2011 E Star GE Dishwasher Training - 2011 New Door Configuration
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Transcript of 2011 E Star GE Dishwasher Training - 2011 New Door Configuration
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8/9/2019 2011 E Star GE Dishwasher Training - 2011 New Door Configuration
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Dishwasher Training – 2011
New Door Configuration2011 E - Star
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2
Updates Front Control Models
• 2011 E-star w/ enhanced control.
• Locking connectors on control/harnesses.
• Upper rack slides improved to wheels on rails.
• Revised tines spacing in upper/lower racks.
New Product Top Controls on Plastic Tubs
• Top controls – new console and tactile UI for control.
• Locking connectors on harnesses.
• Pocket handle and towel bar handle models.
• Racking improvements – upper rack slides + tine spacing improvements.
• Gray tubs and inner doors .
New Product Entry level Top Controls on SS Tubs
• Top controls – new console and tactile UI (same as above)
• Limited pocket handle models.
Current front control
New pocket handle top control
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3 7/28/2011
IMPORTANT SAFETY NOTICE
The information in this presentation is intended for use by individualspossessing adequate backgrounds of electrical, electronic, & mechanicalexperience. Any attempt to repair a major appliance may result in
personal injury & property damage. The manufacturer or seller cannot beresponsible for the interpretation of this information, nor can it assumeany liability in connection with its use.
WARNING
To avoid personal injury, disconnect power before servicing this product.
If electrical power is required for diagnosis or test purposes, disconnectthe power immediately after performing the necessary checks.
RECONNECT ALL GROUNDING DEVICES
If grounding wires, screws, straps, clips, nuts, or washers used to
completea path to ground are removed for service, they must be returned to theiroriginal position & properly fastened.
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4 7/28/2011
GE Factory Service Employees are required to use safety glasses with side
shields, safety gloves steel toe shoes for all repairs.
Dyneema® CutResistant Glove
Steel Toe Shoes Plano Safety Glasses
VR Gloves – provide shock protection
Prescription Safety Glasses
Safety Glasses
must be
compliant with
ANSI Z87.1-2003
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5 7/28/2011
Front Control
Top Control
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New Door componentsTactile Control Buttons, Vent, Pocket Door Handle and
Front Light Indicator Lens
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7/28/2011
Cycles and Times (Top Control):
Auto**: 5-7 gallons* 49-133 minutes*
Sanitize: 8.8-11.8 gallons* 50-279 minutes*
Normal: 3.3-8.3 gallons* 54-143 minutes*
Light: 7.6-10.5 gallons* 46-88 Minutes*
*Min = low soil
Max = high soil and all options selected
35 minute heated dry in Normal Wash
45 minute dry in Auto, Sanitize and Light Wash
Steam Option adds 15 minutes to cycle
**Some models do not have an Auto Cycle
Use and Care shows Minimum Times. No Enhancements
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7/28/2011
Cycles and Times (Front Control):
Pots Pans or Heavy**:
11.8 gallons 88 minutes (Timed cycle)
Sanitize**: 8.8-11.8 gallons* 50-279 minutes*
Normal: 3.3-8.3 gallons* 54-143 minutes*
Light**:
7.6-10.5 gallons* 46-88 Minutes*
China Crystal**:
9.2 gallons 41 minutes (Timed Cycle)
Rinsed Only**: 1.2 gallons 7 minutes
*Min = low soil
Max = high soil and all options selected
35 minute heated dry in Normal Wash
45 minute dry in Auto, Sanitize and Light Wash
Steam Option adds 15 minutes to cycle
**Some models do not have an this Cycle
Use and Care shows Minimum Times. No Enhancements
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Cycle Time Definition Normal or Auto Cycles with allHeat Options selected (times and cycles change
depending on Turbidity Sensor readings)Pre- Pre- Pre- Steam Steam Pre- Pre- Main Post Post FinalWash Wash Wash Wash Wash Wash Wash Wash Rinse
Water Valve (seconds) 63 17 17 63 21 63 21 21 63 23 23Circulation (minutes) 5 5 5 15 2 10 15 30 2 3 10Heater (minutes) 17 7 10 15 30 8 5Drain (seconds 7 7 75 10 75 10 10 75 11 11 105
35 minute heated dry in Normal Wash45 minute dry in Auto,
Note: depending on Turbidity Response, it is possible the cycle could skipfrom the first Pre-Wash to the Main Wash and then to Final Rinse.
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11 7/28/2011
Mini Manual Location - Plastic Tub
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12 7/28/2011
Passive Vent, No Fan or damper
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13 7/28/2011
Indicator Lamp Lens
Solid Amber when running, Solid Green when Clean
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Improved Racks, Rollers and Tracks, Plastic tub
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15 7/28/2011
New rollers on Rack
New end caps, notice new tab
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16 7/28/2011
Push Tabto centerto remove
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Track, Rear Cap and Roller / Stud on tub
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Door Strike / Catch is non adjustable
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Tub TCO location
1 shot with Manual reset Trip at 189 with manual reset
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Tub TCO is resettable, if tripped, Reset TCO &replace the control
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Fill hose should be inserted 1 1/2 inches
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Fill Funnel, inside tub
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Rotate Clockwise to remove
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Fill funnel seal
seal
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Turn Counterclockwise and lift to remove wash arm
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Coarse Filter
Fine Filter
Hub Nut
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Remove nut to remove Fine Filter
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Lift Fine Filter to remove
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To remove Top Wash Arm and Conduit, remove¼” Hex screw
Conduit
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Lift Tab, continue to remove Conduit
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Push Conduit back and to side to finish removal,being careful to not break tab.
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To remove Sump Cover push in 4 tabs and lift cover
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To Remove sump filter, the tabs can be released with ascrewdriver or putty knife
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Push Sump Filter to right and lift to remove
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Tab location for cover and filter removal
Cover tabs
Sump Tabs
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To remove the wash arm hub or support, twistcounterclockwise. It will make a snap noise when the locator
tab on the tub breaks (this is normal).
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With hub removed, Coarse Filter can now be removed
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Coarse Filter removal.
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Proper location of the Wash Arm Bearing or ThrustWasher
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Make sure the Bearing or Thrust Washer is in placewhen re-assembled.
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Overfill System will only cut voltage to Water Valve.To remove cover, unscrew ¼” Screw and lift Cover
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Float Dome, to remove, simply lift
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Float Stem activates Flood Switch below.
I d l2 screws at bottom of door
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Inner door removal
2 machine screws located at hinge
6 screws top part of inner door
New Door Components
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New Door Components;
Inner DoorOuter Door
Tactile SwitchesVentingLocking Connectors
Passive Vent
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New Top Control Inner Door configuration
Console
Vent TactileSwitch
Vinyl Shield
Cover
Door Switch Assembly
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Vinyl Shield will only have to be removed if console isreplaced, it can be folded up to access control.
Vinyl Shield MUST be in place.
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Shield folded back to show control TCO, locatedon cover
1 shot Trip at 280
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Control TCO is one shot, If tripped, look for control,connector wire damage. Replace damaged components.
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Cover removal, 1. lift top and pull out, 2. pushbottom down
1.
2.
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To remove control board, remove 1 screw in center ofboard and release tabs. Notice locking connectors.
Tabs Screw
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Model Select MUST be Transferred or newcontrol will not operate, just flash
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Insulator between control board and console,Must be installed
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Pocket Handle has 4 screws, control board mustbe removed to access screw under control.
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Handle can now be removed from the front
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Tactile switch has 2 screws securing switch toconsole
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Switch has a silicone pad to protect frommoisture and buttons. Wire harness must be
removed from control board.
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Buttons and Silicone Pad come as an assembly
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Notice buttons are keyed, they fit one way
Indicator light on front panel Solid Amber when unit is
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Indicator light on front panel. Solid Amber when unit isoperating, Solid Green when cycle ended and dishes
are clean
To Remove Door Switch assembly
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To Remove Door Switch assembly,unscrew 2 screws, Insulator MUST be used
Door Switch Assembly held in place with bracket and 2
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Door Switch Assembly held in place with bracket and 2screws. Insulator must be in place (previous slide)
Door Switch comes as an assembly 2 switches and
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Door Switch comes as an assembly, 2 switches andbracket / actuator
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When replacing Front Panel, Console or Light Lens, theVent will have to be removed and replaced
(double back tape cannot be reused)New vent will come with Console and Lens as a Kit
vent
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Remove any excess adhesive from the outer door
Disposeold vent
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Install new vent on clean panel
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Console removed
Lens
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Lens
Adhered with doubleback tape
Console must be removedto access lens
WASHABILITY COMPLAINTS1 Level DW left to right and front to back
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1. Level DW left to right and front to back.
2. Verify presence of air gap or high drain loop.
3. Confirm lower spray arm thrust washer is installed
4. Confirm spray arms spin freely.
5. Confirm spray arm jets are clear.
6. Confirm no breaches, tears or clogs in fine filter under the bottom spray arm. Clean if necessary.
7. Confirm coarse filter clean and seated with no gaps (not warped).
8. Remove cover inlet and sump filter.
9. Remove any debris from sump.
10. Reinstall sump filter and cover.
11. Confirm Calrod is operating properly. If not, check connections and TCO. If TCO is open,
suspect control problem.12. Close detergent cup and use Service Mode to verify the lid opens.
13. Inlet water temperature should be at least 120 degrees F.
14. Turn on dishwasher and fill; check for correct water level
15. Test water hardness with WD01X10295 or WX5X370 test strip. Adjust detergent use
accordingly. Refer to Owner's Manual.
16. Use a highly rated detergent: generally detergent tablets or packs work best. Refer to Owner's
Manual.17. Use a rinse agent.
18. Load dishwasher per Owner's Manual.19. Select cycles and options according to the soil level. Refer to Owner's Manual.
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Correct water levelMain wash is suggested time to check for proper level.
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Schematic
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Schematic
Control replacement / Calibration
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The dishwasher will enter into the TEST/
CALIBRATION mode at first power-up.
The door must be closed and latched.
WAIT until the second fill (approximately6 minutes from power-up) to cancel cycle
by pressing the Start/Reset pad.
The dishwasher will be ready to operate
after the pump out.
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SS units have different Racking andInner Door Vent
Tactile Switch Assembly and Vent on outer
door is the same as on Plastic Tub
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Mini Manual Location - Stainless Tub
Tub TCO is located Front Center behind cross member
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Tub TCO is located Front Center behind cross member.If it is open, replace the control.
TCO
Trips at 165, auto reset at 150
SS Upper rack - slide
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Upper rack extended outward Front view with rack pushed in.
NOTE: Removing front end caps
will not release rack
Upper rack - slide
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To remove upper rack assembly, press “down” to disengage lever on left side
and “up” on the right side.
(Right side)
Pull rack assembly forward and out
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Door catch is non-adjustable
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Door separated, there are no hangers to balance thedoor as on previous models.
Inner door componentsC ff
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Vent, Control cover and door switch different,compared to plastic tub
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Console Component ViewTo remove Console, Handle and Vent must be
removed
Handle ScrewsVent
Door Switch
TCO
Control and cover
Tactile Switch
1 shot Trip at 280
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Single door switch, breaks line side
Vent on SS units is different than Plastic Tubs
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Vent on SS units is different than Plastic Tubs.Correct install is critical for proper operation.
It is possible to install the vent incorrectly!
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The vent is keyed, but in the middle.The vent can be installed incorrectly.
SS Vent correctly installed
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Correct positioning
Incorrect position, no airflow = no dry / poor dry and leaks out bottom of door
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Incorrect position
WASHABILITY COMPLAINTS1. Level DW left to right and front to back.
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2. Verify presence of air gap or high drain loop.
3. Confirm lower spray arm thrust washer is installed
4. Confirm spray arms spin freely.
5. Confirm spray arm jets are clear.
6. Confirm no breaches, tears or clogs in fine filter under the bottom spray arm. Clean if necessary.7. Confirm coarse filter clean and seated with no gaps
8. Remove cover inlet and sump filter.
9. Remove any debris from sump.
10. Reinstall sump filter and cover.
11. Confirm Calrod is operating properly. If not, check connections and TCO. If TCO is open,
suspect control problem.12. Close detergent cup and use Service Mode to verify the lid opens.
13. Inlet water temperature should be at least 120 degrees F.
14. Turn on dishwasher and fill; check for correct water level
15. Test water hardness with WD01X10295 or WX5X370 test strip. Adjust detergent use
accordingly. Refer to Owner's Manual.
16. Use a highly rated detergent: generally detergent tablets or packs work best. Refer to Owner's
Manual.17. Use a rinse agent.
18. Load dishwasher per Owner's Manual.19. Select cycles and options according to the soil level. Refer to Owner's Manual.
Correct water levelMain wash is suggested time to check for proper level.
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gg p p1st fill is 63 seconds, there is a partial drain and fill before
main wash.
Service Mode SS
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