2540mm X 20.0mm SSAW PIPE PRODUCTION LINE (2006)

ES-11285

BRAND: Ö ZEMEK (TURKEY)

MANUFACTURE YEAR : 2006

1. STRIP PREPARATION – FEEDING AND FORMING

A) STRIP PREPARATION AND FEEDING SECTION

B) COIL HOLDER SYSTEM

C) AUXILIARY PUSHING POWER UNIT : 15 KW, ROLLER DIAMETER: 320 MM.

D) PRIMARY FLATTENING

E) SKELP END UNIT

F) SECONDARY FLATTENING

G) EDGE MILLING : ABLE TO PROCESS Y AND X SHAPE EDGE PREPARATION WITH 30 LAPIDARY

MILLING HEAD DIAMETER: 500 mm ,

DRIVING POWER : 2x45 kW AC

H) DRIVING POWER UNIT: BOTTOM ROLL IS FIXED AND TOP ROLL IS 50 MM STROKE.CYLINDER

DIAMETER :420 MM AND MAX PRESSURE IS: 200 BARS.SURFACE OF ROLLS (3-5 MM) HAS

BEEN TEMPERED TILL 55-60 HRC.ENGINE POWER: 90 kW.

I) STRIP SUPPORT SYSTEM , UPPER AND LOWER

J) MANUFACTURING ANGLE ADJUSTMENT SYSTEM

K) FORMING UNIT

2. PIPE OUTLET SECTION

A) TOWER FOR WELDING EQUIPMENT

B) TOWER FOR WELDING FLUX

C) TOWER FOR UT EQUIPMENTS

D) SIDE SUPPORTS IN FORM “V”

E) PLASMA CARRIER

F) PIPE SETDOWN SECTION

3. GENERAL SPECIFICATIONS

MANUFACTURING ANGLE (β) BETWEEN 10 AND 43 DEGREE

STEEL GRADE: UNTILL API 5L PSL2 X65

THICKNESS: MIN.4 MM – MAX 20 MM.

OUTER DIAMETER: MIN 508 MM- MAX 2540 MM

MAX COIL WEIGHT: 30 MTON

COIL WIDTH: MAX 1760 MM

THERE IS ONLY ONE BOOM IN SSAW LINE

COIL FEED RATE : MAX 1,6 M/MINUTE

HYDRAULIC PRESSURE: MAX 250 BARS

PLASMA ENGINE: HYPERTERM MAX. 400 A.

4. EQUIPMENTS

A) WELDING EQUIPMENTS

1. Lincoln DC 1500: 2 pcs -2x110 kW

2. Lincoln AC 1200: 2 pcs -2x110 kW

3. Lincoln DC 1000: 1 pcs for skelp end unit -1x56 kW

4. 3 pcs NA 5 CONTROL PANELS FOR WELDING MACHINES

5. 2 pcs NA 4 CONTROL PANELS FOR WELDING MACHINES

6. INTERNAL AND EXTERNAL WELDING APPARATUS AND FLUX COLLECTING SYSTEM

B) ELECTRICAL EQUIPMENT)

1. AUXILIARY DRIVING ENGINE: 15 Kw

2. MAIN DRIVING ENGINE: 90 Kw

3. HYDRAULIC UNIT: 18,5 Kw

4. FIRST EDGE MILLING : 45 Kw

5. SECOND EDGE MILLING : 45 Kw

6. FIRST LOWER STRIP ENGINE: 2,2 Kw

7. SECOND LOWER STRIP ENGINE : 2,2 Kw

8. COIL CARRIER : 3 Kw

9. RIGHT BRUSH ENGINE: 1,1 Kw

10. MILLING ADJUSTMENT ENGINE: 0,75 Kw

11. INTERNAL WELDING ADJUSTMENT ENGINE : 0.75 Kw

12. SHAVINGS CONVEYOR : 0,37 Kw

13. FIRST FAN: 1 Kw

14. SECOND FAN: 1 Kw

15. TOWER ENGINE: 2,2 Kw

16. REAR PRESSURE ENGINE : 1,5 Kw

17. LOWER PRESSURE ENGINE : 1,5 Kw

18. EXTERNAL WELDING ADJUSTMENT ENGINE : 0.37 Kw

19. TOWER ADJUSTMENT ENGINE:1,5 Kw

20. UT TOWER ENGINE: 1,5 Kw

21. LAMINATION TOWER ENGINE: 1,5 Kw

22. HYDRAULIC UNIT ENGINE: 7,5 Kw

23. WELD SEAM MILLING: 1,1 Kw

24. FIRST EXTERNAL WELDING ADJUSTMENT ENGINE: 0.75 Kw

25. SECOND EXTERNAL WELDING SEAM ADJUSTMENT: 0,75 Kw

26. MILLING BRUSH ENGINE: 2,2 Kw

27. FIRST ABSORBER :4 Kw

28. SECOND ABSORBER :4 Kw

29. FLUX CONVEYOR : 0,75 Kw

C) HYDRAULIC EQUIPMENTS

THERE ARE 2 HYDRAULIC UNITS

MAIN UNIT, PUMP ENGINE POWER 22 KW, HYDRAULIC PRESSURE IS 200 BARS.

SECONDARY UNITE, PUMP ENGINE POWER 5,5 KW, HYDRAULIC PRESSURE IS 150 BARS

VALVES BRAND IN ALL SYSTEM IS VICKERS.

5. PRODUCTION RANGE

PRODUCTION RANGE TABLE

O.D. St 37

WT (mm) St 44

WT (mm) X42-52

WT (mm) X65

WT (mm) mm inch Min. Max. Min. Max. Min. Max. Min. Max. 219,10 8,63 4 8 4 7 4 7 4 7 273,00 10,75 4 8 4 7 4 7 4 7 323,90 12,75 4 8 4 8 4 7 4 7 355,60 14,00 4 9 4 8 4 8 4 8 406,40 16,00 4 10 4 9 4 8 4 8 457,20 18,00 4 10 4 10 4 9 4 9 508,00 20,00 4 12 4 12 4 12 4 11 558,80 22,00 4 12 4 12 4 12 4 11 609,60 24,00 5 14 5 13 5 12 5 12 660,40 26,00 5 14 5 13 5 12 5 12 711,20 28,00 5 14 5 14 5 13 5 13 762,00 30,00 6 14 5 14 5 14 5 13 812,80 32,00 6 14 6 14 5 14 6 14 914,40 36,00 6 15 6 14 6 14 6 14

1016,00 40,00 7 16 6 15 6 15 6 15 1219,00 47,99 8 16 7 15 7 15 7 15 1422,00 55,98 8 17 7 16 7 15 7 15 1524,00 60,00 9 18 8 16 9 16 8 15 1626,00 64,02 10 18 8 16 9 16 9 16 1727,00 67,99 11 19 9 17 10 17 9 16 1829,00 72,01 12 20 9 18 10 18 10 17 2032,00 80,00 14 20 10 19 10 18 10 18 2235,00 87,99 15 20 10 20 10 20 10 20 2336,00 91,97 16 20 11 20 12 20 12 20 2450,00 96,46 16 20 12 20 12 20 12 20 2540,00 100,00 16 20 14 20 13 20 12 20