218557755 Thread Fastener

download 218557755 Thread Fastener

of 54

Transcript of 218557755 Thread Fastener

  • 8/11/2019 218557755 Thread Fastener

    1/54

    Threaded FastenersChapter 11

  • 8/11/2019 218557755 Thread Fastener

    2/54

  • 8/11/2019 218557755 Thread Fastener

    3/54

    Introduction

  • 8/11/2019 218557755 Thread Fastener

    4/54

    FASTENING TYPE

    1. PermanentWelding Gluing Riveting

  • 8/11/2019 218557755 Thread Fastener

    5/54

    FASTENING TYPE

    2.1 Threaded fastener

    - bolts

    - studs- screws

    2. Temporary

    2.2 Non-threaded fastener

    - keys

    - pin

    key

  • 8/11/2019 218557755 Thread Fastener

    6/54

    THREAD APPLICATION

    1. To hold parts together.

    2. To move part(s) relative to others.

    Part A Part B

    Part C

  • 8/11/2019 218557755 Thread Fastener

    7/54

    THREAD APPLICATION

    1. To hold parts together.

    2. To move part(s) relative to others.

    Wood working vise Palm fruit pressing machine

  • 8/11/2019 218557755 Thread Fastener

    8/54

  • 8/11/2019 218557755 Thread Fastener

    9/54

    External (male)thread

    In ternal (female)

    thread

    THREAD TERMINOLOGY

    A thread cut on the outs ideof

    a cylindrical body.

    A thread cut on the ins ideof

    a cylindrical body.

    Internal thread

    External thread

  • 8/11/2019 218557755 Thread Fastener

    10/54

    Right-handthread

    Thread that will assemblewhen

    turned c lockwise.

    Left-hand

    thread

    Thread that will assemblewhen

    turned counter-c lockwise.

    THREAD TERMINOLOGY

    Turnbuckle use RH and LH thread ateach end to double displacement.

  • 8/11/2019 218557755 Thread Fastener

    11/54

    Crest

    Root

    Thread angle

    THREAD TERMINOLOGY

    The peak edgeof a thread.

    The bot tom of the thread cut into

    a cylindrical body.

    The angle between threads faces.

    Internal ThreadExternal Thread

    CrestRoot

    Thread angle

    CrestRoot

  • 8/11/2019 218557755 Thread Fastener

    12/54

    Major d iameter

    The largest diameteron

    an internal or external thread.

    Minor diameterThe smal lest diameteron

    an internal or external thread.

    Internal ThreadExternal Thread

    Minord

    ia.

    Majord

    ia.

    THREAD TERMINOLOGY

    Minord

    ia.

    Majord

    ia.

  • 8/11/2019 218557755 Thread Fastener

    13/54

    Pitch

    The distance between crests of

    threads.

    LeadThe distance a screw will advance

    when turned 360o.

    THREAD TERMINOLOGY

    Internal ThreadExternal Thread

    Pitch

    Pitch

  • 8/11/2019 218557755 Thread Fastener

    14/54

    Form is the profile shape of the

    thread.Thread Form

    THREAD TERMINOLOGY

    Example:

    knuckle thread form

  • 8/11/2019 218557755 Thread Fastener

    15/54

    EXTERNAL THREAD CUTTING

    Tools

    Operation

    Threading Die

    Die stock

  • 8/11/2019 218557755 Thread Fastener

    16/54

    Twist drillTools

    Tap

    Tap wrench

    Operation

    INTERNAL THREAD CUTTING

  • 8/11/2019 218557755 Thread Fastener

    17/54

    COMPARISON OF THREAD CUTTING

    External Thread

    Internal Thread

    Major Dia.

    Minor Dia.

  • 8/11/2019 218557755 Thread Fastener

    18/54

    Thread Drawing

  • 8/11/2019 218557755 Thread Fastener

    19/54

    1. Detailedrepresentation

    2. Schematicrepresentation

    3. Simpl i f ied representation

    THREAD REPRESENTATION

  • 8/11/2019 218557755 Thread Fastener

    20/54

    External thread Internal thread

    DETAILED REPRESENTATION

    60oPitch

    Use slant ing l inesto represent crest and root.Roots and crest are drawn in sharpVs.

    Thread runout

  • 8/11/2019 218557755 Thread Fastener

    21/54

    SCHEMATIC REPRESENTATION

    External thread

    Pitch Crest (thin line)Root (thick line)

    Use alternate longand shor tlines for representingcrestsand rootsof the thread, respectively.

    Internal thread

  • 8/11/2019 218557755 Thread Fastener

    22/54

    SIMPLIFIED REPRESENTATION

    External thread Internal thread

    Use th ick cont inuous l inesfor representing crest

    and th in cont inuou s l inesfor representing roo tof

    the thread, respectively.

    Pitch/2

    Root

    Crest

    Thread runout

  • 8/11/2019 218557755 Thread Fastener

    23/54

    SIMPLIFIED REPRESENTATION

    External thread Internal thread

    Sectional view

    Use th ick cont inuous l inesfor representing crest

    and th in cont inuou s l inesfor representing roo tof

    the thread, respectively.

  • 8/11/2019 218557755 Thread Fastener

    24/54

    ISO (METRIC) THREAD

    External

    thread

    Internalthread

    Center of thread assembly

    60o

    Pitch, P

    P/4

    P/8

    Thread assemble occurs if and only if both (internal & external)

    thread have an equal nom inal size (or diameter)and pi tch.

  • 8/11/2019 218557755 Thread Fastener

    25/54

    Nominalsize

    Majordiameter

    Pitch Minordiameter

    Tap drill size

    M6 6.00 1.00 4.92 5.00

    M8 8.00 1.25 6.65 6.75

    M10 10.00 1.50 8.38 8.50

    M12 12.00 1.75 10.11 10.00

    METRIC COARSE THREAD

    Minordiameter = MajordiameterPitch

    Minor diameter Tap drill size

    [Table 9.1]

    Metric thread

    In thread drawing, the following relationship is used.

  • 8/11/2019 218557755 Thread Fastener

    26/54

    Nominalsize

    Majordiameter

    Pitch Minordiameter

    Tap drill size

    M8 8.000.75 7.188 7.25

    1.00 6.917 7.00

    M10 10.00

    0.75 9.188 9.25

    1.00 8.917 9.00

    1.25 8.647 8.75

    METRIC FINE THREAD[Table 9.2]

    Minordiameter = MajordiameterPitch

    Minor diameter Tap drill size

    In thread drawing, the following relationship is used.

  • 8/11/2019 218557755 Thread Fastener

    27/54

    Thread Length

    DRAWING STEPS OF

    EXTERNAL THREAD

    Starting

    position

    Draw

    thread

    axisMajordia.

    Minordia.

    Draw

    45oChamfer

    Draw line making

    30owith thread axisDraw a circle thatrepresents a crest.

    Draw an arc thatrepresents a root.

  • 8/11/2019 218557755 Thread Fastener

    28/54

    Internal Thread

    1. Through threaded hole

    DRAWING STEPS OF

    THREADED HOLE

    Draw

    thread

    axisMajordia.

    Minordia.

    Draw a root

    Draw a crestSectional view

    Draw a circle thatrepresents a crest.

    Draw an arc thatrepresents a root

    .

    root

    crest

    Section lines are drawn

    into the crest of a thread.

  • 8/11/2019 218557755 Thread Fastener

    29/54

    Minordia.

    DRAWING STEPS OF

    THREADED HOLE

    2. Blinded threaded hole

    Draw

    thread

    axisMajordia.

    Hole depth

    Thread depthDraw a circle thatrepresents a crest.

    Draw an arc thatrepresents a root

    .

  • 8/11/2019 218557755 Thread Fastener

    30/54

    DRAWING STEPS OF

    THREADED HOLE

    2. Blinded threaded holeSectional view

  • 8/11/2019 218557755 Thread Fastener

    31/54

    DIMENSIONING EXTERNAL THREAD

    M10 1.5

    1.0 Fine thread

    Coarse thread

    xxThread

    length

    Uselocal noteto specify :- thread form, nom inal s ize,

    pi tch(if it is a fine thread)

    Usetypical methodto specify :- thread leng th.

  • 8/11/2019 218557755 Thread Fastener

    32/54

    3. Thread form

    4. Nominal size

    5. Pitch

    1. Tap drill size

    2. Drill depth

    6. Thread depth

    8.50 Drill, 20 Deep,

    M10 Tapped, 15 Deep

    DIMENSIONING THREADED HOLE

    Uselocal noteto

    specify

  • 8/11/2019 218557755 Thread Fastener

    33/54

    Threaded Fastener

  • 8/11/2019 218557755 Thread Fastener

    34/54

    BOLT : Terminology

    Bol t is a threaded cylinder with a head.

    Hexagonal head

    bolt and nut

    Headthickness

    Thread length

    Length

    Widthacross flat

    Dimensions of bolts head are

    listed in table 9.4.

  • 8/11/2019 218557755 Thread Fastener

    35/54

    Draw

    bolt

    axis

    Draw anend view

    of the head

    B

    Starting

    position

    H

    Draw abolt head

    B/2 B/2

    30o

    Length

    Thread Length

    Majorf

    Draw

    body of a bolt

    BOLT : Drawing steps

  • 8/11/2019 218557755 Thread Fastener

    36/54

    NUT : Drawing steps

    Draw an end viewof the nut

    B

    H

    B/2 B/2

    Dimensions of the nut are given in Table 9.14.

    Dash lines represent

    a threaded hole are

    omitted for clarity.

  • 8/11/2019 218557755 Thread Fastener

    37/54

    1. Insert a bolt into

    aclearance ho le

    2. Insert awasher.

    3. Screw anut.

    BOLT : Application

  • 8/11/2019 218557755 Thread Fastener

    38/54

    Let s think together

    What do you think about the following suggestions for

    design improvement?

    (B) Use shorter bolt with the

    same thread length.

    Correct

    (C) Reduce the thread length.

    Inappropriate

    Wrong

    (D) Add washer or nut.

    (A) Nothing have to be changed.

  • 8/11/2019 218557755 Thread Fastener

    39/54

    Let s think together

    What do you think about the following suggestions for

    design improvement?

    (B) Use a bolt of this length but

    has a longer thread length.

    (C) Use a longer bolt with the

    same thread length.

    (D) Add washer.

    (A) Nothing have to be changed.

    Correct

    Inappropriate

    Wrong

  • 8/11/2019 218557755 Thread Fastener

    40/54

    Let s think together

    What do you think about the following suggestions for

    design improvement?

    (B) Use a bolt of this length but

    has a shorter thread length.

    (C) Use a longer bolt with the

    same thread length.

    (D) Add washer.

    (A) Nothing have to be changed.

    Correct

    Inappropriate

    Wrong

  • 8/11/2019 218557755 Thread Fastener

    41/54

    Let s think together

    What do you think about the following suggestions for

    design improvement?

    (A) Use a bolt of this length but

    has a shorter thread length.

    (B) Use a longer bolt with thesame thread length.

    (C) Use a longer bolt by

    increasing a thread length

    (D) Remove washer.

    Correct

    Inappropriate

    Wrong

    L hi k h

  • 8/11/2019 218557755 Thread Fastener

    42/54

    Let s think together

    What do you think about the following suggestions for

    design improvement ?

    (A) Increase the bolt diameter.

    (B) Use washer with larger

    outside diameter.

    (C) Reduce the hole diameter.

    (D) Add washer at bolt head.

    Correct

    Inappropriate

    Wrong

    L t thi k t th

  • 8/11/2019 218557755 Thread Fastener

    43/54

    Let s think together

    What do you think about the following suggestions for

    design improvement ?

    (B) Use a bolt with shorter

    thread length.

    (C) Add washer.

    (D) Increase drill and thread

    depths.

    (A) Nothing have to be changed.

    Correct

    Inappropriate

    Wrong

    L t thi k t th

  • 8/11/2019 218557755 Thread Fastener

    44/54

    Let s think together

    What do you think about the following suggestions for

    design improvement ?

    (A) Nothing have to be changed.

    (B) Use a bolt with slightly

    longer thread length.

    Correct

    Inappropriate

    Wrong

    STUD T i l

  • 8/11/2019 218557755 Thread Fastener

    45/54

    Studis a headlessbolt, threaded at both ends.

    STUD : Terminology

    Thread length

    Length

    Thread length

    Drawing

    representation

    STUD D i t

  • 8/11/2019 218557755 Thread Fastener

    46/54

    Major

    f

    STUD : Drawing steps

    Drawstud

    axis Minor

    f

    Starting

    position

    Stud Length

    Thread Length

    Thread Length

    Draw

    45oChamfer

    Draw

    45oChamfer

    Draw line making

    30owith axis

    STUD A li ti

  • 8/11/2019 218557755 Thread Fastener

    47/54

    STUD : Application

    1. Drill a hole.

    3. Screw a stud.

    4. Place the part to befastened.

    5. Insert washer and

    fastened a nut.

    2. Tap a hole.

    L t thi k t th

  • 8/11/2019 218557755 Thread Fastener

    48/54

    Let s think together

    What is the mistake in the following use of stud ?

    L t thi k t th

  • 8/11/2019 218557755 Thread Fastener

    49/54

    Let s think together

    What is the mistake in the following use of stud ?

    CAP SCREW T i l

  • 8/11/2019 218557755 Thread Fastener

    50/54

    Cap sc rew is similar to bolt, but has a longer thread

    than a bolt.

    CAP SCREW : Terminology

    CAP SCREW C t b h l

  • 8/11/2019 218557755 Thread Fastener

    51/54

    CAP SCREW : Counterbore hole

    x drill,

    fy Cbore,

    z deep

    xdrill,wdeep,

    fyCbore,

    zdeep

    z

    CAP SCREW C t i k h l

  • 8/11/2019 218557755 Thread Fastener

    52/54

    x drill,

    CSK to fy

    CAP SCREW : Countersink hole

    xdrill, wdeep,

    CSK to fyy

    Draw 90o

    SET SCREW Terminolog

  • 8/11/2019 218557755 Thread Fastener

    53/54

    SET SCREW : Terminology

    Set sc rewis a threaded cylinder used to prevent

    rotation or movement between parts.

    SET SCREW : Application

  • 8/11/2019 218557755 Thread Fastener

    54/54

    SET SCREW : Application