2008_690SMC_Parts

690 SMC USA 2008

SPARE PARTS MANUAL: CHASSIS

ART.NO.: 3CF9775H4EN

EN

GLIS

H

INDEX 690 SMC USA 2008

FRONT FORK, TRIPLE CLAMP

4x

FRONT FORK DISASSEMBLED

5x

HANDLEBAR, CONTROLS

6x

FRAME

7x

SIDE / CENTER STAND

9x

MONOSHOCK

10x

PRO LEVER LINKING

11x

SWING ARM

12x

EXHAUST SYSTEM

13x

AIR FILTER

14x

TANK, SEAT, COVER

15x

FUEL PUMP

17x

1


MASK, FENDERS

18x

DECAL

19x

FRONT WHEEL

20x

REAR WHEEL

21x

WIRING HARNESS

22x

BATTERY

23x

HAND BRAKE CYLINDER

24x

REAR BRAKE CONTROL

25x

BRAKE CALIPER FRONT

26x

BRAKE CALIPER REAR

27x

LIGHTING SYSTEM

28x

INSTRUMENTS / LOCK SYSTEM

29x

2


EVAPORATIVE CANISTER

30x

SPECIAL TOOLS

31x

ACCESSORIES KIT

32x

x

x

x

x

x

x

All information contained is without obligation. KTM-Sportmotorcycle AG particularly reserves the right to modify any equipment, technical

specifications, prices, colors, shapes, materials, services, service work, constructions, equipment and the like so as to adapt them to local

conditions or to cancel any of the above items, all without previous announcement and without giving reasons. KTM may stop manufacturing

certain models without previous notice. KTM shall not be held liable for any deviations of availability and/or ability to deliver, illustrations,

descriptions, printing and/or other errors. The illustrated models partly contain extra equipment, which is not applied to standard models.

© by KTM-SPORTMOTORCYCLE AG, Mattighofen AUSTRIA; All rights reserved; Reprint, also in extracts, with written allowance of KTM-

SPORTMOTORCYCLE AG, Mattighofen only.

3

690 SMC USA 2008

FIG PART NUMBER DESCRIPTION QTY

1 14187D12 KTM 690 SMC '08 1

4 0025080353 COLLAR SCREW M8X35 TX 2


6 0912100356 AH SCREW DIN6912-M10X35 10.9 2

7 0025080406 HH COLLAR SCREW M8X40 TX40 8


9 0912080303 AH SCREW DIN0912-M 8X30 4

32 7650113103301 BOT.TRIPLE CLAMP 32-34 OFFSET 1

33 76501033000 FORK TUBE L=237MM 08 1

34 7650113403301 TRIPLE CLAMP TOP 32-34 ADJUST. 1

38 59401038000 HANDLEBAR CLAMP 28MM 05 2

39 59401039042 HANDLEB.SUPP. D=28MM H=42MM 05 2

40 54801036000 STEER.HEAD SCREW M20X1,5 WS=27 1

41 54801036100 STE.HEAD SCR. M20X1,5 WS=27 SL 1

81 54201081100 TAPERED ROLLER BEARING CPL. 06 2

82 54601084100 O-RING SUPPORT W. SEALING LIP 1

84 54601184000 STEARING HEAD GASKET TOP 1

86 54201086000 STEERING HEAD COVER 1

90 0017060204 EJOT PT SCREW K60X20 ALU WS=6 2

91 59001092050 SPECIAL SCREW M6X12,5 WS=8 6

92 7650109400030 FORK PROTECT. L/S+R/S BLACK 08 1

93 7650109201030 FORK PROTECTOR CLAMP 1

94 0934080003 HEXAGON NUT DIN0934-M 8 2

087650111 / C087650111

* NEW PART

X AS REQUIRED

4

FRONT FORK, TRIPLE CLAMP

690 SMC USA 2008


1 48600536S2 AXLE CLAMP R/S CPL. 08 1

2 48600535S2 AXLE CLAMP L/S CPL. 08 1

3 91410058S SPRING D43.2 L465 5N/MM SET x

3 91410064S SPRING D43.2L465 5.2N/MM D5.25 x

3 91410065S SPRING D43.2L465 5.4N/MM D5.25 x

4 46810146 COPPER WASHER 12X16X1,5 2

6 48600036 SPACER 42X26,5X2,5 2

6 48600037 SPACER 42X26,5X5 2

6 48600038 SPACER 42X26,5X10 2

6 48600053 SPACER 42X26,5X1,5 2

7 48600558S SCREW CAP M51X1,5 CPL. 07 2

8 48600705S1 CARTRIDGE CPL. 08 2

9 48600484 OUTER TUBE L=500MM D=54/60 2

10 R14011 REPAIR-KIT GASKET 05 1

11 48600401S1 FORK OIL SAE5 5L 2005 1

12 T511 SILICONE GREASE F. DUST STRI 1

13 48600428 DU-BUSH D47XD49X20DDL02 2

14 48600429 DU-BUSH D48XD52X12DDL02 2

15 48600013 SUPPORT RING 50 X 57,6 X 1,5 2

16 48600347 OIL SEAL RING 48X57,8X9,5 03 2

17 48600070 LOCK WASHER SB58 2

18 48600400 DUST CAP D=48 58,4X11,8 2

087500131 / C087650131

* NEW PART

X AS REQUIRED

5

FRONT FORK DISASSEMBLED

690 SMC USA 2008


1 5480200120017 HANDLEBAR D=28 MM RENTHAL 796 1

4 76502010000 THROTTLE GRIP CPL. 08 1

5 63002021200 GRIPP SET 2K WITH OPEN END 1

6 75002091000 THROTTLE CABLE 07 1

7 58412040050 SUPPORT FOR MIRROR LC4 '98 2

8 61112040000 REVIEW MIRROR L/S 07 1

9 61112041000 REVIEW MIRROR R/S 07 1

10 60002030000 MASTER CYLINDER MAGURA D=10.5 1

11 60002044000 CLAMP MIRROR WITH CLAMP 1


14 0965040123 FLAT HEAD SCREW DIN0965-M 4X12 2

15 50302033000 COVER FOR HYDR. CLUTCH '98 1

16 50302034000 RUBBER FOR RESERVOIR '98 1

17 50302032000 REP.SET PISTON MAGURA D=10.5 1

18 50302037000 PROTECT.CAP FOR LEVER PERCH'98 1

19 59002035000 SPRING FOR CLUTCH LEVER 03 1

20 60002031000 CLUTCH LEVER LONG CPL. 2003 1

21 50302038000 LEVER SCREW CPL. 125-200 '98 1

23 75032063000 CLUTCH PIPE SM 07 1

24 50302036200 OIL FOR HYD. CLUTCH 75ML 1

25 58411049100 CLUTCH SWITCH 03 1

40 76511070000 LIGHT SWITCH L/S 08 1

41 76511074000 START-EMERGENCY STOP SWITCH 08 1

42 6000207910030 HANDGUARD L/S+R/S CPL.BLACK 04 1

087650211 / C087650211

* NEW PART

X AS REQUIRED

6

HANDLEBAR, CONTROLS

690 SMC USA 2008


1 7650300100033 FRAME "EC08" BLACK MATT 08 1

2 7650300500001S ENGINE SUPPORT LEFT SIDE 08 1

3 7650300600001S ENGINE SUPPORT RIGHT SIDE 08 1

4 0035100249 AH-COLLAR SCREW M10X24 ISA45 4

5 75003015000 SPECIAL SCREW M10X115 ISK8 07 1

6 75003014000 SCREW 1

7 54630044000 COLLAR NUT M10 WS=13 2

8 76504067000 CHAIN SLID. GUARD 08 1

9 54310086100 SELF LOCKING NUT M10 CU WS=14 4


16 7650303804401S FOOTREST BRACKET L/S 08 1

17 7650303904401S FOOTREST BRACKE R/S 08 1


20 7650304800001S FOOT REST BRACKET REAR L/S 1

21 7650304900001S FOOT REST BRACKET REAR R/S 1

22 76503038050 HEEL PROTECTOR LS 08 1

23 76503039050 HEEL PROTECTOR RS 08 1



30 60003050000 FOOTREST CPL. L/S REAR 03 1

31 60003051000 FOOTREST CPL. R/S REAR 03 1

32 60003044000 BOLT FOR FOOTREST REAR 03 2

33 0799060003 TAB WASHER DIN6799-RS 6,0 2

34 60003052000 ENGAGE PANEL FOOTREST R/S 03 2

35 60003152000 ENGAGE PANEL FOOTREST L/S 03 2

39 76503040033 FOOTREST L/S+R/S CPL. 08 1

40 59003040250 FOOT PED L/S SILVER 02 1

41 59003041250 FOOT PED R/S SILVER 02 1

42 76503044000 BOLT FOR FOOT PED 08 2

43 54603041000 FOOTREST SPRING L/S & R/S 2

44 0125100003 WASHER DIN0125-A10,5 2

45 0094032253 PIN DIN0094-3,2X25 STEEL 2

50 76503083000 COVER FRAME L/S 1

51 76503084000 COVER FRAME R/S 1

52 69008021080 RANGE CHANGE METAL NUT M5 2

53 76503075000 SPREAD RIVET CPL. 6,2MM 1

087650310 / C087650310

* NEW PART

X AS REQUIRED

7

FRAME

690 SMC USA 2008


54 58605083014 SCREW M5X14 TORX 25 07 2

55 0770080020 O-RING 8X2 SILICONE 1

56 60038082000 ANGLE CONNECTOR LC8 03 1

57 76530087000 VENTILATION OIL SEPARATOR FOAM 1

087650310 / C087650310

* NEW PART

X AS REQUIRED

8

FRAME

690 SMC USA 2008


1 7650302300033 SIDE STAND L=275MM SMC 08 1

2 61003024000 SPRING L=116 MM 05 1

3 62503027100 SCREW F. SIDE STAND M10X31,2 1

4 76503028001 SPECIAL SCR. SIDE STAND SPRING 1

5 76503029000 MAGNET HOLDER 1


7 76503026000 SIDE STAND BRACKET 08 1


11 61011045000 SIDE STAND SENSOR 05 1

12 0084040123 CYL.HEAD SCREW DIN84A M4x12 2

13 76511045050 HOLDER FOR SIDESTAND SWITCH 08 1

14 0985040003 SELF LOCKING NUT DIN0985-M 4 2

15 0016050121 SCREW FOR PLASTIC 50X12 1

087650360 / C087650360

* NEW PART

X AS REQUIRED

9

SIDE / CENTER STAND

690 SMC USA 2008


1 15187D12 MONOSHOCK 690 SMC 08 1

2 46180682S1 SHOCK ABS. UPPER CPL. 08 1

3 46180519 LOCK RING D=55 1

4 46180661S MEMBRANE COVER CPL. 08 1

5 46180518 MEMBRANE D52 1

6 50180095 BLEED PLUG R 1/8 1

7 76504016000 CYL. SCREW M10X1,25 L=53 2

10 46180533S1 DCC-COMPR.DAMP.CONTROL HS95 1

11 46810010 CIRCLIP 49X1,5 1

20 46180654S2 SHOCK ABS. BOTTOM CPL. SMC 1

21 R15006 REPAIR KIT BEARINGS 07 1

30 46180445 COUNTERNUT 1

31 46180444 ADJUSTING NUT 1

32 91110004S SPRING 220MM 80N/MM (61) x

32 91110005S SPRING 220MM 85N/MM (61) x

32 91110014S SPRING 220MM 90N/MM (61) x

33 46180396 SPRING RETAINER H=15 D=28 1

40 R15004 REPAIR KIT GASKET 05 1

41 50180342S1 SHOCK ABSORBER FLUID 5 LT '03 1

087650410 / C087650411

* NEW PART

X AS REQUIRED

10

MONOSHOCK

690 SMC USA 2008


2 54603097000 NEEDLE BUSH HK 2016 4

3 54603081000 BUSHING SLEEVE 15 X 20 X 48 2

4 54603090010 STEEL WASHER 15,2X19X0,1 x

4 54603090020 STEEL WASHER 15,2X19X0,2 x

4 54603090030 STEEL WASHER 15,2X19X0,3 x

5 0760253270 SHAFT SEAL RING 25X32X7 4

6 76504089000 BUCKET FOR SHAFT SEAL RING 4

7 76504084000 PULL ROD ANCHOR BOLT 1

8 56503195100 NEEDLE BEARING HK 1816 4


20 7650408104401 CANTILEVER CPL. 07 1

21 7650408304401 PULL ROD CPL. 08 1

30 76504082044 BOLT CPL. M14X1,5 2

31 0025080166S HH COLLAR SCREW M8X16 TX40 2

32 54603015000 SELF LOCKING NUT M14X1,5 WS=19 2

33 54403135000 PLASTIC CAP SFL10 4

34 0021080003 WASHER DIN9021-A 8,4 2

35 36003014000 LOCK WASHER 8MM 2

087650460 / C087650460

* NEW PART

X AS REQUIRED

11

PRO LEVER LINKING

690 SMC USA 2008


1 76504030044 SWING ARM CPL. 08 1

2 76504034000 BUCKET FOR SHAFT SEAL RING 4


4 59404032000 BEARING SLEEVE 17X22X38,7 03 2

5 59004031100 NEEDLE BEARING HK2212V 4

6 54603036000 STOP DISK 22,2X31,7X1 2

7 76504066000 CHAIN SLIDING GUARD 07 1

8 77304066050 BUSHING F. CHAIN SLIDING PR.07 2


10 76504042000 BRAKE LINE GUIDE 08 1

11 0009050103 SPECIAL SCREW M 5,0X10 2

12 76504060000 CHAIN GUARD 08 1

13 0081500181 SCREW FOR PLASTIC D=5X18 2



17 77304070000 CHAIN GUIDE REAR CPL. 07 1

18 77304070030 INSERTION NUT F. CHAIN GUIDE 1



21 75304037044 SWINGARM BOLT L=246 M12X1,5 1

22 76504038000 SPECIAL SCREW M12X40 SW19 2

23 58414030000 HH COLLAR NUT M10X1,25 WS=13 2

24 50304040100 SCREW M10X1,25X50 WS=10 2

25 58404041000 CLOSING COVER SWINGARM SM 03 4

087650490 / C087650490

* NEW PART

X AS REQUIRED

12

SWING ARM

690 SMC USA 2008


1 76505007000 EXHAUST MANIFOLD 08 1

2 51010086100 SELF LOCKING NUT M 8 CU 2

3 61005009000 SPACER BUSH. 8,5X15X7,5 05 1

4 61005005000 EXHAUST GASKET 05 1

5 75041090000 LAMBDA SENSOR 07 1

6 76505090010 HEAT SHIELD EXHAUST MAINFOLD 1

7 58605083010 SCREW TORX M5X10 05 4

8 76505090020 HEAT SHIELD SILENCER 1

9 58605005000 GRAPHIT RING 55X50X25 05 1

10 76505051000 CLAMP FOR SILENCER 57,4MM 08 1

11 76505082000 SILENCER USA 08 1



14 58405050065 COLLAR BUSH 8,5X12X23,5X10 4

15 54305068100 DAMP. COMPONENT SILICONE GREY 2

16 49109481052 HH COLLAR SCREW M 8X16 WS=13 2

17 76505084000 HOLDER SILENCER 1

18 0797050000 TOOTH LOCK WASHER DIN6797-J 4

087650510 / C087650511

* NEW PART

X AS REQUIRED

13

EXHAUST SYSTEM

690 SMC USA 2008


1 76506002000 FILTER BOX-TOP PART 08 1


3 76506015000 AIRFILTER PAPER 200X120 1


5 43205062100 RUBBER GROMMET 20X15-M6X10 (1) 4

6 76506003044 FILTER BOX WITH INTAKE FLANGE 1

7 76506026000 INTAKE FLANGE 08 1

8 51006027000 HOSE CLAMP 50-70MM 1

087650610 / C087650610

* NEW PART

X AS REQUIRED

14

AIR FILTER

690 SMC USA 2008


1 7650701300030 FUEL TANK 08 1

2 76507065000 RUBBER BEAR. BOX 12X24 L=24,5 2

3 76507060000 BEARING BUSHING UP 2

4 76507061000 BEARING BUSHING DOWN 1

5 76507028000 TANK-RETAINING PLATE R/S 08 1

6 76507027000 TANK-RETAINING PLATE L/S 08 1


8 54806008052 RIVET 3,2MM ALU 03 4

9 54806008050 QUICK RELEASE-SPRING HANGER 2

10 76507050000 SEAT LOCK 1

11 0738060181 COU.SUNK SCR. AH ISO7380 M6X18 2

12 76507008000 TANK PLUG 08 1

13 40011166100 KEY BLANK LC4/DUKE/LC8 x

14 58605083014 SCREW M5X14 TORX 25 07 3

15 76507008050 CLOSURE FLANGE 1

16 0770050030 O-RING 50,00X3,00 VITON 1

17 76506010000 SPLASHBACK 08 1

18 72210079000 BUCKET 2


20 76507053000 CLAMP F. CABLE SEAT LOCK 1

21 76507066000 RUBB.BEAR.BOX 12x24x35 L=24,5 2

30 76507040000 SEAT 08 1

31 76507040050 SEAT COVER 08 1

32 75007046010 SEAT RUBBER 10 MM 6

33 76507048000 BRACKET F. SEAT 1


35 58407011100 SCREW FOR SEAT M6X11,5/8 1

40 7650805000004 SPOILER L/S ORANGE 2008 1

41 7650805100004 SPOILER R/S ORANGE 2008 1

42 7650804100030 SIDE COVER L/S BLACK 08 1

43 7650804200030 SIDE COVER R/S BLACK 08 1

44 54806008051 QUICK RELEASE-NIPPLE 03 2


47 76508043150 COLLAR BUSHING 2



087650710 / C087650710

* NEW PART

X AS REQUIRED

15

TANK, SEAT, COVER

690 SMC USA 2008





ONLY FOR USA

087650710 / C087650710

* NEW PART

X AS REQUIRED

16

TANK, SEAT, COVER

690 SMC USA 2008


1 75007089000 SEALINGS KIT 1

2 75007090000 FILTER KIT 1

3 75007088011 FUEL PUMP WITH FLANGE CPL. 1

4 75007088012 PRESSURE REGULATOR CPL. 07 1

5 75007092000 HYDRAULIC CONNECTOR CPL. 1

7 00050153706 VARIABLE ONE-EAR CLAMP 15,3MM 2

8 75007116060 FUEL HOSE WITH CLUTCH 1

9 58507012000 O-RING VITON F. PLUG CPC 05 1

10 75007016050 FUEL HOSE WITH CLUTCH 1


21 49007439000 CLAMP RSGU 15/12 1

22 0912040123 * AH SCREW DIN0912-M 4X12 1

087650730 / C087650730

* NEW PART

X AS REQUIRED

17

FUEL PUMP

690 SMC USA 2008


1 7650800100004 HEADLIGHT MASK 08 1

2 0025050126 HH COLLAR SCREW M5x12 TX30 2


4 7730821000004 FENDER FRONT SMR 08 1

5 62508009000 COLLAR BUSHING 7,2X10X15X8,5 4


7 60012080000 SIDE REFLECTOR YELLOW 03 2

ONLY FOR USA+AUS+UK

8 76513025000 BRAKE HOSE GUIDE 1

10 7650801300004 REAR FENDER 1


14 76512008000 HAND GRIP L/S 1

15 76512009000 HAND GRIP R/S 1

16 0019080756 COUNTERSUNK SCREW ISA45 M8X75 4

17 76508116000 NUMBER PLATE CARRIER TOP 08 1


20 0017060203 EJOT PT SCREW K60X20 WS=6 1

21 0017060303 SPECIAL SCREW T60 6X30 WS=6 2

22 76514064000 COVER 08 1

23 58214069051 RUBBER GROMMET 16X10,8X3 02 1

24 75014010050 COLLAR BUSHING 6,1X8,1X14X8 07 1


30 60012081200 LICENCE FITTING 06 1


32 0021060003 WASHER DIN9021-A 6,4 4

33 0985060003 SELF LOCK. NUT DIN0985-M 6 4

34 0966050163 OVAL HEAD SCREW DIN0966-M 5X16 2

35 40006006000 WASHER 6MM 2

36 0125050003 WASHER DIN0125-A 5,3 2


38 58412080000 REFLECTOR RED LC4 '98 1

39 58412080050 BRACKET FOR REFLECTOR 1

40 62512081000 BRACKET SIDE REFLECTOR 06 1

41 16512180100 SIDE REFLECTOR RED REAR 2

ONLY FOR USA

087650813 / C087650813

* NEW PART

X AS REQUIRED

18

MASK, FENDERS

690 SMC USA 2008


1 76508099100 DECAL SET 690 SMC 2008 1

087650831 / C087650831

* NEW PART

X AS REQUIRED

19

DECAL

690 SMC USA 2008


1 7500900104430 FRONT WHEEL CPL. 3,5X17" 07 1

2 75009010044 FRONT HUB CPL. 07 1

3 54809011000 BEA.SPACERTUBE 35X2 L=79,4 03 1

4 0625069068 GR.BALL BEAR.6906 DDU2CG23S6NM 2

6 0760354771 SHAFT SEAL RING 35X47X7 TC 2

7 75009012000 SPACER BUSHING FRONT WHEEL 07 2

9 7500907000030 RIM FRONT 3,5X17" BLACK 07 1

10 75009073172 SPOKE M4,5X172-15G 17" INOX 36

11 50309072100 SPOKE NIPPLE M4,5X0,75 8X21 36

14 58309075000 HOSE 3,5X17" 1

15 58309073000 RIM BAND 17" 1

20 75009081000 WHEEL SPINDLE FRONT D=26MM 07 1

21 54809082000 SPINDLE SCREW M24X1,5 WS=27 03 1

22 75009061000 BRAKE DISC ADAPTOR 07 1

23 75009060000 BRAKE DISC FRONT 320MM 07 1

24 59009062023 SPECIAL SCREW M6X23 WS=8 10.9 6

087650911 / C087650911

* NEW PART

X AS REQUIRED

20

FRONT WHEEL

690 SMC USA 2008


1 7501020104430 REAR WHEEL CPL. 5X17" 07 1

2 75310010044 REAR HUB CPL. 07 1

3 75310011000 BEARING SPACER TUBE L=106MM 07 1

4 0625062052 GR.BALL BEAR. 6205-2RSHC3HMTF7 2

5 0472052200 CIRCLIP DIN0472-52X2 1


7 60110013000 SPACER BUSH. REAR WHEEL R/S 06 1

8 60010015000 SPACER RING 03 1

9 7501027000030 RIM 5X17" BLACK 07 1

10 75010073199 SPOKE M5X199-16G 17" INOX 18

11 75010173188 SPOKE M5X188-27G 17" INOX 18

12 58309072100 SPOKE NIPPLE M5-TA 8X21MM 36

14 58410075000 TUBE 17" 1

15 58309073000 RIM BAND 17" 1

20 75010051040 SPROCKET STEALTH 40T 07 x

20 75010051042 SPROCKET STEALTH 42T 07 x

21 0019080266S COUNTER-SUNK SCREW ISA45 M8X26 6

22 54310086200 SELF LOCKING NUT M8 10.9 6

23 75010050044 SPROCKET SUPPORT CPL. 07 1

24 60110012000 SPACER BUSH. SPROCKET SUPP. 06 1

25 60110016000 NILOS RING 6006AV 1

26 0625060060 BALL BEARING 6006 DDU2CG23S6NM 2

27 60110014000 SPACER BUSH. SPR. SUPP. IN. 06 1

28 54610459000 DAMPING RUBBER '91 6

29 60010060000 REAR BRAKE DISK D=240MM 03 1


32 75310085044 WHEEL SPINDLE M25X1,5 L=275MM 1

33 60010084000 CHAIN TENSIONER R/S LC8 03 1

34 60010086000 COLLAR NUT WH. SPINDLE REAR 03 1

37 76510065116 CHAIN X-RING 116 + RIVET LINK 1

38 76510066000 RIVET LINK FOR 76510065116 1

087651011 / C087651011

* NEW PART

X AS REQUIRED

21

REAR WHEEL

690 SMC USA 2008


1 76511075000 MAIN WIRING HARNESS 08 1

2 000700000BH SPARE CONNECTOR BH 6-PINS 1

3 75011088010 FUSE 10A 07 x

4 75011088015 FUSE 15A 07 x

5 75011087050 RUBBER CASING FOR FUSE BOX 1

6 76511079000 WIRING HARNESS HEAD LIGHT 1



9 76511060000 DC HORN CPL. 1

20 44011076100 CABLE TIE 100/2,5MM BLACK x



21 60011093075 RUBBER CABLE TIE 75MM 03 x

25 44611207200 FLASHER UNIT 97 1

26 61011093000 WIRING HOLDER 05 1

27 58411096100 DIODE S3H-15 97 3

28 62511034100 VOLTAGE REGULATOR 1



31 76511010000 MAP-SELECT-SWITCH 1

32 76511010050 RUBBER HOLDER F. MAP-SEL-SWIT. 1

087651110 / C087651110

* NEW PART

X AS REQUIRED

22

WIRING HARNESS

690 SMC USA 2008


1 76511059000 STARTER-CABLE L=570MM 08 1

2 75011059150 BATTERY-CABLE L=170MM 1

3 76511097000 GROUND CABLE L=420MM 08 1

4 76511056000 RETAINING PLATE BATTERY 08 1

5 58411053100 BATTERY 12V 8,6AH 03 1

6 58411097100 GROUND CABLE D=6MM L=140MM '97 1

7 58211058000 STARTER RELAY 12V '99 1

8 58011109130 FUSE 30 A 2

9 76511054000 BATTERY BRACKET 08 1

10 61111057000 RELAY CM1A-R-12V-H80 07 3

11 0025050126 HH COLLAR SCREW M5x12 TX30 3

12 76511055000 HOLDER F.ELECTRIC 08 1



15 0902060083 AH OVAL SCREW ISO 7380 M 6X8 2

16 0912050083 AH SCREW DIN 912 M 5X8 2

21 75011059060 POSITIVE POLE COVER 07 1



25 0934060003 HEXAGON NUT DIN0934-M 6 2


27 76511059061 RETAINING PLATE STARTER CABLE 1

28 58411098100 CONTACT WASHER M6 VSV-K6 2

087651130 / C087651130

* NEW PART

X AS REQUIRED

23

BATTERY

690 SMC USA 2008


1 58713001100 HANDBRAKE CYL.DUKE ADJUST.2003 1

2 58713002100 HAND BRAKE LEVER LOOSE ADJ. 03 1

4 58713004000 COVERING CAP FOR LEVER SCREW 1

9 58313009000 RUBBER BOOT DUKE 1

12 58313012000 COVER BREMBO DUKE '94 1

15 54413015000 LEVER SCREW CPL. 1

21 58411050000 BRAKE LIGHT SWITCH FRONT SM 03 1

33 0965050163 FLAT HEAD SCREW DIN0965-M 5X16 2


40 58012040050 CLAMP MIRROW M10X1,25 1

50 58313050100 REPAIR KIT CPL. D=13MM 1

60 00062030000 BRAKE FLUID DOT5.1 0,25L 1

087651311 / C087651311

* NEW PART

X AS REQUIRED

24

HAND BRAKE CYLINDER

690 SMC USA 2008


1 76513050044 FOOT BR. LEVER + STEP PLATE 08 1

2 60013051000 STEP PLATE FOOT BRAKE LEVER 03 1

3 58605083010 SCREW TORX M5X10 05 2

6 76513057000 SPECIAL SCREW M10 LH PRECOTE 1

8 54603062000 RETURN SPRING FOR BRAKE LEVER 1

9 0933050203 HH SCREW DIN933 M5x20 1

10 0934050003 HEXAGON NUT DIN0934-M 5 1

14 76513056000 PUSH ROD 1

15 0025060206S HH COLLAR SCREW M6X20 TX30 1

20 76513060000 FOOT BRAKE CYLINDER 13MM 1

22 0926060000 STOP NUT M6 DIN6926 A2-70 2


30 58007017000 YDNAC CLAMP 10101 (9MM) 2

31 58007016101 HOSE FOR RESERVOIR 6X1,5 x

32 54513030044 BRAKE FLUID RESERVOIR '89 1


34 0603100141 COPPER GASKET DIN7603-10X14X1 3

35 76513072000 BRAKE HOSE REAR 805MM 1

36 76511051000 BRAKE LIGHT SWITCH REAR 1

37 54513155000 ANGLE PIECE 1

38 76513061000 REPAIR KIT PISTON 13MM 1

39 54813020100 HOLLOW SCREW BLACK M10X1X19 1

40 76513047000 BRACKET FOR BRAKE HOSE 08 1


42 54513151000 RUBBER SLEEVE 1

99 00062030000 BRAKE FLUID DOT5.1 0,25L 1

087651330 / C087651330

* NEW PART

X AS REQUIRED

25

REAR BRAKE CONTROL

690 SMC USA 2008


1 6251301500101 CALIPER L/S NAT. WITHOUT PADS 1

2 6111302200001 SPACER BUSH 10,1X20X7,5 07 2

5 0035100659 AH-COLLAR SCREW M10X1,25X65 2

6 76513030000 BRAKE PAD FR. TOSHIBA TT2182FF 1

7 61013018000 PINS + SPRINGS F. BRAKECALIPER 2

9 61013019000 BRAKE PISTONS 4X 1

10 61013019100 REP.KIT SEALING RINGS 4X 1

11 76513112000 BRAKE HOSE FRONT 1255MM 1

13 62513020000 BLEEDER SCREW CPL. 05 1


087651361 / C087651361

* NEW PART

X AS REQUIRED

26

BRAKE CALIPER FRONT

690 SMC USA 2008


1 7651308000101 BRAKE CALIPER - WITHOUT PADS 1

2 76513075000 BRAKE CALIPER SUPPORT REAR 08 1

3 54613311200 RETAINING SPRING SET 1

4 54613218000 CUP SET SHORT 1

5 61013020200 BLEEDER SCREW WITH CAP 1

7 50313083000 BRAKE PISTON 32MM 1

8 50313081000 REPAIR KIT SEALING RINGS 32MM 1

11 75013090000 BRAKE PAD SET REAR SBS-S-40GF 1

12 61013082000 BOLT SET 05 1

13 54813020100 HOLLOW SCREW BLACK M10X1X19 1


15 76513072000 BRAKE HOSE REAR 805MM 1

087651390 / C087651390

* NEW PART

X AS REQUIRED

27

BRAKE CALIPER REAR

690 SMC USA 2008


1 76514001000 HEAD LIGHT 1

2 57111038000 BULB H4 12V 60/55W (P43T) 1

3 76514001050 RUBBER CAP FOR HEAD LIGHT 1

4 0081050181 SCREW FOR PLASTIC K50X18 T20 4

5 76511079000 WIRING HARNESS HEAD LIGHT 1

20 60114025000 FLASHER CPL.FRONT L/S REAR R/S 2

21 60114026000 FLASHER CPL.FRONT R/S REAR L/S 2

22 60114028000 FLASHER LENS L/S R/S TRANSP.06 4

23 60114027000 BULB 12V ORANGE (RY10W) 4

24 0433100003 WASHER 18x10,5x1,6 4

25 0797100003 LOCK WASHER DIN6797-J10,5 ZI 4

26 58414030000 HH COLLAR NUT M10X1,25 WS=13 4

27 0981350323 SHEET MET. SCR. DIN7981 3,5X32 2

29 58414042000 BULB 12V 21/5W (BAY15S)REINFO. 1

30 50314040200 REAR LIGHT CPL. EXC 07 1

31 50314041100 REAR LIGHT LENS 125-380 EGS'98 1

32 50311076000 WIRING HARNESS REAR 125-380'98 1

35 49011435100 BULB 12V 5W (W2,1X9,5D) PHIL. 1

36 0021060003 WASHER DIN9021-A 6,4 2


40 76511076000 WIRING HARNESS FLASHER REAR 08 1

087651411 / C087651411

* NEW PART

X AS REQUIRED

28

LIGHTING SYSTEM

690 SMC USA 2008


1 75014069000 SPEEDOMETER 07 1

REPROGRAMMABLE

2 61014068000 SPEEDOMETER SENSOR 06 1

3 60011093045 RUBBER CABLE TIE 45MM 03 2

4 0084040083 CYL.HEAD SCREW DIN0084-M 4X8 A 2

5 58214069051 RUBBER GROMMET 16X10,8X3 02 3

6 76514060000 SPEEDOMETER BRACKET 1

7 0021050003 WASHER DIN9021-A 5,3 3

8 0081050121 SCREW FOR PLASTIC K50X12 T20 3

9 31008060000 RUBBER SLEEVE D=8MM OPEN 2

10 75014010050 COLLAR BUSHING 6,1X8,1X14X8 07 2


20 76511066044 LOCK SET 08 1

21 76511066000 IGNITION LOCK 08 1

22 76507008000 TANK PLUG 08 1

23 40011166100 KEY BLANK LC4/DUKE/LC8 x


25 0770020130 O-RING 1,78x10,82x14,38 2-013 1

087651430 / C087651430

* NEW PART

X AS REQUIRED

29

INSTRUMENTS / LOCK SYSTEM

690 SMC USA 2008


1 75015001000 EVAPORATIVE CANISTER 07 1

2 61115016000 FITTING PIECE NQV2 NW7 90° 1

3 61115015000 VALVE FOR CARBON CANISTER 07 1

4 58007017000 YDNAC CLAMP 10101 (9MM) 2

5 58336020190 VACUUM CONECTION M6/3MM '97 1

6 78015019000 HOSE EPA D=6/10 L=2000MM x

7 78015021000 HOSE EPA D=4/8 L=2000MM x

8 75015023000 REDUCTION CONNECTION GRS6-4 1


10 76515002000 RET.PLATE EVAPORATIVE CANISTER 1


12 59007439000 CLAMP RSGU 18/15 03 1

13 76515032000 RETAINING PLATE VALVE EC 1

14 59003001099 METAMOLL 90X45X3MM 03 1

15 45031005000 YDNAC-CLAMP FUEL HOSE (8MM) 1

16 0025050106 COLLAR SCREW M5X12 ISA30 1

17 57013070100 PVC-CLAMP 7,9 MM HEYCO 3355 1

18 0084040083 CYL.HEAD SCREW DIN0084-M 4X8 A 1

087651510 / C087651510

* NEW PART

X AS REQUIRED

30

EVAPORATIVE CANISTER

690 SMC USA 2008


1 62529055000 VEHICLE STAND 05 1

2 75029036000 BRACKET FOR ASSEMBLING RACK 2

4 75029055000 ATTACHMENT SHUNTING JACK CPL. 1

5 58303070000 STOP RUBBER M8 2

6 0934080003 HEXAGON NUT DIN0934-M 8 4

087501911 / C087651910

* NEW PART

X AS REQUIRED

31

SPECIAL TOOLS

690 SMC USA 2008


0 00063099111 BAG FOR INSTRUCTION MANUAL 1

0 0019080756 COUNTERSUNK SCREW ISA45 M8X75 4

0 0021060003 WASHER DIN9021-A 6,4 2




0 0125050003 WASHER DIN0125-A 5,3 2

0 0966050163 OVAL HEAD SCREW DIN0966-M 5X16 2



0 312305 DOCUMENTS BAG 2006 1

0 312313 KTM BALLPOINT ORANGE 1

0 3210039 CUSTOMER WELCOME LETTER 1

0 40006006000 WASHER 6MM 2

0 58412040050 SUPPORT FOR MIRROR LC4 '98 2

0 58412080000 REFLECTOR RED LC4 '98 1

0 58412080050 BRACKET FOR REFLECTOR 1

0 60012081200 LICENCE FITTING 06 1

0 61112040000 REVIEW MIRROR L/S 07 1

0 61112041000 REVIEW MIRROR R/S 07 1

0 76503038050 HEEL PROTECTOR LS 08 1

0 76503039050 HEEL PROTECTOR RS 08 1

0 76503040033 FOOTREST L/S+R/S CPL. 08 1

0 7650304803301S FOOT REST SUPPORT REAR L/S 1

0 7650304903301S FOOT REST SUPPORT REAR R/S 1

0 76512008000 HAND GRIP L/S 1

0 76512009000 HAND GRIP R/S 1

0 76535001000 RETAINING PLATE RADIATOR 08 1

1 3211305 OWNERS MANUAL 690 SMC USA 08 1

1 3CF9775H4EN SPM CHASSIS 690 SMC 2008 1

1 3CM088508HEN SPM ENGINE 690 SMC 2008 1

29 75029099100 TOOL SET 08 1

30 53012028200 GRIP ORANGE B&F 1

31 50329080100 WRENCH SW=17/21/27/32 B&F 1

32 60029070200 T-WRENCH WS=6/8/10 TX=45 B&F 1

33 53012024100 SCREW DRIVER L=105MM 1

087562000 / C087652005

* NEW PART

X AS REQUIRED

32

ACCESSORIES KIT

690 SMC USA 2008


34 50329071000 WRENCH WS=13/17 1

36 75029072000 SPARK PLUG WRENCH 1

087562000 / C087652005

* NEW PART

X AS REQUIRED

33

ACCESSORIES KIT

690 SMC USA 2008

SPARE PARTS MANUAL: ENGINE

ART.NO.: 3CM088508HEN

EN

GLIS

H


SPECIAL TOOLS

3x

ENGINE CASE

4x

CLUTCH COVER

5x

BALANCER SHAFT

6x

CYLINDER

7x

CRANKSHAFT, PISTON

8x

SECONDARY AIR SYSTEM SAS

9x

CLUTCH

10x

TRANSMISSION I - MAIN SHAFT

11x

TRANSMISSION II - COUNTERSHAFT

12x

SHIFTING MECHANISM

13x

WATER PUMP

14x

1


COOLING SYSTEM

15x

VALVE DRIVE

16x

TIMING VALVE

18x

CYLINDER HEAD

19x

LUBRICATING SYSTEM

20x

IGNITION SYSTEM

21x

ELECTRIC STARTER

22x

THROTTLE BODY

23x

x

All information contained is without obligation. KTM-Sportmotorcycle AG particularly reserves the right to modify any equipment, technical

specifications, prices, colors, shapes, materials, services, service work, constructions, equipment and the like so as to adapt them to local

conditions or to cancel any of the above items, all without previous announcement and without giving reasons. KTM may stop manufacturing

certain models without previous notice. KTM shall not be held liable for any deviations of availability and/or ability to deliver, illustrations,

descriptions, printing and/or other errors. The illustrated models partly contain extra equipment, which is not applied to standard models.

© by KTM-SPORTMOTORCYCLE AG, Mattighofen AUSTRIA; All rights reserved; Reprint, also in extracts, with written allowance of KTM-

SPORTMOTORCYCLE AG, Mattighofen only.

2

690 SMC USA 2008


1 75029047000 PRESS. TOOL F. CRANKS. CPL. 1

2 75029021000 EXTRACTOR PRIM. CPL. 1

3 75029081000 GEAR SEGMENT CPL. 1

4 75012001060 SUPPORT CPL. 1

5 75012001070 RETAIN. ARM F. ENG.WORK STAND 1

6 75029015102 PISTON R. COMPRESSOR DM=102 1

7 75029033000 MOUNTING SCREW 4

8 75029035000 PLUG IN FUSE PISTON PIN 1

9 75029094000 OIL PRESSURE ADAPTER 1

12 75029050000 ON TENSIONER PL. CYLINDER HEAD 1

13 75029051000 PRESS OUT PUNCH CPL. 1

14 77329060000 INSERT FOR VALVE SPRING LEVER 1

15 75029080000 MOUNT.SLEEVE F. SH.S.RING MS 1

16 75029080050 MOUNT.SLEEVE F. SH.S.RING KS 1

18 75029090000 PROTECTOR CAP F.CRANKSHAFT 07 1

19 75029091000 HOLDING SPANNER FOR FLYWHEEL 1

20 77329051000 UNLOCK CHAIN TENSIONER 1

21 15112017000 BUSHING EXTRACTOR 1

22 15112018100 INTERN.BEAR.PULLER 18-23 MM 1

23 56012001000 ASSY SUPPORT (WITHOUT HOLDER) 1

24 77329010000 LOCATING SCREW 1

25 58429009000 MAGNETO EXTRACTOR 1

26 75029172000 SPARK PLUG WRENCH 1

27 59029033000 EXTRACTOR FOR TIMING GEAR 1

28 58429037043 MOUNTING TOOL F.BEARING NJ 207 1

29 59029019000 VALVE SPRING LEVER 1

30 59029026006 LIMIT PLUG GAUGE F.VALVE GUIDE 1

31 58529005000 MOUNT.SLEEVE F. SH.S.RING WAPU 1

32 75029048000 CASING DISMOUNTING TOOL 07 1

33 6899785 LOCTITE 243 BLUE 6CCM 1

34 58429059000 LOCTITE 648 GREEN 24ML 1

35 58429059200 LOCTITE 5910 50ML 1

37 75029047050 PRESS OUT PLATE TOP PART 1

38 75029047051 PRESS OUT PLATE BOTTOM PART 1

087502910 / C087502910

* NEW PART

X AS REQUIRED

3

SPECIAL TOOLS

690 SMC USA 2008


1 75030000133 ENGINE CASE CPL.W.BEAR. LC4 07 1

2 0770060018 O-RING 6,00X1,78 1

3 0910100003 PLUG DIN0910-M 10X1 3


5 59030023000 DOWEL 6X8X11,5 2

6 60030064050 OIL JET 50 M6X0,75 WS8 05 2

7 0021050003 WASHER DIN9021-A 5,3 3

8 073800501001 FLAT HEAD SCREW ISO 7380 M5X10 3

9 60030022000 VENTILATION CONNECTOR M16X1,5 1

10 0770020170 O-RING 17,17X1,78 GLO 2

11 59038017000 PLUG M20X1,5 WS=13 2

12 58030021000 OILDRAIN PLUG W.MAG. M 12X1,5 1

14 58038022000 CU-SEAL RING DIN7603-12X18X1,5 1

15 75030010000 CASE BUSH 2

16 0984050103S CYLIND. SCR. DIN6912 M5X10 8.8 3

17 75030042000 COVER 1

18 75038048000 LOCK PIECE 07 1

19 54633018400 BUSHING PIN 1

20 0770021140 O-RING 2,62x15,54x20,78 NBR70 1

21 59040028000 BUSHING PIN 1

22 51030026100 DOWEL 17 X 13 X 12 1

23 54830027000 DOWEL 21X12 03 1

24 75030003051 MEMBRANE 07 1

25 75030003050 STOP SHEET MEMBRANE 07 1

26 0458030080 CYLIND.SCREW M3X8 ISO 14580 SS 2

30 0015060303 HH COLLAR SCREW M 6X30 SW=8 11



34 75030058000 JET 125 1

36 00049220121 CLAMP STD DN22 1

37 76530089000 OIL HOSE BLEEDER FLANGE 1


39 75030047000 SECURING GUIDE 07 1

40 75030060000 CHAIN GUARD 07 1

41 59001092050 SPECIAL SCREW M6X12,5 WS=8 3

99 75030099000 GASKET SET LC4 2007 1

087503011 / C087503011

* NEW PART

X AS REQUIRED

4

ENGINE CASE

690 SMC USA 2008


1 75030001044 CLUTCH COVER CPL. 07 1

2 58030020100 PLUG CPL. M24X3 1

3 49030090000 DOWEL 9,8 X 7 X 10 2

4 59030019000 OIL LEVEL GLASS G 1777 Y 1

5 61030019050 CIRCLIP OIL LEVEL GLASS 03 1

6 0760172871 SHAFT SEAL RING 17X28X7B VITON 1

7 75030025000 CLUTCH CASE GASKET 07 1

8 59030197000 PLUG 9X7MM 1



12 0770191015 O-RING 19,00X3,00 NBR 1

087503020 / C087503021

* NEW PART

X AS REQUIRED

5

CLUTCH COVER

690 SMC USA 2008


1 75030057044 BALANCER SHAFT CPL. 07 1

2 0988223201 THRUST WASHER DIN0988-22X32X,1 x

2 09882232015 THRUST WASHERDIN0988-22X32X,15 x



3 0625062221 BALL BEARING 62/22 C4 2

087503030 / C087503030

* NEW PART

X AS REQUIRED

6

BALANCER SHAFT

690 SMC USA 2008


1 75030005000 CYLINDER 07 1


3 75030035000 CYLINDER BASE GASKET 07 1

4 0474050100 GROOVED PIN DIN1474 5X10 2

087503040 / C087503040

* NEW PART

X AS REQUIRED

7

CYLINDER

690 SMC USA 2008


1 75030018100 CRANKSHAFT CPL 1

2 0888040050 WOODRUFF KEY DIN6888 4X5X13 1

3 75030018150 CYL.ROLLER BEARING NJ207 ECPC4 2

4 56530081000 SHIM WASHER 36X48X0,10 x

4 56530081100 SHIM WASHER 36X48X0,15 x

4 56530081200 SHIM WASHER 36X48X0,20 STEEL x

4 56530081300 SHIM WASHER 36X48X0,30 x

6 75032000002 PRIMARY GEAR 36 T 07 1

7 75030029100 NUT FOR PRIMARY GEAR 1

8 75030055000 DRIVE WHEEL BALANCER SHAFT 07 1

9 0749080300 TENSION PIN ISO13337 8X30 1

10 75036014000 TIMING PULLEY 07 1

11 0888030050 WOODRUFF KEY DIN6888-3X5X13 1

12 6946005 WOODRUFF KEY 5X6,5 HARDED 1

14 0471300151 CIRCLIP DIN0471-30X1,5 NIRO 1

15 58132072000 LOCK WASHER VSK 18 1

16 0936181505 HEXAGON NUT DIN0936-M18X1,5 R. 1

17 0760355070 SHAFT SEAL R.35X50X7B VITON 2

18 75030015144 CONNECT. ROD REPAIR SET LC4 08 1

33 75030833000 PISTON PIN LC4 07 1

34 75030074000 CIRCLIP LC4 07 2

40 75030007200 I PISTON CPL. I 08 x

40 75030007200 II PISTON CPL. II 08 x

42 75030031044 PISTONRING SET LC4 07 1

087503060 / C087503061

* NEW PART

X AS REQUIRED

8

CRANKSHAFT, PISTON

690 SMC USA 2008


1 75005026000 SLS-VALVE 07 1

2 58011039000 SPACER BUSHING 6,5 X 8 X 7 1

3 56509064100 SELF LOCKING NUT M6 10.9 1

4 00049200121 CLAMP STD DN20 3

5 76505021000 PREFORMED HOSE SAS AIR BOX 1

6 76505027000 PRE. HOSE SAS BREATHER-COVER 1


087503131 / C087503131

* NEW PART

X AS REQUIRED

9

SECONDARY AIR SYSTEM SAS

690 SMC USA 2008



2 75032006000 SPRING RING 07 4

3 58532080000 CLUTCHSPRING 3,0X33,5 4

4 75032003000 PRESSURE CAP 1

5 60036073050 HEXAGON NUT M20X1,5 7MM 1

6 75032018000 LOCK WASHER 07 1

7 75032002002 INNER CLUTCH HUB MOVABLE 1

8 75032033000 CLUTCH RELEASE SPRING 4

9 75032002001 INNER CLUTCH HUB FIXED 1

10 75032009000 STEPPED WASHER 07 1

11 75032007000 HALF-WASHER 07 2

12 75032001044 OUTER CLUTCH HUB CPL. 1

14 75032050001 OIL PUMP DRIVE WHEEL 07 1

15 56532095000 NEEDLE BEARING K26X30X22ZW.KSE 1

16 75032017000 WASHER 26X40X2 07 1

17 0625060016 GROOV.BALL BEAR. 6001.2RSR C3 1

18 75032055000 PRESSURE BOLT 07 1

19 75032054100 PUSH ROD 08 1

20 59032065000 GASKET FOR SLAVE CYLINDER 1

21 0770300015 O-RING 30,00X1,50 NBR 70 1

23 54732064000 BLEEDER SCREW WITH CAP 1

24 59032061044 OUTPUT CYLINDER CPL. 27MM 03 1

25 59032066000 PISTON + O-RING + BALL 27MM 1



28 75032112000 STEEL DISK 1,5 MM LC4 ´07 7

29 58332011300 LINING DISK 2,7MM FCC 02 7

30 58632016000 RONDELLA ANTIVIBRAZIONE SET 1

31 75032111100 LINING DISC CUT OUT 1

087503210 / C087503211

* NEW PART

X AS REQUIRED

10

CLUTCH

690 SMC USA 2008


1 06252858161 BALL BEARING 58/28 C4 N 1

2 76233001000 MAIN SHAFT 1

3 0405222613 NEEDLE BEAR. K 22X26X13 TN 1

4 56533016300 STOP DISK 22,7 X 32 X 1,5 2

5 75033041000 STOP-V-RING AV25 2

6 75033105000 IDLER GEAR 5.G. 1

7 75033003000 3/4TH GEAR MAINSHAFT 07 1

8 75033006000 IDLER 6. GEAR 07 1

9 75033002000 SOLID GEAR 2.G. 07 1

10 59033080000 SHIM 20X32X1 1

11 0625060042 BALL BEARING 6004 TN9 C4 1

12 77333001160 GUIDE BUSHING 1

13 76233022100 BEARING BUSH 1

087503331 / C087503331

* NEW PART

X AS REQUIRED

11

TRANSMISSION I - MAIN SHAFT

690 SMC USA 2008


1 76233010000 COUNTER SHAFT 07 1

2 75033016000 SLIDING GEAR 6TH G. 07 1

3 0417025000 CIRCLIP SW25 3

4 56533016300 STOP DISK 22,7 X 32 X 1,5 3

5 76233012000 IDLER 2. GEAR 07 1

6 0405222613 NEEDLE BEAR. K 22X26X13 TN 2

7 49030023100 CYL.ROLLER BEARING NJ205 C4 1

8 0760324773 SHAFT SEAL R. 32X47X7BSL VITON 1

9 0770025020 O-RING 25X2 VITON 1

10 54633014100 SPACER BUSHING 12MM 1

11 58033029115 ENGINE SPROCKET 15 T DAMPED x



12 51033031000 LOCK WASHER 1

13 58033032200 SPROCKET NUT LC4 03 1

14 0625204213 BALL BEARING 6004 C4 N 1

15 59033080000 SHIM 20X32X1 2

16 75033011000 IDLER GEAR 1ST GEAR 07 1

17 56533098000 NEEDLE BEARING K22X26X13H 1

18 54603036000 STOP DISK 22,2X31,7X1 1

19 75033015000 5TH GEAR COUNTERSHAFT 07 1

20 75033013000 IDLER GEAR 3.G 07 1

21 75033014000 IDLER GEAR 4.G 07 1

22 0471200120 CIRCLIP DIN471 20X1,2 1

23 76233022100 BEARING BUSH 1

087503361 / C087503361

* NEW PART

X AS REQUIRED

12

TRANSMISSION II - COUNTERSHAFT

690 SMC USA 2008


1 75034002000 SHIFT FORK F. SLIDINGGEAR 5 07 1

2 75034001000 SHIFT FORK F. SLIDINGG. 3/4 07 1

3 75034003000 SHIFT FORK F. SLIDINGGEAR 6 07 1

4 0402061480 NEEDLE ROLLER DIN5402 6X14,8 2

5 75034019000 SHIFTRAIL 07 1

6 75034005044 SHIFT SHAFT CPL. 07 1

7 56534013100 TENSIONING SPRING 0,8MM 1

8 54634020000 SPRING GUIDE 1

9 54634014100 RETURN SPRING 2,2MM '95 1

10 75034050000 STOP DISK 14X30X1,5 STEEL 1

11 54632095000 NEEDLE BEAR.HK 1412 14X20X12 2

12 0760142461 SHAFT SEAL RING 14X24X6B VITON 1

13 75034031000 SHIFT LEVER CPL. 07 1

14 75034032000 SHIFTING LEVER SPRING 1

15 54634031050 BOLT 6X25 FOR SHIFT LEVER 1

17 50232050001 STEEL WASHER 6,4X17X3 1

18 50233041000 PAIR OF WASHERS M 6 NORDLOCK 1

19 0933060165 HH SCREW DIN0933-M 6X16 10.9 1


21 75034024044 LOCKING LEVER CPL. 07 1

22 75034052000 SLEEVE FOR LOCKING LEVER 07 1

23 60034023000 ARRESTING LEVER SPRING 03 1

24 0012060303 AH SCREW DIN6912 M6X30 8.8 1

25 75034015000 SHIFT DRUM LOCATING CPL. 07 1

26 0625068050 BALL BEARING 6805 C4 NTN JAPAN 1

27 75034012044 SHIFT ROLLER CPL. 07 1

28 0618354212 NEEDLE BEAR HK3512 35X42X12 1

29 60034014000 CONTACT SPRING 03 2

30 60034037000 CONTACT BOLT 03 2

31 0770275025 O-RING 27,5X2,5 NBR 1

32 60011023100 GEAR-POSITION SENSOR 06 1


34 75034006000 SPACER 1

35 0137060003 SPRING WASHER DIN0137-B 6 1

36 75034007000 SPRING FOR OPERATING SHAFT 1

087503411 / C087503411

* NEW PART

X AS REQUIRED

13

SHIFTING MECHANISM

690 SMC USA 2008


1 75035017000 THERMOSTAT 07 1

2 60040027050 SUPPORTING SLEEVE 03 2


4 75035016000 THERMOSTATCOVER 07 1


6 75035052100 WATERPUMP COVER 07 1

7 75035053000 WATER PUMP COVER GASKET 07 1


9 75035055000 WATER PUMP ROTOR 07 1

10 60035055150 FORM WASHER 16X1 NIRO 03 1

11 0760123071 SHAFT SEAL RING. 12X30X7 VITON 1

14 0760123073 SHAFT SEAL RING 12X30X7 PTFE 1

15 0474050080 GROOVED PIN DIN1474 5X8 2

087503510 / C087503510

* NEW PART

X AS REQUIRED

14

WATER PUMP

690 SMC USA 2008


1 76535010000 RADIATOR 08 1

2 60035067001 HOSE 6X10 EPDM 03 x

3 60035066000 PLUG F. EXPANSION TANK 1

4 58007117000 YDNAC-CLAMP 10107 10MM 3

5 60035068000 ANGLE CONNECTION EXPANS. TANK 2

6 60035069000 RUBBER GROMMET 6X9X13MM 04 2


8 0770017015 O-RING 17X1,5 NB75 1

9 60035045000 THERMOSWITCH LC8 102DG '03 1

10 60038083000 SCREW OIL TANK FIXING 03 2

11 41001052000 RUBBER SLEEVE D=12MM 2

12 62535009000 RADIATOR CAP 1,4 BAR 1


14 76535025000 RADIATOR HOSE 08 1

15 00050331706 VARIABLE ONE-EAR CLAMP 33,1MM 2

16 00049320121 CLAMP STD DN32 2

18 76535024000 RADIATOR HOSE 08 1

19 60035041000 FAN L/S 03 1

20 0017060303 SPECIAL SCREW T60 6X30 WS=6 1




24 76535040000 RADIATOR PROTECTOR 08 1



27 0125060003 WASHER DIN0125-A 6,4 1

28 76535065000 EXPANSION TANK CPL. 07 1

29 0017060203 EJOT PT SCREW K60X20 WS=6 2

30 76535001000 RETAINING PLATE RADIATOR 08 2


33 76535044000 FAN COWL 08 1


087653530 / C087653530

* NEW PART

X AS REQUIRED

15

COOLING SYSTEM

690 SMC USA 2008


1 75036030000 INTAKE VALVE 07 2

2 75036031000 EXHAUST VALVE 07 2

3 75036036000 VALVE SPRING HOLDER 07 4

4 59036027000 VALVE-STEM SEALING RACING 4

6 75036028044 VALVE SPRING KIT 07 4

7 75036032000 VALVE SPRING RETAINER 07 4

8 60036033000 VALVE COLLET MK6 03 8

9 60036035185 SHIM D=10/1,85 03 x

9 60036035190 SHIM D=10/1,90 03 x

9 60036035195 SHIM D=10/1,95 03 x

9 60036035200 SHIM D=10/2,00 03 x

9 60036035205 SHIM D=10/2,05 03 x

9 60036035210 SHIM D=10/2,10 03 x

9 60036035215 SHIM D=10/2,15 03 x

9 60036035220 SHIM D=10/2,20 03 x

9 60036035225 SHIM D=10/2,25 03 x

9 60036035230 SHIM D=10/2,30 03 x

9 60036035235 SHIM D=10/2,35 03 x

9 60036035240 SHIM D=10/2,40 03 x

9 60036035245 SHIM D=10/2,45 03 x

9 60036035250 SHIM D=10/2,50 03 x

9 60036035255 SHIM D=10/2,55 03 x

9 60036035260 SHIM D=10/2,60 03 x

9 60036035265 SHIM D=10/2,65 03 x

9 60036035270 SHIM D=10/2,70 03 x

9 60036035275 SHIM D=10/2,75 03 x

9 60036035280 SHIM D=10/2,80 03 x

9 60036035285 SHIM D=10/2,85 03 x

9 60036035290 SHIM D=10/2,90 03 x

9 60036035295 SHIM D=10/2,95 03 x

9 60036035300 SHIM D=10/3,00 03 x

9 60036035305 SHIM D=10/3,05 03 x

9 60036035310 SHIM D=10/3,10 03 x

9 60036035315 SHIM D=10/3,15 03 x

9 60036035320 SHIM D=10/3,20 03 x

11 75036061044 ROCKER ARM EXHAUST CPL. 07 1

087503610 / C087503610

* NEW PART

X AS REQUIRED

16

VALVE DRIVE

690 SMC USA 2008


12 75036060044 ROCKER ARM INTAKE CPL. 07 1

14 75036056000 ROCKER ARM SHAFT 07 2

15 0912060306 AH SCREW DIN912 M6x30 2

16 0912060406 AH SCREW DIN0912 M 6X40 2

17 0125060003 WASHER DIN0125-A 6,4 4

087503610 / C087503610

* NEW PART

X AS REQUIRED

17

VALVE DRIVE

690 SMC USA 2008


1 0618182414 NEEDLE SLEEVE HK1814RS18/24/14 1

2 0618404712 NEEDLE SLEEVE HK4012B40X47X12 1

3 76536010000 CAMSHAFT 1

4 75036010050 CAMSHAFT HOLDER 07 1


6 75036016000 AUTO DECOMPRESSION 07 1

7 75036016050 HALF MOON RING H6-BLS 07 1

8 75036015000 AUTO DECO WEIGHT 07 1

9 75036017000 SPRING FOR AUTO DECOMPR. 07 1

10 75036019000 DECO SCREW 07 2

11 75036013000 TIMING CHAIN 104 LINKS 07 1

12 77336008010 HOLDING BOLT 1

14 0770010010 O-RING 10,00X1,00 NBR 70 SH 1

15 75036008000 SCREW PLUG CHAIN ADJ. 07 1

16 0603202702 CU SEAL-RING 20X27X1 1

18 77036003000 CHAIN ADJUSTER HYD. 05 1

19 75036002000 TENSIONER RAIL 07 1

20 75036018000 SECURING GUIDE 07 1

21 75036001000 GUIDE RAIL 07 1

22 75036018050 SUPPORTING SLEEVE 07 2


24 75036014000 TIMING PULLEY 07 1

25 0471300151 CIRCLIP DIN0471-30X1,5 NIRO 1

26 0770180020 O-RING 18,00X2,00 NBR 70 1

087503620 / C087503621

* NEW PART

X AS REQUIRED

18

TIMING VALVE

690 SMC USA 2008


1 75036020100 CYLINDER HEAD CPL. 05 1

2 75030036000 CYLINDER HEAD GASKET 07 1

3 0474050100 GROOVED PIN DIN1474 5X10 2

4 0835080256 STUD DIN0835-M 8X25 10.9 2

5 60036026100 VALVE GIUDE OUTLET '05 2

6 60036025100 VALVE GIUDE INDUCTION '05 2

7 60036078050 SHIM 10,2X19X1,5MM 05 4

8 75036079000 CYLINDERHEAD SCREW M10X168WS14 4

9 75035047000 TEMPERATURE SENSOR WATER 07 1

10 0770100020 O-RING 10,00X2,00 SILCONE 1

11 49030090000 DOWEL 9,8 X 7 X 10 1

12 59030296000 SCREW PLUG 4

14 75036053000 VALVE COVER GASKET 07 1

15 75036052000 VALVE COVER 07 1

16 75036052050 BREATHER COVER 07 1


19 0770150151 O-RING 15,00X1,50 VITON 1

20 75036055000 VALVE COVER SCREW 05 4

21 75036052010 DECOUPLING ELEMENT 07 4

22 75036044000 INTAKE BOOT 07 1

23 75036047000 HOSE CLAMP GEMI 70MM 2

25 60036023100 VACUUM CONECTION M6/0,5MM 1


28 60005026000 SLS-VALVE 03 1

29 76530088000 PRE.HOSE OIL SEPARATOR FOAM 08 1

30 00049200121 CLAMP STD DN20 1

31 00049210121 CLAMP 21X12 STD-DES 1

087503635 / C087503635

* NEW PART

X AS REQUIRED

19

CYLINDER HEAD

690 SMC USA 2008


1 0799060000 TAB WASHER DIN6799-RS 6,0 2

2 58038007755 STOP DISK 8,1 X 15 X 0,5 4

3 75038001020 OIL PUMP GEAR 20-T 2


5 75038002000 OIL PUMP SHAFT 07 1

6 0402251980 NEEDLEROL.DIN5402 NRA 2,5X19,8 2

7 0402251180 NEEDLE ROLLER DIN5402 2,5X11,8 2

8 77038011000 OILPUMP ROTOR 15MM G-164 1

9 59038011010 OILPUMP ROTOR CPL. 10MM G-73R 1


11 75038041200 OILFILTER CAP 2

12 0770039026 O-RING 39,34X2,62 NBR 70 SH 2

15 59038046100 OIL FILTER SHORT 1

16 58038005100 OIL FILTER LONG 1

17 58038028000 VALVE PISTON D=10MM 1

18 58538023000 OIL PRES.SPRING 5 BAR RED 2001 1

19 58038022000 CU-SEAL RING DIN7603-12X18X1,5 1

20 0908120153 PLUG DIN0908-M12X1,5 1

21 07701250151 O-RING 12,5X1,5 VITON V75 4

22 59038016000 OIL SCREEN 15X83MM 2

23 0770020170 O-RING 17,17X1,78 GLO 2

24 59038017000 PLUG M20X1,5 WS=13 2

25 75038003000 OIL PUMP COVER 07 2

26 75038004000 OIL PUMP SHAFT 07 1

27 75032050001 OIL PUMP DRIVE WHEEL 07 1

087503810 / C087503812

* NEW PART

X AS REQUIRED

20

LUBRICATING SYSTEM

690 SMC USA 2008


1 75030002000 IGNITION COVER 07 1

2 49030090000 DOWEL 9,8 X 7 X 10 2

3 60039040020 CABLE SUPPORT GENERATOR 03 1

4 07700240251 O-RING 24X2,5 VITON 1

5 6003009400030 SCREW PLUG M24X1,5 PA 6.6 1

6 75030040000 IGNITI.COVER GASKET 07 1

7 75039004000 STATOR 1


9 75039005000 FLYWHEEL 1


11 75039006000 IGNITIONCOIL 07 1

12 75039090000 SPARK PLUG CONNECT. 1

14 75039093000 SPARK PLUG M12X1,25 LKAR8AI-9 1



17 75039034000 PULSER COIL 1


087503911 / C087503911

* NEW PART

X AS REQUIRED

21

IGNITION SYSTEM

690 SMC USA 2008


1 75040001000 E-STARTER ENGINE CPL. 07 1

2 0770335030 O-RING 33,5X3 VITON 1


4 0618172312 NEEDLE SLEEVE HK 1712 17X23X12 1

5 75040022000 INTERMEDIATE GEAR 1

6 0405172117 NEEDLE BEARING K17X21X17 1

7 75040026000 FREE WHEEL 1

8 75040015000 TORQUE LIMITER 07 1

9 54633090000 STOP DISK 17,2X25X1 1

10 0471170010 CIRCLIP DIN0471-17X1 1

11 0472056200 CIRCLIP DIN0472 J56 1

12 75040020000 FREEWHEEL GEAR 07 1

14 0405263013 NEEDLE BEAR. K 26X30X13 2

15 75040015007 STOP DISK 17,2X22X1 1

16 0471170100 CIRCLIP DIN 0471-17X1 1

087504010 / C087504010

* NEW PART

X AS REQUIRED

22

ELECTRIC STARTER

690 SMC USA 2008


1 75041001000 THROTTLE BODY 1

2 75041085044 MAP SENSOR CPL. 07 1

3 75041013044 FUEL RAIL ASSY SET 07 1

4 75041023044 FUEL INJECTOR ASSY SET 07 1

5 75041077044 TPS CPL. 07 1

6 75041001044 APS CPL. 07 1

10 75041001060 PACKING 1

11 75041077020 CONNECTOR JOINT 1

12 75041077010 O-RING 1

13 75041077040 WASHER 2

14 75041077030 SCREW TORX 2

15 75041085010 O-RING 1

16 75041085020 PLATE, STAY 1

17 75041085030 SCREW WASHER 1

18 75041023020 O-RING 2

19 75041013060 SCREW SHOULDER 1

20 75041013010 SCREW SHOULDER 1

21 75041023010 SEAL RING 1

22 61041085150 RUBBER SUPP. PRESSURE SENS. 06 1

23 61041085100 PRESSURE SENSOR 06 1

24 60031098001 HOSE 3,2X8,5 PER METER x

25 61041088000 ROLLOVER SENSOR 05 1

26 61041088050 SHIM 4,3X15X1,25MM GALVANIZED 2

27 0912040253 AH SCREW DIN0912-M 4X25 2

28 61041080000 AMBIENT-AIR TEMPERATURE SENSOR 1


30 75041032000 TIMING CHARGER EPT 07 1

40 75041031000 TIMING CHARGER EFI 07 1

087504111 / C087504112

* NEW PART

X AS REQUIRED

23

THROTTLE BODY

2008_690SMC_Parts

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Transcript of 2008_690SMC_Parts