2007* Engineering Embraer Day 2007
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Transcript of 2007* Engineering Embraer Day 2007
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November, 2007
Engineering
Emilio MatsuoSenior Vice President
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People
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Man Power Growth
550658
846
1119
1546
2195
25432713
2941
3278
3626
3855
0
500
1000
1500
2000
2500
3000
3500
4000
4500
1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 Oct/07
Year
Pe
op
le
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Engineering Specialization Program - PEE
2001 ����2007
737 trained engineers
80 courses
13 specialties
Traditional classes
Video conference/WEB
~4000 candidates
~80 selected/class
~50:1
18MM US$ (2001/2004)
18 m
e-Learning
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EMBRAER 170/190 Family
EMBRAER 170
70/78 Seats
EMBRAER 170
70/78 Seats
EMBRAER 195
108/118 Seats
EMBRAER 195
108/118 Seats
EMBRAER 190
98/106 Seats
EMBRAER 190
98/106 Seats
EMBRAER 175
78/86 Seats
EMBRAER 175
78/86 Seats
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Embraer Worldwide Fleet Distribution
57%
17%21%
5%
• Over 4,000 aircraft delivered
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Man Power Age Profile
551
1046
581
321
44
384
1961
735
535
122
0
500
1000
1500
2000
2500
18 e 25 26 e 35 36 e 45 46 e 55 > 55
Age
Peo
ple
2002 2007
18 - 25 46 - 5536 - 4526 - 35
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Engineering Specialization Program - PEE
• Source to complement the lack of engineering man power available at the market
• Training focussed on new technology applications
• Support the company business as a technological competence center
• Recycling of engineers
EVOLUTION
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Engineering Specialization Program - PEE
StructuralInstallation
BasicConcepts
Aeronautical
Systems
Structural Analysis
Software
Hydro-Mechanical
Design
ACD - Aicraft Characteristics
Definition
PD - PrelimiraryDefinition
Maintenance and Support
Aerodyn./Loads
Electrical / Electronics
Phase 1 Phase 3Phase 2BPhase 2A
~ 6 months ~ 3 months ~ 3 months ~ 6 months
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Engineering Specialization Program - PEE
�Aeronautical Systems
�Aerodynamic Loads
�Metalization
�Landing Gear
�Safety Assesment
�Aeronautical Fisiology
�Noise and Vibration
�Structural Repair
�Applied Fly-by-wire
�Aviation Business
�Applied Aeroelasticity
�Integrated Systems (ARP 4754)
�Systems inter-operability
�Boarded Computerized Systems
�Boarded Electrical Systems
�Softwares Certification (DO 178B)
�Aircraft Type Certification
�Advanced CATIA- Nastran
�Avionic Systems Arquitecture
�Interiors Conception and Design
�NASTRAN
�Data Link
�Market Intelligence
�Computer Based Tools for
Design
�Design-to-Cost Concept
Courses not available at the Universities
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Engineering Specialization Program - PEE
2005 20062004200320022001
PEE T6
34 engineers
PEE T7
51 engineers
PEE T2
136 engineers
PEE T1
164 engineers
PEE T3
80 engineers
PEE T4
81 engineers
PEE T5
79 engineersPEP
PEE-SW-T1
PEE-DPR PEM PEE-R T1
PEV
PEE/DPR - Production
PEM - Manufaturing
PEP – Professionals other thanEngineers
PEE/SW - Software
PEE /PE – Structural Installation
PEE/R – Engineering Recycling
PEV – Flight Tests
PEE/MS – Maintenance and Support
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Engineering Specialization Program - PEE
2010 20112009200820072006
PEE T9
59 engineers
PEE T8
62 engineers
PEE T10
64 engineers
PEE-SW – T2
PEE T11
50 engineers
PEE T12
50 engineers
PEE -R
80 engineers
PEE-PE – T1
PEE-MS – T1
PEE/DPR - Production
PEM - Manufaturing
PEP – Professionals other thanEngineers
PEE/SW - Software
PEE /PE – Structural Installation
PEE/R – Engineering Recycling
PEV – Flight Tests
PEE/MS – Maintenance and Support
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Technology &Process
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Digital Mock-up
MockMock--up Embraer 170 up Embraer 170
MockMock--up ERJ 145 up ERJ 145
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Virtual Reality Center
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CFD - Computation Fluid Dynamic
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CFD Simulation
Simulation Results
Comparison
Real TestAnalysis
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Ground Tests
Structural Tests
�Completed - April, 2003�Completed - April, 2003
Fatigue Tests
�5000 cycles - May, 2003�5000 cycles - May, 2003
Barrel
�320,000 cycles (4 lifes)�320,000 cycles (4 lifes)
Tire Burst
�Completed - March, 2003�Completed - March, 2003
Bird Impact
�Completed - March, 2003�Completed - March, 2003
Loads Calibration
�Completed - August, 2002�Completed - August, 2002
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EMBRAER 170 – Aircraft S/N 0006
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Technology Development – Portfolio
Aircraft Health Management
Design for Manufacturing &
Automation
Multidisciplinary Design Optimization
Collaborative Product Development
Design for Service
Advanced Structures –Composites / Metallic.
Smart Material, Morphing Structures
Advanced Aerodynamic Tools
and Solutions
Noise & Emissions
ISA – Integrated Safety
Assessment
Fly-by-Wire CNS/ATM Avionics Systems
Airborne Software Development
Interiors Design & Comfort
Evolution and Evolution and InnovationInnovation
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Product Development Process – Evolution
Recording
AIRLINE
Ground Station
On Board
Maintenance PlanningMaintenance Engineering
Health
MonitoringDatabank
Data Processing
On Ground
Condition Based Maintenance
Prognostics
Diagnostics
Reliability
Data
ConfigurationControl
Models
Algorithms
Data Acquisition
Pre-processing
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Product Development Process – Evolution
1) SequencialDevelopment
Marketing
Pre-design
Engineering
Manufacturing
2) SimultaneousEngineering
1 2 3
Initial
definitions
Joint Definition Detail Design
and Certification
Series
Production
Phase
Out
IPD – Integrated Product Development
IPD
Aerodynam
ics
FuselageI
IPT - Functional Integration
DBTPhysical
. . . .
Integration
IPD
Aerodynam
ics
FuselageI
IPT - Functional Integration
DBTPhysical
. . . .
Integration
3) Integrated ProductDevelopment
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Partners and Suppliers Evolution
80’s
500 Suppliers
90’s
4 Partners and 350 Suppliers
00’s
16 Partners and 22 Suppliers
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Product Development Processes
Create and conceivenew products
Define Product & Services
Configure Product
DetailProduct & Services
Test Product
CertifyProduct
ModifyProduct
Partners Procurementand Selection
Partners Management
Program Mangement
Embraer + Embraer + PartnersPartnersEmbraerEmbraer
2 4 53InitialInitial
ProgramProgramDefinitionDefinition
JointJointDefinitionDefinition
DetailedDetailed Design Design andandCertificationCertification
Serial Serial ProductionProduction
PhasePhase--outout
1Goals
Strategies
Guidelines
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Core Team
ProductDevelopment
. . . .
. . . .
ProgramManagement
Quality
PartnersManagement
Commercial
Manufacturing
Aeronautic
s
Custom
er Support
Productio
n
System
s
Wing
Empennage
Fuselage I
Team Based Organization
Integrated Product Teams(Functions Integration)
Design Build Teams(Physical integration)
CustomerSupport
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Engineering Organization
145
Engineering
StrategicPlanning
ProductIntegrity
Tests ProductSupport
ProductDevelopment
Fernando Ranieri A. Victorazzo Sérgio Mauro Waldir Gonçalves Humberto Pereira
Emilio K. Matsuo
E-JETS
Phenom 100
Phenom 300
Legacy
Lineage 1000
ALX
ISR
......
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Product Certification
Process
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EMBRAER
EDCO Engineering
ANAC
Embraer Delegated Compliance Organization – EDCO
220 DER´s
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New Products
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November 14th, 2007
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EMBRAER MIDSIZE JET AND MIDLIGHT JET CONCEPTS
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C-390
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ProductivityImprovement
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Engineering Projects (examples)
• Product modification process – optimization
• Product support (sustaining) – cost reduction
• Flight/ground tests – optimization
• Engineering organization – customer driven/optimization
• New configurations development – faster/cheaper/better
• Product maturity at entry into service – quality improvement
• Digital factory – productivity increase
• Continuous improvement Program
Embraer Enterprise Excellence Program – P3E
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After
Before
P3E - Flight/Ground Tests Optimization Project
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Before
After
P3E - New Configurations Development Project
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Thank You