2011 Fusion Systems Catalogue

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COLD BOND SPLICING MATERIALS

ABOUT FUSION SYSTEMS: The Fusion Systems division of Almex Group provides splicing tools and repair materials to complement the advanced Almex conveyor belt vulcanizers. The Fusion Systems product lineup includes pulley lagging, lining, hot and cold bond splicing cements and one of the largest selections of hand and power tools in the industry. All Fusion Systems products have one purpose: reduce your maintenance costs by preventing wear and corrosion.

ABOUT ALMEX GROUP:In 1962, the patented Almex pressure bag principle revolutionized press design worldwide and positioned Shaw Almex as an industry leader. Innovative Almex presses provide the uniform temperature and pressure required to cure, laminate, vulcanize or mold products for a wide array of industries. Nearly a dozen corporate facilities and a network of exclusive distributors are strategically located on six continents to provide a comprehensive sales and service support system to clients in over 120 countries.

Shaw Almex demonstrates a social commitment to this global community by contributing to local charitable causes and adhering to stringent environmental standards.

The Shaw Almex tradition of quality lives on today through the Almex Group of companies, the unique Almex presses, complementary Fusion products, and a profound commitment to excellence, integrity, and social responsibility in all aspects of business endeavors around the world.

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Belt Cleaning Brush Pad...................................................... 46T-Bar Belt Cleaner ............................................................... 47

BELT CLEANING PRODUCTS

EZ Fix Manual Urethane Repair System .............................. 48EZ Fix Pneumatic Urethane Repair System ......................... 49Trowelable Urethane Repair System ................................... 50Repair Fabric ....................................................................... 51Cover Rubber ...................................................................... 52Filler Rubber ....................................................................... 53Splicing Foil ........................................................................ 54Standard Repair Patches ..................................................... 55Fabric Repair Patches ......................................................... 56Standard Repair Strips ........................................................ 57Fabric Repair Strips ............................................................. 58

REPAIR PRODUCTSCRF Cold Bond Cement and Hardener ................................. 8WCRF Cold Bond Cement and Hardener .............................. 9ECRF Cold Bond Cement and Hardener ............................. 10WECRF Cold Bond Cement and Hardener .......................... 11PVC Cold Bond Cement and Hardener ............................... 12

RM Rubber to Metal Primer ................................................ 13GRM Rubber to Metal Primer ............................................. 14

ADHESIVES & HARDENERS

Fusionwear 35..................................................................... 38Fusionwear 45..................................................................... 39Fusionwear 60..................................................................... 40Chemshield B ...................................................................... 41

LININGS

PRIMERS

Fusion Clean Solvent ........................................................... 15SOLVENT

CeraTex CDS Ceramic Lagging ........................................... 30FusionLagg BLD .................................................................. 31FusionLagg BMD ................................................................. 32FusionLagg WMD ............................................................... 33FusionLagg OMD ................................................................ 34FusionLagg URDS ............................................................... 35Fusion StripLagg URDS ....................................................... 36PrimeDrive Lagging ............................................................ 37

PULLEY LAGGING

Hot Splice Fabric Primer ..................................................... 18Hot Splice Cement .............................................................. 19Hot Splice Steel Cord Primer .............................................. 20Fabric Belt Tie Gum ............................................................ 21Fabric Belt Cover Stock ...................................................... 22Skimmed Breaker Fabric ..................................................... 23Steel Cord Belt Cable Gum ................................................. 24Steel Cord Belt Cover Stock ............................................... 25Belt Noodle Gum ................................................................ 26Silicone Treated Release Paper ........................................... 27

HOT SPLICING

Knives & Blades ..........................................................62 & 64Rollers .........................................................................64 & 65Layout Tools ........................................................................ 65 Steel Cable Stripping .......................................................... 66Belt Stripping Clamps & Buckles ......................................... 66Brushes .......................................................................66 & 67Buffing & Sharpening Accessories ..............................67 & 68 Miscellaneous Products ....................................................... 69Fabric Belt Splicing Tool Kit ................................................ 70Steel Cord Belt Splicing Tool Kit ......................................... 71Finger Splice Skiver ............................................................ 72EZ Stripper Kit .................................................................... 73Max Clamp and Ultra Max Belt Clamps .............................. 74Gas Power Steel Cord Belt Cutter ...................................... 75

TOOLS & ACCESSORIES

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ALMEXPAD Junior .............................................................. 78ALMEXPAD Senior .............................................................. 79SG1 Switchgear Box ........................................................... 808 Ton Cordless Cable Cutter ............................................... 81Belt Cutter Kit .............................................................82 & 83Cordless Power Driver Unit ................................................. 84Jobsite Stereo ..................................................................... 85Cordless Flashlight .............................................................. 86

BAT TOOLS BELTING ADVANTAGE TECHNOLOGY

Fusion Combi Scraper 65/45/65 ......................................... 44Fusion Combi Scraper 85/55/85 ......................................... 45

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INDEX

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COLD BOND & SPLICINGAdhesives & Hardeners | Primers | Solvents



CRF COLD BOND CEMENT & HARDENER

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CRF is the ideal cement when bonding rubber to rubber, and is ideal for use on wood, fiberglass, concrete, urethane, steel, rubber and fabric.

FEATURES:• Long pot life• Can be used on rubber, fabric, wood, fiberglass,

concrete, urethane and steel• Is a Chloroprene based cement available in pint,

quart, gallon and drum

Colour Dark Grey

Weight / Gallon 11 lbs or 5 kg

Pot Life 4 Hours @ 70˚F (22˚C)

Working Temperature -40˚F to 180˚F

Shelf Life 2 years in cool, dark location

CRF Pint CC-CRF-001 1 - 20 gr 1.1 0.5 20 1.9

CRF Quart CC-CRF-002 1 - 35 gr 2.2 1 40 3.7

CRF Gallon CC-CRF-010 5 - 35 gr 11 5 200 18.6

CRF Drum CC-CRF-200 290 - 35 gr 640 290 11,600 1,078

DESCRIPTION Product Code Hardener lbs kg ft2 m2 Weight Coverage

20 gr Hardener CH-CRF-020 20

35 gr Hardener CH-CRF-035 35

DESCRIPTION Product Code Gram

CRF CEMENT PROPERTIES

Photo shows 1 kg with 35 gr hardener.


WCRF COLD BOND CEMENT & HARDENERWCRF is formulated for use with food grade conveyor belt and rubber to metal bonding and is ideal for fabrication, including T-Cleat and V-guide attachment to food belts.

FEATURES:• Long pot life• For use on rubber, fabric, wood, fiberglass,

concrete, urethane and steel• Is a Chloroprene based cement available in pint,

quart, gallon and drum sizes• Environmentally friendly

Photo shows 1 kg with 35 gr hardener bottle. Colour White

Weight / Gallon 11 lbs or 5 kg




WCRF Pint CC-WCRF-001 1 - 20 gr 1.1 1/2 20 1.9

WCRF Quart CC-WCRF-002 1 - 35 gr 2.2 1 40 3.7

WCRF Gallon CC-WCRF-010 5 - 35 gr 11 5 200 18.6

WCRF Drum CC-WCRF-600 290 - 35 gr 640 290 11600 1078

DESCRIPTION Product Code Hardener lbs kg ft2 m

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WCRF CEMENT PROPERTIES

20 gr Hardener CH-WCRF-020 20

35 gr Hardener CH-WCRF-035 35


Weight Coverage

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ECRF COLD BOND CEMENT & HARDENERECRF is the ideal cement for conveyor belt repair and splicing, and is excellent for use on wood, fiberglass, concrete, urethane, steel, rubber and fabric.

FEATURES:• ECRF is an ethyl acetate based chloroprene cement that

is available in pint, quart, gallon and drum sizes • Free of chlorinated hydrocarbons• High initial and permanent adhesion• Easy to process • Offers higher threshold limit values than for clorinated

hydrocarbons

Photo shows 800 ml size with 35 gr hardener. Colour Black

Weight / Gallon .700 kg



Shelf Life 24 months in cool, dark location

ECRF Pint CC-ECRF-001 1 - 20 gr 0.12 0.4 0.8 0.35 30 2.8

ECRF Quart CC-ECRF-002 1 - 35 gr 0.20 0.8 1.5 0.7 60 5.6

ECRF Gallon CC-ECRF-010 5 - 35 gr 1 4 7.7 3.5 300 28

ECRF Drum CC-ECRF-200 250 - 35 gr 50 200 386 175 15,000 1400

DESCRIPTION Product Code Hardner Gal Liter lbs kg ft2 m2

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20 gr Hardener CH-ECRF-020 20

35 gr Hardener CH-ECRF-035 35


ECRF CEMENT PROPERTIES

Volume Weight Coverage

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WECRF COLD BOND CEMENT & HARDENERWECRF is the ideal cement for conveyor belt repair and splicing, and is excellent for use on wood, fiberglass, concrete, urethane, steel, rubber and fabric.

FEATURES:• WECRF is an ethyl acetate based chloroprene

cement that is available in pint, quart, gallon and drums • Free of chlorinated hydrocarbons• High initial and permanent adhesion• Easy to process • Offers higher threshold limit values than for chlorinated

hydrocarbons• Environmentally friendly

Photo shows 800 ml size with 35 gr hardener.

WECRF Pint CC-WECRF-001 1 - 20 gr 0.12 .4 .5 .25 15 2.25

WECRF Quart CC-WECRF-002 1 - 35 gr 0.25 .8 1.5 0.7 30 4.5

WECRF Gallon CC-WECRF-010 5 - 35 gr 1.0 4.0 7.5 3.5 245 18

WECRF Drum CC-WECRF-200 250 - 35 gr 50 200 386 175 12,250 1125

DESCRIPTION Product Code Hardener Gal Liter lbs kg ft2 m2

Volume Weight Coverage

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Colour White

Weight /.8 liter .700 kg



Shelf Life 24 months in cool, dark location

WECRF CEMENT PROPERTIES

20 gr Hardener CH-WECRF-020 20

35 gr Hardener CH-WECRF-035 35


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PVC COLD BOND CEMENT & HARDENERPVC is the finest PVC cement on the market today. By utilizing a special solvent base, the surface preparation is eliminated. By not requiring any buffing, productivity increases when used in high volume fabrication and manufacturing applications.

FEATURES:• Exceptional moisture and oil resistance• Good flexibility• PVC is an M.E.K. based cement available in pint,

quart, gallon and drums • Use only with Fusion Systems PVC hardener• Strong initial bond strength allows quick 4 - 6 hour

turnaround time• Recommended for PVC, urethane and most

synthetic bonding• NOTE: Do not use Fusion Clean as a solvent with PVC,

use only M.E.K.

PVC CEMENT PROPERTIES

Colour Clear (Amber)




PVC Pint CC-PVC-001 1 - 20 gr 0.12 0.4 0.7 0.3 15 14

PVC Quart CC-PVC-002 1 - 35 gr 0.25 0.8 1.3 0.6 30 2.8

PVC Gallon CC-PVC-010 5 - 35 gr 1 4 5.3 3.0 150 13.9

PVC Drum CC-PVC-200 288 - 35 gr 50 200 173 7050 654

DESCRIPTION Product Code Hardner Gal Liter lbs kg ft2 m2 Volume Weight Coverage

Photo shows 800 ml with 35 gr hardener.

Volume

20 gr Hardener CH-PVC-020 20

35 gr Hardener CH-PVC-035 35


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PRIMERS

RM RUBBER TO METAL PRIMERAn ideal Metal Primer for use in rubber tanks or chute lining, pulley lagging, and all applications where a bond to metal requires enhancement.

FEATURES:• Asaninterfacebetweenrubberandmetal,RMoffers

highbondstrengthsbetweenbothsurfaces• Unlikezincbasedprimers,RMutilizespolymersandorganic

compoundstoachieveahighstrengthbond• Mixtureofpolymers,organiccompoundsandmineral

fillersdissolvedordispersedinanorganicsolventsystem• Canbeusedonsteel,aluminum,titanium,wood

andothersubstrates• Canbeappliedwithabrush,rollerorspray

PROPERTIES

Formula M.I.B.K./M.E.K./Xylene

Colour Grey

Flashpoint 42˚F

ShelfLife 1yearfromdateof

manufacture(70-80˚F)

Rubber/Metal Primer

PrimerQuart CP-RM-Q 1qt 0.8 1.5 0.7 147 13.7

PrimerGallon CP-RM-G 1gal 3.78 7.7 3.5 588 54.9

DESCRIPTION Product Code Gal Liter lbs kg ft2 m2 Volume Weight Coverage

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Photoshows800ml.

PRIMERS

GRM RUBBER TO METAL PRIMERAn ideal Metal Primer for use in rubber tanks or chute lining, pulley lagging, and all applications where a bond to metal requires enhancement.

FEATURES:• Asaninterfacebetweenrubberandmetal,GRMoffers

highbondstrengthsbetweenbothsurfaces• Unlikezincbasedprimers,GRMutilizespolymersandorganic

compoundstoachieveahighstrengthbond• Mixtureofpolymers,organiccompoundsandmineral

fillersdissolvedordispersedinanorganicsolventsystem• Canbeusedonsteel,aluminum,titanium,woodand

othersubstrates• Canbeappliedwithabrush,rollerorspray

PROPERTIES

Formula M.E.K./Xylene/IPA

Colour Green

Flashpoint 42˚F

ShelfLife 1yearfromdateof

manufacture(70-80˚F)

Rubber/Metal Primer

PrimerQuart CP-GRM-Q 1qt 0.94 1.5 0.7 147 13.7

PrimerGallon CP-GRM-G 1gal 3.78 7.5 3.5 588 54.9

DESCRIPTION Product Code Gal Liter lbs kg ft2 m2 Volume Weight Coverage

PRIMERS

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Photoshows800ml.

SOLVENT

FUSION CLEAN SOLVENTFusion Systems Clean Solvent is an all purpose cleaner that can be used on all rubber, metal, fiberglass and plastic. Not recommended for use on urethane or PVC applications.

FEATURES:• Speciallyformulatedtobetheaggressivesolventrequired

fortherubberfabricationandconveyorsplicingindustry• Ablendofcyclohexaneandxylene,whicharebotharomatic

distillatesinsteadofpetroleumdistillatesliketoluene• Verypuresolvent• Willnotleavebehindanoilresidue,whichcaninhibitor

preventsufficientadhesion• Lesstoxicthanmanyofourcompetitors

PROPERTIES

Formula Xylene/Cyclohexane

Colour Clear

SpecificGravity 0.86

Weight 6.96lbs/gal

BoilingPoint 180˚F

Fusion Clean

CH-RC-Q 1qt .946L 2.0 0.9

CH-RC-G 1gal 3.78L 8.0 3.6

CH-RC-55G 55gal 200L 440 200

DESCRIPTION Gal Litre lbs kgVolume Weight

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Photoshows1litre.

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HOT SPLICINGAdhesives | Fabric Belt Materials | Splice Fabrics | Steel Cord Materials | Accessories

HOT SPLICING

HOT SPLICE FABRIC PRIMERHot Splice Fabric Primer is a one part coating for RFL treated fabric that enhances adhesions in hot vulcanized belt splicing. It is designed for use as a reactive bonding agent between bare fabric surfaces and uncured splice materials.

FEATURES:• Can be mixed directly into the HC1 splice cement as

an adhesion additive (mix no more than 10% by volume, use within 3 hours)

• Has excellent brushable consistency for ease of application• Good penetration into the RFL treated fabric• For Natural Rubber (NR), Polyisoprene (IR), Styrene-Butadiene

(SBR), Polybutadiene (BR), Polychloroprene i.e. - Neoprene (CR) rubber belt splices

PROPERTIES

Colour Black

Base Mixture of polymers

Solids (wt.) 20 - 25%

Solvent Xylene

Calculated Coverage 144 sf / gal / mil

Flash Point Closed Cup 77˚F

Shelf Life 6 months at 70˚F or 12 months at 50˚F

AA-HFP-Q Green Quart .95 .9 1.98

Label Unit Volume Product WeightPRODUCT CODE Colour Gal litre kg lb

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Photo shows 1 quart.

HOT SPLICING

HOT SPLICE CEMENTHot Splice HC1 adhesive is a one part cement for hot vulcanized belt splicing. It is designed for use as a tackifying agent for cured to uncured rubber materials.

FEATURES:• Enhances vulcanization of belt splices • Adds building tack to the uncured splice materials and

conveyor belt splice • Brushable consistency for ease of application and

good penetration • HC1 adhesive can be used over a variety of adhesive

systems such as Fabric Primer and Steel Cord Primer• Use for Natural Rubber (NR), Polyisoprene (IR), Styrene-Butadiene (SBR), Polybutadiene (BR), Polychloroprene i.e. - Neoprene (CR) rubber belt splices

PROPERTIES

Colour Black

Base NR / SBR Rubber

Solids (wt.) 13 - 15%

Solvents Toluene (60%), Ethyl Acetate (15%), Heptane (10%)

Calculated Coverage 144 sf / gal /mil



AA-HC1-Q Gray Quart .95 .7 1.54

AA-HC1-G Gray Gallon 3.78 3 6.6

AA-HC1-5G Gray 5 Gallon Pail 18.90 14.5 31.9

AA-HC1-55G Gray 54 Gallon Drum 205 170 374


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HOT SPLICING

HOT SPLICE STEEL CORD PRIMERHot Splice Steel Cord Primer is a one part coating for non-rubberized cords that enhances adhesions in hot vulcanized steel cord belt splicing. It is designed for use as a reactive bonding agent between metal surfaces and uncured splice materials.

FEATURES:• HC1 splice cement can be applied directly over Steel Cord

Primer as tack cement. • Almex Steel Cord Primer has excellent brushable consistency

for ease of application onto the cords• For Natural Rubber (NR), Polyisoprene (IR), Styrene-Butadiene


PROPERTIES

Colour Black

Base Mixture of polymers

Solids (wt.) 20 - 25%

Solvent Xylene

Calculated Coverage 144 sf /gal / mil



AA-HSP-Q Blue Quart .95 .95 2.09


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HOT SPLICING

FABRIC BELT TIE GUMFabric Belt Tie Gum is an uncured rubber for hot vulcanized belt splicing. It is designed for use as a skim rubber replacement material in splicing fabric conveyor belts. The material is designed to bond all standard grades of fabric conveyor belts.

FEATURES:• Enhances working life of fabric belt splices• Improves flexibility and strength of conveyor belt splices• Eliminates surface contamination (normal application) with

double sided poly• Uses poly color coding system to ID compound• For Natural Rubber (NR), Polyisoprene (IR), Styrene-Butadiene


AA-FBG-020 Yellow - .020 .5 20 .5 49 15 4.4 9.7

AA-FBG-030 Yellow - .028 .7 20 .5 49 15 6.1 13.5

AA-FBG-040 Yellow - .039 1 20 .5 49 15 8.8 19.3

AA-FBG-060 Yellow - .059 1.5 20 .5 49 15 13.2 29

AA-FBG-080 Yellow - .079 2 20 .5 49 10 11.7 25.7

PRODUCT CODE

PROPERTIES

Rubber Color Black

Poly Liner Color Yellow (double sided)

Base Polymer NR Rubber

Specific Gravity 1.15 - 1.21

Hardness 65 - 75 Shore A

Rubber Tensile 2500 - 3000 psi

Rubber Elongation 300 - 500% (at break)

Shelf Life 6 months at 70°F or 12 months at 50°F

Poly Color Thickness/Gauge Width Length Roll Weight (both sides) fac in mm in m ft m kg lb

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HOT SPLICING

FABRIC BELT COVER STOCKFabric Belt Cover Stock is an uncured rubber for hot vulcanized belt splicing. It is designed for use as a cover rubber replacement material in splicing fabric conveyor belts. The material is designed to bond to the cured cover rubber in all standard grades of fabric conveyor belts.

FEATURES:• Enhances working life of fabric splices• Improves wear and tearing resistance on conveyor belt splices• Eliminates surface contamination (normal application) with



Base Polymer NR Rubber

Rubber Color Black

Poly Liner Color White (double sided)



Tensile 2500 - 3000 psi

Elongation 300 - 500% (at break)

Shelf Life 6 months at 70ºF or 12 months at 50ºF

PROPERTIES

AA-FBC-031 White 1/32 .031 .8 20 .5 49 15 7 15.3

AA-FBC-062 White 1/16 .063 1.6 20 .5 49 15 13.9 30.6

AA-FBC-093 White 3/32 .090 2.3 20 .5 33 10 13.3 29.3

AA-FBC-125 White 1/8 .126 3.2 20 .5 26 8 14.8 32.7

AA-FBC-156 White 5/32 .153 3.9 20 .5 26 8 18.1 39.8

AA-FBC-187 White 3/16 .185 4.7 20 .5 16 5 13.6 30

AA-FBC-218 White 7/32 .216 5.5 20 .5 16 5 16 35.1

AA-FBC-250 White 1/4 .248 6.3 20 .5 16 5 18.3 40.2

PRODUCT CODE Poly Color Thickness/Gauge Width Length Roll Weight (both sides) fac in mm in m ft m kg lb

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HOT SPLICING

SKIMMED BREAKER FABRICBreaker Skimmed Fabric is a Leno Weave RFL treated fabric skimmed with uncured rubber for hot vulcanized belt splicing reinforcement. It is designed for use in step splicing and finger splicing of standard grade fabric belts

FEATURES:• Enhances working life of steel cord belt splices • Improves flexibility and strength of conveyor belt splices • Eliminates surface contamination (normal application) with



PROPERTIES

Rubber Color Black

Poly Liner Color Blue (double sided)

Base Polymer NR / SBR Rubber






Fabric Type Leno Weave Nylon (Warp & Weft)

Fabric Weight 9.0 - 10 oz per square yard

AA-BFS-055 Blue - .055 1.4 39 1 33 10 16.4 36


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HOT SPLICING

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STEEL CORD BELT CABLE GUMSteel Cord Belt Cable Gum is an uncured rubber for hot vulcanized belt splicing. It is designed to use as an inter-core cord rubber replacement material in splicing steel cord conveyor belts or a tie gum in fabric belts. The material is designed to bond to cured intercore rubber and wire cords in all standard grade steel cord conveyor belts, as well as fabric belt cured skim rubber and general bond improvement material for general grade fabric conveyor belts.

FEATURES:• Enhances working life of steel cord belts splices • Improves flexibility and strength of conveyor belt splices • Eliminates surface contamination (normal application) with



PROPERTIES

Rubber Color Black


Base Polymer SBR Rubber






AA-STG-020 Blue - .020 .5 39 1 49 15 9 19.8

AA-STG-040 Blue - .039 1 39 1 49 15 18 39.6

AA-STG-060 Blue - .059 1.5 39 1 33 15 18 39.6

AA-STG-080 Blue - .079 2 39 1 26 8 19.2 42.2

AA-STG-100 Blue - .098 2.5 39 1 26 8 24 52.8

AA-STG-120 Blue - .118 3 39 1 16 5 18 39.6


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HOT SPLICING

STEEL CORD BELT COVER STOCKSteel Cord Belt Cover Stock is an uncured rubber for hot vulcanized belt splicing. It is designed for use as a cover rubber replacement material in splicing steel cord and fabric conveyor belts. The material is designed to bond to cured cover rubber in all standard grades of steel cord and fabric conveyor belts.

FEATURES:• Enhances working life of steel cord belts splices • Improves wear and tearing resistance on conveyor belt splices • Eliminates surface contamination (normal application) with



PROPERTIES

Rubber Color Black

Poly Liner Color Green (double sided)







AA-STC-062 Green 1/16 .063 1.6 39 1 49 15 27.6 60.7

AA-STC-093 Green 3/32 .090 2.3 39 1 33 10 26.5 58.2

AA-STC-125 Green 1/8 .126 3.2 39 1 26 8 29.4 64.8

AA-STC-156 Green 5/32 .153 3.9 39 1 26 8 35.9 78.9

AA-STC-187 Green 3/16 .185 4.7 39 1 16 5 27 59.5

AA-STC-218 Green 7/32 .216 5.5 39 1 16 5 31.6 69.6

AA-STC-250 Green 1/4 .248 6.3 39 1 16 5 36.2 79.7

AA-STC-312 Green 5/16 .307 7.8 39 1 13 4 35.9 78.9

AA-STC-375 Green 3/8 .365 9.3 39 1 13 4 42.8 94.1


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HOT SPLICING

BELT NOODLE GUMBelt Noodle Gum is an uncured rubber for hot vulcanized belt splicing. It is designed for use as a noodle rubber for steel cord belt splicing or finger splicing of fabric belts. The material is designed to bond to cured inter-core in all standard grade steel cord conveyor belts, as well as fabric belt cured skim rubber and general bond improvement material for general grade fabric conveyor belts.

FEATURES:• Enhances working life of steel cord belts splices • Improves flexibility and strength of conveyor belt splices • Eliminates surface contamination (normal application) with



PROPERTIES

Rubber Color Black








AA-STN-365 Blue - .118 3 .25 6.4 16 5 .25 .6

PRODUCT CODE Poly Color Thickness/Gauge Width Length Roll Weight (one side) fac in mm in mm ft m kg lb

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HOT SPLICING

SILICONE TREATED RELEASE PAPERSilicone Treated Release Paper is a calendered Kraft-type paper with a special rubber flow enhancing coating. It is designed to be used as a release material between the uncured rubber and vulcanizing press. It can be used in step splicing, finger splicing and steel cord splicing of all types of belts.

FEATURES:• Enhances working life of belt splices• Improves rubber flow during the curing of conveyor

belt splices• Eliminates splice surfaces sticking to the press (normal

application) with double sided silicone coating• For Natural Rubber (NR), Polyisoprene (IR), Styrene-Butadiene


Paper Type 70# Kraft

Color Brown

Release Silicone Treatment (both sides)

Temperature QC Will darken showing areas of temperature spikes


PROPERTIES

AA-BRP-50100 .008 .25 50 1275 100 30.5 5 11

PRODUCT CODE Thickness/Gauge Width Length Roll Weight in mm in mm ft m kg lb

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LAGGING & LININGCeratex Ceramic Lagging | Pulley Lagging | Linings


PULLEY LAGGING

CERATEX CDS CERAMIC LAGGINGCeraTex CDS Ceramic Lagging is the optimum in conveyor drive system performance. The patented lagging product provides an immediate cost effective solution to conveyor drive problems and additional long-term system benefits.

FEATURES:• The proprietary design of CeraTex CDS Ceramic Pulley

Lagging ensures continuous system operations, optimum drive tractions and the removal of water and fines build-up under the most difficult operating conditions

• Eliminates belt slippage• Increased belt and pulley life• Exceptional wear life and abrasion resistance • Ease of installation: either with the pulley in place or in the workshop• Improved belt tracking• Better system up-time• Lower cost per ton• US Patent No: US D518, 616S US D481, 848S• Available in 15, 20 and 25 mm thickness• Width 16”

CLP-CDS-18 460 18 460 18 660 26

CLP-CDS-24 600 24 600 24 812 32

CLP-CDS-30 750 30 750 30 966 38

CLP-CDS-36 900 36 800 36 1112 44

CLP-CDS-42 1050 42 1050 42 1270 50

CLP-CDS-48 1200 48 1200 48 1425 56

CLP-CDS-54 1350 5.4 1350 54 1575 62

CLP-CDS-60 1500 60 1500 60 1725 68

CLP-CDS-66 1660 66 1650 66 18751 74

CLP-CDS-72 1800 72 1800 72 2030 80

CLP-CDS-78 1950 78 1950 78 2185 86’

CLP-CDS-84 2100 84 2100 84 2340 92

CLP-CDS-86 2200 86 2200 86 2385 94

CLP-CDS-96 2400 96 2400 96 2640 104

PRODUCT CODE mm in mm in mm in Belt Width Ceramic Length Strip Length

PULLEY LA

GG

ING

30 www.almex.com

PULLEY LAGGING

FUSIONLAGG BLDFusionLagg BLD (Black Large Diamond) is a large profile pulley lagging, ideal for driven pulleys with medium tension belt ratings

FEATURES:• Synthetic rubber• Exceptionally high abrasion resistance and modulus• Exceptional grip• Exceptional wear resistance• Pressure FusionLagg has significantly longer life than

steam cured pulleys• Will not prematurely harden• Fusion bonding layer technology• Press cured using high temperature and pressure

PROPERTIES

Colour Black Elastomer SBR Tensile Strength 18.5 Mpa 2700 psi DIN 53504 Elongation at Break 500% DIN 53504 Density 1.16 g / cm3 DIN 53505 Hardness 60 Shore A DIN 53505 Abrasion Resistance 130 mm3 DIN 53516 Groove Dimensions 4 mm x 3 mm 3/16”x 1/8” Diamond Dimension 45.48 mm x 79.31 mm 1 13/16”x 3 1/8”

CFL-BLD-3733W 3/8 .375 10 78 2000 33 10.00 410 186

CFL-BLD-5033W 1/2 .5 12 78 2000 33 10.00 580 264

CFL-BLD-7533W 3/4 .75 19 78 2000 33 10.00 975 443

PRODUCT CODE Frac in mm in mm ft m lbs kgThickness/Gauge Width Length Weight

PULL

EY L

AG

GIN

GAlso available in 1.5 m wide.

31www.almex.com

PULLEY LAGGING

FUSIONLAGG BMDFusionLagg BMD (Black Mini Diamond) is a medium profile pulley lagging, ideal for driven pulleys with medium to low tension belt ratings.

FEATURES:• Synthetic rubber• Exceptionally high abrasion resistance and modulus• Exceptional grip• Exceptional wear resistance• Pressure FusionLagg has significantly longer life than

steam cured pulleys• Will not prematurely harden• Fusion bonding layer technology• Press cured using high temperature and pressure

PROPERTIES

Colour Black Elastomer SBR Tensile Strength 18.5 Mpa DIN 53504 Elongation at Break 500% DIN 53504 Density 1.16 g / cm3 DIN 53505 Hardness 60 Shore A DIN 53505 Abrasion Resistance 130 mm3 DIN 53516 Groove Dimensions 4 mm x 3 mm 3/16”x 1/8” Diamond Dimension 18.9 mm x 36.3 mm 3/4”x 1 7/16”

CFL-BMD-2533W 1/4 .25 6 78 2000 33 10.00 27 124

CFL-BMD-3133W 5/16 .31 8 78 2000 33 10.00 374 170

CFL-BMD-3733W 3/8 .375 10 78 2000 33 10.00 410 186

CFL-BMD-5033W 1/2 .5 12 78 2000 33 10.00 580 264

CFL-BMD-2550W 1/4 .25 6 59 1500 50 15.25 313 142

CFL-BMD-3150W 5/16 .31 8 59 1500 50 15.25 428 195

CFL-BMD-3733W 3/8 .375 10 59 1500 50 15.25 470 213


PULLEY LA

GG

ING

32 www.almex.com

PULLEY LAGGING

FUSIONLAGG WMDFusionLagg WMD (White Mini Diamond) is a small profile pulley lagging, ideal for driven pulleys with medium to low tensions and belt ratings

FEATURES:• Press cured, FusionLagg WMD is compounded specifically

for use in food, tobacco or pharmaceutical applications• Nitrile rubber content, mounded in a mini diamond pattern

for exceptional grip and wear resistance• Provided with the Fusion bonding layer on the reverse side

for superior adhesion to pulley surface• Drive pulleys require a small profile and are particularly

suited for food handling applications, either wet or dry

CFL-WMD-3116 5/16 .31 8 51 1300 16.5 5 124 56


PROPERTIES

Colour White

Elastomer Nitrile

Tensile Strength 10.5 Mpa DIN 53504

Elongation at Break 620% DIN 53504

Density 1.20 g / cm3 DIN 35050

Hardness 53 Shore A DIN 53505

Abrasion Resistance 300 mm3 DIN 53516

Groove Dimensions 4 mm x 3 mm 3/16”x 1/8”

Diamond Dimension 40 mm x 20 mm 1”x 3/4”

PULL

EY L

AG

GIN

G

33www.almex.com

PULLEY LAGGING

FUSIONLAGG OMDFusionLagg OMD (Orange Mini Diamond) is a small profile pulley lagging, ideal for driven pulleys with medium to low tensions and belt ratings.

FEATURES:• Excellent coefficient of friction in wet or muddy installations• Features the Fusion bonding layer technology for superior

adhesion to the pulley surface• A natural rubber compound with high abrasion resistance and

water in fine shedding capability• The moulded mini diamond pattern offers exceptional grip

and wear resistance• Ideal for driven head or tail pulleys requiring a medium profile

and particularly suited for wet applications

CFL-OMD-650 1/4 .25 7 59.5 1500 50 15.25 150 68


PROPERTIES

Colour Orange

Elastomer NR

Tensile Strength 19 Mpa DIN 53504





Groove Dimensions 4 mm x 3 mm 3/16”x 1/8”

Diamond Dimension 40 mm x 20 mm 1”x 3/4”

PULLEY LA

GG

ING

34 www.almex.com

PULLEY LAGGING

FUSIONLAGG URDS FusionLagg URDS (unique triangular pattern) is a small or large profile pulley lagging, ideal for driven pulleys with medium to very high tension and belt ratings.

FEATURES:• FusionLagg URDS is designed to be applied to

the pulley with the grooves in the lagging running horizontal to the pulley face.

• The profile pattern provides effective surface contact with the conveyor belt

• The open area or spacing between the profiles effectively removes product fines, moisture and water when present on the system

• Positive belt traction, creating exceptional wear life• Easy to install• Improved belt tracking• Better system up-time creating lower costs• Universal rubber sheet offers little or no waste• Standard 12 &15 ml

PROPERTIES

Colour Black

Elastomer NR / BR




Hardness 65 (±5) Shore A DIN 53505

Abrasion Resistance <120 mm3 DIN 53516

FL-URDS-12 1/2 .5 12.7 60 1524 50 15.25 700 318

FL-URDS-15 5/8 .625 15.9 60 1524 50 15.25 825 375

FL-URDS-20 3/4 .75 20 60 1524 50 15.25 1155 525

FL-URDS-25 1 1 25.4 60 1524 50 15.25 1473 669

PRODUCT CODE frac in mm in mm ft m lbs kg

Thickness/Gauge Width Length Roll Weight

PULL

EY L

AG

GIN

G

35www.almex.com

PULLEY LAGGING

FUSION STRIPLAGG URDS

FL-SURDS-5050 1/2 .50 12 12.25 315 50 15.25 134 61

FL-SURDS-7550 3/4 0.75 19 12.25 315 40 12.2 170 77

Flame Resistant Version

FL-SURDS-5050FR 1/2 0.50 12 12.25 315 50 12.2 148 67

PRODUCT CODE Frac in mm in mm ft m lbs kgThickness/Gauge Width Length Roll Weight

PULLEY LA

GG

ING

Fusion StripLagg URDS (unique triangular pattern) is a small or large profile pulley lagging, ideal for driven pulleys with medium to very high tension & belt ratings.

FEATURES:• Fusion StripLagg URDS is designed to be applied

to the pulley with the grooves in the lagging running horizontal to the pulley face.

• The profile pattern provides effective surface contact with the conveyor belt

• The open area or spacing between the profiles effectively removes product fines, moisture and water when present on the system

• Positive belt traction, creating exceptional wear life• Easy to install• Improved belt tracking• Better system up-time creating lower costs• Universal rubber sheet offers little or no waste• Large aggressive diamond profile material provided

in 12” wide strips

PROPERTIES

Colour Black

Elastomer NR / BR




Hardness 65 (±5) Shore A DIN 53505

Abrasion Resistance <120 mm3 DIN 53516

36 www.almex.com

PULLEY LAGGING

PRIMEDRIVE LAGGINGPrimeDrive is the most unique, compatible lagging offered in years. It completely eliminates the grinding and cutting required to remove corroded lagging.

FEATURES:• Aircraft grade aluminum cores in a flexible wing design,

fastened with self-tapping corrosion resistant bolts • Fits on any diameter from 10”to 72” and on any face width,

so a few pieces will cover the entire pulley• Fastened with a pneumatic drill and socket driver, avoiding the

use of burn permits and the risk of fire or explosion• 2-3 hour change-outs, since hole pattern already exists• Performance increases 200 to 300% in wear life over

alternate systems, because the rubber compound has a high percentage of natural rubber

• Excellent traction due to superior rubber content and no gaps in the lagging

• At least 16% more lagging in contact with the belt at all times• No need to inventory numerous pieces with varying radius• A chop saw, T-square and drill are all that is needed to

eliminate rusted-on lagging• Large aggressive diamond profile material provided in

strip rolls 5.5”wide and 70”long

PD-ST-70 5/8 .63 15 5.5 140 70 1780 18 8

Flame Resistant Version

PD-ST-70FR 5/8 .63 15 5.5 140 70 1780 18 8

PRODUCT CODE Frac in mm in mm in mm lbs kgThickness/Gauge Width Length Roll Weight

PROPERTIES

Elastomer 70% Natural 30% SBR

Tensile Strength 3500 psi DIN 53504





PULL

EY L

AG

GIN

G

37www.almex.com

38 www.almex.com

LININGS

FUSIONWEAR 35FusionWear 35 is a premium grade precured natural rubber compound, ideal for slurry handling and other wet material handling applications.

FEATURES:• Speciallyformulatedforsuperiorwearandabrasion

resistanceproperties• Excellentelasticityandresilience,providingyearsof

economicalserviceinhighwearareas• Ismanufacturedwithaproprietarybondinglayer

technology,availableononeorbothsides• ForusewiththefullrangeofFusionSystemscold

bondingadhesives• Provenresultsinmaterialshandlingapplicationssuch

aspipelines,launders,sumps,pumps,hydocyclones,flotationcells,tankandchutelinings

• Availablein10Mlengthrollsuponrequest

PROPERTIES

Colour Tan Elastomer NR TensileStrength 19Mpa DIN53504 ElongationatBreak 650% DIN53504 Density 1.00g/cm3 DIN53505 Hardness 38(-3)ShoreA DIN53505 AbrasionResistance 85mm3@5N DIN53516 Resilience 70% DIN53512

CFW-35SB-1250 1/8 3 59 1500 50 15.25 175 80

CFW-35SB-2550 1/4 6 59 1500 50 15.25 525 39

CFW-35SB-5050 1/2 12 59 1500 50 15.25 700 318

CFW-35SB-7550 3/4 20 59 1500 50 15.25 1160 530

CFW-35SB-1050 1 25 59 1500 50 15.25 1450 659

PRODUCT CODE in mm in m ft m lbs kg Thickness/Gauge Width Length Roll Weight

LININ

GS

39www.almex.com

LININGS

FUSIONWEAR 45FusionWear 45 is a premium quality natural rubber compound, ideal for both wet and dry abrasive applications.

FEATURES:• Outstandingresilienceandresistancetowet

abrasionandcuttingwear• Ismanufacturedwithaproprietarybondinglayer

technology,availableononeorbothsides• ForusewiththefullrangeofFusionSystemscold

bondingadhesives• Provenresultsinhandlingapplicationssuch

asslurries,pipelines,launders,sumps,pumps,hydrocyclones,flotationcells,tankandchuteliningsaswellasbendandsnubpulleylinings

• Availablein10Mlengthrollsuponrequest

PROPERTIES

Colour Orange Elastomer NR TensileStrength 20Mpa DIN53504 ElongationatBreak 600% DIN53504 Density 1.02g/cm2 DIN53505 Hardness 45(-5)ShoreA DIN53505 AbrasionResistance 65mm3@5N DIN53516 Resilience 65% DIN53512

CFWO-40SB-1250 1/8 3 59 1500 50 15.25 175 81

CFWO-40SB-2550 1/4 6 59 1500 50 15.25 358 163

CFWO-40SB-3750 3/8 10 59 1500 50 15.25 537 244

CFWO-40SB-5050 1/2 12 59 1500 50 15.25 716 325

CFWO-40SB-7550 3/4 20 59 1500 50 15.25 1190 541

CFWO-40SB-1050 1 25 59 1500 50 15.25 1450 659

CFWO-40SB-2050 2 50 59 1500 16.5 5.0 480 220

PRODUCT CODE in mm in mm ft m lbs kg Thickness/Gauge Width Length Roll Weight

LIN

ING

S

40 www.almex.com

LININGS

FUSIONWEAR 60FusionWear 60 is a specially blended tough rubber compound, ideal in the handling of coarse materials where impact and abrasion wear exist.

FEATURES:• Highresilienceandresistancetopermanentdeformation

makesFusionWear60theidealproductforwearproblemsinthehandlingoflargeparticlecoarseore

• Offersexcellentflexibilityandenhancesthemovementofmaterialfines,eliminatingcakingorbuildupofproductfineswhenmixedwithlargerparticles

• Exceptionalwearandtearresistance• Positivenoisereduction• Optimumperformance&reliability

PROPERTIES

Colour Black Elastomer NR/BR TensileStrength 20Mpa DIN53504 ElongationatBreak 450% DIN53504 Density 1.10g/cm3 DIN53505 Hardness 60(+/-5)Shore DIN53505 AbrasionResistance <120mm3 DIN53516

CFW-60SB-1250 1/8 3 59 1500 50 15.25 182 83

CFW-60SB-2550 1/4 6 59 1500 50 15.25 191 87

CFW-60SB-3750 3/8 10 59 1500 50 15.25 612 278

CFW-60SB-5050 1/2 12 59 1500 50 15.25 732 322

CFW-60SB-6250 5/8 15 59 1500 50 15.25 917 416

CFW-60SB-7550 3/4 20 59 1500 50 15.25 1215 551

CFW-60SB-1050 1 25 59 1500 50 15.25 1520 690

CFW-60SB-2050 2 50 59 1500 16.5 5.0 506 230

PRODUCT CODE in mm in mm ft m lbs kg Thickness/Gauge Width Length Roll Weight

LININ

GS

Please call for specific product code.

41www.almex.com

LININGS

CHEMSHIELD BChemshield B is a specially formulated Bromobutyl-based pre-cured rubber lining developed for use in a wide range of chemical resistant lining applications.

FEATURES:• Increased service life protects plant process equipment

against effects of corrosion • Offers excellent resistance to a wide range of acids,

inorganic chemicals and oxygenated liquids. • Improved abrasion resistant properties• High thermal stability• Low gas, vapor and liquid permeability

LIN

ING

S

PROPERTIES

Colour Black Tensile Strength 10 Mpa DIN 53504 Elongation at Break 450% DIN 53504 Density 1.32g / cm2 DIN 53505 Hardness 56 - 57 Shore A DIN 53505 Abrasion Resistance 150 mm3 @ 5 N DIN 53516 Abrasion Resistance 260 mm3 @ 10 N DIN 53516 Tear Strength 31N / mm

Repair Products

BELT CLEANING & REPAIR PRODUCTSBelt Cleaning Products | Repair Products

BELT SPLICING TOOLS

BE

LTC

LEA

NIN

G

PULLEYLAGGING

HO

T SP

LIC

E

PR

OD

UC

TSC

ON

VE

YO

R

BE

LT R

EPA

IR

MA

TE

RIA

LS




FUSION COMBI SCRAPER 65/45/65Fusion Combi 65/45/65 is a vulcanized laminate of 2 hard outer layers containing a softer green inside layer. Perfect for finer slurry type applications.

FEATURES:• Twice the wear life of commercial SBR rubber• Produced with the finest natural rubber• Multi-layer construction provides long wear life with

excellent cleaning capabilities• Hard outside layers provide wear and rigid stability• Soft inside layer provides superior squeegee type cleaning

PROPERTIES

Colour Black Green Elastomer Natural Rubber Natural Rubber Tensile Strength 21.0 Mpa 22.5 Mpa Elongation at Break 550% 700 Density 1.10 g / cm3 1.10 g / cm3

Hardness 65 Shore A 45 Shore A

Abrasion Resistance 60 cm3 225 cm3

CCR-6545-7506 3/4 20 6.0 150 50 15.25 75 34

CCR-6545-7508 3/4 20 8.0 200 50 15.25 95 43

CCR-6545-755950 3/4 20 59.0 1500 50 15.25 730 331

CCR-6545-1006 1 25 6.0 150 50 15.25 92 42

CCR-6545-1008 1 25 8.0 200 50 15.25 118 54

CCR-6545-105950 1 25 59.0 1500 50 15.25 905 410

CCR-6545-1506 1 1/2 40 6.0 150 16 1/2 5 75 34

CCR-6545-1508 1 1/2 40 8.0 200 16 1/2 5 98 45

PRODUCT CODE in mm in mm ft m lbs kgThickness/Gauge Width Roll Length Roll Weight

BELT C

LEAN

ING

PROD

UC

TS

44 www.almex.com

BEL

T C

LEA

NIN

G P

ROD

UC

TS

Fusion Combi 85/55/85 is a vulcanized laminate of 2 hard outer layers containing a softer inside grey layer Perfect for larger sticky applications.

FEATURES:• Twice the wear life of commercial SBR rubber• Produced with the finest natural rubber• Multi-layer construction provides long

wear life with excellent cleaning capabilities• Hard outside layers provide impact protection• Soft inside layer provides superior

squeegee type cleaning

CCR-8555-7506 3/4 20 6.0 150 50 15.25 88 40

CCR-8555-7508 3/4 20 8.0 200 50 15.25 111 50

CCR-8555-755950 3/4 20 59.0 1500 50 15.25 854 388

CCR-8555-1006 1 25 6.0 150 50 15.25 107 49

CCR-8555-1008 1 25 8.0 200 50 15.25 138 63

CCR-8555-105950 1 25 59.0 1500 50 15.25 910 413

CCR-8555-1506 1 1/2 40 6.0 150 50 5 45 20

CCR-8555-1508 1 1/2 40 8.0 200 50 5 57 26

CCR-8555-155950 1 1/2 40 59.0 1500 50 5 525 239

CCR-8555-2006 2 50 6.0 150 50 5 95 43

CCR-8555-2008 2 50 8.0 200 50 5 76 35

CCR-8555-205950 2 50 59.0 1500 50 5 700 319

PRODUCT CODE in mm in mm ft m lbs kgThickness/Gauge Width Roll Length Roll Weight


FUSION COMBI SCRAPER 85/55/85

PROPERTIES

Colour Black Grey Elastomer SBR SBR Tensile Strength 19.5 Mpa 15.0 Mpa Elongation at Break 400% 530 Density 1.17 g / cm3 1.10 g / cm3

Hardness 85 Shore A 55 Shore A

Abrasion Resistance 100 mm3 160 mm3

45www.almex.com


BELT C

LEAN

ING

PROD

UC

TS

BELT CLEANING BRUSH PADThe Belt Cleaning Brush Pad offers a unique solution to cleaning belts with a profiled surface including those with sidewalls and cleats.

FEATURES:• Works very well on cleaning products that are

profiled and require deburring• A flat pad with 2” fingers which can be adhered

to a shaft and mounted in the pulley area• Back surface already prepared for easy installation• Works in belt cleaning applications such as

chip belts in pulp and paper and cleaning cement blocks.

• Can be mounted on any existing pulley

CCR-RBP-001 11.75 300 29.3 747 2 50

PRODUCT CODE in mm in mm in mm Width Length Height

Elastomer NR 70% SBR 30%

Tensile Strength 19.0 Mpa 2755 psi DIN 53504




PROPERTIES

46 www.almex.com


T-BAR BELT CLEANERThe T-Bar Belt Cleaner offers an excellent balance in cost and wear performance.

FEATURES:• Compounded out of a blend of SBR• Long wear life at a lower price than other systems• Fits into many competitive holders• 3 wear surfaces reduces the number of change outs

that are required• Molded with a square walled metal tube that has a

3/16” wall thickness on belt widths to 32” and 1/4” on 40” belts and above

PROPERTIES

Elastomer NR 70% SBR 30% Tensile Strength 19.0 Mpa 2755 PSI DIN53504 Elongation at Break 550% DIN53504 Density 1.10 g / cm3 DIN53505 Hardness 65 Shore A DIN53505

T BAR UNIT

CF-TB-20 20 500 30 3/4 770 19 1/4 490 1 1/4 30 3 3/4 95 2 1/2 62

CF-TB-26 26 650 36 1/2 925 25 635 1 1/4 30 3 3/4 95 2 1/2 62

CF-TB-32 32 800 42 1/2 1075 31 787 1 1/4 30 3 3/4 95 2 1/2 62

CF-TB-40 40 1000 50 1270 38 1/2 975 1 1/2 40 4 1/2 115 3 75

CF-TB-48 48 1200 58 1470 46 1/2 1180 1 1/2 40 4 1/2 115 3 75

CF-TB-56 56 1400 66 1670 54 1/2 1380 1 1/2 40 4 1/2 115 3 75

CF-TB-60 60 1500 74 1/2 1890 63 1600 1 1/2 40 4 1/2 115 3 75

CF-TB-72 72 1800 82 1/2 2090 71 1800 1 1/2 40 4 1/2 115 3 75

PRODUCT CODE in mm in mm in mm in mm in mm in mm Belt Width “E” Length “D” Rubber Wear “A” Width “C” Height “B”

BEL

T C

LEA

NIN

G P

ROD

UC

TS

47www.almex.com

REPAIR PRODUCTS

EZ FIX MANUAL URETHANE REPAIR SYSTEM

PROPERTIES

Colour Black

Elastomer Polyurethane

Elongation at Break 1110%

Hardness 60 Shore A

Abrasion Resistance 200 mg / 1000 cycles

Tensile Strength 1630 psi / 115kg / cm2

EF-BR-200KIT EZ Fix Kit: Dispensing unit, 6 cartridges: 200 x 200, 12 mixing tips

EF-BR-200SL EZ Fix dual cartridge: 200 x 200 ml, including 1 mixing tip

EF-MT-1 EZ Fix mixing tip

EF-MT-12 EZ Fix refill mixing tip: comprises 12 pieces

EF-DG-430 EZ Fix dispensing gun

EF-EZP-250-ML EZ Fix Primer

PRODUCT CODE DESCRIPTION

Available as a kit.

EZ Fix is a two part, 100% solids urethane compounded for the repair of rubber and PVC conveyor belts and linings

FEATURES:• Excellent for conveyor belt repair, pulley repairs, skirt

board damage, covering fasteners and cleat repair• Odor free and non toxic• Chemical and abrasion resistant in most applications• The material cures to touch in 2 minutes and can be

buffed after two hours• 100% solids means NO shrinkage and no VOC’s,

making it safe to use• Shelf life is 1 year unopened, good for up to

w60 days after opening• Standard system is self leveling• A high viscosity version is available (NS - Non Sag)• Packed in 2 x 200 ml, two part cartridges and uses a dual

plunger dispensing gun• The special mixing tips have a baffle system that mixes the

material as it is dispensed

REPAIR PRO

DU

CTS

48 www.almex.com

REPAIR PRODUCTS

EZ FIX PNEUMATIC URETHANE REPAIR SYSTEM

PROPERTIES

Colour Black

Elastomer Polyurethane

Elongation at Break 1110%

Hardness 60 Shore A

Abrasion Resistance 200 m / 1000 cycles

Tensile Strength 1630 ps / 115 kg / cm2

EF-BR-750SL 1 Piece EZ Fix dual cartridge: 750 x 750 ml, including 1 mixing tip

EF-MT-1 1 piece EZ Fix mixing tip

EF-MT-25 EZ Fix refill mixing tip: comprises 25 pieces

EF-PDG-750-SA EZ Fix Pneumatic Unit with Spray attachment

EF-SMT EZ Fix Spray Mixing Tip Assembly

EF-EZP-250-ML EZ Fix Primer


Available as a kit.

EZ Fix is a two part, 100% solids urethane compounded for the repair of rubber and PVC conveyor belts and linings

FEATURES:• Excellent for conveyor belt and pulley repair, skirt

board damage, covering fasteners and cleat repair• Odor free and non toxic• Chemical and abrasion resistant in most applications• The material cures to touch in 2 minutes and can be

buffed after two hours• 100% solids means NO shrinkage and no VOC’s,

making it safe to use• Shelf life is 1 year unopened, good for up to

60 days after opening• Standard system is self leveling• A high viscosity version is available (NS - Non Sag)• Packed in 2 x 750 ml, two part cartridges and uses a

pneumatic dispensing gun• Can be spray applied, spray attachment included

REPA

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49www.almex.com

REPAIR PRODUCTS

TROWELABLE URETHANE REPAIR SYSTEMFusion TU is a 100% solids based trow-elable urethane is a two part component system which, when mixed, provides a viscosity that allows troweling the material even in inverted applications

FEATURES:• Excellent for lining and repairing chutes, pumps, hoppers,

vibrating and pneumatic equipment, conveyor belt repairs, coating over mechanical conveyor fasteners. Can be used on concrete, metal, wood and fiberglass

• 100% solids based trowelable urethane• High quality trowelable urethane• Thixotropic mixture for difficult conditions repair,

including inverted• Ideal for the repair of elastomeric components• Incredible wear properties for long lasting repair

Trowelable Urethane

CF-TU-001 1.76 .8

CF-TU-003 4.4 2

CF-TU-005 24.2 11

EZ Fix Primer

EF-EZP-250-ML

DESCRIPTION lbs kg Size (Kit)

Photo shows 1 Quart size

PROPERTIES

Colour Black Shrinkage >1%

Tensile Strength 1500 psi / 105 kg / cm2 Elongation 1000%

Abrasion Resistance 240 mg / 1000 cycles Hardness 60 shore A

Pot Life 5 min. @ 75˚F (22˚C) Shelf Life 6 months @ 75˚F (22˚C)

REPAIR PRO

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50 www.almex.com

REPAIR PRODUCTS

REPAIR FABRICFusion Systems’ Repair Fabric is excellent for replacing damaged or plys within the conveyor belt, and can be used in conjunction with Fusion Filler Rubber

FEATURES:• Bonding layer• Recommended for the repair of conveyor belts• Use in conjunction with Fusion Cover Rubber

compound, ECRF and CRF adhesives

Repair Fabric

CF-RFB-0633 1/16 0.06 1.5 23.5 600 33 10.0

CR-RFB-0633W 1/16 0.06 1.5 47 1200 33 10.0

PRODUCT CODE frac in mm in mm ft m Thickness/Gauge Width Length

REPA

IR P

ROD

UC

TS

51www.almex.com

REPAIR PRODUCTS

Cover Rubber

CR-CRB-0616 1/16 0.06 1.05 20 500 16.5 5.0 16 17

CR-CRB-1216 1/8 0.12 3 20 500 16.5 5.0 33 14

PRODUCT CODE frac in mm in mm ft m lbs kgThickness/Gauge Width Length Weight

REPAIR PRO

DU

CTS

COVER RUBBERFusion Cover Rubber is recommended for the repair of conveyor belt covers or as cover for cold bond splice applications. Recommended for the repair of conveyor belts or for the repairs of tank linings under certain conditions.

FEATURES:• Excellent abrasion resistance and UV inhibitors

to provide durable repairs to conveyor belts or for cold bond splices

• High abrasion index• Supplied with the Fusion Systems Bonding layer on

one side for superior adhesion to the conveyor belt• Offered in several gauges and widths

52 www.almex.com

REPAIR PRODUCTS

FILLER RUBBERFusion Filler Rubber is excellent for replacing damaged or worn layers within the conveyor belt when building up a repair. With a bonding layer on both sides it can be layered to provide exceptional adhesion.

FEATURES:• Higher abrasion index than most belt covers• Bonding layer compound• Recommended for the repair of conveyor belts or for the

repairs of tank linings (under certain conditions)• Use in conjunction with Fusion Cover Rubber compound,

ECRF and CRF adhesives

Filler Rubber

CR-FRB-0616 1/16 0.06 1.5 20 500 16.5 5.0 16 7

CR-FRB-1216 1/8 0.12 3 20 500 16.5 5.0 33 14


REPA

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REPAIR PRODUCTS

SPLICING FOILSplicing Foil is excellent for replacing damaged or worn layers within the conveyor belt when building up a repair. Use in conjunction with Fusion Cover Rubber compound.

FEATURES:• Higher abrasion index than most belt covers• Recommended for use in cold splicing of conveyor belts• Bonding layer compound• Recommended for the repair of conveyor belt covers

or as cover for cold bond splice applications• Recommended for the repair of conveyor belts or

for the repairs of tank linings (under certain conditions)• Use in conjunction with Fusion Cover Rubber

compound, ECRF and CRF adhesives

Splicing Foil

CF-SF-032316 1/32 0.03 0.08 23.5 600 16.5 5.00 8 4

CF-SF-032333 1/32 0.03 0.08 23.5 600 33 10.00 17 8

CF-SF-034716 1/32 0.03 0.08 47 1200 16.5 5.00 17 8

CF-SF-034733 1/32 0.03 0.08 47 1200 33 10.00 33 15


REPAIR PRO

DU

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54 www.almex.com

REPAIR PRODUCTS

STANDARD REPAIR PATCHESFusion Standard Repair Patches are ideal for the repair of puncture or gouge damage, to the conveyor belt cover as well as longitudinal rips.

FEATURES:• Economical• Won’t damage the conveyor belt• Durable, may last as long as the original belt• Available in various sizes and widths• Bonding layer offers excellent adhesion• Optional fabric reinforcement available

Diamond Patch

CP-DP-65 6 x 5 .5 .2 5

CP-DP-108 10 x 8 .7 .3 5

CP-DP-1410 14 x 10 1 .5 5

PRODUCT CODE in lbs kg Per Box Size Weight Quantity

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REPAIR PRODUCTS

FABRIC REPAIR PATCHESFusion Fabric Repair Patches offer a balance between an economical and durable repair for puncture or gouge damage, as well as longitudinal rips. These repairs won’t damage the conveyor belt and will allow the belt to be back in service in a matter of hours. The repair may very well last as long as the original belt remains in service. Fabric reinforcement provides longer-term security over standard patches.

FEATURES:• Economical• Won’t damage the conveyor belt like some

mechanical fasteners• Durable, may last as long as the original belt• Available in various sizes and width• Bonding layer offers excellent adhesion

Size Weight Quantity

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Reinforced Diamond Patch

CP-DPF-65 6 x 5 .5 .2 5

CP-DPF-108 10 x 8 .7 .3 5

CP-DPF-1410 14 x 10 1 .5 5

PRODUCT CODE in lbs kg Per Box Size Weight Quantity

REPAIR PRODUCTS

STANDARD REPAIR STRIPSFusion Standard Repair Strips areideal for the repair of puncture or gouge damage to the conveyor belt as well as longitudinal rips.

FEATURES:• Won’t damage the conveyor belt• Allows the belt to be back in

service in a matter of hours• The repair may last as long as

the original belt remains in service• All strips feature a bonding layer which

offers unrivalled adhesion to the conveyor belt• Repair strips are available in various widths• Optional fabric reinforcement available

Standard Strips

CR-RS-233 2 50 33’ 10 2.2 1 1

CR-RS-333 3 75 33’ 10 4.4 2 1

CR-RS-433 4 100 33’ 10 5.9 2.7 1

CR-RS-633 6 150 33’ 10 9.2 4.2 1

CR-RS-933 9 225 33’ 10 13.9 6.3 1

CR-RS-1233 12 300 33’ 10 18.5 8.4 1

PRODUCT CODE in mm ft mm lbs k Per Box Width Length Weight Quantity

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REPAIR PRODUCTS

FABRIC REPAIR STRIPSFusion Fabric Repair Strips are ideal for the repair of puncture or gouge damage to the conveyor belt as well as longitudinal rips. Fabric reinforcement provides longer term security over our standard strip.

FEATURES:• Won’t damage the conveyor belt • Allows the belt to be back in service in a matter of hours• The repair may last as long as the original belt remains

in service• All strips feature a bonding layer which offers excellent

adhesion to the conveyor belt• Repair strips are available in various widths

Fabric Strips

CR-RSF-433 4 100 33’ 10 6.6 3 1

CR-RSF-633 6 150 33’ 10 13.9 6.3 1

CR-RSF-933 9 225 33’ 10 20.9 9.5 1

CR-RSF-1233 12 300 33’ 10 18.5 8.4 1

PRODUCT CODE in mm ft mm lbs k Per Box Width Length Weight Quantity

REPAIR PRO

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BELT SPLICING TOOLS

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BELT SPLICING TOOLS

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STANDARD HAND & POWER TOOLSHand Tools | Power Tools


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Hook Blades for Heavy Duty Angle Head Utility Knife HT-KHA-001

Heavy Duty Knife with rubber grip handle. 18 mm.Heavy Duty Angle Head Utility Knife

HT-KHA-001 HT-KHAB-001 HT-KHG-001

Standard Snap-Off Blades 18 mm pack of 50.

Super Sharp Snap-Off Blades 18 mm pack of 50.

HT-KSHG-001 HT-KHGB-050S HT-KHGB-050SS

Super Heavy Duty Razor Knife with rubber grip. 25 mm.

Solid Skiving Blades 18 mm, 10 pieces.

HT-KSHGB-020 HT-KHGSB-010 HT-KHGHB-005

Snap-Off Blades for HT-KSHG-001 25 mm pack of 20.

KNIVES & BLADES

HT-KRC-001 HT-KR-006 HT-OFF-001

Rotary Cutting Knife 6”Rubber Knife with stiff blade. Rubber Offset Knife

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Snap-Off Steel Cable Hook Blades 18 mm, 5 pack.

TOOLS & ACCESSORIES

KNIVES & BLADES

Awl Body Awl Point, 2.187” x .093 Heavy Duty Fabric Sheers, 12 1/2”

HT-AW-001 HT-AW-093 HT-SHD-125

Offset Ply Knife, .060 offset Offset Ply Knife, .080 offsetCurved V-Trim Knife, 2 1\2”x 3/4”

Offset Ply Knife, .120 offset Hawk Bill Ply Knife, K-32Straight Ply Knife

HT-KP-120 HT-KP-422 HT-KPH-001

HT-KCV-225 HT-KP-060 HT-KP-080

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HT-KBP-004 HT-KM-001 HT-KMB-002

Bevel Point Knife, 4”x 1”Mill Knife with wood handle for Mill Knife blade/replacement Mill KnifeBlade, 6”x 5/8”

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TOOLS & ACCESSORIES

Rubber Flasher, 9”Ply Lifter, 12”

HT-PL-001 HT-TK-001 HT-KRS-001

KNIVES & BLADES

64 www.almex.com

Porcupine Roller, 2”x 2”

HT-RLC-001 HT-RLP-001

Curved Steel Cord Cable Roller bevelled edge, 2” diameter x 1/8” radius Corrugated Stitcher, 2”x 1/16”

HT-STC-005

Corrugated Stitcher, 2”x 1/8” Corrugated Stitcher, 2”x 1/4”

HT-STC-006 HT-STC-004

Corrugated Stitcher, 2”x 1/32”

HT-STC-003

Smooth Flat Roller, 2”x 2 1/2”Smooth Flat Roller, 2”x 2”Smooth Flat Roller, 2”x 1/2”

HT-RLS-001 HT-RLS-004 HT-RLS-005

ROLLERS

Rubber Shaver w/HT-KRSB-100 replacement blades, pack of 100.

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ROLLERS

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Single Row Spike Roller, 1 3/4”dia.x 1/4”

HT-RLP-003

LAYOUT TOOLS

HT-CL-050

Chalk Line, 50 foot

HT-SQ-12

12” Metal Set Square

HT-MT-025

Tape Measure, 25’x 1”

HT-CLC-001 HT-MS-001

Almex Rubber Marking Ink PenBlue Marking Chalk, refill

Double Acting Roller for belt widths up to 48”

HT-STD-024

HT-STD-048


HT-STD-036


HT-MTS-001

48” Metal T-Square

HT-MRL-001

36” Metal Layout Ruler

TOOLS & ACCESSORIES

PT-58SS7 PT-34SS10

Belt Stripping Buckle,textured ends, 10” x 15” x 3/4”

Belt Stripping Buckle,textured ends, 7” x 15” x 5/8”

HT-WP-200

STEEL CABLE STRIPPING

Steel Cable Belt Stripping Wire Frame Aluminum, 16”x 9 3/4” with 8 hooks

Steel Cable Belt Stripping Wire 21”x .040 - 200 per pack

HT-GC-001 HT-GC-002 PT-12SS5

BELT STRIPPING CLAMPS AND BUCKLES

Gripping Clamp, with pivoting head Gripping Clamp, with fixed head Belt Stripping Buckle, textured ends, 5”x 7 1/2” x 1/2”

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HT-PWW-001

Round Premium Cement Brush, 1”size Flat White Bristle Cement Brush, 2”wide Flat White Bristle Cement Brush, 3”wide

HT-BCR-100P HT-BCF-200 HT-BCF-300

BRUSHES

TOOLS & ACCESSORIES

BRUSHES

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Round Cement Brush, 1”size

HT-BCR-100P HT-BCR-150 HT-BCR-200

Round Cement Brush, 1 1/2”size Round Cement Brush, 2”size

Foxtail Dust Brush

HT-BF-001

Flat Diamond Grit Sharpening Tools, 9” Diamond Embedded Oval Knife Sharpener, 10” Sharpening Stone

HT-DES-004 HT-SDO-010 HT-SS-001

BUFFING & SHARPENING ACCESSORIES

Curved Hand Rasp Curved Hand Rasp Replacement Pads

HT-HR-001 HT-HST-002 PT-FWW-003

Wire Wheel, 3”x 1/2”

TOOLS & ACCESSORIES

Buffing Disc, 36 grit 7” vented flat tungsten carbide tipped T-BDC7-024

PT-BDC7-016 PT-BDC7-024 PT-BDC7-036

BUFFING & SHARPENING ACCESSORIES

Buffing Disc, 24 grit 7” vented flat tungsten carbide tipped

Quick Change Adapter, short

PT-DR-SAD1

Quick Change Adapter, long

PT-DR-LAD1

PT-BF-001

Air Buffer

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PT-DR-CHK1

Quick Change Chuck, for use with air buffer

PT-DR-XLAD

Quick Change Adapter, extra long


Buffing Disc, 36 grit 4” vented flat tungsten carbide tipped T-BDC7-024

PT-BDC4-016 PT-BDC4-024 PT-BDC4-036



HT-PCH-014 PT-CC-024

Shear Cable Cutter, for up to 3/8”cableStandard Cushion-Handled Pincher, 14”

TOOLS & ACCESSORIES

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HT-W-005 HT-DG-001 HT-WG-001

Fusion Wipes 100% cotton solvent-proof wipes. 5 lb. box Work Gloves

Rubber Mallet

HT-RM-001 HT-HKP-001 HT-GS-001

MISCELLANEOUS PRODUCTS

Disposable Vinyl Gloves, box of 100.

Hard Shell Knee Pads foam lined with Velcro fasteners Safety Goggles, soft sided

MISCELLANEOUS PRODUCTS

28” Tool Box, Plastic

HT-CB-001 HT-TB-001

24” Tool Box, PlasticTool Bag, soft sided

HT-TB-002

HT-PCH-010

Standard Cushion-Handled Pincher, 10”

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FABRIC BELT SPLICING TOOL KIT

ITEM PRODUCT CODE QTY. DESCRIPTION

1 HT-STK-002 1 Fabric Belt Splicing Tool Kit

2 HT-CB-001 1 Tool Bag

3 HT-KHG-001 1 Heavy Duty Knife ( LT2 )

4 HT-KSHG-001 1 Super Heavy Duty Razor Knife ( 25 mm )

5 HT-KSHGB-020 1 Snap-Off Blades for HT-KSHG-001 25 mm ( pack of 50 )

6 HT-KHGB-050S 1 Standard Snap-Off Blades for LT-2 and LT-3 18 mm ( pack of 50 )

7 HT-KM-001 1 Mill Knife Handle

8 HT-KMB-002 1 Mill Knife Blade - 6”x 6 1/4”

9 HT-KCV-225 1 Curved V-Trim Knife - 3 1/2”x 3/4”

10 HT-KP-060 1 Offset Ply Knife - .060 offset

11 HT-PL-001 1 Ply Lifter - 12”

12 HT-AW-001 1 Awl Body - 4”

13 HT-AW-093 1 Awl Point - 2.187”x .093”

14 HT-SHD-125 1 Heavy Duty Fabric Sheers - 12 1/2”

15 HT-TK-001 1 Rubber Flasher - 9”

16 HT-RLS-005 1 Smooth Flat Roller - 2”x 2 1/2”

17 HT-RLS-001 1 Smooth Flat Roller - 2”x 1/2”


18 HT-RLP-001 1 Porcupine Roller - 2”x 2”

19 HT-RLP-003 1 Single Row Spike Roller - 1 1/4”x 3/8”dia.

20 HT-STC-005 1 Corrugated Stitcher - 2”x 1/16”

21 HT-STC-006 1 Corrugated Stitcher - 2”x 1/8”

22 HT-SQ-12 1 Metal Angle Set Square - 12”

23 HT-MT-025 1 Tape Measure - 25’ x 1”

24 HT-CL-050 1 Chalk Line - 50’

25 HT-CLC-001 1 Blue Marking Chalk Line - refill

26 PT-BDC7-024 1 Buffing Disc - 24” Grit - 7”

27 HT-DES-004 1 Flat Diamond Grip Sharpening Tool - 9”

28 HT-GS-001 1 Safety Goggles - soft sided

29 HT-PCH-014 1 Standard Cushion - handled pincher - 14”

30 PT-12SS5 1 Belt Stripping Buckle - 1/2”x 7 1/2”x 5”

31 PT-FWW-003 1 Wire Wheel - 3”x 1/2”

32 HT-BF-001 1 Foxtail Dust Brush

33 HT-MS-001 6 Almex Rubber Marking Ink Pen

34 HT-WG-001 1 Almex Work Gloves

35 HT-MCC-001 1 Almex Splice Material Cure Card

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TOOLS & ACCESSORIES

STEEL CORD BELT SPLICING TOOL KIT

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18 HT-KHA-001 1 Heavy Duty Angle Head Knife HT-KHAB-001 1 Heavy Duty Angle Head Knife Blades ( 100 pack )

19 HT-MS-001 12 Rubber Marking Ink Pen

20 HT-MT-025 1 Tape Measure - 25’ ( 1”wide )

21 HT-PCH-014 1 Pincers 14” w/Cushion Handles

22 HT-RLP-001 1 Roller - Porcupine - 2”x 2”

23 HT-RLS-001 1 Roller - Smooth Flat - 2”x 1/2”

24 HT-RLS-005 1 Roller - Smooth Flat - 2”x 2 1/2”

25 HT-STC-003 1 Stitcher - Corrugated - 2”x 5/16”

26 HT-STC-004 1 Stitcher - Corrugated - 2”x 1/4”

27 HT-RLC-001 1 Steel Cable Roller Special Bevel - 2 1/2”x 7/16”

28 HT-SHD-125 1 Heavy Duty Fabric Shears - 12 1/2”

29 HT-CC-024 1 24”- Shear Type Cable Cutter for 3/8”cable

30 HT-PWW-001 1 Steel Cable Belt Stripping Wire Frame Aluminum 16”x 9 3/4” w/8 Self-Locking Hooks

31 HT-WP-200 200 Steel Cable Belt Stripping Wire - 21”x 13/32”

32 HT-CL-050 1 50’ Chalk Line with Blue Chalk ( not shown )

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1 HT-STK-007 1 Steel cord Belt Splicing Tool Kit

2 HT-TB-001 1 Tool Box - Plastic

3 HT-AW-001 1 Awl Body HT-AW-093 1 Awl Point - 2.187”x .093

4 HT-BF-001 1 Foxtail Dust Brush

5 HT-GS-001 1 Safety Goggles - Soft Sided

6 HT-SDO-010 1 10” Diamond Embedded Oval Knife Sharpener

7 HT-KRS-001 1 Rubber Shaver Tool w/100 4” Angle Blades

8 HT-KCV-225 1 Curve V-trim Knife - 3 1/2”x 3/4”

9 HT-KHG-001 1 Heavy Duty Knife ( LT-2 )

10 HT-KPH-001 1 Ply Hawk Bill Knife

11 HT-KHGB-050S 1 Standard Snap-Off Blades for LT-2 and LT-3 18 mm ( pack of 50 )

12 HT-KSHG-001 1 Super Heavy Duty Razor Knife ( 25 mm )

13 HT-KSHGB-020 1 Snap-off Blades for HT-KSHG-001 25 mm ( pack of 20 )

14 HT-KHGSB-010 1 Solid Skiving Blades for LT-2 or LT-3 ( 10 pcs )

15 HT-KHGHB-005 1 Snap-off Steel Cable Hook Blades for LT-2 or LT-3 ( pack of 5 )

16 HT-KR-006 1 6” Rubber Knife w/Stiff Blade

17 HT-KRC-001 1 Rotary Cutting Knife - 2.362”

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TOOLS & ACCESSORIES


PT-ES-001-KIT Finger Splice Skiver Kit 110V

PT-ES-002-KIT Finger Splice Skiver Kit 220V

PT-ES-001 Hand Held Skiving Tool 110V for Conveyor Belt Cover Removal

PT-ES-002 Hand Held Skiving Tool 220V for Conveyor Belt Cover Removal

PT-ESB-001 Spare blade for PT-ES-001 and PT-ES-002

Fusion Systems Finger Splice Skiver Kit makes conveyor belt splice preparation a snap. FEATURES:

• Previously time-consuming manual work, such as finger splice, step splice and steel cord splice preparation can be accomplished far more quickly and efficiently using the Fusion Systems Skiver Kit

• The Skiver comes in 110 or 220 volt models and is the most powerful tool of its size. A full 250 watts of power with oscillating movement of 11,000 to 21,000 rpm

• Easy to adjust thumbwheel for selection of oscillating frequency, 1=lowest oscillation rate 6=highest oscillation rate

• Safe to use Oscillating angle of 1.6 deg.• Fusions System Finger Splice Skiver Kit comes with:

FINGER SPLICE SKIVER KIT

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TOOLS & ACCESSORIES

EZ STRIPPER KIT

PROPERTIES

Skip the scraping and pulling and remove old lagging a new way! Previous time consuming work can be accomplished much quicker using the Fusion Systems EZ Stripper Kit.

FEATURES:• EZ Stripper comes with 4.5”rigid blade, wrench, eye & ear

protection, and sturdy carrying case.• Designed to the highest technical standards and

maintenance-free• Class 2 protective insulation and meets multiple safety

specifications, such as DIN VDE 0740, IEC 745 and VGB 7j


PT-EZS-450KIT EZ Stripper Kit, including hand-held Stripper and accessories

REPLACEMENT PARTS

PT-EZSB-45S 4.5”stiff blade for PT-EZS-001 PT-EZSB-80S 8”stiff blade for PT-EZS-001

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MAX CLAMP & ULTRAMAX BELT CLAMPAlmex has just released its new line of belt clamps optimized for the demanding forces and loads accompanying conveyor belt installations, splicing and repairs.

The Max Clamp and the larger UltraMax Clamp offer features not found in any other clamp. But more importantly they are stronger, safer, lighter and more durable. In certified pull tests Max and UltraMax exceeded ratings of other competitors ensuring that they will not fail under the highest loads.

Lighter, Stronger, Safer, and more durable… and even with all these features UltraMax clamps are less expensive to purchase and maintain than other units. Call your local Almex distributor to learn about this exciting new product.

FEATURES:• The unique patent pending pre-stressed top beam ensures

uniform pressures and holding forces across the most worn conveyor belts. No other belt clamp offers this feature. SEE FIG. 1

• The clamp bodies are cut by water-jet and then machined from a single billet of aircraft grade aluminum. Our design does not have weak areas that can result from poor welding or assembly and eliminates any opportunity for corrosion, which could ultimately lead to failures. SEE FIG 2

• Because of the aluminum construction UltraMax and Max Clamps weigh one third the weight of other belt clamps. Lighter construction results in fewer injuries and reduced strain from handling compared to other units.

• All Max and UltraMax clamps come with eyelets on both sides which facilitates using them in a tandem set up to offer even higher pulling forces.

• The Max and UltraMax clamps are rated with safety factors that far exceed industry standards making them the right choice to ensure worker safety.

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WORN CONVEYOR BELT

ULTRA MAX BOTTOM CLAMP BAR

ULTRA MAX TOP CLAMP BAR

FIG 1

FIG 2

MAX

ULTRAMAX

TORQUE(ton per clamp)

112 NM (83 ft lbs - 37.6 kg)

200 NM (150 ft lbs - 68.0 kg)

3.75 (8,200 lbs - 3,719 kg)4.3 (9,500 lbs - 4,309 kg)

(clamp force on belt) 7.5 (16,000 lbs - 7,257 kg)

8.75 (19,000 lbs - 8,618 kg)

FORCE TOTAL TONRATED VALUES

TOOLS & ACCESSORIES

When you need to cut through rubber and steel cord fast, you can count on this exceptional tool. It excels in cutting performance and dependability. With an extended service life and long intervals between maintenance, operating costs will be kept to a minimum.

FEATURES:• Electronic Ignition• Replaceable “In Tank” Fuel Filter• Heavy-Duty Air Filtration System• Air Filter Cover is easy to remove• Upright and Enlarged Fuel Port for easy fueling• Bayonet Style Fuel Cap with retainer for easy use• Throttle Trigger Lockout• Protected Throttle Trigger helps prevent damage• 2-ring pistons improve engine efficiency and hold

compression longer than 1-ring pistons. • Long-Life Cylinders• Anti-Vibration system reduces operator fatigue• Spark Arrestor Muffler• Water Kit reduces dust when cutting concrete• Semi-automatic Belt Tensioner• High-Tech Polymer Housings• Reversible Cutting Arm

GAS POWERED STEEL CORD BELT CUTTER

PT-GPBC-001 Gas Powered Steel Cord Belt Cutter

PT-GPBCD-002 Spare Cutting Disc


Colour Orange

Displacement ( cm3 ) 66.7

Power ( kW/hp ) 3.2 / 4.4

Weight 9.4 / 20.7

PROPERTIES

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BELTING ADVANTAGE TECHNOLOGYRuggedized Computer Tablets | Innovative Power Tools


ALMEXPAD Junior is a handheld, touch screen computer tablet that serves as the latest Almex control box user interface for conveyor belt vulcanizers and presses. Operating on a wired connection, it provides a series of reliable systems for improving splice accuracy, reducing splice time and minimizing the potential of human error. An ergonomically designed enclosure makes it user friendly on the jobsite. ALMEXPAD Junior utilizes the ANDROID operating system, one of the most stable, application rich platforms today.

FEATURES:• MultipleplatensetwithPIDcircuitry• Realtimetemperature• Unlimitedrecipe,MSDSsheet,safetyprocedures

andequipmentmanualstorage• Realtimepressurerecording• Ambienttemperatureandhumidityreadings• Multi-levelservicelockoutcontrol• RuggedizedexternalportsforUSBinternet• Warningbellforprocesssafetyissues• Multiplemountingsystems• PoweredbyAndroidoperatingsystem• Microphoneandspeakers

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PRODUCT CODE

BAT-JT1-002 ALMEXPADJunior

pantone 546cpantone 167c

SPECIFICATIONS

7”touchscreen:500nit

2250mAhbackupbattery

Aluminumenclosure

CoretexA-81GHzprocessorw/hardweargraphics offullHD1080pvideoencodingcapability

Resolution:800x480display

Optionalhighcapacity1.8”SSDorshock mountedHDDstorage

Ports:3USBports:2xUSB-A,1xUSBmini-B, 1ethernetport,19VDC-in

16of32GBEMMCwithoptionofupto 64GBofinternalsolidstatestorage

Weight:3.75lbs/1.7kg

BELTINGADVANTAGETECHNOLOGY

78 www.almex.com

JUNIOR

SENIORALMEXPAD Senior is a handheld, touch screen computer tablet that serves as the latest Almex control box user interface for conveyor belt vulcanizers and presses. It wirelessly provides a series of reliable systems for improving splice accuracy, reducing splice time and minimizing the potential of human error. Belt surveys are quickly and efficiently accomplished with the tablet’s built-in, high powered torch LEDs and digital camera. ALMEXPAD Senior utilizes the ANDROID operating system, one of the most stable, application rich platforms today.

FEATURES:• 8platensetcontrolswithPIDcircuitry• 16pointrealtimetemperature• Unlimitedrecipe,MSDSsheet,safetyprocedures

andequipmentmanualstorage• Realtimepressurerecording• Ambienttemperatureandhumidityreading• Multi-levelservicelockoutcontrol• Beltsurveyapplications• Employeetrackingandmonitoring• Bluetooth• WiFi• Backcameraforstillshotsandvideorecording• Ruggedizedexternalports• Warningbellforprocesssafetyissues• Onlinereporting• Built-inhighpoweredtorchLEDsandlanyardclips• Multiplemountingsystems• PoweredbyAndroidoperatingsystem• Biometricsecurity• Barcodereader• Internalantenna• GSMcellradio• Microphoneandspeakers• Accelerometerandcompass

PRODUCT CODE

BAT-ST1-001 ALMEXPADSenior

pantone 546cpantone 167c

SPECIFICATIONS

10”infraredtouchscreen-directsunlightviewable

8hour7800mAHbattery(hotswappable)

Bluetooth:highrangeClass1radio

5MPcamera:65degreeanglefieldofview

GPS:highperformance165/-148dBmsensitivity

Aircraftgradealuminumenclosure

CoretexA-81GHzprocessorw/hardweargraphics offullHD1080pvideoencoding

Highresolution:1024x768display

Optionalhighcapacity1.8”SSDorshock mountedHDDstorage

802.11b/g/nMIMOWiFienabled

Ports:3USBports:2xUSB-A,1xUSBmini-B, 1ethernetport,1HDMIvideoconnector

16or32GBEMMCStorage

Weight:14lbs/6.4kg


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SG1 SWITCHGEAR BOXThe Almex SG1 Switchgear Box offers the very latest in control box technology. Using the ALMEXPAD Senior as an interface, allows for easy, comprehensive splice cycle management. The SG1 can be built to accommodate specific voltage requirements.

FEATURES:• Realtimetemperaturecontrolofupto4platens• Unlimitedrecipeinputforcureprofiles• Multiplesetpointsanddwelltimes• Temperatureandsetpointindicators• LCDmenu• Coolantpumpcontrol• Temperature,pressureandcurrentdatalogging• Wirelesspressuresensing• 8pointthermocoupleinput,4pointRTDinput• Audiblealarmforout-of-range,temperature,

pressureorcurrent• WiFiconnectiontoALMEXPADSenior• USBdataportforcommunication/logging

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BAT-SG1-001 SG1SwitchgearBox


SPECIFICATIONS

PIDtemperaturecontrol PT100RTDinputs

Pressurerange:0-250PSI Voltages:380V3ø,420V3ø,600V3ø

Temperaturerange:0ºC - 300ºC Outputcurrent:15Aperplaten

802.11WiFienabled Wirelesspressuresensing:(433.92MHz)

20x4LCDbacklitmenudisplay Size:203/4”x10”x183/4”/52.705cmx25.4cmx47.625cm

Automaticandmanualheatingcontrol Weight:67lbs/30.39kg

Audiblealarm:80-90dB

80 www.almex.com

8 TON CORDLESS CABLE CUTTERThe Almex 8 -Ton Cordless Cable Cutter is designed to cut the toughest cable or wire rope used in the industry today. The specially designed flip-top latch and rotating head provides exceptional ease of use and maneuverability in tight working quarters. Its internalized hydraulic system means operators no longer have to deal with leaky hydraulic lines.

FEATURES:• Flip-toplatchinghead• Internalhydraulicsystem• Testedupto75kV• Maximumcapacity-.75”/1.905cmcable• Onehandoperation• Rotationalhead• Rapidadvance• Ergonomicallybalanced• Weatherresistanthousing• Overloadbypassprotection

BAT-CBB-110 8-TonCordlessCableCutter,110V/batterypoweredwithchargingunitand2batteries

BAT-CBB-220 8-TonCordlessCableCutter,220V/batterypoweredwithchargingunitand2batteries

BAT-CBB-110-SB 110Vsparebattery

BAT-CBB-220-SB 220Vsparebattery


SPECIFICATIONS

Output: 8Tons

Weight: 10lbsw/battery

Size: 12.5”

JawOpening: .95”

RANGE

TYPE MATERIAL MINIMUM MAXIMUM

WireRope 3/4”

Rebar(Sc40) 5/8”

Rebar(Sc60) 1/2”

GroundRod 5/8”

ACSR 477MCM

Standardguywire 5/8”CUTTING ESTIMATES BP-70E

ACSRCable336ACSR 75

.75”/1.905cmcable 75


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BELT CUTTER KITThe Almex BAT Belt Cutter Kit includes belt cutter, driver unit and one assembly wrench. It cuts straight warp and plied conveyor belting or non reinforced gum. Excellent for slitting and finger cutting, this cutting tool is capable of cutting all fabric plied rubber belting up to 47.6 mm (1 7/8”).

FEATURES:• Driverunitsavailablein:

-36Vcordless(110V,220Vcharger)-Electric(110V,220V)-Pneumatic(air)-Gaspowered

• Driverscanbechangedfromcordlesstoelectricorpneumaticinlessthan30seconds

• 36Vpowerfeaturecuts9.53mm(3/8”)rubber,76.2m(250ft)perbattery

• Unitcanbereversedinabindingsituation• Widebasetostandonitsown• Lightweightaluminumconstruction• Bearingwheelsforeaseofglide• Easyserviceability• Guardcanbeliftedoutofthewayandstayina

fixedposition• Sharpenable,hardenedD2materialblade

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BeltCutterw/36VDriver

PRODUCT CODE BELT CUTTER DESCRIPTION BLADE SIZE WEIGHT CUT SPEED BAT-RSE-110 BeltCutterw/110VACdriver 203mm,(8")dia 11kg/24lbs 8rpm,5.08m,(200")permin

BAT-RSE-220 BeltCutterw/220VACdriver 203mm,(8")dia 11kg/24lbs 8rpm,5.08m,(200")permin

BAT-RSB-36V-110 BeltCutterw/36Vdriver-110Vcharger 203mm,(8")dia 12kg/261/2lbs 8rpm,5.08m,(200")permin

BAT-RSB-36V-220 BeltCutterw/36Vdriver-220Vcharger 203mm,(8")dia 12kg/261/2lbs 8rpm,5.08m,(200")permin

BAT-RSP-001 BeltCutterw/pneumatic(air) 203mm,(8")dia 10.5kg/23lbs 8rpm,5.08m,(200")permin

BAT-RSG-001 BeltCutterw/gaspowereddriver 203mm,(8”)dia 13.2kg/29lbs 8rpm,5.08m,(200”)permin

BELT CUTTER WITH DRIVER


PRODUCT CODE SHIPPING WEIGHT

BAT-RSE-110 18kg/40lbs

BAT-RSE-220 18kg/40lbs

BAT-RSB-36V-110 19.5kg/43lbs

BAT-RSB-36V-220 19.5kg/43lbs

BAT-RSP-001 18kg/39lbs

BAT-RSG-001 20.5kg/45lbs

SHIPPING WEIGHT

PRODUCT CODE DRIVER

BAT-RDB-36V-110 36Vdriverw/110Vcharger

BAT-RDB-36V-220 36Vdriverw/220Vcharger

BAT-CH-36V-110 36Vbatterycharger-110V


BAT-SB-36V 36Vsparebattery

DRIVERS & BATTERIES

PRODUCT CODE DRIVER

BAT-EDU-110 110VACdriverw/adapter

BAT-EDU-220 220VACdriverw/adapter

BAT-PDU-001 Pneumaticdriverw/adapter

BAT-RSG-002 Gaspowereddriverw/adapter

DRIVERS W/ADAPTERS

PRODUCT CODE PRODUCT

BAT-RACB-001 36Vdriverreplacementadaptercollar

BAT-RACE-002 ACdriverreplacementadaptercollar

BAT-RACP-003 Pneumaticdriverreplacementadaptercollar

BAT-RSG-003 Gaspoweredreplacementadaptercollar

BAT-RSB-8 8”beltcutterreplacementblade

REPLACEMENT PARTS

GasPoweredDriver

36VDriver

110VACDriver

PneumaticDriver

220VACDriver

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BELT CUTTER KIT DRIVERS


CORDLESS POWER DRIVE UNITThis Cordless Power Driver Unit offers speed and durability with a powerful motor that provides reliable performance. It is excellent for the toughest of jobs.

FEATURES:• Unibodypowertrain• Steelreinforced• Durashieldhousing• Hammeron/offring• Ratchetingsinglesleeve• 36VLitheonBattery• Comeswith110Vand220Vcharger

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BAT-RDB-36V-110 36Vdriveunit-110Vcharger

BAT-RDB-36V-220 36Vdriveunit-220Vcharger



BAT-SB-36V 36Vsparebattery



SPECIFICATIONSSPECIFICATIONS INCLUDES

1 360ºAuxiliarySideHandle

1 CarryingCase

1 OneHourCharger

2 Lithium-Ion™Batteries

Max.CapacityinRubberCutting: 2”

Max.CapacityinWinching: 3000lbs.

NoLoadBPM: 0-4.260

NoLoadRPM: 0-960

Rating: 36Volt

Weight: 9.6lbs/4.35kg

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JOBSITE STEREOThe Jobsite Stereo offers a high performance, weather resistant 4-speaker system and integrated subwoofer to produce high quality stereo sound in 360 degrees. Designed tough, it’s engineered to charge anything on the job site.

FEATURES:• Powerdistributionpanel• Battery/chargerbay(chargescellphones)• Weathersealedmediabay• Universal36voltbattery• PoweredUSBPort• Digitalmediabay(playsMP3Players,PortableCDPlayers

SDMemoryCards,USBThumbDriveStorageDevices)• Externalauxiliaryportsandlineout• Aluminumandrubberrollcage• 12VDCAdapter

BAT-JS-001 JobsiteStereo


SPECIFICATIONS

Antenna:Pivot Charger:14.4V-18VBoschBatteries(BAT607,BAT609,BAT614,BAT618)

AM/FMPresets:10AM/20FM CordLength:6ft.

Battery:Lithium-Ion UnitSize:14.5”x14”x13.5”

Battery:BAT607-14.4VSlimPack Voltage:120VAC,12VDC,14.4V-18V,BoschBatteries

Battery:BAT609-18VSlimPack Weight:25lbs/11.3kg

Battery:BAT618-18VFatPack

6”Auxcable

2AAbatteries

INCLUDES

Attachments

WORKS WITH


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CORDLESS FLASHLIGHTPerfect for any jobsite, this flashlight’s articulating head offers a wide range of visiblity. It’s cordless, hands-free design makes it great for working in small spaces. Rugged and versatile, it will become a vital item in your tool kit.

FEATURES:• Articulatinghead(10º-90º)

forwiderangeofvisiblity• Standsuprightforhands-freeoperation• Runtimeofover4hours• 36VLitheonBattery

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BAT-FL-001 Flashlight

PRODUCT CODE DESCRIPTION SPECIFICATIONS

Voltage: 36V

Battery: Notincluded

BatteryType: Litheon

Batteryandchargersoldseparately


86 www.almex.com

2011 Fusion Systems Catalogue

Documents

Transcript of 2011 Fusion Systems Catalogue