26987828 Diaphragm Ppt
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³DESIGN AND PERFORMANCE ANALYSIS OF³DESIGN AND PERFORMANCE ANALYSIS OFMECHANICALLY DRIVEN DIAPHRAGM PUMP´MECHANICALLY DRIVEN DIAPHRAGM PUMP´
PREPARED BY:-
DEEPAK M. BHATIA
AVINASH PAL
ANUJ CHOWDHRY
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ABSTRACT
� It¶s a Metering Pump, that displaces a predeterminedvolume of liquid in a specific period.
� This pump is a positive displacement machine; if isalso known as a controlled-volume, proportioning or chemical-injection pump.
DEFINITION
� A diaphragm pump is a device that uses an elastomeric part (diaphragm) to transport a fluid.
� The diaphragm is moved back and forth by areciprocating mechanism.
� The eccentric drive is there which gives morefluctuation i.e. at the end of stroke; it gives jerks whichaffects the flow.
WORKING
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INTRODUCTION HISTORY:-
1) In the 1940s, the USA started an extensive program to help synthetic elastomer
achieve a worldwide breakthrough.
2) Using high-quality elastomer materials, new technical possibilities eventually
opened up for the design and use of diaphragm pumps .
3) Later, hydraulically driven diaphragm compressors came onto the market that
were able to produce high pressures of up to 4,000 bar.
PUMPS:-
1) A pump is a device used to move liquids or slurries.
2) It is used to move liquids from lower pressure to higher pressure .
DIAPHRAGM PUMPS:-
1) It¶s a diaphragm pump is a positive displacement pump.
2) Uses a combination of the reciprocating action of a rubber or Teflon diaphragm
and suitable non-return check valves to pump a fluid.
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TYPES OF DIAPHRAGM PUMP:-
1) In the first type, the diaphragm is sealed with one side in the fluid to be pumped,
and the other in air or hydraulic fluid.
2) The second type of diaphragm pump works with volumetric positivedisplacement, but differs that the prime mover of the diaphragm is neither oil nor air;
but is electro-mechanical working through a crank/ geared motor drive.
3) The third type of diaphragm pump has one or more unsealed diaphragms with the
fluid to be pumped on both sides.
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HIGH-SPEED LIQUID DIAPHRAGM PUMPS
A special type of pump based on the technology of diaphragm pump.
Employs a mechanical drive for transferring, evacuating and compressinggases.
Are also used for siphoning off liquids or air-liquid mixtures.
FEATURES
� Small Diaphragm Strokes.
� Low rotational speeds.
� Stiffer diaphragms and the use of diaphragmsupports.
� Lower compression ratios.
� Drive and shaft support being more robustlyconstructed.
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DESIGN, FUNCTION AND PROPERTIES OF
DIAPHRAGM PUMPS
� An elastomer diaphragm is moved up and down by aneccentric.
� The compression chamber is hermetically sealed fromthe drive mechanism by the diaphragm.
� The pump transfers, evacuates, and compresses
completely oil free.
PRINCIPLE
� Uncontaminated transfer, no pollution of the media.� 100% maintenance free.
� Compact design.
� Smooth running.
� Easy installation.
FEATURES
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1) Elastic Diaphragm
2) Pump Head
3) The Housing
4) The Connecting Rod
5) Clearance
6) The Diaphragm Fixing Screw
7) Transfer Compartment
8) Outlet Pressure Valve
9) Inlet Pressure Valve
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OPERATION OF A LIQUID DIAPHRAGM PUMP
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CRITERIA FOR SELECTION OF PUMP
Type of gas
Required pneumatic performance
Gas temperature
Temperature of the surroundings
Other conditions related to the surroundings
Type of motor Possible constructional parameters
Mounting position and orientation
Operating conditions
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DESIGN OF DIAPHRAGM
Control Parameters:
Maximum speed Nmax= 250 rpm
Diameter to stroke ratio = D/L = 2
Maximum diameter D = 3d
Design Parameters:
1). Discharge
Discharge= Area * stroke length*speed
Qmax = /4 * d2 * L * Nmax
2). Chamber diameter
D = 3d
3). Chamber depth
l = L/2 + 4 mm clearance
4). Eccentricity
e = l/2
5). Control volume
= /4 * D2 * L
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MODEL PERFORMANCE CURVE
Discharge,Qth Vs. Speed
20, 0.25750, 0.643
85, 1.094105, 1.351
155, 1.995
185, 2.38
255, 3.281
275, 3.54
0
0.5
1
1.5
2
2.5
3
3.5
4
0 50 100 150 200 250 300
Speed (rpm)
D
i s c h a r e Q t h
l m
Discharge,Qact s Speed
20, 0.245
50, 0.6
85, 1105, 1.2
155, 1.75
185, 2.05
255, 2.75
275, 2.9
0
0.5
1
1.5
2
2.5
3
3.5
0 50 100 150 200 250 300
speed (rpm)
d i s c h a r g e ( l p m )
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FUTURE SCOPES
Principle of diaphragm pump can be used to make miniature pump i.e. micro pumpwhich will be useful for space and medical application. Following is the micro pump
concept.
There is a range of NASA experiments, instruments and applications whereminiature pumps are needed. To address such needs, a piezo electrically actuatedminiature pump is being developed under a NASA Code S PIDDP task.
Figure 24: Micro diaphragm gas sampling pump e.g. for analytical technology
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REFERENCES
Books
Pump Handbook-Igor J. Karassik, JOSEPH P. Messina, Paul Cooper,CHARLES C. Held.
Material selection in mechanical design-Michael & Ash
Fluid Movers by Nicholas P. Chopey
Pumps & Pumping operation by Nicholas P. Pawl
Metering pump handbook by Robert E. McCabe
Pumping and Processing principle & practice
Fluid Movers
Water well and pump Engineering by A M Michael & S D Khepar
Websit es
www.knf.com
www.positivemetering.com www.pumps_in_stack.com/diaphragm_pump_design.html
www.howstuffworks.com
www.wikipedia.com
www.ebookworld.com
www.syudentshangout.com