23(5$7,1* 8,'( )25 +(/,&$/ ($5 81,76 Eng Helisel Disli Reduktorler (IR Serisi).pdf,03257$17 127(6...

$: 23(5$7,1* *8,'( )25 +(/,&$/ *($5 81,76 Eng Helisel Disli Reduktorler (IR Serisi).pdf,03257$17 127(6 ,03257$17 127(6 (;3/$1$7,216 7kh ghvfulswlrq ri wkh v\perov lq wklv rshudwlqj jxlgh$
Eng

CONTENTS

IMPORTANT NOTES………………………………………………………………….

SECURITY NOTES…………………………………………………………………….

HAULING AND STORAGE…………………………………………………………

MOUNTING AND DISMOUNTING ………………………………………………….

OPERATION..........................................................................................................

CONTROL AND MAINTENANCE……………………………………………………

FREQUENTLY ASKED QUESTIONS…………………………………………….

INSTALLATION POSITIONS AND OIL LEVELS………………………………

SPARE PARTS LISTS………………………………………………………………...

1

2

3

4

5

6

7

(Please check our catalogue toconsult the different mounting position of the vent plug)

8

9

10

11

12

13

14

RAM …

R FM …

R M …

R M …-…

R M …-…

15

P1 P5 P6 V5 V6 P3 V3 P4 P2 V4 V2

R_M 721-731 2,2 / 2 2,2 / 2 2,2 / 2

0,7 / 0,65R_M 42-43 0,4 / 0,35 0,5 / 0,45 0,5 / 0,45

11 / 10

R_M 122-123 23 / 21 53 / 50 53 / 50 61 / 56

R_M 102-103 14 / 13 14 / 13 14 / 13

1,2 / 1,15

1,8 / 1,65

3 / 2,8

7,5 / 7

1,8 / 1,65

2,7 / 2,5

2,5 / 2,3

5,5 / 5

9 / 8

2,5 / 2,3

5,5 / 5

9 / 8

R_M 72-73

R_M 82-83

R_M 92-93

2,5 / 2,3

5,5 / 5

9 / 8

0,8 / 0,75

1,25 / 1,1

1,25 / 1,1 1,25 / 1,1R_M 621-631 1,25 / 1,1

0,8 / 0,75

1,25 / 1,1

17 / 16

Mounting Positions

TypeOil Quantities for Mounting ( liter )

V1

R_M 52-53

R_M 62-63

0,8 / 0,75

1,25 / 1,1

16

24 27 2528

--RAF

-RAFP

RAM

RFM

T P

RAFM-

RA

RFP43-53-631-63- 73-83-93-103

e

-

-

-RF-

RAP

RFM

RAMRAFM-

5150

46

98

45

6

7

32

10

1112

1513

14

1216

17

1820

1945

2426

28

2122

23

29

33

30

32

36

31

34

35

47 48 49

151

41

38

43

4237

44

35

3933

40

34

56

35

54

36

5233

34

53

55

57

17

TYPE

45- Key46- Lifting Eye Bolt47- Upper Cover48- Bolt49- Vent Plug50- Oil Level Plug

1- Gear Case

General Parts List

RA / RAF / RF / RAM / RAFM / RFMRAP / RAFP / RFP / RAPM / RAFPM / RFPM

6- Key

27- Bolt28- Seal29- Electric Motor

2- Circlip 3- Bearing 4- Bearing 5- Gear Z5

7- Gear Z4 8- Bearing 9- Circlip10- Locking cover11- Circlip12- Bearing13- Gear Z314- Key15- Gear Z216- Circlip17- Locking Cover18- Circlip19- Output Shaft20- Key21- Gear Z622- Bearing

26- Circlip

39- Input Shaft40- Bearing41- Circlip42- Seal43- Bolt44- Key

23- Circlip24- Bearing25- Output Flange

55- Seal56- Circlip57- IEC Flange

43-53-631-63- 73-83-93-103

35- Circlip34- Gear Z1

36- Bolt37- Gear Case Cover38- Bearing

30- Bearing31- Motor Mounting Adapter32- Seal33- Key

51- Drain Plug52- Connection Shaft53- Bearing54- Circlip

18

14 1516

22

26

23

25

29

242728

40 41 42

1

4443

39

98

45

6

7

32

10

1113

1238

1719

21

44

4748

2827

4946

2645

29

50

21 182017

--

-

General Parts List

-

Double Reduction

--

TYP

Doppel Reduzierung

Einzelteilliste

-

Yedek Parça Listesi

42-52-621-62-721-72-82-92-102

-ki Kademeli /

T P / TYPE /

-RARFRAF

RAPRFPRAFP

RAMRFMRAFM

RAPMRFPMRAFPM

3137

3226

3334

28

36

35

30

27

19

TYPE

24- Motor Mounting Adapter

17- Bearing

21- Seal

16- Circlip

10- Locking Cap

12- Output Shaft

48- Seal49- Circlip50- IEC Flange

1- Gear Case 2- Circlip

General Parts List

Double Reduction

20- Bolt

22- Electric Motor

7- Gear Z2

11- Circlip

15- Bearing

8- Bearing 9- Circlip

14- Gear Z413- Key

18- Output Flange

42-52-621-62- 72-82-92-102

23- Bearing

25- Seal

RA / RAF / RF / RAM / RAFM / RFMRAP / RAFP / RFP / RAPM / RAFPM / RFPM

3- Bearing 4- Bearing 5- Gear Z3 6- Key

19- Circlip45- Connection Shaft46- Bearing47- Circlip

40- Upper Cover41- Bolt42- Vent Plug43- Oil Level Plug

30- Gear Case Cover31- Bearing32- Input Shaft

44- Drain Plug

37- Key38- Key39- Lifting Eye Bolt

26- Key27- Gear Z128- Circlip29- Bolt

33- Bearing34- Circlip35- Seal36- Bolt

20

WARRANTY CONDITIONS

1. All gearboxes and variators’ parts except the engine are warranted for 1(one) year.

2. Conditions in the warranty and user’s guide of manufacturer are valid for theWarranty of the Engine.

3. This warranty is valid if there is no direct or indirect intervention to the product bythe end user and if it is used accordingly to the user’s guide.

4. This warranty does not cover the defects arising from misuse and wrong choices.

5. The time taken for maintenance, repair and replacement made under the warrantyshall be added to warranty period. This time starts with the delivery of the product to the service station.

6. Warranty period is valid beginning the invoice date, commissioning date is void.

7. No interference such as mounting, demounting, or maintenance shall be made tothe warranted product on the machine or facility it works.

8. Our company does not warrant the parts of other companies which are mounted onour standard product; related company is responsible for the warranty of these products.

9. Warranty conditions cover the parts produced by -mak Gearbox&Variator Co.; donot cover the customer parts coming with the standard product and damages caused while mounting and demounting these parts.

10. This warranty does not cover the damages that may be occurred duringtransportation.

11. Consumers have to inform the manufacturer about their questions on maintenanceand repair.

12. -mak Gearbox&Variator Co. is not responsible for the material and moral losses incase of the failure of the product.

13. Our company will supply a free of charge repair in its factory for the productfailures under the conditions and period of warranty. Cost of shipment is borne by the user.

14. Only the replaced parts of the products, on which revisions are made, arewarranted; warrant period for the spare parts is 6(six) months.

21

WARRANTY

.Mak Gearbox&Variator products and all parts except electrical motor and faulty choices are warranted on condition that they are used accordingly to the user’s guide and not maintained, repaired or interfered by any other individuals other than .Mak Gearbox&Variator Service Employees, against defects in material, workmanship and manufacturing for 1(one) year. All costs relating to workmanship and replacement of parts regarding the work performed within the extent of warranty shall be borne by our company. The time used for repairs to be made within the warranty period shall be added to warranty period.

Power(kW): Ratio (i):Type:Serial Number: Date:

Manufacturer:

-Mak Gearbox & Variator Co. Factory : Sanayi Caddesi No. 1 Seyhli Pendik – ISTANBUL Tel: +90 216 378 03 26 Fax: +90 216 378 06 86

Office : Demirkapi Keresteciler Sitesi R za Uzun Sokak No: 21 34030 Topçular – ISTANBUL Tel: +90 212 567 87 32-33 Fax: +90 212 612 61 17

Authorized Signature/Seal

User Company :

22

MANUFACTURER’S DECLARATION IN ACCORDANCE WITH THE EC MACHINERY DIRECTIVE 98/37/EC

ANEXIIB

BELGE NO / AY – YIL DOCUMENT NO. / MONTH – YEAR : M – 01/11/03 MALATÇI

MANUFACTURER : MAK REDÜKTÖR VARYATÖR SAN ve T C. A. . DEM RKAPI KERESTEC LER S T. RIZA UZUN SOK. NO:21 TOPÇULAR – STANBUL – TÜRK YE

ÜRÜN TANITIMI : HEL SEL ve SONSUZ D L L REDÜKTÖRLER VARYATÖRLER PRODUCT DESIGNATION : HELICAL and WORM GEARED UNITS VARIABLE SPEED DRIVES

TANIMLANAN ÜRÜNLER N A A IDAK AVRUPA NORMLARININ TAL MATLARINA UYGUNDUR. THE DESIGNATED PRODUCTS CONFIRM TO THE PROVISIONS OF THE FOLLOWING EUROPEN DIRECTIVES

SAYI / NUMBER : YAYIN TAR H :

EN 292 – 1 OCAK 1996 EN 292 – 2 OCAK 1996

UYGULANAN D REKT FLER / THE FOLLOWING DIRECTIVES

98/37/AT MAK NE EMN YET D REKT F 98/37/EEC MACHINERY DIRECTIVE

BU TAL MATLARA UYGUNLUKLA LG L B LG LER UYGUNLUK DOSYASINDA BEL RT LM T R. FOR FURTHER INFORMATION ABOUT COMPLIANCE WITH THESE DIRECTIVES SEE TECHNICAL FILES

CE ARET UYGULAMA SIRASI / AFFIXING OF THE CE MARKING : 01

TANZ M EDEN / ISSUER :

YER – TAR H / PLACE – DATE : STANBUL 03.12.03

YETK L MZA – LEGALLY BINDING SIGNATURE

BU BEYAN, BEL RT LEN TAL MATLARA UYGUNLU U, BELGELER, ÖZELL KLER LE LG L GARANT HAKKI ÇERMEZ. ÜRÜN LE B RL KTE VER LEN TÜM GÜVENL K UYARILARI, MONTAJ VE LET M TAL MATLARINA UYULMASI GEREK R. BU BEYAN, D L ÜN TES Ç N GEÇERL D R. MOTORU KAPSAMAZ.

THIS DEGLARATION CERTIFIES COMPLIANCE WITH THE INDIGATED DIRECTIVES BUT IMPLIENCE NO WARRANTY OF PROPERTIES ALL SAFETY INSTRUCTIONS SHOWN ON DOCUMENTATION AND MOUNTING INSTRUCTIONS ETC. SHALL COSERVED. THIS DECLARATION IS VALID ONLY FOR THE GEAR UNIT PARTS AND DOES NOT COVER THE MOTOR.

KAYIT NO : 113199

23

Not .………………………………………………………………………………………

……………………………………………………………………………………………………

……………………………………………………………………………………………………

……………………………………………………………………………………………………

……………………………………………………………………………………………………

……………………………………………………………………………………………………

……………………………………………………………………………………………………

……………………………………………………………………………………………………

……………………………………………………………………………………………………

……………………………………………………………………………………………………

……………………………………………………………………………………………………

……………………………………………………………………………………………………

……………………………………………………………………………………………………

……………………………………………………………………………………………………

……………………………………………………………………………………………………

……………………………………………………………………………………………………

……………………………………………………………………………………………………

……………………………………………………………………………………………………

……………………………………………………………………………………………………

……………………………………………………………………………………………………

……………………………………………………………………………………………………

……………………………………………………………………………………………………

……………………………………………………………………………………………………

23(5$7,1* 8,'( )25 +(/,&$/ ($5 81,76 Eng Helisel Disli Reduktorler (IR Serisi).pdf,03257$17 127(6...

Documents

Transcript of 23(5$7,1* 8,'( )25 +(/,&$/ ($5 81,76 Eng Helisel Disli Reduktorler (IR Serisi).pdf,03257$17 127(6...

23(5$7,1* *8,'( )25 +(/,&$/ *($5 81,76 Eng Helisel Disli Reduktorler (IR Serisi).pdf,03257$17 127(6...

Documents

Transcript of 23(5$7,1* *8,'( )25 +(/,&$/ *($5 81,76 Eng Helisel Disli Reduktorler (IR Serisi).pdf,03257$17 127(6...

23(5$7,1* 8,'( )25 +(/,&$/ ($5 81,76 Eng Helisel Disli Reduktorler (IR Serisi).pdf,03257$17 127(6...

Transcript of 23(5$7,1* 8,'( )25 +(/,&$/ ($5 81,76 Eng Helisel Disli Reduktorler (IR Serisi).pdf,03257$17 127(6...