2012 11-06-e3-energy-efficiency-event-taipro
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Transcript of 2012 11-06-e3-energy-efficiency-event-taipro
ConfidentielConfidentiel
TAIPRO Engineering
Environmental Assessment
First Step to convince end-users to invest in
TAIlored microsystem improving your PROduct
A part of this presentation/research/information are coming from the European Union Seventh FrameworkProgramme (FP7/2007- 2013) under grant agreement n° 265096
02/11/2012 1
First Step to convince end-users to invest in
innovative sensors and energy efficiency.
M. Saint-Mard (Managing director)
Confidentiel
Scope� Environnemental assessment & LCA
� TAIPRO’s general activities
� Chain of values of a smart sensor
� Applicable markets:
TAIlored microsystem improving your PROduct
A part of this presentation/research/information are coming from the European Union Seventh FrameworkProgramme (FP7/2007- 2013) under grant agreement n° 265096
� Applicable markets:� Example of smart sensors
� Industrial needs
� Information needed from end-users
� Applicable markets
� Expectations in LCA
� Conclusion
page 2
Confidentiel
Environmental assessment & LCA
� LCA is a technique to assess environmental
TAIlored microsystem improving your PROduct
A part of this presentation/research/information are coming from the European Union Seventh FrameworkProgramme (FP7/2007- 2013) under grant agreement n° 265096
environmental impacts associated with all the stages of a product's.
02/11/2012 3
Confidentiel
TAIPRO Engineering’s BM
TAIlored microsystem improving your PROduct
A part of this presentation/research/information are coming from the European Union Seventh FrameworkProgramme (FP7/2007- 2013) under grant agreement n° 265096
02/11/2012 4
Confidentiel
TAIPRO’s activities
� TAIPRO Engineering focuses its activities on innovative micro assembly (packaging) of existing sensors and microelectronic COTS (Components Off The Shelf) to perform customized solutions with new functionalities for industrial applications:� Tailored development project for in situ proof of
TAIlored microsystem improving your PROduct
A part of this presentation/research/information are coming from the European Union Seventh FrameworkProgramme (FP7/2007- 2013) under grant agreement n° 265096
� Tailored development project for in situ proof of concept demonstration,
� Standard & nonstandard packaging/micro assembly consultancy and pre-production series before manufacturing,
� Training on specific packaging and testing equipment,
Examples
Remark: TAIPRO’s customer does not know what isa sensor… How to answer properly? LCA is a part of the solution
page 5
Confidentiel
� Chain of value of a smart sensor (macroscopicalview)
Equipment and tooling
Bare dies and electrical components
Fab
Final customer
Large series
Large series
Large series
Large series
�
Chain of value of a smart sensor
TAIlored microsystem improving your PROduct
A part of this presentation/research/information are coming from the European Union Seventh FrameworkProgramme (FP7/2007- 2013) under grant agreement n° 265096
Integration level
Equipment and tooling
Bare dies and electrical components
Research institute
D&E
Packaging
Final customer
Proto / small
Proto / small
Proto / small
Proto / small
series
series
series
series
Large series
Large series
Large series
Large series
page 6
Confidentiel
Example of smart sensors
TAIlored microsystem improving your PROduct
A part of this presentation/research/information are coming from the European Union Seventh FrameworkProgramme (FP7/2007- 2013) under grant agreement n° 265096
page 7
TAMMI
Li-Corne(with courtesy of CMI)
Automatic lubrication(with courtesy of CMI)
Confidentiel
Multisensor platform - Sensor node
Example 1
TAIlored microsystem improving your PROduct
A part of this presentation/research/information are coming from the European Union Seventh FrameworkProgramme (FP7/2007- 2013) under grant agreement n° 265096
Goal: Health monitoring of a production plant –> Be aware of « soft » deviation of the monitored information
page 8
Confidentiel
Example 2 – (With courtesy of CMI)
Smart grease pump
TAIlored microsystem improving your PROduct
A part of this presentation/research/information are coming from the European Union Seventh FrameworkProgramme (FP7/2007- 2013) under grant agreement n° 265096
Goal: Ensure a good maintenance of all rolling parts � reductionof failures/stops/spare parts + security aspects
page 9
Confidentiel
Example 3
Automatic smart greasing (Flow rate & pressure control)
TAIlored microsystem improving your PROduct
A part of this presentation/research/information are coming from the European Union Seventh FrameworkProgramme (FP7/2007- 2013) under grant agreement n° 265096
Goal: Ensure a good maintenance of all rollingparts with « complex » accessibility
page 10
Confidentiel
Applicable markets for example 1
Industrials needs� Fast response time
� System assembled quickly based on existing tecnological bricks
� Limited modifications in process or equipments� Drag & drop : autonomous tool
TAIlored microsystem improving your PROduct
A part of this presentation/research/information are coming from the European Union Seventh FrameworkProgramme (FP7/2007- 2013) under grant agreement n° 265096
� Drag & drop : autonomous tool � Miniaturized tool� Open tool box : easily adapted to the application
� Low cost� Sensor based on existing components (packaged & unpackaged) �no development of new components.
� Cost of the solution smaller than the “ecoprofit” at customer level (Return On Investment)
� Ability to detect a soft deviation of the production plant
page 11
Confidentiel
Information needed from the customerTypical Production information:� Mean Time Between Failure (X hour)� Number of stops per week (Average)
Typical Main consumption « easily saved »
Applicable markets for example 1
TAIlored microsystem improving your PROduct
A part of this presentation/research/information are coming from the European Union Seventh FrameworkProgramme (FP7/2007- 2013) under grant agreement n° 265096
Typical Main consumption « easily saved »� Electricity: XX KWh (cost reduced during stop but not
equal to 0)� Chemical fluids/gas (~fixed cost even during stop)� Cost of the workers (~fixed cost even during stop)� …� If you increase the working ratio you also increased
the « energetic & economical » efficiency
page 12
Confidentiel
Other aspect:
� Direct cost is not the only parameter. They also need to improve the quality of the product � added value on the product
Applicable markets for example 1
TAIlored microsystem improving your PROduct
A part of this presentation/research/information are coming from the European Union Seventh FrameworkProgramme (FP7/2007- 2013) under grant agreement n° 265096
the product � added value on the product
page 13
Confidentiel
1) Steel productionTemperature : -10 to 150°C
Vibration :
Applicable markets for example 1
TAIlored microsystem improving your PROduct
A part of this presentation/research/information are coming from the European Union Seventh FrameworkProgramme (FP7/2007- 2013) under grant agreement n° 265096
02/11/2012
14
Vibration : 0-100kHz, up to 5g
Confidentiel
2) Wind turbineTemperature : -10 to 150°C
Vibration :
Applicable markets for example 1
TAIlored microsystem improving your PROduct
A part of this presentation/research/information are coming from the European Union Seventh FrameworkProgramme (FP7/2007- 2013) under grant agreement n° 265096
02/11/2012
15
Vibration : 0-100kHz, up to 5g
Level of noise :Temp:Etc…
Confidentiel
3) Paper productionTemperature : -10 to 150°C
Vibration :
Applicable markets for example 1
TAIlored microsystem improving your PROduct
A part of this presentation/research/information are coming from the European Union Seventh FrameworkProgramme (FP7/2007- 2013) under grant agreement n° 265096
02/11/2012
16
Vibration : 0-100kHz, up to 5g
Level of noise :Temp:Etc…
Confidentiel
Expectations in LCA
To evaluate the impact of developing innovative tailored sensor solutions able to acquire, process, store data for end user.
�End user’s goal : to allow predictive maintenance on continuous production line with support of a end user
TAIlored microsystem improving your PROduct
A part of this presentation/research/information are coming from the European Union Seventh FrameworkProgramme (FP7/2007- 2013) under grant agreement n° 265096
continuous production line with support of a end user�TAIPRO’s goal: To be able to convince “qualitatively” the customer to innovate in their processes � TAIPRO want to reinforce its position with their customers/end users
Main issue: We have to speak the same language as the customer ���� LCA will help us
page 17
Confidentiel
Conclusion
� Some smart solution already exist without LCA support. Because some customer alreadyknows what they have to measure/save
� A LCA tools has to provide a competitive asset
TAIlored microsystem improving your PROduct
A part of this presentation/research/information are coming from the European Union Seventh FrameworkProgramme (FP7/2007- 2013) under grant agreement n° 265096
� A LCA tools has to provide a competitive assetto TAIPRO by:
� Identify a way to discuss with end- users/customers– Speak the same language
� Having the capability to evaluate the « eco-impact » of a sensor at customer level � Lead to a strong
partnership
page 18
Confidentiel
Michel Saint-Mard: Managing director
Email: [email protected]
Contact
TAIlored microsystem improving your PROduct
A part of this presentation/research/information are coming from the European Union Seventh FrameworkProgramme (FP7/2007- 2013) under grant agreement n° 265096
02/11/2012 19
Email: [email protected]
Tel: +32 4 382 44 94