2009 IPC Energy Benchmarking Survey Initial Results Survey of 2008 operations.
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2009 IPC Energy Benchmarking Survey Initial Results Survey of 2008 operations
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Transcript of 2009 IPC Energy Benchmarking Survey Initial Results Survey of 2008 operations.
2009 IPC Energy Benchmarking Survey Initial Results
Survey of 2008 operations
IPC Energy Benchmarking Survey Respondents
2008• 31 Facilities
– 5 Component – 10 EMS/OEM– 5 EMS/Component – 1 EMS/PCB– 8 PCB– 2 Other
• 9 Companies
2009• 15 Facilities
– 1 Component– 6 EMS/OEM– 0 EMS/Comp– 0 EMS/PCB– 8 PCB– 0 Other
• ? Companies
IPC Energy Benchmarking Survey Respondents
2008• 31 Facilities
– 29,254 Employees– $3.8B Sales– 6.9M Bldg Ft2 – 26.47M LSFS– 62.7M PCBAs– 2.5B Components
• 1.6Q BTUs – $40.3M Cost
2009• 15 Facilities
– 7,165 Employees– $1.08B Sales– 2.2M Bldg Ft2– 52.2M LSFS– 1.29M PCBAs– 11K Instruments
• 2.8Q BTUs– $10.3M Cost
IPC Energy Benchmarking Survey Respondents
2007 2008
Monitor Usage 10 of 31 12 of 15
Monitor E Cost 10 of 31 13 of 15
14001 Certified? 5 of 31 13 of 15
Implemented E Reduction Projs?
5 of 31 6 of 15
Implementing E Reductions?
6 of 31 6 of 15
IPC Energy Benchmarking Survey Respondents
2007 2008
Variable Speed Motors 4 of 31 7 of 15
Compressor Unloaders 4 of 31 7 of 15
Equip. Time Controls 5 of 31 10 of 15Waste heat exchangers? 1 of 31 2 of 15WW Heat Exchangers? 0 of 31 1 of 15High Efficiency Lights? 9 of 31 9 of 15
IPC Energy Benchmarking Survey Respondents
2007 2008
Energy Survey? 4 of 31 ? of 15
By Electric Utility 3 of 31 4 of 15
By Gas Utility 3 of 31 3 of 15
By E Consultant 4 of 31 6 of 15
By Gov’t Assist Off. 2 of 31 2 of 15
Energy Use per Bldg Area2007 v 2008
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
MM B
TUs/F
T2
2007 0.22 0.17 0.56 0.24
2008 0.11 0.21 0.75 0.46
Comp EMS PCB Survey
Energy Use per Employee2007 v 2008
0
50
100
150
200
250
MM B
TUs/E
E
2007 23.74 28.85 180.3 56.3
2008 48.7 73.95 194 142.5
Comp EMS PCB Survey
Energy Cost v Sales2007 v 2008
0
0.5
1
1.5
2
2.5
3
3.5
% of
Sale
s
2007 3.19 0.46 2.42 1.06
2008 0.34 1.38 1.07 0.96
Comp EMS PCB Survey
EMS/OEM Manufacturers
Comparison of Energy Usage
Per Employee and per PCB Populated
EMS Energy Use per Employee2008 v 2007
0
10
20
30
40
50
60
70
80
90
100
MM B
TU pe
r EE
MMBTU/EE 91 0 68 69 17 31 74 29
B C E F G J 2008 2007
Energy per EMS Board Populated2008 v 2007
0
50
100
150
200
250
300
350
400
KBTU
per P
CB
KBTU/EE 10356 0 98 120 5 220 345 7
B C E F G J 2008 2007
PCB Manufacturers
Comparison of Energy Usage
Per Employee and LSFS Processed
Energy Use per PCB Employee2008 v 2007
0
50
100
150
200
250
300
350
MMBT
U pe
r EE
MMBTU/EE 0 157 279 306 112 127 191 177 195 180
A D H K L M N O 2008 2007
Energy Use per PCB LSFS2008 v 2007
0
10
20
30
40
50
60
70
80
90
100
KBTU
s per
LSFS
KBTU/EE 0 13 19.4 14.6 152 10.3 11.6 30.2 49.2 20.9
A D H K L M N O 2008 2007
