2.4 Light medium pressure seriesAxial piston pump Light medium pressure series size 10 10.0 cm³/rev...

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2.4 Lightmediumpressureseries

contEnt

OrderingCode 2.4.1 Light Medium Pressure Series

2.4.2 Max operating Pressure for constant Power control

technicalinformation 2.4.3 Specifications

2.4.4 Hydraulic Fluids

2.4.5 Viscosity Range

2.4.6 temperature Range

2.4.7 Specification for Special Fluids

2.4.8 Seals

2.4.9 Filtration

2.4.10 Adjustments

2.4.11 Installation notes

ControlOptions 2.4.12 Pressure compensator

2.4.13 Remote Pressure compensator

2.4.14 constant Power control

2.4.15 Availability of control type

performancedata 2.4.16 PPV103-10

2.4.17 PPV103-16

2.4.18 PPV103-22

2.4.19 PPV103-37

2.4.20 PPV103-56

2.4.21 PPV103-70

2.4.22 PPV103-90

2.4.23 PPV103-145

dimensions 2.4.24 PPV103-10

2.4.25 PPV103-16 / 22

2.4.26 PPV103-37

2.4.27 PPV103-56

2.4.28 PPV103-70

2.4.29 PPV103-90

2.4.30 PPV103-145

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OrderingCOde2.4.1 pressureCompensator

ppV103–16–Fr01 hsK–3280–XXXXAxialpistonpumpLightmediumpressureseries

size 10 10.0 cm³/rev (not for control type 09) 16 15.8 cm³/rev 22 22.2 cm³/rev (not for control type 09) 37 36.9 cm³/rev 56 56.2 cm³/rev 70 70.0 cm³/rev (only control type 07) 90 91.0 cm³/rev (only control type 07) 145 145.0 cm³/rev (only control type 07)

mountingtypeF Flange Mounting

shaftrotationR Right Hand (clockwise) viewed from shaft end

Controltype01 Pressure compensator 07 Remote Pressure compensator 09 constant Power control

Leistungsstufen(onlyforcontroltype09)A 3.7 kW (size 16/37/56) B 5.5 kW (size 16/37/56) c 7.5 kW (size 37/56) D 11.0 kW (size 37/56) E 2.2 kW (only size 16) 15.0 kW (only size 56) F 1.5 kW (only size 16) 18.5 kW (only size 56) G 22.0 kW (only size 56)

pressuresettingrange(onlyforcontroltype09)7M 70 bar 10.5M 105 bar 14M 140 bar 16M 160 bar 17.5M 175 bar 21M 210 bar max operating Pressure depending on Input Power see 2.4.2

pressuresettingrange(onlyforcontroltype01)B 12 - 70 bar c 12 - 160 bar (size 16/22/37/56) 20 - 160 bar (size 10) H 12 - 210 bar (size 16/37/56) 20 - 210 bar (size 10)

portpositionS Side Port (not for size 10) Axial Port (only size 16/22/37/56) – Ports radial and axial (only size 10)

shaftextensionK Keyed Shaft

designnumber12 size 10 32 size 16/22/37/56 60 size 70/90/145

designstandard80 European Design Standard 950 north American Standard

modificationnumberXXXX Determined by Manufacturer

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2teChniCALinFOrmAtiOn2.4.3 specifications

pumpsize 10 16 22 37 56 70 90 145

geometricdisplacement [cm3/rev] 10.0 15.8 22.2 36.9 56.2 70.0 91.0 145.0

pressureRated

[bar]160 250

Peak 210 160 210 250

shaftspeed

Min.[rpm]

600

Max. 1800

power(1500rpm,160bar) [kW] 5 7 8.5* 17 25 31 38 62

torque(160bar) [nm] 32 45 55* 108 159 198 242 395

pre-fillOilVolume [cm3] 370 600 600 1200 1200 2100 2500 3300

Approx.masspressureCompensator

[kg]

8.5 16.5 16.5 28.0 35.0

Approx.massremotepress.Comp. 8.5 21.0 21.0 29.0 36.0 60.3 77.5 94.0

Approx.masspowerControl 29.0 37.0 44.0

* size 22 at 140 bar

2.4.4 hydraulicFluids

the Pump series is prepared for

hL Petroleum Base oil (normal Mineral oil) and hLp R&o type hydraulic oils (Rust and oxidation inhibitor).

For other fluids please contact HYDAc

2.4.5 Viscosityrange

normal operating viscosity:20 - 400 cSt (mm2/s)

2.4.6 temperaturerange

0upto+75°C

note:the highest fluid temperature will be at the drain port of the pump, up to 20 °c higher than in the reservoir.

2.4.2 specifications

model

maximumOperatingpressure[bar]

1.5 kW 2.2 kW 3.7 kW 5.5 kW 7.5 kW 11 kW 15 kW 18.5 kW 22 kW

PPV103-16 105 160 210 210

PPV103-37 160 210 210 210

PPV103-56 105 140 175 210 210 210 210

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2.4.8 seals

the pump series is equipped with Fluorocarbon (FKM) seals as standard.

Exception: Size 10 with nitrile (nBR)

If a special hydraulic fluid is used, the seal material may by changed.

2.4.9 Filtration

For maximum pump and system component life time, the system should be protected from contamination by effective filtration.

Maintain the degree of contamination within nAS 1638 Grade 10 (21/19/16 ISo 4406:1999) or better.

2.4.7 specificationforspecialFluids

typeofFluid size

Operatingpressure[bar]

shaftspeed[rpm]

temperaturerange[°C]

Viscosityrange[cst]

designnumber*2

rated intermittent rated max.

Water Glycols Water > 35 % Polymer dilution (HFc)

16-56 140 160 / 140*1

1200 1800*2 0 - 50

20 - 200

30

70-145 210 210 30

Phosphate Ester synthetic (HFD-R)

16-56 140 160 /140*1

1200 1800*2 0 - 6070-145 210 210

Polyol Ester synthetic (HFD-U)

16-56 160 1601800 1800 0 - 60

70-145 250 250

*1 – size 22*2 – As the specific gravities of water-glycol fluids and phosphate ester type fluids are higher than one, an overhead reservoir is required when pumps are operated at 1500 rpm or more

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2

2.4.10 Adjustments

the units are shipped with minimum discharge pressure and maximum delivery volume setting. Adjust pressure and volume setting to meet your system requirements.

pumpsize

Volume pressure

Volume Adjustment Screw Sensitivity

Minimal Adjustable Displacement

Pressure Adjustment Screw Sensitivity

[cm3 per turn] [cm3/rev] [bar per turn]

PPV103-10*01B 1.1 2.0 29

PPV103-10*01c/H 1.1 2.0 54

PPV103-16*01B 1.4 4.0 35

PPV103-16*01c 1.4 4.0 65

PPV103-16*01H 1.4 4.0 79

PPV103-22*01B 2.0 6.0 35

PPV103-22*01c 2.0 6.0 65

PPV103-37*01B 2.9 10 35

PPV103-37*01c 2.9 10 65

PPV103-37*01H 2.9 10 79

PPV103-56*01B 3.9 12 35

PPV103-56*01c 3.9 12 65

PPV103-56*01H 3.9 12 79

PPV103-70*07 4.4 30

PPV103-90*07 4.8 56

PPV103-145*07 7.2 83

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2.4.11 installationnotes

the pump should be mounted horizontally with the case drain piping initially rising above the level of the pump before continuing to the tank as shown in the illustration below. Do not connect the drain line to the suction line.

the uppermost drain port should be used and the drain piping should be equal or larger in size than the drain port to minimise pressure in the pump case. the pump case pressure should not exceed 1 bar as shown in the illustration below (peak pressure should never exceed 5 bar).

mountingthepumpabovethetank

mountingthepumpvertically

For applications requiring vertical installation (shaft up) please connect piping as shown in the illustration below.

the oil level in the tank should be higher than the pump-mounting flange as shown in illustration below.If the oil level in the tank is lower than the pump mounting flange, than the drain line should be installed as shown in illustration .

When installing the pump in the tank and submerged in the oil, open the drain ports to provide adequate lubrication to the internal components.

When installing the pump outside the tank run piping for the drain to the tank (see illustration ).If the drain line rises above the level of oil fill the lines with oil before operation.

suctionline

drainline

"Goose neck" configuration is required, this prevents direct drop of oil level in the pump case.

Cautions: zSuction and drain pipes must be immersed by 200 mm minimum from the lowest oil level under operating conditions. zHeight from the oil level to the centre of the shaft must be within 1 m. z the oil in the pump case must be refilled when the pump has not been operated for one month or longer.

pipe for draining

oil

oil

drain port

min. oil level

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2

COntrOLOptiOns2.4.12pressureCompensator

2.4.13remotepressureCompensator

2.4.14ConstantpowerControl

2.4.15AvailabilityofControltype

Controltype graphicsymbols

performanceCharacteristics explanation

01 Pressure compensator type

zWhen the system pressure increases and comes close to the preset cut-off pressure, the pump flow decreases automatically while maintaining the set pressure as it is.



07 Remote Pressure compensator type

z the pump is used in combination with the pilot relief valve or multistage pressure control valve. By controlling the pilot pressure, the full cut-off pressure can be remote-controlled according to your requirements.



09 constant Power control type

zPump input power can be controlled in accordance with the motor output. zWhen the discharge pressure rise, the output flow decreases corresponding to the preset input power. z the pump can act for function of two pumps, low-pressure large-flow and high-pressure small-flow. therefore, the motor capacity can be reduced.

modelnumbersgeometricdisplacementcm3/rev

01pressure

Compensatortype

07Loadsensing

type

09Constantpower

(torque)Controltype

PPV103-10 10.0 l l

PPV103-16 15.8 l l l

PPV103-22 22.2 l l

PPV103-37 36.9 l l l

PPV103-56 56.2 l l l

PPV103-70 70.0 l

PPV103-90 91.0 l

PPV103-145 145.0 l

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20040 80 120 160

100

00

80

60

40 10

15

20

5

02

4

68

kW

Inpu

t Pow

er

E�ci

ency

%

L /min

Out

put F

low

bar210

Pressure

Input Power

Output Flow

Overall E�ciency

Pressure

02

4

68

kW

Inpu

t Pow

er

100

80

60

40

E�ci

ency

%N=1500 rpm N=1800 rpm

Out

put F

low

0

10

15

20

5

L /min

0

1

2

3

4

5

6

7

8

Inpu

t Pow

er

kW N=1500 rpm

P=P=P=P=P=P=P=P=P=P=

200180160140120100

80604020

P= bar

0 5 10 15 20 L /min

Output Flow

0 5 10 15 20 L /min

Output Flow

0

1

2

3

4

5

6

7

8In

put P

ower

kW N=1800 rpm

1800 rpm

1500 rpm

PPV103-10-FR01H

PPV103-10-FR01C

PPV103-10-FR01B

0 40 80 120 160

Full Cut-o� Pressure

200bar

0

Full

Cut-

o� P

ower

kW

0.2

0.4

0.6

0.8

1.0

1500,1800 r/min

1500 rpm

PPV103-10-FR01H

PPV103-10-FR01C

PPV103-10-FR01B

Pressure

0

Dra

in

L /min

0.5

1.0

1.5

0 40 80 120 160

Pressure

200bar

Full Cut-o�

Full Flow

40

Noi

se L

evel

dB (A)

50

60

70N=1500 rpm

Pressure

Full Flow

Full Cut-o�

40

Noi

se L

evel

dB (A)

50

60

70N=1800 rpm

210

210

1800 rpm

Full Cut-o�

Full Flow

20040 80 120 1600 bar210

0 40 80 120 160 200bar210

0 40 80 120 160 200bar210

P= 200P= 180P= 160P= 140P= 120P= 100P= 80P= 60P= 40P= 20

P= bar

Volumetric E�ciency Volumetric E�ciency

Overall E�ciency

wOutput Flo

t Inpu Power

perFOrmAnCedAtA2.4.16ppV103-10

zPerformance characteristic curve

z Input Power

z Full cut-off Power

znoise Level (one metre horizontally away from pump head cover)

zDrain

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2

0 40 80 120 160 200210 bar

Pressure

Input Power

Output Flow

Volumetric E�ciencyOverall E�ciency

0

3

6

9kW

Inpu

t Pow

er

E�ci

ency

60

80

100% N=1500 rpm

Out

put F

low

0

4

8

12

16

20

24

L /min

N=1800 rpm

Pressure

Out

put F

low

04

8

12

16

20

24

L /min

28

32

E�ci

ency

60

80

100%

Input Power

Output FlowOverall E�ciency

Volumetric E�ciency

Inpu

t Pow

er

0

3

6

9

12kW

P= bar P=P=P=P=P=P=P=P=P=P=P=

200180160140120100

80604020

7

kW12

10

8

6

4

2

0

Inpu

t Pow

er

0 5 10 15 20 25 30 L /min

Output Flow

kW12

10

8

6

4

2

0

Inpu

t Pow

er

0 L /min5 10 15 20 25 30

N=1500 rpm N=1800 rpm

Output Flow

PPV103-16- * -R-01-H

1800 rpm

PPV103-16-* -R-01-CN=1500 rpm

PPV103-16- * -R-01-B

0 40 80 120 160 200210

Full Cut-o� Pressurebar

kW1.5

Full

Cut-

o� P

ower

1.0

0.5

0

1800 rpm

Full Cut-o�Full Flow PPV103-16-* -R-01-H

PPV103-16-* -R-01-C

PPV103-16-* -R-01-B1500,1800 rpm

N=1500 rpm

Pressure

3

Dra

in

2

1

0

L /min

Full Flow

Full Cut-o�

Pressure

Noi

se L

evel

80

70

60

50

40

dB(A) N=1500 rpm

Pressure

Noi

se L

evel

80

70

60

50

40

dB(A) N=1800 rpm

Full Flow

Full Cut-o�

Example: At a pressure of under 100 bar, a �ow 20 L/min, and rotation 1500 rpm, the axial input becomesabout 3.7 kW as shown the dotted line in the graph.

0 40 80 120 160 200210 bar

P= barP=P=P=P=P=P=P=P=P=P=P=

200180160140120100

80604020

7

0 40 80 120 160 200210 bar

0 40 80 120 160 200210 bar

0 40 80 120 160 200210 bar

2.4.17ppV103-16


z Input Power



zDrain

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0 40 80 120 160 bar

Pressure

E�ci

ency

% N=1500 rpm

Out

put F

low

0

40L /min

N=1500 rpm

Pressure

N=1500 rpm

Input Power

Output FlowOverall E�ciency


Inpu

t Pow

er

0

kW60

80

100

2468

1012 30

20

10Input Power

Overall E�ciency

Output Flow

Volumetric E�ciencyN=1800 rpm

E�ci

ency %

Inpu

t Pow

er

0

60

80

100

2468

1012

Out

put F

low

0

40L /min

30

20

10

0 10 20 30 L /min

Output Flow

kW10

8

6

4

2

0

Inpu

t Pow

er

40 50

Pressure

Inpu

t Pow

er

kW10

8

6

4

2

0

N=1800 rpm

0 10 20 30 L /min40 50

Output Flow

P= bar

P=

P=

P=

P=

P=

P=

P=

P=

PPV103-22-* -R-01-C

1800 rpm

N=1500 rpm

PPV103-22-* -R-01-B

kW1.5

Full

Cut-

o� P

ower

1.0

0.5

00 40 80 120 160 bar


1800 rpm

Full Cut-o�

PPV103-22-* -R-01-C

PPV103-22-* -R-01-B

Full Flow

N=1500 rpm

1500,1800 rpm

3

Dra

in

2

1

0

L /min

Full Flow

Full Cut-o�

Noi

se L

evel

80

70

60

50

dB(A)

0 20 40 60 80 100 120 140 bar

Pressure

Full Cut-o�

Pressure

Full Flow

Noi

se L

evel

80

70

60

50

dB(A) N=1800 rpm


P=

P=

P=

P=

P=

P=

P=

P=

140

120

100

80

60

40

20

10

P=bar

10

20

60

40

80

100

120

140

0 40 80 120 160 bar

0 40 80 120 160 bar

0 20 40 60 80 100 120 140 bar

2.4.18ppV103-22


z Input Power



zDrain

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2

3

Dra

in

2

1

0

L /min

N=1500 rpm


Output Flow

Overall E�ciency

Input Power

E�ci

ency

60

80

100%

Inpu

t Pow

er

0

10

20

30kW

0 40 80 120 160 200210

bar

Pressure

0

20

L /min

40

60

Out

put F

low

N=1500 rpm

Volumetric E�ciencyOverall E�ciency

Output Flow

Input Power

N=1800 rpm

E�ci

ency

60

80

100%

Inpu

t Pow

er

0

10

20

30kW

Pressure

Out

put F

low

0

20

L /min

40

60

80

N=1500 rpmP= bar P=P=P=P=P=P=P=P=P=P=P=

200180160140120100

8060402010

kW25

20

15

10

5

0

Inpu

t Pow

er

0 L /min10 30 40 50 60 7020

Output Flow

N=1800 rpmkW25

20

15

10

5

0

Inpu

t Pow

er

0 L /min10 30 40 50 60 7020

Output Flow

PPV103-37-* -R-01-H

kW3

Full

Cut-

o� P

ower

2

1

0

PPV103-37-* -R-01-C

PPV103-37-* -R-01-B

N=1500 rpm

N=1800 rpm

0 40 80 120 160 200210


bar

PPV103-37-* -R-01-C

PPV103-37-* -R-01-B

Full Flow

Full Cut-o�N=1800 rpm

N=1500 rpmPPV103-37-* -R-01-H

1500,1800 rpm

Pressure

Full Flow

Full Cut-o�Noi

se L

evel

80

70

60

50

40

dB(A)

Full Flow

Full Cut-o�

N=1800 rpm

Pressure

Noi

se L

evel

80

70

60

50

40

dB(A)

Pressure


0 40 80 120 160 200210

bar

P= bar P=P=P=P=P=P=P=P=P=P=P=

200180160140120100

8060402010

0 40 80 120 160 200210

bar

0 40 80 120 160 200210

bar 0 40 80 120 160 200210

bar

2.4.19ppV103-37


z Input Power



zDrain

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Example: At a pressure of under 160 bar , a �ow 70 L/min, and rotation 1500 rpm, the axial input becomesabout 20.8 kW as shown the dotted line in the graph.

N=1500 rpm



Output Flow

Overall E�ciency

Input Power

E�ci

ency

%

Inpu

t Pow

er

0

kW

60

80

100

20

40

Pressure

020

L /min

40

60

Out

put F

low80

100

N=1800 rpmVolumetric E�ciency

Overall E�ciency

Output Flow

Input Power

E�ci

ency

%

Inpu

t Pow

er

0

kW

60

80

100

20

40

020

L /min

40

60

Out

put F

low80

100

120

Pressure

Inpu

t Pow

er

kW

05

10

15

20

25

30

35

40N=1500 rpm

0 20 40 60 L /min80 120

Output Flow

100

P= bar

P=P=

P=

P=

P=

P=

P=

P=

P=

P=

200180

160

140

120

100

80

60

40

20

N=1800 rpm

P= bar


200180160140120100

80604020

Inpu

t Pow

erkW

05

10

15

20

25

30

35

40

0 20 40 60 L /min80 120

Output Flow

100

N=1500 rpm

N=1800 rpm

kW4

Full

Cut-

o� P

ower 3

2

1

00 40 80 120 160 200 bar

210

4

Dra

in 2

1

0

L /min

3

Full Flow

Full Cut-o�

1500,1800 rpm

N=1800 rpm

N=1500 rpm

PPV103-56-* -R-01-C

PPV103-56-* -R-01-H

PPV103-56-* -R-01-B

Pressure

0 40 80 120 160 200 bar210

Pressure

Full Flow

Full Cut-o�

N=1500 rpm

Noi

se L

evel

80

70

60

50

dB(A) N=1800 rpm

Full Flow

Full Cut-o�

Pressure

Noi

se L

evel

80

70

60

50

dB(A)

0 40 80 120 160 200210

bar 0 40 80 120 160 200210

bar

0 40 80 120 160 200 bar210

0 40 80 120 160 200 bar210

2.4.20ppV103-56


z Input Power



zDrain

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2

Dra

in

N=1500 rpm

N=1500 rpm

60

80

100%

Inpu

t Pow

er

0

20

40

60kW


Overall E�ciency

Output Flow

Input Power

L /min120

100

80

Out

put F

low

0 50 100 150 200 250 bar

Pressure Pressure

L /min

120

100

140

Out

put F

low

Inpu

t Pow

er

0

20

40

60kW

60

80

100% N=1800 rpm


Overall E�ciency

Output Flow

Input Power

kW60

50

40

30

0

Inpu

t Pow

er

20

10

L0 /min20 60 80 100 120 14040

Output Flow

N=1500 rpm kW60

50

40

30

0

Inpu

t Pow

er

20

10

N=1800 rpm

L0 /min20 60 80 100 120 14040

Output Flow

1800 rpm

1500 rpm

Full

Cut-

o� P

ower

kW

0

1

2

3

4

5

6

7

0 50 100 150 200 250 bar


1500,1800 rpm

Full Cut-o�

Full Flow1500,1800 rpm

0

1

2

3

4

5

6

7L /min

Pressure

Full Flow

Full Cut-o�Noi

se L

evel

80

70

60

50

dB(A)

Pressure

Full Flow

Full Cut-o�

N=1800 rpm

Noi

se L

evel

80

70

60

50

dB(A)

Pressure

E�ci

ency

E�ci

ency

P= bar


200180160140120100

80604020

P= 220 P= 240

P= bar


200180160140120100

80604020

P= 220P= 240

Example: At a pressure of under 200 bar, a �ow 70 L/min, and rotation 1500 rpm, the axial input becomesabout 26 kW as shown the dotted line in the graph.

0 50 100 150 200 250 bar

0 50 100 150 200 250 bar

0 50 100 150 200 250 bar 0 50 100 150 200 250 bar

2.4.21ppV103-70


z Input Power



zDrain

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N=1500 rpm

E�ci

ency

N=1800 rpm

N=1500 rpm

%

60

80

100


Overall E�ciency

Output Flow

L /min

Out

put F

low140

130

120Input Power

Inpu

t Pow

er

kW

0

20

40

60

0 50 100 150 200 250 bar

Pressure

L /min

Out

put F

low160

150

140

170

N=1800 rpm


Overall E�ciency

Pressure

E�ci

ency

%

60

80

100

Inpu

t Pow

er

kW

0

20

40

60

80

Output Flow

Input Power

0 L /min20 60 80 100 120 14040

Output Flow

N=1500 rpm

Inpu

t Pow

er

kW

0

10

20

30

70

60

50

40

0 L /min20 60 80 100 120 14040

Output Flow

160

Inpu

t Pow

erkW

0

10

20

30

70

60

50

40

Full

Cut-

o� P

ower

kW

0

1

2

3

4

5

6

7

1800 rpm

1500 rpm

0 50 100 150 200 250 bar


1800 rpm

1500 rpm 1800 rpm

1500 rpm

Dra

in

0

2

4

6

L /min8

Pressure

Full Flow

Full Cut-o�Noi

se L

evel

80

70

60

50

dB(A)

Pressure Pressure

N=1800 rpm

Noi

se L

evel

80

70

60

50

dB(A)

Full Flow

Full Cut-o�

Full Cut-o�

Full Flow

P= bar


200180160140120100

80604020

P= 220 P= 240 P= 250

P= bar


200180160140120100

80604020

P= 220 P= 240 P= 250

Example: At a pressure of under 180 bar, a �ow 110 L/min, and rotation 1500 rpm, the axial input becomes about 34 kW as shown the dotted line in the graph.

0 50 100 150 200 250 bar

0 50 100 150 200 250 bar

0 50 100 150 200 250 bar 0 50 100 150 200 250 bar

2.4.22ppV103-90


z Input Power



zDrain

117

E X

.XX

X.0

/01.

09

2

N=1500 rpm

0 50 100 150 200 250 bar

Pressure


L /min

210

200

220

Out

put F

low

Inpu

t Pow

er

0

40

80

120kW

60

80

100%

Output Flow

Overall E�ciency

Input Power

N=1800 rpm

Inpu

t Pow

er

0

40

80

120kW

60

80

100%

L /min

260

250

270

Out

put F

low

240

Pressure


Overall E�ciency

Output Flow

Input Power

N=1500 rpmkW140

Inpu

t Pow

er

120

100

80

60

40

200

L0 /min

Output Flow

40 80 120 160 200 240

P= bar


20018016014012010080604020

P=220 P=240 P=260P=280

P= 10

P= bar


20018016014012010080604020

P=220 P=240 P=260P=280

P= 10

N=1800 rpm

L0 /min

Output Flow

40 80 120 160 200 240 280

kW140

Inpu

t Pow

er120

100

80

60

40

200

1800 rpm

1500 rpm

0 50 100 150 200 250 bar


Full

Cut-

o� P

ower

kW

0

2.5

5.0

7.5

10.0

12.5

1800 rpm

1500 rpm

Full Cut-o�

Full Flow

Pressure

Dra

in

0

2.5

7.5

10.0L /min

5.0

Noi

se L

evel

90

70

60

dB(A)

80

N=1500 rpm

Pressure

Full Flow

Full Cut-o�

Pressure

N=1800 rpm

Noi

se L

evel

90

70

60

dB(A)

80Full Flow

Full Cut-o�

E�ci

ency

E�ci

ency

Example: At a pressure of under 200 bar, a �ow 180 L/min, and rotation 1500 rpm, the axial input becomes about 64 kW as shown the dotted line in the graph.

1500,1800 rpm

0 50 100 150 200 250 bar

0 50 100 150 200 250 bar

0 50 100 150 200 250 bar 0 50 100 150 200 250 bar

2.4.23ppV103-145


z Input Power



zDrain

118

E X

.XX

X.0

/01.

09

3

1

Flow Adj. Screw 13 Hex.

DEC.

167 10

3

41

Fully Extended186

44.5

6.590.5

52.5 25

10.5

131

A

159.5

65

19.0

519

.02

Dia

.

21.2

421

.08

82.5

582

.50

Dia

.

Drain Port "F" Thd.

Filling Port [ 22 Hex. Head. Plug Furnished]

Pressure Adj. Screw 13 Hex.

INC.Fully Extended

31 12

106

130

93 Dia.

4.79 4.76

2 3Suction Port "E" Thd.

2 3Discharge Port "E" Thd.

Plug"D" Hex.

C C

B B

25 25

102

85

X

dimensiOns2.4.24ppV103-10

modelnumberstighteningtorquenm

Suction Port & Discharge Port Drain Port

PPV103-10 ... 1280 56-62 33-36

PPV103-10 ... 12950 47-51 40-50

modelnumbers dimmensionsmm threadsizeA B C d e F

PPV103-10 ... 1280 European Standard 159 72 64 27 1/2

BSP.F3/8

BSP.F

PPV103-10 ... 12950 north American Standard 157 71 62 22 3/4-16

UnF9/16-18

UnF

*1 Install the pump so that the "Filling port" is at the top.

*2 Use either port of two suction and discharge ports at your option. Keep the remaining ports plugged.

*3 As the tightening torques of suction, discharge and drain port fittings, conform to table

ppV103-10withpressureControl01

View Arrow X

119

E X

.XX

X.0

/01.

09

2

Flow Adj. Screw Hex.

DEC.

Safety Valve Pressure Adj. Screw 3 Hex. Soc.

INC.

Pilot Port "PP""H" Thd.

Fully Extended

1

3

171

107 41

10.5

A

159.5

19.0

5D

ia.

21.2

421

.08

82.5

5D

ia.

82.5

0

19.0

2

65

25

6.5

44.5

52.5

90.5

170

Fully Extended180

Filling Port [22 Hex. Head Plug Furnished]

Drain Port "F" Thd.

131

4.79 4.76

93Dia.

11

106

130

2 3Suction Port

"E" Thd.Discharge Port

"E" Thd.

Plug"D" Hex.

2 3

C CB B

96.5

33

92

25 25

X

modelnumbers dimmensionsmm threadsizeA B C d e F h

PPV103-10 ...07 1280 European Standard 159 72 64 22 1/2

BSP.F3/8

BSP.F1/4

BSP.tr

PPV103-10 ...07 12950 north American Standard 157 71 62 27 3/4-16

UnF9/16-18

UnF7/16-20

UnF


*2 Use either port of two suction and discharge ports at your option. Keep the remaining ports plugged.

*3 As the tightening torques of suction, discharge and drain port fittings, see table on page 116

ppV103-10withremotepressureControl07

View Arrow X

120

E X

.XX

X.0

/01.

09

74 74

Surface of Suction Port Surface of Discharge Port

188

96

Dia

.

19.0

519

.02

Dia

.

21.2

421

.08

12

172

62

109

187

Fully Extended219

44.5

59 6.5

26.5

25


Drain Port "C" Thd.

Lock Nut 17 Hex.

82.5

582

.50

4.794.76

R12

1811

95 Dia.106

130

188

22.2

150.5

Fully Extended219

44.5

109

78

47.6

Discharge Port 19 Dia.Rear Side Suction Port 19 Dia."D" Thd. 17 Deep

4 Places (Both Sides)

Discharge Port 19 Dia.



DEC.

16 16

47.6

65

Suction Port 19 Dia.

"F" Thd. 17 Deep 8 Places

INC.

22.2

2

43.5

1816

47.6

65

22.2

65

Pilot Port "PP""E" Thd.

Flow Adj. Screw 5 Hex. Soc.

DEC.

Safety Valve Pressure Adj. Screw 17 Hex.

INC.

"F" Thd. 17 Deep 8 Places



106

130

188

11 18

R12

95 Dia.

4.79 4.76

2

1

202

Fully Extended227

187 44.5

59 6.5

26.5

25

12

172

62

187 82

.5109

96

19.0

5D

ia.

21.2

421

.08

82.5

5D

ia.

82.5

0

19.0

2

Pilot Port "PP""D" Thd.


Drain Port "C" Thd.

1

2.4.25ppV103-16/-22

modelnumbers "C"thread "d"thread "e"thread "F"thread

PPV103-16 / -22 ... 3280 3/8 BSP.F 3/8 BSP.F 1/4 BSP.tr M10

PPV103-16 / -22 ... 3290 3/4-16 UnF 9/16-18 UnF 7/16-20 UnF 3/8-16 Unc


*2 Use either port of two pilot ports at your option. Keep the remaining port plugged.

ppV103-16/-22withpressureControl01

ppV103-16/-22withremotepressureControl07

sideportOption

121

E X

.XX

X.0

/01.

09

2

View Arrow X

Fully Extended245

63.5

47.6

94 87

5632.5

22.2

Pressure Adj. Screw

Input Power Setting Screw

Discharge Port"D" Thd.

Suction Port19 Dia.

"E" Thd. 19 Deep4 Places

2

2

1

18

130

106

11

4.794.76 R12

95 Dia.

X

Surface of Suction Port

257 44.5

229

172

78Fu

lly E

xten

ded

111

252

12

96

19.0

5

Dia

.19

.02

21.2

421

.08

82.5

5

Dia

.82

.50

25

6.5

Filling Port 1

[22 Hex. Head Plug Furnished]

Drain Port"C" Thd.26.5

modelnumbers "C"thread "d"thread "e"thread

PPV103-16 / -22 ... 3280 3/8 BSP.F 1/2 BSP.F M10

PPV103-16 / -22 ... 3290 3/4-16 UnF 3/4-16 UnF 3/8-16 Unc


*2 Do not touch the screw because it is adjusted at the time of shipment.

ppV103-16withConstantpowerControl09

122

E X

.XX

X.0

/01.

09


Flow Adj. Screw17 Hex.

DEC.

13 19

58.7

30.2

72


"F" Thd. "H" Deep8 Places

Pressure Adj. Screw 17

86


Surface of Discharge Port

86

202

Hex.

INC.20

2

112

68

Fully Extended247

59Lock Nut 17 Hex.

30

77 9.5

32

195

12

22.2

322

.20

Dia

.

25.0

124

.85

101.

60D

ia.

101.

55

105


Drain Port "C" Thd.

6.38 6.35

R14

25

14

120 Dia.146

174

202

59Fully Extended247

Discharge Port 32 Dia.Rear Side Suction Port 32 Dia.

"D" Thd. "E" Deep 4 Places (Both Sides)

30.2

112

202

58.7

178.5

12

105

32

30

77 9.5

210 59

225

250

58.7

6888.511

2

202

178.5

30.2 12"F" Thd. "H" Deep

4 Places (Both Sides)



Drain Port "C" Thd.


Discharge Port 32 Dia.(Rear Side)

22.2

3D

ia.

25.0

124

.85

101.

60D

ia.

101.

55

22.2

0

Fully Extended

202

174

146

R14

120 Dia.

2514

6.38 6.35

2Pilot Port "PP"

"E" Thd.

Flow Adj. Screw 5 Hex. Soc

DEC.

Safety Valve Pressure Adj.Screw 17 Hex. Soc

INC.

Surface of Discharge PortSurface of Suction Port

71

86 86

13 21

46.5

2.4.26ppV103-37

modelnumbers "C"thread "d"thread "e"thread "F"thread "h"mm

PPV103-37 ... 3280 1/2 BSP.F 3/8 BSP.F 1/4 BSP.tr M10 19

PPV103-37 ... 3290 7/8-14 UnF 9/16-18 UnF 7/16-20 UnF 7/16-14 Unc 20





sideportOption

123

E X

.XX

X.0

/01.

09

2

View Arrow X

X Fully

Ext

ende

d15

590

7

59

30

282

228

195

12

32

9.5

105

22.2

3 D

ia.

22.2

025

.01

24.8

510

1.60

Dia

.10

1.55

1Filing Port[22 Hex. Head Plug Furnished]

Drain Port "C" Thd.

Pressure Gauge Connectionfor Pump Discharge Pressure

"D" Thd.


174

146

101 101

2514

6.386.35

120 Dia.

R14

141

30.2 22.2

36 42

27

58.7

47.6

94

Fully Extended

Pressure Adj. Screw 2

2Input Power Setting Screw

Pilot Port "D" Thd.

Discharge Port20 Dia.

Suction Port30 Dia.

"E" Thd. "H" Deep4 Places

"F" Thd. 19 Deep4 Places


PPV103-37 ... 3280 1/2 BSP.F 1/4 BSP.tr M10 M10 19

PPV103-37 ... 3290 7/8-14 UnF 7/16-20 UnF 7/16-14 Unc 3/8-16 Unc 20




124

E X

.XX

X.0

/01.

09

a

232

100

troP egrahcsiD fo ecfruStroP noitcuS fo ecafruS

100

7.977.94

R14

25

14

120 Dia.146

174

232

41 49

Surface of Drain Port

62Fully Extended


Rear Side Suction Port 35 Dia.

"D" Thd. "E" Deep 4 Places (Both Sides)

30.2

138

236

58.7

191

259.5

1

2

101.

60D

ia.


Drain Port "C" Thd. (Both Sides)

101.

5535.3

235

.14

31.7

531

.70

Dia

.

207

12

40

50.5

43.5

62Fully Extended259.5

77

Lock Nut 17 Hex.

90138

236

9.5

Dia.

"H" Deep

13 19

76

58.7

Discharge Port 32


"F" Thd. 8 Places

30.2

Flow Adj. Screw17 Hex.

DEC. Pressure Adj. Screw 17 Hex.

INC.

2

1

2

31.7

5D

ia.

35.3

235

.14

101.

60D

ia.

101.

55

31.7

0191

30.2 12"F" Thd. "H" Deep 4 Places (Both Sides)


Discharge Port 30 Dia.(Rear Side)

58.7

7790

138

236 97

.5


Drain Port "C" Thd.(Both Sides)

50.5 9.5

40

222.5 62

237.5

Fully Extended262.5


43.5

232

174

146

R14

2514

7.977.94

120Dia.

41 49


2Pilot Port "PP"

"E" Thd.

Flow Adj. Screw 5 Hex. Soc.

DEC.

Safety Valve Pressure Adj. Screw 5 Hex. Soc.

INC.

Surface of Discharge PortSurface of Suction Port

80

100

13 21

46.5

100

2.4.27ppV103-56


PPV103-56 ... 3280 3/4 BSP.F 3/8 BSP.F 1/4 BSP.tr M10 19

PPV103-56 ... 3290 1 1/16-12 Un 9/16-18 UnF 7/16-20 UnF 7/16-14 Unc 20





sideportOption

125

E X

.XX

X.0

/01.

09

2


62

9.5

50.5

294

240

207

12

40

9816

1

90 7

31.7

5 D

ia.

31.7

035

.32

35.1

410

1.60

Dia

.10

1.55

X

Filling Port[22 Hex. Head Plug Furnished]

Drain Port 2

1

"C" Thd. (Both Sides)

Pressure Gauge Connectionfor Pump Discharge Pressure

"D" Thd.

43.5

41 49

174

146

232

25

14

7.977.94

R14



120 Dia.

View Arrow X

4438

141Fully Extended

30.2 22.2

47.6

58.7

3Pressure Adj. Screw

Discharge Port20 Dia.

"F" Thd. "H" Deep4 Places

3Input Power Setting Screw

Suction Port35 Dia.

"E" Thd. "H" Deep4 Places


PPV103-56 ... 3280 3/4 BSP.F 1/4 BSP.tr M10 M10 19

PPV103-56 ... 3290 1 1/16-12 Un 7/16-20 UnF 7/16-14 Unc 3/8-16 Unc 20





126

E X

.XX

X.0

/01.

09

2.4.28ppV103-70


PPV103-70 ... 6080 3/4 BSP.F M12 M10 1/4 BSP.tr 19

PPV103-70 ... 60950 1 1/16-12 Un 1/2-13 Unc 3/8-16 Unc 7/16-20 UnF 21



*3 case drain port is available for use when draining hydraulic fluid from pump casing.


1

3



DEC.INC.


"D" Thd. "H" Deep 4 Places

Case Drain Port 5 Hex. Soc.


Eye Bolt M10

69.9

246.5

35.7

X

18

14

114.4

134

181

211

114.

4

180

182

118

14

7.947.9773

95 95


Surface of Drain Port Surface of Drain Port


35 Dia. Spotface

(From Rear) 2 Places

27 Dia. Spotface (From Rear)

4 Places

73

View Arrow Y

View Arrow X

2

Y



"E" Thd. 17 Deep4 Places

1826.2

246.5

Fully Extended

310.5

62

65 19.5

9.5

40

31.7

531

.70

Dia

.

35.3

235

.14

127.

00D

ia.

126.

95

90

52.4

16

2

Pilot Port "PP1""F" Thd.

Safety Valve Pres. Adj. Screw 14 Hex.

INC.


DEC.

22

View Arrow X

1

3

2

244


35.7

246.5

"D" Thd. "H" Deep


69.9

165.

5


Eye Bolt M10


316.5

Surface of Pilot Port "PP1"

View Arrow Y

2

52.4

26.2"E" Thd. 17 Deep 4 Places


246.5

18

16

19.5

31.7

5D

ia.

35.3

235

.14

127.

00D

ia.

126.

95

31.7

0

90

Fully Extended351.5

65

62

9.5

40


X


Surface of Drain Port Surface of Drain Port

Surface of Suction Port95

73 73

95

13

182

118

180

114.

4

180.

5

18

14

27 Dia. Spotface 4 Places

(From Rear)

35 Dia. Spotface (From Rear)

2 Places

114.4

134

181

211

7.977.94

Y

127

E X

.XX

X.0

/01.

09

2

2.4.29ppV103-90

2Pilot Port "PP1"

"F" Thd.

9.5 17.5

View Arrow X

1

2

270

42.9




Eye Bolt M10

Safety Valve Pres. Adj. Screw 14 Hex.

INC.


DEC.


Fully Extended376

341

268.5

77.8

88

170


View Arrow Y

2

3

63

13

23

95

119.5


30.2"E" Thd. "H" Deep 4 Places


270


22

23

38.1

0D

ia.

152.

40D

ia.

152.

35

38.0

5

113

58.7

42.3

642

.18

X

9.569.53

161.621.5 Dia. Through 39 Dia. Spotface

(From Rear) 4 Places

R22

127

190

190.

5

68 68

105 105

161.

6


troP niarD fo ecafruStroP niarD fo ecafruS


Y


PPV103-90 ... 6080 3/4 BSP.F M12 M10 1/4 BSP.tr 19

PPV103-90 ... 60950 1 1/16-12 Un 1/2-13 Unc 7/16-14 Unc 7/16-20 UnF 21





128

E X

.XX

X.0

/01.

09

2.4.30ppV103-145

modelnumbers "C"thread "d"thread "e"thread "F"thread "h"mm "J"mm

PPV103-145 ... 6080 3/4 BSP.F M12 M10 1/4 BSP.tr 19 19

PPV103-145 ... 60950 1 1/16-12 Un 1/2-13 Unc 7/16-14 Unc 7/16-20 UnF 21 20





1


INC.Suction Port 48 Dia.



Eye Bolt M10

42.9

299.5

77.8

2

326

30.2

299.5

24



"E" Thd. "J" Deep 4 Places

58.7

357.5 112

89 23

13

70



110

44.4

544

.40

Dia

.

49.3

949

.21

152.

40D

ia.

152.

35

INC.

R22 21.5 Dia. Through 39 Dia. Spotface (From Rear)

4 Places

228.6

273

228.

6

141

198.

511.14 11.11

72 72

112 112

143

Surface of Discharge Port Surface of Suction Port

Surface of Drain PortSurface of Drain Port

2

24

177

192


Safety Valve Pres. Adj. Screw 14 Hex. INC.Flow Adj. Screw 17 Hex.

DEC.

View Arrow X

2

3Case Drain Port 5 Hex. Soc.

30.2"E" Thd. "J" Deep 4 Places

299.5

24

26


58.7

44.4

5D

ia.

49.3

949

.21

152.

40D

ia.

152.

35

44.4

0

110

70


13

23

112Fully Extended400.5

89

X

273

21.5 Dia. Through 39 Dia. Spotface

(From Rear) 4Places

R22

141

228.6

228.

6

198.

5

15

7272

112 112


troP niarD fo ecafruStroP niarD fo ecafruS


11.1411.11

Y

2

1Filling Port [27 Hex. Head Plug Furnished]

Eye Bolt M10


290



299.5

42.9

77.8

362.5


View Arrow Y

2.4 Light medium pressure seriesAxial piston pump Light medium pressure series size 10 10.0 cm³/rev...

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Transcript of 2.4 Light medium pressure seriesAxial piston pump Light medium pressure series size 10 10.0 cm³/rev...