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Oregon State Univ

Global Formula Racing

2018 Cost Report

GFR18_Combustion

Table of Contents

Table of Contents

Section System ❯ Assembly Index #

Cost Summary 1

Master BOM 2

Brake System Balance Bar 3

Brake System Brake Lines 4

Brake System Brake Pads 5

Brake System Brake Reservoirs 6

Brake System Front Caliper 7

Brake System Front Rotor 8

Brake System Master Cylinders 9

Brake System Rear Caliper 10

Brake System Rear Rotor 11

Engine & Drivetrain Air Filter 12

Engine & Drivetrain Fuel Assembly 13

Engine & Drivetrain Radiator 14

Engine & Drivetrain Thermostat 15

Engine & Drivetrain Throttle Body & Restrictor 16

Engine & Drivetrain Throttle Body & Restrictor ❯ Throttle Body Mount 17

Engine & Drivetrain AirOil Heat Exchanger 18

Engine & Drivetrain AirOil Heat Exchanger ❯ Oil Adapter 19

Engine & Drivetrain AirOil Heat Exchanger ❯ Heat Exchanger 20

Engine & Drivetrain Differential & Driveline Assembly 21

Engine & Drivetrain Differential & Driveline Assembly ❯ Half Shaft 22

Engine & Drivetrain Differential & Driveline Assembly ❯ Stubshaft 23

Engine & Drivetrain Differential & Driveline Assembly ❯ Differential 24

Engine & Drivetrain Differential & Driveline Assembly ❯ Drivetrain mount support 25

Engine & Drivetrain Differential & Driveline Assembly ❯ Sprocket 26

Engine & Drivetrain Differential & Driveline Assembly ❯ Chain Guard 27

Engine & Drivetrain Differential & Driveline Assembly ❯ Turn Buckles 28

Engine & Drivetrain Exhaust Manifold 29

Engine & Drivetrain Exhaust Manifold ❯ Exhaust Manifold 30

Engine & Drivetrain Exhaust Manifold ❯ Heat Shielding 31

Engine & Drivetrain Intake Plenum and Runner 32


Engine & Drivetrain Intake Plenum and Runner ❯ Intake Plenum 33

Engine & Drivetrain Intake Plenum and Runner ❯ Intake Runner 34

Engine & Drivetrain KTM 450cc Engine/Trans 35

Engine & Drivetrain KTM 450cc Engine/Trans ❯ KTM 450cc Engine 36

Engine & Drivetrain KTM 450cc Engine/Trans ❯ Engine Mounts 37

Engine & Drivetrain Muffler 38

Engine & Drivetrain Muffler ❯ Muffler 39

Engine & Drivetrain Muffler ❯ Tail Pipe 40

Engine & Drivetrain Muffler ❯ Mounting 41

Engine & Drivetrain Overflow Tanks 42

Engine & Drivetrain Overflow Tanks ❯ Coolant Can. 43

Engine & Drivetrain Overflow Tanks ❯ Oil Can 44

Frame & Body Aerodynamic Assembly 45

Frame & Body Aerodynamic Assembly ❯ Front Wing 46

Frame & Body Aerodynamic Assembly ❯ Rear Wing 47

Frame & Body Aerodynamic Assembly ❯ Undertray 48

Frame & Body Aerodynamic Assembly ❯ Side Wing 49

Frame & Body Aerodynamic Assembly ❯ Cooling Ducts 50

Frame & Body Chassis Assembly 51

Frame & Body Chassis Assembly ❯ Front Roll Hoop 52

Frame & Body Chassis Assembly ❯ Main Roll Hoop 53

Frame & Body Chassis Assembly ❯ Hardpoints 54

Frame & Body Chassis Assembly ❯ Nose Cone 55

Frame & Body Chassis Assembly ❯ Monocoque 56

Frame & Body Chassis Assembly ❯ Electronics Cover 57

Frame & Body Chassis Assembly ❯ Jacking Bar 58

Frame & Body Ergo Assembly 59

Frame & Body Ergo Assembly ❯ Pedals 60

Frame & Body Ergo Assembly ❯ Shift Cylinder 61

Frame & Body Ergo Assembly ❯ Clutch Actuation 62

Instruments, Wiring & Accessories Battery & Battery Harness 63

Instruments, Wiring & Accessories Battery & Battery Harness ❯ Battery 64

Instruments, Wiring & Accessories Brake Light 65

Instruments, Wiring & Accessories ECU 66

Instruments, Wiring & Accessories Dashboard 67

Instruments, Wiring & Accessories Engine Wiring Harness 68


Instruments, Wiring & Accessories PDM 69

Instruments, Wiring & Accessories Race Harness 70

Instruments, Wiring & Accessories Relays Assembly 71

Instruments, Wiring & Accessories Relays Assembly ❯ Starter Relay 72

Instruments, Wiring & Accessories Relays Assembly ❯ Air Supply System 73

Instruments, Wiring & Accessories Relays Assembly ❯ Pneumatic Solenoids 74

Instruments, Wiring & Accessories Sensors Assembly 75

Instruments, Wiring & Accessories Sensors Assembly ❯ Sensors 76

Miscellaneous, Safety, Finish and Assembly Seat Assembly 77

Miscellaneous, Safety, Finish and Assembly Seat Assembly ❯ Seat Insert 78

Miscellaneous, Safety, Finish and Assembly Seat Assembly ❯ Firewall 79

Miscellaneous, Safety, Finish and Assembly Seat Assembly ❯ Driver Harness 80

Miscellaneous, Safety, Finish and Assembly Seat Assembly ❯ Head Restraint 81

Miscellaneous, Safety, Finish and Assembly Misc Extras 82

Miscellaneous, Safety, Finish and Assembly Misc Extras ❯ Velcro 83

Miscellaneous, Safety, Finish and Assembly Misc Extras ❯ Zip Ties 84

Miscellaneous, Safety, Finish and Assembly Misc Extras ❯ Safety Wire 85

Miscellaneous, Safety, Finish and Assembly Paint 86

Miscellaneous, Safety, Finish and Assembly Paint ❯ Orange Paint 87

Miscellaneous, Safety, Finish and Assembly Paint ❯ Clear Coat 88

Steering System Steering Rack Assembly 89

Steering System Steering Rack Assembly ❯ Left and Right Rack Clevis 90

Steering System Steering Rack Assembly ❯ Steering Rack 91

Steering System Steering Rack Assembly ❯ Steering Pinion 92

Steering System Steering Rack Assembly ❯ Rack Pilliow Blocks 93

Steering System Steering Rack Assembly ❯ Pinion Bearing Housing 94

Steering System Steering Rack Assembly ❯ Tie Rods 95

Steering System Steering Shaft Assembly 96

Steering System Steering Shaft Assembly ❯ Steering Housing 97

Steering System Steering Shaft Assembly ❯ Steering Column 98

Steering System Steering Wheel Assembly 99

Steering System Steering Wheel Assembly ❯ Steering wheel 100

Steering System Steering Wheel Assembly ❯ Steering Wheel Quick Release 101

Suspension & Shocks Inboard Suspension Assembly 102

Suspension & Shocks Inboard Suspension Assembly ❯ Front Upper A Arm 103

Suspension & Shocks Inboard Suspension Assembly ❯ Front Lower A Arm 104


Suspension & Shocks Inboard Suspension Assembly ❯ Rear Upper A Arm 105

Suspension & Shocks Inboard Suspension Assembly ❯ Rear Lower A Arm 106

Suspension & Shocks Inboard Suspension Assembly ❯ Suspension Clevises 107

Suspension & Shocks Outboard Suspension Assembly 108

Suspension & Shocks Outboard Suspension Assembly ❯ Front Upright 109

Suspension & Shocks Outboard Suspension Assembly ❯ Rear Upright 110

Suspension & Shocks Outboard Suspension Assembly ❯ Dampers 111

Wheels, Wheel Bearings & Tires Hubs Assembly 112

Wheels, Wheel Bearings & Tires Hubs Assembly ❯ Front Hub 113

Wheels, Wheel Bearings & Tires Hubs Assembly ❯ Rear Hub 114

Wheels, Wheel Bearings & Tires Hubs Assembly ❯ Wheel Bearing 115

Wheels, Wheel Bearings & Tires Hubs Assembly ❯ Bearing Spacer 116

Wheels, Wheel Bearings & Tires Hubs Assembly ❯ Outer Wheel Nut 117

Wheels, Wheel Bearings & Tires Hubs Assembly ❯ Inner Wheel Nut 118

Wheels, Wheel Bearings & Tires Wheels Assembly 119

Wheels, Wheel Bearings & Tires Wheels Assembly ❯ Small Half Wheel Shell 120

Wheels, Wheel Bearings & Tires Wheels Assembly ❯ Large Half Wheel Shell 121

Wheels, Wheel Bearings & Tires Wheels Assembly ❯ Wheel Center 122

Wheels, Wheel Bearings & Tires Wheels Assembly ❯ Tire 123

Cost Summary

System Materials Processes Fasteners Tooling Totals

Brake System 768.5800 158.3800 7.0800 0.0000 934.0400

Engine & Drivetrain 2246.7500 1412.4500 107.4000 7.1800 3773.7800

Frame & Body 3537.3800 3205.5800 23.8500 646.1500 7412.9600

Instruments, Wiring & Accessories 2209.5900 222.2000 4.1800 0.2800 2436.2500

Miscellaneous, Safety, Finish and Assembly 121.0200 105.5500 15.1100 0.3600 242.0400

Steering System 116.2200 158.2100 2.8200 0.8100 278.0600

Suspension & Shocks 1533.0100 724.8100 24.7200 13.6800 2296.2200

Wheels, Wheel Bearings & Tires 1871.0800 969.3800 18.4600 3.2800 2862.2000

12403.6300 6956.5600 203.6200 671.7400 20235.5500

Cost Summary – Area Totals

Brake System

Engine & Drivetrain

Frame & Body

Instruments, Wiring & Accessories

Miscellaneous, Safety, Finish andAssembly

Steering System

Suspension & Shocks

Wheels, Wheel Bearings & Tires

18.6%

14.1%

11.3%

12%

36.6%

Bill of Materials

SystemAsm/Part#

Rev.Lvl. Assembly Component Description

UnitCost Quantity

MaterialCost

ProcessCost

FastenerCost

ToolingCost

TotalCost

Brake System 01002 AA Balance Bar 43.57 1 10.34 32.57 0.66 43.57

Brake System 01003 AA Brake Lines 132.79 1 95.36 36.71 0.72 132.79

Brake System 01004 AA Brake Pads 10.97 1 9.93 1.04 10.97

Brake System 01005 AA Brake Reservoirs 66.69 1 50.51 16.10 0.08 66.69

Brake System 01006 AA Front Caliper 74.46 2 70.00 4.13 0.33 148.92

Brake System 01007 AA Front Rotor 13.02 2 0.59 11.29 1.14 26.04

Brake System 01008 AA Master Cylinders 121.18 2 117.54 3.64 242.36

Brake System 01009 AA Rear Caliper 118.33 2 112.50 5.63 0.20 236.66

Brake System 01010 AA Rear Rotor 13.02 2 0.59 11.29 1.14 26.04

Brake System [Area Total:] 768.58 158.38 7.08 934.04

Engine & Drivetrain 02001 AA Air Filter 7.80 1 7.54 0.22 0.04 7.80

Engine & Drivetrain 02002 AA Fuel Assembly 222.31 1 142.00 80.01 0.29 0.01 222.31

Engine & Drivetrain 02003 AA Radiator 162.38 1 30.95 69.56 61.87 162.38

Engine & Drivetrain 02004 AA Thermostat 30.25 1 5.82 24.26 0.17 30.25

Engine & Drivetrain 02005 AA Throttle Body & Restrictor 98.12 1 43.50 53.83 0.79 98.12

Engine & Drivetrain Throttle Body Mount 44.82 1 0.07 44.75 44.82

Engine & Drivetrain A2001 AA AirOil Heat Exchanger 1

Engine & Drivetrain 21100 AA Oil Adapter 64.38 1 7.89 46.26 10.23 64.38

Engine & Drivetrain 21200 AA Heat Exchanger 294.93 1 209.87 84.45 0.61 294.93

Engine & Drivetrain A2002 AA Differential & DrivelineAssembly

1

Engine & Drivetrain 22100 AA Half Shaft 135.91 2 94.80 40.77 0.34 271.82

Engine & Drivetrain 22200 AA Stubshaft 61.15 2 9.48 51.54 0.13 122.30

Engine & Drivetrain 22300 AA Differential 290.31 1 175.82 110.77 3.72 290.31

Engine & Drivetrain 22400 AA Drivetrain mountsupport

194.82 1 83.14 108.79 1.56 1.33 194.82

Engine & Drivetrain 22500 AA Sprocket 8.42 1 2.04 6.38 8.42

SystemAsm/Part#


UnitCost Quantity

MaterialCost

ProcessCost

FastenerCost

ToolingCost

TotalCost

Engine & Drivetrain 22600 AA Chain Guard 14.70 1 3.12 10.95 0.13 0.50 14.70

Engine & Drivetrain 22800 AA Turn Buckles 29.91 1 22.52 7.30 0.09 29.91

Engine & Drivetrain A2003 AA Exhaust Manifold 1

Engine & Drivetrain 23100 AA Exhaust Manifold 40.17 1 5.56 33.28 1.33 40.17

Engine & Drivetrain 23200 AA Heat Shielding 44.70 1 0.42 44.28 44.70

Engine & Drivetrain A2004 AA Intake Plenum andRunner

1

Engine & Drivetrain 24100 AA Intake Plenum 143.05 1 62.26 78.50 0.98 1.31 143.05

Engine & Drivetrain 24200 AA Intake Runner 26.22 1 9.35 15.23 1.64 26.22

Engine & Drivetrain A2005 AA KTM 450cc Engine/Trans 1

Engine & Drivetrain 25100 AA KTM 450cc Engine 1197.82 1 1126.95 70.87 1197.82

Engine & Drivetrain 25200 AA Engine Mounts 52.51 2 7.64 33.31 11.56 105.02

Engine & Drivetrain A2006 AA Muffler 1

Engine & Drivetrain 26100 AA Muffler 190.49 1 29.08 160.41 1.00 190.49

Engine & Drivetrain 26200 AA Tail Pipe 5.45 1 1.22 4.23 5.45

Engine & Drivetrain 26300 AA Mounting 56.59 1 5.41 49.96 1.22 56.59

Engine & Drivetrain A2007 AA Overflow Tanks 1

Engine & Drivetrain 27100 AA Coolant Can. 54.13 1 24.69 28.59 0.85 54.13

Engine & Drivetrain 27200 AA Oil Can 52.87 1 23.69 28.33 0.85 52.87

Engine & Drivetrain [Area Total:] 2246.75 1412.45 107.40 7.18 3773.78

Frame & Body A3001 AA Aerodynamic Assembly 1

Frame & Body 31100 AA Front Wing 597.25 1 284.48 302.22 2.36 8.19 597.25

Frame & Body 31200 AA Rear Wing 729.84 1 412.59 308.06 5.32 3.87 729.84

Frame & Body 31300 AA Undertray 722.44 1 295.20 413.66 5.15 8.43 722.44

Frame & Body 31500 AA Side Wing 184.82 2 66.42 106.95 1.38 10.07 369.64

Frame & Body 31400 AA Cooling Ducts 168.58 2 71.27 86.98 0.42 9.91 337.16

Frame & Body A3002 AA Chassis Assembly 1

Frame & Body 32100 AA Front Roll Hoop 50.37 1 20.51 26.46 2.36 1.04 50.37

Frame & Body 32200 AA Main Roll Hoop 92.69 1 31.75 57.40 2.13 1.41 92.69

Frame & Body 32400 AA Hardpoints 55.01 1 22.10 32.91 55.01

Frame & Body 32500 AA Nose Cone 92.10 1 34.68 53.43 0.50 3.49 92.10

Frame & Body 32300 AA Monocoque 3979.03 1 2007.01 1397.79 0.11 574.12 3979.03

SystemAsm/Part#


UnitCost Quantity

MaterialCost

ProcessCost

FastenerCost

ToolingCost

TotalCost

Frame & Body 32600 AA Electronics Cover 62.27 1 13.60 46.72 1.95 62.27

Frame & Body 37200 AA Jacking Bar 75.70 1 22.95 51.56 1.17 0.02 75.70

Frame & Body A3003 AA Ergo Assembly 1

Frame & Body 33100 AA Pedals 118.72 1 15.43 98.93 0.69 3.67 118.72

Frame & Body 33200 AA Shift Cylinder 49.05 1 34.69 14.24 0.12 49.05

Frame & Body 33300 AA Clutch Actuation 81.69 1 67.01 14.34 0.34 81.69

Frame & Body [Area Total:] 3537.38 3205.58 23.85 646.15 7412.96

Instruments, Wiring & Accessories 04001 AA Battery & Battery Harness 41.90 1 32.31 9.01 0.58 41.90

Instruments, Wiring & Accessories 04002 AA Battery 78.63 1 76.47 1.96 0.20 78.63

Instruments, Wiring & Accessories 04003 AA Brake Light 24.07 1 19.00 5.05 0.02 24.07

Instruments, Wiring & Accessories 04004 AA ECU 1439.66 1 1439.00 0.56 0.10 1439.66

Instruments, Wiring & Accessories 04005 AA Dashboard 21.58 1 15.16 6.38 0.04 21.58

Instruments, Wiring & Accessories 04006 AA Engine Wiring Harness 46.70 1 30.70 15.56 0.44 46.70

Instruments, Wiring & Accessories 04007 AA PDM 48.66 1 25.53 22.93 0.20 48.66

Instruments, Wiring & Accessories 04008 AA Race Harness 300.44 1 218.46 80.78 1.20 300.44

Instruments, Wiring & Accessories A4001 AA Relays Assembly 1

Instruments, Wiring & Accessories 41100 AA Starter Relay 18.64 1 6.23 11.62 0.79 18.64

Instruments, Wiring & Accessories 41200 AA Air Supply System 145.20 1 120.43 24.21 0.28 0.28 145.20

Instruments, Wiring & Accessories 41300 AA Pneumatic Solenoids 102.30 1 88.30 13.80 0.20 102.30

Instruments, Wiring & Accessories A4002 AA Sensors Assembly 1

Instruments, Wiring & Accessories 42100 AA Sensors 168.47 1 138.00 30.34 0.13 168.47

Instruments, Wiring &Accessories

[Area Total:] 2209.59 222.20 4.18 0.28 2436.25


A5001 AA Seat Assembly 1


51100 AA Seat Insert 30.38 1 13.00 16.85 0.53 30.38


51200 AA Firewall 92.10 1 39.19 42.37 10.40 0.14 92.10


51300 AA Driver Harness 58.42 1 45.67 9.69 3.06 58.42


51400 AA Head Restraint 40.62 1 18.66 21.32 0.42 0.22 40.62

SystemAsm/Part#


UnitCost Quantity

MaterialCost

ProcessCost

FastenerCost

ToolingCost

TotalCost


A5002 AA Misc Extras 1


52100 AA Velcro 0.42 1 0.32 0.10 0.42


52200 AA Zip Ties 5.10 1 4.50 0.60 5.10


52400 AA Safety Wire 15.00 1 15.00 15.00


A5003 AA Paint 1


53100 AA Orange Paint 1


53200 AA Clear Coat 1


[Area Total:] 121.02 105.55 15.11 0.36 242.04

Steering System A6001 AA Steering Rack Assembly Complete 1

Steering System 61100 AA Left and Right RackClevis

5.52 2 0.25 5.11 0.16 11.04

Steering System 61300 AA Steering Rack 12.57 1 0.52 11.69 0.36 12.57

Steering System 61400 AA Steering Pinion 5.17 1 1.36 3.81 5.17

Steering System 61500 AA Rack Pilliow Blocks 27.45 1 19.63 7.42 0.40 27.45

Steering System 61600 AA Pinion Bearing Housing 13.95 1 2.10 11.49 0.36 13.95

Steering System 61700 AA Tie Rods 28.77 2 12.90 15.61 0.26 57.54

Steering System A6002 AA Steering Shaft Assembly Complete 1

Steering System 62100 AA Steering Housing 8.50 1 1.25 6.75 0.50 8.50

Steering System 62200 AA Steering Column 42.47 1 29.72 12.46 0.29 42.47

Steering System A6003 AA Steering Wheel Assembly Complete 1

Steering System 61300 AA Steering wheel 75.24 1 30.77 43.98 0.18 0.31 75.24

Steering System 63200 AA Steering Wheel QuickRelease

24.13 1 4.57 19.17 0.39 24.13

Steering System [Area Total:] 116.22 158.21 2.82 0.81 278.06

Suspension & Shocks A7001 AA Inboard SuspensionAssembly

1

Suspension & Shocks 71100 AA Front Upper A Arm 33.27 2 18.26 13.84 1.17 66.54

Suspension & Shocks 71200 AA Front Lower A Arm 45.01 2 21.12 21.22 2.67 90.02

SystemAsm/Part#


UnitCost Quantity

MaterialCost

ProcessCost

FastenerCost

ToolingCost

TotalCost

Suspension & Shocks 71300 AA Rear Upper A Arm 75.25 2 31.63 41.28 0.34 2.00 150.50

Suspension & Shocks 71400 AA Rear Lower A Arm 36.37 2 18.54 16.83 1.00 72.74

Suspension & Shocks 71500 AA Suspension Clevises 173.54 1 13.01 145.13 15.40 173.54

Suspension & Shocks A7002 AA Outboard SuspensionAssembly

1

Suspension & Shocks 72100 AA Front Upright 44.87 2 4.33 39.16 1.38 89.74

Suspension & Shocks 72200 AA Rear Upright 90.77 2 17.72 71.65 1.40 181.54

Suspension & Shocks 72300 AA Dampers 367.90 4 324.20 42.93 0.77 1471.60

Suspension & Shocks [Area Total:] 1533.01 724.81 24.72 13.68 2296.22

Wheels, Wheel Bearings & Tires A8001 AA Hubs Assembly 1

Wheels, Wheel Bearings & Tires 81100 AA Front Hub 57.92 2 9.37 48.55 115.84

Wheels, Wheel Bearings & Tires 81200 AA Rear Hub 53.90 2 9.41 44.12 0.37 107.80

Wheels, Wheel Bearings & Tires 81300 AA Wheel Bearing 107.71 8 107.52 0.19 861.68

Wheels, Wheel Bearings & Tires 81400 AA Bearing Spacer 7.27 4 0.23 5.51 1.53 29.08

Wheels, Wheel Bearings & Tires 81500 AA Outer Wheel Nut 6.14 4 0.39 4.65 1.10 24.56

Wheels, Wheel Bearings & Tires 81600 AA Inner Wheel Nut 13.22 4 0.69 12.43 0.10 52.88

Wheels, Wheel Bearings & Tires A8002 AA Wheels Assembly 4

Wheels, Wheel Bearings & Tires 82100 AA Small Half Wheel Shell 103.54 4 56.76 44.74 1.70 0.34 414.16

Wheels, Wheel Bearings & Tires 82200 AA Large Half Wheel Shell 144.79 4 80.52 63.79 0.48 579.16

Wheels, Wheel Bearings & Tires 82300 AA Wheel Center 83.70 4 19.75 63.95 334.80

Wheels, Wheel Bearings & Tires 82400 AA Tire 85.56 4 85.00 0.56 342.24

Wheels, Wheel Bearings & Tires [Area Total:] 1871.08 969.38 18.46 3.28 2862.20

[Vehicle Total:] 12403.63 6956.56 203.62 671.74 20235.55

Global Vehicle Drawings

Brake System Section

Brake System ❯ Balance Bar

P/N Base Suffix Details Cost Qty Total

01002 AA 43.57 1 43.57

Material Use Size 1 Size 2 Area Name Area Length Density Qty Unit Cost Subtotal

Aluminum, Normal (by Dimensions) Bias Bar Rod End Round 1257 mm^2 60 mm 2712 kg/m^3 2 0.86 1.72

Plastic, ABS (by Dimensions) Bushings Round 452 mm^2 95.3 mm 1060 kg/m^3 4 0.15 0.60

Aluminum, Normal (by Dimensions) Barrel Nut Round 227 mm^2 25.4 mm 2712 kg/m^3 2 0.07 0.13

Aluminum, Normal (by Dimensions) Bearing Housing Rectangular 258 mm^2 8 mm 2712 kg/m^3 1 0.02 0.02

Steel, Alloy (by Dimensions) Threaded Adjuster Round 79 mm^2 110 mm 7850 kg/m^3 1 0.15 0.15

Bearing, Spherical Pivot 9.52 mm 1 7.72 7.72

Process Use Qty Multiplier Mult. Val Unit Cost Subtotal

Machining Setup, Install and remove Bias Bar Rod End 2 1 1.30 2.60

Machining Setup, Change Bias Bar Rod End 2 1 0.65 1.30

Machining Bias Bar Rod Ends 63.32 Repeat 2 2 0.04 5.07

Threading, Internal (machining) Bias Bar Rod Ends 3.1 Repeat 2 2 0.10 0.62

Machining Setup, Install and remove Bushings 0.25 Repeat 4 4 1.30 1.30

Machining Setup, Change Bushings 1 Repeat 4 4 0.65 2.60

Machining Bushings (plastic Multiplier + Repeat 4) 42.28 Repeat 2 2 0.04 3.38

Machining Setup, Install and remove Barrel Nut 1 Repeat 2 2 1.30 2.60

Machining Setup, Change Barrel Nut 1 Repeat 2 2 0.65 1.30

Machining Barrel Nut 0.32 Repeat 2 2 0.04 0.03

Threading, Internal (machining) Barrel Nut 1.6 Repeat 2 2 0.10 0.32

Machining Setup, Install and remove Threaded Adjuster 1 1 1.30 1.30

Threading, External (machining) Threaded Adjuster 9 Material Steel 3 0.10 2.70

Assemble, 1 kg, LineonLine Install onto Master Cylinders 1 1 0.13 0.13


Machining Setup, Install and remove Bearing Housing 1 1 1.30 1.30

Machining Bearing Housing 14.188 1 0.04 0.57

Ratchet <= 6.35 mm Bearing Housing Bolts 2 No Multiplier 1 0.50 1.00

Reaction Tool <= 6.35 mm Bearing Housing Nuts 1 Repeat 2 2 0.25 0.50

Assemble, 1 kg, Loose Bearing Housing Washers 2 Repeat 2 2 0.06 0.24

Assemble, 1 kg, Interference Install Spherical Bearing 1 1 0.19 0.19

Wrench <= 25.4 mm Jam Nuts 2 1 1.50 3.00

Assemble, 1 kg, LineonLine Retaining Ring 4 1 0.13 0.52

Fastener Use Size 1 Size 2 Qty Unit Cost Subtotal

Nut, Grade 10.9 (SAE 8) Jam Nuts 9.52 mm 4 0.08 0.32

Bolt, Grade 10.9 (SAE 8) Bearing Housing Bolts 4 mm 20 mm 2 0.03 0.06

Nut, Grade 10.9 (SAE 8) Bearing Housing Nuts 4 mm 2 0.03 0.05

Washer, Grade 8.8 (SAE 5) Bearing Housing Washers 4 mm 4 0.01 0.04

Retaining Ring, External Barrel Nut Retaining 13 mm 4 0.05 0.19

Tooling Use Qty PVF Frac. Incl. Unit Cost Subtotal

Brake System ❯ Brake Lines


01003 AA 132.79 1 132.79

Material Use Size 1 Size 2AreaName Area Length Density Qty

UnitCost Subtotal

Banjo Bolt, Aluminum Master Cylinder Connections 9.525mm

2 6.48 12.95

Banjo Fitting, Double, Aluminum Adaptor to Master Cylinders 9.525mm

1 16.54 16.54

Banjo Fitting, Steel Rear: Adapter to Master Cylinders 9.525mm

1 20.00 20.00

Adapter/L.P./Union/FeMaleFlare//Aluminum/Anodized

Rear Adaptor From banjo fitting to cross fitting 4.763mm

4.763mm

1 4.40 4.40

Adapter/L.P.///Aluminum/Anodized Fourway cross fitting adapter 6.35 mm 1 1.17 1.17

Adapter/L.P./Male Branch Tee//Aluminum/Anodized Rear Split Main rear Line to Left and Right sides. 4.763mm

4.763mm

1 10.73 10.73


Rear Brake Pressure/Light sensor Attachement Data AqOnly

4.763mm

2 4.20 8.40


Rear adapter From Crossing Fitting to Tee FITTING 4.763mm

4.763mm

1 4.40 4.40

Adapter/L.P./Male Run Tee//Aluminum/Anodized Front Split Left Brake line to Pressure sensor 9.525mm

4.763mm

1 12.78 12.78


Front Brake Pressure Attachement Data Aq Only 4.763mm

4.763mm

4.40

Fitting/L.P./Straight/Aluminum/Anodized Rear Brake Line Fitting to Calipers 4.763mm

2 0.21 0.41

Fitting/L.P./Straight/Aluminum/Anodized Front Brake Line Fitting to Calipers 4.763mm

2 0.21 0.41

Crush Washer Brake Lines 5.35 mm 12 0.26 3.17



Assemble, 1 kg, LineonLine Install Banjo fittings onto Master Cylinders 2 1 0.13 0.26

Ratchet <= 25.4 mm Install Banjo Bolts in Master Cylinders 2 1 0.75 1.50

Wrench <= 6.35 mm Attach Rear No. 1 brake line to Single Banjo 1 1 1.00 1.00

Wrench <= 6.35 mm Attach Adapter to Rear No.1 brake line 1 1 1.00 1.00

Reaction Tool <= 25.4 mm Cross Fitting to Rear Adapter from Adapter 1 1 0.25 0.25

Wrench <= 25.4 mm Attach Coupling Fitting at two side 2 1 1.50 3.00

Wrench <= 25.4 mm Attach Brake Light Sensor to one of Coupling Fitting 1 1 1.50 1.50

Wrench <= 25.4 mm Attach Brake Pressure Sensor to other Coupling Fitting 1 1 1.50 1.50

Wrench <= 25.4 mm Attach other Adapter (Bottom) 1 1 1.50 1.50

Wrench <= 6.35 mm Attach Rear No. 2 brake line to adapter 1 1 1.00 1.00

Assemble, 1 kg, Loose Install Front To Rear Line in Chassis 1 1 0.06 0.06

Wrench <= 6.35 mm Attach Tee Fitting to Rear No.2 brake line 1 1 1.00 1.00

Wrench <= 25.4 mm Attach Rear No. 3 Brake Line to Rear Tee 1 1 1.50 1.50

Wrench <= 25.4 mm Attach Rear No. 4 Brake Line to Rear Tee 1 1 1.50 1.50

Assemble, 1 kg, LineonLine Install Rear Brake Line Through Monocoque 2 1 0.13 0.26

Wrench <= 25.4 mm Install Rear Brake Line onto Caliper Adapter 2 1 1.50 3.00

Wrench <= 25.4 mm Install Caliper Adapter into Caliper 2 1 1.50 3.00

Ratchet <= 25.4 mm Install Double Banjo Bolts in Master Cylinders 1 1 0.75 0.75

Wrench <= 6.35 mm Attach Front No. 1 brake line to Double Banjo 1 1 1.00 1.00

Wrench <= 25.4 mm Attach Tee Fitting to Front No. 1 Brake Line 1 1 1.50 1.50

Wrench <= 6.35 mm Attach Front No. 2 brake line to Tee Fitting 1 1 1.00 1.00

Assemble, 1 kg, LineonLine Install Front No. 2 brake line into Monocoque 1 1 0.13 0.13

Wrench <= 6.35 mm Attach Front No. 3 brake line to Double Banjo 1 1 1.00 1.00

Wrench <= 25.4 mm Install Rear Brake Line onto Caliper Adapter 2 1 1.50 3.00

Wrench <= 25.4 mm Install Caliper Adapter into Caliper 2 1 1.50 3.00

Wrench <= 6.35 mm Attach Coupling Fitting to Tee Fitting 1 1 1.00 1.00

Wrench <= 25.4 mm Attach Brake Pressure Sensor to Coupling Fitting 1 1 1.50 1.50


Tie Wrap Left Front Brake Line 5 0.04 0.20

Tie Wrap Right Front Brake Line 5 0.04 0.20

Tie Wrap Rear Brake Line 8 0.04 0.32

Brake System ❯ Brake Pads


01004 AA 10.97 1 10.97


Brake Pad, Iron or Steel Rotor Rear Brake Pad 11810.24 mm^3 2 2.36 4.72

Brake Pad, Iron or Steel Rotor Front Brake Pad 13026 mm^3 2 2.61 5.21


Assemble, 1 kg, LineonLine Assemble Brake Pads into Calipers 4 1 0.13 0.52

Assemble, 1 kg, LineonLine Install Brake Pad Pins 4 1 0.13 0.52



Brake System ❯ Brake Reservoirs


01005 AA 66.69 1 66.69


Hydraulic Fluid Reservoir, Remote (Plastic) Brake Fluid Reservoir 2 5.00 10.00

Hose, Polyurethane (per m) Connect Reservoir to Master Cylinder 10 mm 0.28 0.70 0.20

Banjo Fitting, Aluminum Banjo Linking adaptor to Master Cylinder 9.53 mm 2 11.03 22.06

Banjo Bolt, Aluminum Bolt to secure fitting to master cylinder 9.53 mm 2 6.48 12.96

Fluid, Oil Brake Fluid 0.4 L 1 0.30 0.30

Carbon Fiber, 1 Ply Mounting to Brakes 0.005 kg 1580 kg/m^3 1 1.00 1.00

Adapter/L.P./Barb to Male Pipe/90 Deg./Aluminum/Anodized Reservoir to Master Cylinders 10 mm 2 2.00 3.99


Assemble, 1 kg, Interference Assemble Brake Fluid Lines into Reservoirs and Onto Barbs 4 No Multiplier 1 0.19 0.76

Hand Start Only Install Banjo connection into brake line adaptor 2 1 0.12 0.24

Wrench <= 25.4 mm Install Banjo Connection into brake line adaptor 2 Fastener Engagement Length > 2D 1.25 1.50 3.75

Reaction Tool <= 25.4 mm Install Banjo connection into brake line adaptor 2 1 0.25 0.50

Assemble, 1 kg, Loose Add Brake Fluid 2 1 0.06 0.12

Assemble, 1 kg, LineonLine Install Brake Fluid reservoirs onto Reservoir Bracket 2 1 0.13 0.26

Wrench <= 6.35 mm Attach Brake Fluid Reservoir bolts 2 Fastener Engagement Length > 2D 1.25 1.00 2.50

Reaction Tool <= 6.35 mm Attach Brake Fluid Reservoir Nuts 2 1 0.25 0.50

Drilled holes < 25.4 mm dia. Drill Holes for bolts 2 Repeat 2 2 0.35 1.40

Assemble, 1 kg, Loose Attach Washers for mounting 2 No Multiplier 1 0.06 0.12

Wrench <= 6.35 mm Attach Bolts for Mounting 1 No Multiplier 1 1.00 1.00

Reaction Tool <= 6.35 mm Attach Nuts For Mounting 1 1 0.25 0.25

Lamination, Manual Carbon Bracket 0.004 Repeat 3 3 35.00 0.42

Cure, Oven Carbon Bracket 0.004 1 20.00 0.08


Safety Wire, Install Reservoir Hoses to Barbs 2 1 0.60 1.20

Wrench <= 25.4 mm Barbs onto Banjo Fittings 2 1 1.50 3.00


Bolt, Grade 12.9 Brake Fluid Reservoir Bolts 4 mm 16 mm 1 0.03 0.03

Nut, Grade 12.9 Brake Fluid Reservoir Nuts 4 mm 1 0.03 0.03

Washer, Grade 8.8 (SAE 5) Mounting Washers 4 mm 2 0.01 0.02


Lamination Flat Panel Tool Carbon Bracket 0.004 3000 1 1500.00

Brake System ❯ Front Caliper


01006 AA 74.46 2 148.92


Brake Caliper, Brembo, 20.6951.12/P34G Front Brake Caliper 1 70.00 70.00


Assemble, 1 kg, LineonLine Install Brake Calipers into Front Upright 1 1 0.13 0.13

Ratchet <= 6.35 mm Install Caliper Bolts 2 1 0.50 1.00

Reaction Tool <= 6.35 mm Install Caliper Bolts 2 1 0.25 0.50

Brake Bleed Per Bleeder Valve Brake Bleed 1 1 2.50 2.50


Bolt, Grade 10.9 (SAE 8) Caliper Bolts 8 mm 20 mm 2 0.11 0.21

Nut, Grade 10.9 (SAE 8) Caliper Bolts 8 mm 2 0.06 0.12


Brake System ❯ Front Rotor


01007 AA 13.02 2 26.04


Iron (by Dimensions) Front Brake Rotor Round 18849 mm^2 4 mm 7850 kg/m^3 1 0.59 0.59


Machining Setup, Install and remove Waterjet Setup 1 1 1.30 1.30

Waterjet Cut Outer holes and inner mounting area of Brake Rotor 186.3 Material Cast Iron 2.5 0.01 4.66

Machining Setup, Install and remove Flycutting rotor 1 1 1.30 1.30

Machining Flycut Both Sides of rotor 37.7 Material Cast Iron 2.5 0.04 3.77

Assemble, 1 kg, LineonLine Install Brake on Rotor onto Outboard Assembly 1 1 0.13 0.13

Assemble, 1 kg, LineonLine Install Brake Rotor Retaining ring 1 1 0.13 0.13

Heat Treatment 1 1


Retaining Ring, External Retain rotor on outboard assembly 75 mm 1 1.14 1.14


Brake System ❯ Master Cylinders


01008 AA 121.18 2 242.36


Master Cylinder, Tilton, Model 78 Master Cylinder 1 117.50 117.50

Steel, Alloy (by Dimensions) Master Cylinder Bushings Round 113 mm^2 10 mm 7850 kg/m^3 2 0.02 0.04


Machining Setup, Install and remove Bushing Machining Setup 0.5 No Multiplier 1 1.30 0.65

Machining Machine Bushing 0.9 Repeat 6 6 0.04 0.22

Assemble, 1 kg, LineonLine Install Bushings 2 1 0.13 0.26

Assemble, 1 kg, LineonLine Install Master Cylinder 2 1 0.13 0.26

Ratchet <= 6.35 mm Install Master Cylinder Bolt 1 1 0.50 0.50

Reaction Tool <= 6.35 mm Install Master Cylinder Nut 1 1 0.25 0.25

Wrench <= 25.4 mm Install Master Cylinder on Balance Bar 1 1 1.50 1.50



Brake System ❯ Rear Caliper


01009 AA 118.33 2 236.66


Brake Caliper, AP, CP4226 Rear Brake Caliper 1 112.50 112.50


Assemble, 1 kg, LineonLine Install Caliper onto Upright 1 1 0.13 0.13

Ratchet <= 6.35 mm Install Brake Caliper Bolts 2 1 0.50 1.00

Reaction Tool <= 6.35 mm Install Brake Caliper Bolts 2 1 0.25 0.50

Brake Bleed Per Bleeder Valve Bleed Rear Brake 1 1 2.50 2.50

Wrench <= 25.4 mm Fitting into Caliper 1 1 1.50 1.50


Bolt, Grade 10.9 (SAE 8) Caliper Bolt 6 mm 20 mm 2 0.06 0.12

Nut, Grade 10.9 (SAE 8) Caliper Bolts 6 mm 2 0.04 0.08


Brake System ❯ Rear Rotor


01010 AA 13.02 2 26.04


Iron (by Dimensions) Rear Brake Rotor Round 18849 mm^2 4 mm 7850 kg/m^3 1 0.59 0.59


Machining Setup, Install and remove Machine Setup 1 1 1.30 1.30

Waterjet Cut Rear Brake Rotor Cut 186.3 Material Cast Iron 2.5 0.01 4.66

Machining Setup, Install and remove Flycutter Setup 1 1 1.30 1.30

Machining Fly Cut Rotor Surfaces 37.7 Material Cast Iron 2.5 0.04 3.77

Assemble, 1 kg, LineonLine Install Rotor onto outboard assembly 1 1 0.13 0.13

Assemble, 1 kg, LineonLine Install Rotor Retaining Ring 1 1 0.13 0.13

Heat Treatment Heat Treat Rotors 1 1


Retaining Ring, External Retain rotor on outboard assembly 75 mm 1 1.14 1.14


Brake System Drawings

Powertrain System Section

Engine & Drivetrain ❯ Air Filter


02001 AA 7.8 1 7.8


Air Filter Filter Element 50.3 cm^2 1 7.54 7.54


Assemble, 1 kg, LineonLine Install Air Filter on throttle Body 1 1 0.13 0.13

Install Tie Wrap (Zip Tie, Cable Clamp) Zip Tie filter 1 1 0.09 0.09


Tie Wrap Retain Air Filter 1 0.04 0.04


Engine & Drivetrain ❯ Fuel Assembly


02002 AA 222.31 1 222.31


Aluminum, Premium (by Dimensions) Fuel Rail Rectangular 4300 mm^2 41.5 mm 2712 kg/m^3 1 2.03 2.03

Aluminum, Premium (by Dimensions) Fuel Rail Inlet Round Bar 200 mm^2 16.7 mm 2712 kg/m^3 1 0.04 0.04

Fuel Pressure Regulator, Gasoline Fuel Damper 1 15.00 15.00

Fuel Filter Fuel Distribution 1 8.00 8.00

Fuel Injector, Gasoline Fuel Distribution 1 10.00 10.00

Sensor, Fluid Pressure Pressure Sensor 1 4.00 4.00

Sensor, Air Temperature Temperature Sensor 1 4.00 4.00

Plastic, Nylon (per kg) Fuel Tank 0.59 kg 1 1.95 1.95

Hose, Polyurethane (per m) Fuel Filter Neck Tube 28.9 mm 25.4 1 2.02 2.02

Plastic, Nylon (by Dimensions) Fuel Pump Rectangular 21808 mm^2 126.9 mm 1140 kg/m^3 1 10.41 10.41

Aluminum, Premium (by Dimensions) Fuel Cap Adapter Round Tube 1514 mm^2 35 mm 2712 kg/m^3 1 0.60 0.60

Aluminum, Premium (by Dimensions) Fuel Cap Round Bar 3137 mm^2 18 mm 2712 kg/m^3 1 0.64 0.64

Aluminum, Premium (by Dimensions) Fuel Pump Insert Round Bar 177 mm^2 74 mm 2712 kg/m^3 1 0.15 0.15

Aluminum, Premium (by Dimensions) Fuel Pump Fittings Round Bar 107 mm^2 10 mm 2712 kg/m^3 6 0.01 0.07

Carbon Fiber, 1 Ply Fuel Filter Neck Mount 0.0051 kg 1580 kg/m^3 1 1.02 1.02

Fuel Pump, Fuel Injected, Gasoline Fuel Pump, Injection 1 35.00 35.00

Hose, Low Pressure, Fabric Outer (per m) Fuel Hose 11.32 mm 0.34 46.40 15.77

Fitting, JT2000, Quick Con. Plug to Flare, Str. Quick Connect 1 11.50 11.50

Fitting, JT2000, Quick Con. Socket to Flare, Straight Quick Connect 1 17.50 17.50

Fitting/L.P./Straight/Aluminum/Anodized Hose End 6.35 mm 1 2.30 2.30


Machining Setup, Install and remove Fuel Rail 1 1 1.30 1.30


Machining Fuel Rail 142.87146 Material Aluminum 1 0.04 5.71

Machining Setup, Change Fuel Rail 6 1 0.65 3.90

Assemble, 1 kg, Loose Fuel Rail 1 1 0.06 0.06

Threading, Internal (machining) Fuel Rail 3 1 0.10 0.30

Machining Setup, Install and remove Fuel Inlet Rail 1 1 1.30 1.30

Machining Fuel Inlet Rail 2.3877 Material Aluminum 1 0.04 0.10

Tube end preperation for welding Fuel Inlet Rail 1 1 0.75 0.75

Weld Round Tubing Fuel Damper 9.638406261 1 0.50 4.82

Assemble, 1 kg, Loose Fuel Filter 1 1 0.06 0.06

Ratchet <= 25.4 mm Fuel Filter 1 1 0.75 0.75

Assemble, 1 kg, Loose Fuel Injector 1 1 0.06 0.06

Ratchet <= 25.4 mm Fuel Injector 1 1 0.75 0.75

Assemble, 1 kg, Loose Pressure Sensor 1 1 0.06 0.06

Ratchet <= 25.4 mm Pressure Sensor 1 1 0.75 0.75

Assemble, 1 kg, Loose Temperature Sensor 1 1 0.06 0.06

Ratchet <= 25.4 mm Temperature Sensor 1 1 0.75 0.75

Rapid Prototype Plastic Fuel Tank 0.60605 1 32.00 19.39

Tube cut Fuel Filter Neck Tube 5.78 1 0.15 0.87

Assemble, 1 kg, LineonLine Fuel Filter Neck Tube 1 1 0.13 0.13

Rapid Prototype Plastic Fuel Pump 0.3975297 1 32.00 12.72

Ratchet <= 6.35 mm Fuel Pump 6 1 0.50 3.00

Reaction Tool <= 6.35 mm Fuel Pump 6 1 0.25 1.50

Screwdriver > 1 Turn Install HeliCoils 6 1 0.50 3.00

Machining Setup, Install and remove Fuel Cap Adapter 1 1 1.30 1.30

Machining Fuel Cap Adapter 48.47866807 Material Aluminum 1 0.04 1.94

Assemble, 1 kg, Loose Fuel Cap Adapter 1 1 0.06 0.06

Machining Setup, Install and remove Fuel Cap 1 1 1.30 1.30

Machining Fuel Cap 54.987323768 Material Aluminum 1 0.04 2.20

Assemble, 1 kg, Loose Fuel Cap 1 1 0.06 0.06

Machining Setup, Install and remove Fuel Pump Insert 1 1 1.30 1.30

Machining Fuel Pump Insert 4.933112275 Material Aluminum 1 0.04 0.20

Threading, External (machining) Fuel Pump Insert 2.913 1 0.10 0.29

Threading, Internal (machining) Fuel Pump Insert 1.236 1 0.10 0.12


Assemble, 1 kg, Loose Fuel Pump Insert 1 1 0.06 0.06

Ratchet <= 6.35 mm Fuel Pump Insert 1 1 0.50 0.50

Drilled holes < 25.4 mm dia. Fuel Pump Insert 1 Repeat 2 2 0.35 0.70

Machining Setup, Install and remove Fuel Pump Fittings 1 1 1.30 1.30

Machining Fuel Pump Fittings 0.177792754 Repeat 6 6 0.04 0.04

Drilled holes < 25.4 mm dia. Fuel Pump Fittings 1 Repeat 6 6 0.35 2.10

Lamination, Manual Filter Neck Mount 0.017 Repeat 3 3 35.00 1.78

Cure, Oven Filter Neck Mount 0.017 1 20.00 0.34

Drilled holes < 25.4 mm dia. Filter Neck Mount 2 1 0.35 0.70

Assemble, 1 kg, LineonLine Filter Neck Mount 1 1 0.13 0.13

Ratchet <= 6.35 mm Filter Neck Mount 2 1 0.50 1.00

Reaction Tool <= 6.35 mm Filter Neck Mount 2 1 0.25 0.50


Bolt, Grade 12.9 Fuel Pump 4 mm 13 mm 6 0.03 0.16

Bolt, Grade 12.9 Filter Neck Mount 8 mm 2.5 mm 2 0.07 0.13


Lamination Mold Tool Filler neck Mount 0.0017 3000 1 20000.00 0.01

Engine & Drivetrain ❯ Radiator


02003 AA 162.38 1 162.38


Heat Exchanger, AirtoLiquid Water Radiator 2412 cm^3 1 8.44 8.44

Aluminum, Normal (by Dimensions) Water Radiator End Caps Rectangular 15200 mm^2 1 mm 2712 kg/m^3 2 0.17 0.35

Filler Cap Radiator Cap 1 3.00 3.00

Hose, Silicone (per m) Plumbing 20.63 mm 0.74 9.70 7.18

Grommet, Elastomer Mounting Grommets 4 0.05 0.20

Fluid, Coolant Coolant 2 L 1 0.00

Aluminum, Premium (by Dimensions) Engine to thermostat line Round Tube 50.72 mm^2 177.8 mm 2712 kg/m^3 1 0.10 0.10

Aluminum, Premium (by Dimensions) Thermostat to radiator Round Tube 50.72 mm^2 290 mm 2712 kg/m^3 1 0.17 0.17

Aluminum, Premium (by Dimensions) Radiator to Engine Round Tube 50.72 mm^2 965.2 mm 2712 kg/m^3 1 0.56 0.56

Aluminum, Premium (by Dimensions) End Cap Hose Nipples Round Tube 50.72 mm^2 40 mm 2712 kg/m^3 2 0.02 0.05

Heat Exchanger Fan, small <120mm diameter Radiator fan 1 10.00 10.00

Steel, Alloy (by Dimensions) Mounting Round Tube 62.83 mm^2 406 mm 7850 kg/m^3 2 0.45 0.90


Sheet metal stamping End Caps 152 Repeat 2 2 0.03 9.12

Braze End Caps 49 Repeat 2 2 0.15 14.70

Assemble, 3 kg, LineonLine Radiator into car 1 1 0.38 0.38

Assemble, 1 kg, LineonLine Grommets into mounts 4 1 0.13 0.52

Ratchet <= 6.35 mm Radiator Mount 4 1 0.50 2.00

Reaction Tool <= 6.35 mm Radiator Mount 4 1 0.25 1.00

Assemble, 1 kg, LineonLine Radiator Filler Cap 1 1 0.13 0.13

Tube cut Silicone Tubes 2.063 Repeat 6 6 0.15 1.86


Assemble, 1 kg, LineonLine Silicone Tubing 6 1 0.13 0.78

Tube cut Engine to Thermostat water line 1.905 No Multiplier 1 0.15 0.29

Tube bends Engine to Thermostat Line 2 1 0.75 1.50

Tube Flare/Bead Engine to Thermostat 2 1 0.45 0.90

Assemble, 1 kg, LineonLine Engine to Thermostat Line 1 No Multiplier 1 0.13 0.13

Tube cut Thermostat to Radiator 1.905 1 0.15 0.29

Tube bends Thermostat to Radiator 1 1 0.75 0.75

Tube Flare/Bead Thermostat to Radiator 2 1 0.45 0.90

Assemble, 1 kg, LineonLine Thermostat to Radiator 1 Assemble Length > 0.5m 1.25 0.13 0.16

Tube cut Radiator to Engine Line 1.905 1 0.15 0.29

Tube bends Radiator to Engine Line 2 1 0.75 1.50

Tube Flare/Bead Radiator to Engine Line 2 1 0.45 0.90

Assemble, 1 kg, LineonLine Radiator to Engine Line 1 Assemble Length > 0.5m 1.25 0.13 0.16

Assemble, 1 kg, Loose Hose Clamps 12 1 0.06 0.72

Screwdriver > 1 Turn Hose Clamps 12 1 0.50 6.00

Assemble, 1 kg, LineonLine Silicone Hoses onto Lines 6 1 0.13 0.78

Drilled holes < 25.4 mm dia. End Cap Holes 3 1 0.35 1.05

Weld Round Tubing End Cap Hose Nipples 1.905 Repeat 2 2 0.50 1.90

Tube end preperation for welding End Cap Hose Nipples 2 1 0.75 1.50

Tube Flare/Bead End Cap Hose Nipples 2 1 0.45 0.90

Assemble, 1 kg, LineonLine Install fan on car 3 1 0.13 0.39

Tube cut Cut mounting tubes 1.2 Repeat 2 2 0.15 0.36

Tube end preperation for welding Mounting tube prep 3 Repeat 2 2 0.75 4.50

Weld Round Tubing Mounting tube joining 12 Repeat 2 2 0.50 12.00

Weld Mount 4 Repeat 2 2 0.15 1.20


Hose Clamp, Constant Tension Silicone Couplers 20.32 mm 12 5.10 61.19

Bolt, Grade 8.8 (SAE 5) Radiator Mount 6.35 mm 25.4 mm 4 0.06 0.25

Nut, Grade 8.8 (SAE 5) Radiator Mount 6.35 mm 4 0.03 0.13

Pin, Plastic Push Retain radiator 3 0.10 0.30

Engine & Drivetrain ❯ Thermostat


02004 AA 30.25 1 30.25


Seal, ORing, Elastomer Sealing ORing 2 0.05 0.10

Spring, Compression (General) Thermostat Spring 1 1.00 1.00

Aluminum, Premium (by Dimensions) Left Housing Round Bar 3318 mm^2 68.263 mm 2712 kg/m^3 1 2.58 2.58

Aluminum, Premium (by Dimensions) Right Housing Round Bar 3318 mm^2 43.507 mm 2712 kg/m^3 1 1.64 1.64

Brass (by Dimensions) Core Housing Round Bar 1256.64 mm^2 20 mm 8500 kg/m^3 1 0.47 0.47

Steel, Mild (by Dimensions) Upper Retainer Rectangular 900 mm^2 1 mm 7850 kg/m^3 1 0.02 0.02

Steel, Mild (by Dimensions) Lower Retainer Rectangular 500 mm^2 1 mm 7850 kg/m^3 1 0.01 0.01

Plastic, ABS (by Dimensions) Thermostat Core Round Bar 78.54 mm^2 7 mm 1060 kg/m^3 1 0.00


Machining Setup, Install and remove Left housing 1 1 1.30 1.30

Machining Setup, Change Left Housing 3 1 0.65 1.95

Machining Left Housing 117.51 1 0.04 4.70

Assemble, 1 kg, LineonLine Left Housing 2 1 0.13 0.26

Ratchet <= 6.35 mm Left Housing 3 1 0.50 1.50

Assemble, 1 kg, Loose Washers 6 1 0.06 0.36

Machining Setup, Install and remove Right Housing 1 1 1.30 1.30

Machining Setup, Change Right Housing 3 1 0.65 1.95

Machining Right Housing 159.15 1 0.04 6.37

Reaction Tool <= 6.35 mm Right Housing 3 1 0.25 0.75

Sheet metal stamping Core Housing 9.8 1 0.03 0.29

Sheet metal stamping Upper Retainer 14 1 0.03 0.42


Sheet metal stamping Lower Retainer 11 1 0.03 0.33

Assemble, 1 kg, LineonLine Assemble 6 1 0.13 0.78

Weld Round Tubing Retainers Together 4 1 0.50 2.00


Bolt, Grade 8.8 (SAE 5) Housing Fasteners 4 mm 12 mm 3 0.02 0.05

Washer, Grade 8.8 (SAE 5) Housing Fasteners 4 mm 6 0.01 0.06

Nut, Grade 8.8 (SAE 5) Housing Fasteners 4 mm 3 0.02 0.06


Engine & Drivetrain ❯ Throttle Body & Restrictor


02005 AA 142.94 1 142.94

Part Cost Quantity Subtotal

Throttle Body Mount 44.8200 1 44.8200


Plastic, Nylon (per kg) Throttle Body 0.0654 kg 1 0.22 0.22

Aluminum, Normal (by Dimensions) Throttle Cam Rectangular 2444 mm^2 7.1 mm 2712 kg/m^3 1 0.20 0.20

Aluminum, Normal (by Dimensions) Throttle Cam Adaptor Round Bar 153.938 mm^2 18 mm 2712 kg/m^3 1 0.03 0.03

Aluminum, Normal (by Dimensions) TPS Adaptor Round Bar 153.938 mm^2 16.15 mm 2712 kg/m^3 1 0.03 0.03

Bearing, Ball, Radial Throttle Bushing 19 mm 4.5 mm 2 4.03 8.06

Steel, Stainless (by Dimensions) Butterfly plate Sheet 1200 mm^2 3.5 mm 7850 kg/m^3 1 0.07 0.07

Spring, Tension (General) Return Spring 1 1.00 1.00

Seal, ORing, Elastomer Restrictor O ring 1 0.05 0.05

Aluminum, Normal (by Dimensions) Stop Bolt Sleeve Round tube 57.19 mm^2 15 mm 2712 kg/m^3 1 0.01 0.01

Steel, Stainless (by Dimensions) Throttle Cam Dowel Round Bar 31.1724 mm^2 12 mm 7850 kg/m^3 1 0.01 0.01

Cable, Pull Throttle Cable 1.95 m 1 29.25 29.25

Carbon Fiber, 1 Ply Throttle Trumpet 0.0131 kg 1580 kg/m^3 1 2.62 2.62

Carbon Fiber, 1 Ply Throttle Restrictor 0.0094 kg 1580 kg/m^3 1 1.88 1.88

Aluminum, Normal (per kg) Restrictor sleeve 0.00975 kg 1 0.04 0.04

Aluminum, Normal (by Dimensions) Throttle sleeve Round tube 91.10618695 mm^2 30 mm 2712 kg/m^3 1 0.03 0.03


Rapid Prototype Plastic Throttle Body 0.084 1 32.00 2.69

Brush Apply Throttle Body 470 1 0.02 9.40


Machining Setup, Install and remove Restrictor 1 1 1.30 1.30

Machining Setup, Change Restrictor 3 1 0.65 1.95

Machining Restrictor 203 1 0.04 8.12

Machining Setup, Install and remove Throttle Cam 1 1 1.30 1.30

Machining Setup, Change Throttle Cam 1 1 0.65 0.65

Machining Throttle Cam 11.6 1 0.04 0.46

Mill Form Cutter Metal Slitting Throttle Cam 7.57 1 0.10 0.76

Assemble, 1 kg, Interference Dowel Press Fit 1 1 0.19 0.19

Ratchet <= 6.35 mm Return Spring Bolt 1 1 0.50 0.50

Reaction Tool <= 6.35 mm Return Spring Bolt 1 1 0.25 0.25

Assemble, 1 kg, LineonLine Cable End 1 1 0.13 0.13

Machining Setup, Install and remove Throttle Cam Adaptor 1 1 1.30 1.30

Machining Setup, Change Throttle Cam Adaptor 1 1 0.65 0.65

Machining Throttle Cam Adaptor 0.654 1 0.04 0.03

Drilled holes < 25.4 mm dia. Throttle Cam Adaptor 1 1 0.35 0.35

Tapping holes Throttle Cam Adaptor 1 1 0.35 0.35

Machining Setup, Install and remove TPS Adaptor 1 1 1.30 1.30

Machining Setup, Change TPS Adaptor 1 1 0.65 0.65

Machining TPS Adaptor 1.466 1 0.04 0.06

Machining Setup, Install and remove Butterfly Plate 1 1 1.30 1.30

Machining Butterfly Plate 3.31 Material Stainless Steel 3.75 0.04 0.50

Machining Setup, Install and remove Stop Bolt Sleeve 1 1 1.30 1.30

Machining Stop Bolt Sleeve 0.4959 1 0.04 0.02

Tapping holes Stop Bolt Sleeve 1 1 0.35 0.35

Assemble, 1 kg, Interference Restrictor to Throttle Body 1 1 0.19 0.19

Assemble, 1 kg, Interference Bolt Sleeve 1 1 0.19 0.19

Assemble, 1 kg, Loose Bearings, Plate, Adaptors 5 1 0.06 0.30

Assemble, 1 kg, LineonLine Retaining Rings 2 1 0.13 0.26

Assemble, 1 kg, Loose TPS to Adaptor & washers 3 1 0.06 0.18

Screwdriver > 1 Turn Bolt TPS 2 1 0.50 1.00

Reaction Tool <= 6.35 mm Bolt TPS 2 1 0.25 0.50

Assemble, 1 kg, Loose Cam to Adaptor & Washer 2 1 0.06 0.12

Screwdriver > 1 Turn Bolt Cam 1 1 0.50 0.50


Assemble, 1 kg, Loose Restrictor & Oring to plenum (& washers) 10 1 0.06 0.60

Screwdriver > 1 Turn Restrictor Bolts 4 1 0.50 2.00

Reaction Tool <= 6.35 mm Restrictor Bolts 4 1 0.25 1.00

Screwdriver > 1 Turn Stop Bolt 1 Fastener Engagement Length > 2D 1.25 0.50 0.62

Reaction Tool <= 6.35 mm Stop Bolt 1 1 0.25 0.25

Screwdriver > 1 Turn Spring Bolt 1 1 0.50 0.50

Assemble, 1 kg, Loose Spring bolt Washer 1 1 0.06 0.06

Reaction Tool <= 6.35 mm Spring Bolt 1 1 0.25 0.25

Liquid Apply Spot Torque Seal 2 1 0.10 0.20

Hand Finish Surface Preperation Bonding prep 100 1 0.02 2.00

Lamination, Manual Throttle Trumpet 0.00875 Repeat 3 3 35.00 0.92

Lamination, Manual Throttle Restrictor 0.00737 Repeat 3 3 35.00 0.77

Machining Setup, Install and remove Restrictor sleeve 1 1 1.30 1.30

Machining Restrictor sleeve 44.493 1 0.04 1.78

Machining Setup, Install and remove Throttle sleeve 1 1 1.30 1.30

Machining Throttle sleeve 21.4 1 0.04 0.86

Cure, Oven Cure Trumpet/Restrictor 0.01612 1 20.00 0.32


Retaining Ring, Internal Bearings 25 mm 2 0.14 0.28

Bolt, Grade 8.8 (SAE 5) TPS bolt 5 mm 10 mm 2 0.02 0.04

Washer, Grade 6.8 (SAE 3) and All Grades less than Metric 8.8 TPS bolt 5 mm 2 0.01 0.02

Nut, Grade 8.8 (SAE 5) TPS Bolt 5 mm 2 0.02 0.05

Bolt, Grade 8.8 (SAE 5) Cam Adaptor Bolt 2 mm 5 mm 1 0.01 0.01

Washer, Grade 8.8 (SAE 5) Cam Adaptor Bolt 2 mm 1 0.01 0.01

Bolt, Grade 10.9 (SAE 8) Stop bolt 3 mm 20 mm 1 0.02 0.02

Nut, Grade 10.9 (SAE 8) Stop Bolt 3 mm 1 0.02 0.02

Bolt, Grade 10.9 (SAE 8) Fasten restrictor to Plenum 4 mm 10 mm 4 0.02 0.08

Washer, Grade 8.8 (SAE 5) Fasten Restrictor to Plenum 4 mm 8 0.01 0.08

Nut, Grade 10.9 (SAE 8) Fasten Restrictor to Plenum 4 mm 4 0.03 0.11

Bolt, Grade 12.9 Spring Bolt 3 mm 10 mm 1 0.02 0.02

Washer, Grade 10.9 (SAE 8) Spring Bolt 3 mm 1 0.02 0.02


Nut, Grade 12.9 Spring Bolt 3 mm 1 0.03 0.03


Engine & Drivetrain ❯ Throttle Body & Restrictor ❯ Throttle Body Mount


44.82 1 44.82


Steel, Mild (by Dimensions) Throttle Body Mount Bracket Sheet 1006 mm^2 1.5 mm 7850 kg/m^3 1 0.03 0.03

Steel, Mild (by Dimensions) Throttle Body Mount Tube Round Tube 19.24 mm^2 129 mm 7850 kg/m^3 1 0.04 0.04

Paint Aesthetics only 1


Tube end preperation for welding Mount end tube weld prep 2 1 0.75 1.50

Hand Finish Surface Preperation Prep Bracket for weld 10.06 1 0.02 0.20

Drilled holes < 25.4 mm dia. Holes 8 1 0.35 2.80

Sheet metal bends Bracket 1 1 0.25 0.25

Weld Round Tubing Attach Components 40 Repeat 2 2 0.50 40.00



Engine & Drivetrain ❯ AirOil Heat Exchanger


A2001 AA 359.31 1 359.31


Oil Adapter 64.3800 1 64.3800

Heat Exchanger 294.9300 1 294.9300





Engine & Drivetrain ❯ AirOil Heat Exchanger ❯ Oil Adapter


21100 AA 64.38 1 64.38


Seal, ORing, Elastomer Oil Adapter 5 0.05 0.25

Aluminum, Premium (by Dimensions) KTM Mount Rectangular 6235.28 mm^2 41.148 mm 2712 kg/m^3 1 2.92 2.92

Aluminum, Premium (by Dimensions) Offset Channel Round Tube 2549.6 mm^2 63 mm 2712 kg/m^3 1 1.83 1.83

Aluminum, Premium (by Dimensions) Filter Housing Rectangular 2646.63 mm^2 92.44 mm 2712 kg/m^3 1 2.79 2.79

Aluminum, Normal (by Dimensions) Bolt Sleeves Round Tube 23.091 mm^2 25.4 mm 2712 kg/m^3 2 0.01 0.01

Aluminum, Premium (by Dimensions) Bungs Round Tube 214.76 mm^2 12 mm 2712 kg/m^3 3 0.03 0.09


Machining Setup, Install and remove KTM Mount 1 1 1.30 1.30

Machining Setup, Change KTM Mount 1 1 0.65 0.65

Machining KTM Mount 220.5 1 0.04 8.82

Power Tool <= 25.4 mm Remove KTM Filter Plate 2 1 0.25 0.50

Assemble, 1 kg, LineonLine KTM Mount 1 1 0.13 0.13

Machining Setup, Install and remove Offset Channel 1 1 1.30 1.30

Machining Setup, Change Offset Channel 3 1 0.65 1.95

Machining Offset Channel 141.51 1 0.04 5.66

Assemble, 1 kg, LineonLine Offset Channel 1 1 0.13 0.13

Machining Setup, Install and remove Filter Housing 1 1 1.30 1.30

Machining Setup, Change Filter Housing 2 1 0.65 1.30

Machining Filter Housing 226.702 1 0.04 9.07

Assemble, 1 kg, LineonLine Filter Housing 1 1 0.13 0.13

Assemble, 1 kg, Loose Orings 5 1 0.06 0.30

Assemble, 1 kg, Loose Bolt Sleeves 2 1 0.06 0.12


Tube end preperation for welding Bungs 2 1 0.75 1.50

Weld Round Tubing Bungs 5.6682 Repeat 3 3 0.50 8.50

Tapping holes Bungs 3 1 0.35 1.05

Ratchet <= 25.4 mm Bolts 2 1 0.75 1.50

Drilled holes < 25.4 mm dia. Bungs 3 1 0.35 1.05


Bolt, Grade NAS 12Point Adapter to KTM Bolts 10.16 mm 55.8 mm 2 5.11 10.23


Engine & Drivetrain ❯ AirOil Heat Exchanger ❯ Heat Exchanger


21200 AA 294.93 1 294.93


Heat Exchanger, AirtoLiquid Oil Radiator 2412.602 cm^3 1 8.44 8.44

Filler Cap Oil Radiator 1 3.00 3.00

Fluid, Oil Oil 2 L 1 1.50 1.50

Aluminum, Normal (by Dimensions) Oil Thermostat Rectangular 2850 mm^2 76.2 mm 2712 kg/m^3 1 2.47 2.47

Spring, Compression (General) Oil Thermostat 1 1.00 1.00

Brass (by Dimensions) Oil Thermostat Slide Round Bar 298.667 mm^2 27.5 mm 8500 kg/m^3 1 0.15 0.15

Hose, Low Pressure, Stainless Steel Braided Outer (per m) Oil Plumbing Lines 9.525 mm 2.1 24.76 52.00

Adapter/L.P./Pipe to Pipe//Aluminum/Anodized AN size adapter 15.875 mm 9.525 mm 4 9.62 38.48

Fitting, Weldin, Male, Aluminum Weld in fitting 9.525 mm 2 1.98 3.95

Grommet, Elastomer Heat Exchanger Mounting 4 0.05 0.20

Fitting/L.P./Straight/Aluminum/Anodized Plumbing Fittings 9.525 mm 8 6.49 51.94

Fitting/L.P./Elbow/90 deg./Aluminum/Anodized Plumbing Fittings 9.525 mm 2 19.76 39.51

Adapter/L.P./Union//Aluminum/Anodized Plumbing Fittings 9.525 mm 9.525 mm 2 2.32 4.64

Aluminum, Premium (by Dimensions) Anti Siphon Valve Square Stock 769.3813 mm^2 28.4 mm 2712 kg/m^3 2 0.25 0.50

Hose, Rubber (per m) Air Bleeding/Catch Can Hose 4.76 mm 1 0.86 0.86

Aluminum, Normal (by Dimensions) Radiator End Caps Rectangular 15200 mm^2 1 mm 2712 kg/m^3 1 0.17 0.17

Bearing Ball, Steel Anti Siphon Valve 9.525 mm 2 0.08 0.16

Steel, Alloy (by Dimensions) Mounting Round Tube 62.83 mm^2 406 mm 7850 kg/m^3 2 0.45 0.90


Sheet metal stamping Radiator End Caps 152 Repeat 2 2 0.03 9.12

Drilled holes < 25.4 mm dia. Radiator End Caps 2 1 0.35 0.70

Weld Round Tubing Weld Fittings On 0.375 Repeat 2 2 0.50 0.95


Braze End Caps 54 1 0.15 8.10

Assemble, 3 kg, LineonLine Radiator into ducts 1 1 0.38 0.38

Assemble, 1 kg, LineonLine Install Grommets 4 1 0.13 0.52

Ratchet <= 25.4 mm Radiator 4 1 0.75 3.00

Reaction Tool <= 25.4 mm Radiator 4 1 0.25 1.00

Assemble, 1 kg, LineonLine Filler Cap 1 1 0.13 0.13

Machining Setup, Install and remove Oil Thermostat 1 1 1.30 1.30

Machining Oil Thermostat 98.45 1 0.04 3.94

Machining Setup, Change Oil Thermostat 1 1 0.65 0.65

Machining Setup, Install and remove Oil Thermostat 1 1 1.30 1.30

Machining Oil Thermostat 9.599 Material Brass 0.8 0.04 0.31

Assemble, 1 kg, Loose Oil Thermostat 1 1 0.06 0.06

Assemble, 1 kg, LineonLine Oil Thermostat spring 1 1 0.13 0.13

Wrench <= 25.4 mm Oil Thermostat Fittings 4 1 1.50 6.00

Tube cut Oil Outlet Lines 0.9525 Repeat 2 2 0.15 0.29

Assemble, 1 kg, Interference Oil Outlet Line Fitting 4 1 0.19 0.76

Assemble, 1 kg, Loose Install in Car 2 No Multiplier 1 0.06 0.12

Wrench <= 25.4 mm Tighten Fittings 4 1 1.50 6.00

Tube cut Oil Inlet Lines 0.9525 Repeat 2 2 0.15 0.29

Assemble, 1 kg, Interference Oil Inlet Lines 4 1 0.19 0.76

Assemble, 1 kg, Loose Install In Car 1 1 0.06 0.06

Wrench <= 25.4 mm Tighten Fittings 4 1 1.50 6.00

Machining Setup, Install and remove Anti Siphon Valve 2 1 1.30 2.60

Machining Setup, Change Anti Siphon Valve 2 Repeat 2 2 0.65 2.60

Machining Anti Siphon Valve 13.633 Repeat 4 4 0.04 2.18

Assemble, 1 kg, LineonLine Anti Siphon Valve 2 Repeat 2 2 0.13 0.52

Hand, Tight <= 6.35 mm Anti Siphon Valve 1 Repeat 2 2 0.50 1.00

Assemble, 1 kg, LineonLine ASV Tubing 2 Repeat 2 2 0.13 0.52

Safety Wire, Install ASVs 8 1 0.60 4.80

Threading, External (machining) ASV 1.5 1 0.10 0.15

Threading, Internal (machining) ASV 1.5 1 0.10 0.15

Tube cut Cut mounting tubes 1.2 Repeat 2 2 0.15 0.36

Tube end preperation for welding Mounting tube prep 3 Repeat 2 2 0.75 4.50


Weld Round Tubing Mounting tube joining 12 Repeat 2 2 0.50 12.00

Weld Mount 4 Repeat 2 2 0.15 1.20


Bolt, Grade 12.9 Heat Exchanger 6.35 mm 25.4 mm 4 0.10 0.40

Nut, Grade 12.9 Hear Exchanger 6.35 mm 4 0.05 0.21


Engine & Drivetrain ❯ Differential & Driveline Assembly


A2002 AA 932.28 1 932.28


Half Shaft 135.9100 2 271.8200

Stubshaft 61.1500 2 122.3000

Differential 290.3100 1 290.3100

Drivetrain mount support 194.8200 1 194.8200

Sprocket 8.4200 1 8.4200

Chain Guard 14.7000 1 14.7000

Turn Buckles 29.9100 1 29.9100





Engine & Drivetrain ❯ Differential & Driveline Assembly ❯ Half Shaft


22100 AA 135.91 2 271.82


Steel, Alloy (by Dimensions) Halfshaft Round Tube 287.645 mm^2 480 mm 7850 kg/m^3 1 2.44 2.44

Plastic, Flouropolymers (by Dimensions) Inboard Plunger Round 314.16 mm^2 50 mm 2170 kg/m^3 1 0.11 0.11

Aluminum, Premium (by Dimensions) Spring Stopper Round 95.88 mm^2 30 mm 2712 kg/m^3 1 0.03 0.03

Plastic, Flouropolymers (by Dimensions) Outboard Plunger Round 314.16 mm^2 30 mm 2170 kg/m^3 1 0.07 0.07

Constant Velocity Joint, Tripod CV joint 2 45.00 90.00

Fluid, Oil CV joint Grease 0.2 L 1 0.15 0.15

Spring, Compression (General) Plunger Spring 2 1.00 2.00


Machining Setup, Install and remove Halfshaft 1 No Multiplier 1 1.30 1.30

Machining Halfshaft 73.18 Material Steel 3 0.04 8.78

Machining Setup, Change Halfshaft 2 1 0.65 1.30

Gear Shaping (hobbing) Halfshaft 15.7 Material Steel 3 0.50 23.55

Machining Setup, Install and remove Inboard Plunger 1 No Multiplier 1 1.30 1.30

Machining Inboard Plunger 3.64 Material Plastic 0.5 0.04 0.07

Machining Setup, Install and remove Spring Stopper 0.5 Repeat 2 2 1.30 1.30

Machining Spring Stopper 0.48 1 0.04 0.02

Assemble, 1 kg, Interference Spring Stopper 1 1 0.19 0.19

Machining Setup, Install and remove Outboard Plunger 1 1 1.30 1.30

Machining Outboard Plunger 6.72 Material Plastic 0.5 0.04 0.13

Assemble, 1 kg, LineonLine Outboard Plunger 1 1 0.13 0.13

Assemble, 1 kg, LineonLine CV Tripod Install 2 1 0.13 0.26

Assemble, 1 kg, LineonLine CV tripod Fasteners 4 1 0.13 0.52


Liquid Applicator Gun CV grease 12 1 0.02 0.24

Assemble, 3 kg, LineonLine Install In Car 1 1 0.38 0.38


Retaining Ring, External CV tripod Retaining Ring 19.05 mm 4 0.09 0.34


Engine & Drivetrain ❯ Differential & Driveline Assembly ❯ Stubshaft


22200 AA 61.15 2 122.3


Steel, Alloy (by Dimensions) Stub Shaft Material Round 3318 mm^2 112.5 mm 7850 kg/m^3 1 6.59 6.59

Constant Velocity Joint, Plug, Axial Locating Locating Plug 1 2.50 2.50

Aluminum, Normal (per kg) CV boot Plate 0.0739 kg 1 0.31 0.31

Rubber (per kg) Cv Boot 0.025 kg 1 0.08 0.08


Machining Setup, Install and remove Stub Shaft 1 1 1.30 1.30

Machining Setup, Change Stub Shaft 6 1 0.65 3.90

Machining Stub Shaft 249.5 Material Steel 3 0.04 29.94

Tapping holes Boot Plate Holes 3 No Multiplier 1 0.35 1.05

Gear Shaping (hobbing) Stub Shaft Splines 2.9 Material Steel 3 0.50 4.35

Assemble, 1 kg, Interference Install Axial Locating Plug 1 1 0.19 0.19

Machining Setup, Install and remove CV boot plate 1 1 1.30 1.30

Machining Setup, Change CV boot plate 3 1 0.65 1.95

Machining CV boot plate 19.18 1 0.04 0.77

Ratchet <= 6.35 mm CV boot plate 3 1 0.50 1.50

Safety Wire, Install CV boot Plate 3 1 0.60 1.80

Drilled holes < 25.4 mm dia. CV boot Plate 3 1 0.35 1.05

Cut (scissors, knife) Cv Boot Rubber 25 1 0.06 1.50

Assemble, 1 kg, Loose Install CV Boot onto plate 1 1 0.06 0.06

Ratchet <= 25.4 mm Install Stubshaft Retainer 1 1 0.75 0.75

Assemble, 1 kg, LineonLine Install Stubshaft into Diff 1 1 0.13 0.13


Bolt, Grade 8.8 (SAE 5) Cv Boot Plate 4 mm 10 mm 3 0.01 0.04

Bolt, Grade 10.9 (SAE 8) Stubshaft Retainer 8 mm 15 mm 1 0.09 0.09


Engine & Drivetrain ❯ Differential & Driveline Assembly ❯ Differential


22300 AA 290.31 1 290.31

Material Use Size 1Size2

AreaName Area Length Density Qty

UnitCost Subtotal

Aluminum, Normal (by Dimensions) Housing Round 8824.247mm^2

6.6 mm 2712kg/m^3

1 0.66 0.66

Differential Internals, Limited Slip, Salisbury or Powerflow or ClutchStyle

Diff Internals (clutch) 1 110.00 110.00

Aluminum, Premium (by Dimensions) Right End Cap Round 8012 mm^2 47 mm 2712kg/m^3

1 4.29 4.29

Aluminum, Premium (by Dimensions) Left End Cap Round 8825 mm^2 6.2 mm 2712kg/m^3

1 0.62 0.62

Aluminum, Premium (per kg) Adjustable Limited SlipActuator

0.0492kg

1 0.21 0.21

Fluid, Oil Diff oil 0.06 L 1 0.04 0.04

Pneumatic fluidic muscle Festo muscle 1 60.00 60.00


Machining Setup, Install and remove Housing 1 1 1.30 1.30

Machining Housing 486.91 1 0.04 19.48

Gear Shaping (hobbing) Housing Splines 2 Repeat 2 2 0.50 2.00

Machining Setup, Change Housing Setup Changes 4 1 0.65 2.60

Drilled holes < 25.4 mm dia. Drain Holes 3 1 0.35 1.05

Tapping holes Drain Holes 3 1 0.35 1.05

Assemble, 1 kg, LineonLine insert Stubshafts into Differential internals 2 1 0.13 0.26

Ratchet <= 25.4 mm Stubshaft Bolts 2 1 0.75 1.50

Ratchet <= 6.35 mm Drain Plugs 3 1 0.50 1.50

Assemble, 1 kg, Loose Drain Plug Washers 3 1 0.06 0.18


Machining Setup, Install and remove Right Endcap Setup 1 1 1.30 1.30

Machining Right Endcap 285.28 1 0.04 11.41

Machining Setup, Change Right Endcap 1 1 0.65 0.65

Drilled holes < 25.4 mm dia. Right End Cap Bolt Holes 12 1 0.35 4.20

Hand Start Only Right End Cap Bolts 12 1 0.12 1.44

Power Tool <= 25.4 mm Right End Cap Bolts 12 Fastener Engagement Length > 2D 1.25 0.25 3.75

Assemble, 1 kg, LineonLine Right End Cap 1 1 0.13 0.13

Assemble, 1 kg, Loose Right End Cap Washers 12 1 0.06 0.72

Machining Setup, Install and remove Left End Cap 1 1 1.30 1.30

Machining Setup, Change Left End Cap 6 1 0.65 3.90

Machining Left End Cap 343.18 1 0.04 13.73

Gear Shaping (hobbing) Left End Cap Splines 6.07 1 0.50 3.04

Drilled holes < 25.4 mm dia. Left End Cap Bolt Holes 12 1 0.35 4.20

Hand Start Only Left End Cap Bolts 12 1 0.12 1.44

Power Tool <= 25.4 mm Left End Cap Bolts 12 Fastener Engagement Length > 2D 1.25 0.25 3.75

Assemble, 1 kg, LineonLine Attach Left End Cap 1 1 0.13 0.13

Assemble, 1 kg, Loose Left End Cap Bolt Washers 12 1 0.06 0.72

Anodizing Anodize components 1 1

Assemble, 1 kg, LineonLine Assemble Internals 1 1 0.13 0.13

Assemble, 1 kg, Interference Press Carrier Plates onto End Caps 2 1 0.19 0.38

Safety Wire, Install Safety Wire 24 1 0.60 14.40

Machining Setup, Install and remove Adjustable Limited Slip Actuator 1 Fastener Engagement Length > 2D 1.25 1.30 1.62

Machining Adjustable Limited Slip Actuator 46.24 1 0.04 1.85

Machining Setup, Change Adjustable Limited Slip Actuator 1 Fastener Engagement Length > 2D 1.25 0.65 0.81

Assemble, 1 kg, LineonLine Adjustable Limited Slip Actuator 1 1 0.13 0.13

Machining Setup, Change Adjustable Limited Slip Actuator 1 Fastener Engagement Length > 2D 1.25 0.65 0.81

Machining Adjustable Limited Slip Actuator 65.72 1 0.04 2.63

Machining Setup, Change Adjustable Limited Slip Actuator 1 1 0.65 0.65

Assemble, 1 kg, LineonLine Adjustable Limited Slip Actuator 1 1 0.13 0.13

Hand, Loose <= 25.4 mm Festo muscle install 1 1 0.50 0.50


Bolt, Grade 10.9 (SAE 8) L end Cap Bolts 6 mm 60 mm 12 0.19 2.23

Washer, Grade 8.8 (SAE 5) L end Cap Washers 6 mm 12 0.01 0.12

Bolt, Grade 10.9 (SAE 8) Right end Cap Bolts 6 mm 15 mm 12 0.05 0.56

Washer, Grade 8.8 (SAE 5) Right end Cap Washer 6 mm 12 0.01 0.12

Bolt, Grade 8.8 (SAE 5) Drain Bolts 6 mm 12 mm 3 0.03 0.10

Washer, Grade 8.8 (SAE 5) Drain Bolt washers 6 mm 3 0.01 0.03

Bolt, Grade 10.9 (SAE 8) Key Push Outs 3 mm 30 mm 3 0.02 0.07

Nut, Grade 8.8 (SAE 5) Festo muscle 20 mm 1 0.49 0.49


Engine & Drivetrain ❯ Differential & Driveline Assembly ❯ Drivetrain mountsupport


22400 AA 194.82 1 194.82


Aluminum, Normal (by Dimensions) Diff Carrier Plates Rectangular 19555.976 mm^2 25 mm 2712 kg/m^3 2 5.57 11.14

Aluminum, Normal (by Dimensions) Large Diff Mounting Plate Rectangular 30887 mm^2 17 mm 2712 kg/m^3 1 5.98 5.98

Aluminum, Normal (by Dimensions) Small Diff Mounting Plate Rectangular 19478.665 mm^2 17 mm 2712 kg/m^3 1 3.77 3.77

Bearing, Double Row, Ball, Deep Groove Large Bearing 101 mm 12.7 mm 1 35.99 35.99

Bearing, Double Row, Ball, Deep Groove Small Bearing 80 mm 9.77 mm 1 25.01 25.01

Steel, Alloy (by Dimensions) Brace Frame Round Tube 32.84 mm^2 757 mm 7850 kg/m^3 1 0.44 0.44

Steel, Alloy (by Dimensions) Brace Frame Clevis Rectangular 1430 mm^2 20 mm 7850 kg/m^3 1 0.51 0.51

Aluminum, Normal (by Dimensions) Plate Brace Rectangular 12950 mm^2 2 mm 2712 kg/m^3 1 0.29 0.30


Machining Setup, Install and remove Diff Carrier Plates 1 1 1.30 1.30

Machining Setup, Change Diff Carrier Plates 2 1 0.65 1.30

Machining Diff Carrier Plates 712.769 1 0.04 28.51

Machining Setup, Install and remove Large Diff Mounting Plate 1 1 1.30 1.30

Machining Setup, Change Large Diff Mounting Plate 3 1 0.65 1.95

Machining Large Diff Mounting Plate 415.367 1 0.04 16.61

Tapping holes Large Diff Mounting Plate Brace Holes 3 1 0.35 1.05

Machining Setup, Install and remove Small Diff Mounting Plate 1 1 1.30 1.30

Machining Setup, Change Small Diff Mounting Plate 3 1 0.65 1.95

Machining Small Diff Mounting Plate 282.386 1 0.04 11.30

Tapping holes Small Diff Mounting Plate 2 1 0.35 0.70


Assemble, 3 kg, LineonLine Mount Plates into carrier plates 2 1 0.38 0.76

Assemble, 1 kg, Interference Press Bearing into Mount Plates 2 1 0.19 0.38

Tube cut Cut Brace Tubing 1.27 Repeat 4 4 0.15 0.76

Tube end preperation for welding Brace Frame Tubing 8 1 0.75 6.00

Weld Brace Frame Tubing 17.92 1 0.15 2.69

Machining Setup, Install and remove Brace Frame Clevises 1 1 1.30 1.30

Machining Setup, Change Brace Frame Clevises 4 1 0.65 2.60

Machining Brace Frame Clevises 98.02 Material Steel 3 0.04 11.76

Weld Round Tubing Brace Frame To Clevises 1.27 Repeat 4 4 0.50 2.54

Machining Setup, Install and remove Mount Plates Brace 1 1 1.30 1.30

Waterjet Cut Waterjet Brace 63.2 1 0.01 0.63

Sheet metal bends Mount Plates Brace 2 1 0.25 0.50

Assemble, 1 kg, LineonLine Install Frame Brace On Car 1 1 0.13 0.13

Assemble, 1 kg, Loose Install Mount Plates Brace on car 1 1 0.06 0.06

Assemble, 1 kg, Loose Mounting Plate Washer 2 1 0.06 0.12

Ratchet <= 6.35 mm Mounting Plate Bolts 2 1 0.50 1.00

Reaction Tool <= 6.35 mm Mounting Plate Bolts 2 1 0.25 0.50

Assemble, 1 kg, Loose Carrier Plate Washer 2 1 0.06 0.12

Ratchet <= 6.35 mm Carrier Plate Bolt 2 1 0.50 1.00

Reaction Tool <= 6.35 mm Carrier Plate Bolts 2 1 0.25 0.50

Ratchet <= 25.4 mm Pivot Bolt 2 1 0.75 1.50

Assemble, 1 kg, Loose Pivot bolt washer 2 1 0.06 0.12

Reaction Tool <= 25.4 mm Pivot bolt 2 1 0.25 0.50

Ratchet <= 25.4 mm Engine Clevis 2 1 0.75 1.50

Assemble, 1 kg, Loose Engine Clevis Washer 2 1 0.06 0.12

Reaction Tool <= 25.4 mm Engine Clevis 2 1 0.25 0.50

Ratchet <= 6.35 mm Plate Brace 4 1 0.50 2.00

Assemble, 5 kg, LineonLine Assemble Plates onto Car 1 1 0.63 0.63


Bolt, Grade 10.9 (SAE 8) Mounting Plate 6 mm 20 mm 2 0.06 0.12

Washer, Grade 6.8 (SAE 3) and All Grades less than Metric 8.8 Mounting Plate 6 mm 2 0.01 0.02


Nut, Grade 6.8 (SAE 3) and All Grades less than Metric 8.8 Mounting Plate 6 mm 2 0.02 0.05

Bolt, Grade 10.9 (SAE 8) Carrier Plate 6 mm 30 mm 2 0.08 0.17

Washer, Grade 6.8 (SAE 3) and All Grades less than Metric 8.8 Carrier Plate 6 mm 2 0.01 0.02

Nut, Grade 6.8 (SAE 3) and All Grades less than Metric 8.8 Carrier Plate 6 mm 2 0.02 0.05

Bolt, Grade 10.9 (SAE 8) Pivot Bolt 11 mm 20 mm 2 0.24 0.47

Washer, Grade 6.8 (SAE 3) and All Grades less than Metric 8.8 Pivot bolt 11 mm 2 0.01 0.02

Nut, Grade 6.8 (SAE 3) and All Grades less than Metric 8.8 Pivot Bolt 11 mm 2 0.06 0.13

Bolt, Grade 10.9 (SAE 8) Engine Clevis Bolt 8 mm 30 mm 2 0.15 0.30

Washer, Grade 6.8 (SAE 3) and All Grades less than Metric 8.8 Engine Clevis Washer 8 mm 2 0.01 0.02

Nut, Grade 6.8 (SAE 3) and All Grades less than Metric 8.8 Engine Clevis 8 mm 2 0.03 0.07Nut, Grade 6.8 (SAE 3) and All Grades less than Metric 8.8 Engine Clevis 8 mm 2 0.03 0.07

Bolt, Grade 8.8 (SAE 5) Plate Brace Bolts 6 mm 10 mm 4 0.03 0.12


Welds Welding Fixture Brace Frame 8 3000 1 500.00 1.33

Engine & Drivetrain ❯ Differential & Driveline Assembly ❯ Sprocket


22500 AA 8.42 1 8.42


Aluminum, Premium (by Dimensions) Sprocket Round 31096.3 mm^2 5.766 mm 2712 kg/m^3 1 2.04 2.04


Machining Setup, Install and remove Sprocket 1 1 1.30 1.30

Machining Setup, Change Sprocket 1 1 0.65 0.65

Machining Sprocket 109.13 1 0.04 4.37

Assemble, 1 kg, Loose Install on Car 1 1 0.06 0.06



Engine & Drivetrain ❯ Differential & Driveline Assembly ❯ Chain Guard


22600 AA 14.7 1 14.7


Steel, Mild (by Dimensions) Chain Guard Body Sheet 63005.404 mm^2 2.66 mm 7850 kg/m^3 1 2.96 2.96

Steel, Mild (by Dimensions) Chain Guard Mounting Tab Sheet 85.2 mm^2 106.8 mm 7850 kg/m^3 1 0.16 0.16


Machining Setup, Install and remove Chain Guard 1 1 1.30 1.30

Laser Cut Chain Guard 60.483 Material Steel 3 0.01 1.81

Sheet metal bends Chain Guard 4 1 0.25 1.00

Weld Chain Guard 13.392 1 0.15 2.01

Assemble, 3 kg, Loose Assemble Chain Guard 1 1 0.19 0.19

Ratchet <= 6.35 mm Chain Guard Bolts 2 1 0.50 1.00

Reaction Tool <= 6.35 mm Chain Guard Bolts 1 1 0.25 0.25

Assemble, 1 kg, Loose Chin Guard Washer 1 1 0.06 0.06

Laser Cut Chain guard tab 26.9 Material Steel 3 0.01 0.81

Sheet metal bends Chain guard tab 2 1 0.25 0.50

Weld Chain guard mounting tab 13.45 1 0.15 2.02


Bolt, Grade 10.9 (SAE 8) Through Chassis Bolt 6 mm 30 mm 1 0.08 0.08

Nut, Grade 10.9 (SAE 8) Through Chassis Bolt 6 mm 1 0.04 0.04

Washer, Grade 8.8 (SAE 5) Though Chassis Bolt 6 mm 1 0.01 0.01


Welds Welding Fixture Chain Guard Welding 2 3000 1 500.00 0.33

Welds Welding Fixture Chain guard mounting tab 1 3000 1 500.00 0.17

Engine & Drivetrain ❯ Differential & Driveline Assembly ❯ Turn Buckles


22800 AA 29.91 1 29.91


Steel, Alloy (by Dimensions) Turnbuckle Body Round Bar 78.5398 mm^2 45 mm 7850 kg/m^3 2 0.06 0.12

Rod End, Aluminum Turbuckle Ends 6 mm 4 5.60 22.40


Drilled holes < 25.4 mm dia. Turnbuckle Body 4 1 0.35 1.40

Tapping holes Turnbuckle Body 4 1 0.35 1.40

Assemble, 1 kg, Loose Rod Ends into Turnbuckle 4 1 0.06 0.24

Wrench <= 6.35 mm Jam Nuts 4 1 1.00 4.00

Assemble, 1 kg, LineonLine Install Turn Buckles into Braces 2 1 0.13 0.26


Nut, Grade 6.8 (SAE 3) and All Grades less than Metric 8.8 Turnbuckle Jam Nut 6 mm 4 0.02 0.09


Engine & Drivetrain ❯ Exhaust Manifold


A2003 AA 84.87 1 84.87


Exhaust Manifold 40.1700 1 40.1700

Heat Shielding 44.7000 1 44.7000





Engine & Drivetrain ❯ Exhaust Manifold ❯ Exhaust Manifold


23100 AA 40.17 1 40.17


Steel, Stainless (by Dimensions) Exhaust Header Round Tube 121.66 mm^2 618 mm 7850 kg/m^3 1 1.33 1.33

Steel, Stainless (by Dimensions) Lambda Sensor Bung Round Tube 314.15 mm^2 13.8 mm 7850 kg/m^3 1 0.08 0.08

Steel, Stainless (by Dimensions) Spring Hooks Round Bar 7.0686 mm^2 70 mm 7850 kg/m^3 2 0.01 0.02

Steel, Stainless (by Dimensions) Spring Hooks Round Bar 7.0686 mm^2 70 mm 7850 kg/m^3 2 0.01 0.02

Spring, Tension (General) Springs 4 1.00 4.00

Steel, Stainless (by Dimensions) Flange to Engine Rectangular 2000 mm^2 3 mm 7850 kg/m^3 1 0.11 0.11


Tube cut Exhaust Header 4.445 Repeat 7 7 0.15 4.67

Tube end preperation for welding Exhaust Header 7 1 0.75 5.25

Weld Round Tubing Exhaust Header 4.445 Repeat 4 4 0.50 8.89

Weld Round Tubing Spring Hooks 0.3 Repeat 2 2 0.50 0.30

Drilled holes < 25.4 mm dia. Lambda Sensor Bung 1 1 0.35 0.35

Weld Round Tubing Lambda Sensor Bung 2.5 1 0.50 1.25

Tapping holes Lambda Sensor Bung 1 1 0.35 0.35

Weld Round Tubing Spring Hooks 0.3 Repeat 2 2 0.50 0.30

Machining Setup, Install and remove Flange to engine 1 1 1.30 1.30

Laser Cut Flange to Engine 43.737 Material Stainless Steel 3.75 0.01 1.64

Weld Round Tubing Flange to Engine 14.459 1 0.50 7.23

Tube end preperation for welding Flange to Engine 1 1 0.75 0.75

Assemble, 3 kg, LineonLine Install Manifold Onto Car 1 Assemble Length > 0.5m 1.25 0.38 0.48

Assemble, 1 kg, LineonLine Install Springs 4 1 0.13 0.52



Welds Welding Fixture Megaphone 8 3000 1 500.00 1.33

Engine & Drivetrain ❯ Exhaust Manifold ❯ Heat Shielding


23200 AA 44.7 1 44.7


Steel, Stainless (by Dimensions) Exhaust Header Shielding Sheet 79000 mm^2 0.1 mm 7850 kg/m^3 3 0.14 0.42


Sheet metal shearing Header Material 13 1 0.25 3.25

Sheet metal bends Header Material 7 1 0.25 1.75

Safety Wire, Install Attach Shields 10 1 0.60 6.00

Assemble, 1 kg, Loose Install Shields into Car 4 1 0.06 0.24

Tape Heat shield tape 41.3 1 0.80 33.04



Engine & Drivetrain ❯ Intake Plenum and Runner


A2004 AA 169.27 1 169.27


Intake Plenum 143.0500 1 143.0500

Intake Runner 26.2200 1 26.2200





Engine & Drivetrain ❯ Intake Plenum and Runner ❯ Intake Plenum


24100 AA 143.05 1 143.05


Carbon Fiber, 1 Ply Bottom Layer 0.00315 kg 1580 kg/m^3 1 0.63 0.63

Carbon Fiber, 1 Ply Cap Main Layer 1A 0.00504 kg 1580 kg/m^3 1 1.01 1.01

Carbon Fiber, 1 Ply Cap Main Layer 1B 0.00326 kg 1580 kg/m^3 1 0.65 0.65

Carbon Fiber, 1 Ply Insert Supports 1.7e4 kg 1580 kg/m^3 3 0.03 0.10

Carbon Fiber, 1 Ply Cap Main Layer 2A 0.00504 kg 1580 kg/m^3 1 1.01 1.01

Carbon Fiber, 1 Ply Cap Main Layer 2B 0.00326 kg 1580 kg/m^3 1 0.65 0.65

Carbon Fiber, 1 Ply Insert Supports 1.7e4 kg 1580 kg/m^3 3 0.03 0.10

Carbon Fiber, 1 Ply Flange Support 1A 0.00174 kg 1580 kg/m^3 1 0.35 0.35

Carbon Fiber, 1 Ply Flange Support 1B 0.00408 kg 1580 kg/m^3 1 0.82 0.82





Carbon Fiber, 1 Ply Flange Support 4 0.00174 kg 1580 kg/m^3 1 0.35 0.35

Carbon Fiber, 1 Ply Cap Trumpet 0.00456 kg 1580 kg/m^3 4 0.91 3.65

Carbon Fiber, 1 Ply Trumpet Support 2.5e4 kg 1580 kg/m^3 12 0.05 0.60

Carbon Fiber, 1 Ply Inside Hoop Layer Plenum Base 0.02825 kg 1580 kg/m^3 1 5.65 5.65

Carbon Fiber, 1 Ply Flange Piles Layer 1 0.00528 kg 1580 kg/m^3 1 1.06 1.06

Carbon Fiber, 1 Ply Flange Rings Layer 1 0.00292 kg 1580 kg/m^3 1 0.58 0.58

Carbon Fiber, 1 Ply Axial Layer 1 0.0306 kg 1580 kg/m^3 1 6.12 6.12

Carbon Fiber, 1 Ply Flange Plies Layer 2 0.00528 kg 1580 kg/m^3 1 1.06 1.06





Carbon Fiber, 1 Ply Outer Hoop Layer 0.02825 kg 1580 kg/m^3 1 5.65 5.65

Carbon Fiber, 1 Ply Plenum Top Inside Hoop Layer 0.02539 kg 1580 kg/m^3 1 5.08 5.08





Carbon Fiber, 1 Ply Axial layer 2 0.01359 kg 1580 kg/m^3 1 2.72 2.72



Carbon Fiber, 1 Ply Outer Hoop Layer 0.02539 kg 1580 kg/m^3 1 5.08 5.08

Aluminum, Normal (by Dimensions) BOV Base Insert Rectangular 1184 mm^2 5.3 mm 2712 kg/m^3 1 0.07 0.07

Aluminum, Normal (by Dimensions) BOV Bolt Spacers Round Bar 33.18 mm^2 10.2 mm 2712 kg/m^3 2 0.00 0.01

Aluminum, Normal (by Dimensions) BOV Top Plate Rectangular 636.4 mm^2 8.2 mm 2712 kg/m^3 1 0.06 0.06

Aluminum, Normal (by Dimensions) BOV plug Round Bar 113.09 mm^2 18.5 mm 2712 kg/m^3 1 0.02 0.02

Spring, Compression (General) BOV Spring 1 1.00 1.00


Lamination, Manual Plenum Cap Bottom Layer 0.004 Repeat 3 3 35.00 0.42

Lamination, Manual Cap Main Layers A 0.017 Repeat 2 2 35.00 1.19

Lamination, Manual Cab Main Layers B 0.011 Repeat 2 2 35.00 0.77

Lamination, Manual Insert Supports 0.001 Repeat 6 6 35.00 0.21

Lamination, Manual Flange Support A 0.006 Repeat 4 4 35.00 0.84

Lamination, Manual Flange Support B 0.014 Repeat 3 3 35.00 1.47

Lamination, Manual Cap Trumpet (repeat 12) 0.06 1 35.00 2.10

Lamination, Manual Trumpet Support (repeat 12) 0.012 1 35.00 0.42

Cure, Oven Plenum Cap 0.031 1 20.00 0.62

Drilled holes < 25.4 mm dia. Cap Base Fastener Holes 6 1 0.35 2.10

Lamination, Manual Inside Hoop Layer 0.095 1 35.00 3.32

Lamination, Manual Flange Plies 0.018 Repeat 3 3 35.00 1.89

Lamination, Manual Flange Rings 0.01 Repeat 2 2 35.00 0.70

Lamination, Manual Axial Layers 0.13 Repeat 2 2 35.00 9.10


Lamination, Manual Outer Hoop Layer 0.095 1 35.00 3.32

Cure, Oven Plenum Base 0.189 No Multiplier 1 20.00 3.78

Drilled holes < 25.4 mm dia. BaseTop Fastener Holes 6 1 0.35 2.10

Drilled holes < 25.4 mm dia. BaseCap Fastener Holes 6 1 0.35 2.10

Lamination, Manual Hoop Layers 0.085 Repeat 2 2 35.00 5.95

Lamination, Manual Flange Plies 0.011 Repeat 3 3 35.00 1.16

Lamination, Manual Flange Rings 0.006 Repeat 2 2 35.00 0.42

Lamination, Manual Axial Layer 1 0.071 1 35.00 2.48

Lamination, Manual Axial Layer 2 0.046 1 35.00 1.61

Cure, Oven Plenum Top 0.087 1 20.00 1.74

Drilled holes < 25.4 mm dia. TopBase Fastener Holes 6 1 0.35 2.10

Drilled holes < 25.4 mm dia. TopRestrictor Fasteners 4 1 0.35 1.40

Machining Setup, Install and remove BOV Base Insert 1 1 1.30 1.30

Machining Setup, Change BOV Base Insert 1 1 0.65 0.65

Machining BOV Base Insert 3.85 1 0.04 0.15

Tapping holes BOV Base Insert Holes 3 1 0.35 1.05

Machining Setup, Install and remove BOV Bolt Spacers 1 1 1.30 1.30

Machining BOV Bolt Spacers 1.23 1 0.04 0.05

Machining Setup, Install and remove BOV Top Plate 1 1 1.30 1.30

Machining BOV Top Plate 1 1 0.04 0.04

Machining Setup, Install and remove BOV Plug 1 1 1.30 1.30

Machining BOV plug 1.63 1 0.04 0.07

Machining Setup, Change BOV Plug 1 1 0.65 0.65

Machining Setup, Install and remove Plenum Cap Inserts 1 1 1.30 1.30

Machining Setup, Change Plenum Cap Inserts 2 1 0.65 1.30

Machining Plenum Cap Inserts 1.71 No Multiplier 1 0.04 0.07

Tapping holes Plenum Cap Inserts 3 1 0.35 1.05

Assemble, 1 kg, Loose Cap To base 13 1 0.06 0.78

Screwdriver > 1 Turn Cap To Base 6 1 0.50 3.00

Reaction Tool <= 6.35 mm Cap To Base 6 1 0.25 1.50

Assemble, 1 kg, Loose Base To top 13 1 0.06 0.78

Screwdriver > 1 Turn Base To Top 6 1 0.50 3.00

Reaction Tool <= 6.35 mm Base to Top 6 1 0.25 1.50


Assemble, 1 kg, Loose BOV assemble 6 1 0.06 0.36

Screwdriver > 1 Turn Fasten BOV assembly 2 1 0.50 1.00

Wrench <= 25.4 mm Install Temp Sensor 1 1 1.50 1.50

Assemble, 1 kg, Loose Map Sensor Install 1 1 0.06 0.06

Assemble, 1 kg, LineonLine MAP Hose 1 1 0.13 0.13


Bolt, Grade 10.9 (SAE 8) Fasten Cap to Base 4 mm 10 mm 6 0.02 0.11

Washer, Grade 8.8 (SAE 5) Fasten Cap to Base 4 mm 12 0.01 0.12

Nut, Grade 10.9 (SAE 8) Fasten Cap To Base 4 mm 6 0.03 0.16

Bolt, Grade 10.9 (SAE 8) Fasten Base to Top 4 mm 10 mm 6 0.02 0.11

Washer, Grade 8.8 (SAE 5) Fasten Base to Top 4 mm 12 0.01 0.12

Nut, Grade 10.9 (SAE 8) Fasten Base to Top 4 mm 6 0.03 0.16

Bolt, Grade 10.9 (SAE 8) Fasten BOV 4 mm 20 mm 1 0.03 0.03

Bolt, Grade 10.9 (SAE 8) Fasten BOV 4 mm 30 mm 1 0.04 0.04

Washer, Grade 8.8 (SAE 5) Fasten BOV 4 mm 2 0.01 0.02

Bolt, Grade 8.8 (SAE 5) Plenum Cap bolts 5 mm 23 mm 3 0.04 0.11


Lamination Mold Tool Plenum Cap 0.031 3000 1 20000.00 0.21

Lamination Mold Tool Plenum Base 0.089 3000 1 20000.00 0.59

Lamination Mold Tool Plenum Top 0.077 3000 1 20000.00 0.51

Engine & Drivetrain ❯ Intake Plenum and Runner ❯ Intake Runner


24200 AA 26.22 1 26.22


Plastic, Nylon (per kg) Runner 0.093 kg 1 0.31 0.31

Hose, Silicone (per m) Motor Intake Boot 66.2 mm 0.031 31.11 0.96

Hose, Rubber (per m) MAP hose 6 mm 0.0762 1.08 0.08

Sensor, Air Temperature Temp sensor 1 4.00 4.00

Sensor, Manifold Absolute Pressure (MAP) MAP sensor 1 4.00 4.00


Rapid Prototype Plastic 3D Print Runner 0.093 1 32.00 2.98

Brush Apply Runner Coat 340 1 0.02 6.80

Assemble, 1 kg, Loose Runner to Cap 1 1 0.06 0.06

Screwdriver > 1 Turn Runner To cap 3 1 0.50 1.50

Assemble, 1 kg, LineonLine Intake Boot 2 1 0.13 0.26

Screwdriver > 1 Turn Intake Boot Hose Clamp 1 1 0.50 0.50

Wrench <= 25.4 mm Install temp sensor 1 1 1.50 1.50

Wrench <= 25.4 mm Map sensor install 1 1 1.50 1.50

Assemble, 1 kg, LineonLine MAP hose 1 1 0.13 0.13


Bolt, Grade 10.9 (SAE 8) Fasten Runner to Cap 5 mm 10 mm 3 0.03 0.08

Hose Clamp, Miniature Bolt Runner Side Clamp 61.5 mm 1 0.75 0.75

Hose Clamp, Miniature Bolt Motor Side Clamp 64.7 mm 1 0.76 0.76

Bolt, Grade 8.8 (SAE 5) MAP attachment 5.8 mm 26 mm 1 0.05 0.05

Engine & Drivetrain ❯ KTM 450cc Engine/Trans


A2005 AA 1302.84 1 1302.84


KTM 450cc Engine 1197.8200 1 1197.8200

Engine Mounts 52.5100 2 105.0200





Engine & Drivetrain ❯ KTM 450cc Engine/Trans ❯ KTM 450cc Engine


25100 AA 1197.82 1 1197.82


Engine and Transmission, Ultra High Performance (>10 HP/100 cc) KTM Powerplant 449.99 cc 1 1124.97 1124.97

Fluid, Oil Engine Oil 1.3 L 1 0.97 0.98

Hose, Rubber (per m) Engine Breather Hose 10 mm 0.333 1.80 0.60

Aluminum, Normal (by Dimensions) CPS Mount Rectangular 422 mm^2 45.239 mm 2712 kg/m^3 1 0.22 0.22

Aluminum, Premium (by Dimensions) Filter Side Plug Round Bar 506.707 mm^2 22.6 mm 2712 kg/m^3 1 0.13 0.13

Seal, ORing, Elastomer Filter Side Plug 1 0.05 0.05


Engine first start, includes fuel First Start 1 1 50.00 50.00

Assemble, 1 kg, Interference Install bleeder Hose 1 1 0.19 0.19

Assemble, >20 kg, Loose Install Engine In car 1 1 1.88 1.88

Hand Finish Surface Preperation Valve Cover CPS mounting 6 1 0.02 0.12

Machining Setup, Install and remove CPS Mount 1 1 1.30 1.30

Machining Setup, Change CPS Mount 3 1 0.65 1.95

Machining CPS Mount 15.287 1 0.04 0.61

Assemble, 1 kg, Loose CPS to Valve Cover 1 1 0.06 0.06

Ratchet <= 6.35 mm CPS to Valve Cover 3 1 0.50 1.50

Reaction Tool <= 6.35 mm CPS to Valve Cover 3 1 0.25 0.75

Power Tool <= 25.4 mm Remove Valve Cover 4 1 0.25 1.00

Power Tool <= 25.4 mm Replace Valve Cover 4 1 0.25 1.00

Power Tool <= 25.4 mm Remove Clutch Cover 5 1 0.25 1.25

Power Tool <= 25.4 mm Relplace Clutch Cover 5 1 0.25 1.25


Power Tool <= 25.4 mm Remove Slave Cylinder 3 1 0.25 0.75

Ratchet <= 25.4 mm Remove Slave Cylinder 1 1 0.75 0.75

Machining Setup, Install and remove Filter Side Plug 1 1 1.30 1.30

Machining Filter Side Plug 7.529 1 0.04 0.30

Machining Setup, Change Filter Side Plug 1 1 0.65 0.65

Threading, External (machining) Filter Side Plug 1.207 1 0.10 0.12

Threading, Internal (machining) Filter Side Plug 0.85 1 0.10 0.08

Power Tool <= 25.4 mm Filter Side Plug Remove 1 1 0.25 0.25

Ratchet <= 25.4 mm Filter Side Plug Install 1 1 0.75 0.75

Assemble, 1 kg, Loose Filter Side Plug O Ring 1 1 0.06 0.06

Safety Wire, Install Safety Wire Bolts 5 1 0.60 3.00



Engine & Drivetrain ❯ KTM 450cc Engine/Trans ❯ Engine Mounts


25200 AA 52.51 2 105.02


Aluminum, Premium (by Dimensions) Front Engine Mounts Rectangular 41128 mm^2 13 mm 2712 kg/m^3 1 6.09 6.09

Aluminum, Premium (by Dimensions) Rear Engine Mounts Rectangular 1635.4733 mm^2 41.679 mm 2712 kg/m^3 2 0.78 1.55


Machining Setup, Install and remove Front Motor Mounts Machine Setup 1 1 1.30 1.30

Machining Front Motor Mounts Material Removal 466.613 1 0.04 18.66

Machining Setup, Change Front Motor Mounts Setup Changes 3 1 0.65 1.95

Threading, Internal (machining) Front Motor Mounts Mounting Holes 4 1 0.10 0.40

Ratchet <= 25.4 mm Front Mounts to Engine 2 1 0.75 1.50

Reaction Tool <= 25.4 mm Front Mounts to Engine 2 1 0.25 0.50

Assemble, 1 kg, Loose Front Motor Mount Washers 2 1 0.06 0.12

Machining Setup, Install and remove Rear Motor Mounts 1 1 1.30 1.30

Machining Setup, Change Rear Motor Mounts 2 1 0.65 1.30

Machining Rear Motor Mounts 65.255 Repeat 2 2 0.04 5.22

Ratchet <= 25.4 mm Rear Motor Mount Bolt 1 1 0.75 0.75

Reaction Tool <= 25.4 mm Reat Motor Mount bolt 1 1 0.25 0.25

Assemble, 1 kg, Loose Rear Motor Mount Washer 1 1 0.06 0.06


Bolt, Grade 10.9 (SAE 8) Front Bolts 10.5 mm 140 mm 2 1.85 3.70

Nut, Grade 10.9 (SAE 8) Front Nut 10.5 mm 2 0.10 0.20

Bolt, Grade 10.9 (SAE 8) Rear Bolt 17 mm 165 mm 1 6.73 6.73


Nut, Grade 10.9 (SAE 8) Rear Nut 17 mm 1 0.36 0.36

Washer, Grade 8.8 (SAE 5) Front Washers 10.5 mm 2 0.01 0.02

Washer, Grade 8.8 (SAE 5) Rear Washer 17 mm 1 0.01 0.01

Bolt, Grade 10.9 (SAE 8) Mounts to Chassis 6 mm 20 mm 8 0.06 0.46

Washer, Grade 8.8 (SAE 5) Mounts to Chassis 6 mm 8 0.01 0.08


Engine & Drivetrain ❯ Muffler


A2006 AA 252.53 1 252.53


Muffler 190.4900 1 190.4900

Tail Pipe 5.4500 1 5.4500

Mounting 56.5900 1 56.5900





Engine & Drivetrain ❯ Muffler ❯ Muffler


26100 AA 190.49 1 190.49


Titanium (by Dimensions) Muffler Housing Sheet 223600 mm^2 0.8 mm 4500 kg/m^3 1 17.71 17.71

Titanium (by Dimensions) chamber 1 tube Round Tube 138.2300768 mm^2 220 mm 4500 kg/m^3 1 3.01 3.01

Titanium (by Dimensions) Chamber 2 tube Round Tube 122.5221135 mm^2 190 mm 4500 kg/m^3 1 2.30 2.30

Titanium (by Dimensions) End Plates Square Stock 25801.73 mm^2 0.8 mm 4500 kg/m^3 2 2.04 4.09

Titanium (by Dimensions) Chamber Baffle Round Stock 24884.55 mm^2 0.8 mm 4500 kg/m^3 1 1.97 1.97


Machining Setup, Install and remove Muffler Housing 1 1 1.30 1.30

Laser Cut Muffler Housing 192.115 Material Stainless Steel 3.75 0.01 7.20

Sheet metal bends Muffler Housing 1 1 0.25 0.25

Weld Muffler Housing 40.4 1 0.15 6.06

Tube cut Muffler Tubes 2 1 0.15 0.30

Tube end preperation for welding Chamber 1 and 2 muffler emds 2 1 0.75 1.50

Machining Setup, Install and remove End Plates 1 1 1.30 1.30

Laser Cut End Plates 454 1 0.01 4.54

Weld End Plates 355.6 1 0.15 53.34

Weld Round Tubing Chamber 1 and 2 to end plates 84 1 0.50 42.00

Machining Setup, Install and remove Chamber Baffle 1 1 1.30 1.30

Laser Cut Camber Baffle 54.2894 Material Stainless Steel 3.75 0.01 2.04

Drilled holes < 25.4 mm dia. Mounting Holes 4 1 0.35 1.40

Weld Round Tubing Chamber Baffle 75 1 0.50 37.50

Assemble, 3 kg, LineonLine Install Muffler on Header 1 1 0.38 0.38



Welds Welding Fixture Main Housing 6 3000 1 500.00 1.00

Engine & Drivetrain ❯ Muffler ❯ Tail Pipe


26200 AA 5.45 1 5.45


Steel, Stainless (by Dimensions) Tailpipe Round Tube 98.52 mm^2 700 mm 7850 kg/m^3 1 1.22 1.22


Tube cut Tailpipe 4 1 0.15 0.60

Tube bends Tailpipe 3 1 0.75 2.25

Weld Round Tubing Tailpipe to Muffler 1 1 0.50 0.50

Tube end preperation for welding Weld Prep 1 1 0.75 0.75

Assemble, 1 kg, LineonLine Install On Car 1 1 0.13 0.13



Engine & Drivetrain ❯ Muffler ❯ Mounting


26300 AA 56.59 1 56.59


Steel, Mild (by Dimensions) Chassis Standoffs Round Tube 316.07 mm^2 22.5 mm 7850 kg/m^3 2 0.13 0.25

Steel, Mild (by Dimensions) Longer Brace Tube Round Tube 13.1 mm^2 110 mm 7850 kg/m^3 1 0.03 0.03

Steel, Mild (by Dimensions) Small Brace Tube Round Tube 13.1 mm^2 75 mm 7850 kg/m^3 1 0.02 0.02

Steel, Mild (by Dimensions) Muffler Seat Sheet 11900 mm^2 1 mm 7850 kg/m^3 1 0.21 0.21

Heat Barrier Muffler Seat 0.098 m^2 1 4.90 4.90


Machining Setup, Install and remove Chassis Standoffs 1 1 1.30 1.30

Machining Chassis Standoffs 16.13 Repeat 2 2 0.04 1.29

Tube cut Brace Tubes 10.9 Repeat 10 10 0.15 16.35

Tube end preperation for welding Brace Tubes 4 1 0.75 3.00

Weld Brace Tubes 34.312 Repeat 4 4 0.15 20.59

Machining Setup, Install and remove Laser cut setup 1 1 1.30 1.30

Laser Cut Laser cut setup 48 1 0.01 0.48

Sheet metal bends Seat Bend 1 1 0.25 0.25

Assemble, 1 kg, Loose Mount to Chassis, and nuts and Kevlar to Mount 5 1 0.06 0.30

Ratchet <= 6.35 mm Bolts thru chassis 2 1 0.50 1.00

Reaction Tool <= 6.35 mm Nuts 2 1 0.25 0.50

Screwdriver > 1 Turn Hose clamp tighten 1 1 0.50 0.50

Safety Wire, Install Safety wire 4 1 0.60 2.40

Drilled holes < 25.4 mm dia. Chassis Holes 2 1 0.35 0.70


Hose Clamp, Worm Drive Muffler Mount 180 mm 1 1.22 1.22


Engine & Drivetrain ❯ Overflow Tanks


A2007 AA 107 1 107


Coolant Can. 54.1300 1 54.1300

Oil Can 52.8700 1 52.8700





Engine & Drivetrain ❯ Overflow Tanks ❯ Coolant Can.


27100 AA 54.13 1 54.13


Carbon Fiber, 1 Ply Water Can 0.038144 kg 1580 kg/m^3 3 7.63 22.89

Cable Tie Mount, Adhesive Backed Mounting 2 0.15 0.30

Adapter/L.P./Barb to Male Pipe/Straight/Plastic Inlet/Outlet Line 3 0.50 1.50


Lamination, Manual Coolant Can 0.128 Repeat 3 3 35.00 13.44

Cure, Oven Coolant Can 0.128 1 20.00 2.56

Hand Finish Surface Preperation Coolant Can 260 1 0.02 5.20

Brush Apply Coolant Can 260 1 0.02 5.20

Safety Wire, Install Mounting 3 1 0.60 1.80

Assemble, 1 kg, LineonLine Inlet Outlet Lines 3 1 0.13 0.39



Lamination Mold Tool Coolant Can 0.128 3000 1 20000.00 0.85

Engine & Drivetrain ❯ Overflow Tanks ❯ Oil Can


27200 AA 52.87 1 52.87


Carbon Fiber, 1 Ply Oil Can 0.038144 kg 1580 kg/m^3 3 7.63 22.89

Adapter/L.P./Barb to Male Pipe/Straight/Plastic Inlet line 1 0.50 0.50

Cable Tie Mount, Adhesive Backed Mounting 2 0.15 0.30


Lamination, Manual Oil Can 0.128 Repeat 3 3 35.00 13.44

Cure, Oven Oil Can 0.128 1 20.00 2.56

Hand Finish Surface Preperation Oil Can 260 1 0.02 5.20

Brush Apply Oil Can 260 1 0.02 5.20

Safety Wire, Install Oil Can 3 1 0.60 1.80

Assemble, 1 kg, LineonLine Inlet Line 1 1 0.13 0.13



Lamination Mold Tool Oil Overflow Can 0.128 3000 1 20000.00 0.85

Powertrain System Drawings

Frame System Section

Frame & Body ❯ Aerodynamic Assembly


A3001 AA 2756.33 1 2756.33


Front Wing 597.2500 1 597.2500

Rear Wing 729.8400 1 729.8400

Undertray 722.4400 1 722.4400

Side Wing 184.8200 2 369.6400

Cooling Ducts 168.5800 2 337.1600





Frame & Body ❯ Aerodynamic Assembly ❯ Front Wing


31100 AA 597.25 1 597.25


Carbon Fiber, 1 Ply Main element global 0.0878625 kg 1580 kg/m^3 2 17.57 35.15

Carbon Fiber, 1 Ply ME Support 0.0035145 kg 1580 kg/m^3 4 0.70 2.81

Carbon Fiber, 1 Ply ME Pads 0.0011715 kg 1580 kg/m^3 2 0.23 0.47

Aramid (Kevlar) Fiber, 1 Ply ME Lower global 0.1749375 kg 1420 kg/m^3 2 26.24 52.48

Structural Foam ME Support Core (1/4) 0.03356991 kg 1 4.20 4.20

Structural Foam ME Support Core (1/8) 0.010070973 kg 2 1.26 2.52

Structural Foam ME Pad Core (1/8) 0.02441448 kg 1 3.05 3.05

Carbon Fiber, 1 Ply Flap 1 Global 0.0073488976 kg 1580 kg/m^3 4 1.47 5.88

Carbon Fiber, 1 Ply Flap 2 Global 0.0035145 kg 1580 kg/m^3 4 0.70 2.81

Structural Foam FL2 Support Core 0.001831086 kg 2 0.23 0.46

Carbon Fiber, 1 Ply Inner Endplate Global 0.012303608 kg 1580 kg/m^3 4 2.46 9.84

Carbon Fiber, 1 Ply IE support 0.003936 kg 1580 kg/m^3 4 0.79 3.15

Structural Foam IE core 0.0114476445 kg 2 1.43 2.86

Carbon Fiber, 1 Ply Outer Endplate Global 0.034112 kg 1580 kg/m^3 4 6.82 27.29

Carbon Fiber, 1 Ply OE Front 0.01312 kg 1580 kg/m^3 4 2.62 10.50

Carbon Fiber, 1 Ply OE Tunnel 0.0119392 kg 1580 kg/m^3 6 2.39 14.33

Structural Foam OE Core 0.015869412 kg 2 1.98 3.97

Steel, Alloy (by Dimensions) Front support Round Tube 42.93771759 mm^2 1200 mm 7850 kg/m^3 1 0.91 0.91

Steel, Alloy (by Dimensions) Outer Support Round Tube 17.3180295 mm^2 339 mm 7850 kg/m^3 2 0.10 0.21

Steel, Alloy (by Dimensions) Inner Support Round Tube 17.3180295 mm^2 385 mm 7850 kg/m^3 2 0.12 0.24

Steel, Alloy (by Dimensions) Rear Support Round Tube 17.3180295 mm^2 1205 mm 7850 kg/m^3 1 0.37 0.37

Steel, Alloy (by Dimensions) Tab 1 Sheet 279 mm^2 1.59 mm 7850 kg/m^3 4 0.01 0.03

Steel, Alloy (by Dimensions) Tab 2 Sheet 404 mm^2 1.59 mm 7850 kg/m^3 4 0.01 0.05


Steel, Alloy (by Dimensions) Bracket Sheet 1970 mm^2 1.59 mm 7850 kg/m^3 4 0.06 0.22

Steel, Alloy (by Dimensions) Triangle Sheet 2100 mm^2 1.59 mm 7850 kg/m^3 1 0.06 0.06

Carbon Fiber, 1 Ply Support cross member (purchased) 0.077 kg 1580 kg/m^3 1 15.40 15.40

Aluminum, Normal (by Dimensions) Non hex front wing insert Round stock 201 mm^2 32 mm 2712 kg/m^3 6 0.07 0.44

Aluminum, Normal (by Dimensions) Hex inserts Hex stock 221 mm^2 36 mm 2712 kg/m^3 8 0.09 0.72

Rod End, Industrial Unsprung mounting (purchased) 5 mm 12 1.72 20.59

Aluminum, Normal (by Dimensions) Clevis (body) Cubic stock 625 mm^2 25 mm 2712 kg/m^3 4 0.18 0.71

Aluminum, Normal (by Dimensions) Clevis (chassis) Cubic stock 600 mm^2 25 mm 2712 kg/m^3 2 0.17 0.34

Steel, Mild (by Dimensions) Bushings Cylinder 12 mm^2 6 mm 7850 kg/m^3 12 0.00 0.02

Carbon Fiber, 1 Ply Support rods (total) 0.282 kg 1580 kg/m^3 1 56.40 56.40

Composite Panel Insert, Pottedin (NAS) Style, Torlon Chassis Mounts 3 2.00 6.00


Lamination, Manual ME global 0.5625 Repeat 2 2 35.00 39.38

Lamination, Manual ME Support 0.0225 Repeat 4 4 35.00 3.15

Lamination, Manual ME Pads 0.0075 Repeat 2 2 35.00 0.52

Lamination, Manual ME Support Core (1/4) 0.11 1 35.00 3.85

Lamination, Manual ME Support Core (1/8) 0.066 Repeat 2 2 35.00 4.62

Lamination, Manual ME Pad Core (1/8) 0.16 1 35.00 5.60

Cure, Oven Cure ME Upper Half 1.632 1 20.00 32.64

Lamination, Manual ME Lower Global 0.562 Repeat 2 2 35.00 39.34

Cure, Oven ME Lower Global 1.124 1 20.00 22.48

Lamination, Manual Flap 1 Global 0.047048 Repeat 4 4 35.00 6.59

Cure, Oven Flap 1 Global 0.0941 1 20.00 1.88

Lamination, Manual Flap 2 Global 0.0225 Repeat 4 4 35.00 3.15

Lamination, Manual FL2 Support Core 0.012 Repeat 2 2 35.00 0.84

Cure, Oven Flap 2 0.045 1 20.00 0.90

Lamination, Manual Inner Endplate Global 0.037511 Repeat 4 4 35.00 5.25

Lamination, Manual Inner Endplate support 0.012 Repeat 4 4 35.00 1.68

Lamination, Manual Inner Endplate Core 0.037511 Repeat 2 2 35.00 2.63

Cure, Oven IE Cure 0.150044 1 20.00 3.00

Lamination, Manual Outer Endplate Global 0.104 Repeat 4 4 35.00 14.56


Lamination, Manual OE Front 0.04 Repeat 4 4 35.00 5.60

Lamination, Manual OE Tunnel 0.0364 Repeat 6 6 35.00 7.64

Cure, Oven OE Core 0.104 Repeat 2 2 20.00 4.16

Tube cut Front Support cut to length 7.97 1 0.15 1.20

Tube cut Outer, Inner, Rear Supports cut to length 3.95 Repeat 5 5 0.15 2.96

Laser Cut Tab 1 9.712 Repeat 4 4 0.01 0.39

Laser Cut Tab 2 12.32 Repeat 4 4 0.01 0.49

Laser Cut Triangle 22.94 1 0.01 0.23

Laser Cut Bracket 40.2 Repeat 4 4 0.01 1.61

Tube end preperation for welding Outer and Inner tube end prep 2 Repeat 4 4 0.75 6.00

Weld Outer and inner tube welds 5.7 Repeat 8 8 0.15 6.84

Weld Tab 1 3 Repeat 4 4 0.15 1.80

Weld Tab 2 4.2 Repeat 4 4 0.15 2.52

Weld Triangle 1.32 1 0.15 0.20

Weld Bracket 4 Repeat 4 4 0.15 2.40

Machining Setup, Install and remove Non hex front wing insert 1 1 1.30 1.30

Machining Non hex front wing insert 3 Repeat 6 6 0.04 0.72

Machining Setup, Change Hex inserts 1 1 0.65 0.65

Machining Hex inserts 3.6 Repeat 8 8 0.04 1.15

Liquid Apply Spot Non hex front wing insert installation 14 1 0.10 1.40

Hand, Loose <= 25.4 mm Unsprung mounting 14 1 0.50 7.00

Machining Setup, Install and remove Clevis (body) setup 1 1 1.30 1.30

Machining Clevis (body) 9.6 Repeat 4 4 0.04 1.54

Machining Setup, Install and remove Clevis (chassis) setup 1 1 1.30 1.30

Machining Clevis (chassis) 9.9 Repeat 2 2 0.04 0.79

Machining Setup, Install and remove Bushings setup 1 1 1.30 1.30

Machining Bushings 0.8 Repeat 6 6 0.04 0.19

Tube cut Support rods 1.5 Repeat 6 6 0.15 1.35

Assemble, 3 kg, Loose Wing assembly to car 1 1 0.19 0.19

Potting Chassis Mount pots 1.73 Repeat 3 3 0.50 2.60

Hand Finish Surface Preperation ME Wing Inserts Bonding Prep 101.798 Repeat 2 2 0.02 4.07

Brush Apply ME Wing Inserts Bonding 101.798 Repeat 2 2 0.02 4.07

Drilled holes < 25.4 mm dia. ME Wing Inserts 3 Repeat 2 2 0.35 2.10


Ratchet <= 6.35 mm ME Wing Inserts 3 Repeat 2 2 0.50 3.00

Assemble, 1 kg, LineonLine Inserts onto ME 2 1 0.13 0.26

Assemble, 1 kg, Loose Washers on Insert Bolts 3 Repeat 2 2 0.06 0.36

Reaction Tool <= 6.35 mm ME Wing Inserts 3 Repeat 2 2 0.25 1.50

Ratchet <= 6.35 mm LE clevis 2 1 0.50 1.00

Reaction Tool <= 6.35 mm LE clevis 2 1 0.25 0.50

Assemble, 1 kg, Loose LE Clevis Washer 2 1 0.06 0.12

Assemble, 1 kg, Loose EP Hardpoints 5 Repeat 2 2 0.06 0.60

Drilled holes < 25.4 mm dia. EP Holes 14 Repeat 2 2 0.35 9.80

Ratchet <= 6.35 mm EP Bolts 5 Repeat 2 2 0.50 5.00

Assemble, 1 kg, Loose EP Washers 6 Repeat 2 2 0.06 0.72

Reaction Tool <= 6.35 mm EP Bolts 5 Repeat 2 2 0.25 2.50

Assemble, 1 kg, Loose Chassis Mounts to Chassis 4 1 0.06 0.24

Assemble, 1 kg, Loose Chassis Mount Washers 8 1 0.06 0.48

Ratchet <= 6.35 mm Chassis Mount Bolts 8 1 0.50 4.00

Reaction Tool <= 6.35 mm Chassis Mount Nuts 8 1 0.25 2.00

Assemble, 1 kg, LineonLine Flap1 to Wing 3 Repeat 2 2 0.13 0.78

Assemble, 1 kg, Loose Flap 2 to wing 2 Repeat 2 2 0.06 0.24


Nut, Grade 8.8 (SAE 5) Rod end jam nut / clevis lock nuts 5 mm 24 0.02 0.59

Bolt, Grade 8.8 (SAE 5) Clevis through bolts 5 mm 25 mm 12 0.04 0.46

Bolt, Grade 8.8 (SAE 5) Clevischassis mounting nuts 5 mm 15 mm 12 0.03 0.31

Bolt, Grade 8.8 (SAE 5) Endplate Mounting 0.19 in 0.75 in 8 0.03 0.23

Bolt, Grade 8.8 (SAE 5) Endplate Mounting 5 mm 15 mm 2 0.03 0.05

Bolt, Grade 8.8 (SAE 5) Inner Endplate Mounting Lower 6 mm 20 mm 8 0.04 0.36

Nut, Grade 8.8 (SAE 5) Inner Endplate Mounting Lower 6 mm 2 0.03 0.06

Bolt, Grade 8.8 (SAE 5) Inner Endplate Brace Mounting 5 mm 20 mm 4 0.03 0.13

Bolt, Grade 8.8 (SAE 5) Inner Endplate Upper Mounting 4 mm 20 mm 4 0.02 0.09

Nut, Grade 8.8 (SAE 5) Inner Endplate Upper Mounting 4 mm 4 0.02 0.08


Lamination Mold Tool Front Wing 1.0107 3000 1 20000.00 6.74

Lamination Mold Tool End Plate 0.1396 3000 1 20000.00 0.93

Lamination Mold Tool Flap 1 0.047 3000 1 20000.00 0.31

Lamination Mold Tool Flap 2 0.028612 3000 1 20000.00 0.19

Lamination Flat Panel Tool Endplate Inner 0.0375 3000 1 1500.00 0.02

Frame & Body ❯ Aerodynamic Assembly ❯ Rear Wing


31200 AA 729.84 1 729.84


Carbon Fiber, 1 Ply 140 mm upper global 1 0.021817235 kg 1580 kg/m^3 3 4.36 13.09


Carbon Fiber, 1 Ply 140 mm lower global 1 0.02687421 kg 1580 kg/m^3 3 5.37 16.12


Carbon Fiber, 1 Ply 140 mm leading edge reinforce 0.003612125 kg 1580 kg/m^3 3 0.72 2.17

Structural Foam 140 mm upper core 0.0136187021 kg 3 1.70 5.11

Structural Foam 140 mm lower core 0.0136187021 kg 3 1.70 5.11




Structural Foam 260 mm lower core 0.0271064816 kg 1 3.39 3.39

Carbon Fiber, 1 Ply 260 mm edge reinforcement 0.010836375 kg 1580 kg/m^3 2 2.17 4.33

Carbon Fiber, 1 Ply 260 mm span reinforcement 0.003104475 kg 1580 kg/m^3 2 0.62 1.24



Carbon Fiber, 1 Ply 490 mm upper global plies 0.074120805 kg 1580 kg/m^3 2 14.82 29.65


Carbon Fiber, 1 Ply 490 mm edge reinforcement 0.00597465 kg 1580 kg/m^3 2 1.19 2.39

Carbon Fiber, 1 Ply 490 mm span reinforcement 0.010836375 kg 1580 kg/m^3 2 2.17 4.33

Structural Foam 490 mm lower core (total) 0.0443057 kg 1 5.54 5.54


Carbon Fiber, 1 Ply 490 mm sketch ply 0.002670576 kg 1580 kg/m^3 2 0.53 1.07

Carbon Fiber, 1 Ply 490 mm sketch ply 2 0.0026732 kg 1580 kg/m^3 2 0.53 1.07


Carbon Fiber, 1 Ply 490 mm round ply 0.023185008 kg 1580 kg/m^3 6 4.64 27.82

Carbon Fiber, 1 Ply 490 mm edge reinforcement 1 0.008747432 kg 1580 kg/m^3 2 1.75 3.50

Carbon Fiber, 1 Ply 490 mm edge reinforcement 2 0.00926436 kg 1580 kg/m^3 2 1.85 3.71

Carbon Fiber, 1 Ply 490 mm uni 1 0.075867712 kg 1580 kg/m^3 1 15.17 15.17

Carbon Fiber, 1 Ply 490 mm uni 2 0.0763748 kg 1580 kg/m^3 1 15.28 15.28

Rod End, Industrial Unsprung mounting 5 mm 16 1.72 27.46

Carbon Fiber, 1 Ply Unsprung rods (total weight) 0.282 kg 1580 kg/m^3 1 56.40 56.40

Aluminum, Normal (by Dimensions) Hex inserts Hex stock 169 mm^2 26 mm 2712 kg/m^3 8 0.05 0.40

Aluminum, Normal (by Dimensions) Nonhex inserts Round stock 159 mm^2 22 mm 2712 kg/m^3 8 0.04 0.32

Plastic, Polycarbonate (per kg) Hardpoints 0.05 kg 1 0.17 0.16

Aluminum, Normal (per kg) Hardpoints 0.0036 kg 16 0.02 0.24

Carbon Fiber, 1 Ply RW Endplate Inner Skin 0.008714 kg 1580 kg/m^3 2 1.74 3.49

Carbon Fiber, 1 Ply RW Endplate Outer Skin 0.00863 kg 1580 kg/m^3 2 1.73 3.45

Structural Foam RW Endplate 0.106 kg 2 13.25 26.50

Carbon Fiber, 1 Ply Endplate Reinf 0.0026 kg 1580 kg/m^3 4 0.52 2.08

Carbon Fiber, 1 Ply Clevis Plies 0.0055 kg 1580 kg/m^3 4 1.10 4.40


Tube cut Unsprung rods 1.3 Repeat 8 8 0.15 1.56

Machining Setup, Change Hex inserts 1 1 0.65 0.65

Machining Hex inserts 1.7 Repeat 8 8 0.04 0.54

Machining Setup, Change Nonhex inserts 1 1 0.65 0.65

Machining Nonhex inserts 1.53 Repeat 8 8 0.04 0.49

Liquid Apply Spot Insert installation 16 1 0.10 1.60

Lamination, Manual 140 mm wing total carbon fiber 0.191 1 35.00 6.68

Lamination, Manual 140 mm wing total core 0.08925 1 35.00 3.12

Cure, Oven 140 mm wing total carbon fiber 0.191 1 20.00 3.82

Lamination, Manual 260 mm wing total carbon fiber 0.184 1 35.00 6.44


Cure, Oven 260 mm wing total carbon fiber 0.184 1 20.00 3.68

Lamination, Manual 490 mm wing total 0.356 1 35.00 12.46



Cure, Oven 490 mm wing total 0.356 1 20.00 7.12

Rapid Prototype Plastic RW Endplate Hardpoints 0.05 1 32.00 1.60

Lamination, Manual Endplate Inner Skin 0.0371 Repeat 2 2 35.00 2.60

Lamination, Manual Endplate Reinforcement 0.01118 Repeat 4 4 35.00 1.57

Lamination, Manual Core 0.548 Repeat 2 2 35.00 38.36

Lamination, Manual Endplate Outer Skin 0.54 Repeat 2 2 35.00 37.80

Cure, Oven Endplate Inner Skin 0.045 1 20.00 0.90

Drilled holes < 25.4 mm dia. MEB Wing Inserts 6 1 0.35 2.10

Hand Finish Surface Preperation MEB Wing Inserts 138.5 Repeat 2 2 0.02 5.54

Hand Finish Surface Preperation MEB Wing Bond Prep 138.5 1 0.02 2.77

Assemble, 1 kg, LineonLine Inserts onto Wing 2 1 0.13 0.26

Assemble, 1 kg, Loose Wing Between End Plates 1 1 0.06 0.06

Ratchet <= 6.35 mm MEB Bolts to End Plates 6 1 0.50 3.00

Assemble, 1 kg, Loose MEB Washers 6 1 0.06 0.36

Brush Apply MEB Bond 138.5 Repeat 2 2 0.02 5.54

Hand Finish Surface Preperation MES Wing Inserts Cure 120 Repeat 2 2 0.02 4.80

Hand Finish Surface Preperation MES Wing Bond Prep 120 Repeat 2 2 0.02 4.80

Assemble, 1 kg, LineonLine MES inserts onto Wing 2 1 0.13 0.26

Assemble, 1 kg, Loose Wing To end Plates 1 1 0.06 0.06

Assemble, 1 kg, Loose MES Washers 3 Repeat 2 2 0.06 0.36

Ratchet <= 6.35 mm MES Bolts 3 Repeat 2 2 0.50 3.00

Brush Apply MES Bond 120 Repeat 2 2 0.02 4.80

Hand Finish Surface Preperation FL Wing Inserts Bond Prep 70 Repeat 6 6 0.02 8.40

Hand Finish Surface Preperation FL Wing Bond Prep 70 Repeat 6 6 0.02 8.40

Brush Apply FL Wing Bond 70 Repeat 6 6 0.02 8.40

Assemble, 1 kg, LineonLine FL Inserts onto Wing 6 1 0.13 0.78

Drilled holes < 25.4 mm dia. FL Inserts Holes 11 1 0.35 3.85

Assemble, 1 kg, Loose FL Flap1 4 1 0.06 0.24

Ratchet <= 6.35 mm FL Flap1 4 1 0.50 2.00

Machining Setup, Install and remove MC Clevis Steel 1 1 1.30 1.30

Weld MC All Tabs to Bases 34.812 1 0.15 5.22

Machining Setup, Install and remove MC Aluminum Single Bushings 1 1 1.30 1.30

Machining MC Aluminum Single Bushings 2.508 Repeat 2 2 0.04 0.20


Machining Setup, Install and remove MC Aluminum Double Bushings 1 1 1.30 1.30

Machining MC Aluminum Double Bushings 0.2557 Repeat 2 2 0.04 0.02

Assemble, 1 kg, Loose Clevises to Wings 4 1 0.06 0.24

Brush Apply Bond to Wings 100 1 0.02 2.00

Hand Finish Surface Preperation Clevis and Wings Surface Prep 100 1 0.02 2.00

Assemble, 1 kg, Loose Bushings Into Clevises 14 1 0.06 0.84


Ratchet <= 6.35 mm Clevis Bolts 4 1 0.50 2.00

Reaction Tool <= 6.35 mm Clevis Bolts 4 1 0.25 1.00

Machining Setup, Install and remove EP Hardpoints 1 1 1.30 1.30

Assemble, 1 kg, Loose EP Hardpoints 24 1 0.06 1.44

Brush Apply Wickerbill Bond 95 1 0.02 1.90

Hand Finish Material Removal Roll Hoop Bracket Mount Spacers 0.198 Repeat 2 2 0.20 0.08

Assemble, 1 kg, Loose Roll Hoop Bracket Mount Spacers 2 1 0.06 0.12

Ratchet <= 6.35 mm Mounting Arms to Chassis 2 1 0.50 1.00

Reaction Tool <= 6.35 mm Mounting Arms to Chassis 2 1 0.25 0.50

Assemble, 1 kg, Loose Washers Mounting Arms to Chassis 4 1 0.06 0.24

Ratchet <= 6.35 mm Mounting Arms to Low Wing 2 1 0.50 1.00

Reaction Tool <= 6.35 mm Mounting Arms to Low Wing 2 1 0.25 0.50

Assemble, 1 kg, Loose Mounting Arms to Low Wing washers 4 1 0.06 0.24

Assemble, 1 kg, Loose Mounting Arms to High Wing 4 1 0.06 0.24

Ratchet <= 6.35 mm Mouting Arms to High Wing 2 1 0.50 1.00

Reaction Tool <= 6.35 mm Mounting Arms to High Wing 2 1 0.25 0.50

Reaction Tool <= 6.35 mm Mounting Arms to Roll Hoop 2 1 0.25 0.50

Ratchet <= 6.35 mm Mounting Arms to Roll Hoop 2 1 0.50 1.00

Assemble, 1 kg, Loose Mounting Arms to Roll Hoop 4 1 0.06 0.24

Hand, Tight <= 6.35 mm Rod Ends into Inserts 12 1 0.50 6.00

Wrench <= 6.35 mm Rod End Jam Nuts 12 1 1.00 12.00

Assemble, 1 kg, Loose Mounting Arms to Endplate 2 Repeat 2 2 0.06 0.24

Hand, Tight <= 6.35 mm Mounting Arms to Endplate 2 Repeat 2 2 0.50 2.00

Ratchet <= 6.35 mm Mounting Arms to Endplate 2 Repeat 2 2 0.50 2.00

Wrench <= 6.35 mm Mounting Arm to Endplate 2 Repeat 2 2 1.00 4.00

Assemble, 1 kg, Interference Mounting Arm to Aarm 2 Repeat 2 2 0.19 0.76


Hand, Tight <= 6.35 mm Mounting Arm to Aarm 2 Repeat 2 2 0.50 2.00

Ratchet <= 6.35 mm Mounting Arm to Aarm 2 Repeat 2 2 0.50 2.00

Wrench <= 6.35 mm Mounting Arm to Aarm 2 Repeat 2 2 1.00 4.00

Lamination, Manual Clevis Layup 1 0.0028 Repeat 10 10 35.00 0.98

Lamination, Manual Clevis Layup 2 0.0028 Repeat 10 10 35.00 0.98

Lamination, Manual Clevis, Layup 3 0.0028 Repeat 10 10 35.00 0.98

Lamination, Manual Clevis layup 4 0.0028 Repeat 10 10 35.00 0.98

Cure, Oven Clevis Cure Cycle 0.0287 1 20.00 0.57

Hand Finish Material Removal Clevis 1 Repeat 4 4 0.20 0.80

Drilled holes < 25.4 mm dia. Clevis 1 Repeat 4 4 0.35 1.40


Nut, Grade 8.8 (SAE 5) Rod end jam nuts 5 mm 32 0.02 0.78

Bolt, Grade 8.8 (SAE 5) Clevis thru bolt 5 mm 25 mm 16 0.04 0.62

Nut, Grade 8.8 (SAE 5) Clevis Nut 5 mm 16 0.02 0.39

Bolt, Grade 8.8 (SAE 5) Wing Mounting 0.19 in 0.75 in 18 0.03 0.52

Nut, Panel Retained Wing Mounting 0.19 in 18 0.17 3.01


Lamination Mold Tool Carbon fibertotal 0.54 3000 1 20000.00 3.60

Lamination Flat Panel Tool Endplate 0.54 3000 1 1500.00 0.27

Frame & Body ❯ Aerodynamic Assembly ❯ Undertray


31300 AA 722.44 1 722.44


Structural Foam Core (filler) 0.1826 kg 1 22.82 22.82

Structural Foam Core (lattice) 0.0846 kg 2 10.57 21.15

Structural Foam Core (Tunnel Sides) 0.099 kg 2 12.38 24.75

Structural Foam Core (Tunnel Top) 0.02806 kg 2 3.51 7.02

Structural Foam Core (Tunnel Lattice) 0.009 kg 2 1.13 2.25

Carbon Fiber, 1 Ply Side Skirt Plies 0.0129 kg 1580 kg/m^3 4 2.58 10.32

Aramid (Kevlar) Fiber, 1 Ply Side Skirt Plies 0.00834 kg 1420 kg/m^3 2 1.25 2.50

Carbon Fiber, 1 Ply Strakes (1) 0.005084 kg 1580 kg/m^3 4 1.02 4.07

Carbon Fiber, 1 Ply Strakes (2) 0.005084 kg 1580 kg/m^3 4 1.02 4.07

Carbon Fiber, 1 Ply Upper Splitter 0.0050216738 kg 1580 kg/m^3 2 1.00 2.01

Carbon Fiber, 1 Ply Lower Splitter 0.015706691 kg 1580 kg/m^3 2 3.14 6.28

Carbon Fiber, 1 Ply Undertray bottom global 0.148 kg 1580 kg/m^3 1 29.60 29.60

Carbon Fiber, 1 Ply Undertray upper global 0.12389003 kg 1580 kg/m^3 2 24.78 49.56

Carbon Fiber, 1 Ply Tunnel walls (inner) 0.00626 kg 1580 kg/m^3 2 1.25 2.50

Carbon Fiber, 1 Ply Tunnel top (outer ply) 0.0224898322 kg 1580 kg/m^3 4 4.50 17.99

Carbon Fiber, 1 Ply Tunnel wall (outer) 0.0048910906 kg 1580 kg/m^3 4 0.98 3.91

Carbon Fiber, 1 Ply Tunnel top (inner ply) 0.0224898322 kg 1580 kg/m^3 2 4.50 9.00

Carbon Fiber, 1 Ply Bracket plies x 2 7.924026e4 kg 1580 kg/m^3 2 0.16 0.32

Carbon Fiber, 1 Ply Reinforcement (1) 0.001162 kg 1580 kg/m^3 4 0.23 0.93

Carbon Fiber, 1 Ply Reinf (2) 0.00132 kg 1580 kg/m^3 4 0.26 1.06










Carbon Fiber, 1 Ply Reinf (11) 8.79e4 kg 1580 kg/m^3 4 0.18 0.70









Carbon Fiber, 1 Ply Mounting Cap Global 0.026 kg 1580 kg/m^3 2 5.20 10.40

Carbon Fiber, 1 Ply Mounting Cap Reinf 7.85e4 kg 1580 kg/m^3 70 0.16 10.99

Carbon Fiber, 1 Ply Coolant. Can 0.0202 kg 1580 kg/m^3 3 4.04 12.12

Carbon Fiber, 1 Ply Coolant Can Top 0.01176 kg 1580 kg/m^3 3 2.35 7.06

Composite Panel Insert, Pottedin (NAS) Style, Torlon Chassis Potted Inserts 6 2.00 12.00


Lamination, Manual Coolant Can 0.035 Repeat 3 3 35.00 3.68

Lamination, Manual Coolant Can Top 0.0506 Repeat 3 3 35.00 5.31

Cure, Oven Coolant Can 0.1556 1 20.00 3.11

Lamination, Manual Cap Reinforcement 0.118335 1 35.00 4.14

Lamination, Manual Mounting Cap 0.112 1 35.00 3.92

Cure, Oven Mounting Cap 0.229 1 20.00 4.58

Lamination, Manual Undertray Lower global 0.79315 1 35.00 27.76

Lamination, Manual Reinforcement 1 1 35.00 35.00

Lamination, Manual Core (filler) 0.83065 1 35.00 29.07

Lamination, Manual Core (lattice) 0.2364232 1 35.00 8.27

Lamination, Manual Reinforcement 1 1 35.00 35.00


Cure, Oven Undertray Upper 1 1 20.00 20.00

Lamination, Manual Tunnel walls outer 0.031313 Repeat 4 4 35.00 4.38

Lamination, Manual Tunnel walls inner 0.031313 Repeat 10 10 35.00 10.96

Lamination, Manual Tunnel top outer 0.143981 Repeat 4 4 35.00 20.16

Lamination, Manual Tunnel top inner 0.143981 Repeat 2 2 35.00 10.08

Cure, Oven Cure Undertray Lower 1 1 20.00 20.00

Lamination, Manual Undertray Upper global 0.79315 Repeat 2 2 35.00 55.52

Lamination, Manual Upper and Lower Join 0.79315 1 35.00 27.76

Cure, Oven Undertray Join 1 1 20.00 20.00

Lamination, Manual Side skirts 0.0599 Repeat 4 4 35.00 8.39

Lamination, Manual Strakes 0.0155 Repeat 8 8 35.00 4.34

Lamination, Manual Upper splitter 0.0321 Repeat 2 2 35.00 2.25

Lamination, Manual Lower splitter 0.1006 Repeat 2 2 35.00 7.04

Cure, Oven Skirt, strakes, & splitter cure 0.2081 1 20.00 4.16

Lamination, Manual Side skirts mounting bolt placement 0.0019 Repeat 6 6 35.00 0.40

Lamination, Manual Skide skirts mounting bolt placement 0.0019 Repeat 6 6 35.00 0.40

Hand, Tight <= 6.35 mm Side skirts mounting 1 Repeat 6 6 0.50 3.00

Hand, Tight <= 6.35 mm Side skirts mounting 1 Repeat 6 6 0.50 3.00

Hand Finish Surface Preperation Strakes bonding to Undertray 101.8 Repeat 4 4 0.02 8.14

Brush Apply Strakes to Undertray (adhesive application) 101.8 Repeat 4 4 0.02 8.14

Hand Finish Surface Preperation Lower splitter to Undertray 107.18 1 0.02 2.14

Brush Apply Lower splitter to Undertray (adhesive application) 107.18 1 0.02 2.14

Hand Finish Surface Preperation Upper splitter to Undertray 48 1 0.02 0.96

Brush Apply Upper splitter to Undertray (adhesive application) 48 1 0.02 0.96

Potting Chassis potting inserts 1.73 Repeat 6 6 0.50 5.19

Hand, Tight <= 6.35 mm Undertray to Chassis 1 Repeat 8 8 0.50 4.00

Assemble, 3 kg, Loose Undertray to Chassis 1 1 0.19 0.19

Assemble, 1 kg, Loose Side Skirts to Undertray 1 Repeat 2 2 0.06 0.12


Nut, Grade 8.8 (SAE 5) Side skirt mounting 5 mm 12 0.02 0.29

Bolt, Grade 8.8 (SAE 5) Side skirt mounting 5 mm 12 mm 12 0.02 0.27


Nut, Grade 8.8 (SAE 5) Undertray mounting 11.13 mm 8 0.08 0.67

Bolt, Grade 8.8 (SAE 5) Undertray mounting 11.13 mm 12.7 mm 8 0.15 1.18

Nut, Grade 8.8 (SAE 5) Endplate mounting 5 mm 2 0.02 0.05

Bolt, Grade 8.8 (SAE 5) Endplate mounting 5 mm 12 mm 2 0.02 0.05

Nut, Grade 8.8 (SAE 5) Midplate mounting 5 mm 4 0.02 0.10

Bolt, Grade 8.8 (SAE 5) Midplate mounting 5 mm 14 mm 4 0.02 0.10

Nut, Panel Retained Mounting 5 mm 14 0.17 2.44


Lamination Mold Tool Mounting Cap 0.2 3000 1 20000.00 1.33

Lamination Mold Tool Side Skirts 0.0599 3000 2 20000.00 0.20

Lamination Mold Tool Undertray 0.7931 3000 1 20000.00 5.29

Lamination Mold Tool Lower splitter 0.1006 3000 1 20000.00 0.67

Lamination Mold Tool Upper splitter 0.0321 3000 1 20000.00 0.21

Lamination Mold Tool Coolant Can 0.105 3000 1 20000.00 0.70

Lamination Flat Panel Tool Coolant Can Top 0.0506 3000 1 1500.00 0.03

Frame & Body ❯ Aerodynamic Assembly ❯ Side Wing


31500 AA 184.82 2 369.64


Carbon Fiber, 1 Ply Endplate plies 0.03994056 kg 1580 kg/m^3 2 7.99 15.98

Honeycomb, Nomex Endplate 0.0222949692 kg 1 2.79 2.79

Carbon Fiber, 1 Ply Midplate plies 0.023944 kg 1580 kg/m^3 2 4.79 9.58

Honeycomb, Nomex Midplate 0.0133656299 kg 1 1.67 1.67

Carbon Fiber, 1 Ply 260 mm flap (total ply) 0.03586352 kg 1580 kg/m^3 1 7.17 7.17

Structural Foam 260 mm flap core 0.0097276444 kg 1 1.22 1.22

Carbon Fiber, 1 Ply 260 mm flap insert 0.00193579 kg 1580 kg/m^3 2 0.39 0.77

Carbon Fiber, 1 Ply 140 mm outside flap (total ply) 0.0196812 kg 1580 kg/m^3 2 3.94 7.87

Structural Foam 140 mm outside flap core 0.0056077009 kg 2 0.70 1.40

Carbon Fiber, 1 Ply 140 mm inside flap 1 (total ply) 0.0148318148 kg 1580 kg/m^3 1 2.97 2.97

Structural Foam 140 mm inside flap 1 core 0.0040055006 kg 1 0.50 0.50

Carbon Fiber, 1 Ply 140 mm inside flap 2 (total ply) 0.012897434 kg 1580 kg/m^3 1 2.58 2.58

Structural Foam 140 mm inside flap 2 core 0.0047425127 kg 1 0.59 0.59

Carbon Fiber, 1 Ply 140 mm flap inserts 9.76966e4 kg 1580 kg/m^3 4 0.20 0.78

Carbon Fiber, 1 Ply Inverted flap (total ply) 0.0086268 kg 1580 kg/m^3 1 1.73 1.73

Structural Foam Inverted flap core 0.003662172 kg 1 0.46 0.46

Carbon Fiber, 1 Ply Inverted flap inserts (total) 0.001852544 kg 1580 kg/m^3 1 0.37 0.37

Carbon Fiber, 1 Ply 140 mm mounting flanges 0.002481648 kg 1580 kg/m^3 4 0.50 1.99

Composite Panel Insert, Pottedin (NAS) Style, Torlon Mountings 3 2.00 6.00


Lamination, Manual Enplate Plies 0.12177 Repeat 2 2 35.00 8.52

Lamination, Manual Enplate Plies 0.1217700003 1 35.00 4.26


Cure, Oven Endplate Plies 0.12177 1 20.00 2.44

Lamination, Manual Midplate Plies 0.073 Repeat 2 2 35.00 5.11

Lamination, Manual Midplate 0.0730000002 1 35.00 2.56

Cure, Oven Midplate 0.073 1 20.00 1.46

Lamination, Manual 260 mm flap (total ply) 0.2296 1 35.00 8.04

Lamination, Manual 260 mm flap core 0.0637500002 1 35.00 2.23

Lamination, Manual 260 mm flap insert 0.0123930218 Repeat 2 2 35.00 0.87

Cure, Oven 260 mm flap 0.2296 1 20.00 4.59

Lamination, Manual 140 mm outside flap (total ply) 0.0600036585 Repeat 2 2 35.00 4.20

Lamination, Manual 140 mm outside flap core 0.0367500002 Repeat 2 2 35.00 2.57

Lamination, Manual 140 mm inside flap 1 (total ply) 0.094954 1 35.00 3.32

Lamination, Manual 140 mm inside flap 1 core 0.0262499998 1 35.00 0.92

Lamination, Manual 140 mm inside flap 2 (total ply) 0.08257 1 35.00 2.89

Lamination, Manual 140 mm inside flap 2 core 0.0310799997 1 35.00 1.09

Lamination, Manual 140 mm flap inserts 0.00635 Repeat 4 4 35.00 0.89

Lamination, Manual 140 mm mounting flanges 0.0158876312 Repeat 4 4 35.00 2.22

Cure, Oven 140 mm flaps 0.0600036585 Repeat 2 2 20.00 2.40

Lamination, Manual Inverted flap (total ply) 0.0552291933 1 35.00 1.93

Lamination, Manual Inverted flap core 0.024 1 35.00 0.84

Lamination, Manual Inverted flap inserts (total) 0.0118600768 1 35.00 0.42

Cure, Oven Inverted flaps 0.0600036585 1 20.00 1.20

Machining Setup, Install and remove Flanges drilled holes 1 1 1.30 1.30

Machining Setup, Change Flanges drilled holes 4 1 0.65 2.60

Drilled holes < 25.4 mm dia. Flanges drilled holes 3 Repeat 4 4 0.35 4.20

Hand Finish Surface Preperation Prep flanges total 210 1 0.02 4.20

Brush Apply Bond flanges total 210 1 0.02 4.20

Machining Setup, Install and remove Inserts drilled holes 1 1 1.30 1.30

Machining Setup, Change Inserts drilled holes 6 1 0.65 3.90

Drilled holes < 25.4 mm dia. Inserts drilled holes 2 Repeat 6 6 0.35 4.20

Hand Finish Surface Preperation Inserts bonding into wings 18 Repeat 6 6 0.02 2.16

Brush Apply Inserts bonding into wings 18 Repeat 6 6 0.02 2.16

Potting Mounting 1.73 Repeat 3 3 0.50 2.60

Assemble, 1 kg, LineonLine Flanges assembly 4 1 0.13 0.52


Assemble, 3 kg, Loose Wing to car 1 1 0.19 0.19

Ratchet <= 6.35 mm Wing to car 5 1 0.50 2.50

Tapping holes End Plate 17 1 0.35 5.95


Nut, Grade 8.8 (SAE 5) Side wing mounting 5 mm 23 0.02 0.56

Bolt, Grade 8.8 (SAE 5) Side wing mounting (outer wings) 5 mm 19.05 mm 19 0.03 0.58

Bolt, Grade 8.8 (SAE 5) Side wing mounting (inner wings) 5 mm 38 mm 4 0.06 0.24


Lamination Mold Tool Al l 1.510465492 3000 1 20000.00 10.07

Frame & Body ❯ Aerodynamic Assembly ❯ Cooling Ducts


31400 AA 168.58 2 337.16


Carbon Fiber, 1 Ply Invert Flap (top) 0.008109123 kg 1580 kg/m^3 1 1.62 1.62

Structural Foam Invert Flap (core) 0.0046997874 kg 1 0.59 0.59

Carbon Fiber, 1 Ply Invert Flap (bottom) 0.008109123 kg 1580 kg/m^3 1 1.62 1.62

Carbon Fiber, 1 Ply Endplate Flap (outer) 0.0697572018 kg 1580 kg/m^3 1 13.95 13.95

Structural Foam Endplate Flap (core) 0.0226978369 kg 1 2.84 2.84

Carbon Fiber, 1 Ply Endplate Flap (inner) 0.0697572018 kg 1580 kg/m^3 1 13.95 13.95

Carbon Fiber, 1 Ply Line of sight plate (top) 0.0108232542 kg 1580 kg/m^3 1 2.16 2.16

Structural Foam Line of sight plate (core) 0.0083215229 kg 1 1.04 1.04

Carbon Fiber, 1 Ply Line of sight plate (bottom) 0.0108232542 kg 1580 kg/m^3 1 2.16 2.16

Carbon Fiber, 1 Ply Invert flap flange 0.007541048 kg 1580 kg/m^3 2 1.51 3.02

Carbon Fiber, 1 Ply Endplate insert 0.00329476 kg 1580 kg/m^3 2 0.66 1.32

Composite Panel Insert, Pottedin (NAS) Style, Torlon Potted insert 6 2.00 12.00

Heat Exchanger Fan Heat Exchange Fan 0.5 30.00 15.00


Lamination, Manual Invert Flap (top) 0.051915 1 35.00 1.82

Lamination, Manual Invert Flap (core) 0.0308 1 35.00 1.08

Lamination, Manual Invert Flap (bottom) 0.051915 1 35.00 1.82

Cure, Oven Invert Flap cure 0.051915 1 20.00 1.04

Lamination, Manual Endplate Flap (outer) 0.446589 1 35.00 15.63

Lamination, Manual Endplate Flap (core) 0.1487500002 1 35.00 5.21

Lamination, Manual Endplate Flap (inner) 0.446589 1 35.00 15.63

Cure, Oven Endplate Flap 0.446589 1 20.00 8.93


Lamination, Manual Line of sight plate (top) 0.069291 1 35.00 2.43

Lamination, Manual Line of sight plate (core) 0.0545349999 1 35.00 1.91

Lamination, Manual Line of sight plate (bottom) 0.069291 1 35.00 2.43

Cure, Oven Line of sight plate 0.069291 1 20.00 1.39

Lamination, Manual Invert flap flange 0.0482781562 Repeat 2 2 35.00 3.38

Cure, Oven Invert flap flange 0.0482781562 Repeat 2 2 20.00 1.93

Lamination, Manual Endplate insert 0.010045 Repeat 2 2 35.00 0.70

Cure, Oven Endplate Insert 0.010045 Repeat 2 2 20.00 0.40

Hand Finish Surface Preperation Invert flap flange bonding 40.25 1 0.02 0.80

Brush Apply Invert flap flange bonding 40.25 1 0.02 0.80

Hand Finish Surface Preperation Invert flap to Endplate bonding 41.32 1 0.02 0.83

Brush Apply Invert flap to Endplate bonding 41.32 1 0.02 0.83

Hand Finish Surface Preperation Endplate inserts bonding prep 20.28 Repeat 2 2 0.02 0.81

Brush Apply Endplate inserts bonding 20.28 Repeat 2 2 0.02 0.81

Machining Setup, Install and remove Drill setup 1 1 1.30 1.30

Drilled holes < 25.4 mm dia. Line of sight plate holes 5 1 0.35 1.75

Machining Setup, Change Inserts drilling 1 Repeat 2 2 0.65 1.30

Drilled holes < 25.4 mm dia. Inserts drilling 2 Repeat 2 2 0.35 1.40

Assemble, 1 kg, Loose Line of sight plate to endplate 1 1 0.06 0.06

Hand, Tight <= 6.35 mm Line of sight plate to endplate 2 1 0.50 1.00

Assemble, 1 kg, Loose Cooling duct to undertray 1 1 0.06 0.06

Hand, Tight <= 6.35 mm Cooling duct to undertray 2 1 0.50 1.00

Assemble, 1 kg, Loose Cooling duct to chassis 1 1 0.06 0.06

Hand, Tight <= 6.35 mm Cooling duct to chassis 6 1 0.50 3.00

Potting Cooling duct to chassis 1.73 Repeat 6 6 0.50 5.19

Assemble, 1 kg, LineonLine Install cooling fan 1 1 0.13 0.13

Tape Invert flap to line of sight plate 0.15 1 0.80 0.12


Nut, Grade 8.8 (SAE 5) Endplate nuts 5 mm 4 0.02 0.10

Bolt, Grade 8.8 (SAE 5) Assembly total 5 mm 12 mm 10 0.02 0.23

Bolt, Grade 8.8 (SAE 5) Install cooling fan 5 mm 10 mm 2 0.02 0.04


Nut, Grade 8.8 (SAE 5) Install cooling fan 5 mm 2 0.02 0.05


Lamination Mold Tool Total 1.486321312 3000 1 20000.00 9.91

Frame & Body ❯ Chassis Assembly


A3002 AA 4407.17 1 4407.17


Front Roll Hoop 50.3700 1 50.3700

Main Roll Hoop 92.6900 1 92.6900

Hardpoints 55.0100 1 55.0100

Nose Cone 92.1000 1 92.1000

Monocoque 3979.0300 1 3979.0300

Electronics Cover 62.2700 1 62.2700

Jacking Bar 75.7000 1 75.7000





Frame & Body ❯ Chassis Assembly ❯ Front Roll Hoop


32100 AA 50.37 1 50.37


Aramid (Kevlar) Fiber, 1 Ply FRH backing Plates 0.0107 kg 1420 kg/m^3 8 1.60 12.84

Steel, Mild (by Dimensions) Front Roll Hoop Tubing Tube crosssection 173.42 mm^2 1331.66 mm 7850 kg/m^3 1 4.08 4.08

Steel, Mild (per kg) FRH Upper Brackets 0.124 kg 2 0.28 0.56

Steel, Mild (per kg) FRH Lower Brackets 0.117 kg 2 0.26 0.53

Roll Hoop Padding FRH Padding 25 cm 2 1.25 2.50


Tube cut Cut FRH Tubing to length 3.4925 1 0.15 0.52

Tube bends Bend FRH tubing 5 1 0.75 3.75

Lamination, Manual Lay Up kevlar sheets for Backing plates 0.001 Repeat 8 8 35.00 0.28

Cure, Oven Cure Backing Plates 0.001 1 20.00 0.02

Drilled holes < 25.4 mm dia. Drill Center Hole in backing plate 8 1 0.35 2.80

Assemble, 1 kg, Loose Bolt FRH into Chassis 1 1 0.06 0.06

Power Tool <= 25.4 mm Install Fasteners 8 1 0.25 2.00

Reaction Tool <= 25.4 mm Install Fasteners 8 1 0.25 2.00


Sheet metal bends Bend FRH upper brackets 2 Repeat 4 4 0.25 2.00

Sheet metal bends Bend FRH lower brackets 2 Repeat 4 4 0.25 2.00

Tube end preperation for welding Weld brackets to MRH 2 Repeat 4 4 0.75 6.00

Weld Round Tubing Weld brackets to MRH 1 Repeat 4 4 0.50 2.00

Laser Cut Laser cut FRH upper brackets 61.62 Repeat 2 2 0.01 1.23

Laser Cut Laser cut FRH lower brackets 59.85 Repeat 2 2 0.01 1.20


Bolt, Grade 12.9 FRH attachment to chassis 8 mm 35 mm 8 0.22 1.77

Nut, Grade 12.9 FRH Attachment to chassis 8 mm 8 0.07 0.59


Lamination Flat Panel Tool Layup Kevlar backing plates 0.001 3000 8 1500.00

Welds Welding Fixture Fixture for welding attachment assembly 1 3000 4 500.00 0.04

Welds Welding Fixture Attahcments to roll hoop 6 3000 1 500.00 1.00

Frame & Body ❯ Chassis Assembly ❯ Main Roll Hoop


32200 AA 92.69 1 92.69


Steel, Mild (by Dimensions) Main Roll Hoop Tubing Tube 173.42 mm^2 2390.58 mm 7850 kg/m^3 1 7.32 7.32

Aramid (Kevlar) Fiber, 1 Ply MRH Backing Plates 0.0107 kg 1420 kg/m^3 8 1.60 12.84

Steel, Mild (by Dimensions) MRH Brace tube Tube 119.63 mm^2 414.47 mm 7850 kg/m^3 2 0.88 1.75

Steel, Alloy (by Dimensions) Brace Bracket Body Sheet 10322 mm^2 2 mm 7850 kg/m^3 2 0.36 0.73

Steel, Alloy (by Dimensions) Brace Bracket Base Sheet 1604 mm^2 2 mm 7850 kg/m^3 2 0.06 0.11

Aramid (Kevlar) Fiber, 1 Ply Brace Bracket Backing Plates 0.0178 kg 1420 kg/m^3 2 2.67 5.34

Steel, Mild (by Dimensions) GPS Mounting Bracket Data Aq Only Rectangular 1800 mm^2 1 mm 7850 kg/m^3 0.03

Steel, Mild (by Dimensions) Ignition Coil Bracket Rectangular 2400 mm^2 1 mm 7850 kg/m^3 1 0.04 0.04

Steel, Mild (by Dimensions) Wing / Boomerang Mounting Tabs Sheet 400 mm^2 1.6 mm 7850 kg/m^3 6 0.01 0.07

Steel, Mild (per kg) MRH Bracket 0.117 kg 4 0.26 1.05

Roll Hoop Padding MRH Paddhing 25 cm 2 1.25 2.50


Tube cut Cut MRH Tube 2.54 No Multiplier 1 0.15 0.38

Tube bends Bend MRH Tube 5 1 0.75 3.75

Lamination, Manual Kevlar Lay up 0.001 1 35.00 0.04

Cure, Oven Cure Kevlar Sheets for Backing Plates 0.001 1 20.00 0.02

Drilled holes < 25.4 mm dia. Drill Hole In backing Plate 1 Repeat 8 8 0.35 2.80

Tube cut Cut Brace to length 2.54 1 0.15 0.38

Tube cut Cut Brace Bracket Tubing 10.16 Repeat 2 2 0.15 3.05

Machining Setup, Install and remove Set Up Milling Operation 1 1 1.30 1.30

Machining Mill Contour on brace bracket 0.63 Repeat 6 6 0.04 0.15

Drilled holes < 25.4 mm dia. Drill Hole in brace bracket body 3 1 0.35 1.05


Machining Setup, Install and remove Laser Cut Brace Bracket Base Setup 1 1 1.30 1.30

Laser Cut Laser Cut Brace Bracket Base (Steel + repeat 2) 15.27 Repeat 6 6 0.01 0.92

Lamination, Manual Lay Up kevlar sheets for backing plates for braces 0.001 Repeat 8 8 35.00 0.28

Cure, Oven Cure Kevlar sheets for backing plates braces 0.001 1 20.00 0.02

Drilled holes < 25.4 mm dia. Drill Center Hole In backing Plate Braces 2 1 0.35 0.70

Machining Setup, Install and remove GPS Bracket Laser Cut Setup Data Aq Only No Multiplier 1 1.30

Laser Cut Laser Cut GPS Bracket Data Aq Only No Multiplier 1 0.01

Sheet metal bends Bend GPS bracket Data Aq Only 1 0.25

Laser Cut Laser Cut Ignition Coil Bracket 20 Material Steel 3 0.01 0.60

Sheet metal bends Bend Ignition coil Bracket 1 1 0.25 0.25

Tube end preperation for welding Weld brace bracket body and base together 2 Repeat 2 2 0.75 3.00

Weld Weld brace bracket body and base together 10.16 Repeat 2 2 0.15 3.05

Assemble, 1 kg, Loose Assemble MRH into chassis 1 1 0.06 0.06

Power Tool <= 25.4 mm Install Fasteners 10 1 0.25 2.50

Reaction Tool <= 25.4 mm Install Fasteners 10 1 0.25 2.50


Machining Setup, Install and remove Wing / Boomerang Mounting Tabs 1 1 1.30 1.30

Laser Cut Wing / Boomerang Mounting Tabs 46.992 Material Steel 3 0.01 1.41

Weld Wing / Boomerang Mounting Tabs 12 1 0.15 1.80

Weld Weld GPS Bracket Data Aq Only 1 0.15

Sheet metal bends Bend bracket to shape 2 Repeat 4 4 0.25 2.00

Tube end preperation for welding Weld brackets to MRH 2 Repeat 4 4 0.75 6.00

Laser Cut Laser cut bracket 59.85 Repeat 4 4 0.01 2.39

Weld Weld brackets to MRH 20 Repeat 4 4 0.15 12.00


Bolt, Grade 8.8 (SAE 5) MRH attach to chassis 8 mm 35 mm 8 0.14 1.11

Nut, Grade 8.8 (SAE 5) MRH to chassis 8 mm 8 0.04 0.36

Bolt, Grade 8.8 (SAE 5) MRH brace bracket body attach to chassis 10 mm 40 mm 2 0.27 0.53

Nut, Grade 8.8 (SAE 5) MRH Brace Bracket body attach to chassis 10 mm 2 0.07 0.13


Lamination Flat Panel Tool Kevlar Layup for backing plates 0.001 3000 10 1500.00

Welds Welding Fixture Fixture for wekding brace bracket assembly 1 3000 2 500.00 0.08

Welds Welding Fixture Fixture for welding attachment to roll hoop 8 3000 1 500.00 1.33

Frame & Body ❯ Chassis Assembly ❯ Hardpoints


32400 AA 55.01 1 55.01


Aluminum, Normal (by Dimensions) .75" Thick Hardpoints Raw Material Square 60737.04 mm^2 19.05 mm 2712 kg/m^3 1 13.18 13.18

Aluminum, Normal (by Dimensions) .5" Thick Hardpoints Raw Material Square 61695.83 mm^2 12.7 mm 2712 kg/m^3 1 8.92 8.92


Machining Setup, Install and remove Install Material into Water Jet 1 1 1.30 1.30

Waterjet Cut Pedals 252.88 1 0.01 2.53

Waterjet Cut Front AntiRoll Bar 23.38 Repeat 2 2 0.01 0.47

Waterjet Cut MRH Bracket 29.2752 Repeat 4 4 0.01 1.17

Waterjet Cut MRH Brace + Shoulder harness 80.76 Repeat 2 2 0.01 1.62

Waterjet Cut Lap AntiSub Harness 45.9187 Repeat 2 2 0.01 0.92

Waterjet Cut FRH Bracket 32.2818 Repeat 4 4 0.01 1.29

Waterjet Cut Front cCar Engine Mount 388.34 1 0.01 3.88

Waterjet Cut Rear enginer mount + RLR 409.34 1 0.01 4.09

Waterjet Cut Steering Pinion 83.7 1 0.01 0.84

Waterjet Cut Front Wing Upper Linkages 16.54 Repeat 4 4 0.01 0.66

Waterjet Cut Rear ARB 13.09 Repeat 2 2 0.01 0.26

Waterjet Cut FUF w/ Two Bolt Locations 32.18 Repeat 2 2 0.01 0.64

Waterjet Cut FLF + Steering Column 58.32 Repeat 2 2 0.01 1.17

Waterjet Cut Front Shock Mount 37.2289 Repeat 2 2 0.01 0.74

Waterjet Cut FUR w/ Two Bolt Locations 30.32 Repeat 2 2 0.01 0.61

Waterjet Cut FLR 37.17 Repeat 2 2 0.01 0.74

Waterjet Cut RUF w/ Hose Hole Adjustable 64.9702 1 0.01 0.65


Waterjet Cut RUF Adjustable 39.0311 1 0.01 0.39

Waterjet Cut RLF 27.21 Repeat 2 2 0.01 0.54

Waterjet Cut RUR Adjustable 84.0412 Repeat 2 2 0.01 1.68

Waterjet Cut Rear Shock Mount (eCar & cCar) 44.27 Repeat 2 2 0.01 0.89

Waterjet Cut RUR 24.19 Repeat 2 2 0.01 0.48

Waterjet Cut Muffler Mount 4.7 Repeat 2 2 0.01 0.09

Waterjet Cut MRH + FRH 31.28768586 Repeat 8 8 0.01 2.50

Assemble, 1 kg, Loose Hardpoints into Chassis 46 1 0.06 2.76



Frame & Body ❯ Chassis Assembly ❯ Nose Cone


32500 AA 92.1 1 92.1


Carbon Fiber, 1 Ply Nose Cone 0.0817 kg 1580 kg/m^3 2 16.34 32.68

Carbon Fiber, 1 Ply Nose Cone Brackets 0.002 kg 1580 kg/m^3 5 0.40 2.00

Paint Nose Cone paint 1


Lamination, Manual Nose Cone 0.523 Repeat 2 2 35.00 36.61

Cure, Oven Nose Cone 0.523 1 20.00 10.46

Drilled holes < 25.4 mm dia. Nose Cone 5 1 0.35 1.75

Lamination, Manual Bracket layup 0.01 1 35.00 0.35

Cure, Oven Cure brackets 0.002 Repeat 5 5 20.00 0.20

Drilled holes < 25.4 mm dia. Drill bracket holes 5 1 0.35 1.75

Brush Apply Adhesive 12.25 Repeat 5 5 0.02 1.23

Assemble, 1 kg, Loose Install brackets on monocoque 5 1 0.06 0.30

Assemble, 1 kg, LineonLine Nose Cone to car 1 1 0.13 0.13

Assemble, 1 kg, LineonLine Nose Cone Fasteners 5 1 0.13 0.65


Pin, Plastic Push Nose Cone Fasteners 5 0.10 0.50


Lamination Mold Tool Nose Cone 0.523 3000 1 20000.00 3.49


Lamination Mold Tool Brackets 0.002 3000 5 20000.00

Frame & Body ❯ Chassis Assembly ❯ Monocoque


32300 AA 3979.03 1 3979.03


Aramid (Kevlar) Fiber, 1 Ply UH, AntiIntrusion plate 0.0155 kg 1420 kg/m^3 4 2.33 9.30

Carbon Fiber, 1 Ply UH, Global outer layer 1 0.554 kg 1580 kg/m^3 1 110.80 110.80

Carbon Fiber, 1 Ply UH, Outer FBH Reinforcement PW 0.0163 kg 1580 kg/m^3 1 3.26 3.26

Carbon Fiber, 1 Ply UH Front shock Patches PW 9.08e4 kg 1580 kg/m^3 2 0.18 0.36

Carbon Fiber, 1 Ply UH Cockpit Rim Patches PW 0.0393 kg 1580 kg/m^3 2 7.86 15.72

Carbon Fiber, 1 Ply UH Main Roll Hoop/Front RH Patches PW 0.00119 kg 1580 kg/m^3 4 0.24 0.95

Carbon Fiber, 1 Ply UH Shoulder Harness Patches PW 0.00434 kg 1580 kg/m^3 4 0.87 3.47

Carbon Fiber, 1 Ply UH Rear Shock Patches PW 9.08e4 kg 1580 kg/m^3 2 0.18 0.36

Carbon Fiber, 1 Ply UH, Outer SES Zone Layer 2 ST 0.0492 kg 1580 kg/m^3 1 9.84 9.84

Carbon Fiber, 1 Ply UH, Outer Unreg Layer 2 PW 0.118 kg 1580 kg/m^3 1 23.60 23.60

Carbon Fiber, 1 Ply UH, Outer SH Reinforcement UD 0.0441 kg 1580 kg/m^3 1 8.82 8.82

Carbon Fiber, 1 Ply UH, Outer SES Zone Layer 3,4 UD 0.183 kg 1580 kg/m^3 1 36.60 36.60

Carbon Fiber, 1 Ply UH, Outer Unreg Layer 3 PW 0.118 kg 1580 kg/m^3 1 23.60 23.60

Carbon Fiber, 1 Ply UH, Outer SH Reinforcement Layer 3,4 PW 0.216414 kg 1580 kg/m^3 1 43.28 43.28


Carbon Fiber, 1 Ply UH, Outer SES Zone Layer 5 PW 0.0596 kg 1580 kg/m^3 1 11.92 11.92


Carbon Fiber, 1 Ply UH, Outer SES Zone Layer 6 ST 0.0492 kg 1580 kg/m^3 1 9.84 9.84

Carbon Fiber, 1 Ply UH, Inner Global Layer 1 PW 0.462 kg 1580 kg/m^3 1 92.40 92.40

Carbon Fiber, 1 Ply UH, Inner SES Zone Layer 2 ST 0.0448 kg 1580 kg/m^3 1 8.96 8.96

Carbon Fiber, 1 Ply UH, Inner Unreg Layer 2 PW 0.0983 kg 1580 kg/m^3 1 19.66 19.66

Carbon Fiber, 1 Ply UH, Inner SH Reinforcement UD 0.0392 kg 1580 kg/m^3 1 7.84 7.84

Carbon Fiber, 1 Ply UH, Inner SES Zone Layer 3 UD 0.166 kg 1580 kg/m^3 1 33.20 33.20


Carbon Fiber, 1 Ply UH, Inner Unreg Layer 3PW 0.0983 kg 1580 kg/m^3 1 19.66 19.66

Carbon Fiber, 1 Ply UH, Inner SH Reinforcement UD Layer 4 PW 0.0852 kg 1580 kg/m^3 1 17.04 17.04

Carbon Fiber, 1 Ply UH Front shock Patches PW 9.08e4 kg 1580 kg/m^3 2 0.18 0.36

Carbon Fiber, 1 Ply UH Cockpit Rim Patches PW 0.0393 kg 1580 kg/m^3 2 7.86 15.72

Carbon Fiber, 1 Ply UH Main Roll Hoop/Front RH Patches PW 0.00119 kg 1580 kg/m^3 4 0.24 0.95

Carbon Fiber, 1 Ply UH Shoulder Harness Patches PW 0.00324 kg 1580 kg/m^3 4 0.65 2.59

Carbon Fiber, 1 Ply UH Rear Shock Patches PW 9.08e4 kg 1580 kg/m^3 1 0.18 0.18

Honeycomb, Aluminum UH Chassis Core 0.685 kg 1 34.25 34.25

Honeycomb, Nomex UH Chassis Core 0.0762 kg 1 9.53 9.52

Honeycomb, Nomex UH Chassis Core 0.0732 kg 1 9.15 9.15

Structural Foam UH Chassis Splice 0.2 kg 1 25.00 25.00

Carbon Fiber, 1 Ply Strap layers 0.081015 kg 1580 kg/m^3 6 16.20 97.22

Carbon Fiber, 1 Ply Rear Closeout 0.026 kg 1580 kg/m^3 1 5.20 5.20

Carbon Fiber, 1 Ply Front Closeout 0.02 kg 1580 kg/m^3 1 4.00 4.00

Aramid (Kevlar) Fiber, 1 Ply LH, AntiIntrustion Plate 0.0217 kg 1420 kg/m^3 4 3.25 13.02

Carbon Fiber, 1 Ply LH, Global Outer Layer 1 PW 0.524 kg 1580 kg/m^3 1 104.80 104.80

Carbon Fiber, 1 Ply LH, Outer FBH Reinforcement PW 0.0262 kg 1580 kg/m^3 4 5.24 20.96

Carbon Fiber, 1 Ply LH Front shock Patches PW 0.0229 kg 1580 kg/m^3 1 4.58 4.58

Carbon Fiber, 1 Ply LH Harness Patches PW 0.00183 kg 1580 kg/m^3 5 0.37 1.83

Carbon Fiber, 1 Ply LH Rear Shock/MRH Patches PW 0.00655 kg 1580 kg/m^3 1 1.31 1.31

Carbon Fiber, 1 Ply LH, Outer SES Zone Layer 2 ST 0.0642 kg 1580 kg/m^3 1 12.84 12.84

Carbon Fiber, 1 Ply LH, Outer Unreg Layer 2 PW 0.18 kg 1580 kg/m^3 1 36.00 36.00

Carbon Fiber, 1 Ply LH, Outer Reinforcement unreg UD 0.213 kg 1580 kg/m^3 1 42.60 42.60

Carbon Fiber, 1 Ply LH, Outer SES Zone Layer 3,4 UD 0.909 kg 1580 kg/m^3 1 181.80 181.80

Carbon Fiber, 1 Ply LH, Outer Unreg Layer 3 PW 0.308 kg 1580 kg/m^3 1 61.60 61.60

Carbon Fiber, 1 Ply LH, Outer FBH Reinforcement PW 0.0262 kg 1580 kg/m^3 3 5.24 15.72

Carbon Fiber, 1 Ply LH, Outer SES Zone Layer 5 PW 0.652 kg 1580 kg/m^3 1 130.40 130.40

Carbon Fiber, 1 Ply LH, Outer SES Zone Layer 6 ST 0.0642 kg 1580 kg/m^3 1 12.84 12.84

Carbon Fiber, 1 Ply LH, Inner Global Layer 1 PW 0.685311 kg 1580 kg/m^3 1 137.06 137.06

Carbon Fiber, 1 Ply LH, Inner SES Zone Layer 2 ST 0.0827 kg 1580 kg/m^3 1 16.54 16.54

Carbon Fiber, 1 Ply LH, Inner Unreg Layer 2 PW 0.255 kg 1580 kg/m^3 1 51.00 51.00

Carbon Fiber, 1 Ply LH, Unreg floor Reinforcement UD 0.177 kg 1580 kg/m^3 1 35.40 35.40

Carbon Fiber, 1 Ply LH, Inner SES Zone Layer 3 UD 0.543 kg 1580 kg/m^3 1 108.60 108.60


Carbon Fiber, 1 Ply LH Front shock Patches PW 0.0229 kg 1580 kg/m^3 2 4.58 9.16

Carbon Fiber, 1 Ply LH Harness Patches PW 0.00125 kg 1580 kg/m^3 5 0.25 1.25

Carbon Fiber, 1 Ply Kevlar Patches 0.031 kg 1580 kg/m^3 1 6.20 6.20

Carbon Fiber, 1 Ply LH Rear Shock/MRH Patches PW 0.00655 kg 1580 kg/m^3 2 1.31 2.62

Carbon Fiber, 1 Ply Flanges 0.122 kg 1580 kg/m^3 1 24.40 24.40

Honeycomb, Aluminum LH Chassis Core 1.49 kg 1 74.50 74.50

Honeycomb, Nomex LH Chassis Core 0.104 kg 1 13.00 13.00

Honeycomb, Nomex LH Chassis Core 0.149 kg 1 18.63 18.62

Honeycomb, Aluminum Impact Attenuator 0.39 kg 1 19.50 19.50

Carbon Fiber, 1 Ply IR, Lower Pedal 0.0459 kg 1580 kg/m^3 1 9.18 9.18

Carbon Fiber, 1 Ply IR, Upper Pedal 0.0473 kg 1580 kg/m^3 1 9.46 9.46

Carbon Fiber, 1 Ply IR, Cockpit 0.135 kg 1580 kg/m^3 1 27.00 27.00

Carbon Fiber, 1 Ply Ir, Rear engine 0.067 kg 1580 kg/m^3 1 13.40 13.40

Carbon Fiber, 1 Ply IR, Engine Upper LEft 0.0238 kg 1580 kg/m^3 1 4.76 4.76

Carbon Fiber, 1 Ply IR, Engine Upper Right 0.0238 kg 1580 kg/m^3 1 4.76 4.76

Carbon Fiber, 1 Ply IR, Engine Lower Left 0.0494 kg 1580 kg/m^3 1 9.88 9.88

Carbon Fiber, 1 Ply IR, Engine Lower Right 0.0497 kg 1580 kg/m^3 1 9.94 9.94

Carbon Fiber, 1 Ply IR, Engine Floor 0.0327 kg 1580 kg/m^3 1 6.54 6.54

Carbon Fiber, 1 Ply Seat Back Layers 0.0621 kg 1580 kg/m^3 1 12.42 12.42

Composite Panel Insert, Pottedin (NAS) Style, Torlon Rectifier Bolts 2 2.00 4.00


Lamination, Manual UH, AntiIntrustion Plate 0.05 1 35.00 1.75

Lamination, Manual UH, Global Outer Layer 1 PW 1.69 1 35.00 59.15

Lamination, Manual UH, Outer FBH Reinforcement PW 0.05 1 35.00 1.75

Lamination, Manual UH Front shock Patches PW 0.002769 1 35.00 0.10

Lamination, Manual UH Cockpit Rim Patches PW 0.12 1 35.00 4.20

Lamination, Manual UH Main Roll Hoop/Front RH Patches PW 0.00364 1 35.00 0.13

Lamination, Manual UH Shoulder Harness Patches PW 0.013224 1 35.00 0.46

Lamination, Manual UH Rear Shock Patches PW 0.002769 1 35.00 0.10

Lamination, Manual UH, Outer SES Zone Layer 2 ST 0.56 1 35.00 19.60

Lamination, Manual UH, Outer Unreg Layer 2 PW 0.36 1 35.00 12.60


Lamination, Manual UH, Outer SH Reinforcement UD 0.19 1 35.00 6.65

Lamination, Manual UH, Outer SES Zone Layer 3,4 UD 0.56 1 35.00 19.60

Lamination, Manual UH, Outer Unreg Layer 3 PW 0.36 1 35.00 12.60

Lamination, Manual UH, Outer SH Reinforcement Layer 3,4 PW 0.66 1 35.00 23.10


Lamination, Manual UH, Outer SES Zone Layer 5 PW 0.182 1 35.00 6.37


Lamination, Manual UH, Outer SES Zone Layer 6 ST 0.56 1 35.00 19.60

Lamination, Manual UH, Inner Global Layer 1 PW 1.41 1 35.00 49.35

Lamination, Manual UH, Inner SES Zone Layer 2 ST 0.51 1 35.00 17.85

Lamination, Manual UH, Inner Unreg Layer 2 PW 0.3 1 35.00 10.50

Lamination, Manual UH, Inner SH Reinforcement UD 0.12 1 35.00 4.20

Lamination, Manual UH, Inner SES Zone Layer 3 UD 0.51 1 35.00 17.85

Lamination, Manual UH, Inner Unreg Layer 3PW 0.3 1 35.00 10.50

Lamination, Manual UH, Inner SH Reinforcement UD Layer 4 PW 0.26 1 35.00 9.10

Lamination, Manual UH Front shock Patches PW 0.002769 1 35.00 0.10

Lamination, Manual UH Cockpit Rim Patches PW 0.12 1 35.00 4.20

Lamination, Manual UH Main Roll Hoop/Front RH Patches PW 0.00364 1 35.00 0.13

Lamination, Manual UH Shoulder Harness Patches PW 0.009894 1 35.00 0.35

Lamination, Manual UH Rear Shock Patches PW 0.002769 1 35.00 0.10

Lamination, Manual UH Chassis Core 1.048 1 35.00 36.68



Lamination, Manual UH Chassis Splice 0.093 1 35.00 3.26

Cure, Oven Cure Upper Half 1.406 1 20.00 28.12

Lamination, Manual Strap Layers 0.08101 Repeat 6 6 35.00 17.01

Cure, Oven Cure Straps 0.394 1 20.00 7.88

Hand Finish Surface Preperation Sand Upper Half (Incl Flanges) 141.56 1 0.02 2.83

Hand Finish Surface Preperation Sand Lower Half (Incl Flanges) 141.56 1 0.02 2.83

Brush Apply Epoxy Upper Half Flanges 5.2 1 0.02 0.10

Brush Apply Epoxy Lower Half Flanges 5.2 1 0.02 0.10

Lamination, Manual Front Closeout 0.026 1 35.00 0.91

Lamination, Manual Rear Closeout 0.02 1 35.00 0.70


Cure, Oven Cure Pedal Closures 0.09 1 20.00 1.80

Lamination, Manual LH, AntiIntrustion Plate 0.07 1 35.00 2.45

Lamination, Manual LH, Global Outer Layer 1 PW 1.6 1 35.00 56.00

Lamination, Manual LH, Outer FBH Reinforcement PW 0.08 1 35.00 2.80

Lamination, Manual LH Front shock Patches PW 0.07 1 35.00 2.45

Lamination, Manual LH Harness Patches PW 0.0056 1 35.00 0.20

Lamination, Manual LH Rear Shock/MRH Patches PW 0.02 1 35.00 0.70

Lamination, Manual LH, Outer SES Zone Layer 2 ST 0.73 1 35.00 25.55

Lamination, Manual LH, Outer Unreg Layer 2 PW 0.55 1 35.00 19.25

Lamination, Manual LH, Outer Reinforcement unreg UD 0.65 1 35.00 22.75

Lamination, Manual LH, Outer SES Zone Layer 3,4 UD 2.78 1 35.00 97.30

Lamination, Manual LH, Outer Unreg Layer 3 PW 0.94 1 35.00 32.90

Lamination, Manual LH, Outer FBH Reinforcement PW 0.08 1 35.00 2.80

Lamination, Manual LH, Outer SES Zone Layer 5 PW 1.99 1 35.00 69.65

Lamination, Manual LH, Outer SES Zone Layer 6 ST 0.73 1 35.00 25.55

Lamination, Manual LH, Inner Global Layer 1 PW 2.09 1 35.00 73.15

Lamination, Manual LH, Inner SES Zone Layer 2 ST 0.94 1 35.00 32.90

Lamination, Manual LH, Inner Unreg Layer 2 PW 0.78 1 35.00 27.30

Lamination, Manual LH, Unreg floor Reinforcement UD 0.54 1 35.00 18.90

Lamination, Manual LH, Inner SES Zone Layer 3 UD 1.66 1 35.00 58.10

Lamination, Manual LH Front shock Patches PW 0.07 1 35.00 2.45

Lamination, Manual LH Harness Patches PW 0.003813 1 35.00 0.13

Lamination, Manual Kevlar Patches 0.1 1 35.00 3.50

Lamination, Manual LH Rear Shock/MRH Patches PW 0.02 1 35.00 0.70

Lamination, Manual LH Chassis Core 1.582 1 35.00 55.37



Lamination, Manual IR, Lower Pedal 0.154 1 35.00 5.39

Lamination, Manual IR, Upper Pedal 0.159 1 35.00 5.56

Lamination, Manual IR, Cockpit 0.114 1 35.00 3.99

Lamination, Manual Ir, Rear engine 0.1125 1 35.00 3.94

Lamination, Manual IR, Engine Upper LEft 0.08 1 35.00 2.80

Lamination, Manual IR, Engine Upper Right 0.08 1 35.00 2.80


Lamination, Manual IR, Engine Lower Left 0.166 1 35.00 5.81

Lamination, Manual IR, Engine Lower Right 0.166 1 35.00 5.81

Lamination, Manual IR, Engine Lower Right 0.166 1 35.00 5.81

Assemble, 1 kg, LineonLine IR to Holes+Pedal Covers 11 1 0.13 1.43

Assemble, 15 kg, Loose Assemble Upper Half to Lower Half 1 1 0.94 0.94

Tape Secure Pedal covers 0.5 1 0.80 0.40

Liquid Apply Pour Expanding Foam Apply core splice 0.093 1 2.00 0.19

Hand Finish Surface Preperation Seate Back Flange Bond Prep 347.5 1 0.02 6.95

Brush Apply Seat Back Flange Bond 347.5 1 0.02 6.95

Lamination, Manual Seat Back Flange Lay up 0.0695 1 35.00 2.43

Cure, Oven Seat Back Flange Cure 0.0695 1 20.00 1.39

Brush Apply IA to IA Plate 200 1 0.02 4.00

Lamination, Manual IA Plate 0.738 Repeat 10 10 35.00 258.30

Potting Rectifier bolts 2.3 Repeat 2 2 0.50 2.30

Assemble, 1 kg, Loose Rectifier to Chassis 1 1 0.06 0.06

Ratchet <= 25.4 mm Bolts 2 1 0.75 1.50


Bolt, Grade 8.8 (SAE 5) Rectifier 8 mm 10 mm 2 0.05 0.11


Lamination Mold Tool Monocoque Upper Half 1.406 120 1 20000.00 234.33

Lamination Mold Tool Monocoque Lower Half 2.0305 120 1 20000.00 338.42

Lamination Flat Panel Tool Upper Pedal Cover 0.046 120 1 1500.00 0.57

Lamination Flat Panel Tool Lower Pedal Cover 0.044 120 1 1500.00 0.55

Lamination Flat Panel Tool IA Plate 0.02 120 1 1500.00 0.25

Frame & Body ❯ Chassis Assembly ❯ Electronics Cover


32600 AA 62.27 1 62.27


Carbon Fiber, 1 Ply Carbon plies 0.017 kg 1580 kg/m^3 4 3.40 13.60


Lamination, Manual Carbon lay up 0.292 Repeat 4 4 35.00 40.88

Cure, Oven Cure cover 0.292 1 20.00 5.84



Lamination Mold Tool Electronics cover 0.292 3000 1 20000.00 1.95

Frame & Body ❯ Chassis Assembly ❯ Jacking Bar


37200 AA 75.7 1 75.7


Aluminum, Normal (by Dimensions) Jack Bar upper Clevises Rectangular 509 mm^2 17 mm 2712 kg/m^3 2 0.10 0.20

Aluminum, Normal (by Dimensions) Jack Bar Lower Clevises Round bar 1139.5 mm^2 36 mm 2712 kg/m^3 2 0.47 0.93

Aluminum, Normal (by Dimensions) Carbon Tube Rear Ends Round bar 254.34 mm^2 61 mm 2712 kg/m^3 4 0.18 0.71

Aluminum, Normal (by Dimensions) Top Carbon Tube Front End Round bar 158.2 mm^2 51.5 mm 2712 kg/m^3 2 0.09 0.19

Aluminum, Normal (by Dimensions) Jacking bar Round tube 31 mm^2 304 mm 2712 kg/m^3 1 0.11 0.11

Carbon Fiber, 1 Ply Top tubes 0.028 kg 1580 kg/m^3 2 5.60 11.20

Carbon Fiber, 1 Ply Bottom tubes 0.024 kg 1580 kg/m^3 2 4.80 9.60

Aluminum, Normal (by Dimensions) Jack bar inserts Round bar 126.61 mm^2 4 mm 2712 kg/m^3 2 0.01 0.01


Machining Setup, Install and remove Jack Bar total 4 1 1.30 5.20

Machining Jack Bar total 123.626 1 0.04 4.95

Machining Setup, Change Jack Bar total 4 1 0.65 2.60

Tube cut Jacking bar tube 12.7 1 0.15 1.90

Tube end preperation for welding Jacking Bar Tube 2 1 0.75 1.50

Weld Round Tubing Jacking Bar Tube 29.878 1 0.50 14.94

Lamination, Manual Upper Carbon Tubes 0.014 Repeat 10 10 35.00 4.90

Lamination, Manual Bottom Carbon Tubes 0.011 Repeat 10 10 35.00 3.85

Cure, Oven Upper Carbon Tubes 0.014 1 20.00 0.28

Cure, Oven Bottom Carbon Tubes 0.011 1 20.00 0.22

Brush Apply Bond ends of tubes 1 Repeat 4 4 0.02 0.08

Assemble, 1 kg, LineonLine Ends into tubes 4 1 0.13 0.52


Drilled holes < 25.4 mm dia. Ends of Jack Bar 2 1 0.35 0.70

Tapping holes Ends of Jack Bar 2 1 0.35 0.70

Ratchet <= 6.35 mm Bolts 12 1 0.50 6.00




Bolt, Grade 10.9 (SAE 8) Bottom Mounts to Chassis and Tube Ends 5 mm 35 mm 8 0.07 0.55

Nut, Grade 10.9 (SAE 8) Bottom Mounts to Chassis and Tube Ends 5 mm 8 0.03 0.26

Washer, Grade 8.8 (SAE 5) Bottom Mounts to Chassis and Tube Ends 5 mm 8 0.01 0.08

Bolt, Grade 10.9 (SAE 8) Top Clevis to Chassis 4 mm 30 mm 4 0.04 0.16

Nut, Grade 10.9 (SAE 8) Top Clevis to Chassis 4 mm 4 0.03 0.11

Washer, Grade 8.8 (SAE 5) Top Clevis to Chassis 4 mm 1 0.01 0.01


Lamination Mold Tool Carbon tubes 0.014 3000 4 20000.00 0.02

Frame & Body ❯ Ergo Assembly


A3003 AA 249.46 1 249.46


Pedals 118.7200 1 118.7200

Shift Cylinder 49.0500 1 49.0500

Clutch Actuation 81.6900 1 81.6900





Frame & Body ❯ Ergo Assembly ❯ Pedals


33100 AA 118.72 1 118.72


Aluminum, Normal (by Dimensions) Brake Pedal Rectangular 1624 mm^2 207.6 mm 2712 kg/m^3 1 3.84 3.84

Plastic, Polycarbonate (per kg) Foot Support Brake Pedal 0.1 kg 1 0.33 0.33

Steel, Alloy (by Dimensions) Throttle Pedal Round Tube 158 mm^2 285.3 mm 7850 kg/m^3 1 0.80 0.80

Carbon Fiber, 1 Ply Throttle Pedal Plates 0.00526 kg 1580 kg/m^3 2 1.05 2.10

Steel, Mild (by Dimensions) Spring mounting throttle pedal Rectangular 638 mm^2 1.8 mm 7850 kg/m^3 1 0.02 0.02

Steel, Mild (by Dimensions) Closing Plate Throttle Pedal Rectangular 400 mm^2 1.8 mm 7850 kg/m^3 1 0.01 0.01

Steel, Mild (by Dimensions) Throttle Pedal Stop Rectangular 2400 mm^2 3.2 mm 7850 kg/m^3 1 0.14 0.14

Steel, Mild (by Dimensions) Throttle Cable Tower Rectangular 4340 mm^2 5 mm 7850 kg/m^3 1 0.38 0.38

Plastic, Polycarbonate (per kg) Foot Support Throttle Pedal 0.1 kg 1 0.33 0.33

Steel, Mild (by Dimensions) Throttle Pedal Bearing Round Bar 201 mm^2 25 mm 7850 kg/m^3 1 0.09 0.09

Steel, Mild (by Dimensions) Base Plate Left Rectangular 945 mm^2 3.2 mm 7850 kg/m^3 1 0.05 0.05

Steel, Mild (by Dimensions) Base Plate 1 and 3 Rectangular 3922 mm^2 3.2 mm 7850 kg/m^3 2 0.22 0.44

Steel, Mild (by Dimensions) Base Plate 2 Rectangular 2536 mm^2 3.2 mm 7850 kg/m^3 1 0.14 0.14

Steel, Mild (by Dimensions) Base Plate Bottom Rectangular 10855 mm^2 3.2 mm 7850 kg/m^3 1 0.61 0.61

Steel, Mild (by Dimensions) Heel Rest Tube Round Tube 385 mm^2 244 mm 7850 kg/m^3 1 1.66 1.66

Carbon Fiber, 1 Ply Heel Rest Plates Right and Left 0.00617 kg 1580 kg/m^3 2 1.23 2.47

Steel, Mild (by Dimensions) Spring Mounting Heel rest Bar Rectangular 1233 mm^2 1.8 mm 7850 kg/m^3 1 0.04 0.04

Steel, Mild (by Dimensions) Closing Plate Heel Rest Bar Rectangular 841 mm^2 1.8 mm 7850 kg/m^3 1 0.03 0.03

Steel, Mild (by Dimensions) Master Cylinder Pin Round Bar 113 mm^2 103 mm 7850 kg/m^3 1 0.21 0.21

Steel, Mild (by Dimensions) Pedals Pin Round Bar 201 mm^2 86 mm 7850 kg/m^3 1 0.31 0.31

Steel, Mild (by Dimensions) Bushings Brake Pedal Round Bar 79 mm^2 12 mm 7850 kg/m^3 2 0.02 0.03

Plastic, Polycarbonate (by Dimensions) Bushing 1 Throttle Pedal Round Bar 113 mm^2 4 mm 1200 kg/m^3 2 0.00

Steel, Mild (by Dimensions) Bushing 2 Throttle Pedal Round Bar 79 mm^2 4.5 mm 7850 kg/m^3 1 0.01 0.01


Aluminum, Normal (by Dimensions) Brake Over Travel Switch Mounting Rectangular 1425 mm^2 16 mm 2712 kg/m^3 1 0.26 0.26

Spring, Tension (General) Throttle Pedal Spring 1 1.00 1.00

Carbon Fiber, 1 Ply Bots Actuator 1.62e4 kg 1580 kg/m^3 4 0.03 0.13


Machining Setup, Install and remove Brake Pedal 1 1 1.30 1.30

Machining Setup, Change Brake Pedal 2 1 0.65 1.30

Machining Brake Pedal 271.06 1 0.04 10.84

Anodizing Brake Pedal 1 1

Machining Setup, Install and remove Base Plate Material 1 1 1.30 1.30

Waterjet Cut Base Plate Left Side 18.07 Material Steel 3 0.01 0.54

Weld Base Plate Left Side 3.5 1 0.15 0.52

Waterjet Cut Base Plate 1 and 3 (steel + Repeat 2) 57.6 Repeat 6 6 0.01 3.46

Weld Base Plate 1 and 3 9.4 Repeat 2 2 0.15 2.82

Waterjet Cut Base Plate 2 35.3 Material Steel 3 0.01 1.06

Weld Base Plate 2 4.3 1 0.15 0.64

Machining Setup, Install and remove Base Plate Bottom 1 1 1.30 1.30

Waterjet Cut Base Plate Bottom 73.9 Material Steel 3 0.01 2.22

Weld Threaded Studs to Base Plate bottom 1.2 Repeat 4 4 0.15 0.72

Tube cut Heel Rest Tube 2.54 1 0.15 0.38

Hand Finish Surface Preperation Pedal Bond Prep 12 1 0.02 0.24

Brush Apply Brake Pedal Pad Bonding 12 1 0.02 0.24

Weld Attach Heel Rest To base 3.99 1 0.15 0.60

Machining Setup, Install and remove Spring Mounting Throttle Pedal 1 1 1.30 1.30

Laser Cut Spring Mounting Throttle Pedal 9.3 Material Steel 3 0.01 0.28

Weld Spring mounting Throttle Pedal 1.55 1 0.15 0.23

Laser Cut Closing Plate Throttle Pedal 7.1 Material Steel 3 0.01 0.21

Weld Closing Plate Throttle Pedal 1.55 1 0.15 0.23

Machining Setup, Install and remove Throttle Pedal Stop 1 1 1.30 1.30

Laser Cut Throttle Pedal Stop 17 Material Steel 3 0.01 0.51

Sheet metal bends Throttle Pedal Stop 1 1 0.25 0.25

Weld Throttle Pedal Stop 5 1 0.15 0.75


Machining Setup, Install and remove Throttle Cable Tower 1 1 1.30 1.30

Machining Throttle Cable Tower 5 Material Steel 3 0.04 0.60

Machining Setup, Install and remove Throttle Cable Tower 1 1 1.30 1.30

Laser Cut Throttle Cable Tower 19 Material Steel 3 0.01 0.57

Weld Throttle Cable Tower to pedal 6 1 0.15 0.90

Machining Setup, Install and remove Throttle Pedal Bearing 1 1 1.30 1.30

Machining Throttle Pedal Bearing 5.03 Material Steel 3 0.04 0.60

Tube cut Throttle Pedal 4 1 0.15 0.60

Tube end preperation for welding Throttle Pedal 6 1 0.75 4.50

Weld Round Tubing Throttle Pedal 12 1 0.50 6.00

Assemble, 1 kg, LineonLine Install Throttle Pedal 1 1 0.13 0.13

Assemble, 1 kg, LineonLine Assemble Throttle Cable Pick up plate on throttle pedal 1 1 0.13 0.13

Lamination, Manual Throttle Pedal Plates 0.005 Repeat 6 6 35.00 1.05

Cure, Oven Throttle Pedal Plates 0.005 Repeat 2 2 20.00 0.20

Riveting Fix Plate to Closing Plates of Pedal 4 1 0.25 1.00

Machining Setup, Install and remove Spring Mounting Heel Rest Bar 1 1 1.30 1.30

Laser Cut Spring Mounting Heel Rest Bar 12.3 Material Steel 3 0.01 0.37

Weld Spring Mounting Heel Rest Bar 1.74 Repeat 2 2 0.15 0.52

Machining Setup, Install and remove Spring Mounting Heel Rest Bar 1 1 1.30 1.30

Laser Cut Closing Plate Heel Rest Bar 10.1 Material Steel 3 0.01 0.30

Weld Closing Plate Heel Rest Bar 1.74 Repeat 2 2 0.15 0.52

Lamination, Manual Heel Rest Plates 0.028 Repeat 6 6 35.00 5.88

Cure, Oven Heel Rest Plates 0.028 Repeat 2 2 20.00 1.12

Riveting Fix Plates to closing plates of heel rest 3 1 0.25 0.75

Machining Setup, Install and remove Master Cylinder Pin 1 1 1.30 1.30

Machining Master Cylinder Pin 11.65 Material Steel 3 0.04 1.40

Machining Setup, Install and remove Pedals Pin 1 1 1.30 1.30

Machining Setup, Change Pedals Pin 1 1 0.65 0.65

Machining Pedals Pin 17.29 Material Steel 3 0.04 2.07

Assemble, 1 kg, LineonLine Install Pedals Pins 2 1 0.13 0.26

Machining Setup, Install and remove Bushings Brake Pedal 0.5 Repeat 2 2 1.30 1.30

Machining Bushing Brake Pedal (steel + repeat) 0.9424777961 Repeat 6 6 0.04 0.23

Machining Setup, Install and remove Bushing 1 Throttle Pedal 0.5 Repeat 2 2 1.30 1.30


Machining Bushing 1 throttle Pedal (steel + repeat) 0.4524 Repeat 6 6 0.04 0.11

Machining Setup, Install and remove Bushing 2 throttle Pedal 1 1 1.30 1.30

Machining Bushing 2 Throttle Pedal 0.3534 Material Steel 3 0.04 0.04

Machining Setup, Install and remove BOTS Mounting Base 1 1 1.30 1.30

Machining Setup, Change BOTS Mounting Base 1 1 0.65 0.65

Machining BOTS Mounting Base 22.81 1 0.04 0.91

Lamination, Manual BOTS Activator 5.44e4 Repeat 4 4 35.00 0.08

Cure, Oven BOTS Activator 5.44e4 1 20.00 0.01

Machining Setup, Install and remove Foot Support Brake Pedal, Throttle Pedal 2 1 1.30 2.60

Rapid Prototype Plastic Foot Support Brake Pedal 0.022 1 32.00 0.70

Rapid Prototype Plastic Foot Support Brake Pedal 0.0578 1 32.00 1.85

Hand Finish Material Removal Pedal Pad 15.6 Material Plastic 0.5 0.20 1.56

Tape Brake Pedal Grip Tape 0.07 1 0.80 0.06

Tape Throttle Pedal Pad Grip Tape 0.086 1 0.80 0.07

Assemble, 1 kg, LineonLine Assemble Master Cylinders on pedal assembly 2 1 0.13 0.26

Hand, Tight <= 6.35 mm Pedals Wing Nuts to Chassis 2 1 0.50 1.00

Ratchet <= 6.35 mm BOTS Overthrow Actuator 1 1 0.50 0.50

Assemble, 1 kg, Loose BOTS Activator Washers 2 1 0.06 0.12

Reaction Tool <= 6.35 mm Bots Overthrow Actuator 1 1 0.25 0.25

Ratchet <= 6.35 mm Bots Overthrow Switch Mounting 2 1 0.50 1.00

Assemble, 1 kg, Loose Bots Overthrow Switch Mounting 4 1 0.06 0.24

Reaction Tool <= 6.35 mm Bots Overthrow Switch Mounting 2 1 0.25 0.50

Assemble, 1 kg, LineonLine Install Washers on Pedals And Cylinders Pins 3 1 0.13 0.39

Assemble, 1 kg, LineonLine Cotter Pin and retaining Ring on Pedals Pins 2 1 0.13 0.26

Hand, Tight <= 6.35 mm Throttle Rear Stop Bolt 1 1 0.50 0.50

Wrench <= 6.35 mm Throttle Rear Stop Nut 1 1 1.00 1.00

Ratchet <= 6.35 mm Throttle Stop Front 1 1 0.50 0.50

Wrench <= 6.35 mm Throttle Stop Front Nuts 2 1 1.00 2.00

Wrench <= 6.35 mm Cable Housing Mount 1 1 1.00 1.00

Assemble, 1 kg, LineonLine Cable to mount 1 1 0.13 0.13

Ratchet <= 6.35 mm Cable attachment 1 1 0.50 0.50

Assemble, 1 kg, Loose Cable Attachment Washer 1 1 0.06 0.06

Reaction Tool <= 6.35 mm Cable Attachment Nut 1 1 0.25 0.25


Assemble, 1 kg, LineonLine Pedals to Assembly 2 1 0.13 0.26

Assemble, 3 kg, LineonLine Pedals into car 1 1 0.38 0.38


Pin, Cotter, Hairpin Pedals Pin 1 0.05 0.05

Washer, Grade 8.8 (SAE 5) Pedals Pin 8 mm 1 0.01 0.01

Bolt, Grade 8.8 (SAE 5) Attach Bots Actuator to Brake Pedal 3 mm 6 mm 1 0.01 0.01

Nut, Grade 8.8 (SAE 5) Attach Bots Actuator Plate to Brake Pedal 3 mm 1 0.02 0.02

Washer, Grade 8.8 (SAE 5) Bots Actuator Plate to Brake Pedal 3 mm 2 0.01 0.02

Bolt, Grade 8.8 (SAE 5) Throttle Stop Rear 5 mm 20 mm 1 0.03 0.03

Nut, Grade 8.8 (SAE 5) Throttle Stop Rear 5 mm 1 0.02 0.02

Bolt, Grade 8.8 (SAE 5) Throttle Cable Front Stop 5 mm 45 mm 1 0.07 0.07

Nut, Grade 8.8 (SAE 5) Throttle Front Stop 5 mm 2 0.02 0.05

Bolt, Grade 8.8 (SAE 5) Throttle Cable Attachment 4 mm 15 mm 1 0.02 0.02

Nut, Grade 10.9 (SAE 8) Cable End Attachment 6 mm 1 0.04 0.04

Nut, Grade 8.8 (SAE 5) Throttle Cable Attachment 4 mm 1 0.02 0.02

Washer, Grade 8.8 (SAE 5) Throttle cable attachment 4 mm 1 0.01 0.01

Retaining Ring, External Master Cylinder Pin 6 mm 1 0.02 0.02

Washer, Grade 8.8 (SAE 5) Master Cylinders Pin 6 mm 2 0.01 0.02

Washer, Grade 8.8 (SAE 5) Attach BOTS Mounting to Pedal Base 3 mm 4 0.01 0.04

Bolt, Grade 8.8 (SAE 5) Attach BOTS mounting to pedal base 3 mm 15 mm 2 0.01 0.02

Nut, Grade 8.8 (SAE 5) Attach BOTS Mounting to pedal base 3 mm 2 0.02 0.03

Bolt, Grade 8.8 (SAE 5) Attach Pedals to Chassis 6 mm 30 mm 2 0.07 0.13

Nut, Grade 8.8 (SAE 5) Attach Pedals to Chassis 6 mm 2 0.03 0.06


Lamination Flat Panel Tool Throttle pedal Plates 0.005 3000 2 1500.00

Lamination Flat Panel Tool Heel Rest Plates left and right 0.0061 3000 2 1500.00

Welds Welding Fixture Pedal Base Welding 6 3000 1 500.00 1.00

Welds Welding Fixture Closing Plates Welding 16 3000 1 500.00 2.67

Lamination Flat Panel Tool BOTS Actuator 5.44e4 3000 1 1500.00

Frame & Body ❯ Ergo Assembly ❯ Shift Cylinder


33200 AA 49.05 1 49.05


Aluminum, Premium (by Dimensions) Shift Lever Rectangular 4160 mm^2 69.7 mm 2712 kg/m^3 1 3.30 3.30

Steel, Stainless (by Dimensions) Clevis Pin Round 49.48 mm^2 25.4 mm 7850 kg/m^3 1 0.02 0.02


Aluminum, Normal (by Dimensions) Shift Cylinder Clevis Normal Square Stock 1091.6 mm^2 3.54 mm 2712 kg/m^3 1 0.04 0.04

Rod End, Industrial Shift Cylinder Rod End 8 mm 1 2.50 2.50

Fitting, PushtoConnect, Plastic, Straight Shift Cylinder Fitting 6 mm 2 1.90 3.80

Pneumatic Cylinder, Double Acting Shift Cylinder 1 25.00 25.00


Machining Setup, Install and remove Shift Lever 1 1 1.30 1.30

Machining Setup, Change Shift Lever 3 1 0.65 1.95

Gear Shaping (hobbing) Shift Lever 1.01 1 0.50 0.50

Machining Shift Lever 37.589 1 0.04 1.50

Assemble, 1 kg, LineonLine Press Shift Lever onto Shift Shaft 1 1 0.13 0.13

Assemble, 1 kg, Loose Shift Lever Washer 2 1 0.06 0.12

Ratchet <= 6.35 mm Shift Lever 1 1 0.50 0.50

Machining Setup, Install and remove Shifting Cylinder Clevis 1 1 1.30 1.30

Machining Setup, Change Shifting Cylinder Clevis 3 1 0.65 1.95

Machining Shifting Cylinder Clevis 28.05 1 0.04 1.12

Assemble, 1 kg, Loose Shifting Cylinder Clevis 2 1 0.06 0.12

Ratchet <= 6.35 mm Shifting Cylinder Clevis 1 1 0.50 0.50

Reaction Tool <= 6.35 mm Shifting Cylinder Clevis 1 1 0.25 0.25

Wrench <= 25.4 mm Fittings 2 1 1.50 3.00


Bolt, Grade 8.8 (SAE 5) Shift Lever 6.35 mm 25.4 mm 1 0.06 0.06

Washer, Grade 8.8 (SAE 5) Shift Lever 6.35 mm 1 0.01 0.01

Bolt, Grade 8.8 (SAE 5) Shifting Cylinder Clevis 5 mm 12.7 mm 2 0.02 0.05


Frame & Body ❯ Ergo Assembly ❯ Clutch Actuation


33300 AA 81.69 1 81.69


Aluminum, Premium (by Dimensions) Clutch Cylinder Mount Square stock 938 mm^2 2712 kg/m^3 1

Aluminum, Premium (by Dimensions) Clutch Cylinder Mount Square stock 1561 mm^2 39 mm 2712 kg/m^3 1 0.69 0.69

Aluminum, Premium (by Dimensions) Clutch Cylinder Mount Square Stock 846.77 mm^2 25.4 mm 2712 kg/m^3 1 0.24 0.24

Aluminum, Premium (by Dimensions) Clutch Cylinder Mount Square stock 846.77 mm^2 11.75 mm 2712 kg/m^3 1 0.11 0.11

Pneumatic Cylinder, Single Acting Clutch Cylinder 1 20.00 20.00

Aluminum, Premium (by Dimensions) Clutch Cylinder Lever Square stock 1265 mm^2 22 mm 2712 kg/m^3 1 0.32 0.32

Master Cylinder, Brembo, 10.4776.20 Clutch Master Cylinder 1 26.00 26.00



Fitting, PushtoConnect, Plastic, Elbow 90° Clutch Pneumatic Fittings 6 mm 1 1.90 1.90

Hose, Low Pressure, Stainless Steel Braided Outer (per m) Clutch Line 6.35 mm 1 17.68 17.68


Assemble, 1 kg, Loose Clutch Slave Plates 2 1 0.06 0.12

Screwdriver > 1 Turn Clutch Slave Plate Bolts 3 1 0.50 1.50

Screwdriver > 1 Turn Clutch Pneumatic Cylinder 4 1 0.50 2.00

Assemble, 1 kg, Loose Clutch Pneumatic Cylinder 1 1 0.06 0.06

Machining Setup, Install and remove Clutch Cylinder total 5 1 1.30 6.50

Machining Clutch Cylinder total 47.82 1 0.04 1.91

Drilled holes < 25.4 mm dia. Clutch Cylinder total 5 1 0.35 1.75

Screwdriver > 1 Turn Clutch Cylinder lever 1 1 0.50 0.50


Bolt, Grade 8.8 (SAE 5) Clutch Pnematic Cylinder 5 mm 12 mm 4 0.02 0.09

Bolt, Grade 8.8 (SAE 5) Master Cylinder 8 mm 30 mm 1 0.12 0.12

Bolt, Grade 8.8 (SAE 5) Clutch and Slave Cylinder 6 mm 19.05 mm 3 0.04 0.13


Frame System Drawings

Electrical System Section

Instruments, Wiring & Accessories ❯ Battery & Battery Harness


04001 AA 120.53 1 120.53


Battery 78.6300 1 78.6300


Wire, Power External Battery Power 1.384 m 2 4.15 8.30

Heat Shrink Tubing External Power 0.24 m 1 0.12 0.12

Connector, Aerospace Quality External Power 2 pin 1 2.00 2.00

Wire, Power Engine Starter Disconnect 0.46 m 1 1.38 1.38

Wire, Signal Engine Starter Disconnect 0.46 m 1 0.46 0.46

Heat Shrink Tubing Engine Starter Disconnect 0.205 m 1 0.10 0.10

Connector, Aerospace Quality Engine Starter Disconnect 2 pin 1 2.00 2.00

Wire, Power Battery Fuse 0.343 m 1 1.03 1.03

Wire, Signal Battery Fuse 0.343 m 1 0.34 0.34

Heat Shrink Tubing Battery Fuse 0.15 m 1 0.07 0.08

Connector, Aerospace Quality Battery Fuse 2 pin 1 2.00 2.00

Fuse, Power Battery Fuse 1 1.00 1.00

Connector, Aerospace Quality Battery Harness 9 pin 1 9.00 9.00

Cable Tie Mount, Adhesive Backed Zip Tie Mounts 10 0.15 1.50

Switch, Rotary Multiposition Selector Main Power On Off 1 3.00 3.00


Lay Wire Power External Power 0.384 1 0.03 0.01

Connector Install, Circular, Bayonet External Power 1 1 0.11 0.11


Connector Assembly, Crimp External Power 1 Repeat 2 2 0.36 0.72

Strip Wire External Power 1 Repeat 2 2 0.08 0.16

Lay Wire Power Engine Starter Disconnect 0.46 1 0.03 0.01

Lay Wire Signal Engine Starter Disconnect 0.46 1 0.02 0.01

Connector Install, Circular, Bayonet Engine Starter Disconnect 1 1 0.11 0.11

Connector Assembly, Crimp Engine Starter Disconnect 2 Repeat 2 2 0.36 1.44

Strip Wire Engine Starter Disconnect 2 Repeat 2 2 0.08 0.32

Lay Wire Power Battery Fuse 0.343 1 0.03 0.01

Lay Wire Signal Battery Fuse 0.343 1 0.02 0.01

Connector Install, Circular, Bayonet Battery Fuse Connector 1 1 0.11 0.11

Connector Assembly, Crimp Battery Fuse Connector 2 Repeat 2 2 0.36 1.44

Strip Wire Battery Fuse Connector 2 Repeat 2 2 0.08 0.32

Insert Bundle Into Tube or Sleeve Battery Harness 1.99 1 0.02 0.04

Install Tie Wrap (Zip Tie, Cable Clamp) Battery Harness 10 1 0.09 0.90

Connector Install, Circular, Bayonet Battery Harness Connector 1 1 0.11 0.11

Connector Assembly, Crimp Battery Harness Connector 1 1 0.36 0.36

Shrink Tube Battery Harness 2.204 1 0.15 0.33

Wire Dressing (Install and route) Place Harness In Car 1.99 1 1.00 1.99

Power Tool <= 25.4 mm Rotary Switch Bolt 1 1 0.25 0.25

Reaction Tool <= 25.4 mm Rotary Switch Nut 1 1 0.25 0.25


Tie Wrap Hold Wiring Harness In Car 10 0.04 0.40

Bolt, Grade 8.8 (SAE 5) Rotary Switch Bolt 8 mm 35 mm 1 0.14 0.14

Nut, Grade 8.8 (SAE 5) Rotary Switch Nut 8 mm 1 0.04 0.04


Instruments, Wiring & Accessories ❯ Battery & Battery Harness ❯ Battery


04002 AA 78.63 1 78.63


Battery, Advanced Chemistry (NiMH, LiIon, etc.) Battery 1.115 kg 1 72.47 72.47

Connector, High Power, > 2 Amps Battery 2 pin 1 4.00 4.00


Tape Velcro 0.1 Repeat 2 2 0.80 0.16

Assemble, 3 kg, Loose Place Batteries 1 1 0.19 0.19

Attach Wire, Wire to screw Connect Battery To harness 3 1 0.48 1.44

Connector Install, Square, Latch/Snapon Type Connect Battery To Harness 1 1 0.17 0.17


Hook and Loop, Hook Side (Velcro) Battery Hold Down 40 cm^2 1 0.12 0.12

Hook and Loop, Loop Side (Velcro) Battery Hold Down 40 cm^2 1 0.08 0.08


Instruments, Wiring & Accessories ❯ Brake Light


04003 AA 24.07 1 24.07


Switch, Toggle BOTS 1 1.00 1.00

Lamp, Brake with Housing Brake Light 1 4.00 4.00

Brake Light Pressure Switch Banjo Bolt Brake Light Switch 1 8.00 8.00

Connector, OEM Quality Brake Switch Connector 2 pin 4 1.00 4.00

Connector, OEM Quality Brake Light Connectors 2 pin 2 1.00 2.00


Attach Wire, Quick connect terminal Attach Wires to BOTS 2 1 0.10 0.20

Assemble, 1 kg, LineonLine Mount BOTS 1 1 0.13 0.13

Cut wire Prepare Brake Light 1 Repeat 2 2 0.08 0.16

Strip Wire Prepare Brake Light 2 1 0.08 0.16

Connector Assembly, Crimp Attach Connector To brake light 2 1 0.36 0.72

Tape Velcro BL to Chassis 0.05 1 0.80 0.04

Assemble, 1 kg, Loose Mount Brake Light 1 1 0.06 0.06

Connector Install, Circular, Screw Thread Connect Brake Light to Harness 1 1 0.24 0.24

Cut wire Prepare Brake Light Switch 1 Repeat 2 2 0.08 0.16

Connector Assembly, Crimp Attach connector to Brake light Switch 2 1 0.36 0.72

Wrench <= 25.4 mm Install brake Light Switch 1 1 1.50 1.50

Connector Install, Circular, Screw Thread Connect brake light switch to harness 1 1 0.24 0.24

Connector Assembly, Crimp Attach connector to brake light switch 2 1 0.36 0.72


Hook and Loop, Hook Side (Velcro) Attach Light To Monocoque 4 cm^2 1 0.01 0.01

Hook and Loop, Loop Side (Velcro) Attach Light To monocoque 4 cm^2 1 0.01 0.01


Instruments, Wiring & Accessories ❯ ECU


04004 AA 1439.66 1 1439.66


ECU, MoTeC, M400 Control module 1 1400.00 1400.00

Connector, OEM Quality ECU Connector 39 pin 2 19.50 39.00


Tape Apply Velcro 0.4 1 0.80 0.32

Assemble, 1 kg, LineonLine Install ECU 1 1 0.13 0.13

Connector Install, Circular, Bayonet Connector install 1 1 0.11 0.11


Hook and Loop, Hook Side (Velcro) Secure ECU 20 cm^2 1 0.06 0.06

Hook and Loop, Loop Side (Velcro) Secure ECU 20 cm^2 1 0.04 0.04


Instruments, Wiring & Accessories ❯ Dashboard


04005 AA 21.58 1 21.58


Switch, Kill Cockpit Master Kill 1 3.00 3.00

Wire, Power Cockpit Master Kill 0.6 m 1 1.80 1.80

Wire, Control Cockpit Master Kill 0.6 m 1 0.60 0.60

Switch, Pushbutton Start Button 1 1.00 1.00

Wire, Power Start Button 0.6 m 1 1.80 1.80

Wire, Control Start Button 0.6 m 1 0.60 0.60

Switch, Pushbutton Clutch Switch 1 1.00 1.00

Wire, Power Clutch Switch 0.6 m 1 1.80 1.80

Wire, Control Clutch Switch 0.6 m 1 0.60 0.60

Lamp, LED Warning Light 1 0.50 0.50

Wire, Power Warning Light 0.6 m 1 1.80 1.80

Wire, Signal Warning Light 0.6 m 1 0.60 0.60

Heat Shrink Tubing Warning Light 0.125 m 1 0.06 0.06

Display, Matrix DATA AQ ONLY

Paint Aesthetics only 1


Attach Wire, Solder wire, bent Switch Connections 3 Repeat 2 2 0.35 2.10

Assemble, 1 kg, LineonLine Install Switches 3 1 0.13 0.39

Drilled holes < 25.4 mm dia. Switch Holes 6 1 0.35 2.10

Attach Wire, Wire to screw LED Warning Light Connector 1 Repeat 2 2 0.48 0.96

Tape Attach Warning Light 0.05 1 0.80 0.04


Tape Attach Dash Panel 0.33 Repeat 2 2 0.80 0.53

Assemble, 1 kg, LineonLine Attach Dash Panel to Car 2 1 0.13 0.26


Hook and Loop, Hook Side (Velcro) Attach Dash Display 8 cm^2 1 0.02 0.02

Hook and Loop, Loop Side (Velcro) Attach Dash Display 8 cm^2 1 0.02 0.02


Instruments, Wiring & Accessories ❯ Engine Wiring Harness


04006 AA 46.7 1 46.7


Wire, Power Oil Temp 0.384 m 1 1.15 1.15

Wire, Signal Oil Temp 0.384 m 1 0.38 0.38

Wire, Control Oil Temp 0.384 m 1 0.38 0.38

Connector, Aerospace Quality Oil Temp Sensor 3 pin 1 3.00 3.00

Heat Shrink Tubing Oil Temp Connector 0.24 m 1 0.12 0.12

Wire, Power Oil Pressure 0.46 m 1 1.38 1.38

Wire, Signal Oil Pressure 0.46 m 1 0.46 0.46

Wire, Control Oil Pressure 0.46 m 1 0.46 0.46

Connector, Aerospace Quality Oil Pressure 3 pin 1 3.00 3.00

Heat Shrink Tubing Oil Pressure 0.205 m 1 0.10 0.10

Wire, Power Crankshaft Sensor 0.343 m 1 1.03 1.03

Wire, Signal Crankshaft Sensor 0.343 m 1 0.34 0.34

Wire, Control Crankshaft sensor 0.343 m 1 0.34 0.34

Connector, Aerospace Quality Crankshaft sensor 3 pin 1 3.00 3.00

Heat Shrink Tubing Crankshaft Sensor 0.15 m 1 0.07 0.08

Wire, Power Camshaft Sensor 0.348 m 1 1.04 1.04

Wire, Signal Camshaft Sensor 0.348 m 1 0.35 0.35

Wire, Control Camshaft Sensor 0.348 m 1 0.35 0.35

Connector, Aerospace Quality Camshaft Sensor 3 pin 1 3.00 3.00

Heat Shrink Tubing Camshaft Sensor 0.175 m 1 0.09 0.09

Connector, Aerospace Quality Engine to Race Connection 9 pin 1 9.00 9.00

Cable Tie Mount, Adhesive Backed Zip Tie Mounts 11 0.15 1.65


Lay Wire Control Oil Temp Sensor 0.384 1 0.02 0.01

Lay Wire Power Oil Temp Sensor 0.384 1 0.03 0.01

Lay Wire Signal Oil Temp Sensor 0.384 1 0.02 0.01

Connector Install, Circular, Bayonet Oil Temp Sensor 1 1 0.11 0.11

Connector Assembly, Crimp Oil Temp Sensor 3 Repeat 2 2 0.36 2.16

Strip Wire Oil Temp Sensor 3 Repeat 2 2 0.08 0.48

Lay Wire Control Oil Press 0.46 1 0.02 0.01

Lay Wire Power Oil Press 0.46 1 0.03 0.01

Lay Wire Signal Oil Press 0.46 1 0.02 0.01

Connector Install, Circular, Bayonet Oil Press Sensor 1 1 0.11 0.11

Connector Assembly, Crimp Oil Press Sensor 3 Repeat 2 2 0.36 2.16

Strip Wire Oil Press Sensor 3 Repeat 2 2 0.08 0.48

Lay Wire Control Crankshaft Sensor 0.343 1 0.02 0.01

Lay Wire Power Crankshaft Sensor 0.343 1 0.03 0.01

Lay Wire Signal Crankshaft Sensor 0.343 1 0.02 0.01

Connector Install, Circular, Bayonet Crankshaft Sensor 1 1 0.11 0.11

Connector Assembly, Crimp Crankshaft Sensor 3 Repeat 2 2 0.36 2.16

Strip Wire Crankshaft Sensor 3 Repeat 2 2 0.08 0.48

Lay Wire Control Camshaft Sensor 0.348 1 0.02 0.01

Lay Wire Power Camshaft Sensor 0.348 1 0.03 0.01

Lay Wire Signal Camshaft Sensor 0.348 1 0.02 0.01

Connector Install, Circular, Bayonet Camshaft Sensor 1 1 0.11 0.11

Connector Assembly, Crimp Camshaft Sensor 3 Repeat 2 2 0.36 2.16

Strip Wire Camshaft Sensor 3 Repeat 2 2 0.08 0.48

Insert Bundle Into Tube or Sleeve Engine Harness into heat shrink 1.535 1 0.02 0.03

Install Tie Wrap (Zip Tie, Cable Clamp) Retain Engine Harness 11 1 0.09 0.99

Connector Install, Circular, Bayonet Engine Harness Connector 1 1 0.11 0.11

Connector Assembly, Crimp Engine Harness Connector 2 Repeat 2 2 0.36 1.44

Shrink Tube Engine Harness 2.204 1 0.15 0.33

Wire Dressing (Install and route) Place Harness In Car 1.535 1 1.00 1.54


Tie Wrap Hold Wiring Harness 11 0.04 0.44


Instruments, Wiring & Accessories ❯ PDM


04007 AA 48.66 1 48.66


Plastic, Polyethelene (per kg) PDM Housing. 0.16 kg 1 0.53 0.53

Relay, Power Power Control relay 2 4.00 8.00

Relay, Signal Wire Harnesses 1 2.00 2.00

Wire, Signal Relays 0.5 m 1 0.50 0.50

Wire, Power Relays 0.5 m 1 1.50 1.50

Connector, Aerospace Quality Harnesses 13 pin 1 13.00 13.00


Rapid Prototype Plastic Housing 0.16 1 32.00 5.12

Lay Wire Power Relays 0.5 1 0.03 0.02

Lay Wire Signal Relays 0.5 1 0.02 0.01

Cut wire Relays 27 1 0.08 2.16

Strip Wire Relays 27 1 0.08 2.16

Connector Assembly, Crimp Connector 27 1 0.36 9.72

Connector Install, Square, Screw (x2) Connector 4 1 0.50 2.00

Assemble, 1 kg, Loose Front Plate 1 1 0.06 0.06

Assemble, 1 kg, LineonLine Front Plate Bolts 4 1 0.13 0.52

Power Tool <= 25.4 mm Front Plate Bolts 4 1 0.25 1.00

Tape Velcro 0.04 1 0.80 0.03

Assemble, 1 kg, LineonLine Install housing 1 1 0.13 0.13


Hook and Loop, Hook Side (Velcro) Secure Housing 40 cm^2 1 0.12 0.12

Hook and Loop, Loop Side (Velcro) Secure Housing 40 cm^2 1 0.08 0.08


Instruments, Wiring & Accessories ❯ Race Harness


04008 AA 300.44 1 300.44


Wire, Power Brake Light 0.6 m 1 1.80 1.80

Wire, Control Brake Light 0.6 m 1 0.60 0.60

Connector, Aerospace Quality Brake Light 2 pin 1 2.00 2.00

Heat Shrink Tubing Brake Light 0.125 m 1 0.06 0.06

Wire, Power BOTS 0.6 m 1 1.80 1.80

Wire, Control BOTS 0.6 m 1 0.60 0.60

Connector, Aerospace Quality BOTS 2 pin 1 2.00 2.00

Heat Shrink Tubing BOTS 0.25 m 1 0.13 0.12

Wire, Control FL wheel Speed Data Aq Only 0.24 m 0.24

Wire, Power FL wheel speed Data Aq Only 1.52 m 4.56

Connector, Aerospace Quality FL wheel speed Data Aq Only 3 pin 3.00

Heat Shrink Tubing FL wheel Speed Data Aq Only 0.125 m 0.06

Wire, Control FR wheel speed Data Aq Only 0.98 m 0.98

Wire, Power FR wheel speed Data Aq Only 2.5 m 7.50

Connector, Aerospace Quality FR wheel speed Data Aq Only 3 pin 3.00

Heat Shrink Tubing FR wheel speed Data Aq Only 0.125 m 0.06

Wire, Control Beacon 0.32 m 1 0.32 0.32

Wire, Signal Beacon CAN LO 0.65 m 1 0.65 0.65

Wire, Signal Beacon CAN HI 0.65 m 1 0.65 0.65

Wire, Power Beacon PDM 0.32 m 1 0.96 0.96

Connector, Aerospace Quality Beacon Connector 4 pin 2 4.00 8.00

Heat Shrink Tubing Beacon 0.1875 m 1 0.09 0.09

Wire, Control Steering Wheel 0.15 m 1 0.15 0.15


Wire, Signal Steering wheel 0.15 m 1 0.15 0.15

Wire, Signal Steering wheel 0.15 m 1 0.15 0.15

Wire, Power Steering wheel 0.15 m 1 0.45 0.45

Connector, Aerospace Quality Steering wheel 8 pin 1 8.00 8.00

Connector, Aerospace Quality SL3 Connector 8 pin 1 8.00 8.00

Wire, Control SW Harness 1.44 m 1 1.44 1.44

Wire, Signal SW Harness 1.44 m 1 1.44 1.44

Wire, Signal SW Harness 1.44 m 1 1.44 1.44

Wire, Power SW Harness 0.41 m 1 1.23 1.23

Connector, Aerospace Quality SW Harness 8 pin 1 8.00 8.00

Wire, Power Fuel Injector 0.9 m 1 2.70 2.70

Wire, Control Fuel Injector 0.9 m 1 0.90 0.90

Connector, Aerospace Quality Fuel Injector 2 pin 1 2.00 2.00

Heat Shrink Tubing Fuel Injector 0.125 m 1 0.06 0.06

Wire, Power Fuel Temp 0.11 m 1 0.33 0.33

Wire, Control Fuel Temp 0.9 m 1 0.90 0.90

Connector, Aerospace Quality Fuel Temp 2 pin 1 2.00 2.00

Heat Shrink Tubing Fuel Temp 0.125 m 1 0.06 0.06

Wire, Control Fuel Pressure 0.08 m 1 0.08 0.08

Wire, Power Fuel Pressure 0.9 m 1 2.70 2.70

Wire, Signal Fuel Pressure 0.9 m 1 0.90 0.90

Connector, Aerospace Quality Fuel Pressure 3 pin 1 3.00 3.00

Heat Shrink Tubing Fuel Pressure 0.125 m 1 0.06 0.06

Wire, Power MAP 0.1 m 1 0.30 0.30

Wire, Control MAP 0.1 m 1 0.10 0.10

Wire, Signal MAP 0.95 m 1 0.95 0.95

Connector, Aerospace Quality MAP 3 pin 1 3.00 3.00

Heat Shrink Tubing MAP 0.125 m 1 0.06 0.06

Wire, Control Air Temp 0.1 m 1 0.10 0.10

Wire, Power Air Temp 0.95 m 1 2.85 2.85

Connector, Aerospace Quality Air Temp 2 pin 1 2.00 2.00

Heat Shrink Tubing Air Temp 0.125 m 1 0.06 0.06

Wire, Power Coolant Temp 0.4 m 1 1.20 1.20


Wire, Control Coolant Temp 0.1 m 1 0.10 0.10

Connector, Aerospace Quality Coolant Temp 2 pin 1 2.00 2.00

Heat Shrink Tubing Coolant Temp 0.125 m 1 0.06 0.06

Wire, Signal LR Wheel Speed Sensor Data Aq Only 1.13 m 1.13

Wire, Power LR Wheel Speed Sensor Data Aq Only 1.13 m 3.39

Wire, Control LR Wheel Speed Sensor Data Aq Only 0.85 m 0.85

Connector, Aerospace Quality LR wheel Speed Sensor Data Aq Only 3 pin 3.00

Heat Shrink Tubing LR Wheel Speed Sensor Data Aq Only 0.125 m 0.06

Wire, Power TPS 0.85 m 1 2.55 2.55

Wire, Signal TPS 0.85 m 1 0.85 0.85

Wire, Control TPS 0.14 m 1 0.14 0.14

Connector, Aerospace Quality TPS 3 pin 1 3.00 3.00

Heat Shrink Tubing TPS 0.125 m 1 0.06 0.06

Wire, Signal Shift Solenoid Valve 0.85 m 1 0.85 0.85

Wire, Control Shift Solenoid Valve 0.14 m 1 0.14 0.14

Wire, Power Shift Solenoid Valve 0.85 m 1 2.55 2.55

Connector, Aerospace Quality Shift Solenoid Valve 3 pin 1 3.00 3.00

Heat Shrink Tubing Shift Solenoid Valve 0.125 m 1 0.06 0.06

Wire, Signal Clutch 0.79 m 1 0.79 0.79

Wire, Power Clutch 0.15 m 1 0.45 0.45

Connector, Aerospace Quality Clutch 2 pin 1 2.00 2.00

Heat Shrink Tubing Clutch 0.125 m 1 0.06 0.06

Wire, Signal Drag Reduction System 0.79 m 1 0.79 0.79

Wire, Power Drag Reduction System 0.15 m 1 0.45 0.45

Connector, Aerospace Quality Drag Reduction System 2 pin 1 2.00 2.00

Wire, Control Dashboard Disp Data Aq Only 0.79 m 0.79

Wire, Signal Dashboard Disp Data Aq Only 0.1 m 0.10

Wire, Signal Dashboard Can Lo Data Aq Only 0.1 m 0.10

Wire, Power Dashboard Disp Data Aq Only 0.79 m 2.37

Connector, Aerospace Quality Dashboard Disp Data Aq Only 4 pin 4.00

Heat Shrink Tubing Dashboard Disp Data Aq Only 0.1875 m 0.09

Wire, Power Fuel Pump 0.45 m 1 1.35 1.35

Wire, Control Fuel Pump 0.19 m 1 0.19 0.19


Connector, Aerospace Quality Fuel Pump 2 pin 1 2.00 2.00

Heat Shrink Tubing Fuel Pump 0.125 m 1 0.06 0.06

Wire, Power Baro 0.06 m 1 0.18 0.18

Wire, Signal Baro 0.06 m 1 0.06 0.06

Wire, Control Baro 0.33 m 1 0.33 0.33

Connector, Aerospace Quality Baro 3 pin 1 3.00 3.00

Heat Shrink Tubing Baro 0.125 m 1 0.06 0.06

Wire, Power Coil, Battery 0.35 m 1 1.05 1.05

Wire, Power Coil, Battery 0.35 m 1 1.05 1.05

Wire, Signal Coil 0.35 m 1 0.35 0.35

Wire, Control Coil 0.3 m 1 0.30 0.30

Connector, Aerospace Quality Coil 4 pin 1 4.00 4.00

Heat Shrink Tubing Coil 0.1875 m 1 0.09 0.09

Wire, Power Cooling Fan 0.6 m 1 1.80 1.80

Wire, Control Cooling Fan 0.08 m 1 0.08 0.08

Connector, Aerospace Quality Cooling Fan 2 pin 1 2.00 2.00

Heat Shrink Tubing Cooling Fan 0.125 m 1 0.06 0.06

Wire, Power Lambda 0.25 m 1 0.75 0.75

Wire, Control Lambda 0.4 m 1 0.40 0.40

Wire, Signal Lambda 0.4 m 1 0.40 0.40



Connector, Aerospace Quality Lambda 5 pin 1 5.00 5.00

Heat Shrink Tubing Lambda 0.25 m 1 0.13 0.12

Wire, Signal RR Wheel Speed Sensor Data Aq Only 1.64 m 1.64

Wire, Control RR Wheel Speed Data Aq Only 1.64 m 1.64

Wire, Power RR Wheel Speed Data Aq Only 1.64 m 4.92

Connector, Aerospace Quality RR Wheel Speed Sensor Data Aq Only 3 pin 3.00

Heat Shrink Tubing RR Wheel Speed Sensor Data Aq Only 0.125 m 0.06

Wire, Signal PDM 1.53 m 4 1.53 6.12

Wire, Power PDM 0.43 m 1 1.29 1.29

Wire, Control PDM 1.53 m 6 1.53 9.18

Wire, Control PDM 1.53 m 6 1.53 9.18


Connector, Aerospace Quality PDM 17 pin 1 17.00 17.00

Heat Shrink Tubing PDM 0.5 m 1 0.25 0.25

Wire, Signal Race To Engine 1.44 m 2 1.44 2.88

Wire, Signal Race To Engine 1.44 m 2 1.44 2.88

Wire, Control Race To Engine 1.44 m 1 1.44 1.44

Wire, Power Race To Engine 0.42 m 1 1.26 1.26

Connector, Aerospace Quality Race To Engine 9 pin 1 9.00 9.00

Heat Shrink Tubing Race To Engine 0.25 m 1 0.13 0.12

Heat Shrink Tubing Race Harness 12.4 m 1 6.20 6.20

Cable Tie Mount, Adhesive Backed Race Harness Fasteners 30 0.15 4.50

Wire, Power Dash to Race Harness 1.44 m 1 4.32 4.32

Wire, Control Dash to Race Harness 1.44 m 1 1.44 1.44

Wire, Signal Dash to Rach Harness 1.44 m 1 1.44 1.44

Connector, Aerospace Quality Dash to Race Harness 3 pin 5 3.00 15.00

Heat Shrink Tubing Dash to Race Harness 0.25 m 5 0.13 0.62

Grommet, Elastomer Wiring routing 11 0.05 0.55


Lay Wire Control Brake Light 0.6 1 0.02 0.01

Lay Wire Power Brake Light 0.6 1 0.03 0.02

Connector Install, Circular, Bayonet Brake Light 1 1 0.11 0.11

Connector Assembly, Crimp Brake Light 2 Repeat 2 2 0.36 1.44

Strip Wire Brake Light 2 Repeat 2 2 0.08 0.32

Lay Wire Control BOTS 0.6 1 0.02 0.01

Lay Wire Power BOTS 0.6 1 0.03 0.02

Connector Install, Circular, Bayonet BOTS 1 1 0.11 0.11

Connector Assembly, Crimp BOTS 2 Repeat 2 2 0.36 1.44

Strip Wire BOTS 2 Repeat 2 2 0.08 0.32

Lay Wire Control FL Wheel Speed Data Aq Only 1 0.02

Lay Wire Power FL Wheel Speed Data Aq Only 1 0.03

Connector Install, Circular, Bayonet FL Wheel Speed Data Aq Only 1 0.11

Connector Assembly, Crimp FL Wheel Speed Data Aq Only Repeat 2 2 0.36


Strip Wire FL Wheel Speed Data Aq Only Repeat 2 2 0.08

Lay Wire Control FR wheel Speed Data Aq Only 1 0.02

Lay Wire Power FR wheel Speed Data Aq Only 1 0.03

Connector Install, Circular, Bayonet FR Wheel Speed Data Aq Only 1 0.11

Connector Assembly, Crimp FR Wheel Speed Data Aq Only Repeat 2 2 0.36

Strip Wire FR Wheel Speed Data Aq Only Repeat 2 2 0.08

Lay Wire Control Beacon 0.32 1 0.02 0.01

Lay Wire Signal Beacon 0.65 1 0.02 0.01

Lay Wire Signal Beacon CAN HI 0.65 1 0.02 0.01

Lay Wire Power Beacon 0.32 1 0.03 0.01

Connector Assembly, Crimp Beacon Wires 4 Repeat 2 2 0.36 2.88

Strip Wire Beacon Wires 4 Repeat 2 2 0.08 0.64

Lay Wire Control Steering Wheel 0.15 1 0.02

Lay Wire Signal Steering Wheel 0.15 1 0.02

Lay Wire Signal Steering Wheel 0.15 1 0.02

Lay Wire Power Steering Wheel 0.15 1 0.03

Connector Install, Circular, Bayonet Steering Wheel Connector 1 1 0.11 0.11

Connector Assembly, Crimp Steering Wheel Wires 8 Repeat 2 2 0.36 5.76

Strip Wire Steering Wheel Wires 8 Repeat 2 2 0.08 1.28

Connector Install, Circular, Bayonet SL3 Connector 1 1 0.11 0.11

Lay Wire Control SW Harness 1.44 1 0.02 0.03

Lay Wire Signal SW Harness 1.44 1 0.02 0.03

Lay Wire Signal SW Harness 1.44 1 0.02 0.03

Lay Wire Power SW Harness to PDM 0.41 1 0.03 0.01

Connector Install, Circular, Bayonet SW harness 1 1 0.11 0.11

Connector Assembly, Crimp SW Harness 8 1 0.36 2.88

Strip Wire SW Harness 8 1 0.08 0.64

Lay Wire Power Fuel Injector 0.9 1 0.03 0.03

Lay Wire Control Fuel injector 0.9 1 0.02 0.02

Connector Install, Circular, Bayonet Fuel Injector 1 1 0.11 0.11

Connector Assembly, Crimp Fuel Injector 2 1 0.36 0.72

Strip Wire Fuel Injector 2 1 0.08 0.16

Lay Wire Power Fuel Temp 0.11 1 0.03


Lay Wire Control Fuel Temp 0.9 1 0.02 0.02

Connector Install, Circular, Bayonet Fuel Temp 1 1 0.11 0.11

Connector Assembly, Crimp Fuel Temp 2 Repeat 2 2 0.36 1.44

Strip Wire Fuel Temp 2 Repeat 2 2 0.08 0.32

Lay Wire Control Fuel Press 0.8 1 0.02 0.02

Lay Wire Power Fuel Press 0.9 1 0.03 0.03

Lay Wire Signal Fuel Press 0.9 1 0.02 0.02

Connector Install, Circular, Bayonet Fuel Press Sensor 1 1 0.11 0.11

Connector Assembly, Crimp Fuel Press Wires 3 Repeat 2 2 0.36 2.16

Strip Wire Fuel Press Wires 3 Repeat 2 2 0.08 0.48

Lay Wire Power MAP 0.17 1 0.03 0.01

Lay Wire Control MAP 0.17 1 0.02

Lay Wire Signal MAP 0.95 1 0.02 0.02

Connector Install, Circular, Bayonet MAP 1 1 0.11 0.11

Connector Assembly, Crimp MAP 3 Repeat 2 2 0.36 2.16

Strip Wire MAP 3 Repeat 2 2 0.08 0.48

Lay Wire Control Air Temp 0.1 1 0.02

Lay Wire Power Air Temp 0.95 1 0.03 0.03

Connector Install, Circular, Bayonet Air Temp 1 1 0.11 0.11

Connector Assembly, Crimp Air Temp 2 Repeat 2 2 0.36 1.44

Strip Wire Air Temp 2 Repeat 2 2 0.08 0.32

Lay Wire Power Coolant Temp 0.4 1 0.03 0.01

Lay Wire Power Coolant Temp 0.17 1 0.03 0.01

Connector Install, Circular, Bayonet Coolant Temp 1 1 0.11 0.11

Crimp Wire Coolant Temp 2 Repeat 2 2 0.17 0.68

Strip Wire Coolant Temp 2 Repeat 2 2 0.08 0.32

Lay Wire Signal LR Wheel Speed Data Aq Only 1 0.02

Lay Wire Power LR Wheel Speed Data Aq Only 1 0.03

Lay Wire Control LR Wheel Speed Data Aq Only 1 0.02

Connector Install, Circular, Bayonet LR Wheel Speed Data Aq Only 1 0.11

Connector Assembly, Crimp LR Wheel Speed Data Aq Only Repeat 3 3 0.36

Strip Wire LR Wheel Speed Data Aq Only Repeat 3 3 0.08

Lay Wire Power TPS 0.85 1 0.03 0.03


Lay Wire Signal TPS 0.85 1 0.02 0.02

Lay Wire Control TPS 0.14 1 0.02

Connector Install, Circular, Bayonet TPS 1 1 0.11 0.11

Connector Assembly, Crimp TPS 3 Repeat 2 2 0.36 2.16

Strip Wire TPS 3 Repeat 2 2 0.08 0.48

Lay Wire Signal Shift Solenoid Valve 0.85 1 0.02 0.02

Lay Wire Control Shift Solenoid Valve 0.14 1 0.02

Lay Wire Power Shift Solenoid Valve 0.85 1 0.03 0.03

Connector Install, Circular, Bayonet Shift Solenoid Valve 1 1 0.11 0.11

Connector Assembly, Crimp Shift Solenoid Valve 3 Repeat 2 2 0.36 2.16

Strip Wire Shift Solenoid Valve 3 Repeat 2 2 0.08 0.48

Lay Wire Signal Clutch 0.79 1 0.02 0.02

Lay Wire Power Clutch 0.15 1 0.03

Connector Install, Circular, Bayonet Clutch 1 1 0.11 0.11

Connector Assembly, Crimp Clutch 2 Repeat 2 2 0.36 1.44

Strip Wire Clutch 2 Repeat 2 2 0.08 0.32

Lay Wire Signal Drag Reduction System 0.79 1 0.02 0.02

Lay Wire Power Drag reduction System 0.15 1 0.03

Connector Install, Circular, Bayonet Drag Reduction System 1 1 0.11 0.11

Connector Assembly, Crimp Drag Reduction System 2 Repeat 2 2 0.36 1.44

Strip Wire Drag Reduction System 2 Repeat 2 2 0.08 0.32

Lay Wire Control Dash Display Data Aq Only 1 0.02

Lay Wire Signal Dash Display Data Aq Only 1 0.02

Lay Wire Signal Dash Display Data Aq Only 1 0.02

Lay Wire Power Dash Display Data Aq Only 1 0.03

Connector Install, Circular, Bayonet Dash Display Data Aq Only 1 0.11

Connector Assembly, Crimp Dash Display Data Aq Only Repeat 2 2 0.36

Strip Wire Dash Display Data Aq Only Repeat 2 2 0.08

Lay Wire Power Fuel Pump 0.45 1 0.03 0.01

Lay Wire Control Fuel Pump 0.19 1 0.02

Connector Install, Circular, Bayonet Fuel Pump 1 1 0.11 0.11

Connector Assembly, Crimp Fuel Pump 2 Repeat 2 2 0.36 1.44

Strip Wire Fuel Pump 2 Repeat 2 2 0.08 0.32


Lay Wire Power Baro 0.06 1 0.03

Lay Wire Signal Baro 0.06 1 0.02

Lay Wire Control Baro 0.33 1 0.02 0.01

Connector Install, Circular, Bayonet Baro 1 1 0.11 0.11

Connector Assembly, Crimp Baro 3 Repeat 2 2 0.36 2.16

Strip Wire Baro 3 Repeat 2 2 0.08 0.48

Lay Wire Power Coil, Battery 0.35 1 0.03 0.01

Lay Wire Power Coil, Battery 0.35 1 0.03 0.01

Lay Wire Signal Coil 0.35 1 0.02 0.01

Lay Wire Control Coil 0.3 1 0.02 0.01

Connector Install, Circular, Bayonet Coil 1 1 0.11 0.11

Connector Assembly, Crimp Coil 4 Repeat 2 2 0.36 2.88

Strip Wire Coil 4 Repeat 2 2 0.08 0.64

Lay Wire Power Cooling Fan 0.6 1 0.03 0.02

Lay Wire Control Cooling Fan 0.08 1 0.02

Connector Install, Circular, Bayonet Cooling Fan 1 1 0.11 0.11

Connector Assembly, Crimp Cooling Fan 2 Repeat 2 2 0.36 1.44

Strip Wire Cooling Fan 2 Repeat 2 2 0.08 0.32

Lay Wire Power Lambda 0.25 1 0.03 0.01

Lay Wire Control Lambda 0.4 1 0.02 0.01

Lay Wire Signal Lambda 0.4 1 0.02 0.01



Connector Install, Circular, Bayonet Lambda 1 1 0.11 0.11

Connector Assembly, Crimp Lambda 5 Repeat 2 2 0.36 3.60

Strip Wire Lambda 5 Repeat 2 2 0.08 0.80

Lay Wire Signal RR Wheel Speed Data Aq Only 1 0.02

Lay Wire Control RR Wheel Speed Data Aq Only 1 0.02

Lay Wire Power RR Wheel Speed Data Aq Only 1 0.03

Connector Install, Circular, Bayonet RR Wheel Speed Data Aq Only 1 0.11

Connector Assembly, Crimp RR Wheel Speed Data Aq Only Repeat 2 2 0.36

Strip Wire RR Wheel Speed Data Aq Only Repeat 2 2 0.08

Lay Wire Signal PDM 1.53 1 0.02 0.03


Lay Wire Power PDM 0.43 1 0.03 0.01

Lay Wire Control PDM 1.53 1 0.02 0.03

Lay Wire Control PDM 1.53 1 0.02 0.03

Connector Install, Circular, Bayonet PDM 1 1 0.11 0.11

Connector Assembly, Crimp PDM 4 Repeat 2 2 0.36 2.88

Strip Wire PDM 4 Repeat 2 2 0.08 0.64

Lay Wire Signal Race Harness To Engine Harness 1.44 1 0.02 0.03

Lay Wire Signal Race To Engine 1.44 1 0.02 0.03

Lay Wire Control Race to Engine 1.44 1 0.02 0.03

Lay Wire Power Race To Engine 0.42 1 0.03 0.01

Connector Install, Circular, Bayonet Race To Engine 1 1 0.11 0.11

Connector Assembly, Crimp Race To Engine 4 Repeat 2 2 0.36 2.88

Strip Wire Race To Engine 4 Repeat 2 2 0.08 0.64

Insert Bundle Into Tube or Sleeve Insert Wires into Heat Shrink 12.4 1 0.02 0.25

Install Tie Wrap (Zip Tie, Cable Clamp) Install Zip Ties 30 1 0.09 2.70

Wire Dressing (Install and route) Install Harness 12.4 1 1.00 12.40

Assemble, 1 kg, Loose Install Cable Tie Mounts 30 1 0.06 1.80

Lay Wire Control Dash to Race Harness 1.44 1 0.02 0.03

Lay Wire Signal Dash to Race Harness 1.44 1 0.02 0.03

Lay Wire Power Dash to Race Harness 1.44 1 0.03 0.04

Connector Install, Circular, Bayonet Race Harness Wires 1 1 0.11 0.11

Strip Wire Race Harness Wires 6 1 0.08 0.48

Assemble, 1 kg, LineonLine Grommets to chassis 11 1 0.13 1.43


Tie Wrap Hold Wiring Harness In Car 30 0.04 1.20


Instruments, Wiring & Accessories ❯ Relays Assembly


A4001 AA 266.14 1 266.14


Starter Relay 18.6400 1 18.6400

Air Supply System 145.2000 1 145.2000

Pneumatic Solenoids 102.3000 1 102.3000





Instruments, Wiring & Accessories ❯ Relays Assembly ❯ Starter Relay


41100 AA 18.64 1 18.64


Relay, Power Starter 1 4.00 4.00

Plastic, Nylon (per kg) Bracket 0.04 kg 1 0.13 0.13

Connector, OEM Quality Wires 2 pin 2 1.00 2.00

Heat Shrink Tubing Wires 0.2 m 1 0.10 0.10


Strip Wire Relay Control 2 Repeat 2 2 0.08 0.32

Connector Assembly, Crimp Connector 2 Repeat 2 2 0.36 1.44

Insert Bundle Into Tube or Sleeve Wires 0.2 1 0.02

Shrink Tube Wires 20 1 0.15 3.00

Machining Setup, Install and remove Bracket Setup 1 1 1.30 1.30

Machining Bracket Material Removal 1.3 1 0.04 0.05

Machining Setup, Change Bracket Setup 1 1 0.65 0.65

Hand, Loose <= 6.35 mm Remove case bolts 2 1 0.25 0.50

Assemble, 1 kg, Loose Bracket 1 1 0.06 0.06

Hand, Tight <= 6.35 mm Hose Clamp 1 1 0.50 0.50

Hand, Tight <= 6.35 mm Install Case Bolts 1 1 0.50 0.50

Hand, Tight <= 6.35 mm Harness Ring Terminals onto starter 4 1 0.50 2.00

Hand Start Only Relay Terminal Nuts 2 1 0.12 0.24

Power Tool <= 6.35 mm Relay Term Nuts 2 1 0.25 0.50

Connector Install, Square, Latch/Snapon Type Relay Signal to harness 1 1 0.17 0.17

Assemble, 1 kg, LineonLine Air Valve Signal Connectors 3 1 0.13 0.39


Hose Clamp, Worm Drive Secure Relay 50 mm 1 0.70 0.70

Nut, Grade 8.8 (SAE 5) Terminals 8 mm 2 0.04 0.09


Instruments, Wiring & Accessories ❯ Relays Assembly ❯ Air Supply System


41200 AA 145.2 1 145.2


CO2 Tank, Composite Air Supply 758.3 cc 1 38.77 38.76

Air Pressure Regulator High & Low Press Regulators 2 10.00 20.00

Hose, Polyurethane (per m) Air Tubing 6 mm 3 0.42 1.26

Fitting, PushtoConnect, Plastic, Wye Y fittings 6 mm 2 2.15 4.30

Fitting, PushtoConnect, Plastic, Straight Fill whip Connection 6 mm 1 1.90 1.90

Hose, High Pressure, Stainless Steel Braided Outer (per m) Fill Whip 5 mm 0.6 9.64 5.78

Fitting, JT2000, Quick Con. Socket to Flare, Straight Fill Whip 1 17.50 17.50

Adapter, Hex Nipple, Brass Fill Whip 5 mm 2 5.72 11.44

Carbon Fiber, 1 Ply Tank Bracket 0.01 kg 1580 kg/m^3 6 2.00 12.00

Carbon Fiber, 1 Ply Tank Bracket 0.004636 kg 1580 kg/m^3 4 0.93 3.71

Hose, Rubber (per m) Shift Cylinder Bracket 140 mm 0.15 25.20 3.78


Assemble, 1 kg, Loose Air Supply Tank 1 1 0.06 0.06

Assemble, 1 kg, Loose Pressure Regulators 2 1 0.06 0.12

Hand, Tight <= 6.35 mm Pressure Regulators 2 1 0.50 1.00

Cut (scissors, knife) Tubing Cuts 6 1 0.06 0.36

Assemble, 1 kg, LineonLine Tubing Connects 7 1 0.13 0.91

Assemble, 1 kg, LineonLine Fill Whip 1 1 0.13 0.13

Wrench <= 6.35 mm Fill Whip Fittings 2 1 1.00 2.00

Screwdriver > 1 Turn Tank Bolt 1 1 0.50 0.50

Lamination, Manual Tank Bracket 0.014 Repeat 4 4 35.00 1.96

Cure, Oven Tank Bracket 0.014 1 20.00 0.28


Lamination, Manual Tank Bracket 0.029 Repeat 6 6 35.00 6.09

Cure, Oven Tank Bracket 0.029 1 20.00 0.58

Drilled holes < 25.4 mm dia. Tank Bracket 8 1 0.35 2.80

Cut (scissors, knife) Holes in Pip 96.23 1 0.06 5.77

Assemble, 1 kg, Loose Bracket to Car 1 1 0.06 0.06

Ratchet <= 6.35 mm Bracket to Car 2 1 0.50 1.00

Assemble, 1 kg, LineonLine Air Cylinder into Car 1 1 0.13 0.13

Assemble, 1 kg, Loose Hose Clamp over cylinder 1 1 0.06 0.06

Tape Heat Tape on Cylinder 0.5 1 0.80 0.40


Bolt, Grade 8.8 (SAE 5) Tank Mount 5 mm 12.7 mm 8 0.02 0.19

Bolt, Grade 8.8 (SAE 5) Bracket to Wall 6 mm 20 mm 2 0.04 0.09


Lamination Mold Tool Tank mount 0.014 3000 1 20000.00 0.09

Lamination Mold Tool Tank mount 0.029 3000 1 20000.00 0.19

Instruments, Wiring & Accessories ❯ Relays Assembly ❯ PneumaticSolenoids


41300 AA 102.3 1 102.3


Pneumatic Valve, Two Position Shift Solenoid 1 25.00 25.00

Fitting, PushtoConnect, Plastic, Straight Fittings 6 mm 3 1.90 5.70

Pneumatic Valve, Two Position Clutch Solenoid 1 25.00 25.00

Fitting, PushtoConnect, Plastic, Straight Fittings 6 mm 2 1.90 3.80

Pneumatic Valve, Two Position DRS Solenoid 1 25.00 25.00

Fitting, PushtoConnect, Plastic, Straight fittings 6 mm 2 1.90 3.80


Cut (scissors, knife) Shift Solenoid 0.06 Repeat 2 2 0.06 0.01


Assemble, 1 kg, LineonLine Tube to fittings + Connector 4 1 0.13 0.52

Assemble, 1 kg, Loose Velcro Valve to Body 1 1 0.06 0.06

Cut (scissors, knife) Clutch Solenoid 0.06 Repeat 2 2 0.06 0.01


Assemble, 1 kg, LineonLine Tube to Fittings + Connector 4 1 0.13 0.52


Cut (scissors, knife) DRS Solenoid 0.06 Repeat 4 4 0.06 0.01


Assemble, 1 kg, LineonLine Tube To fittings + connector 3 1 0.13 0.39


Tape Install Velcro 0.2 1 0.80 0.16


Hook and Loop, Hook Side (Velcro) Stick Valves to Body 40 cm^2 1 0.12 0.12

Hook and Loop, Loop Side (Velcro) Stick Valves to Body 40 cm^2 1 0.08 0.08


Instruments, Wiring & Accessories ❯ Sensors Assembly


A4002 AA 168.47 1 168.47


Sensors 168.4700 1 168.4700





Instruments, Wiring & Accessories ❯ Sensors Assembly ❯ Sensors


42100 AA 168.47 1 168.47


Sensor, Air Temperature Engine Air Temperature 1 4.00 4.00

Connector, Aerospace Quality Engine Air Temperature 3 pin 1 3.00 3.00

Sensor, Temperature Fuel Temperature 1 8.00 8.00

Sensor, Temperature Oil Temperature 1 8.00 8.00

Connector, Aerospace Quality Fuel + Oil Temp 3 pin 2 3.00 6.00

Sensor, Fluid Pressure Fuel Pressure 1 4.00 4.00

Sensor, Fluid Pressure Oil Pressure 1 4.00 4.00

Connector, Aerospace Quality Fuel + Oil Press 3 pin 2 3.00 6.00

Sensor, Manifold Absolute Pressure (MAP) MAP 1 4.00 4.00

Sensor, Manifold Absolute Pressure (MAP) BAP 1 4.00 4.00

Connector, Aerospace Quality MAP + BAP 3 pin 2 3.00 6.00

Sensor, Angular Position Throttle Position Sensor 1 4.00 4.00

Connector, Aerospace Quality Throttle Position Sensor 3 pin 1 3.00 3.00

Sensor, Air Temperature Coolant Temp 1 4.00 4.00

Connector, Aerospace Quality Coolant Temp 3 pin 1 3.00 3.00

Sensor, Wide Band Air Fuel Raito Lamdba Sensor 1 35.00 35.00

Connector, Aerospace Quality Lambda Sensor 5 pin 1 5.00 5.00

Sensor, Hall Effect Wheel Speed Sensor DATA AQ ONLY 4.00

Sensor, Hall Effect Camshaft Sensor 1 4.00 4.00

Connector, Aerospace Quality Camshaft Sensor 3 pin 1 3.00 3.00

Sensor, Hall Effect Crankshaft Sensor 1 4.00 4.00

Connector, Aerospace Quality Crankshaft Sensor 3 pin 1 3.00 3.00

Sensor, Fluid Pressure Brake Fluid Pressure Sensor 1 4.00 4.00


Connector, Aerospace Quality Brake Pressure Sensor 3 pin 1 3.00 3.00

Switch, Toggle Brake Over Travel 1 1.00 1.00

Connector, OEM Quality Brake Over Travel 4 pin 1 2.00 2.00

Sensor, Pitot Tube Bidirectional axis 1 3.00 3.00

Sensor, Strain Gauge Shock strain (Data Aq only) 8 2.50

Sensor, Angular Position Shocks and Steering positions (Data Aq only) 5 4.00


Cut wire Air Temp Sensor 3 1 0.08 0.24

Connector Assembly, Crimp Air Temp Sensor 3 1 0.36 1.08

Connector Install, Circular, Bayonet Air Temp Sensor 1 1 0.11 0.11

Wrench <= 25.4 mm Air Temp Sensor 1 1 1.50 1.50

Cut wire Fuel + Oil Temp Sensor 6 1 0.08 0.48

Connector Assembly, Crimp Fuel + Oil Temp Sensor 6 1 0.36 2.16

Connector Install, Circular, Bayonet Fuel + Oil Temp Sensor 2 1 0.11 0.22

Cut wire Fuel + Oil Press Sensor 6 1 0.08 0.48

Connector Assembly, Crimp Fuel + Oil Press Sensor 6 1 0.36 2.16

Connector Install, Circular, Bayonet Fuel + Oil Press Sensor 2 1 0.11 0.22

Wrench <= 25.4 mm Oil Press Sensor 1 1 1.50 1.50

Cut wire MAP + BAR Sensor 6 1 0.08 0.48

Connector Assembly, Crimp MAP + BAR Sensor 6 1 0.36 2.16

Connector Install, Circular, Bayonet MAP + BAR Sensor 2 1 0.11 0.22

Assemble, 1 kg, LineonLine Install Sensors 4 1 0.13 0.52

Tape Velcro Map Sensor 0.05 Repeat 2 2 0.80 0.08

Cut wire Coolant Tamp 3 1 0.08 0.24

Connector Assembly, Crimp Coolant Temp 3 1 0.36 1.08

Connector Install, Circular, Bayonet Coolant Temp 1 1 0.11 0.11

Wrench <= 25.4 mm Coolant Tamp 1 1 1.50 1.50

Cut wire Lambda 5 1 0.08 0.40

Connector Assembly, Crimp Lambda 5 1 0.36 1.80

Connector Install, Circular, Bayonet Lambda 1 1 0.11 0.11

Wrench <= 25.4 mm Install Lambda Sensor 1 1 1.50 1.50


Cut wire Camshaft Sensor 3 1 0.08 0.24

Connector Assembly, Crimp Camshaft Sensor 3 1 0.36 1.08

Connector Install, Circular, Bayonet Camshaft Sensor 1 1 0.11 0.11

Ratchet <= 6.35 mm Camshaft Sensor 1 1 0.50 0.50

Assemble, 1 kg, Loose Camshaft Sensor Fastener 1 1 0.06 0.06

Cut wire Crankshaft Sensor 3 1 0.08 0.24

Connector Assembly, Crimp Crankshaft Sensor 3 1 0.36 1.08

Connector Install, Circular, Bayonet Crankshaft Sensor 1 1 0.11 0.11

Ratchet <= 6.35 mm Crankshaft Sensor 1 1 0.50 0.50

Assemble, 1 kg, Loose Crankshaft Sensor Fasteners 1 1 0.06 0.06

Cut wire Brake Pressure sensor 3 1 0.08 0.24

Connector Assembly, Crimp Brake Pressure Sensor 3 1 0.36 1.08

Connector Install, Circular, Bayonet Brake Pressure Sensor 1 1 0.11 0.11

Wrench <= 25.4 mm Brake Pressure Sensor 1 1 1.50 1.50

Connector Assembly, Crimp BOTS Sensor 4 1 0.36 1.44

Connector Install, Square, Friction Bots Sensor 1 1 0.14 0.14

Wrench <= 25.4 mm BOTS Install 1 1 1.50 1.50


Hook and Loop, Loop Side (Velcro) Velcro Adhesive to MAP 10 cm^2 1 0.02 0.02

Hook and Loop, Hook Side (Velcro) Velcro Adhesive to Map 10 cm^2 1 0.03 0.03

Bolt, Grade 8.8 (SAE 5) Cam Sensor 5 mm 20 mm 1 0.03 0.03

Washer, Grade 8.8 (SAE 5) Cam Sensor 5 mm 1 0.01 0.01

Bolt, Grade 8.8 (SAE 5) Crankshaft Sensor 5 mm 20 mm 1 0.03 0.03

Washer, Grade 8.8 (SAE 5) Crankshaft Sensor 5 mm 1 0.01 0.01


Electrical System Drawings

Miscellaneous System Section

Miscellaneous, Safety, Finish and Assembly ❯ Seat Assembly


A5001 AA 221.52 1 221.52


Seat Insert 30.3800 1 30.3800

Firewall 92.1000 1 92.1000

Driver Harness 58.4200 1 58.4200

Head Restraint 40.6200 1 40.6200





Miscellaneous, Safety, Finish and Assembly ❯ Seat Assembly ❯ Seat Insert


51100 AA 30.38 1 30.38


Foam, Expanding, NonStructural (per kg) Seat Insert Foam 0.5 kg 1 7.50 7.50

Fabric Seat Insert Cover 1 m^2 1 2.50 2.50

Foam, Expanding, NonStructural (per kg) Shoulder Pads 0.2 kg 1 3.00 3.00


Liquid Apply Pour Expanding Foam Pour Expanding Foam 1.8 1 2.00 3.60

Cut (scissors, knife) Cut Shoulder Pad foam 88 Repeat 2 2 0.06 10.56

Assemble, 10 kg, LineonLine Install the Seat 1 1 1.25 1.25

Assemble, 1 kg, LineonLine Install Seat Cover 1 1 0.13 0.13

Aerosol Apply Spray Adhesive on seat insert 0.25 1 5.25 1.31


Hook and Loop, Hook Side (Velcro) Attach Foam Pad To chassis 105 cm^2 1 0.32 0.32

Hook and Loop, Loop Side (Velcro) Attach Foam Pad to Chassis 105 cm^2 1 0.21 0.21


Miscellaneous, Safety, Finish and Assembly ❯ Seat Assembly ❯ Firewall


51200 AA 92.1 1 92.1


Carbon Fiber, 1 Ply Seat Back Carbon Fiber PW 0.1608 kg 1580 kg/m^3 1 32.16 32.16

Honeycomb, Aluminum Seat Back Honeycomb Core 0.05225 kg 1 2.61 2.61

Head Rest Padding Firewall Padding 884.901 cm^3 1 4.42 4.42


Lamination, Manual Seat Back Lamination 0.268 Repeat 2 2 35.00 18.76

Lamination, Manual Core Lamination 0.268 1 35.00 9.38

Cure, Oven Cure Firewall 0.549 1 20.00 10.98

Drilled holes < 25.4 mm dia. Dzus Fasteners 4 Repeat 2 2 0.35 2.80

Assemble, 1 kg, Loose Install Dzus Fasteners 1 1 0.06 0.06

Assemble, 1 kg, LineonLine Install Heat Barrier 1 1 0.13 0.13

Brush Apply Padding Adhesive 0.268 1 0.02 0.01

Assemble, 1 kg, Loose Apply Padding 1 1 0.06 0.06

Assemble, 3 kg, Loose Assemble into Car 1 1 0.19 0.19


Dzus Fastener, 1/4 Turn, Wing Head 8 1.30 10.40


Lamination Flat Panel Tool Firewall Lamination 0.27 3000 1 1500.00 0.14

Miscellaneous, Safety, Finish and Assembly ❯ Seat Assembly ❯ DriverHarness


51300 AA 58.42 1 58.42


Harness, Driver Driver Harness 1 45.00 45.00

Steel, Mild (by Dimensions) Swivel Hub Round 314.2 mm^2 30 mm 7850 kg/m^3 4 0.17 0.67


Machining Setup, Install and remove Swivel Bushing Setup 1 1 1.30 1.30

Machining Material Removal 4 Repeat 6 6 0.04 0.96

Drilled holes < 25.4 mm dia. Chassis Holes for Mounting Shoulder Hardware 2 Machine Hole Length >= 4D 1.5 0.35 1.05

Assemble, 1 kg, Loose Assemble Washers and Swivel Hub onto Bolts 4 1 0.06 0.24

Ratchet <= 25.4 mm Shoulder Harness Bolts 2 1 0.75 1.50

Reaction Tool <= 25.4 mm Shoulder Harness Nuts 2 1 0.25 0.50

Drilled holes < 25.4 mm dia. Holes in Chassis for Lap Belts 2 1 0.35 0.70

Assemble, 1 kg, Loose Attachment Points and Washers onto Bolts 4 1 0.06 0.24

Ratchet <= 25.4 mm Tighten Lap Bolt 2 1 0.75 1.50

Reaction Tool <= 25.4 mm Tighten Lap Bolt Nut 2 1 0.25 0.50

Safety Wire, Install Lap Belt Bolts 2 1 0.60 1.20


Nut, Grade AN Lap Belt Nut 11.125 mm 2 0.56 1.11

Bolt, Grade 12.9 Lap Belt Bolts 11.125 mm 40 mm 2 0.55 1.09

Pin, Cotter, Straight Secure Nut on Bolt 2 0.05 0.10

Bolt, Grade 12.9 Bolt for shoulder harness 8 mm 45 mm 2 0.29 0.59


Nut, Grade 12.9 Nut for shoulder Harness 8 mm 2 0.07 0.15

Washer, Grade 8.8 (SAE 5) Top and bottom shoulder washer 8 mm 2 0.01 0.02


Miscellaneous, Safety, Finish and Assembly ❯ Seat Assembly ❯ HeadRestraint


51400 AA 40.62 1 40.62


Carbon Fiber, 1 Ply Head rest Backing Plate layers 0.0132 kg 1580 kg/m^3 1 2.64 2.64

Structural Foam Head Rest Backing Plate Core 0.012 kg 1 1.50 1.50

Head Rest Padding Head Rest Pad 1125 cm^3 1 5.63 5.62

Fabric Head Rest Cover 0.028 m^2 1 0.07 0.07

Carbon Fiber, 1 Ply Head restraint Frame layers 0.0279 kg 1580 kg/m^3 1 5.58 5.58

Structural Foam Head Restraint Frame Core 0.004 kg 1 0.50 0.50

Carbon Fiber, 1 Ply Top Bracket Boomerang Layers 0.01374 kg 1580 kg/m^3 1 2.75 2.75


Lamination, Manual Layup for HR backing plate 0.022 Repeat 2 2 35.00 1.54

Cure, Oven Cure HR backing Plate 0.022 1 20.00 0.44

Drilled holes < 25.4 mm dia. Attachment Points to HR frame 2 1 0.35 0.70

Cut (scissors, knife) Cut Fabric For Head Rest 45 1 0.06 2.70

Aerosol Apply Spray Adhesive on head rest pad 0.022 1 5.25 0.12

Assemble, 1 kg, LineonLine Cover head rest pad 1 1 0.13 0.13

Assemble, 1 kg, Loose Velcro head Rest Pad to plate 1 1 0.06 0.06

Lamination, Manual Head Rest Frame Layup 0.031 Repeat 3 3 35.00 3.26

Lamination, Manual Boomerang Layup 0.0115 Repeat 4 4 35.00 1.61

Cure, Oven Head Rest Frame Cure 0.05 1 20.00 1.00

Drilled holes < 25.4 mm dia. Boomerang Hole 2 1 0.35 0.70

Drilled holes < 25.4 mm dia. Attachment point to head rest 10 1 0.35 3.50


Drilled holes < 25.4 mm dia. Attachment Points to frame 2 1 0.35 0.70

Brush Apply Bond Head Rest Frame 24.4 1 0.02 0.49

Ratchet <= 25.4 mm Frame To monocoque 2 1 0.75 1.50

Reaction Tool <= 25.4 mm Frame to monocoque 2 1 0.25 0.50

Assemble, 1 kg, Loose head Rest Assem to monocoque 1 1 0.06 0.06

Assemble, 1 kg, Loose Head rest backing to head rest frame 1 1 0.06 0.06

Assemble, 1 kg, Interference Push Pin for backing plate to frame 2 1 0.19 0.38

Ratchet <= 6.35 mm Boomerang to roll hoop 2 Fastener Engagement Length > 2D 1.25 0.50 1.25

Reaction Tool <= 6.35 mm Boomerang to roll hoop 2 1 0.25 0.50

Assemble, 1 kg, Loose washers to boomerang bolts 2 1 0.06 0.12


Pin, Plastic Push Head Rest Backing Plate to Frame 2 0.10 0.20

Bolt, Grade 12.9 Boomerang to MRH 4 mm 12 mm 2 0.03 0.05

Nut, Grade 12.9 Boomerang to MRH 4 mm 2 0.03 0.07

Washer, Grade 8.8 (SAE 5) Boomerand To MRh 4 mm 2 0.01 0.02

Hook and Loop, Hook Side (Velcro) Head Rest Pad to Backing Plate 4 cm^2 4 0.01 0.05

Hook and Loop, Loop Side (Velcro) Head rest Pad to backing Plate 4 cm^2 4 0.01 0.03


Lamination Flat Panel Tool Head rest Backing lamination 0.022 3000 1 1500.00 0.01

Lamination Mold Tool Head rest Frame 0.031 3000 1 20000.00 0.21

Miscellaneous, Safety, Finish and Assembly ❯ Misc Extras


A5002 AA 20.52 1 20.52


Velcro 0.4200 1 0.4200

Zip Ties 5.1000 1 5.1000

Safety Wire 15.0000 1 15.0000





Miscellaneous, Safety, Finish and Assembly ❯ Misc Extras ❯ Velcro


52100 AA 0.42 1 0.42



Tape Velcro 0.4 1 0.80 0.32


Hook and Loop, Hook Side (Velcro) Velcro 10 cm^2 2 0.03 0.06

Hook and Loop, Loop Side (Velcro) Velcro 10 cm^2 2 0.02 0.04


Miscellaneous, Safety, Finish and Assembly ❯ Misc Extras ❯ Zip Ties


52200 AA 5.1 1 5.1


Cable Tie Mount, Adhesive Backed Mounts 30 0.15 4.50



Tie Wrap Zip Ties 15 0.04 0.60


Miscellaneous, Safety, Finish and Assembly ❯ Misc Extras ❯ Safety Wire


52400 AA 15 1 15



Safety Wire, Install 25 1 0.60 15.00



Miscellaneous, Safety, Finish and Assembly ❯ Paint


A5003 AA 0 1 0


Orange Paint 0.0000 1 0.0000

Clear Coat 0.0000 1 0.0000





Miscellaneous, Safety, Finish and Assembly ❯ Paint ❯ Orange Paint


53100 AA 0 1 0


Paint Aesthetics Only 0.341 m^2 3.41




Miscellaneous, Safety, Finish and Assembly ❯ Paint ❯ Clear Coat


53200 AA 0 1 0


Paint Clear Coat Aesthetics Only 1.364 m^2 13.64




Miscellaneous System Drawings

Steering System Section

Steering System ❯ Steering Rack Assembly


A6001 AA Complete 127.72 1 127.72


Left and Right Rack Clevis 5.5200 2 11.0400

Steering Rack 12.5700 1 12.5700

Steering Pinion 5.1700 1 5.1700

Rack Pilliow Blocks 27.4500 1 27.4500

Pinion Bearing Housing 13.9500 1 13.9500

Tie Rods 28.7700 2 57.5400





Steering System ❯ Steering Rack Assembly ❯ Left and Right Rack Clevis


61100 AA 5.52 2 11.04


Aluminum, Premium (by Dimensions) Left/Right Clevis Rectangular 506 mm^2 43 mm 2712 kg/m^3 1 0.25 0.25


Machining Setup, Install and remove Right Rack Clevis 1 1 1.30 1.30

Machining Right Rack Clevis 10.31 1 0.04 0.41

Machining Setup, Change Right Rack Clevis 3 1 0.65 1.95

Drilled holes < 25.4 mm dia. Right Rack Clevis 2 1 0.35 0.70

Ratchet <= 6.35 mm Right Rack Clevis 1 1 0.50 0.50

Reaction Tool <= 6.35 mm Right Rack Clevis 1 1 0.25 0.25


Bolt, Grade 8.8 (SAE 5) Clevis to Rack 8 mm 20 mm 1 0.08 0.08

Bolt, Grade 8.8 (SAE 5) Clevis to Tie Rode 6 mm 38.1 mm 1 0.08 0.08


Steering System ❯ Steering Rack Assembly ❯ Steering Rack


61300 AA 12.57 1 12.57


Aluminum, Normal (by Dimensions) Steering Rack Round Bar 127 mm^2 279 mm 2712 kg/m^3 1 0.40 0.40

Aluminum, Normal (by Dimensions) Steering Rack Inserts Round Bar 127 mm^2 16 mm 2712 kg/m^3 1 0.02 0.02

Plastic, Nylon (per kg) Support Rack 0.03 kg 1 0.10 0.10


Machining Setup, Install and remove Steering Rack 1 1 1.30 1.30

Machining Setup, Change Steering rack 2 1 0.65 1.30

Drilled holes < 25.4 mm dia. Steering Rack 2 1 0.35 0.70

Tapping holes Steering Rack 2 1 0.35 0.70

Gear Shaping (hobbing) Making Teeth 1.25 1 0.50 0.62

Assemble, 1 kg, LineonLine Install Rack 2 1 0.13 0.26

Heat Treatment Steering Rack 1 1

Machining Setup, Install and remove Steering Rack Inserts 0.5 Repeat 2 2 1.30 1.30

Machining Steering Rack Inserts 1.24 Repeat 2 2 0.04 0.10

Tube end preperation for welding Weld Rack Inserts 2 1 0.75 1.50

Weld Round Tubing Weld rack Inserts 1.27 Repeat 2 2 0.50 1.27

Rapid Prototype Plastic Support Rack 0.03 1 32.00 0.96

Assemble, 1 kg, Loose Rack block and fasteners 3 1 0.06 0.18

Ratchet <= 6.35 mm Bolts 2 1 0.50 1.00




Bolt, Grade 12.9 Support rack 5 mm 40 mm 2 0.10 0.20

Nut, Grade 12.9 Support rack 5 mm 2 0.04 0.08

Washer, Grade 12.9 Support rack 5 mm 4 0.02 0.08


Steering System ❯ Steering Rack Assembly ❯ Steering Pinion


61400 AA 5.17 1 5.17


Aluminum, Normal (by Dimensions) Pinion Gear Round 804 mm^2 15 mm 2712 kg/m^3 1 0.14 0.14

Locating Pin, BulletNose Dowel, Steel Locate Pinion 3.17 mm 1 1.22 1.22


Machining Setup, Install and remove Pinion Gear 1 1 1.30 1.30

Machining Setup, Change Pinion Gear 2 1 0.65 1.30

Machining Pinion Gear 7.6 1 0.04 0.30

Gear Shaping (hobbing) Machine Pinion Teeth 1.3 1 0.50 0.65

Assemble, 1 kg, LineonLine Install Pinion Onto Shaft 1 1 0.13 0.13

Chrome Plating Corrosion Protection 1 1

Heat Treatment Pinion Gear 1 1

Assemble, 1 kg, LineonLine Install Pinion Dowel 1 1 0.13 0.13



Steering System ❯ Steering Rack Assembly ❯ Rack Pilliow Blocks


61500 AA 27.45 1 27.45


Aluminum, Normal (by Dimensions) Pillow Blocks Rectangular 2165 mm^2 20 mm 2712 kg/m^3 2 0.49 0.99

Aluminum, Normal (by Dimensions) Linear Porentiometer Data Aq Only Rectangular 443 mm^2 11.4 mm 2712 kg/m^3 0.06

Bearing, Spherical Pillow Block Bearing 12 mm 2 9.32 18.64

Sensor, LVDT Linear Potentiometer Data Aq Only 12.00


Machining Setup, Install and remove Pillow Blocks 1 1 1.30 1.30

Machining Pillow Blocks 24.8672 Repeat 2 2 0.04 1.99

Machining Setup, Change Pillow Blocks 1 1 0.65 0.65

Assemble, 1 kg, Interference Right Rack Pillow Block Bearing 1 1 0.19 0.19

Ratchet <= 6.35 mm Right Pillow Block 2 1 0.50 1.00

Reaction Tool <= 6.35 mm Right Pillow Block 2 1 0.25 0.50

Assemble, 1 kg, Loose Right Pillow Block 2 Repeat 2 2 0.06 0.24

Assemble, 1 kg, Interference Left Pillow Block Bearing 1 1 0.19 0.19

Ratchet <= 6.35 mm Left Pillow Block 2 1 0.50 1.00

Assemble, 1 kg, Loose Left Pillow Block 2 Repeat 2 2 0.06 0.24

Machining Setup, Install and remove Linear Potentiometer Mount Data Aq Only 1 1.30

Machining Linear Potentiometer Mount Data Aq Only 1 0.04

Assemble, 1 kg, Loose Linear Potentiometer 2 1 0.06 0.12

Drilled holes < 25.4 mm dia. Linear Potentiometer Mount Data Aq Only 1 0.35



Bolt, Grade 8.8 (SAE 5) Right rack Pillow Block 5 mm 35 mm 2 0.05 0.11

Nut, Grade 8.8 (SAE 5) Right Rack Pillow Block 5 mm 2 0.02 0.05

Washer, Grade 8.8 (SAE 5) Right Rack Pillow Block 5 mm 4 0.01 0.04

Bolt, Grade 8.8 (SAE 5) Left Pillow Block 5 mm 35 mm 2 0.05 0.11

Nut, Grade 8.8 (SAE 5) Left Pillow Block 5 mm 2 0.02 0.05

Washer, Grade 8.8 (SAE 5) Left Pillow Block 5 mm 4 0.01 0.04

Bolt, Grade 8.8 (SAE 5) Linear Potentiometer Mount Data Aq Only 4 mm 15 mm 0.02

Nut, Grade 8.8 (SAE 5) Linear Potentiometer Mount Data Aq Only 4 mm 0.02

Washer, Grade 8.8 (SAE 5) Linear Potentiometer Mount Data Aq Only 4 mm 0.01


Steering System ❯ Steering Rack Assembly ❯ Pinion Bearing Housing


61600 AA 13.95 1 13.95


Aluminum, Normal (by Dimensions) Bearing Housing Rectangular 2664.28 mm^2 58.96 mm 2712 kg/m^3 1 1.79 1.79

Plastic, Acetal (per kg) Pinion Bushing (purchased) 0.005 kg 2 0.02 0.03

Aluminum, Normal (by Dimensions) Shim Round 87.09 mm^2 64.4 mm 2712 kg/m^3 1 0.06 0.06

Plastic, Acetal (per kg) Shim for collar (purchased) 0.015 kg 1 0.05 0.05

Aluminum, Normal (per kg) Bearing Housing Collar (purchased) 0.04156 kg 1 0.17 0.17


Machining Setup, Install and remove Bearing Housing 1 1 1.30 1.30

Machining Setup, Change Bearing housing 3 1 0.65 1.95

Machining Bearing Housing 98.71 1 0.04 3.95

Ratchet <= 6.35 mm Housing Fasteners 4 1 0.50 2.00

Reaction Tool <= 6.35 mm Housing Fasteners 4 1 0.25 1.00

Assemble, 1 kg, Loose Housing Fasteners 8 1 0.06 0.48

Assemble, 1 kg, Interference Bearing 1 1 0.19 0.19

Assemble, 1 kg, Loose Assemble Housing to Car 1 1 0.06 0.06

Assemble, 1 kg, Loose Attach collar 1 1 0.06 0.06

Hand, Tight <= 6.35 mm Attach collar 1 1 0.50 0.50


Bolt, Grade 8.8 (SAE 5) Housing Attachment 5 mm 30 mm 4 0.05 0.18

Nut, Grade 8.8 (SAE 5) Housing Attachment 5 mm 4 0.02 0.10

Washer, Grade 8.8 (SAE 5) Housing Attachment 5 mm 8 0.01 0.08

Steering System ❯ Steering Rack Assembly ❯ Tie Rods


61700 AA 28.77 2 57.54


Steel, Alloy (by Dimensions) Outboard Tube Round Tube 44.79 mm^2 194 mm 7850 kg/m^3 1 0.15 0.15

Steel, Alloy (by Dimensions) Inboard Tube Round Tube 44.79 mm^2 40 mm 7850 kg/m^3 1 0.03 0.03

Steel, Alloy (by Dimensions) Tie Rod Shim Rectangular 13 mm^2 45.68 mm 7850 kg/m^3 1 0.01 0.01

Rod End, Suspension Inboard and Outboard Rod Ends 5 mm 2 6.25 12.50

Steel, Alloy (by Dimensions) Female Hex Insert Hexagonal 139.68 mm^2 14 mm 7850 kg/m^3 2 0.03 0.07

Steel, Alloy (by Dimensions) Male Hex Insert Hexagonal 139.68 mm^2 28 mm 7850 kg/m^3 2 0.07 0.14


Tube cut Outboard Tube 1.27 1 0.15 0.19

Tube cut Inboard Tube 1.27 1 0.15 0.19

Machining Setup, Install and remove Female Hex Insert 1 Repeat 2 2 1.30 2.60

Machining Female Hex Insert 1.98 Repeat 2 2 0.04 0.16

Threading, Internal (machining) Female Hex insert 1.2 Repeat 2 2 0.10 0.24

Machining Setup, Install and remove Male Hex Insert 1 Repeat 2 2 1.30 2.60

Machining Male Hex Insert 3 Repeat 2 2 0.04 0.24

Threading, External (machining) Male Hex insert 1.2 Repeat 2 2 0.10 0.24

Machining Setup, Install and remove Tie Rod Shim 1 1 1.30 1.30

Machining Tie Rod shim 2.054 Material Stainless Steel 3.75 0.04 0.31

Threading, Internal (machining) Tie Rod Shim 1.4 1 0.10 0.14

Anodizing Tie Rod Shim 1 1

Tube end preperation for welding Weld Outboard + Inboard Tube 4 1 0.75 3.00

Weld Round Tubing Inboard + Outboard Inserts 1.27 Repeat 2 2 0.50 1.27


Wrench <= 25.4 mm Rod end jam nuts 1 Repeat 2 2 1.50 3.00

Assemble, 1 kg, LineonLine Install Tie Rod Shim 1 1 0.13 0.13


Bolt, Grade 12.9 Rod End Connections 5 mm 25 mm 2 0.06 0.12

Nut, Grade 8.8 (SAE 5) Rod End Connections 5 mm 2 0.02 0.05

Washer, Grade 8.8 (SAE 5) Rod End Connections 5 mm 4 0.01 0.04

Nut, Grade 8.8 (SAE 5) Rod End Jam Nuts 5 mm 2 0.02 0.05


Steering System ❯ Steering Shaft Assembly


A6002 AA Complete 50.97 1 50.97


Steering Housing 8.5000 1 8.5000

Steering Column 42.4700 1 42.4700





Steering System ❯ Steering Shaft Assembly ❯ Steering Housing


62100 AA 8.5 1 8.5


Steel, Mild (by Dimensions) Support Tubes Round Tube 27.3032 mm^2 162.658 mm 7850 kg/m^3 2 0.08 0.16

Steel, Mild (by Dimensions) Bearing Housing Round Tube 3081.553 mm^2 20 mm 7850 kg/m^3 1 1.09 1.09


Tube cut Support Tubes 1.27 Repeat 2 2 0.15 0.38

Tube end preperation for welding Support Tubes 2 Repeat 2 2 0.75 3.00

Tube cut Bearing Housing 3.62 1 0.15 0.54

Hand Finish Surface Preperation Bearing Housing Weld Prep 2.53 1 0.02 0.05

Weld Tubes to Bearing Housing 7.98 1 0.15 1.20

Weld Tubes to Front Roll Hoop 7.98 1 0.15 1.20

Assemble, 1 kg, Interference Press Bearing in 1 1 0.19 0.19

Assemble, 3 kg, Loose Install In Car 1 1 0.19 0.19



Welds Welding Fixture Support Tubes to Housing 3 3000 1 500.00 0.50

Steering System ❯ Steering Shaft Assembly ❯ Steering Column


62200 AA 42.47 1 42.47


Carbon Fiber, 1 Ply Steering Column (purchased) 0.082 kg 1580 kg/m^3 1 16.40 16.40

Steel, Mild (by Dimensions) Upper Thrust Spacer Round Bar 707 mm^2 14.4 mm 7850 kg/m^3 1 0.18 0.18

Steel, Mild (by Dimensions) Upper Thrust Standoff Round Tube 51 mm^2 120 mm 7850 kg/m^3 1 0.11 0.11

Steel, Mild (by Dimensions) Upper Thrust Clamp Round Stock 871 mm^2 10 mm 7850 kg/m^3 1 0.15 0.15

Steel, Mild (by Dimensions) Lower Thrust Spacer Round Bar 804 mm^2 14.4 mm 7850 kg/m^3 1 0.20 0.20

Bearing, Spherical Bearing 16 mm 1 12.68 12.68


Tube cut Main Column 1.58 1 0.15 0.24

Drilled holes < 25.4 mm dia. Main Column Bolt Holes 1 Repeat 2 2 0.35 0.70

Assemble, 1 kg, LineonLine Install Lower Column into Housing 1 1 0.13 0.13

Ratchet <= 6.35 mm Connection Bolt 1 Repeat 2 2 0.50 1.00

Reaction Tool <= 6.35 mm Connection Bolt 1 Repeat 4 4 0.25 1.00

Machining Setup, Install and remove Upper Thrust Spacer 1 1 1.30 1.30

Machining Upper Thrust Spacer 5.73 1 0.04 0.23

Assemble, 1 kg, LineonLine Upper Thrust Spacer 1 1 0.13 0.13

Tube cut Upper Thrust Standoff 1.79 1 0.15 0.27

Assemble, 1 kg, LineonLine Upper Thrust Standoff 1 1 0.13 0.13

Machining Setup, Install and remove Upper thrust Clamp 1 1 1.30 1.30

Machining Setup, Change Upper Thrust Clamp 3 1 0.65 1.95

Machining Upper Thrust Clamp 1 Repeat 2 2 0.04 0.08

Drilled holes < 25.4 mm dia. Upper Thrust Clamp 2 Repeat 2 2 0.35 1.40


Assemble, 1 kg, LineonLine Upper Thrust Clamp 2 1 0.13 0.26

Machining Setup, Install and remove Lower Thrust Spacer 1 1 1.30 1.30

Machining Lower Thrust Spacer 7.13 1 0.04 0.29

Ratchet <= 6.35 mm Install Column Bolts 1 1 0.50 0.50

Reaction Tool <= 6.35 mm Install Column Nuts 1 1 0.25 0.25


Bolt, Grade AN Connection Bolt 4.763 mm 20 mm 1 0.13 0.13

Nut, Grade AN Connection Bolt 4.763 mm 1 0.16 0.16


Steering System ❯ Steering Wheel Assembly


A6003 AA Complete 99.37 1 99.37


Steering wheel 75.2400 1 75.2400

Steering Wheel Quick Release 24.1300 1 24.1300





Steering System ❯ Steering Wheel Assembly ❯ Steering wheel


61300 AA 75.24 1 75.24


Carbon Fiber, 1 Ply Steering Wheel Frame 0.0279 kg 1580 kg/m^3 3 5.58 16.74

Switch, Pushbutton Driver Switches 6 1.00 6.00

Carbon Fiber, 1 Ply Shift Paddles 0.00504 kg 1580 kg/m^3 1 1.01 1.01

Honeycomb, Cardboard Shift Paddle Core 0.0016 kg 1 0.02 0.02

Connector, Aerospace Quality Data Connector 7 pin 1 7.00 7.00


Lamination, Manual Steering Wheel Frame 0.093 Repeat 3 3 35.00 9.76

Cure, Oven Steering Wheel Frame 0.7 1 20.00 14.00

Drilled holes < 25.4 mm dia. Steering Wheel Holes 7 1 0.35 2.45

Brush Apply Bond Halves 35.8 1 0.02 0.72

Assemble, 1 kg, Loose Couplet Bolts/nuts/buttons 20 1 0.06 1.20

Ratchet <= 25.4 mm Buttons Ratchet 6 1 0.75 4.50

Assemble, 1 kg, Loose Assemble Display 1 1 0.06 0.06

Attach Wire, Quick connect terminal Buttons 12 Repeat 3 3 0.10 3.60

Attach Wire, Solder wire, bent Buttons 12 No Multiplier 1 0.35 4.20

Lamination, Manual Paddles 0.004228 Repeat 2 2 35.00 0.30

Connector Install, Circular, Bayonet Connector 1 1 0.11 0.11

Connector Assembly, Crimp Connector 7 1 0.36 2.52

Strip Wire Connector 7 1 0.08 0.56



Nut, Grade 8.8 (SAE 5) Buttons 6 mm 6 0.03 0.18


Lamination Mold Tool Steering Wheel 0.093 3000 2 20000.00 0.31

Lamination Flat Panel Tool Paddles 0.004228 3000 1 1500.00

Steering System ❯ Steering Wheel Assembly ❯ Steering Wheel QuickRelease


63200 AA 24.13 1 24.13


Aluminum, Normal (by Dimensions) Quick Release Slide Round Stock 3019 mm^2 35 mm 2712 kg/m^3 1 1.20 1.20

Aluminum, Normal (by Dimensions) Quick Release Mount Round Stock 3019 mm^2 50.5 mm 2712 kg/m^3 1 1.74 1.74

Aluminum, Normal (by Dimensions) Quick Release Spline Round Stock 314 mm^2 58 mm 2712 kg/m^3 1 0.21 0.21

Bearing Ball, Steel Friction Reduction 4.996 mm 4 0.07 0.26

Spring, Compression (General) Coupler Pressure 1 1.00 1.00

Plastic, ABS (per kg) Mount Spacer 0.05 kg 1 0.17 0.16


Machining Setup, Install and remove Quick release Slide 1 1 1.30 1.30

Machining Quick Release Slide 39.04 1 0.04 1.56

Drilled holes < 25.4 mm dia. Quick Release Slide 9 1 0.35 3.15

Machining Setup, Install and remove Quick Release Mount 1 1 1.30 1.30

Machining Quick Release Mount 82.28 1 0.04 3.29

Drilled holes < 25.4 mm dia. Quick Release Mount 5 1 0.35 1.75

Assemble, 1 kg, LineonLine Install Slide Mount 1 1 0.13 0.13

Ratchet <= 6.35 mm Quick Release Mount Fasteners 3 1 0.50 1.50

Reaction Tool <= 6.35 mm Quick release Mount Fasteners 3 1 0.25 0.75

Assemble, 1 kg, Loose Quick Release Mount Fasteners 6 1 0.06 0.36

Machining Setup, Install and remove Quick Release Spline 1 1 1.30 1.30

Machining Quick Release Spline 8.24 1 0.04 0.33

Drilled holes < 25.4 mm dia. Quick Release Spline 1 1 0.35 0.35


Assemble, 1 kg, Loose Install Ball Bearings 4 1 0.06 0.24

Assemble, 1 kg, LineonLine Install Spring 1 1 0.13 0.13

Assemble, 1 kg, LineonLine Install Retaining Ring 1 1 0.13 0.13

Rapid Prototype Plastic Mount Spacer 0.05 1 32.00 1.60


Retaining Ring, Internal 100F1 26.4 mm 1 0.15 0.15

Bolt, Grade 8.8 (SAE 5) Quick Release Mount Fasteners 6 mm 10 mm 3 0.03 0.09

Nut, Grade 8.8 (SAE 5) Quick Release Mount fasteners 6 mm 3 0.03 0.09

Washer, Grade 8.8 (SAE 5) Quick Release Mount Fasteners 6 mm 6 0.01 0.06


Steering System Drawings

Suspension System Section

Suspension & Shocks ❯ Inboard Suspension Assembly


A7001 AA 553.34 1 553.34


Front Upper A Arm 33.2700 2 66.5400

Front Lower A Arm 45.0100 2 90.0200

Rear Upper A Arm 75.2500 2 150.5000

Rear Lower A Arm 36.3700 2 72.7400

Suspension Clevises 173.5400 1 173.5400





Suspension & Shocks ❯ Inboard Suspension Assembly ❯ Front Upper A Arm


71100 AA 33.27 2 66.54


Steel, Alloy (by Dimensions) Front Tube Tube 27 mm^2 231.8 mm 7850 kg/m^3 1 0.11 0.11

Steel, Alloy (by Dimensions) Rear Tube Tube 27 mm^2 23.18 mm 7850 kg/m^3 1 0.01 0.01

Steel, Alloy (by Dimensions) Inboard Ends Rectangular 912 mm^2 7 mm 7850 kg/m^3 2 0.11 0.23

Steel, Alloy (by Dimensions) Outboard Ends Rectangular 1682 mm^2 11.4 mm 7850 kg/m^3 1 0.34 0.34

Bearing, Spherical Inboard Bearings 3/16 4.763 mm 2 5.68 11.36

Bearing, Spherical Outboard Bearing 1/4 6.35 mm 1 6.21 6.21


Tube cut Front Tube 1.27 Repeat 2 2 0.15 0.38

Tube end preperation for welding Front Tube Welding prep 2 1 0.75 1.50

Weld Weld front tube to outboard end 5.46 1 0.15 0.82

Weld Front tube to Inboard End 9.34 1 0.15 1.40

Tube cut Cut Rear Tube 1.27 Repeat 2 2 0.15 0.38

Tube end preperation for welding Prep ends for welding 2 1 0.75 1.50

Weld Weld rear tube to outboard end 5.46 1 0.15 0.82

Weld Weld rear tube to inboard end 9.34 1 0.15 1.40

Machining Setup, Install and remove Inboard A arms, Cutout 1 1 1.30 1.30

Laser Cut Cutout Inboard Ends 18.652 Repeat 6 6 0.01 1.12

Machining Setup, Install and remove Outboard cutout setup 1 1 1.30 1.30

Laser Cut Cutout Outboard Ends 20.303 Repeat 6 6 0.01 1.22

Assemble, 1 kg, Interference Install Bearings 3 1 0.19 0.57

Assemble, 1 kg, LineonLine Assemble A arm to Chassis Clevis 1 1 0.13 0.13



Welds Welding Fixture A Arms Weld 7 3000 1 500.00 1.17

Suspension & Shocks ❯ Inboard Suspension Assembly ❯ Front Lower A Arm


71200 AA 45.01 2 90.02


Steel, Alloy (by Dimensions) Front Tube Tube 90 mm^2 322 mm 7850 kg/m^3 1 0.51 0.51


Steel, Alloy (by Dimensions) Inboard ends Rectangular 954 mm^2 6.4 mm 7850 kg/m^3 2 0.11 0.22

Steel, Alloy (by Dimensions) Outboard End Rectangular 935 mm^2 8.3 mm 7850 kg/m^3 1 0.14 0.14

Steel, Alloy (by Dimensions) Lower Damper Clevis Rectangular 3255 mm^2 1.5 mm 7850 kg/m^3 1 0.09 0.09

Steel, Alloy (by Dimensions) Lower Damper Clevis Base Rectangular 1680 mm^2 1.5 mm 7850 kg/m^3 1 0.04 0.04

Steel, Alloy (by Dimensions) Lower Damper Clevis Base bushings Rectanglular 19 mm^2 5 mm 7850 kg/m^3 6 0.00 0.01

Bearing, Spherical Inboard Bearings 6.86 mm 2 6.41 12.82

Bearing, Spherical Outboard bearing 7.62 mm 1 6.74 6.74


Tube cut Cut Front Tube 1.904 Repeat 2 2 0.15 0.57

Tube end preperation for welding Front tube Prep 2 1 0.75 1.50

Tube cut Cut Rear Tube 1.904 Repeat 2 2 0.15 0.57

Tube end preperation for welding Rear Tube Prep 2 1 0.75 1.50

Weld Weld Tubes Together 8.74 1 0.15 1.31

Weld Tubes to outboard end 3.928 1 0.15 0.59

Machining Setup, Install and remove Inboard machine cut setup 1 1 1.30 1.30

Laser Cut Inboard Ends Cutout 16.084 Material Steel 3 0.01 0.48

Machining Setup, Install and remove Outboard Cut setup 1 1 1.30 1.30

Laser Cut Outboard Ends Cutout 18.252 Material Steel 3 0.01 0.55

Machining Setup, Install and remove Lower Damper Clevis setup 1 1 1.30 1.30

Laser Cut Lower Damper Clevis 57.96 Material Steel 3 0.01 1.74


Sheet metal bends Lower Damper Clevis Bend 2 1 0.25 0.50

Weld Lower Damper Clevis to Base 4.712 1 0.15 0.71

Machining Setup, Install and remove Lower Damper Clevis Base 1 1 1.30 1.30

Laser Cut Lower Damper Clevis Base 29.38 Material Steel 3 0.01 0.88

Sheet metal bends Lower Damper Clevis Base 2 1 0.25 0.50

Weld Lower Damper Clevis Base to Tubes 20.132 1 0.15 3.02

Weld Bushings to Clevis 1 Repeat 6 6 0.15 0.90

Assemble, 1 kg, Interference Install bearings 3 1 0.19 0.57

Assemble, 1 kg, LineonLine Install A arm to chassis 1 1 0.13 0.13



Welds Welding Fixture A arm welds 16 3000 1 500.00 2.67

Suspension & Shocks ❯ Inboard Suspension Assembly ❯ Rear Upper A Arm


71300 AA 75.25 2 150.5


Steel, Alloy (by Dimensions) Front tube Round Tube 27 mm^2 366.1 mm 7850 kg/m^3 1 0.17 0.17

Steel, Alloy (by Dimensions) Rear Tube Round Tube 27 mm^2 209 mm 7850 kg/m^3 1 0.10 0.10

Steel, Alloy (by Dimensions) Outboard End Rectangular 819 mm^2 5.5 mm 7850 kg/m^3 2 0.08 0.16

Steel, Alloy (by Dimensions) Inboard End Rectangular 1948 mm^2 6.4 mm 7850 kg/m^3 1 0.22 0.22

Steel, Alloy (by Dimensions) Toe Link Plates Sheet 1255 mm^2 1.5 mm 7850 kg/m^3 2 0.03 0.07

Steel, Alloy (by Dimensions) Toe Link Bushings Round Tube 9 mm^2 5.3 mm 7850 kg/m^3 2 0.00

Steel, Alloy (by Dimensions) Toe Link Tube Long Round Tube 27 mm^2 97 mm 7850 kg/m^3 1 0.05 0.05

Steel, Alloy (by Dimensions) Toe Link Tube Short Round Tube 27 mm^2 38.7 mm 7850 kg/m^3 1 0.02 0.02

Steel, Alloy (by Dimensions) Toe Link Shim Round Tube 1425 mm^2 3 mm 7850 kg/m^3 1 0.08 0.08

Steel, Alloy (by Dimensions) Toe Link Baseplates Round Tube 2850 mm^2 5 mm 7850 kg/m^3 2 0.25 0.50

Steel, Alloy (by Dimensions) Inboard Insert Round Tube 107 mm^2 12 mm 7850 kg/m^3 1 0.02 0.02

Steel, Alloy (by Dimensions) Hex Insert Round Bar 177 mm^2 17 mm 7850 kg/m^3 1 0.05 0.05

Bearing, Spherical Inboard A Arm Bearings 4.82 mm 2 5.70 11.39

Bearing, Spherical Outboard A arm Bearing 6.34 mm 1 6.21 6.21

Rod End, Suspension Toe Link Rod Ends 5 mm 2 6.25 12.50

Steel, Alloy (by Dimensions) Unsprung mounting base plate Sheet 1695 mm^2 1.524 mm 7850 kg/m^3 1 0.05 0.05

Steel, Alloy (by Dimensions) Inner mounting tab Sheet 898 mm^2 1.524 mm 7850 kg/m^3 1 0.02 0.02

Steel, Alloy (by Dimensions) Outer mounting tab Sheet 707 mm^2 1.524 mm 7850 kg/m^3 1 0.02 0.02



Tube end preperation for welding Front Tube 2 1 0.75 1.50


Weld Front Tube to Inboard End 6.8 No Multiplier 1 0.15 1.02

Weld Front Tube to Outboard End 6.8 1 0.15 1.02

Tube cut Rear Tube 1.27 Repeat 2 2 0.15 0.38

Tube end preperation for welding Rear Tube 2 1 0.75 1.50

Weld Rear Tube To inboard End 6.8 1 0.15 1.02

Weld rear tube to outboard end 6.8 1 0.15 1.02

Machining Setup, Install and remove Outboard A arm Ends Setup 1 1 1.30 1.30

Laser Cut Cutout Outboard End 26.767 Material Steel 3 0.01 0.80

Machining Setup, Install and remove Inboard A arm ends Setup 1 1 1.30 1.30

Laser Cut Inboard A arm cutout (steel + repeat 2) 18.658 Repeat 6 6 0.01 1.12


Machining Setup, Install and remove Toe Link Plate 0.5 Repeat 2 2 1.30 1.30

Laser Cut Cut Rear Toe Link Plates (steel + repeat) 12.3 Repeat 6 6 0.01 0.74

Weld Weld Rear Toe Plate to Rear Tube 7.99 Repeat 2 2 0.15 2.40

Weld Round Tubing Weld Bushings to Toe Link Plates 0.6 Repeat 2 2 0.50 0.60

Machining Setup, Install and remove Inboard Insert 1 1 1.30 1.30

Machining Inboard Insert 0.2535 Material Steel 3 0.04 0.03

Machining Setup, Install and remove Hex Insert 0.5 Repeat 2 2 1.30 1.30

Machining Setup, Change Hex Insert 2 1 0.65 1.30

Machining Hex Insert (repeat 2 + Steel) 1.5021 Repeat 6 6 0.04 0.36

Threading, Internal (machining) Hex Insert Threading 0.7 Repeat 6 6 0.10 0.42

Machining Setup, Install and remove Shim Baseplate Manufacturing 1 1 1.30 1.30

Laser Cut Shim Baseplate Manufacturing (steel + repeat 2) 18.1 Repeat 6 6 0.01 1.09

Tube end preperation for welding Weld Baseplate to Toe Link Tubes 1 Repeat 2 2 0.75 1.50

Weld Round Tubing Weld Baseplate to Toe Link Tube 4 Repeat 2 2 0.50 4.00

Assemble, 1 kg, Interference Press Inserts into tubes 1 Repeat 2 2 0.19 0.38

Hand, Loose <= 6.35 mm Jam Nuts on Rod ends 1 Repeat 2 2 0.25 0.50

Hand, Tight <= 6.35 mm Assemble Rod Ends into Inserts 1 Repeat 2 2 0.50 1.00

Wrench <= 6.35 mm Tighten Jam Nuts 1 Repeat 2 2 1.00 2.00

Machining Setup, Install and remove Shim Manufacturing 0.5 1 1.30 0.65

Laser Cut Shim Manufacturing 11.4 Material Steel 3 0.01 0.34

Assemble, 1 kg, LineonLine Install Shim Between Plates 1 1 0.13 0.13

Ratchet <= 6.35 mm Install Toe Link Shim Bolts 1 Repeat 2 2 0.50 1.00


Reaction Tool <= 6.35 mm Install Toe Link Shim Nuts 1 Repeat 2 2 0.25 0.50

Assemble, 1 kg, Loose Install Toe Link Shim Washers 1 Repeat 2 2 0.06 0.12

Assemble, 1 kg, LineonLine Assembly Toe Link to A arm 1 1 0.13 0.13

Ratchet <= 6.35 mm Fasten Toe Link bolts 1 Repeat 2 2 0.50 1.00

Assemble, 1 kg, Loose Install Toe Link Washers 1 Repeat 2 2 0.06 0.12

Assemble, 1 kg, LineonLine assemble A arm to chassis 1 1 0.13 0.13

Laser Cut Cut out inner mounting tab 18.4 1 0.01 0.18

Laser Cut Cut out outer mounting tab 17.5 1 0.01 0.18

Laser Cut Cut out Unsprung mounting base plate 22.1 1 0.01 0.22

Hand Finish Surface Preperation Prep base plate to weld 2.62 1 0.02 0.05

Hand Finish Surface Preperation Prep base plate to weld to inner/outer mounting tabs 1.8 Repeat 2 2 0.02 0.07

Weld Attach base plate to A Arm 5.6 1 0.15 0.84

Weld Attach base plate to inner/outer mounting tabs 3.9 Repeat 2 2 0.15 1.17


Bolt, Grade 10.9 (SAE 8) Toe Link Bolt 5 mm 18 mm 2 0.04 0.08

Nut, Grade 8.8 (SAE 5) Toe Link Nut 5 mm 2 0.02 0.05

Washer, Grade 8.8 (SAE 5) Toe Link Washer 5 mm 2 0.01 0.02

Bolt, Grade 10.9 (SAE 8) Tie Rod Shim Bolt 5 mm 16 mm 2 0.03 0.07

Nut, Grade 8.8 (SAE 5) Tie Rod Shim Nut 5 mm 2 0.02 0.05

Washer, Grade 8.8 (SAE 5) Tie Rod Shim Washer 5 mm 2 0.01 0.02

Nut, Grade 8.8 (SAE 5) Rod End Jam Nut 5 mm 2 0.02 0.05


Welds Welding Fixture Welds 12 3000 1 500.00 2.00

Suspension & Shocks ❯ Inboard Suspension Assembly ❯ Rear Lower A Arm


71400 AA 36.37 2 72.74


Steel, Alloy (by Dimensions) Front Tube Tube 27 mm^2 441.9 mm 7850 kg/m^3 1 0.21 0.21


Steel, Alloy (by Dimensions) Inboard Bearing End Rectangular 845 mm^2 5.5 mm 7850 kg/m^3 2 0.08 0.16

Steel, Alloy (by Dimensions) Outboard Bearing End Rectangular 1960 mm^2 8.3 mm 7850 kg/m^3 1 0.29 0.29

Steel, Alloy (by Dimensions) Pushrod Base Plate Rectangular 3552 mm^2 1.5 mm 7850 kg/m^3 1 0.09 0.09

Steel, Alloy (by Dimensions) Pushrod Tab Rectangular 1311 mm^2 1.5 mm 7850 kg/m^3 1 0.03 0.03

Steel, Alloy (by Dimensions) Damper Pickup Bushings Tube 19 mm^2 5.3 mm 7850 kg/m^3 2 0.00

Bearing, Spherical Inboard Bearings 4.7625 mm 2 5.68 11.36

Bearing, Spherical Outboard Bearing 6.35 mm 1 6.21 6.21



Tube end preperation for welding Front Tube 2 1 0.75 1.50

Tube cut Rear Tube 1.27 Repeat 2 2 0.15 0.38

Tube end preperation for welding Rear Tube 2 1 0.75 1.50

Machining Setup, Install and remove A arm ends setup 1 1 1.30 1.30

Laser Cut Inboard A arm ends cutout (Steel + repeat) 18.652 Repeat 6 6 0.01 1.12

Laser Cut Outboard A Arm Ends, Cutout 20.5 Material Steel 3 0.01 0.62


Machining Setup, Install and remove Pushrod Baseplate 1 1 1.30 1.30

Laser Cut Pushrod Baseplate and Tap 89.3 Material Steel 3 0.01 2.68

Sheet metal bends Bend Baseplate and Tap 4 1 0.25 1.00

Weld Weld Baseplate to arms 8.2 1 0.15 1.23


Weld Weld Tab to baseplate 5.582 1 0.15 0.84

Weld Weld Rear Tube to Inboard End 6.8 1 0.15 1.02

Weld rear tube to outboard end 6.8 1 0.15 1.02

Weld Weld Pushrod Tab Bushings 0.8 Repeat 2 2 0.15 0.24

Assemble, 1 kg, LineonLine Install A arm to chasses 1 1 0.13 0.13



Welds Welding Fixture Welds 6 3000 1 500.00 1.00

Suspension & Shocks ❯ Inboard Suspension Assembly ❯ SuspensionClevises


71500 AA 173.54 1 173.54


Aluminum, Premium (by Dimensions) Front Damper Pickup Rectangular 2137 mm^2 29 mm 2712 kg/m^3 2 0.71 1.41

Aluminum, Premium (by Dimensions) Front Upper Clevises Rectangular 1835 mm^2 22 mm 2712 kg/m^3 4 0.46 1.84

Aluminum, Premium (by Dimensions) Front Lower Clevises Rectangular 1874 mm^2 28 mm 2712 kg/m^3 4 0.60 2.39

Aluminum, Premium (by Dimensions) Forward Rear Lower Pickup Rectangular 1514 mm^2 22 mm 2712 kg/m^3 2 0.38 0.76

Aluminum, Premium (by Dimensions) Forward Rear Upper Clevis Rectangular 1560 mm^2 43 mm 2712 kg/m^3 2 0.76 1.53

Aluminum, Premium (by Dimensions) Rearward rear Clevises Rectangular 1892 mm^2 24 mm 2712 kg/m^3 4 0.52 2.07

Aluminum, Premium (by Dimensions) Rear Damper Clevis Rectangular 2806 mm^2 31 mm 2712 kg/m^3 2 0.99 1.98

Steel, Mild (by Dimensions) 3/16 Bushing Cylinder 188 mm^2 6 mm 7850 kg/m^3 16 0.02 0.32

Steel, Mild (by Dimensions) 1/4 Bushing Cylinder 208 mm^2 8 mm 7850 kg/m^3 24 0.03 0.71


Machining Setup, Install and remove Front Damper Pickup 0.5 Repeat 2 2 1.30 1.30

Machining Setup, Change Front Damper Pickup 2 Repeat 2 2 0.65 2.60

Machining Front Damper Pickup 54.8 Repeat 2 2 0.04 4.38

Ratchet <= 6.35 mm Tighten Clevis Bolt 1 Repeat 2 2 0.50 1.00

Reaction Tool <= 6.35 mm Tighten Clevis Nut 1 Repeat 2 2 0.25 0.50

Assemble, 1 kg, Loose Install Clevis Bolt Washers 1 Repeat 2 2 0.06 0.12

Assemble, 1 kg, LineonLine Clevis To chassis 1 Repeat 2 2 0.13 0.26

Ratchet <= 6.35 mm Clevis to chassis Bolts 2 Repeat 2 2 0.50 2.00

Reaction Tool <= 6.35 mm Clevis to chassis Bolts 2 Repeat 2 2 0.25 1.00

Assemble, 1 kg, Loose Clevis washers 2 Repeat 2 2 0.06 0.24


Machining Setup, Install and remove Front Forward Upper Pickup 0.25 Repeat 4 4 1.30 1.30

Machining Setup, Change Front Forward Upper Pickup 3 Repeat 4 4 0.65 7.80

Machining Front Forward Upper Pickup 32.68 Repeat 4 4 0.04 5.23



Assemble, 1 kg, Loose Clevis Bolt Washers 1 Repeat 4 4 0.06 0.24

Assemble, 1 kg, Loose Clevis To chasses 1 Repeat 4 4 0.06 0.24

Ratchet <= 6.35 mm Clevis To chassis Bolts 2 Repeat 4 4 0.50 4.00

Reaction Tool <= 6.35 mm Clevis to Chassis Nuts 2 Repeat 4 4 0.25 2.00

Assemble, 1 kg, Loose Clevis to chassis washers 2 Repeat 4 4 0.06 0.48

Machining Setup, Install and remove Front Lower Pickups 0.25 Repeat 4 4 1.30 1.30

Machining Setup, Change Front Lower Pickups 2 Repeat 4 4 0.65 5.20

Machining Front Lower Pickups 39.65 Repeat 4 4 0.04 6.34

Ratchet <= 6.35 mm Tightening Clevis bolt 1 Repeat 4 4 0.50 2.00


Assemble, 1 kg, Loose Clevis Bolt washers 2 Repeat 4 4 0.06 0.48

Assemble, 1 kg, LineonLine Clevis to Chassis 2 Repeat 4 4 0.13 1.04

Ratchet <= 6.35 mm Clevis to Chassis Bolts 2 Repeat 4 4 0.50 4.00

Reaction Tool <= 6.35 mm Clevis to chassis Nuts 2 Repeat 4 4 0.25 2.00


Machining Setup, Install and remove Forward Rear Lower Pickup 0.5 Repeat 2 2 1.30 1.30

Machining Setup, Change Forward rear lower Pickup 3 Repeat 2 2 0.65 3.90

Machining Forward Rear Lower Pickup 20.65 Repeat 2 2 0.04 1.65

Ratchet <= 6.35 mm Tightening Clevis Bolt 1 Repeat 2 2 0.50 1.00

Reaction Tool <= 6.35 mm Tightening clevis nut 1 Repeat 2 2 0.25 0.50

Assemble, 1 kg, Loose Clevis Bolt Washers 2 Repeat 2 2 0.06 0.24

Assemble, 1 kg, LineonLine clevis to chasses 1 Repeat 2 2 0.13 0.26

Ratchet <= 6.35 mm Clevis to chassis bolts 2 Repeat 2 2 0.50 2.00

Reaction Tool <= 6.35 mm Clevis to chassis nuts 2 Repeat 2 2 0.25 1.00


Machining Setup, Install and remove Rear Forward Upper Clevis 0.5 Repeat 2 2 1.30 1.30

Machining Setup, Change Rear Forward Upper Clevis 3 Repeat 2 2 0.65 3.90

Machining rear Forward Upper Clevis 61.84 Repeat 2 2 0.04 4.95


Ratchet <= 6.35 mm Tighening Clevis Bolt 1 Repeat 2 2 0.50 1.00

Reaction Tool <= 6.35 mm Tightening clevis nut 1 Repeat 2 2 0.25 0.50

Assemble, 1 kg, Loose Clevis Bolt washers 1 Repeat 2 2 0.06 0.12

Assemble, 1 kg, LineonLine Clevis to Chassis 2 Repeat 2 2 0.13 0.52

Ratchet <= 6.35 mm clevis to chassis bolts 2 Repeat 2 2 0.50 2.00

Reaction Tool <= 6.35 mm Clevis to chassis nuts 2 Repeat 2 2 0.25 1.00


Machining Setup, Install and remove Rear Back Clevises 0.25 Repeat 4 4 1.30 1.30

Machining Setup, Change Rear Back Clevises 3 Repeat 4 4 0.65 7.80

Machining Rear Back Clevises 34.86 Repeat 4 4 0.04 5.58



Assemble, 1 kg, Loose Clevis Bolt washer 1 Repeat 4 4 0.06 0.24

Assemble, 1 kg, LineonLine Clevis to chassis 1 Repeat 4 4 0.13 0.52

Ratchet <= 6.35 mm Clevis to chassis bolts 2 Repeat 4 4 0.50 4.00

Reaction Tool <= 6.35 mm Clevis to Chassis nuts 2 Repeat 4 4 0.25 2.00

Assemble, 1 kg, Loose clevis to chassis washers 2 Repeat 4 4 0.06 0.48

Machining Setup, Install and remove Rear Damper Clevises 1 Repeat 2 2 1.30 2.60

Machining Setup, Change Rear Damper Clevises 1 Repeat 2 2 0.65 1.30

Machining Rear Damper Clevises 75.68 Repeat 2 2 0.04 6.05



Assemble, 1 kg, Loose Clevis Bolt washer 1 Repeat 2 2 0.06 0.12

Assemble, 1 kg, LineonLine Clevis To chassis 2 Repeat 2 2 0.13 0.52

Ratchet <= 6.35 mm clevis to chassis bolts 2 Repeat 2 2 0.50 2.00

Reaction Tool <= 6.35 mm clevis to chassis nuts 2 Repeat 2 2 0.25 1.00

Assemble, 1 kg, Loose clevis to chassis washers 2 Repeat 2 2 0.06 0.24

Machining Setup, Install and remove 3/16 bushing 1 1 1.30 1.30

Machining 3/16 bushing 22.56 Material Steel 3 0.04 2.71

Assemble, 1 kg, Interference 3/16 Bushing 16 1 0.19 3.04

Machining Setup, Install and remove 1/4 bushing 1 1 1.30 1.30

Machining 1/4 bushing 23.52 Material Steel 3 0.04 2.82

Assemble, 1 kg, Interference 1/4 bushing 24 1 0.19 4.56


Bolt, Grade 10.9 (SAE 8) Clevis Chassis Connection 5 mm 35 mm 40 0.07 2.76

Nut, Grade 10.9 (SAE 8) Clevis Chassis Connection 5 mm 40 0.03 1.30

Washer, Grade 8.8 (SAE 5) Clevis Chassis Connection 5 mm 40 0.01 0.40

Bolt, Grade 10.9 (SAE 8) Upper Damper Bolts 6.25 mm 40 mm 4 0.12 0.49

Nut, Grade 10.9 (SAE 8) Upper Damper Nut 6.25 mm 4 0.04 0.17

Washer, Grade 8.8 (SAE 5) Upper Damper Washer 6.25 mm 10 0.01 0.10

Bolt, Grade AN AN4 Bolts 6.35 mm 35.71 mm 12 0.32 3.78

Nut, Grade AN AN4 Nuts 6.35 mm 12 0.21 2.56

Washer, Grade AN AN4 Washers 6.35 mm 12 0.02 0.19

Bolt, Grade AN AN3 Bolts 4.76 mm 22.225 mm 12 0.14 1.64

Nut, Grade AN AN3 Nuts 4.76 mm 12 0.16 1.87

Washer, Grade AN Washers 4.76 mm 12 0.01 0.14


Suspension & Shocks ❯ Outboard Suspension Assembly


A7002 AA 1742.88 1 1742.88


Front Upright 44.8700 2 89.7400

Rear Upright 90.7700 2 181.5400

Dampers 367.9000 4 1471.6000





Suspension & Shocks ❯ Outboard Suspension Assembly ❯ Front Upright


72100 AA 44.87 2 89.74


Aluminum, Premium (by Dimensions) Front Upright Material Rectangular 6216.05 mm^2 53 mm 2712 kg/m^3 1 3.75 3.75

Aluminum, Premium (by Dimensions) Front Upright Clevis Rectangular 1100 mm^2 32.2 mm 2712 kg/m^3 1 0.40 0.40

Aluminum, Normal (by Dimensions) Camber Shim 4.5mm Rectangular 610.5 mm^2 4.5 mm 2712 kg/m^3 1 0.03 0.03

Steel, Mild (by Dimensions) Upper Clevis Bushing Round 126.68 mm^2 11 mm 7850 kg/m^3 2 0.02 0.05

Steel, Mild (by Dimensions) Lower Ball Joint Bushings Round 126.68 mm^2 11 mm 7850 kg/m^3 2 0.02 0.05

Steel, Mild (by Dimensions) Toe Link Bushings Round 126.68 mm^2 11 mm 7850 kg/m^3 2 0.02 0.05

Aluminum, Normal (by Dimensions) Wheel Speed Sensor Bracket, Data Aq Only Round 380.13 mm^2 27 mm 2712 kg/m^3 0.12


Machining Setup, Install and remove Front Upright 1 1 1.30 1.30

Machining Front Upright Material Removal 188.55 1 0.04 7.54

Drilled holes < 25.4 mm dia. Front Upright Holes 9 1 0.35 3.15

Reemed hole Front Upright holes 6 1 0.35 2.10

Machining Setup, Change Front Upright 4 1 0.65 2.60

Machining Setup, Install and remove Front Upright Clevis 1 1 1.30 1.30

Machining Setup, Change Front Upright Clevis 3 1 0.65 1.95

Machining Front Upright Clevis 29.34 1 0.04 1.17

Drilled holes < 25.4 mm dia. Front Upright Clevis 4 1 0.35 1.40

Reemed hole Front Upright Clevis 4 1 0.35 1.40

Assemble, 1 kg, Loose Install Clevis onto upright 1 1 0.06 0.06

Ratchet <= 6.35 mm install Upright clevis bolts 2 1 0.50 1.00

Reaction Tool <= 6.35 mm Install upright clevis Nuts 2 1 0.25 0.50


Assemble, 1 kg, Loose Assemble in AArm Bolt Washer 1 1 0.06 0.06

Ratchet <= 6.35 mm Install A arm Bolt 1 1 0.50 0.50

Reaction Tool <= 6.35 mm Install A arm Nut 1 1 0.25 0.25

Machining Setup, Install and remove Thick Camber Shim Setup 1 1 1.30 1.30

Machining Thick Camber Shim Material Removal 0.76 1 0.04 0.03

Assemble, 1 kg, Loose Install Thick Shim on upright 1 1 0.06 0.06

Machining Setup, Install and remove Upper Clevis Bushing Top Setup 1 Repeat 2 2 1.30 2.60

Machining Material Removal Upper Clevis Bushing Top 0.98 Repeat 6 6 0.04 0.24

Assemble, 1 kg, Interference Install upper bushing top into front upright 1 1 0.19 0.19

Machining Setup, Install and remove Lower Ball joint bushings setup 1 Repeat 2 2 1.30 2.60

Machining Lower Ball Joint Bushings Material Removal 0.98 Repeat 6 6 0.04 0.24

Assemble, 1 kg, Interference Install Lower Ball Joint Bushings 2 1 0.19 0.38

Machining Setup, Install and remove Toe Link Bushings Machining Setup 1 1 1.30 1.30

Machining Toe Link Bushings Material Removal 1.06 Material Steel 3 0.04 0.13

Assemble, 1 kg, Interference Install Toe Link Bushings 1 1 0.19 0.19

Machining Setup, Install and remove Wheel Speed sensor bracket setup Data Aq Only 1 1.30

Machining Wheel Speed Sensor Bracket Material Removal Data Aq Only 1 0.04

Tapping holes wheel speed sensor holes tapped Data Aq Only 1 0.35

Assemble, 1 kg, Loose Assemble wheel speed bracket onto upright Data Aq Only 1 0.06

Ratchet <= 6.35 mm Install wheel speed sensor bolts Data Aq Only 1 0.50

Assemble, 3 kg, LineonLine Install Upright assembly onto the car 1 1 0.38 0.38

Assemble, 1 kg, Loose Assemble in A arm Bolt Washer 1 Repeat 2 2 0.06 0.12

Ratchet <= 6.35 mm Install A arm Bolt 1 Repeat 2 2 0.50 1.00

Reaction Tool <= 6.35 mm Install A arm Nut 1 Repeat 2 2 0.25 0.50

Assemble, 1 kg, Loose Assemble in tie rod bolt washer 1 Repeat 2 2 0.06 0.12

Ratchet <= 6.35 mm Assemble tie rod bolt 1 Repeat 2 2 0.50 1.00

Reaction Tool <= 6.35 mm Assemble Tie rod Nut 1 Repeat 2 2 0.25 0.50


Bolt, Grade 10.9 (SAE 8) Attach Upper Clevis and camber shims 6 mm 25 mm 2 0.07 0.14

Nut, Grade 10.9 (SAE 8) Attach upper clevis and camber shims 6 mm 2 0.04 0.08

Washer, Grade 8.8 (SAE 5) Attach upper clevis and camber shims 6 mm 1 0.01 0.01


Bolt, Grade AN Clevis to A arm Bolt 6.35 mm 25 mm 2 0.25 0.50

Nut, Grade AN Clevis to A arm nut 6.35 mm 2 0.21 0.43

Washer, Grade AN Clevis to A arm 6.35 mm 2 0.02 0.03

Bolt, Grade 10.9 (SAE 8) Attach Tie Rod 5 mm 25 mm 2 0.05 0.10

Nut, Grade 10.9 (SAE 8) Attach tie Rod 5 mm 2 0.03 0.07

Washer, Grade 8.8 (SAE 5) Attach Tie Rod 5 mm 2 0.01 0.02


Suspension & Shocks ❯ Outboard Suspension Assembly ❯ Rear Upright


72200 AA 90.77 2 181.54


Aluminum, Premium (by Dimensions) Rear Upright Rectangular 25200 mm^2 56 mm 2712 kg/m^3 1 16.07 16.07

Aluminum, Premium (by Dimensions) Rear Upright Clevis Rectangular 4400 mm^2 23.5 mm 2712 kg/m^3 1 1.18 1.18

Aluminum, Premium (by Dimensions) Rear Upright Camber Shim, 4.5 mm Rectangular 1800 mm^2 7.5 mm 2712 kg/m^3 1 0.15 0.15

Aluminum, Premium (by Dimensions) Front Upright Spacer Tube 420.97 mm^2 44.23 mm 2712 kg/m^3 1 0.21 0.21

Steel, Alloy (by Dimensions) Bushings Tube 94.62 mm^2 8.64 mm 7850 kg/m^3 4 0.01 0.06




Machining Setup, Install and remove Rear Upright Setup 1 1 1.30 1.30

Machining Material Removal 1255.2 1 0.04 50.21

Machining Setup, Change Rear Upright Setup Changes 5 1 0.65 3.25

Machining Setup, Install and remove Rear Upright Clevis 1 1 1.30 1.30

Machining Material Removal 17 1 0.04 0.68

Machining Setup, Change Rear UR Clevis 4 1 0.65 2.60

Assemble, 1 kg, Loose Install Washers 4 1 0.06 0.24

Ratchet <= 6.35 mm Install Bolts 2 1 0.50 1.00

Reaction Tool <= 6.35 mm Install Nuts 2 1 0.25 0.50

Machining Setup, Install and remove 4.5 mm Shim Machine Setup 1 1 1.30 1.30

Machining 4.5 mm shim material removal 10.1 1 0.04 0.40

Machining Setup, Install and remove Front Upright Spacer Setup 1 1 1.30 1.30

Machining Front Upright Turning 8.8 1 0.04 0.35

Machining Setup, Install and remove Bushing Machine Setup 1 1 1.30 1.30


Machining Bushing Material Removal 2.4 Material Steel 3 0.04 0.29


Machining Bushing material removal 0.5 Repeat 6 6 0.04 0.12


Machining Bushing Material Removal 0.4 Repeat 6 6 0.04 0.10

Assemble, 3 kg, LineonLine Install Upright Assembly onto Car 1 1 0.38 0.38

Assemble, 1 kg, Loose Assemble In a arm bolt washer 1 Repeat 2 2 0.06 0.12

Ratchet <= 6.35 mm install A arm Bolt 1 Repeat 2 2 0.50 1.00

Reaction Tool <= 6.35 mm Install A arm Nut 1 Repeat 2 2 0.25 0.50

Assemble, 1 kg, Loose Assemble Toe Link Washer 1 1 0.06 0.06

Ratchet <= 6.35 mm Install Toe Link Bolt 1 1 0.50 0.50

Reaction Tool <= 6.35 mm install toe link nut 1 1 0.25 0.25


Bolt, Grade 10.9 (SAE 8) Upright Clevis Bolts 5 mm 35 mm 2 0.07 0.14

Nut, Grade 10.9 (SAE 8) Upright Clevis Nut 5 mm 2 0.03 0.07

Washer, Grade 8.8 (SAE 5) Upright Clevis Washers 5 mm 4 0.01 0.04

Bolt, Grade AN Clevis to A arm bolt 6.35 mm 25 mm 2 0.25 0.50

Nut, Grade AN Clevis to A arm Nut 6.35 mm 2 0.21 0.43

Washer, Grade AN Clevis to A arm 6.35 mm 2 0.02 0.03

Bolt, Grade 10.9 (SAE 8) Attach Tie Rod 5 mm 25 mm 2 0.05 0.10

Nut, Grade 10.9 (SAE 8) Attach tie rod 5 mm 2 0.03 0.07

Washer, Grade 8.8 (SAE 5) Attach tie rod 5 mm 2 0.01 0.02


Suspension & Shocks ❯ Outboard Suspension Assembly ❯ Dampers


72300 AA 367.9 4 1471.6


Damper, Cane Creek Double Barrel Air (DBAir) Damper 1 310.00 310.00

Aluminum, Premium (by Dimensions) Bottom Clevis Round Tube 1436 mm^2 42.96 mm 2712 kg/m^3 1 0.70 0.70

Aluminum, Premium (by Dimensions) Bottom Clevis Pull Blocks Rectangular 223.816 mm^2 16.33 mm 2712 kg/m^3 2 0.04 0.08

Aluminum, Premium (by Dimensions) Bottom Damper Sleeve Round Tube 191.605 mm^2 13.55 mm 2712 kg/m^3 1 0.03 0.03

Steel, Alloy (by Dimensions) Upper Shock Extension Round Tube 26.78 mm^2 60 mm 7850 kg/m^3 1 0.03 0.03

Steel, Alloy (by Dimensions) Lower Shock Extension Round Tube 26.78 mm^2 35 mm 7850 kg/m^3 1 0.02 0.02

Bearing, Spherical Damper Top Bearing 6.35 mm 1 6.21 6.21

Rod End, Suspension Damper Bottom Rod End 6 mm 1 6.80 6.80

Aluminum, Premium (by Dimensions) Top Bearing Retainers Round Tube 97.634809 mm^2 10.33 mm 2712 kg/m^3 1 0.01 0.01

Steel, Alloy (per kg) External Threaded Insert 0.017 kg 3 0.04 0.11

Aluminum, Normal (per kg) Shock Adapter 0.035 kg 1 0.15 0.15

Steel, Alloy (per kg) Internal Threaded Insert 0.01 kg 1 0.02 0.02

Aluminum, Normal (per kg) Ride Height Shim 0.01 kg 1 0.04 0.04


Machining Setup, Install and remove Bottom Clevis 1 1 1.30 1.30

Machining Bottom Clevis 42.54 1 0.04 1.70

Machining Setup, Change Bottom Clevis 2 1 0.65 1.30

Machining Setup, Install and remove Clevis Pull Blocks 1 1 1.30 1.30

Machining Clevis Pull Blocks 1.617 Repeat 2 2 0.04 0.13

Machining Setup, Change Clevis Pull Blocks 1 1 0.65 0.65

Tapping holes Clevis Pull Blocks 2 1 0.35 0.70

Machining Setup, Install and remove Clevis Bolt Sleeve 1 1 1.30 1.30


Machining Clevis Bolt Sleeve 0.6485 1 0.04 0.03

Machining Setup, Install and remove Shim Plates 1 1 1.30 1.30

Laser Cut Shim Plates 15.709 Repeat 2 2 0.01 0.31

Machining Setup, Install and remove Ride Height Shim 1 1 1.30 1.30

Waterjet Cut Ride Height Shim 15.709 1 0.01 0.16

Machining Setup, Install and remove Top Bearing Retainers 1 1 1.30 1.30

Machining Top Bearing Retainers 0.977 1 0.04 0.04

Tube end preperation for welding Shock Extensions 4 1 0.75 3.00

Weld Round Tubing Shock Extensions Hex Inserts 1.27 Repeat 4 4 0.50 2.54

Assemble, 1 kg, Interference Damper Top Bearing and retainers 3 1 0.19 0.57

Ratchet <= 6.35 mm Clevis to Extension 1 1 0.50 0.50

Assemble, 1 kg, Interference Damper Bottom Sleeve to Damper 1 1 0.19 0.19

Assemble, 1 kg, LineonLine Clevis to Damper Bottom 1 1 0.13 0.13

Assemble, 1 kg, LineonLine Pull Blocks to Sleeve 2 1 0.13 0.26

Ratchet <= 6.35 mm Pull Blocks through Sleeve 1 1 0.50 0.50

Assemble, 1 kg, Loose Pull Blocks Through Sleeve Washer 1 1 0.06 0.06

Reaction Tool <= 6.35 mm Pull Blocks Through Sleeve 1 1 0.25 0.25

Ratchet <= 6.35 mm Pull Bolts 2 1 0.50 1.00

Assemble, 1 kg, Loose Pull Bolts Washers 2 1 0.06 0.12

Assemble, 1 kg, Loose Ride Height Shim to Plate 1 1 0.06 0.06

Assemble, 1 kg, Loose Shim Washers 4 1 0.06 0.24

Ratchet <= 6.35 mm Ride Height Shim Bolts 2 1 0.50 1.00

Reaction Tool <= 6.35 mm Ride Height Shim Bolts 2 1 0.25 0.50

Hand, Tight <= 6.35 mm Rod End into Bottom Extension 1 1 0.50 0.50

Wrench <= 6.35 mm Rod End Jam Nut 1 1 1.00 1.00

Assemble, 1 kg, LineonLine Install Suspension onto Car 1 1 0.13 0.13

Suspension SetupIndependent Susp. (per corner) Setup Suspension Per Corner 1 1 8.75 8.75

Ratchet <= 6.35 mm Damper to A Arm Connection 1 1 0.50 0.50

Assemble, 1 kg, Loose Washer onto Damper a Arm Connection 1 1 0.06 0.06

Reaction Tool <= 6.35 mm Damper to A arm Connection 1 1 0.25 0.25

Machining Setup, Install and remove External Hex Insert 1 Repeat 3 3 1.30 3.90

Machining External Hex Insert 3 Repeat 3 3 0.04 0.36

Threading, External (machining) External Hex Insert 1.2 Repeat 3 3 0.10 0.36


Machining Setup, Install and remove Internal Hex Insert 1 1 1.30 1.30

Machining Internal Hex Insert 1.99 1 0.04 0.08

Threading, Internal (machining) Internal Hex Insert 1.2 1 0.10 0.12

Machining Setup, Install and remove Ride Height Shim 1 1 1.30 1.30

Machining Ride Height Shim 2.054 1 0.04 0.08

Threading, Internal (machining) Ride Height Shim 1.2 1 0.10 0.12

Tube cut Upper Shock Ext 1.27 1 0.15 0.19

Tube cut Lower Shock Ext 1.27 1 0.15 0.19


Bolt, Grade 10.9 (SAE 8) Clevis to Shock Extension 6 mm 25 mm 1 0.07 0.07

Bolt, Grade 10.9 (SAE 8) Pull Blocks through Sleeve 6 mm 55 mm 1 0.17 0.17

Washer, Grade 8.8 (SAE 5) Pull Blocks through Sleeve 6 mm 1 0.01 0.01

Nut, Grade 10.9 (SAE 8) Pull Blocks Through Sleeve 6 mm 1 0.04 0.04

Bolt, Grade 10.9 (SAE 8) Pull Bolts 5 mm 12 mm 2 0.03 0.06

Washer, Grade 8.8 (SAE 5) Pull Bolt Washer 5 mm 2 0.01 0.02

Bolt, Grade 10.9 (SAE 8) Ride Height Shim Bolts 5 mm 25 mm 2 0.05 0.10

Nut, Grade 10.9 (SAE 8) Ride Height Shim Bolts 5 mm 2 0.03 0.07

Washer, Grade 8.8 (SAE 5) Ride Height Shim Washers 5 mm 4 0.01 0.04

Nut, Grade 10.9 (SAE 8) Rod End Jam Nut 6 mm 1 0.04 0.04

Bolt, Grade 10.9 (SAE 8) Damper A Arm Connection 6 mm 25 mm 1 0.07 0.07

Nut, Grade 10.9 (SAE 8) Damper A Arm Connection 6 mm 1 0.04 0.04

Washer, Grade 10.9 (SAE 8) Damper A Arm Connection 6 mm 2 0.02 0.04


Suspension System Drawings

Wheels System Section

Wheels, Wheel Bearings & Tires ❯ Hubs Assembly


A8001 AA 1191.84 1 1191.84


Front Hub 57.9200 2 115.8400

Rear Hub 53.9000 2 107.8000

Wheel Bearing 107.7100 8 861.6800

Bearing Spacer 7.2700 4 29.0800

Outer Wheel Nut 6.1400 4 24.5600

Inner Wheel Nut 13.2200 4 52.8800





Wheels, Wheel Bearings & Tires ❯ Hubs Assembly ❯ Front Hub


81100 AA 57.92 2 115.84


Aluminum, Premium (by Dimensions) Front Hub Material Round 5411 mm^2 150 mm 2712 kg/m^3 1 9.24 9.24

Steel, Mild (by Dimensions) Drive Pins Round 50 mm^2 24 mm 7850 kg/m^3 6 0.02 0.13


Machining Setup, Install and remove Front Hub Machining Setup 1 1 1.30 1.30

Machining Setup, Change Setup Changes 3 1 0.65 1.95

Machining Front Hub Material Removal 689.89 1 0.04 27.60

Reemed hole Wheel Pin Mounting Holes 6 1 0.35 2.10

Drilled holes < 25.4 mm dia. Cotter Pin Holes 22 1 0.35 7.70

Drilled holes < 25.4 mm dia. Drivetrain Insert Mounting Holes 9 1 0.35 3.15

Machining Setup, Change Front Hub setup change 3 1 0.65 1.95

Threading, External (machining) Wheel Nut Threading 1.8 1 0.10 0.18

Threading, External (machining) Inner Wheel Nut Threading 1.5 1 0.10 0.15

Machining Setup, Install and remove Wheel Pin Machine Setup 1 1 1.30 1.30

Machining Machine Wheel Pins 0.5038 Machine Hole Length >= 4D 1.5 0.04 0.03

Assemble, 1 kg, Interference Install Wheel Pins 6 1 0.19 1.14



Wheels, Wheel Bearings & Tires ❯ Hubs Assembly ❯ Rear Hub


81200 AA 53.9 2 107.8


Aluminum, Premium (by Dimensions) Rear Hubs Round 5410 mm^2 150 mm 2712 kg/m^3 1 9.24 9.24

Steel, Mild (by Dimensions) Drive Pins Round 50 mm^2 24 mm 7850 kg/m^3 6 0.02 0.13

Plastic, Polyethelene (by Dimensions) Grease Plug Round 1260 mm^2 9 mm 950 kg/m^3 1 0.04 0.04


Machining Setup, Install and remove Hub Machine Setup 1 1 1.30 1.30

Machining Hub Material Removal 674.6 1 0.04 26.98

Reemed hole Wheel Pin Holes 6 1 0.35 2.10

Drilled holes < 25.4 mm dia. Cotter Pin Holes 18 1 0.35 6.30


Threading, External (machining) Outer Wheel Nut Threading 1.8 1 0.10 0.18

Threading, Internal (machining) Inner Wheel Nut Threading 1.5 1 0.10 0.15

Machining Setup, Install and remove Wheel Pins Machine Setup 1 1 1.30 1.30

Machining Material Removal 9.6 Material Steel 3 0.04 1.15

Assemble, 1 kg, Interference Install Wheel Pins 6 1 0.19 1.14

Machining Setup, Install and remove Grease Plug Setup 1 1 1.30 1.30

Machining Grease Plug Material Removal 4 Material Plastic 0.5 0.04 0.08

Assemble, 1 kg, Interference Press Grease Plug into Hub 1 1 0.19 0.19


Bolt, Grade 12.9 Drivetrain Insert bolt 6 mm 35 mm 3 0.12 0.37

Wheels, Wheel Bearings & Tires ❯ Hubs Assembly ❯ Wheel Bearing


81300 AA 107.71 8 861.68


Wheel Bearing, Ball, Deep Groove Wheel Bearings, Front and Rear 85 mm 10 mm 1 107.52 107.52


Assemble, 1 kg, Interference Press Bearing into upright 1 1 0.19 0.19



Wheels, Wheel Bearings & Tires ❯ Hubs Assembly ❯ Bearing Spacer


81400 AA 7.27 4 29.08


Aluminum, Normal (by Dimensions) Wheel Bearing Spacer Tube 670 mm^2 30 mm 2712 kg/m^3 1 0.23 0.23


Machining Setup, Install and remove Bearing Spacer Machine Setup 1 1 1.30 1.30

Machining Material Removal 29 1 0.04 1.16

Drilled holes < 25.4 mm dia. Bearing Spacer Holes 8 1 0.35 2.80

Assemble, 1 kg, Loose Install bearing spacer into upright 1 1 0.06 0.06

Assemble, 1 kg, Interference Install retaining ring 1 1 0.19 0.19


Retaining Ring, Internal Retain Bearings in upright 87 mm 1 1.53 1.53


Wheels, Wheel Bearings & Tires ❯ Hubs Assembly ❯ Outer Wheel Nut


81500 AA 6.14 4 24.56


Aluminum, Premium (by Dimensions) Wheel Nut Raw Material Round 2290 mm^2 15 mm 2712 kg/m^3 1 0.39 0.39



Machining Outer Wheel Nut Material Removal 23.3 1 0.04 0.93

Machining Setup, Change Setup Change 1 1 0.65 0.65

Threading, Internal (machining) Wheel Nut Threads 1.4 1 0.10 0.14

Ratchet > 25.4 mm Install Wheel Nut on Hub 1 1 1.50 1.50

Assemble, 1 kg, LineonLine Install Wheel Nut Safety Pin 1 1 0.13 0.13

Anodizing Corrosion Protection Hard Anodized (Rules) 1 1


Pin, Safety, Square Retainer Snap Wheel Nut Safety Pin 2.3 mm 42.9 mm 1 1.10 1.10


Wheels, Wheel Bearings & Tires ❯ Hubs Assembly ❯ Inner Wheel Nut


81600 AA 13.22 4 52.88


Steel, Alloy (by Dimensions) Inner Wheel Nut Raw Material Tubing Stock 2064 mm^2 19 mm 7850 kg/m^3 1 0.69 0.69


Machining Setup, Install and remove Inner wheel Nut 1 No Multiplier 1 1.30 1.30

Machining Setup, Change Inner Wheel Nut 4 No Multiplier 1 0.65 2.60

Machining Inner Wheel Nut Material Removal 30.42 Material Steel 3 0.04 3.65

Threading, Internal (machining) Inner wheel Nut Threads 5.2 1 0.10 0.52

Drilled holes < 25.4 mm dia. Holes for Cotter Pins 6 No Multiplier 1 0.35 2.10

Assemble, 1 kg, LineonLine Install Cotter Pins into wheel nuts 2 1 0.13 0.26

Wrench > 25.4 mm Install inner wheel nut on hub 1 1 2.00 2.00


Pin, Cotter, Straight Secure Inner Wheel Nut 2 0.05 0.10


Wheels, Wheel Bearings & Tires ❯ Wheels Assembly


A8002 AA 417.59 4 1670.36


Small Half Wheel Shell 103.5400 1 103.5400

Large Half Wheel Shell 144.7900 1 144.7900

Wheel Center 83.7000 1 83.7000

Tire 85.5600 1 85.5600





Wheels, Wheel Bearings & Tires ❯ Wheels Assembly ❯ Small Half WheelShell


82100 AA 103.54 1 103.54


Carbon Fiber, 1 Ply Small Shell Plane Weave 0.2097 kg 1580 kg/m^3 1 41.94 41.94

Carbon Fiber, 1 Ply Small Shell UniDirectional 0.0691 kg 1580 kg/m^3 1 13.82 13.82

Valve Stem (and Tire Inflation) Install Stem and Inflate 1 1.00 1.00


Lamination, Manual Plane weave Lamination 0.088 Repeat 7 7 35.00 21.56

Lamination, Manual Lamination Unidirectional 0.083 Repeat 2 2 35.00 5.81

Cure, Oven Cure Small Half 0.171 1 20.00 3.42

Machining Setup, Install and remove Small Half Wheel Machining 1 1 1.30 1.30

Machining Setup, Change Small Half Machining 1 1 0.65 0.65

Drilled holes < 25.4 mm dia. Valve Stem 1 1 0.35 0.35

Machining Material Removal 59.23 Material Composite 2 0.04 4.74

Assemble, 1 kg, Interference Install Valve Stem 1 1 0.19 0.19

Power Tool <= 6.35 mm Bolts 12 1 0.25 3.00

Assemble, 1 kg, Loose Bolt Washers 12 1 0.06 0.72

Reaction Tool <= 6.35 mm Bolt Nuts 12 1 0.25 3.00


Bolt, Grade 10.9 (SAE 8) Shell / Center Bolts 6.35 mm 25.4 mm 12 0.08 0.95

Nut, Grade 10.9 (SAE 8) Shell / Center Nuts 6.35 mm 12 0.04 0.51


Washer, Grade 10.9 (SAE 8) Shell / Center Washers 6.35 mm 12 0.02 0.24


Lamination Composite Tool Small Half Layup Mold 0.102 3000 1 10000.00 0.34

Wheels, Wheel Bearings & Tires ❯ Wheels Assembly ❯ Large Half WheelShell


82200 AA 144.79 1 144.79


Carbon Fiber, 1 Ply Carbon Layers Plane Weave 0.307 kg 1580 kg/m^3 1 61.40 61.40

Carbon Fiber, 1 Ply Carbon Layers Unidirectional 0.0956 kg 1580 kg/m^3 1 19.12 19.12


Lamination, Manual Plane Weave Lay up 0.129 Repeat 8 8 35.00 36.12

Lamination, Manual Uni Lay up 0.115 Repeat 4 4 35.00 16.10

Cure, Oven Oven Cure Carbon 0.244 1 20.00 4.88



Machining Material Removal 59.2099 Material Composite 2 0.04 4.74



Lamination Composite Tool Large Half Mold 0.143 3000 1 10000.00 0.48

Wheels, Wheel Bearings & Tires ❯ Wheels Assembly ❯ Wheel Center


82300 AA 83.7 1 83.7


Aluminum, Normal (by Dimensions) Raw Material Round 27914.69 mm^2 62.13 mm 2712 kg/m^3 1 19.75 19.75



Machining Machining features 1545.5 1 0.04 61.82

Machining Setup, Change Setup Change 1 1 0.65 0.65

Assemble, 1 kg, Loose Join wheel shells and Center 3 1 0.06 0.18



Wheels, Wheel Bearings & Tires ❯ Wheels Assembly ❯ Tire


82400 AA 85.56 1 85.56


Tire, Hoosier, LC0, 10"18.0 x 6.0 Tire 1 85.00 85.00


Assemble, 3 kg, Interference Install Tire On Rim 1 1 0.56 0.56



Wheels System Drawings

2UHJRQ6WDWH8QLY · 2019-02-05 · 6hfwlrq 6\vwhp $vvhpeo\ ,qgh[(qjlqh 'ulyhwudlq...

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Transcript of 2UHJRQ6WDWH8QLY · 2019-02-05 · 6hfwlrq 6\vwhp $vvhpeo\ ,qgh[(qjlqh 'ulyhwudlq...