2018 Flow Festival Open Channel Area Velocity Flow …• Rags • Damage • Calibration –...

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HESCO 2018 Flow Festival Open Channel Area Velocity Flow Measurement Rick Dey Key Account Manager Flow Meter Products Teledyne, Isco

Transcript of 2018 Flow Festival Open Channel Area Velocity Flow …• Rags • Damage • Calibration –...

Page 1: 2018 Flow Festival Open Channel Area Velocity Flow …• Rags • Damage • Calibration – Shotgun pattern • Velocity accuracy degrades >24” • Better for smaller pipes . ADFM

HESCO

2018 Flow FestivalOpen Channel Area Velocity Flow Measurement

Rick DeyKey Account ManagerFlow Meter Products

Teledyne, Isco

Page 2: 2018 Flow Festival Open Channel Area Velocity Flow …• Rags • Damage • Calibration – Shotgun pattern • Velocity accuracy degrades >24” • Better for smaller pipes . ADFM

Agenda

– Review of basics of Area Velocity flow measurement

– Latest advancements in flow technologies

– When and where to use each– Continuous Wave Doppler– Pulse Doppler– LaserFlow Non-contact

Page 3: 2018 Flow Festival Open Channel Area Velocity Flow …• Rags • Damage • Calibration – Shotgun pattern • Velocity accuracy degrades >24” • Better for smaller pipes . ADFM

The right product for the application

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Isco Flow Measurement Laboratory

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Equipment Options

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Flexibility Smart Device

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2150 Area Velocity Flow Module

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Modularity• Up to 4 modules• Set up and

interrogate with 1 connection

• Together today• Separate tomorrow• Redundant system

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Page 10: 2018 Flow Festival Open Channel Area Velocity Flow …• Rags • Damage • Calibration – Shotgun pattern • Velocity accuracy degrades >24” • Better for smaller pipes . ADFM

Battery Powered

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Area Velocity Flow Measurement

• Q = A x V– Q is Flow– A is Area

• Level Measurement– Pressure sensor– Ultrasonic

– V is Velocity• Doppler

– Contact – 2150/350 AV Sensor– Non-contact - LaserFlow

Page 12: 2018 Flow Festival Open Channel Area Velocity Flow …• Rags • Damage • Calibration – Shotgun pattern • Velocity accuracy degrades >24” • Better for smaller pipes . ADFM

Doppler Velocity Measurement

Q = A x V

A = Pressure V = Doppler

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Return Spectrum

CWD Velocity Measurement

24" Pipe 0.25% 1780 gpm 8" 4.507 ft/s2150 201K01367 v1.12 Probe 203F00288

0

500

1000

1500

2000

2500

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-400 -200 0 200 400 600 800 1000

Frequency

Sig

nal S

treng

th

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Continuous Wave Doppler• Advantages

– Works well in depths lower than 24” typically

– 5 – 10% normally– Shotgun pattern

• Good approximation of fluid velocity

– Low power consumption

– Portable– Lower cost

• Disadvantages– Sensor in fluid

• Debris• Rags• Damage• Calibration

– Shotgun pattern• Velocity accuracy

degrades >24”• Better for smaller

pipes

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ADFM (Large Pipe)

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Acoustic Doppler – Range Gating

Page 17: 2018 Flow Festival Open Channel Area Velocity Flow …• Rags • Damage • Calibration – Shotgun pattern • Velocity accuracy degrades >24” • Better for smaller pipes . ADFM

Teledyne Isco is proud to present…..

• AccQpulse!

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accQPulse Sensor

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Velocity Diagnostics

Signal StrengthCorrelation-

Similar to 2150 spectrum

Velocity Bins

Page 20: 2018 Flow Festival Open Channel Area Velocity Flow …• Rags • Damage • Calibration – Shotgun pattern • Velocity accuracy degrades >24” • Better for smaller pipes . ADFM

Pulse Doppler• Advantages

– Works well in depths above 5” typically

– 2% flow accuracy– Velocity profiling

• Discrete velocity measurement

• Up to 20’ water depth

– Portable or permanent– Non-drifting ultrasonic

level sensor– No calibration

• Disadvantages– Sensor mounted on

the bottom of the channel

• Debris• Rags• Damage

– Needs >5”– Cost– Power– Installation in large

pipe flow

Page 21: 2018 Flow Festival Open Channel Area Velocity Flow …• Rags • Damage • Calibration – Shotgun pattern • Velocity accuracy degrades >24” • Better for smaller pipes . ADFM

Why use a non-contact flow sensor?

• Safety• Maintenance

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Unlock the door to a successful flow monitoring

program

oLaserFlow

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Theory of operation

23

LaserFlow Sensor

Return DopplerSignal Light

Flowing Water Stream

V

Below Surface

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Ultrasonic Principle of Operation

• Sensor angle prevents moisture accumulation

• Deflector Plate– Dead Band

inside sensor– Zero Dead Band

• Range 0 – 10 feet

0-10 ft

Page 25: 2018 Flow Festival Open Channel Area Velocity Flow …• Rags • Damage • Calibration – Shotgun pattern • Velocity accuracy degrades >24” • Better for smaller pipes . ADFM
Page 26: 2018 Flow Festival Open Channel Area Velocity Flow …• Rags • Damage • Calibration – Shotgun pattern • Velocity accuracy degrades >24” • Better for smaller pipes . ADFM

Off-axis reflected energy is weak and misdirected.

Page 27: 2018 Flow Festival Open Channel Area Velocity Flow …• Rags • Damage • Calibration – Shotgun pattern • Velocity accuracy degrades >24” • Better for smaller pipes . ADFM

On-axis reflected energy is directed back to the sensor. However, the unfocused energy is very weak.

Page 28: 2018 Flow Festival Open Channel Area Velocity Flow …• Rags • Damage • Calibration – Shotgun pattern • Velocity accuracy degrades >24” • Better for smaller pipes . ADFM

On-axis and focused reflected energy is directed back to the sensor with much intensity.

Page 29: 2018 Flow Festival Open Channel Area Velocity Flow …• Rags • Damage • Calibration – Shotgun pattern • Velocity accuracy degrades >24” • Better for smaller pipes . ADFM

The frequency shift between the transmitted indicates the flow direction. The magnitude of the shift indicates the velocity.

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Theory of Operation

Below the surface

5000 Spectral Velocity Readings

Point of Convergence

In 2 seconds!

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Laser Velocity Spectrum

5000 Spectral Samples

Doppler Shift

5000 Spectral Samples

Doppler Shift

Page 32: 2018 Flow Festival Open Channel Area Velocity Flow …• Rags • Damage • Calibration – Shotgun pattern • Velocity accuracy degrades >24” • Better for smaller pipes . ADFM

Signal

Noise

Doppler Power

Minimum of 1,000

Reading Stored in Memory

Measurement of reading quality

Page 33: 2018 Flow Festival Open Channel Area Velocity Flow …• Rags • Damage • Calibration – Shotgun pattern • Velocity accuracy degrades >24” • Better for smaller pipes . ADFM

Velocity Diagnostics

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Ultrasonic Level Measurement

Laser Velocity Measurement

Multi-point/Multi-depth Velocity Method

Page 35: 2018 Flow Festival Open Channel Area Velocity Flow …• Rags • Damage • Calibration – Shotgun pattern • Velocity accuracy degrades >24” • Better for smaller pipes . ADFM

Signature Velocity Grid

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Sanitary Sewer

Overflow

Pumps turned off created surcharge

Laser was under 15’ of water

Page 37: 2018 Flow Festival Open Channel Area Velocity Flow …• Rags • Damage • Calibration – Shotgun pattern • Velocity accuracy degrades >24” • Better for smaller pipes . ADFM

Submerged Laser

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LaserFlow Fully SubmergedCWD sensor reading velocity

Pressure Sensor reading depth

Page 39: 2018 Flow Festival Open Channel Area Velocity Flow …• Rags • Damage • Calibration – Shotgun pattern • Velocity accuracy degrades >24” • Better for smaller pipes . ADFM
Page 40: 2018 Flow Festival Open Channel Area Velocity Flow …• Rags • Damage • Calibration – Shotgun pattern • Velocity accuracy degrades >24” • Better for smaller pipes . ADFM

Typical applications• Collection systems

– Large Pipes (>36”)– Small Pipes (<36”)

Page 41: 2018 Flow Festival Open Channel Area Velocity Flow …• Rags • Damage • Calibration – Shotgun pattern • Velocity accuracy degrades >24” • Better for smaller pipes . ADFM

Lab Tests

Page 42: 2018 Flow Festival Open Channel Area Velocity Flow …• Rags • Damage • Calibration – Shotgun pattern • Velocity accuracy degrades >24” • Better for smaller pipes . ADFM

Accuracy

• Current published specification– 4% of Reading

• 3rd Party Tests Results• ITRC (Irrigation Training and Research Facility)

Cal Poly San Luis Obispo, CA– 1.8% Absolute Error

• Alden Research Lab– 2.7% Absolute Error

Page 43: 2018 Flow Festival Open Channel Area Velocity Flow …• Rags • Damage • Calibration – Shotgun pattern • Velocity accuracy degrades >24” • Better for smaller pipes . ADFM

Acoustic Doppler – Range Gating

Page 44: 2018 Flow Festival Open Channel Area Velocity Flow …• Rags • Damage • Calibration – Shotgun pattern • Velocity accuracy degrades >24” • Better for smaller pipes . ADFM
Page 45: 2018 Flow Festival Open Channel Area Velocity Flow …• Rags • Damage • Calibration – Shotgun pattern • Velocity accuracy degrades >24” • Better for smaller pipes . ADFM

LaserFlow vs Pulse Doppler 2%

Page 46: 2018 Flow Festival Open Channel Area Velocity Flow …• Rags • Damage • Calibration – Shotgun pattern • Velocity accuracy degrades >24” • Better for smaller pipes . ADFM

Multipath Transit Time

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LaserFlow vs Transit Time 2%

Page 48: 2018 Flow Festival Open Channel Area Velocity Flow …• Rags • Damage • Calibration – Shotgun pattern • Velocity accuracy degrades >24” • Better for smaller pipes . ADFM

Installation in front of flume

Page 49: 2018 Flow Festival Open Channel Area Velocity Flow …• Rags • Damage • Calibration – Shotgun pattern • Velocity accuracy degrades >24” • Better for smaller pipes . ADFM

LaserFlow vs Flume

Page 50: 2018 Flow Festival Open Channel Area Velocity Flow …• Rags • Damage • Calibration – Shotgun pattern • Velocity accuracy degrades >24” • Better for smaller pipes . ADFM

Low Level/High Velocity

• 1/2”Minimum depth for velocity!

• 15 ft/second maximum velocity!

Page 51: 2018 Flow Festival Open Channel Area Velocity Flow …• Rags • Damage • Calibration – Shotgun pattern • Velocity accuracy degrades >24” • Better for smaller pipes . ADFM

High Velocity

Page 52: 2018 Flow Festival Open Channel Area Velocity Flow …• Rags • Damage • Calibration – Shotgun pattern • Velocity accuracy degrades >24” • Better for smaller pipes . ADFM

Slow Velocity

Page 53: 2018 Flow Festival Open Channel Area Velocity Flow …• Rags • Damage • Calibration – Shotgun pattern • Velocity accuracy degrades >24” • Better for smaller pipes . ADFM

Slow Velocity

Page 54: 2018 Flow Festival Open Channel Area Velocity Flow …• Rags • Damage • Calibration – Shotgun pattern • Velocity accuracy degrades >24” • Better for smaller pipes . ADFM

Extreme Monitoring

Below 1”

From 6ft/sec to

2ft/sec

2912 Doppler Power

supportreading

Less than 1 GPM

Page 55: 2018 Flow Festival Open Channel Area Velocity Flow …• Rags • Damage • Calibration – Shotgun pattern • Velocity accuracy degrades >24” • Better for smaller pipes . ADFM

Water level drops as it exits the pipe creating 2 level plains

Application Challenge: Drop Pipe

Page 56: 2018 Flow Festival Open Channel Area Velocity Flow …• Rags • Damage • Calibration – Shotgun pattern • Velocity accuracy degrades >24” • Better for smaller pipes . ADFM

Remote Ultrasonic Level Sensor

X

Allows LaserFlow to adapt for elevated discharge

Improves performance and flow accuracy

Page 57: 2018 Flow Festival Open Channel Area Velocity Flow …• Rags • Damage • Calibration – Shotgun pattern • Velocity accuracy degrades >24” • Better for smaller pipes . ADFM

Application Challenge: Rotating Bar Screen Blockage

Page 58: 2018 Flow Festival Open Channel Area Velocity Flow …• Rags • Damage • Calibration – Shotgun pattern • Velocity accuracy degrades >24” • Better for smaller pipes . ADFM

Pump Station Flow

Page 59: 2018 Flow Festival Open Channel Area Velocity Flow …• Rags • Damage • Calibration – Shotgun pattern • Velocity accuracy degrades >24” • Better for smaller pipes . ADFM

Storm Water

Page 60: 2018 Flow Festival Open Channel Area Velocity Flow …• Rags • Damage • Calibration – Shotgun pattern • Velocity accuracy degrades >24” • Better for smaller pipes . ADFM
Page 61: 2018 Flow Festival Open Channel Area Velocity Flow …• Rags • Damage • Calibration – Shotgun pattern • Velocity accuracy degrades >24” • Better for smaller pipes . ADFM

Laser Doppler• Advantages

– Non-contact flow measurement

– 5,000 readings in 2 seconds

– Multipoint Velocity– Large or small pipes– 4% flow accuracy– Works well in depths

from .5” up to 120” with no decrease in accuracy

– Lowest velocity measurement <.5ft/sec

– Portable or permanent– Non-drifting ultrasonic

level sensor

• Disadvantages– Cost

• > Continuous Wave

• < Pulse Doppler

– Power• DC Applications

– May not work in steam, foam or fog applications

Page 62: 2018 Flow Festival Open Channel Area Velocity Flow …• Rags • Damage • Calibration – Shotgun pattern • Velocity accuracy degrades >24” • Better for smaller pipes . ADFM

Applications

• Continuous Wave Doppler– I & I Studies– Remote low power applications

• Pulse Doppler– High accuracy billing– Irregular velocity profile

• LaserFlow– High accuracy large or small pipe– Dangerous site conditions– Good hydraulic velocity profile

Page 63: 2018 Flow Festival Open Channel Area Velocity Flow …• Rags • Damage • Calibration – Shotgun pattern • Velocity accuracy degrades >24” • Better for smaller pipes . ADFM

Summary

• One size doesn’t fit all• Multiple technologies may be required for a

successful monitoring program• Understanding the application is as

important as the technology itself

Page 64: 2018 Flow Festival Open Channel Area Velocity Flow …• Rags • Damage • Calibration – Shotgun pattern • Velocity accuracy degrades >24” • Better for smaller pipes . ADFM

Teledyne Isco Flow Meters

Questions?