21113 M-00-d07 Urs Hot Water Generator ( 10 m3)-r0

SPECTRUM

Client: M/s NAVIN FLUORINE INTERNATIONAL LTD

HOT WATER GENERATOR (10M3)

MANUFACTURING PLANT NO.2 AT DEWAS

TECHNICAL SPECIFICATION


HOT WATER GENEARTOR ( 10 M3/HR) PROJECT NO 21113 REVISION NO 00

DOCUMENT NO M-00-D07 PAGE NO . PAGE1 OF 12

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Z:\PRJ1\API\NFIL 21113\PROCUREMENT\UTILITY\URS\Floated\Hot Utilities system\21113 M-00-D07 URS HOT WATER GENERATOR ( 10 m3)-R0.docx

Format No: SOP/ENG/005/02 Rev. 00 01/01/2013

REVISION HISTORY

REVISION EFFECTIVE DATE REASON FOR REVISION 00 02-01-2014 FIRST ISSUE




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TABLE OF CONTENTS

1.0 APPROVAL SIGNATURES 3 2.0 OVERVIEW 4 3.0 INSPECTION, TESTING AND DISPATCH 4 4.0 DRAWINGS & DOCUMENTS 5 5.0 PACKING 5 6.0 SPARES 6 7.0 DATASHEET 6




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1.0 APPROVAL SIGNATURES

This document is prepared by the SPCPL team for the project of NAVIN FLUORINE INTERNATIONAL LIMITED, DEWAS under the authority of their Project Manager. Hence this document before being effective shall be approved by the QA team of NAVIN FLUORINE INTERNATIONAL LIMITED, DEWAS, and authorized by the appropriate Project Authority.

SPCPL

Name Designation Signature Date

Prepared By Rajesh Yerawar Sr. Executive - Mechanical

Checked By Akhilesh Verma Manager - Mechanical

Approved By Sanjay Katkade GM-Engineering

CLIENT

Name Designation Signature Date

Approved By

Authorized By




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2.0 OVERVIEW

2.1 PROJECT INTRODUCTION

Navin Flourine International Limited has envisioned setting up an Manufacturing plant No.2 facility at Dewas along with the necessary utilities Nearest railway station : DEWAS Nearest airport : INDORE Ambient conditions:

Summer ( DB / WB / % RH) 40 C / 24.4 C / 28 % Monsoon ( DB / WB / % RH) 28 C / 26 C / 82 % Winter ( DB / WB / % RH) 10 C / 5.6 C / 50 %

2.2 PROJECT STANDARD

The design, manufacturing, testing at factory of Hot Water Generator shall comply with the latest applicable standards.

3.0 INSPECTION, TESTING AND DISPATCH

The Hot water Generator will be subjected to inspection at manufacturers works in the presence of purchaser/consultant. During inspection following routine tests shall be carried out:

Visual inspection for workmanship and verification with respect to specifications. Mechanical operation of valves etc. Functional test for control circuits. Tightness of screwed/bolted connections

The vendor shall supply to purchaser 3 sets of the certificates of Internal routine tests.




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4.0 DRAWINGS & DOCUMENTS Vendor to submit following Drawing & Documents at various stages.

4.1 Drawings (3 Sets) - GA Drawings, Engineering Drawings (For approval, Approved, As built, As installed) - Electrical Circuit Diagrams - System schematics

4.2 Manuals and Procedures (3 Sets) - Operation and Maintenance manuals - Specialized procedures, if applicable (such as Calibration, Cleaning, etc.) - Specifications and sources of some important materials, if applicable (such as lubricants,

cleaning agents, etc.) 4.3 Lists (3 Sets)

- Equipment and Instrument list with component descriptions - Electrical component parts list with descriptions - Spare parts list with appropriate identification nos., if any - Change parts list with appropriate identification nos., if any

4.4 Factory Acceptance Test Certificates (3 Sets) - Detailed list of modifications after contract &/or in final approved design - Material specifications and test certificates - Instrument Calibration certificates - Functional/ Factory acceptance certificates (such as weld inspection, passivation, pressure/

vacuum holds, etc.) - Warranty certificates - Surface finish test reports - Food grade material certificate

4.5 Site Acceptance Test (3 Sets) - Operational Qualification Protocol

5.0 PACKING

Equipment shall be dispatched to site packed in full wooden case (Sea Worthy). It shall be wrapped in polythene sheets before putting in cases and it shall be ensured that damage to the equipment does not occur during handling/transportation. Lifting hooks shall be provided for unloading at site.




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6.0 SPARES

Commissioning Spares - The vendors shall include in the quoted price sufficient quantities of commissioning spares required for erection and commissioning of the equipment. These shall include such items as Bolts and other miscellaneous parts. Essential Spares - The vendor shall supply spares required for two years trouble free operation & furnish list of spare considered with offer.

7.0 DATASHEET

SR. NO. DESIGN PARAMETERS REQUIRED SPECIFICATIONS

1 GENERAL Tag No. HW-101

a Type Plate type Heat Exchanger with inbuilt condensate recovery unit

b Hot Water Application For process / in reactor jacket c Capacity 100,000 kcal/hr d Qty. 01 Nos. (1 Working ) e Hot Water flow required 10 m3/hr

f Cold water inlet temp. 75 deg C (At the first startup of system, temp. would be 30 deg C)

g Hot Water outlet temp. 85 deg C h Steam pressure available 3.5 Kg/cm2 i Input Water quality Soft water j Electrical supply 230 V / 1 phase + N / 50 Hz /AC k Steam Consumption Vendor to specify l Model No. Vendor to specify

m Design Code Vendor to specify




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2 Plate type Heat Exchanger

a Make Alfa laval / Tranter / IDMC/Spirex b Model No. Vendor to specify

c Type Semi welded type d Utility

Type Steam @ 3.5 kg/cm2 (g)

Flow Rate (kg/hr) Vendor to specify

Pressure Drop (kg/cm2(g)) 0.1 e Process

Type Water

Inlet Temp(C) 75C (At the first startup of system, temp. would be 30 deg C)

Outlet Temp(C) 85C

Inlet Nozzle Size(NB) Vendor to specify

Outlet Nozzle Size ( NB) Vendor to specify

Pressure Drop (Kg/cm2)(g) Vendor to specify f End Connection ANSI B 16.5, 150# g Heat Transfer Area (m2) Vendor to specify h No. of Plates Vendor to specify

i Plate Thickness Vendor to specify

j MOC

Plate SS 304

Gasket EPDM Clip on type

End Plates IS 2062

Studs & Bolts IS1367

Tie Rods & Bolts IS1367




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Upper & Lower SS 304

Carrying Bar SS 304

3 Steam Control Valve

a Type PID Based Pneumatic / Electrical actuated globe valve with Positioner b Make Vendor to specify

c MOC

Body CS (CARBON STEEL)

Trim SS 410

Packing PTFE

Size (NB) Vendor to specify d End Connection ANSI B 16.5, 150#

4 On Off Valve Pneumatic /Electrical actuated valve with on- off Controller a Type Globe type b Make Vendor to specify

c MOC


Piston SS 410

Packing PTFE

Size (NB) Vendor to specify d End Connection ANSI B 16.5, 150# 5 Safety Valve

a Type Spring loaded type with Screwed End BSPT b Make Vendor to specify

c Model Vendor to specify

d MOC




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Body Vendor to specify

Seat Vendor to specify

Spring Vendor to specify e Bonnet closed

f Cap Screwed g Size (NB)

Inlet (mm) Vendor to specify

Outlet (mm) Vendor to specify h Range (Psi) Vendor to specify i Back pressure Atmospheric 6 Steam Inlet Valve

a Type Piston Valve ASTM A 105 with SS internal b Make Vendor to specify

c MOC


Piston BS 3605 304 S18 (SS 304)

Packing SS reinforce Graphite d Inlet valve Size (NB) Vendor to specify e End connections ANSI B 16.5, 150# 7 Strainer

a Type Y Type

b Make Vendor to specify

c MOC


Element SS Perforated sheet & SS 304 Wire Mesh d Mesh 20 Mesh




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e Size (NB) Vendor to specify f End connections Flange End type ANSI 16.5,150# 8 Moisture Separator With Steam Trap

a Type Impingement plate type b Make Vendor to specify


d MOC CS (CARBON STEEL)

Size (NB) Vendor to specify e End connections Flanged to BS 10 Table H (ANSI B 16.5, 150#) 9 Pressure Gauges

a Type Bourdon gauge b Make Vendor to specify

c Dial size (mm) 150 d Range (Kg/cm2 (g)) 0 - 6 e End connections BSPT (M) f MOC

Bourdon SS 304

Connection & Movement SS 304

Case SS 304

Syphon SS 304

g Accessories

Syphon Pig tail, BSPT (M)

Isolation valve Piston valve, Globe type BSPT 10 Pumping Trap

a Type Float type pumping trap b Make Vendor to specify




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d Back Pressure (kg/cm2(g) Vendor to specify e Trapping capacity (kg/hr) Vendor to specify f MOC

Body IS 2062

Float Assembly SS 304

Studs & Nut IS 1367/A193/A194

Gaskets Asbestos free

Condensate valve Piston Valve - (ASTM A 105) with SS internal

Strainers Y type (ASTM A 105) with SS Perforated sheet & wire mesh

Motive steam inlet valve Piston Valve (ASTM A 105) with SS internal

Steam trap Thermodynamic type - (ASTM A 105) with SS internal

Check Valve Disc check Valve- (ASTM A 105) with SS internal g Nozzle Size (NB)

Condensate Outlet Vendor to specify

Drain Vendor to specify

h End connections Flanged to ANSI B 16.5, 150# 11 Piping

a Make Jindal / Tata b MOC SA 106 Gr.B

12 Bolts & Nuts

a Bolts A 193 Gr B7 b Nuts A 194 Gr 2H




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13 Temp Controller

a Make Radix

b Range Vendor to specify c Model Vendor to specify

14 Overall Dimensions (L x W x H) Vendor to specify

15 Accessories

a Piping with skid To include b Necessary Blind plugs To include

c Cabling with skid To include

d Electrical panel To include

e Insulator with Claddingwithin skid To include

f Ethernet port for communication with DCS To include

21113 M-00-d07 Urs Hot Water Generator ( 10 m3)-r0

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