

SPARE PILOT REG. 0.5÷2 barfor ONESPARE PILOT REG. 0.5÷4 barfor ONESPARE PILOT REG. 0.5÷8 barfor ONE

PILOT REGULATOR Code Description

9250707 SPARE POPPET for ONE

POPPET Code Description

3.4/13

3

9

SPARE PARTS

NOTES

PRESSURE SWITCH

9000500 SPARE PRESS. SWITCH for ONE

Code Description

ELECTRIC BOARD

9232010 SPARE ELECTRIC BOARD for ONE

Code Description AUTOMATICCONDENSATE DRAIN

9000805 SPARE AUT. CONDENSATE DRAIN

Code Description

Note: with this kit we suggest you shouldorder also the gauge, as it could getdamaged during the disassembly.

Note: with this kit we suggest you shouldorder also the gauge, as it could getdamaged during the disassembly.

3.4/14

SOLENOID VALVE

SPARE SOL. VALVE for ONE

PLT-10 7221233840101

Code Description

OLD

NEW

W4005001150

722123840101

To order the correct spare part of the solenoidvalve, we beg you to compare the picturesappearing above with the one you have andthen order the related code.

2b. MetalWork Pneumatiek, Luchtverzorgingseenheden

Documents

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