28383895-HUL-ITC-amp-Godrej-Supply-chain-management-comparision

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    Supply Chain Managementin FMCG

    HUL

    ITC

    Godrej

    ITM Chennai

    Prepared byJeetesh Kumar

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    FMCG Sector

    FMCG are products that have a quick shelf turnover, at relativelylow cost and don't require a lot of thought, time and financialinvestment to purchase

    Fast Moving Customer Goods is in opposition to consumer

    durables such as kitchen appliances that are generally replacedless than once a year

    FMCG is characterized by strong presence of MNC and well

    established distribution network.

    The intense competition between the organised and unorganised

    segments operating at low operational cost.

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    Marketer Point of View

    Product Analysis Product

    Price

    Place

    Promotion

    Market Analysis Size ( Past , Present and Future)

    Growth ( Expected Trends ) Profitability

    Risks / Threats

    Distribution Channels

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    Market Analysis

    Growth

    ProfitRisk

    Distribution

    Channels

    SIZE

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    FMCG Sector Size (cont.)

    Fast moving consumer goods has gained importance withretailing gaining prominence.

    Over the last one decade the market is growing at the rate

    of 18.7 %.

    Total market size in excess of US$ 13.1 billion

    Availability of key raw materials, cheaper labour costs and

    presence of highly effective supply chain system gives

    competitive advantage.

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    Growth ProspectsThe FMCG market is set to treble from US$ 11.6 billion in2003 to US$ 33.4 billion in 2015.

    The FMCG sector will witness more than 50 per centgrowth in rural and semi-urban India by 2010.

    Penetration level as well as per capita consumption in most product categories is low indicating the untapped market potential , hence the market potential of growth is veryhigh.

    Burgeoning Indian population, presents an opportunity tomakers of branded products to convert consumers tobranded products.

    With the retail gaining momentum, the FMCG prospectivegrowth can be realized with increase in sales volumes.

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    Profitability of the sector

    Hindering ( Down)

    Increase in competition resist the growth of the profit

    margin.

    Margins remain under pressure due to unprecedented rise

    in input costs.

    Pushing (Up) FMCG sector depends upon bulk sales only. High the

    volume of the sales , higher is the profit.

    Balancing (Up/Down)

    Small packaging typically known as Sachet - Is a twoedged sword. Helps in trapping the bottom segment of

    the Customer Pyramid .

    But it decreases the profit margin per unit sale.

    In the long run increases the volume of sales. Thus must be used ver wisel .

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    Profitability of the sector

    Balancing (Up/Down)

    Small packaging typically known as Sachet - Is a two

    edged sword. Helps in trapping the bottom segment of

    the Customer Pyramid .

    But it decreases the profit margin per unit sale.

    In the long run increases the volume of sales.

    Thus must be used very wisely.

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    Threats / Risks

    Due to cut throat competition there is severe pressure onmargin for the manufacturers of FMCG products.

    The rural and semi urban population is growing but the

    problem faced by the FMCG manufacturers is thelogistics.

    Some problems associated with rural markets is acutedependence on the vagaries of the monsoon, seasonal

    consumption linked to harvests, festivals and specialoccasions, poor roads and power problem.

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    Distribution channel

    Existing distribution channels

    Can be described by how direct they are to the

    customer in other words how many channels it take the

    goods to reach customer.

    Trends and emerging channels

    New channels can offer the opportunity to develop a

    competitive advantage shorten the channel length.

    Channel power structure

    For example, in the case of a product having little

    brand equity, retailers have negotiating power over

    manufacturers and can capture more margin.

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    ..Supply ChainManagement isGetting the right thingsto the right places atthe right times, for

    profit ..

    New information and

    communications

    technologies haverevolutionized todays

    supply chains, making

    them extraordinarily

    better, faster, and

    Supply Chain Management

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    This is example of FMCG company HUL

    HUL Supply Chain Management

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    Introduction HUL SCM

    Some of its brands includeKwality Wall's ice cream,Lifeboy,Lux,

    Breeze,Liril,Hamam,Pureit Water Purifier,Lipton tea,Brooke Bond tea,Bru Coffee,Pepsodent and toothpaste and brushes andmany more.

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    Introduction HUL SCM

    The company was renamed in lateJune 2007 to "Hindustan UnileverLimited, to provide the optimum

    balance between maintaining heritageof the company and future benefits.

    HUL holds 100 factories across Indiafor manufacturing its diverse productrange.

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    Distribution System of HUL

    HUL's products, are distributed

    through a network of about 7,000

    redistribution stockists covering about

    one million retail outlets.

    The general trade comprises grocery

    stores, chemists, wholesale, kiosks and

    general stores.

    Hindustan Unilever provide tailor

    made services to each of its channel

    partners.

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    Distribution System of HUL

    HUL is using the point of purchase method formuch higher level of direct contact, throughin-store facilitators, sampling, education and

    experience.It has developed customer management andsupply chain capabilities for partneringemerging self-service stores and supermarkets.

    2,000 suppliers and 7,500 distributors serveHLLs 100 factories which are decentralizedacross 2 million square miles of territory.

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    Distribution at the Villages

    The company has brought all markets withpopulations of below 50,000 under onerural sales organisation.

    The team comprises an exclusive salesforce and exclusive redistributionstockists.

    The team focuses on building superior

    availability of products.In rural India, the network directly coversabout 50,000 villages, reaching 250 millionconsumers, through 6000 sub-stockists.

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    E- Shakti (HUL)

    Enhancinglivelihoods75000 poor women

    have benefited withan additional incomeof Rs.18.75 crorethrough a livelihoodenhancementprogrammeestablished by aunique corporate-NGO partnership

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    Distribution at the Supermarkets

    HUL has set up a full-scale sales

    organisation, for this channel to serve

    modern retailing outlets.

    Product tests and in-store sampling is

    provided to consumers.

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    Harnessing Information Technology

    An IT-powered system has beenimplemented to supply stocks toredistribution stockists.

    The objective is to make the productavailable at the right place and right timein the most cost effective manner.

    For this, stockists have been connectedthrough an Internet-based network,called RS Net, for online interaction.

    RS Net is part of Project Leap, HUL'send-to-end supply chain.

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    Pioneering New Channels

    Hindustan Unilever is simultaneouslycreating new channels, designed on thesame principle of holistic contact with

    consumers.

    1) Project Shakti :HUL's partnership withSelf Help Groups of rural women.Started in 2001, Project Shakti hasalready been extended to about 50,000villages in 12 states - Andhra Pradesh,Karnataka, Gujarat and others.

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    Pioneering New Channels

    2) Hindustan Unilever Network (HUN): it is the company'sarm in the Direct Selling channel. It presents a range ofcustomised offerings in Home & Personal Care andFoods.

    3) Out-of-Home : this deals in providing vending machinesfor hot beverages like tea and coffee. HULs alliancewith Pepsi Co. has significantly strengthened thechannel.

    4) Health and Beauty services : Lakme Salons providespecialised beauty services and solutions, under therecognised authority of the Lakme brand. The AyushTherapy Centres provide easy access to authenticAyurvedic treatments and products.

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    Conclusion

    Hindustan Unilever, which oncepioneered distribution in India, is today

    reinventing distribution - creating newchannels, and redefining the way current

    channels are serviced. In the process it is

    converging product availability, withbrand communication and brand

    experience.

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    This is example of FMCG company ITC

    ITC Supply Chain Management

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    ITC Limited Imperial tobacco Ltd.

    Turnover of US $ 4.75 billion

    Registered office in Kolkata

    Employs over 20,000 people

    More than 60 locations across India

    Listed on Forbes 2000

    Cigarettes, Hotels, Paperboards,Packaging and Agri-Exports

    Packaged Foods & Confectionery,Branded Apparel and GreetingCards.

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    ITC FMCG Supply chain

    Consists of diverse categories with different prioritiesMore than 1000+ SKUsBuying Value $68 MMWarehousing space of more than 3.5m SFT around

    55+LocationsProducts manufactured at 45+ plantsMore than 650 trucks moved every dayDirect distribution from factories to Distributors.

    Indirect movement through RDCsCombination of Rail/Road/Sea movement within thecountry depending on the product type.(Target is Safer, Faster, cost effective

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    E-Choupal SCM Process

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    Positioning of ITCA leading FMCG player in India

    31

    F

    A

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    ME

    R

    S

    M

    A

    R

    KE

    T

    S

    Cigarette Trade Marketing capability

    BrandedFoods

    Expanded FMCG distribution capability

    e-choupal rural two-wayfulfillment capability

    A basis for strategic partnerships with other FMCG brand owners

    VPN providing SCM, ERP & CRM capability

    Lifestyleretailing

    EducationStationery

    Matches&Agarbattis

    PersonalCareProducts

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    Godrej

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    Godrej Consumer Product SupplyChain Management

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    Supply Chain for GCPL

    It consists of movement of Goods fromthe Plants (Factories)to the Plantwarehouse (PWH) to Regional

    warehouse (RWH). From RWH, theGoods move to CFA and then toDistributor and then to Retailer and

    finally to the Customer.

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    Supply Chain Management

    SAMPARK: New initiative connectingdistributors.

    SAHAYOG: connect to the suppliers.

    1200 distributors.

    400-450 are A-class distributorscontributing 75-80% of the total

    business.

    750-800 distributors are B & C class.

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    SAP in Godrej SCM

    SAP is robust as it would be based oncentralized system.

    The implementation of SAP was

    started around December, 2005SAMPARK: Software cost=Rs 4.5 mn(0.1 mn USD); Hardware cost= Rs 10 mn.

    (0.02 mn USD)SAHAYOG: Rs 2 mn (0.04 mn USD)

    Sampark & Sahayog

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    Sampark & SahayogConcept based on Replenishment

    Monitoring Inventory levels Information on current stock levels and Goods-in-

    transit flows

    Benefits

    Sales orders generated on same day slashing delays. Convenient Data Flow

    Portal framework - cutting edge concept

    Daily visibility of Retailing information.

    Lower carrying cost to distributors.

    Reduced Product Stagnation.

    Better Decision Making about forecasting.

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    Key learnings from this studyIn todays economic scenario cost saving is what companies

    are focusing majorly. Which an FMCG firm can get by

    focusing on 3 important aspects Facilities, Informationcollection, Software.

    By this Study of 3 Major FMCG players SCM, we canconclude following points:

    Relations with distributors, suppliers & retailers will give ancompetitive edge in a long run.

    Effective software like SAP will ease the flow of information.

    Godrej getting a edge by connecting close with the Suppliers,Distributors & Retailers (Sampoorna in process).

    HUL Dominating the market with huge margin due to effective SCM .

    ITC making diverse products and growing rapidly in the markets.

    All 3 majors are equally focusing on the UNTAPPED RURALmarkets, where the Business of tomorrow lies.

    ITC E-Choupal

    HUL E-Shakti

    Godrej Major distributors are of B & C Class