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Transcript of 2012 Honeywell Users Group Americas · PDF file2012 Honeywell Users Group Americas 1 ......
Sustain.Ability.
2012 Honeywell Users Group Americas
1
Field Device Manager: Instrument Nourishment
through Smart Device Management
Kevin Boatright & John Yingst
2
Agenda
• Sustaining the Benefits of Smart Devices
• Instrument Nourishment Through Smart
Device Management
• Field Device Manager
Overview
• FDM Current R430
• FDM Future Vision
3
Sustaining the Benefits of Smart Devices
• Benefits of smart devices no secret
– Project implementation and operations savings
– Faster commissioning
– More useful digital information
– Much simpler maintenance procedures
• But how to sustain?
– Need intelligent smart instrument management system
– Need routine maintenance to make it happen
– Need practices, procedures and tools to
nourish smart instrumentation
4
Smart Devices Without Maintenance
• Imagine running a plant without maintenance!
– Motors and pumps would fail
– Filters would plug up
– Valves would degrade and eventually fail
– Processes would degrade
• So why run without instrument maintenance?
– Electronics drift out of calibration
– Electronics become unreliable or eventually fail
– Control valves become unresponsive
– Confidence in process erodes
– Lose ability to run the plant
5
Benefits of Smart Device Maintenance
• Keeps actuators and valves
running at peak performance
• Maintaining confidence in process
measurements
• Being able to handle new revisions
of devices
• Being able to handle device
replacement when devices fail
• Testing that safety devices will perform when expected
• Paying less for insurance!!
SO… How do we get there?
6
Nourishment through Instrument Management!
Use instrument management to…
• Regularly run diagnostics on valves and
actuators
• Routinely run PVST tests on safety valves
• Save databases of devices and routinely
compare for discrepancies
• Check calibration of devices to insure
confidence in measurement accuracy
• Watch for early signs of device failures
• Diagnose and fix problems through the
instrument management system
7
Field Device Manager (FDM)
FDM simplifies instrument management
Configuration, Diagnostics & Maintenance
Supports configuration, diagnostics and
management tasks
Displays device status to help maintenance
personnel find problems
Handles large database of devices from
the entire plant
Saves effort by auto-building database from live connected devices
Uses open standard DDs/EDDLs and DTMs to create templates for
devices
Allows easy download from FDM to devices or upload from devices to
save valuable configurations
Works with Experion, non-Experion and Safety networks
SIMPLIFYING SMART INSTRUMENT MANAGEMENT
8
FDM Value
• Saves Time – Brings instruments to you!
– Finds and accesses devices quickly!
– Optimized for fast data access!
• Simplifies Maintenance Tasks – Intuitive interface regardless of instrument protocol!
– Automatically highlights and shows instrument faults!
• Freedom of Choice through Open Standards – Both DD/EDDL and FDT/DTM standards in the same tool!
– HART, Profibus and Fieldbus – any device!
• Flexible and Scalable – Supports any size project – very small to very large
– Even runs in a Win 7 laptop/desktop for the Maintenance Shop!
VERSATILE – ACCESSIBLE – PREDICTABLE
9
FDM Use Case Examples
• Maintenance
– Performing routine maintenance (especially valves)
– Checking device status (alarms) and troubleshooting
– Device database upload (history) for archive/reference
– Device replacement and needed setup/reconfiguration
• Engineers
– Configuring and setup of devices during FAT
– Device commissioning during startup
– Assisting maintenance with troubleshooting
– Assisting operations with problem solving
• Operators
– Device diagnostics/status checks
– Device information reference for running the process
ALWAYS THE RIGHT TOOL!
10
FDM is Used…
• To help run and maintain some of the largest plants in
the world…
• To help enhance operator confidence during plant
startups…
• To save time and money during commissioning…
• To support and maintain both Fieldbus and HART
devices in major plants…
• To capture device databases so maintenance
can later replace devices when needed…
• All over the world…
• 24/7…
11
FDM Features and Capabilities
• Advanced Search
• Audit Trail
• Automatic Network Update
• Bulk Operations
• Client-Server Architecture
• Device History
• Device Configuration
• Device Documentation
• Display Filter
• Dashboard
• Integration with Experion
• Standalone Version
• Access Lock Control
• Device Health Scan
• Import and Export
– MUX Monitoring
– Offline Configuration
• Role-Based User
Management
• DD/EDDL and DTM
Support
• Third-Party App Integration
• OneWireless Integration
• Windows Authorization
• Single Sign-On
• PVST Testing
FDM IS PACKED WITH CAPABILITIES!!
12
FDM Supported Protocols
• HART devices via Experion and
Safety Manager HART I/O
• HART devices via HART
multiplexers and modems
• Profibus networks
• Profibus PA or DP devices
• HART devices connected to Profibus
networks
• Foundation Fieldbus devices via
Experion FIM
• OneWireless
• Profibus Gateway
SUPPORTING OPEN STANDARDS
13
FDM Protocol Comparison
FDM Capability HART Profibus Fieldbus
DD DTM DD DTM DD DTM
Device configuration (online)
Offline configuration (template)
Save history
Audit trail
Compare history to live device
Attach documents to device types (Library)
Bulk operations (history and offline templates)
Station Maintenance view
Third-party application integration thru Experion
Device health scan
Display filters
Import / export (tags, audit trail, history, offline config)
Device Access Control (new in R430)
Advanced search
Attach documents to devices
Connects to Experion
Connects to MUXs & provides MUX monitoring
Connects to Comm/Gateway DTM
Dynamically updates devices (non-FDT networks)
14
FDM R430 Features/Capabilities Summary
• Experion R410, R400 and R311 compatibility
• New 64-bit operating system support
• SM Universal Safety I/O HART device support
• HART 7 support
• Profibus/FDT improvements
– FDT Comm Console Tool
– Health of Comm DTM connected devices
• New Series C HART I/O support
• Device Access Control
• Virtualization Support
– Release independent
15
FDM R430 Details
• Compatibility
– Supports Experion R410, R400 and R311
– Useful in multi-Experion systems and migrations
– 64-bit and 32-bit support
• HART 7 support
– Full support for new HART 7 wired devices
– ALL HART 5 and 6 device support continues
– Updated HCF library with latest DD files
– Fully transparent to the user
– Some changes also made to Experion
– Earlier Experion IOMs require
latest firmware
16
FDM R430 Details
• Safety Manager Universal Safety I/O support
– Supports SM Universal Safety I/O and Universal Safe Logic
Solver
– Easy connection via Ethernet
– No hardware license required to connect to SM
– Two configurations supported
• Experion with integrated Safety Manager
• Standalone Safety Manager
– HART device alerts in
Experion use MUX Monitoring
– For SM R150 and higher
17
FDM R430 Details
• SM Universal Safety I/O Details
– Configuration exported from Safety Builder, imported into FDM
– Safety Builder Application Viewer locks devices – provides robust
protection when in service
– Utility provided to update devices in FDM when changes made
18
FDM R430 Details
• Profibus/FDT improvements
– New FDT Comm Console
replaces FDT Comm Tool
– New Health Scan of Comm DTM
connected devices
(Profibus, HART-over Profibus)
– Number of improvements in
FDT/DTM spec compliance
– Device icons used from DTMs
when available – helps keep
things organized!
19
FDM R430 Details
• New Series C I/O support – FDM supports new single-modem HART I/O modules
• CC-PAIH51 (AI) & CC-PAOH51 (AO)
– Transparent to the user
• Virtualization Support – Release independent – qualified as of FDM R410
– All four FDM components supported (Server, Gateway, Client & RCI)
– New Client Access Licenses (CALs) required for each running, on-
process Level 2 virtual machine
• USB Modem Support – Several USB to RS 485 Converters now qualified for MUX networks
– Alternative to traditional COM ports
20
FDM R430 Details
• Device Access Control
– Security for all networks and all
devices connected to FDM
– Write access to device / set of
devices / network controlled by an
authentication mechanism
– Password protection
– Set up through Settings menu
– Features:
• Automatic lock of devices as they
are discovered on the network
• Password protection for devices that
are connected to a network
• Automatic lock of an unlocked
device after a specified time period
• Manual lock/unlock of all the
devices connected to a network
21
FDM R430 Simplified Architecture Example
ExperionServer
FDM Server
PM
IO A
I/A
O
Series-A
(1756)
AI/A
O
Series C
I/O
AI/A
O
HART DEVICES
ExperionERDB
FDM/Instrument Database
FIELDBUS DEVICES
Series-A
FIM
Series C
FIM
Remote Node
MUX
RS232
RS485
HART DEVICES
FDM Gateway
Gateway PC(ACE Node)
FDM Gateway
MUX Monitoring
ProfibusGateway
PROFIBUS
DEVICES
FDM ClientExperionStation
FDM Client
ExperionStation
FDM Client
MODEM
Honeywell HART-DE Modem
FDM Client
SafetyManager
SM I/O
HART
DEVICES
22
PKS Advantage Program
Members
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