20141229 c2i presentation

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Transcript of 20141229 c2i presentation

Page 1: 20141229 c2i presentation
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Innovation. Drive. Technology

References

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Innovation. Drive. Technology

Overview of services

One-stop shop for development and production of composites components

• Engineering / design • Tooling & jigs (Carbon, aluminium etc) • Advanced composites parts production

- Carbon-look - Structural - Body Panels

• Headquarters + production: Dunajska Streda, Slovakia - 100 km from Vienna, 40 km east of Bratislava

• 312 employees (December 2014) • 11,000 m2 state-of-the-art factory • Capacity of 650 staff in current premises • 1,500 m2 clean room

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Innovation. Drive. Technology

Strategic focus

• Supply medium to high-volumes to: • Automotive, aerospace, industrial OEMs

• Carbon-look, structural, body panels • Prepreg/Autoclave & RTM

• Help customers with: • DFM (Design for Manufacturing)

• Component engineering (ie B-surface, fixing mechanism)

• Material selection

• Production technology development (where necessary)

• Full in-house capability

• Engineering, tooling, production, painting

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Innovation. Drive. Technology

Summary – key strengths • Wide range of technological competence and experience

• Production location of Slovakia enables competitive pricing

• Growth capability

– Multi million investments in 2012/2013 into facility and management

– Plant capacity of 650 staff, ie additional 350 staff available capacity

• Advanced ERP System

– EDI & 35 bar code scanners to track every step of the manufacturing process full traceability (supports also AS9100)

• Flexibility – 3 shift operation

• Professional dedicated Program & Launch Management

Summary – key strength

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Innovation. Drive. Technology

Engineering

• Development of composites components for our customers, example, status of „technology partner“ for Porsche 918 Spyder

• Development of tooling and jigs

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Innovation. Drive. Technology

State-of-the-art production facility

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Innovation. Drive. Technology

Clean room

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Innovation. Drive. Technology

Quality control

3D Scanner

Steinbichler Comet

Data output

Zeiss Measuring table 3 x 2,5 x 1,6m

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Innovation. Drive. Technology

Quality Management System

• ISO 9001 – C2i quality standard – Process flow diagram – Work instructions – 100% product traceability – Process FMEAs + Control plan – 3D measuring report – PPAP, APQP, IMDS

• ISO TS 16949 : certification June 2015 • ISO 14000 and OHSAS: certification June 2015 • AS/EN 9100: certification September 2015 • NADCAP: certification 2017

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Innovation. Drive. Technology

References: Carbon-look

BMW 15 different components / volumes up to 3000 p.a.

Front spoiler Rear spoiler

Bonnet vent

Jaguar 20 different components / volumes up to 2000 p.a.

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Innovation. Drive. Technology

References: Carbon-look – Bentley GT3R

Door panels and armrest

Complete rear cabin Threadplates

Mirror housing

15 different components / volumes 300 sets

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Innovation. Drive. Technology

Porsche 918 Spyder Front cooler frame Rear cooler frame Montagetraeger Luggage compartment

Praga All 77 carbon-fibre parts 2-3 cars/month Monocoque Floor panels Crash box Fenders etc.

References: Structural

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Innovation. Drive. Technology

Praga Porsche Series production project line-fit body panels supplied in 15 different colours by c2i

References: Painted body panel

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Innovation. Drive. Technology

Aerospace Aerospace interiors in prepreg/phenolic Numerous prototypes

SATCOM Radomes Reflectors Rockwell Collins Cobham

Carbon guitar 150 guitars special

series played by Eros

Ramazzotti, guitarist of David

Bowie

References: Other areas

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