2019-10-15-GE2604说明书 Model (1)L18C L16A A A A A L05G L05G L17 Y11 Y11 S04 S04 M02 M02 S01...
Transcript of 2019-10-15-GE2604说明书 Model (1)L18C L16A A A A A L05G L05G L17 Y11 Y11 S04 S04 M02 M02 S01...
Assembly Instructions
MODEL:PRODUCT SIZE(LxWxH):436x295x270cmPLEASE READ CAREFULLY BEFORE ASSEMBLY
GE2604
CONTENTS
1. Assembly Advice ................................................................Page 12. Product Features ................................................................Page 2 - 33. Parts List .............................................................................Page 4 - 6
6. Base Assembly ....................................................................Page 12 - 137. Framework & Glazing Assembly ........................................Page 14 - 30
4. Roof Vent Assembly ..........................................................Page 7 - 85. Door Assembly ...................................................................Page 9 - 11
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Free ToolFree Tool
Assembly and Maintenance Advice
1. For safety purposes, we strongly recommend that this product is assembled by at least two people.2. Some components have sharp metal edges. Please be careful when handling metal components. Please wear gloves, shoes and safety goggles during assembly.3. Lay all of the components on a soft carpet or blanket to avoid any scratches or damages.4. DO NOT climb or stand on the roof. Heavy articles should not be leaned against the greenhouse.5. Keep the roof and gutter clear of snow, dirt & leaves. Allowing snow to build up on the roof may damage the product.6. Unlike steel, if the paint finish is scratched this will not harm the aluminium underneath.7. When your product needs cleaning, use a mild detergent solution and rinse with cold clean water. Do not use acetone, abrasive cleaners or strong detergents to clean the panels.
Tools Provided:
Tools Required when Assembly (Not Provided)
Assembly at least by two Persons
Rubber is not provided if you choose polycarbonate sheet as glazing panel.
Important:
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2. Base anchor brackets are included as standard with expanding bolts to ensure a secure fixing into concrete or paving. Alternatively, you can use the brackets to fix into a timber base with wood screws (not provided).
Expansion bolt in concrete
3. Our unique frame connectors make much stronger joints than conventional greenhouses.
4. The strong two part eaves beam includes an integral gutter. Downpipes are also included as standard so you can collect rainwater.
Steel bar/Lawn land
Functions and Features:
1. Compared with traditional greenhouses this new product features many significant improvements. The hollow box profile aluminium framing is much stronger than other greenhouses and it can withstand much greater pressure.
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6. Remove approximately 2 inches of film from all sheet edges before installing and remove all film immediately after the construction is completed. Please ensure that the side with the white film faces outwards.
Automatic Opener
GM80002
Manual Opener
5. Manual window handles are included as standard with the roof vents. If required, automatic roof vent openers are available as an inexpensive optional extra.
7. POWERED SCREWDRIVER RECOMMENDED This quality greenhouse features self-tapping screws to provide strong joints. As the name suggests, the screws tap their own thread. Driving in self-tapping screws requires more force than conventional screws. A powered screwdriver is therefore recommended.
ALU.BoxNo.1
4
PART NO QTY
1
1
L04A
L04B
1L05B
L08A 2
2L09A
2L07A
L23A 4
5Ø4X14DZ02
247M4.2X16Z01
J01 4
J02 4
4W03
W08 2
W21 4
4W22
W05 18
J06
J07
J08
L25 4
242M5X12S01
26M5X12S02
9M4.2X16Z03
W06 2
B 8
8W07
A 8
4
4
4
J03
2W25
2
4L05A
2L07B
L08B 2
2L09B
PART NO QTY
S03 18M8X60
M5M01
8
L01A 4
S04M6X12 6
6M02M6
GE2604 (ALU Box No. 1)
5
ALU.BoxNo.2
PART NO QTY
L19A 4
L19B 2
L20 2
WindowX2
L11 2
L15A 2
DOORPART NO QTY
L03B 4
4L03C
6L03D
4L05C
10L05E
2L02E
1L24
PART NO QTY
L03A 13
L06A 1
2L03E
L16A 1
L18A 2
L18B 2
1
A 8
L18C
1L18D
L17 2
L05G 4
L16B 1
(ALU Box No. 2)GE2604
PC/Glass
N0.1
6
PART NO QTY
Y10 2
Y11 4
Y5 16
4
4Y2
Y1
Y3
Y4
4
4
Y6 2
Y7 2
(PC/Glass Box No. 1)
PART NO QTY
160MJ11
PART NO QTY
98MJ11
Y5
Y5
Y5Y1
Y3
Y4
Y2
Y5 Y5
Y5
Y5
Y5
Y5Y5Y5Y5
Y1
Y1
Y1
Y3
Y3
Y3
Y4
Y4
Y4
Y6
Y6Y7
Y7Y10
Y10
Y11 Y11
Y11Y11
Y5 Y5
Y5 Y5
Y8 Y8
Y8 4
Y8 Y8
Rubber for walls & roof(Provided for glass only)
Rubber for walls only(Provided for glass only)
GE2604
PART NO QTY
L19A 2
L19B 1
7
Y10 1
L20 1
10M4.2X16Z01
L19A
L19A
L19B
L20
Y10
W07
B W07
W07
W07
B
B
B
W07
B
Z01
20MM20MM
20MM
B 4
4W07
0 1 2 3
Window
Z01L19B
322.2 W06
W06 1
W06
322.2Fix W06 in the middle of L19B, 322.2mm from the ends.
Slot
Tube
Insert W07 into the Slotof L19A,L19B & L20
Insert Part B into the tubeof L19A,L19B & L20
After connector B & part W07 are in positions, make a pencil mark at about 20MM from each end of L19A, L19B and L20. Use a powered screwdriver to fix them together with screw Z01. Make sure there is no gaps between the angle of each profile.
PART NO QTY
L11 1
L15A 1
8
2M4.2X16Z01
L11
L15A
1
1
22
Z02
Z01
2Ø4X14DZ02
Y10
J11 J11
PART NO QTY
2.65MJ11
If glass is chosen, please seal it with rubber(J11) provided.
Rubber is not provided if you choose polycarbonate sheet as glazing panel.
1
2
9
Z01
Z01
0 1 2 3
20MM30MM
A
Left DoorPART NO QTY
L16A 1
L18A 2
L18B 2
1
A 8
10M5X12S01
L18C
1L18D
32M4.2X16Z01
L17 2
Y11 4
S04
S04
M02
M02
L05G
L05G
AA
A
A
L16B
L18D
L18A
L18B
Y11
Y11S04
M6X12 6
6M02M6
L05G 4
S01
L16B 1
Insert Connector A into each end of frame profiles L16B, L18A, L18B & L18D, and then fix them with screws Z01. Before fixing with screws, please mark them with a pencil at distance about 20/30mm from each end, and make sure there is no gaps between each profile.
10
Z01
Z01
0 1 2 3
20MM30MM
Right Door
L18A
L18B
L18CL16A
A
A
AA
L05G
L05GL17
Y11
Y11
S04
S04
M02
M02
S01
Insert Connector A into each end of frame profiles L16A, L18A, L18B & L18C, and then fix them with screws Z01. Before fixing with screws, please mark them with a pencil at distance about 20/30mm from each end, and make sure there is no gaps between each profile.
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PART NO QTY
12.2MJ11
J11 J11
Y11
If glass is chosen, please seal it with rubber(J11) provided.
Rubber is not provided if you choose polycarbonate sheet as glazing panel.
Noted:
ab
Expansionscrew/Concreteground
a b=
ab
a b=
12
10mm
It is essential the dimensions a + b are the same to ensure the base is square.
Steel pegs in soil
Support at the corners only is inadequate.
13
10mm
PART NO QTY
S03 18M8X60
W05 18
5194MM
352705705705352
352
705
352
352 352
352
705
705
352
705 705
0 1 2 3
25
2949
MM
4360MM
5264
MM
4310MM
2899
MM
705
705
705705705
Expansion bolts assembly
* This shows a layout for W05's positions where it is placedin the middle of the glazing panel for each section.
PART NO QTY
L08A 2
14
J02 4
8M5X12S01
0123
01
23
L01A
L01A
L01A
L01A
L08B 2
J02
J02
J02
J02
L08A
L08A
L08B
L08B
L08B
J02
L01A
L08A
Insert J02 into the tube of L08A and L08B
Fix L01A to L08A & L08B through J02, using S01.
PART NO QTY
15
2L07A
0123
01
23
8M5X12S01
J01 4
J01
J01
J01
J01
W26
W26W26
W26
L07A
L07A
L07B
L07B
2L07B
J01
L07BL07A
S01
Insert J01 into L01A, and then fix L07A & L07B to L01Ausing S01. Make sure the angle is Right Angle before tighting them up.
PART NO QTY
L03A 5
16
6
20M5X12S01
Y5
L07A
L08A
S01
S01
Y5
Y5Y5Y5Y5Y5
L03AL03AL03AL03AL03A
Back Wall Assembly
Insert Panel Y5 into the channel of L01A, and then fix a L03A to L08B & L07B using S01. Make sure the other side of Y5 is completely in the channel of L03A.Insert another Y5 into the channel of L03A, then fix another L03A using S01. Do the same for the other 3 Y5 & L03A. Lastly, insert the last Y5 into the channel of L01A & L03A. Note: If PC panel is chosen, you can fix all the L03A before inserting all the Y5.
1 1 1 1 1
1
2 2 2 2 2
2
PART NO QTY
L03A 6
17
6
24M5X12S01
Y5
L07A
L08A
2Y6
L03A
L03A
S01
S01
Y6Y6
Y5Y5
Y5L03AL03A
Side Walls AssemblyDo the same as the back wall assembly, Y6 is the last panel to insert in.
PART NO QTY
1
18
1
2
L04A
L04B
L07A
L08A
L03A
L03A
L05B
L05B
L04A&L04B
L01A
L05C
S01S01
S01
S01
24M5X12S01
4Y5
L05CL05C
L03A 2
Y5Y5Y5Y5
L04A
L04B
L03AL03A
8M4.2X16Z01
Front Wall Assembly
Fix L03A and Y5 same as the back wall assembly. Fix L04A & L04B using S01. And then fix L05C to glazing bars L03A & L04A/L04B using S01.
1
2
1 1 1
2 22 2
2
1
PART NO QTY
2
12M5X12S01
L05A
L05A
L01A
L05A
L01A
S01 S011
2Z01
19
44M4.2X16Z01
90°90°
90°90°
90°
0123
01
23
1
1
1
1
222
22222
2 22
1L05B
L05A
L05A
L05B
Install L05A (2PCS) & L05B Fix two ends of L05A/L05B onto L01A using S01, Fix L05A/L05B to L03A with the self-tapping screws (Z01) using a powered screwdriver.Eusure that L05A/L05B is fixed at a right angle (90 degrees) to the glazing bars.
PART NO QTY
2L02E
20
L05A
L02E
Y6
4M4.2X16Z01
Z01
Aligned overlap
Install L02E (2PCS)Insert the other end of Y6 into the channel of L02E, and then fix it to L05A, using Z01. Make sure L02E and L05A must be aligned.
L02E
Z01
0 1 2 3
PART NO QTY
21
10MM
S01
Z01
10MM
10MM
W03
2Y7
12M4.2X16Z01
WINDOW 2
4W03
M5X12S01
4
W06W08
Z01
W08 2
643M
M
643M
M
40MM
Y7Y7
1. Fix W03 onto the window profile L11 using S01;2. Make a mark on L03A at distance 643MM from L02E (as shown on the left). Do the same on the other end. 3. Fix the window to L03A, using Z01. 4. Insert Y7 into the channel of L03A.
Fix W08 to L05A using Z01, adjust its position to fix for W06 before you tight up Z01.
PART NO QTY
80MJ11
22
J11
J11J11
If glass is chosen, please seal it with rubber(J11) provided.
PART NO QTY
L23A 4
23
2
L23A
W25
48M5X12S01
W21 4
L03D
S01
L07B
1 2
L03D 4
W25
L23A
L03D
L23A L03D
11
11
2
2
2
W25
L23A
L23A
L03D
L03D
Fix L23A (2PCS) and L03D (2PCS) to W25 as shown above, using S01.
Fix the roof profiles L23A to L07A & L07B, with W21, using S01. Fix L03D to L07A & L07B, using S01. Note: Extra hands are needed to hold the profiles when you do this assembly.
W21
PART NO QTY
L03D 2
24
24M5X12S01M5M01
8
L03E 2L06A
J03 2
L06A
L03D
L03D
L03E
L03E
S01
J03J03
J03L07BL03E
S01
L06A
L03E
L03D
S01
L07A
1 2
43 5
1
1
225
54
3
3
L06A
L03D
1
Fix L06A to L23A & L03D with J03,using S01
Fix L03E to L06A and L07A, using S01.
25
L03B&L03C
S01
L03B&L03C
S01
PART NO QTY
L03B 4
4
4
4
L03C
4
40M5X12S01
Y2
W22Y1
2L09A
Y3
Y4
4
4
J11J11
J11
Y1&Y2
PART NO QTY
62MJ11
L03CL03B
Y2Y1
2L09B
4Y8
Insert Y1/Y2 into the right position before fixing L03B /L03C.
If glass is chosen, please seal it with rubber(J11) provided.
11
2
2
12
26
J11J11
Y3 Y4Y8 Y8
Y3 Y8 Y8 Y4
Put Y3, Y4 and Y8 into positions
27
L09BL07A
L09B
Gutter Assembly
When the panels are completely inserted, fix gutter profile L09B.Tap it gently into position with a rubber mallet.
Do the same on the other side.
Assembly the other 2 sides. Firstly, put Y1 & Y2 into positions, and fix L03B & L03C to L23A & L07A;Secondly, put panel Y3 & Y4 into positions;Finally, fix the gutter profile L09A. Tap it gently into position with a rubber mallet.
Y1 Y3Y4
Y2
PART NO QTY
28
16M5X12S01
2L05A
L05C
L03B&L03C
S01
L05C
L03B&L03C
S01
2L05C
2Z01
L03D1
112M4.2X16Z01
Z01
10L05E
L05E
L05E
L05E
L05E
L05E
L05E
L05A
L05A
L05C
L05C1
11
1
2 22
222
Fix L05A&L05C to L03B & L03C using S01, and fix it to L03D using Z01.
Fix the eave bracing L05E using Z01 as shown.
PART NO QTY
28
16M5X12S01
2L05A
L03B&L03CS01
L03B&L03C
S01
2L05C
2Z01
L03D1
112M4.2X16Z01
Z01
10L05E
L05E
L05E
L05E
L05E
L05E
L05E
L05A
L05A
L05C
L05C1
11
1
2 22
222
Fix L05A&L05C to L03B & L03C using S01, and fix it to L03D using Z01.
Fix the eave bracing L05E using Z01 as shown.
L05A/L05C
PART NO QTY
29
24M5X12S02
8M4.2X16Z03
Left Door
Right Door
1
1L24
L25 4
3M4.2X16Z01
Z01
S02Z03
S02
Z03
Door Assembly
Fix L24 to L07B, using Z01.
Fix L25(4 PCS) one side to the door profile and the other side to L04A/L04B using S02. Then secure with Z03.
L24
L24
L25
PART NO QTY
J06
J06
J07
J08
Z01
J06 4
J07 4
J08 4
4M4.2X16Z01
J06
J01
30
If you wish to eliminate leaks use glue when fixing the downpipe bends (not provided).
Drill a hole in L01A, approximately 3mm diameter and 700mm up from the bottom. Fix the J08 downpipe bracket with Z01 screws and then clip the J06 downpipe into the J08 bracket.
1
2
3
1
32