25 - static.nhtsa.gov · 1/2/2020 Advanced Full Text Search - UEBE0043 - PRODUCT SUPPORT PROGRAM...
Transcript of 25 - static.nhtsa.gov · 1/2/2020 Advanced Full Text Search - UEBE0043 - PRODUCT SUPPORT PROGRAM...
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Previous ScreenWelcome: lanets
Product: NO EQUIPMENT SELECTEDModel: NO EQUIPMENT SELECTEDConfiguration: NO EQUIPMENT SELECTED
Service Letter PRODUCT SUPPORT PROGRAM FOR INSTALLING PRODUCT LINK PL542 OR PL240B CELLULARRADIO SYSTEMS ON CERTAIN CATERPILLAR PRODUCTS AND NON-CATERPILLAR PRODUCTSMedia Number -UEBE0043-01 Publication Date -2019/12/05 Date Updated -2019/12/16Caterpillar: Confidential Yellow
UEBE0043-01
05Dec2019(Revised 16Dec2019)
U-737A-582D-641O-642
Before/After
PRODUCT SUPPORT PROGRAM FOR INSTALLING PRODUCTLINK PL542 OR PL240B CELLULAR RADIO SYSTEMS ONCERTAIN CATERPILLAR PRODUCTS AND NON-CATERPILLARPRODUCTS
7606 7610 7620 PS46513
NOTE: Caterpillar’s obligations under this Service Letter are subject to,and shall not apply in contravention of, the laws, rules,regulations, directives, ordinances, orders, or statutes of theUnited States, or of any other applicable jurisdiction, withoutrecourse or liability with respect to Caterpillar.
NOTE: This Program must be administered either before or after failure.In either case the decision whether to apply the Program is made by
lanetsCaterpillar: Confidential Yellow
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the dealer. When reporting the repair, use "PS46513" as the PartNumber and "7755" as the Group Number. If administered beforefailure, use "56" as the Warranty Claim Description Code and "T" asthe SIMS Description code. If administered after failure, use "96"as the Warranty Claim Description Code, and "Z" as the SIMSDescription Code.
NOTE: The information supplied in this service letter may not be validafter the termination date of this program. Do not perform the workoutlined in this Service Letter after the termination date withoutfirst contacting your Caterpillar product analyst.
NOTE: This Revised Service Letter replaces the 05Dec2019 Service Letter.
Changes have been made to the Title, Affected Product, and ActionRequired.
TERMINATION DATE
31Jul2020
PROBLEM
PL241/421s will stop sending data after April 6th, 2019. Date codes willappear as if coming from the past so the customer interface (UI) will notrecognize those back dated messages and no data will appear in the UI.
AFFECTED PRODUCT
Model Identification Number*******Group 1*******3306B 8NS01898, 6316, 63243406C 3ER09743
4ZR01993
C2G03840, 8463
C2Y00439, 1363, 1625
C5G02419
C8G00526
NKM00214, 245, 278, 293, 419, 457, 584, 696, 7983406E 8AZ012463412 MKAI RTR00104 lanets
Caterpillar: Confidential Yellow
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3412C 4BZ08224, 9177, 9292, 10091, 10295, 10606
DJN01789, 1819
RTY01313, 1351, 1772, 1985, 2432, 3223C13 NH300272C15 C5H01109, 1536, 1990, 3038, 3074
C5L01549, 1760, 2171, 5219, 5287
CYY00135
JRE05509, 5511
LNA00971, 1797
LXJ01264, 1267, 1451
MCW05531, 6924
NKL00100, 130, 178, 206, 324-325, 327, 339, 348, 372,396-397, 425, 556, 593, 597
PEC00101C18 C6C00427, 613
EKW00718
G4C00569, 622, 1424, 2226, 2433, 2734, 3056, 3999, 4271
LNB00754
LZB00129
M1Y00119, 122, 129-130, 165
M1Z01863
N1D00581, 646, 740, 773
STM00209, 1399
WJW00237
WRH04986C27 GDS00407
TWM00700, 2068, 4037, 4130C32 JAZ00309, 950
JSJ00902, 2012
lanetsCaterpillar: Confidential Yellow
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SXC01733, 1851, 2857, 3509, 4185, 4435, 4720, 4833,4985
C9 X3R00176
*******Group 2*******12G 61M05165160H XZK00250320D L A8F02234
KZF00557324D CJX01109330D EAH01506345D NEG00293785C APX01111950 GC M5K01342980H PF800220CB-534D C8M00661, 665CB2.7 R5200393, 461CB22B LRC 46600121-00122, 286-287, 306, 332CB24B 46700111, 491CS-533E TJL03816, 4219, 4519, 4632, 4635, 5561CS-663E DAG00438CS11 GC RK800107CS74B E7E00141, 147, 159-160CS78B M8M00233D6M LGP 4JN02602D8R 7XM01822
9EM04489, 6260, 6809, 7806PS-150C FPS01179, 1346RM-500 ASW00572
*******Group 3*******320 3XK03724320B 7JR03640CB-334EII C3A00190CB-434D CNH01377CB-534D FEA00201CB1.7 64300111, 132CB22 22000179CB24 XT 24002595CP-533E ASM00330CS-533E ASL03452
BZE00890, 2691
*******Group 4*******1006TAG RTG04978, 6007 lanets
Caterpillar: Confidential Yellow
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1006TG2 RPS01855, 39371103A-33G1 117046341104A-44TG2
LEJ00871
C3.3 EC300830C4.4 D4B02593C7.1 ECW02454
*******Group 5*******214B 4CF00524301.7D LJH04654301.7D CR LJD01255, 1260, 1263, 1318, 1433, 1498, 1504, 1508,
1512, 1671, 1673-1674, 1775-1776, 1808, 1842, 1853,1870, 2434
302.7D LJL01720, 2258, 2434, 2476303.5D CR RHP00711, 850-851, 1961305.5E MX500311, 1042, 1848305.5E 2 WE200118, 128, 131, 135, 147-148, 154, 158-159, 162,
167, 171, 173-174, 176-177, 179, 182, 184-185, 191,193, 197, 202, 205, 208, 216, 220, 227-229, 234, 237,239, 242, 250, 254, 257, 259-260, 263, 266, 272-273,275-276, 280-281, 286, 288, 290-293, 295, 298, 300,302-304, 309, 315, 317-318, 320, 322-324, 334, 340-341,348, 355-356, 361, 364, 366, 368, 379, 388, 390, 392,394, 397, 423, 427-428, 433, 435, 437-438, 440, 444,447-449, 454, 464, 467, 472, 484-485, 489, 496, 502,505-506, 512, 522, 525, 530, 539, 544, 551, 553, 555,559-560, 564-565, 569, 571, 573, 585, 588, 590, 595,600-603, 607-608, 610, 615, 622-623, 629-630, 636, 639,641, 644-646, 648-649, 665, 675, 690, 692, 694, 698,702-703, 712, 716, 719, 727-728, 735-736, 739, 746,749, 754, 761-762, 765-769, 774-775, 782, 785, 795-797,799, 801-802, 806, 812, 814, 817, 832, 834-836, 838,844, 848, 852, 854, 857-858, 863-864, 869, 871-873,878, 886-888, 896, 899, 907, 914, 916-917, 922-924,932, 934, 937, 941, 943, 946, 949, 951, 958, 960-961,964, 975, 985, 990-991, 995, 1000, 1008, 1019, 1040,1043-1045, 1055, 1057, 1059, 1062-1063, 1077, 1097,1099, 1102-1105, 1107-1108, 1111, 1119, 1122-1124,1126, 1129, 1137, 1186, 1190, 1192, 1197-1198, 1208,1210, 1212, 1217, 1220, 1223, 1232, 1241-1243, 1245,1248-1252, 1256, 1261-1262, 1268, 1271, 1280, 1284,1289, 1292, 1295, 1301, 1303, 1314, 1320, 1324, 1328,1338, 1342, 1350, 1352, 1365, 1371-1372, 1377-1378,1381, 1383, 1402, 1405-1406, 1408, 1410-1413, 1417,1422, 1424, 1445, 1449, 1452-1455, 1458-1461, 1468-1469, 1477, 1479, 1488-1492, 1520, 1534, 1551, 1560,1564, 1567-1568, 1597, 1629, 1643, 1645, 1662, 1664-1665, 1673-1674, 1676, 1679, 1681, 1686, 1688-1689,1696, 1702-1703, 1719, 1726, 1746, 1750, 1753, 1801,1832-1835, 1840, 1845, 1879, 1929, 1931, 1979, 1984,2027, 2039, 2041-2042, 2046, 2096, 2104-2105, 2154, lanets
Caterpillar: Confidential Yellow
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2180, 2194, 2201, 2233, 2299, 2308-2309, 2318, 2342,2351, 2370, 2383, 2390, 2409, 2425, 2435, 2444, 2453,2527-2528, 2531, 2553, 2564, 2569, 2581, 2605, 2641,2674, 2706, 2763, 2781, 2803-2804, 2818, 2823-2824,2852, 2861, 2878, 2881, 2895, 2906, 2945, 2947-2948,2953, 2963, 2986, 2996, 3005, 3042-3043, 3057, 3071-3072, 3079-3080, 3100, 3102, 3112, 3123, 3125, 3158,3165, 3179, 3182, 3204, 3206, 3209, 3216-3217, 3233,3235, 3240, 3268, 3284, 3291, 3295, 3297, 3301, 3314,3367, 3377, 3393, 3405, 3418, 3443, 3449, 3453, 3468-3471, 3522, 3566, 3693, 3695-3696, 3716, 3719, 3733,3749, 3751, 3754, 3807, 3821, 3865, 3871, 3913, 4037,4098, 4186, 4205-4208, 4210, 4212, 4228, 4230-4232,4235, 4242, 4245-4246, 4252, 4256, 4284, 4292, 4299,4327, 4331, 4341, 4507, 4514, 4543, 4551-4552, 4564-4566, 4569, 4579, 4593, 4605, 4666, 4699, 4702, 4871-4872, 4902, 4912, 4982, 5003, 5009-5010, 5079-5080,5107, 5270, 5287, 5350-5351, 5382, 5395, 5411, 5414,5418, 5429, 5451, 5516, 5523, 5541, 5554, 5561, 5592-5593, 5602-5603, 5612, 5614, 5638, 5757, 5827, 5837,5881, 5885, 5914, 6023, 6064, 6089, 6217, 6242, 6260,6293, 6307, 6340, 6435, 6460, 6492, 6564, 6610, 6649,6691, 6843, 6866, 6869, 6915, 6980, 6985, 7067, 7116,7121, 7124, 7204, 7211, 7215, 7231, 7253, 7260, 7370,7378, 7419, 7432, 7439, 7464, 7487, 7497, 7548, 7569,7573-7574, 7617, 7630, 7642, 7654, 7663-7664, 7668,7672, 7676, 7829, 7844, 7867-7868, 7874, 7877-7878,7902, 7909, 7967, 7973, 8011, 8117, 8147, 8180, 8252,8287, 8349, 8432, 8444, 8457, 8473, 8558, 8566, 8718,8756, 8909, 8916, 8977
306 SMD00483, 516, 571306E FHL00188, 417, 890306E 2 E2W00401, 758, 1501, 1505, 1507, 1512, 1520-1521, 1523,
1525, 1527-1528, 1530-1531, 1534-1535, 1537, 1539,1542, 1544-1545, 1550, 1564-1565, 1577, 1580, 1582-1583, 1586, 1589, 1594-1595, 1619, 1628-1629, 1633,1655, 1658, 1660, 1666, 1669, 1671-1674, 1676-1678,1682, 1685, 1687, 1694, 1707, 1716, 1747, 1752, 1754-1755, 1758, 1768-1769, 1776, 1780, 1782, 1795-1796,1801, 1803, 1808, 1815, 1825, 1828, 1844-1847, 1852,1855, 1857, 1866-1868, 1876-1880, 1887-1888, 1890,1897-1898, 1902, 1904, 1909-1911, 1914, 1916, 1919,1922, 1924, 1926, 1929, 1938, 1953, 1968, 1971, 1980-1981, 1985, 1992, 2008, 2015-2016, 2019, 2034, 2043,2053-2054, 2058, 2061-2063, 2067, 2070-2071, 2103,2107, 2110, 2120, 2122, 2124-2127, 2138-2141, 2158,2160-2161, 2164-2166, 2169, 2179, 2187, 2190, 2192,2198, 2208, 2212, 2219, 2237, 2241-2242, 2251, 2254,2256-2260, 2262-2263, 2265, 2269-2270, 2275, 2278,2284, 2290, 2314, 2318, 2322-2324, 2332-2333, 2339-2341, 2346, 2353, 2356, 2358, 2363, 2365, 2396, 2411,2436, 2448, 2478, 2488, 2491, 2507, 2520, 2529, 2542,2573, 2576, 2585, 2603, 2607, 2621, 2677, 2690, 2702, lanets
Caterpillar: Confidential Yellow
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2704-2705, 2787, 2790, 2800, 2802, 2827, 2843, 2849,2868, 2872, 2880, 2898, 2903, 2923, 2946, 2950, 2956,2958, 2972, 2991, 2997, 3015, 3017, 3021, 3043, 3064,3093, 3139, 3155, 3176, 3193, 3209, 3211-3212, 3219-3221, 3236, 3246-3247, 3285, 3303, 3306, 3322, 3335,3403, 3445, 3457, 3630, 3644, 3657, 3743, 3822, 3825,3836, 3851, 3870, 3922, 3946, 3951, 3957, 3964, 3988,3991, 3994, 4003, 4029, 4043, 4222, 4228, 4274, 4297,4316, 4328, 4358, 4383, 4459, 4494, 4507, 4552, 4660
307E H1Y02542, 2546, 2598416D B2D02121428B 7EJ02284M312 6TL00631
*******Group 6*******216 B 3 CD300128, 133, 142
DSN00270, 274, 276
PWK00990, 1269226B MJH08680226B 3 DXZ00230, 876, 897, 1277
MWD01758, 2558, 2561, 3227, 3425, 3861, 3863-3865,3881, 6622, 6782
SNA00544, 939, 1616232D KXC00313236B 3 A9H02493, 2692, 3405236D MPW00332, 341, 366, 418, 444, 491, 553, 571, 575, 600,
625, 929, 1269, 1343242B 3 SRS00524, 1402, 1922, 2406, 2615, 2892, 3183242D A9W00253, 288, 324, 499, 505, 549, 553, 576, 660, 664-
666, 672-674246C JAY07025, 9220246D HMR00366, 369, 371, 777-778, 784, 951, 1007, 1012,
1482, 1738, 1756, 1796, 1798-1799, 1802, 1807, 1868247B 3 TSL01282, 1552, 1556248 6LZ01225248B SCL01522252B 3 TNK00759259B 3 YYZ00557262D KTS00257299D XHP NLC00360303.5E 2 JWY00380, 453, 458, 1831303.5E CR JX201116, 1169, 1259, 1504, 1771, 1984, 2392
RKY01078, 1081, 1834, 1837, 3211307E 2 CE200111, 132, 137, 140-141, 145, 149, 165, 167, 172, lanets
Caterpillar: Confidential Yellow
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180, 189, 192, 211, 219, 221, 227, 236, 238, 247-248,257, 264, 278, 284, 287, 290, 300-301, 307-309, 312,314, 319, 324, 328-330, 335, 338, 344, 354, 356-357,363, 365, 389, 402, 412, 415, 417, 421, 436, 441, 448,458, 463, 479, 486, 538, 544, 554, 557-558, 563, 570,573, 583, 586, 600, 608, 621-622, 624, 635, 643, 665,687, 690, 717, 745, 765, 773, 793, 826, 831, 848, 858,866, 868, 881, 905, 913, 923-925, 953-954, 962, 973-974, 1008, 1054, 1061, 1063, 1071, 1080-1081, 1086-1087, 1114, 1120, 1128, 1134, 1177, 1184, 1214, 1217,1239, 1266, 1280, 1322, 1331-1332, 1371, 1377, 1381,1384, 1404, 1432, 1480, 1533, 1572, 1580, 1601, 1619,1637-1639, 1661, 1736, 1759, 1772, 1784, 1805, 1808,1831, 1858, 1863, 1893, 1909, 1921, 1923, 1956-1957,1960, 1964-1965, 1967, 1972, 1976, 1986, 2002, 2018,2023, 2029, 2083, 2085, 2087, 2098, 2115, 2214, 2243,2262, 2311, 2364, 2393, 2400, 2498, 2507, 2523, 2531,2545, 2660, 2677-2678, 2755, 2876, 2884, 2906, 2969,3000, 3027, 3032, 3056, 3064, 3071, 3107-3108, 3178,3311, 3347, 3370, 3377, 3384, 3386, 3431, 3651, 3655,3703, 3708, 3782, 3873, 3889, 3980, 4015, 4083, 4135,4200, 4250, 4260
308D CR FYC02306308E 2 F8C00123-00126, 128, 130, 142, 147-148, 162, 164, 182,
195-196, 198, 202, 204, 206, 239, 261, 263, 268, 273,284, 294, 435-436, 451, 492, 507
308E 2 OEM EXP00107312C L CBA01521312D 2L WHJ00275, 294312E L MJD00320314D LCR SSZ00380318C BTG00271416E CBD01415, 10141, 10195
MFG02718, 3769, 3855, 4332, 4374, 4383, 4691, 4696,4793, 6617, 7670, 7902, 7922, 8752, 10119, 10159,11199, 11206, 11845
SHA02044416E OEM NBE00183416E ST BWC00367
LMS00251, 446, 715416F 2 LBF01064, 1099, 1285, 1417, 1427, 1431, 1454, 1456,
1463, 1546, 1613, 1616, 1619, 1622, 1624, 1709, 1789,1897, 1903, 1930, 1980, 1983-1984, 1992, 2110, 2112,2178, 2469, 2552
416F ST KSF00205, 236, 276, 440, 480, 556, 590, 592420E HLS02397, 5461, 6501, 7195
KMW02567 lanetsCaterpillar: Confidential Yellow
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PRA00416, 1276420E ST DJL01453, 1943, 2625, 2631420F LTG00986, 1218428D MBM00277428E DPH01440
SNL01045, 1625428F LBH00451, 471, 705, 1076, 1733, 3814, 3887, 4347430D BNK02773432D WEP02622432E JBA02146432F LNR00562, 566, 636, 1074434F LDH00276, 363, 802444E NBA00315, 347444F LJJ00208908H LMD02385924K KW400478, 1401D3G XL JMH02218, 2420D4K XL MMM00809D5G XL WGB01102, 3715D5K 2 XL KWW00195TH330B SLB00480
TBG00512TH360B SLE03937, 5115, 5296, 5465TH407C JJT00188TH414 TBZ00212TH414C RWW00230, 233TH63 5WM04231TL1055 TBM01356, 1426TL1055C MDD00171, 213
*******Group 7*******3508B 5KW01426, 1521, 1778, 1806, 1989, 2070, 2091, 2212,
22353512 YAK00694, 697
YAX00212, 221, 242, 283, 285, 288
ZAF00239, 7323512B 6GW01574, 1603
YAM00731
YAY00477, 572
ZAH00248, 349, 561, 864-865, 925 lanetsCaterpillar: Confidential Yellow
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3516B 8NW00818, 934, 955, 1046, 1063, 1066
FDX00325
GZS00941
YAP00424, 475
ZAP00210, 9043516C SBK00288, 294, 300-301, 351, 700PM3516 CAC00373PM3516B BPD00837, 1153, 1213
*******Group 8*******3512 6WW01363, 1392
*******Group 9*******1004TG2 RPF00927, 36611006 LKF00149, 163, 169, 199, 204, 220, 222, 284, 293, 343,
389, 399, 404, 457-458, 608, 657, 768, 773, 8011006TAG B6T01397
NKD002081006TAG/2 LEL03356, 3366, 3369, 3373, 3375, 3419-3422, 3477,
3486, 3499, 3556-3557, 3564-3565, 3575, 3583-3584,3586, 3647, 3673, 3675, 3679-3682, 3684, 3686-3688,3704-3705, 4186
1103-33TG1/2
NKG00118, 210
1103A LEZ02817, 3984, 4983, 5776, 68861103A-33G1 LEP00397
LKB00113, 152, 346, 556, 597, 1525, 1593
NKH01060, 11441103A-33TG NL500176, 2491103A-33TG1/2
LKC00140, 192, 417, 435, 483, 512, 538, 601, 742, 769,788, 914, 1000
MMT01163-01165, 1168-1172, 1246-1247, 1249, 1252-1255,1690, 1692
1104A LEB023721104A-44G/TG
LES01886-01887
1104A-44TG2 LKD00121, 160, 192, 237-238, 279, 291, 298
NKJ002001104C LEN01906
N4G002481104C- LKE00116, 161, 188, 202, 241, 309, 316, 325, 327, 329- lanets
Caterpillar: Confidential Yellow
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44TAG1/2 330, 352, 422, 430-431, 440, 467, 500, 545, 563, 588,597, 617, 639, 645
MMY00634, 6361104C-44TAG12
E4B02462
1106C-E66TAG4
LNY00479, 626
1306C NAK00348, 354-355, 420, 442, 451-452, 493, 529, 545,565, 631, 653
1306E MPN06653
RNS05001400 NKE00292, 760403D D3E05353, 5570403D-15G MMG03829, 5848404D D4J00830, 7084
D4N01277, 1405404D-22G D4K01868
MMN01227
*******Group 10*******CT660 TKL00101
TRK01105
PARTS NEEDED
Qty Part Number Description
*******Group 1*******
1 5323753 Cable As - 14-pinSvc Port(Alternate to 532-3754)
1 5323754 Cable As - 9-pinSvc Port
1 5325452 Cable As - 12-pinPL-Ready(Alternate to 532-3754)
1 5360072 Harness As - 9-PinY-Harness
lanetsCaterpillar: Confidential Yellow
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(Optional)
1 5368838 Cable As - 8-pinPL-Ready(Alternate to 532-3754)
1 5429452 Cable As - 14-PinY-Harness(Optional)
1 5493131 PL542 Cell RadioField Install Kit
1 5900178 PL542 CellularRadio Software
In order to allow equitable partsavailability to all participating dealers,please limit your initial parts order tonot exceed 7% of dealership population.This is an initial order recommendationonly, and the ultimate responsibility forordering the total number of parts neededto satisfy the program lies with thedealer.
*******Group 2*******
1 5323753 Cable As - 14-pinSvc Port(Alternate to 532-3754)
1 5323754 Cable As - 9-pinSvc Port
1 5325452 Cable As - 12-pinPL-Ready(Alternate to 532-3754)
1 5360072 Harness As - 9-PinY-Harness(Optional)
1 5368838 Cable As - 8-pinPL-Ready(Alternate to 532-3754)
1 5429452 Cable As - 14-PinY-Harness lanets
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(Optional)
1 5493131 PL542 Cell RadioField Install Kit
1 5900178 PL542 CellularRadio Software
In order to allow equitable partsavailability to all participating dealers,please limit your initial parts order tonot exceed 7% of dealership population.This is an initial order recommendationonly, and the ultimate responsibility forordering the total number of parts neededto satisfy the program lies with thedealer.
*******Group 3*******
1 5263054 PL240B Cell RadioField Install Kit
In order to allow equitable partsavailability to all participating dealers,please limit your initial parts order tonot exceed 7% of dealership population.This is an initial order recommendationonly, and the ultimate responsibility forordering the total number of parts neededto satisfy the program lies with thedealer.
*******Group 4*******
1 5323753 Cable As - 14-pinSvc Port(Alternate to 532-3754)
1 5323754 Cable As - 9-pinSvc Port
1 5325452 Cable As - 12-pinPL-Ready(Alternate to 532-3754)
1 5360072 Harness As - 9-PinY-Harness(Optional)
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1 5368838 Cable As - 8-pinPL-Ready(Alternate to 532-3754)
1 5429452 Cable As - 14-PinY-Harness(Optional)
1 5493131 PL542 Cell RadioField Install Kit
1 5900178 PL542 CellularRadio Software
In order to allow equitable partsavailability to all participating dealers,please limit your initial parts order tonot exceed 7% of dealership population.This is an initial order recommendationonly, and the ultimate responsibility forordering the total number of parts neededto satisfy the program lies with thedealer.
*******Group 5*******
1 5263054 PL240B Cell RadioField Install Kit
In order to allow equitable partsavailability to all participating dealers,please limit your initial parts order tonot exceed 7% of dealership population.This is an initial order recommendationonly, and the ultimate responsibility forordering the total number of parts neededto satisfy the program lies with thedealer.
*******Group 6*******
1 5323753 Cable As - 14-pinSvc Port(Alternate to 532-3754)
1 5323754 Cable As - 9-pinSvc Port
1 5325452 Cable As - 12-pinPL-Ready lanets
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(Alternate to 532-3754)
1 5360072 Harness As - 9-PinY-Harness(Optional)
1 5368838 Cable As - 8-pinPL-Ready(Alternate to 532-3754)
1 5429452 Cable As - 14-PinY-Harness(Optional)
1 5493131 PL542 Cell RadioField Install Kit
1 5900178 PL542 CellularRadio Software
In order to allow equitable partsavailability to all participating dealers,please limit your initial parts order tonot exceed 7% of dealership population.This is an initial order recommendationonly, and the ultimate responsibility forordering the total number of parts neededto satisfy the program lies with thedealer.
*******Group 7*******
1 5323753 Cable As - 14-pinSvc Port(Alternate to 532-3754)
1 5323754 Cable As - 9-pinSvc Port
1 5325452 Cable As - 12-pinPL-Ready(Alternate to 532-3754)
1 5360072 Harness As - 9-PinY-Harness(Optional)
1 5368838 Cable As - 8-pinPL-Ready lanets
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(Alternate to 532-3754)
1 5429452 Cable As - 14-PinY-Harness(Optional)
1 5493131 PL542 Cell RadioField Install Kit
1 5900178 PL542 CellularRadio Software
In order to allow equitable partsavailability to all participating dealers,please limit your initial parts order tonot exceed 7% of dealership population.This is an initial order recommendationonly, and the ultimate responsibility forordering the total number of parts neededto satisfy the program lies with thedealer.
*******Group 8*******
1 5263054 PL240B Cell RadioField Install Kit
In order to allow equitable partsavailability to all participating dealers,please limit your initial parts order tonot exceed 7% of dealership population.This is an initial order recommendationonly, and the ultimate responsibility forordering the total number of parts neededto satisfy the program lies with thedealer.
*******Group 9*******
1 5263054 PL240B Cell RadioField Install Kit
In order to allow equitable partsavailability to all participating dealers,please limit your initial parts order tonot exceed 7% of dealership population.This is an initial order recommendationonly, and the ultimate responsibility forordering the total number of parts neededto satisfy the program lies with the
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dealer.
*******Group 10*******
1 5263054 PL240B Cell RadioField Install Kit
In order to allow equitable partsavailability to all participating dealers,please limit your initial parts order tonot exceed 7% of dealership population.This is an initial order recommendationonly, and the ultimate responsibility forordering the total number of parts neededto satisfy the program lies with thedealer.
ACTION REQUIRED
Refer to the attached Rework Procedure.
NOTE: Refer to Image 1 below for a list of additional product that mayhave a Product Link PL241 or PL421 radio system installed. If a product inquestion is on the list, this program applies and need to follow the Group1 Rework Procedure.
NOTE: For product in Image 1, please file the warranty claim using99Z00015 as the serial number. Ensure that the Machine Make and MachineSerial Number are included in the Service Letter claim story. Failure toprovide this information in the claim story will result in the claimgetting rejected..
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Image1
SERVICE CLAIM ALLOWANCES
Productsmu/age
whichevercomes first
Caterpillar Dealer Suggested Customer Suggested
Parts % LaborHrs%
Parts % LaborHrs%
Parts % LaborHrs%
*******Group 1*******
0-500000 hrs,0-720 mo
100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
NOTE: This is a 1.3-hour job for Group 1
Productsmu/age
whichevercomes first
Caterpillar Dealer Suggested Customer Suggested
Parts % LaborHrs%
Parts % LaborHrs%
Parts % LaborHrs% lanets
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*******Group 2*******
0-500000 hrs,0-720 mo
100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
NOTE: This is a 1.3-hour job for Group 2
Productsmu/age
whichevercomes first
Caterpillar Dealer Suggested Customer Suggested
Parts % LaborHrs%
Parts % LaborHrs%
Parts % LaborHrs%
*******Group 3*******
0-500000 hrs,0-720 mo
100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
NOTE: This is a 1.3-hour job for Group 3
Productsmu/age
whichevercomes first
Caterpillar Dealer Suggested Customer Suggested
Parts % LaborHrs%
Parts % LaborHrs%
Parts % LaborHrs%
*******Group 4*******
0-500000 hrs,0-720 mo
100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
NOTE: This is a 1.3-hour job for Group 4
Productsmu/age
whichevercomes first
Caterpillar Dealer Suggested Customer Suggested
Parts % LaborHrs%
Parts % LaborHrs%
Parts % LaborHrs%
*******Group 5*******
0-500000 hrs,0-720 mo
100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
NOTE: This is a 1.3-hour job for Group 5
Productsmu/age
whichevercomes first
Caterpillar Dealer Suggested Customer Suggested
Parts % LaborHrs%
Parts % LaborHrs%
Parts % LaborHrs% lanets
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*******Group 6*******
0-500000 hrs,0-720 mo
100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
NOTE: This is a 1.3-hour job for Group 6
Productsmu/age
whichevercomes first
Caterpillar Dealer Suggested Customer Suggested
Parts % LaborHrs%
Parts % LaborHrs%
Parts % LaborHrs%
*******Group 7*******
0-500000 hrs,0-720 mo
100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
NOTE: This is a 1.3-hour job for Group 7
Productsmu/age
whichevercomes first
Caterpillar Dealer Suggested Customer Suggested
Parts % LaborHrs%
Parts % LaborHrs%
Parts % LaborHrs%
*******Group 8*******
0-50000 hrs,0-720 mo
100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
NOTE: This is a 1.3-hour job for Group 8
Productsmu/age
whichevercomes first
Caterpillar Dealer Suggested Customer Suggested
Parts % LaborHrs%
Parts % LaborHrs%
Parts % LaborHrs%
*******Group 9*******
0-500000 hrs,0-720 mo
100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
NOTE: This is a 1.3-hour job for Group 9
Productsmu/age
whichevercomes first
Caterpillar Dealer Suggested Customer Suggested
Parts % LaborHrs%
Parts % LaborHrs%
Parts % LaborHrs% lanets
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*******Group 10*******
0-500000 hrs,0-720 mo
100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
NOTE: This is a 1.3-hour job for Group 10
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warrantyparts handling.
Rework Procedure
Group Number 1 Group Number 2 Group Number 4 Group Number 6 Group Number 7 Before going to the Customer Site:
1.Refer to M0077632 installation instructions for all tools required toperform the radio installation, as well as familiarity with theinstallation process.
2.Work with your PL Admin to unsubscribe the PL421 thru VisionLink storeprior to visiting the asset.
Note: The PL542 radio requires a harness to complete the installation.Check the service port in the machine schematic to determine if a 9-pinservice connector or a 14-pin service connector is installed on themachine. Some machines may have a 12-Pin Product Link Ready Connector inthe machine harness. Select the proper harness assembly for that machineinstallation as shown in Image 1.1.1. lanets
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Note: If using the Cat 12-Pin Product Link Ready connector harness optionnote that some machines do not follow the Product Link Ready Standardpinout. Compare the pinouts between the machine schematic and the harnesspinout as shown in Image 1.1.2. If any differences are noticed then movesockets in the machine harness plug as needed in order to make the properconnections.
Note: A “Product Link(TM) Pro Series PL542 Machine Compatibility Reference”is available showing for most machine models the necessary harness used fora PL542 installation. The web link is:“https://dealer.cat.com/PL/PL542InstallationRef”. This link is casesensitive so you will need to type in the link exactly as shown..
Image1.1.1
Image1.1.2 At the machine:
3. Locate the existing Product Link PL421 device and completely removeprior to installing the Product Link PL542 radio system. lanets
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Note: Complete removal of an existing PL421 is required along with properlysealing and securing unused wiring. If the PL421 is left on-board andaccidently re-enabled by the customer, or another service technician, thenconflicting information will get sent from both the old and newly installeddevice to the back office.
Note: If assistance if needed to locate, remove, or install the ProductLink device, contact the Product Link Hardware Support Hotline. Dial theDSN phone number at 309-636-8500 (Americas - North & South), 65-6828-7080(EAME, APD), 61-738-03-8160 (Australia) 44-33-40-3660 (India) and selectPrompt #2.
4. Perform M0077632 installation instructions in full for the Product Linkradio system.
5. Make sure to follow the entire process until the device performs asuccessful communication check.
6. If the device is not communicating, refer to M0079294 to troubleshootthe PL542 installation. Please complete a successful communication checkbefore leaving the machine.
7. Register the device using CAT Activate Phone application. Open CatActivate and Scan the QR code or search the radio SN. Follow the setupsteps on the CAT activate app to set Product ID and Subscription level. Foradditional instruction on using the CAT activate app please refer toM0077270.
Note: If the Product ID or the Machine SN is not set on the device, thedevice will register as its own Serial number.
Note: If subscription assistance is needed, the PL administrator mayleverage Cat Connect Support services to subscribe assets. Please submitassets to be subscribed via email using the template below. The template isavailable for download at “https://dealer.cat.com/connectivityoffer“ underthe Dealer Toolkit tab. Cat Connect Support can be reached via phone (866228 2111 - toll free US & Canada or +1 513 830 1809 - international) oremail ([email protected]).
8. The PL542 radio device may not have the latest software on-board. Pleaseuse Caterpillar's Product Support Customer Relations Management (PSCRM)system to create a “System Technology” event type service request (SR). TheInquiry Type needs to be Product Technologies with the Workgroup/Subsystem= Product Link. In the description field, please use “FOTA Request” and thePL542 software needs to be updated. This will require acknowledgment ofCustomer consent to proceed with the FOTA prior to submitting toCaterpillar. Group Number 3 Group Number 5 Group Number 8 Group Number 9 Group Number 10 Before going to the Customer Site:
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1. Refer to M0081260 installation instructions for all tools required toperform the radio installation, as well as familiarity with theinstallation process.
At the machine:
2. Connect to the device with Cat Electronic Technician (ET) over RS232connection and set the Product ID of the PL241 to default (CAT00000).
3. Locate the existing Product Link PL241 device and completely removeprior to installing the Product Link PL240B radio system.
Note: Complete removal of an existing PL241 is required along with properlysealing and securing unused wiring. If the PL241 is left on-board andaccidently re-enabled by the customer, or another service technician, thenconflicting information will get sent from both the old and newly installeddevice to the back office.
Note: If assistance is needed to locate, remove, or install the ProductLink device, contact the Product Link Hardware Support Hotline. Dial theDSN phone number at 309-636-8500 (Americas - North & South), 65-6828-7080(EAME, APD), 61-738-03-8160 (Australia) 44-33-40-3660 (India) and selectPrompt #2.
4. Perform M0081260 installation instructions in full for the Product Linkradio system.Note: R-term is not an acceptable engine running signal for the PL240B.Please source an alternate engine running input as outlined in specialinstruction M0081260, section “PL240B Engine Running Input”, for detailedinformation on an acceptable engine running signal.
5. Make sure to follow the entire process until the device performs asuccessful communication check.
NOTE: The comm check will have to be performed from the back office throughthe Dealer Service Portal, as it cannot be done from the machine.
6. If the device is not communicating, refer to UENR6983 to troubleshootthe PL240B installation. Please complete a successful communication checkbefore leaving the machine.
7. Power Up the machine and let it run. Registration can be done remotelyusing CAT Activate Phone application. Open Cat Activate and Scan the QRcode or search the radio SN. Follow the setup steps on the CAT activate appto set Product ID and Subscription level. For additional instruction onusing the CAT activate app please refer to M0077270.
Note: If subscription assistance is needed, the PL administrator mayleverage Cat Connect Support services to subscribe assets. Please submitassets to be subscribed via email using the template below. The template isavailable for download at https://dealer.cat.com/connectivityoffer underthe Dealer Toolkit tab. Cat Connect Support can be reached via phone (866228 2111 - toll free US & Canada or +1 513 830 1809 - international) oremail ([email protected]). lanets
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