22nd January 2003 Australian Distribution & Solutions ...€¦ · 14 The role & objectives of AD&S...
Transcript of 22nd January 2003 Australian Distribution & Solutions ...€¦ · 14 The role & objectives of AD&S...
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22nd January 2003
File Reference: u:\Guidelines - BlueScope Lysaght PowerPoint Template
Australian Distribution & SolutionsInvestor Site Visit – WestallKeith MitchelhillChief Executive – Australian Distribution & SolutionsNovember 2009
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Important Notice
THIS PRESENTATION IS NOT AND DOES NOT FORM PART OF ANY OFFER, INVITATION OR RECOMMENDATION IN RESPECT OF SECURITIES. ANY DECISION TO BUY OR SELL BLUESCOPE STEEL LIMITED SECURITIES OR OTHER PRODUCTS SHOULD BE MADE ONLY AFTER SEEKING APPROPRIATE FINANCIAL ADVICE. RELIANCE SHOULD NOT BE PLACED ON INFORMATION OR OPINIONS CONTAINED IN THIS PRESENTATION AND, SUBJECT ONLY TO ANY LEGAL OBLIGATION TO DO SO, BSL DOES NOT ACCEPT ANY OBLIGATION TO CORRECT OR UPDATE THEM. THIS PRESENTATION DOES NOT TAKE INTO CONSIDERATION THE INVESTMENT OBJECTIVES, FINANCIAL SITUATION OR PARTICULAR NEEDS OF ANY PARTICULAR INVESTOR.
TO THE FULLEST EXTENT PERMITTED BY LAW, BLUESCOPE STEEL LIMITED AND ITS AFFILIATES AND THEIR RESPECTIVE OFFICERS, DIRECTORS, EMPLOYEES AND AGENTS, ACCEPT NO RESPONSIBILITY FOR ANY INFORMATION PROVIDED IN THIS PRESENTATION, INCLUDING ANY FORWARD LOOKING INFORMATION, AND DISCLAIM ANY LIABILITY WHATSOEVER (INCLUDING FOR NEGLIGENCE) FOR ANY LOSS HOWSOEVER ARISING FROM ANY USE OF THIS PRESENTATION OR RELIANCE ON ANYTHING CONTAINED IN OR OMITTED FROM IT OR OTHERWISE ARISING IN CONNECTION WITH THIS.
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Australian Distribution and Solutions division brings together BlueScope Steel’s Australian-based downstream businesses
• 77 sites
• 1,300 employees
• Products include Plate, Tube, Structural Steel, Merchant Bar, Reinforcing Steels
• Steel processing capability
• Westall is the major Victorian Distribution Centre
• 100 employees
• Products include Hot Rolled, Cold Rolled, Metallic Coated, Stainless, Aluminium
• Processing / Slitting / Shearing
• 38 sites• 1,200 employees• Products include
roofing, walling, guttering, rainwater goods, fencing
• Mobile Roll forming, supply / install
• Comprises Urban Water, Pioneer Water, Highline, Buildings
• 17 sites
• 400 employees
• Products include commercial & urban water tanks, buildings and building facades
• 6 sites
• 500 employees
• Slitting, shearing, warehousing & despatch, contract Services (predominantly for internal customers)
EmergingBusiness Sheet & Coil
ProcessingServices
• 5 sites
Note - Size depicts relative revenue base, except for Sheet & Coil processing services (cost recovery only)
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Westall Distribution Facility,Westall Distribution Facility,Westall VictoriaWestall Victoria
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Westall – History/Activities
• 2001 Email Metals split between Smorgon Steel and Onesteel
• 2003 Site Redevelopment – previously 4 sites• Jan 2004 Bar Picker commissioned
– unique to Southern Hemisphere• May 2004 Official Opening• August 2007 Bluescope acquisition
History
Activities• Store and break-bulk steel plate, tube, structural,
merchant bar and aluminium products.• Value add through pre-processing all products• Sell directly to 2,000+ account customers• Supply 17 regional branches throughout Victoria
and Tasmania
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Westall - Overview
• 3 Warehouses – Flat Products, – Long Products– Metalcorp
• 40,000 sq mtrs• 28,000 tonnes stock-holding capacity • 158 employees • 5 x 24 hour operation (to meet
customer requirements)
Metalcorp Long Products
Flat ProductsWe are here
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Westall - Flat Products Warehouse
• Products– Plate– Heavy Round– Pipes & Fittings
• Warehouse size 15,000 sq metres
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Westall - Long Products Warehouse
• Products– Merchant Bar– Tubular– Pipe– Structural
• Warehouse size 24,000 sq metres• Fully automated picker
– 1,620 locations– 6,500 tonne capacity
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Processing Solutions
Processing solutions provided include:• Plate profiling• Structural drilling• Structural flame cutting
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Australian Distribution & Australian Distribution & SolutionsSolutions
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SafetySafety
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Safety performance has improved driven by improvements in Distribution since acquisition, but the journey continues
Lost Time Injury Frequency Rates - AD&S
2.3 3.0 2.5 2.41.11.0
2.43.9
16.7
8.2
5.1
0.0
2.0
4.0
6.0
8.0
10.0
12.0
14.0
16.0
18.0
FY00
FY01
FY02
FY03
FY04
FY05
FY06
FY07
FY08
FY09
FY10
Oct
Medical Treatment Injury Frequency Rates - AD&S
25.721.2 19.0 18.9
36.2
60.766.8
32.4 28.6
12.2 10.4
0.0
10.0
20.0
30.0
40.0
50.0
60.0
70.0
80.0
FY00
FY01
FY02
FY03
FY04
FY05
FY06
FY07
FY08
FY09
FY10
Oct
Note: • Contractor data included from FY07 for Distribution• BSL acquired Distribution in Aug 2007; • Business restructure in Nov 07 led to creation of AD&S indicated by purple colour• Emerging Business began in Sep 03
Highlights • Continued safety improvement in Distribution & Emerging
Businesses from alignment to BlueScope safety standards• First ever LTI & MTI free month in August 2009
AD&S
Lost Time Injury Frequency Rates - Distribution
3.4 4.4 3.7 2.9
7.58.2
21.7
5.73.3
0.4 0.40.0
5.0
10.0
15.0
20.0
25.0
FY00
FY01
FY02
FY03
FY04
FY05
FY06
FY07
FY08
FY09
FY10
Oct
Medical Treatment Injury Frequency Rates - Distribution
38.331.3 30.9
26.6
12.713.3
38.236.5
47.6
59.8
37.7
0.0
10.0
20.0
30.0
40.0
50.0
60.0
70.0
FY00
FY01
FY02
FY03
FY04
FY05
FY06
FY07
FY08
FY09
FY10
Oct
Distribution
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Australian Distribution & SolutionsAustralian Distribution & SolutionsOverviewOverview
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The role & objectives of AD&S within BlueScope include
– The generation of positive cash flows and profits, achievement of hurdle rates of return and pull through tonnes to benefit the integrated chain
– To achieve this, AD&S must
• Be a low cost steel distribution channel to market
• Ensure ongoing access to competitively priced steel products (vs. imports and spot markets)
• Effectively manage inventories and the supply chain
• Be an market leading processor / value adder
• Deliver consistent service against customer expectations
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Some changes have been made to the AD&S organisation structure to more closely align to strategic objectives
Metals Dist'n Sheet Metal Supplies Building Products Highline BlueScope Buildings - Metro Impact Steel The Roofing Centre Pioneer Water Tanks Permalite - Regional Urban Water Metalform BH Tanks (US) FacadesLaser Dynamics Ranbuild Remote BuildingsPipeline Supplies Advanced FencingMetalcorp Kiteley
GM Lysaght
Greg Robinson
GM HRCarmelo Aiello
GM FinanceTony Joyce
GM Supply Andrew Bray
GM Distribution
Dean Mehmet
GM SMS &Urban WaterLige Donald
CE AD&SKeith Mitchelhill
GM HSEKristie Keast
GM Highline/Pioneer
Alan Tink
GM Buildings
Michael Meehan
GM S&C Proc Services
Mark Cowley
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The AD&S business cost base is characterised by a high proportion of Material Cost.
Substantial cost reductions have been achieved in Employee and Other coststo “right size” the business in response to lower volumes.
AD&S Cost Drivers
Material Costs, 75%
All other Costs, 25%
Material Costs All other Costs
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Inventory days are at target levels
Note: Inventory Days for Distribution, SMS and Lysaght only
Cash generation during the past 16 months has been very strong, throughrigorous management of Working Capital and Capex spend
AD&S Inventory
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20
40
60
80
100
120
Jun-
08
Jul-0
8
Aug-
08
Sep-
08
Oct
-08
Nov
-08
Dec
-08
Jan-
09
Feb-
09
Mar
-09
Apr-
09
May
-09
Jun-
09
Jul-0
9
Aug-
09
Sep-
09
Inve
ntor
y Da
ys
Inventory Days
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Market UpdateMarket Update
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AD&S market activity is improving but off a low base
• Market activity bottomed in the March/April 2009 period, with a slow recovery now being experienced off a very low base
• Government Stimulus is starting to gain traction
• Housing approvals have improved driven by first home buyers
• Non-residential building approvals continue to decline
• Major resources development projects are substantially being fabricated offshore (eg: Gorgon)
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Having recently stabilised, selling prices are expected to come under pressure from a strong AUD
• A strong AUD reduces the cost of imported product for our competitors• The impact is mitigated in times of low availability from overseas mills• We are currently seeing strong import offers driven by stronger A$ which is
likely to put pricing pressure on our products for March-2010 quarter• AD&S is continually revisiting stock holdings to mitigate the downside impact of
lower selling pricesCRU Steel Price Index
0
50
100
150
200
250
300
350
Sep-
04
Jan-
05
May-
05
Sep-
05
Jan-
06
May-
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Sep-
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May-
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May-
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Sep-
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Jan-
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May-
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Sep-
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May-
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Sep-
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CRUspi Global - index values CRUspi Flats - index valuesCRUspi Longs - index values CRUspi Asia - index values
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SummarySummary
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Summary
• A unrelenting focus on safety
• Challenging market conditions anticipated for early 2010– Imports– Rate of improvement in economy– Margin management
• Focus on– An efficient cost base, including procurement– Working capital management, in particular inventory– Improving sales volumes– Managing expected selling price fluctuations
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22nd January 2003
File Reference: u:\Guidelines - BlueScope Lysaght PowerPoint Template
Australian Distribution & SolutionsInvestor Site Visit – WestallKeith MitchelhillChief Executive – Australian Distribution & SolutionsNovember 2009
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Supporting InformationSupporting Information
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The AD&S footprint
Lysaght
Sheet & Coil Processing Services
Sheet Metal Supplies
Bluescope Distribution
KEY
Acacia Ridge
Eagle Farm
DandenongSunshine
Forrestfield
Bluescope Water
KeysboroughSurrey Hills
St MarysTaren Point
StapyltonOrmeau
PadstowChullora
BellevueMalagaMandurahWelshpool
DandenongLyndhurstDevonport
Bega
Bomaderry(Nowra)
Batemans Bay
Acacia RidgeCapalabaEagle FarmKawanaNorthgateOxleyWoodridge
Albany
Albury
ArcherfieldCarole ParkChinderahCoolumRocklea
Armidale
Arndell ParkBelmontCardiffChulloraEmu PlainsHamiltonSmithfield
AuburnCardiffWest GosfordSt Marys
BalcattaKewdale
Ballarat
Bathurst
Bendigo
BraesideSunshine
Burnie
Bunbury
Bundaberg
Cairns
CampbellfieldGeelong
Charters Towers
Coffs Harbour
DandenongGeelongWestall
Darwin
Dubbo
Elizabeth Ottoway
Emerald
Esperance
Forrestfield
Geraldton
GillmanWingfield
Gladstone
Hobart
Horsham
Kalgoorie
Kingaroy
Launceston
Lismore
Mackay
Mareeba
Mildura
Morwell
Motto Farm
Mount Isa
Orange
Port Macquarie
Portland
Queanbeyan
Rockhampton
Roma
Shepparton
Tamworth
Toowoomba
Townsville
Wagga Wagga
Warrnambool
Warwick
Wingfield
WodongaSites 143Employees 3,500Active Customers >20,000
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AD&S Brands
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22nd January 2003
File Reference: u:\Guidelines - BlueScope Lysaght PowerPoint Template
Australian Distribution & SolutionsInvestor Site Visit – WestallKeith MitchelhillChief Executive – Australian Distribution & SolutionsNovember 2009