2019-10-15-GE2604说明书 Model (1)L18C L16A A A A A L05G L05G L17 Y11 Y11 S04 S04 M02 M02 S01...

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Assembly Instructions MODEL: PRODUCT SIZE(LxWxH):436x295x270cm PLEASE READ CAREFULLY BEFORE ASSEMBLY GE2604

Transcript of 2019-10-15-GE2604说明书 Model (1)L18C L16A A A A A L05G L05G L17 Y11 Y11 S04 S04 M02 M02 S01...

Page 1: 2019-10-15-GE2604说明书 Model (1)L18C L16A A A A A L05G L05G L17 Y11 Y11 S04 S04 M02 M02 S01 Insert Connector A into each end of frame profiles L16A, L18A, L18B & L18C, and then

Assembly Instructions

MODEL:PRODUCT SIZE(LxWxH):436x295x270cmPLEASE READ CAREFULLY BEFORE ASSEMBLY

GE2604

Page 2: 2019-10-15-GE2604说明书 Model (1)L18C L16A A A A A L05G L05G L17 Y11 Y11 S04 S04 M02 M02 S01 Insert Connector A into each end of frame profiles L16A, L18A, L18B & L18C, and then

CONTENTS

1. Assembly Advice ................................................................Page 12. Product Features ................................................................Page 2 - 33. Parts List .............................................................................Page 4 - 6

6. Base Assembly ....................................................................Page 12 - 137. Framework & Glazing Assembly ........................................Page 14 - 30

4. Roof Vent Assembly ..........................................................Page 7 - 85. Door Assembly ...................................................................Page 9 - 11

Page 3: 2019-10-15-GE2604说明书 Model (1)L18C L16A A A A A L05G L05G L17 Y11 Y11 S04 S04 M02 M02 S01 Insert Connector A into each end of frame profiles L16A, L18A, L18B & L18C, and then

11

Free ToolFree Tool

Assembly and Maintenance Advice

1. For safety purposes, we strongly recommend that this product is assembled by at least two people.2. Some components have sharp metal edges. Please be careful when handling metal components. Please wear gloves, shoes and safety goggles during assembly.3. Lay all of the components on a soft carpet or blanket to avoid any scratches or damages.4. DO NOT climb or stand on the roof. Heavy articles should not be leaned against the greenhouse.5. Keep the roof and gutter clear of snow, dirt & leaves. Allowing snow to build up on the roof may damage the product.6. Unlike steel, if the paint finish is scratched this will not harm the aluminium underneath.7. When your product needs cleaning, use a mild detergent solution and rinse with cold clean water. Do not use acetone, abrasive cleaners or strong detergents to clean the panels.

Tools Provided:

Tools Required when Assembly (Not Provided)

Assembly at least by two Persons

Rubber is not provided if you choose polycarbonate sheet as glazing panel.

Important:

Page 4: 2019-10-15-GE2604说明书 Model (1)L18C L16A A A A A L05G L05G L17 Y11 Y11 S04 S04 M02 M02 S01 Insert Connector A into each end of frame profiles L16A, L18A, L18B & L18C, and then

2

2. Base anchor brackets are included as standard with expanding bolts to ensure a secure fixing into concrete or paving. Alternatively, you can use the brackets to fix into a timber base with wood screws (not provided).

Expansion bolt in concrete

3. Our unique frame connectors make much stronger joints than conventional greenhouses.

4. The strong two part eaves beam includes an integral gutter. Downpipes are also included as standard so you can collect rainwater.

Steel bar/Lawn land

Functions and Features:

1. Compared with traditional greenhouses this new product features many significant improvements. The hollow box profile aluminium framing is much stronger than other greenhouses and it can withstand much greater pressure.

Page 5: 2019-10-15-GE2604说明书 Model (1)L18C L16A A A A A L05G L05G L17 Y11 Y11 S04 S04 M02 M02 S01 Insert Connector A into each end of frame profiles L16A, L18A, L18B & L18C, and then

3

6. Remove approximately 2 inches of film from all sheet edges before installing and remove all film immediately after the construction is completed. Please ensure that the side with the white film faces outwards.

Automatic Opener

GM80002

Manual Opener

5. Manual window handles are included as standard with the roof vents. If required, automatic roof vent openers are available as an inexpensive optional extra.

7. POWERED SCREWDRIVER RECOMMENDED This quality greenhouse features self-tapping screws to provide strong joints. As the name suggests, the screws tap their own thread. Driving in self-tapping screws requires more force than conventional screws. A powered screwdriver is therefore recommended.

Page 6: 2019-10-15-GE2604说明书 Model (1)L18C L16A A A A A L05G L05G L17 Y11 Y11 S04 S04 M02 M02 S01 Insert Connector A into each end of frame profiles L16A, L18A, L18B & L18C, and then

ALU.BoxNo.1

4

PART NO QTY

1

1

L04A

L04B

1L05B

L08A 2

2L09A

2L07A

L23A 4

5Ø4X14DZ02

247M4.2X16Z01

J01 4

J02 4

4W03

W08 2

W21 4

4W22

W05 18

J06

J07

J08

L25 4

242M5X12S01

26M5X12S02

9M4.2X16Z03

W06 2

B 8

8W07

A 8

4

4

4

J03

2W25

2

4L05A

2L07B

L08B 2

2L09B

PART NO QTY

S03 18M8X60

M5M01

8

L01A 4

S04M6X12 6

6M02M6

GE2604 (ALU Box No. 1)

Page 7: 2019-10-15-GE2604说明书 Model (1)L18C L16A A A A A L05G L05G L17 Y11 Y11 S04 S04 M02 M02 S01 Insert Connector A into each end of frame profiles L16A, L18A, L18B & L18C, and then

5

ALU.BoxNo.2

PART NO QTY

L19A 4

L19B 2

L20 2

WindowX2

L11 2

L15A 2

DOORPART NO QTY

L03B 4

4L03C

6L03D

4L05C

10L05E

2L02E

1L24

PART NO QTY

L03A 13

L06A 1

2L03E

L16A 1

L18A 2

L18B 2

1

A 8

L18C

1L18D

L17 2

L05G 4

L16B 1

(ALU Box No. 2)GE2604

Page 8: 2019-10-15-GE2604说明书 Model (1)L18C L16A A A A A L05G L05G L17 Y11 Y11 S04 S04 M02 M02 S01 Insert Connector A into each end of frame profiles L16A, L18A, L18B & L18C, and then

PC/Glass

N0.1

6

PART NO QTY

Y10 2

Y11 4

Y5 16

4

4Y2

Y1

Y3

Y4

4

4

Y6 2

Y7 2

(PC/Glass Box No. 1)

PART NO QTY

160MJ11

PART NO QTY

98MJ11

Y5

Y5

Y5Y1

Y3

Y4

Y2

Y5 Y5

Y5

Y5

Y5

Y5Y5Y5Y5

Y1

Y1

Y1

Y3

Y3

Y3

Y4

Y4

Y4

Y6

Y6Y7

Y7Y10

Y10

Y11 Y11

Y11Y11

Y5 Y5

Y5 Y5

Y8 Y8

Y8 4

Y8 Y8

Rubber for walls & roof(Provided for glass only)

Rubber for walls only(Provided for glass only)

GE2604

Page 9: 2019-10-15-GE2604说明书 Model (1)L18C L16A A A A A L05G L05G L17 Y11 Y11 S04 S04 M02 M02 S01 Insert Connector A into each end of frame profiles L16A, L18A, L18B & L18C, and then

PART NO QTY

L19A 2

L19B 1

7

Y10 1

L20 1

10M4.2X16Z01

L19A

L19A

L19B

L20

Y10

W07

B W07

W07

W07

B

B

B

W07

B

Z01

20MM20MM

20MM

B 4

4W07

0 1 2 3

Window

Z01L19B

322.2 W06

W06 1

W06

322.2Fix W06 in the middle of L19B, 322.2mm from the ends.

Slot

Tube

Insert W07 into the Slotof L19A,L19B & L20

Insert Part B into the tubeof L19A,L19B & L20

After connector B & part W07 are in positions, make a pencil mark at about 20MM from each end of L19A, L19B and L20. Use a powered screwdriver to fix them together with screw Z01. Make sure there is no gaps between the angle of each profile.

Page 10: 2019-10-15-GE2604说明书 Model (1)L18C L16A A A A A L05G L05G L17 Y11 Y11 S04 S04 M02 M02 S01 Insert Connector A into each end of frame profiles L16A, L18A, L18B & L18C, and then

PART NO QTY

L11 1

L15A 1

8

2M4.2X16Z01

L11

L15A

1

1

22

Z02

Z01

2Ø4X14DZ02

Y10

J11 J11

PART NO QTY

2.65MJ11

If glass is chosen, please seal it with rubber(J11) provided.

Rubber is not provided if you choose polycarbonate sheet as glazing panel.

1

2

Page 11: 2019-10-15-GE2604说明书 Model (1)L18C L16A A A A A L05G L05G L17 Y11 Y11 S04 S04 M02 M02 S01 Insert Connector A into each end of frame profiles L16A, L18A, L18B & L18C, and then

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Z01

Z01

0 1 2 3

20MM30MM

A

Left DoorPART NO QTY

L16A 1

L18A 2

L18B 2

1

A 8

10M5X12S01

L18C

1L18D

32M4.2X16Z01

L17 2

Y11 4

S04

S04

M02

M02

L05G

L05G

AA

A

A

L16B

L18D

L18A

L18B

Y11

Y11S04

M6X12 6

6M02M6

L05G 4

S01

L16B 1

Insert Connector A into each end of frame profiles L16B, L18A, L18B & L18D, and then fix them with screws Z01. Before fixing with screws, please mark them with a pencil at distance about 20/30mm from each end, and make sure there is no gaps between each profile.

Page 12: 2019-10-15-GE2604说明书 Model (1)L18C L16A A A A A L05G L05G L17 Y11 Y11 S04 S04 M02 M02 S01 Insert Connector A into each end of frame profiles L16A, L18A, L18B & L18C, and then

10

Z01

Z01

0 1 2 3

20MM30MM

Right Door

L18A

L18B

L18CL16A

A

A

AA

L05G

L05GL17

Y11

Y11

S04

S04

M02

M02

S01

Insert Connector A into each end of frame profiles L16A, L18A, L18B & L18C, and then fix them with screws Z01. Before fixing with screws, please mark them with a pencil at distance about 20/30mm from each end, and make sure there is no gaps between each profile.

Page 13: 2019-10-15-GE2604说明书 Model (1)L18C L16A A A A A L05G L05G L17 Y11 Y11 S04 S04 M02 M02 S01 Insert Connector A into each end of frame profiles L16A, L18A, L18B & L18C, and then

11

PART NO QTY

12.2MJ11

J11 J11

Y11

If glass is chosen, please seal it with rubber(J11) provided.

Rubber is not provided if you choose polycarbonate sheet as glazing panel.

Noted:

Page 14: 2019-10-15-GE2604说明书 Model (1)L18C L16A A A A A L05G L05G L17 Y11 Y11 S04 S04 M02 M02 S01 Insert Connector A into each end of frame profiles L16A, L18A, L18B & L18C, and then

ab

Expansionscrew/Concreteground

a b=

ab

a b=

12

10mm

It is essential the dimensions a + b are the same to ensure the base is square.

Steel pegs in soil

Support at the corners only is inadequate.

Page 15: 2019-10-15-GE2604说明书 Model (1)L18C L16A A A A A L05G L05G L17 Y11 Y11 S04 S04 M02 M02 S01 Insert Connector A into each end of frame profiles L16A, L18A, L18B & L18C, and then

13

10mm

PART NO QTY

S03 18M8X60

W05 18

5194MM

352705705705352

352

705

352

352 352

352

705

705

352

705 705

0 1 2 3

25

2949

MM

4360MM

5264

MM

4310MM

2899

MM

705

705

705705705

Expansion bolts assembly

* This shows a layout for W05's positions where it is placedin the middle of the glazing panel for each section.

Page 16: 2019-10-15-GE2604说明书 Model (1)L18C L16A A A A A L05G L05G L17 Y11 Y11 S04 S04 M02 M02 S01 Insert Connector A into each end of frame profiles L16A, L18A, L18B & L18C, and then

PART NO QTY

L08A 2

14

J02 4

8M5X12S01

0123

01

23

L01A

L01A

L01A

L01A

L08B 2

J02

J02

J02

J02

L08A

L08A

L08B

L08B

L08B

J02

L01A

L08A

Insert J02 into the tube of L08A and L08B

Fix L01A to L08A & L08B through J02, using S01.

Page 17: 2019-10-15-GE2604说明书 Model (1)L18C L16A A A A A L05G L05G L17 Y11 Y11 S04 S04 M02 M02 S01 Insert Connector A into each end of frame profiles L16A, L18A, L18B & L18C, and then

PART NO QTY

15

2L07A

0123

01

23

8M5X12S01

J01 4

J01

J01

J01

J01

W26

W26W26

W26

L07A

L07A

L07B

L07B

2L07B

J01

L07BL07A

S01

Insert J01 into L01A, and then fix L07A & L07B to L01Ausing S01. Make sure the angle is Right Angle before tighting them up.

Page 18: 2019-10-15-GE2604说明书 Model (1)L18C L16A A A A A L05G L05G L17 Y11 Y11 S04 S04 M02 M02 S01 Insert Connector A into each end of frame profiles L16A, L18A, L18B & L18C, and then

PART NO QTY

L03A 5

16

6

20M5X12S01

Y5

L07A

L08A

S01

S01

Y5

Y5Y5Y5Y5Y5

L03AL03AL03AL03AL03A

Back Wall Assembly

Insert Panel Y5 into the channel of L01A, and then fix a L03A to L08B & L07B using S01. Make sure the other side of Y5 is completely in the channel of L03A.Insert another Y5 into the channel of L03A, then fix another L03A using S01. Do the same for the other 3 Y5 & L03A. Lastly, insert the last Y5 into the channel of L01A & L03A. Note: If PC panel is chosen, you can fix all the L03A before inserting all the Y5.

1 1 1 1 1

1

2 2 2 2 2

2

Page 19: 2019-10-15-GE2604说明书 Model (1)L18C L16A A A A A L05G L05G L17 Y11 Y11 S04 S04 M02 M02 S01 Insert Connector A into each end of frame profiles L16A, L18A, L18B & L18C, and then

PART NO QTY

L03A 6

17

6

24M5X12S01

Y5

L07A

L08A

2Y6

L03A

L03A

S01

S01

Y6Y6

Y5Y5

Y5L03AL03A

Side Walls AssemblyDo the same as the back wall assembly, Y6 is the last panel to insert in.

Page 20: 2019-10-15-GE2604说明书 Model (1)L18C L16A A A A A L05G L05G L17 Y11 Y11 S04 S04 M02 M02 S01 Insert Connector A into each end of frame profiles L16A, L18A, L18B & L18C, and then

PART NO QTY

1

18

1

2

L04A

L04B

L07A

L08A

L03A

L03A

L05B

L05B

L04A&L04B

L01A

L05C

S01S01

S01

S01

24M5X12S01

4Y5

L05CL05C

L03A 2

Y5Y5Y5Y5

L04A

L04B

L03AL03A

8M4.2X16Z01

Front Wall Assembly

Fix L03A and Y5 same as the back wall assembly. Fix L04A & L04B using S01. And then fix L05C to glazing bars L03A & L04A/L04B using S01.

1

2

1 1 1

2 22 2

2

1

Page 21: 2019-10-15-GE2604说明书 Model (1)L18C L16A A A A A L05G L05G L17 Y11 Y11 S04 S04 M02 M02 S01 Insert Connector A into each end of frame profiles L16A, L18A, L18B & L18C, and then

PART NO QTY

2

12M5X12S01

L05A

L05A

L01A

L05A

L01A

S01 S011

2Z01

19

44M4.2X16Z01

90°90°

90°90°

90°

0123

01

23

1

1

1

1

222

22222

2 22

1L05B

L05A

L05A

L05B

Install L05A (2PCS) & L05B Fix two ends of L05A/L05B onto L01A using S01, Fix L05A/L05B to L03A with the self-tapping screws (Z01) using a powered screwdriver.Eusure that L05A/L05B is fixed at a right angle (90 degrees) to the glazing bars.

Page 22: 2019-10-15-GE2604说明书 Model (1)L18C L16A A A A A L05G L05G L17 Y11 Y11 S04 S04 M02 M02 S01 Insert Connector A into each end of frame profiles L16A, L18A, L18B & L18C, and then

PART NO QTY

2L02E

20

L05A

L02E

Y6

4M4.2X16Z01

Z01

Aligned overlap

Install L02E (2PCS)Insert the other end of Y6 into the channel of L02E, and then fix it to L05A, using Z01. Make sure L02E and L05A must be aligned.

L02E

Z01

Page 23: 2019-10-15-GE2604说明书 Model (1)L18C L16A A A A A L05G L05G L17 Y11 Y11 S04 S04 M02 M02 S01 Insert Connector A into each end of frame profiles L16A, L18A, L18B & L18C, and then

0 1 2 3

PART NO QTY

21

10MM

S01

Z01

10MM

10MM

W03

2Y7

12M4.2X16Z01

WINDOW 2

4W03

M5X12S01

4

W06W08

Z01

W08 2

643M

M

643M

M

40MM

Y7Y7

1. Fix W03 onto the window profile L11 using S01;2. Make a mark on L03A at distance 643MM from L02E (as shown on the left). Do the same on the other end. 3. Fix the window to L03A, using Z01. 4. Insert Y7 into the channel of L03A.

Fix W08 to L05A using Z01, adjust its position to fix for W06 before you tight up Z01.

Page 24: 2019-10-15-GE2604说明书 Model (1)L18C L16A A A A A L05G L05G L17 Y11 Y11 S04 S04 M02 M02 S01 Insert Connector A into each end of frame profiles L16A, L18A, L18B & L18C, and then

PART NO QTY

80MJ11

22

J11

J11J11

If glass is chosen, please seal it with rubber(J11) provided.

Page 25: 2019-10-15-GE2604说明书 Model (1)L18C L16A A A A A L05G L05G L17 Y11 Y11 S04 S04 M02 M02 S01 Insert Connector A into each end of frame profiles L16A, L18A, L18B & L18C, and then

PART NO QTY

L23A 4

23

2

L23A

W25

48M5X12S01

W21 4

L03D

S01

L07B

1 2

L03D 4

W25

L23A

L03D

L23A L03D

11

11

2

2

2

W25

L23A

L23A

L03D

L03D

Fix L23A (2PCS) and L03D (2PCS) to W25 as shown above, using S01.

Fix the roof profiles L23A to L07A & L07B, with W21, using S01. Fix L03D to L07A & L07B, using S01. Note: Extra hands are needed to hold the profiles when you do this assembly.

W21

Page 26: 2019-10-15-GE2604说明书 Model (1)L18C L16A A A A A L05G L05G L17 Y11 Y11 S04 S04 M02 M02 S01 Insert Connector A into each end of frame profiles L16A, L18A, L18B & L18C, and then

PART NO QTY

L03D 2

24

24M5X12S01M5M01

8

L03E 2L06A

J03 2

L06A

L03D

L03D

L03E

L03E

S01

J03J03

J03L07BL03E

S01

L06A

L03E

L03D

S01

L07A

1 2

43 5

1

1

225

54

3

3

L06A

L03D

1

Fix L06A to L23A & L03D with J03,using S01

Fix L03E to L06A and L07A, using S01.

Page 27: 2019-10-15-GE2604说明书 Model (1)L18C L16A A A A A L05G L05G L17 Y11 Y11 S04 S04 M02 M02 S01 Insert Connector A into each end of frame profiles L16A, L18A, L18B & L18C, and then

25

L03B&L03C

S01

L03B&L03C

S01

PART NO QTY

L03B 4

4

4

4

L03C

4

40M5X12S01

Y2

W22Y1

2L09A

Y3

Y4

4

4

J11J11

J11

Y1&Y2

PART NO QTY

62MJ11

L03CL03B

Y2Y1

2L09B

4Y8

Insert Y1/Y2 into the right position before fixing L03B /L03C.

If glass is chosen, please seal it with rubber(J11) provided.

11

2

2

12

Page 28: 2019-10-15-GE2604说明书 Model (1)L18C L16A A A A A L05G L05G L17 Y11 Y11 S04 S04 M02 M02 S01 Insert Connector A into each end of frame profiles L16A, L18A, L18B & L18C, and then

26

J11J11

Y3 Y4Y8 Y8

Y3 Y8 Y8 Y4

Put Y3, Y4 and Y8 into positions

Page 29: 2019-10-15-GE2604说明书 Model (1)L18C L16A A A A A L05G L05G L17 Y11 Y11 S04 S04 M02 M02 S01 Insert Connector A into each end of frame profiles L16A, L18A, L18B & L18C, and then

27

L09BL07A

L09B

Gutter Assembly

When the panels are completely inserted, fix gutter profile L09B.Tap it gently into position with a rubber mallet.

Do the same on the other side.

Assembly the other 2 sides. Firstly, put Y1 & Y2 into positions, and fix L03B & L03C to L23A & L07A;Secondly, put panel Y3 & Y4 into positions;Finally, fix the gutter profile L09A. Tap it gently into position with a rubber mallet.

Y1 Y3Y4

Y2

Page 30: 2019-10-15-GE2604说明书 Model (1)L18C L16A A A A A L05G L05G L17 Y11 Y11 S04 S04 M02 M02 S01 Insert Connector A into each end of frame profiles L16A, L18A, L18B & L18C, and then

PART NO QTY

28

16M5X12S01

2L05A

L05C

L03B&L03C

S01

L05C

L03B&L03C

S01

2L05C

2Z01

L03D1

112M4.2X16Z01

Z01

10L05E

L05E

L05E

L05E

L05E

L05E

L05E

L05A

L05A

L05C

L05C1

11

1

2 22

222

Fix L05A&L05C to L03B & L03C using S01, and fix it to L03D using Z01.

Fix the eave bracing L05E using Z01 as shown.

Page 31: 2019-10-15-GE2604说明书 Model (1)L18C L16A A A A A L05G L05G L17 Y11 Y11 S04 S04 M02 M02 S01 Insert Connector A into each end of frame profiles L16A, L18A, L18B & L18C, and then

PART NO QTY

28

16M5X12S01

2L05A

L03B&L03CS01

L03B&L03C

S01

2L05C

2Z01

L03D1

112M4.2X16Z01

Z01

10L05E

L05E

L05E

L05E

L05E

L05E

L05E

L05A

L05A

L05C

L05C1

11

1

2 22

222

Fix L05A&L05C to L03B & L03C using S01, and fix it to L03D using Z01.

Fix the eave bracing L05E using Z01 as shown.

L05A/L05C

Page 32: 2019-10-15-GE2604说明书 Model (1)L18C L16A A A A A L05G L05G L17 Y11 Y11 S04 S04 M02 M02 S01 Insert Connector A into each end of frame profiles L16A, L18A, L18B & L18C, and then

PART NO QTY

29

24M5X12S02

8M4.2X16Z03

Left Door

Right Door

1

1L24

L25 4

3M4.2X16Z01

Z01

S02Z03

S02

Z03

Door Assembly

Fix L24 to L07B, using Z01.

Fix L25(4 PCS) one side to the door profile and the other side to L04A/L04B using S02. Then secure with Z03.

L24

L24

L25

Page 33: 2019-10-15-GE2604说明书 Model (1)L18C L16A A A A A L05G L05G L17 Y11 Y11 S04 S04 M02 M02 S01 Insert Connector A into each end of frame profiles L16A, L18A, L18B & L18C, and then

PART NO QTY

J06

J06

J07

J08

Z01

J06 4

J07 4

J08 4

4M4.2X16Z01

J06

J01

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If you wish to eliminate leaks use glue when fixing the downpipe bends (not provided).

Drill a hole in L01A, approximately 3mm diameter and 700mm up from the bottom. Fix the J08 downpipe bracket with Z01 screws and then clip the J06 downpipe into the J08 bracket.

1

2

3

1

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