· 2007. 3. 16. · Вр-1 GOST 23279 Internal wythe (concrete) Thermal insulation layer External...
Transcript of · 2007. 3. 16. · Вр-1 GOST 23279 Internal wythe (concrete) Thermal insulation layer External...
© 2001 – 2016 «Galen»
www.galencomposite.com
PRODUCT CATALOG
CONTENTS
«ROCKBAR » COMPOSITE REBARS ®
WALL TIES FOR MASONRY
WALL TIES FOR IN-SITU AND BRICK WALLS
WALL TIES FOR AERATED CONCRETE
WALL TIES FOR LARGE PANEL CONSTRUCTION
WALL TIES WITH L-SHAPED PLUG
«THERMOSAVE» FAÇADE DOWELS FOR
RENDER SYSTEMS
FAÇADE DOWELS FOR RAINSCREENS
®
«ROCKMESH » COMPOSITE MESH
2
4
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8
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20
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14
16
18
Product catalog / 1
ABOUT
Product catalog / 32 / Product catalog
COMPOSITE REBARS «ROCKBAR »®
Composite rebars «ROCKBAR » are BFRP or GFRP bars of a round
section, cut to length, sand coated or plain.
®
AKS 12-P-8, where:
AKS – composite GFRP rebars;
12 – rebars diameter, mm;
P – rebars sand coating;
8 – rebars length, linear m.
Areas of applicationRESIDENTIAL CONSTRUCTION
AND CIVIL ENGINEERING
Foundations of buildings and structures
Repair and reinforcement of bearing capacity of brick and reinforced
concrete structures
Reinforcement of concrete reservoirs, storages of water
treatment facilities, sewage lids
Elements of the chemical industry infrastructure
Reinforcement of concrete floors
Hydraulic structures
Reinforcement of roads
Overhead system poles
Road and airfield slabs, sulfur concrete slabs
Bridge deck slabs
Bridge guards
Sidewalks
Reinforcement of shore facilities
As a component of concrete sleepers for high speed trains and underground
railway systemRAILROAD CONSTRUCTION
INDUSTRIAL CONSTRUCTION
ROAD BUILDING
BRIDGE CONSTRUCTION
AND REPAIR
«ROCKBAR » is designed for reinforcement of prestressed and non-prestressed construction structures and components.
®
Intended use
Marking
Design
Technical specifications «GFRP rebars» TU 2296-014-13101102-2012
Technical specifications «Composite rebars» TU 5714-007-13101102-2009,
Trademark certification № 360598 "ROCKBAR"
Certificate of compliance № РОСС RU.АГ80.Н03643
Certificate of compliance № РОСС RU.АВ51.Н04459
Regulatory documents
ABSOLUTE CORROSION RESISTANCE, ALKALI RESISTANCE
HIGH STRENGTH
LOW WEIGHT
ABSOLUTE ECO-FRIENDLINESS AND FIRE SAFETY
DURABILITY
DIELECTRIC
NON-MAGNETIC
LOW THERMAL CONDUCTIVITY
Advantages
AАКВ 10-100 coil, where:
АКВ -composite BFRP rebars;
10 -rebars dlameter, mm;
100 -rebars Length, Linear m;
coil -manufactured in coils.
Technical characteristics
Characteristic BFRP rebars GFRP rebars
«ROCKBAR» «ROCKBAR»
Length up to 12 m (Ø up to 10 mm – in coils)
Diameter 2 -16 mm, upon request - up to 36 mm
Tensile modulus, not less than 50 000 MPa 50 000 MPa
Density 2.0 g/cm 2,0 g/cm
Thermal conductivity coefficient < 0.46 W/(m°C) < 0.56 W/(m°C)
Tensile elongation 2.2 % 2.2 %
Heat resistance 300 °C 150 °C
Corrosion and chemical resistance very high high
Electrical conductivity non-conductive
Magnetic characteristic non-magnetic
3 3
Physical and mechanical properties depending on rebars’ diameter
Rebars’ BFRP rebars
diameter
Ultimate tensile stress, MPa, not less than
Bending stress, MPa, not less than
2 1000 1000
4 1000 1000
5 1000 1000
6 1000 1000
8 1000 900
10 1000 900
12 900 900
14 800 900
16 800 800BFRP bar with uniform sand coating
Product catalog / 54 / Product catalog
«ROCKMESH » COMPOSITE MESH®
«ROCKMESH » is designed to replace conventional metal mesh used for reinforcement of various construction structures.
«ROCKMESH » consists of the following components:
BFRP bars, arranged in the perpendicular pattern to each other
Plastic fixings in the bars cross points
®
Rockmesh Бк (2,2-50)/(2,2-50)*50*150, where:
Rockmesh Бк – composite BFRP mesh, карта
(Rockmesh Бр - рулон);
(2,2-50)/(2,2-50) – bar diameter and length of each
opening side, mm;
50 – mesh width, cm;
150 – mesh length, cm.
Intended use
Marking
Design
Technical specifications «Composite mesh from BFRP rebars» TU 5714-011-13101102-2012
Certificate of compliance № POCC RU.AГ98.Н12469
Certificate of compliance with Nanocertifica requirements № РОСС RU.И750.НЖ02.000154
Trademark certificate № 483878 «ROCKMESH»
Regulatory documents
LOW THERMAL CONDUCTIVITY of the composite material prevents “thermal bridging” between
building's wall and environment, retains moisture conditions of a structure
CORROSION AND CHEMICAL RESISTANCE of the composite material prevents destruction of a structure
STRENGTH of the composite material ensures increased reliability of an entire structure
LOW WEIGHT of the composite material allows for reduction of transportation costs, storage, handling,
facilitates installation works
Advantages
®
Characteristic Mesh type
Opening size 50х50 mm
Bar (wire) diameter 2,2 mm 4,0 mm
Bar (wire) tensile strength, not less than 1 200 MPa 570 MPa
Bar (wire) tensile force 760 kgf 720 kgf
Bar (wire) elongation 2,50 % 2,50 %0 0Thermal conductivity coefficient, not more than 0,46 W/(m* С) 56,00 W/(m* С)
2 2Weight per mesh area 360 g/m 2 220 g/m
Electrical conductivity non-conductive conductive
Corrosion and chemical resistance very high low
Magnetic characteristic non-magnetic magnetic
Fixing strength - shear 30 kgf not rated
Fixing strength - pull 20 kgf not rated
Delivery in sheets no deformation possible deformation
Delivery in coils Severe deformation in coils. Unrolled mesh needs additional treatment.
No deformation. Unrolled mesh regains its initial form.
Technical characteristics
«ROCKMESH» Metal mesh from wire
Вр-1 GOST 23279
Internal wythe (concrete) Thermal insulation layer
External wythe (concrete)
Opening size 50x50 mm
BFRP bars
Plastic fixing
Bar (wire) diameter – 2,2 mm, 3 mm
Opening dimensions - 50х50 мм, 100х100 mm
Various bar diameters and opening sizes are
available upon customer request.
Dimensions
Opening size 100x100 mm
Concretescreed Supports
Product catalog / 76 / Product catalog
LOW THERMAL CONDUCTIVITY of composite material prevents thermal bridges forming between
building’s walls and outdoor environment, retains moisture conditions of the structure
CORROSION AND CHEMICAL RESISTANCE of composite material allows the to retain their tie connectors
physical and mechanical properties in alkali, thermal and moisture conditions
STRENGTH of composite material ensures increased reliability of the entire structure
Advantages
TIE CONNECTORS FOR LARGE PANEL CONSTRUCTION
BFRP bar with uniform saud coating
Plastic restrainer
Stainless steel collar
Internal wythe (concrete) Thermal insulation layer
External wythe (concrete)
Tie connectors for large panel construction are intended for connecting the internal and external wythes of insulated sandwich wall panels.
Intended use
Designed for fixing reinforced concrete wythes and
thermal insulation against each other as well as for
taking compressive and tensile loads caused by wind and
other impacts acting perpendicularly to a facade surface.
Tie connectors with a restrainer
installed at 90°
Designed to transfer vertical loads from an external
concrete wythe and thermal insulation to a reinforced
wythe of a panel.
Tie connectors with a restrainer
installed at 45°
The tie connector for large panel construction comprises the
following elements:
Design
For the use in a non-bearing panel:
BFRP bar with a uniform sand coating
Plastic restrainer
For the use in a bearing panel:
BFRP bar with a uniform sand coating
Plastic restrainer
Stainless steel collar
Regulatory documentsTechnical specifications «Composite tie connectors for three layer reinforced concrete panels» TU 5714-
022-13101102-2014
Technical Approval ТS № 4736-15
Certificate of conformance with Nanocertifica requirements № РОСС RU.И750.НЖ02.000161
Technical characteristics of tie connectors with collars
Tie connector length
Diameter
Minimal anchorage length
Ultimate tensile strength, not less than
Ultimate bending strength, not less than
Tensile modulus, not less than
Collar-wall tie bond strength, not less than
Compressive modulus
Pull-out strength from concrete, not less than
Tensile strain, not more than
Thermal conductivity coefficient
120-500 mm
6 mm
30-35 mm
1000 MPa
1000 MPa
50 GPa
15 MPa
30 GPa
4000 N
3 %
0,46 W/M*°C
Pull out strength from concrete
Diagonally installed tie connectors
В 15 (anchorage depth 80 mm) 5.45
В 20 (anchorage depth 80 mm) 6.43
В 25 (anchorage depth 80 mm) 7.3
Vertically installed tie connectors
В 30 (anchorage depth 40 mm) 4.95
В 30 (anchorage depth 60 mm) 7.18
Test conditions
Pull-out strength from concrete, kN
BFRP tie connectors with steel collars (TU 5714-022-13101102-2014)
Standard BFRP tie connectors (TU 5714-006-13101102-2009)
Not less than 6 kN in standard conditions (B25 concrete grade, anchorage depth 80 mm)
Not less than 5 kN in standard
conditions (B25 concrete grade,
anchorage depth 80 mm)
Product catalog / 98 / Product catalog
«THERMOSAVE» FAÇADE DOWELS FOR RENDER SYSTEMS
SDM 100-6, where:
SDM – construction dowel for render systems;
100 – dowel length, mm;
6 – bar diameter, mm.
«THERMOSAVE» dowel consists of the following components:
anchor element – plastic plug
expansion element – bar from composite material
plate shaped element – restrainer from impact and
frost resistant plastics
Dowel length, mm: where:L = 60 + Т,
— minimal dowel anchorage depth in a base material, mm 60
— insulation thickness, mmТ
STRENGTH of the composite material ensures increased reliability of an entire structure
LOW THERMAL CONDUCTIVITY of the composite material prevents “thermal bridging” between
building’s wall and environment, retains moisture conditions of a structure
CORROSION AND CHEMICAL RESISTANCE of the composite material eliminates the possibility of rusty
stains appearing on a wall, allows the dowels to retain their physical and mechanical properties in alkali
and heat-moisture conditions
FROST RESISTANCE of the plastic plate-shaped element allows for installation at low temperatures
RIGIDITY AND IMPACT RESISTANCE of the plastics reduces the possibility of the “inside out umbrella”
effect and destruction of an external thermal insulation system and allows for reduction of damaged
dowels
CONSISTENTLY HIGH PULL-OUT FORCE from various base materials
Dowel length from 100 to 260 mm
Bar diameter 6 mm
Length of a plug anchoring section 45 mm
Plate-shaped element diameter 60 mm
Bar tensile strength, not less than 1 000 MPa
Bar bending strength, not less than 1 000 MPa
Dowel pull-out force from concrete B25, solid brick,
«THERMOSAVE» façade dowels are designed to provide fixing of a thermal insulating layer to various types of base material during installation of render systems, including those with thin coatings.
Intended use
Marking
Design
How to choose an appropriate dowel length
Technical characteristics
Technical specifications «Construction hammered-in dowels THERMOSAVE» TU 2296-024-13101102-2014
Certificate of compliance № POCC RU.AЮ31.Н15718
Technical Approval TS № № 4835-16
Regulatory documents
Advantages
Render finishing (coat)Base material (brick)
base coat
Reinforcing mesh
Insulation
Plate-shaped element – restrainer from impact and frost resistant plastics
Expansion element – bar from composite material
aerated concrete, not less than 160 / 140 / 100 N
Anchoring element – plastic plug
Product catalog / 1110 / Product catalog
FAÇADE DOWELS FOR RAINSCREENS
The façade dowels are designed to provide fixing of a thermal insulation layer to various types of base material during installation of rainscreens.
SPD 100-6, where:
SPD – construction plastic dowel;
100 – dowel element, mm;
6 – bar diameter, mm.
The façade dowel consists of the following components:
anchoring element – plastic plug
expansion element –bar from composite material
plate-shaped element – restrainer from impact and frost
resistant plastic
Dowel length, mm: where:L = 60 + Т,
— minimal dowel anchorage depth in a base material, mm 60
— insulation thickness, mmТ
Technical specifications «Galen construction hammered-in dowels» TU 5714-005-13101102-2009
Certificate of compliance № POCC RU.AГ98.Н12470
Technical Approval TS № 3650-12
STRENGTH of the composite material ensures increased reliability of an entire structure LOW THERMAL
CONDUCTIVITY of the composite material prevents “thermal bridging” between building's wall and
environment, retains moisture conditions of a structure
CORROSION AND CHEMICAL RESISTANCE of the composite material eliminates the possibility of rusty
stains appearing on a wall, allows the dowels to retain their physical and mechanical properties in alkali
and heat-moisture conditions
FROST RESISTANCE of the plastic plate-shaped element allows for installation at low temperatures
RIGIDITY AND IMPACT RESISTANCE of the plastics reduces the possibility of the “inside out umbrella”
effect and destruction of an external thermal insulation system and allows for reduction of damaged
dowels
CONSISTENTLY HIGH PULL-OUT FORCE from various base materials
Dowel length from 100 to 260 mm
Bar diameter 6 mm
Length of a plug anchoring section 45 mm
Plate-shaped element diameter 60 mm
Bar tensile strength, not less than 1 000 MPa
Bar bending strength, not less than 1 000 MPa
Dowel pull-out force from concrete B25, solid brick,
aerated concrete, not less than: 160 / 140 / 100 N
Intended use
Marking
Design
How to choose an appropriate dowel length
Technical characteristics
Regulatory documents
Advantages
Plate-shaped element – restrainer from impact and frost resistant plastics
Expansion element – bar from composite material
Anchoring element – plastic plugBase material (brick)
Rainscreen cladding
Insulation
WALL TIES FOR MASONRY
Product catalog / 1312 / Product catalog
MarkingBPA 350-6-2P, where:
BPA – BFRP rebars;
350 – wall tie length, mm;
6 – bar diameter, mm;
2P – two sand anchors.
How to choose an appropriate wall tie lengthWall tie length, mm: where:L = 90 + Т + D + 90,
— minimal wall tie anchorage depth in a base material, mm90
— insulation thickness, mmТ
— width of ventilated gap (if any), mm D
— minimal wall tie anchorage depth in a facing layer, mm 90
Technical characteristics Wall tie length from 250 to 650 mm
Bar diameter 6 mm
Bar tensile strength, not less than 1 000 MPa
Bar bending strength, not less than 1 000 MPa
Wall tie pull-out force from mortar М100 , not less than 7 000 N
Technical specifications «BFRP reinforcing bars» TU 5714-006-13101102-2009
Certificate of compliance № POCC RU. AГ80.Н03644
Certificate of compliance with GOST R 54923-2012 № PCC RU.И565.01ПР09.0023
Technical Approval TS № 4541-15
Regulatory documents
STRENGTH of the composite material ensures increased reliability of an entire structure
LOW THERMAL CONDUCTIVITY of the composite material prevents “thermal bridging” between
building’s wall and environment, increases resistance of exterior walls to heat transfer by 14%, retains
moisture conditions of a structure
CORROSION AND CHEMICAL RESISTANCE of the composite material allows the wall ties to retain their
physical and mechanical properties in alkali and heat-moisture conditions
CONSISTENTLY HIGH PULL-OUT FORCE from a base material
Advantages
The wall ties are designed to provide connection of inner, thermal insulating and facing layers in masonry.
They can be used for fixing a facing layer from masonry units and insulator to a base material from ceramic blocks.
DesignThe wall tie for masonry is a BFRP bar
with two sand anchors.
Intended use
BFRP bar with two sand anchors
Facing layer (brick)
Base material(large ceramic block)
Vapor membrane
Chemical anchor
Insulation
For brickwork we also offer fully sanded wall ties of diameters ranging from 4 to 7 mm.
To fix a thermal insulating layer in walls with ventilated gap, a plastic restrainer should be used (provided seperately).
BFRP bar with uniform sand coating
*
Product catalog / 1514 / Product catalog
WALL TIES FOR IN-SITU AND BRICK WALLS
BPA 300-6-1P, where:
BPA – BFRP anchor;
300 – wall tie length, mm;
6 – bar diameter, mm;
1P – one sand anchor.
The wall tie for in-situ and brick walls consists of the
following components:
anchoring element–plastic plug
BFRP bar with one sand anchor
Wall tie length, mm: where:L = 60 + Т + D + 90,
— minimal wall tie anchorage depth in a base material, mm60
— insulation thickness, mmТ
— width of a ventilated gap (if any), mmD
— minimal wall tie anchorage depth in a facing layer, mm90
Technical characteristicsWall tie length from 150 to 450 mm
Bar diameter 6 mm
Length of a plug anchoring section 45 mm
Bar tensile strength, not less than 1 000 MPa
Bar bending strength, not less than 1 000 MPa
Wall tie pull-out force from concrete B25, solid brick, not less than 700 N
Technical specifications «BFRP hammered-in anchor BPA-1P» TU 5714-010-13101102-2011
Certificate of compliance № POCC RU.AГ98.Н12471
Regulatory documents
STRENGTH of the composite material ensures increased reliability of an entire structure
LOW THERMAL CONDUCTIVITY of the composite material prevents “thermal bridging” between
building’s wall and environment, increases resistance of exterior walls to heat transfer by 14%, retains
moisture conditions of a structure
CORROSION AND CHEMICAL RESISTANCE of the composite material allows the wall ties to retain their
physical and mechanical properties in alkali and heat-moisture conditions
CONSISTENTLY HIGH PULL-OUT FORCE from a base material
Advantages
Marking
Design
How to choose an appropriate wall tie length
The wall ties are designed to provide fixing of a facing layer from masonry units and insulating material to in-situ or brick base material.
Intended useFacing layer (brick)Base material (brick) Insulation
BFRP bar with one sand anchor
Anchoring element – plastic plug
To fix a thermal insulating layer in walls with ventilated gap, a plastic restrainer should be used (provided seperately).*
Product catalog / 1716 / Product catalog
WALL TIES FOR AERATED CONCRETE
BPA 230-6-Gazobeton, where:
BPA – BFRP anchor;
230 – wall tie length, mm;
6 – bar diameter, mm;
Gazobeton – installation into aerated concrete.
The wall tie for aerated concrete consists of the following
components:
anchoring element – molded plug from high
strength plastics
BFRP bar with uniform sand coating
Wall tie length, mm: where:L = 90 + Т + D + 90,
— minimal wall tie anchorage depth in a base material, mm90
— insulation thickness, mmТ
— width of a ventilated gap (if any), mmD
— minimal wall tie anchorage depth in a facing layer, mm90
Marking
Design
How to choose an appropriate wall tie length
Wall tie length from 180 to 500 mm
Bar diameter 6 mm
Length of a plug anchoring section 90 mm
Bar tensile strength, not less than 1 000 MPa
Bar bending strength, not less than 1 000 MPa
Wall tie pull-out force from aerated concrete D400 / D500/ D600, not less than 2 500 / 3 000 / 4 000 N
Technical characteristics
STRENGTH of the composite material ensures increased reliability of an entire structure
LOW THERMAL CONDUCTIVITY of the composite material prevents “thermal bridging” between
building's wall and environment, increases resistance of exterior walls to heat transfer by 14%, retains
moisture conditions of a structure
CORROSION AND CHEMICAL RESISTANCE of the composite material allows the wall ties to retain their
physical and mechanical properties in alkali and heat-moisture conditions
CONSISTENTLY HIGH PULL-OUT FORCE from a base material
Advantages
Technical specifications «Galen BFRP anchor for aerated concrete» TU 5714-013-13101102-2012
Certificate of compliance № POCC RU.AЮ31.Н15265
Regulatory documents
Intended useThe wall ties are designed to provide fixing of a facing layer from masonry units and insulating layer from a porous material (aerated, foam concrete, etc.).
Facing layer (brick)Base material(aerated concrete) Insulation
BFRP bar with uniform sand coating
Anchoring element – moldedplug from high strength plastics
To fix a thermal insulating layer in walls with ventilated gap, a plastic restrainer should be used (provided seperately).
The wall tie is installed by screwing by means of a special wrench (1 wrecnh per a box of wall tie).
*
**
Product catalog / 1918 / Product catalog
WALL TIES WITH L-SHAPED PLUG
KGS 190-7-P, where:
KGS – wall tie with L-shaped plug;
190 – wall tie length, mm;
7 – bar diameter, mm;
P – sand coating of a bar.
The wall tie with L-shaped plug consists of the
following components:
L-shaped plug from stainless steel
BFRP bar with uniform sand coating
Wall tie length, mm: where: L = Т + D + 90,
— insulation thickness, mmT
— width of a ventilated gap (if any), mmD
— minimal wall tie embedment depth into a facing layer, mm90
The wall ties are designed to provide fixing of a facing layer from masonry units and thermal insulation to various base materials.
Intended use
Marking
Design
How to choose an appropriate wall tie length
Technical specifications «BFRP wall ties with L-shaped plug» TU 5714-017-13101102-2013
Regulatory documents
STRENGTH of the composite material ensures increased reliability of an entire structure
LOW THERMAL CONDUCTIVITY of the composite material prevents “thermal bridging” between
building's wall and environment, increases resistance of exterior walls to heat transfer by 14%, retains
moisture conditions of a structure
CORROSION AND CHEMICAL RESISTANCE of the composite material allows the wall ties to retain their
physical and mechanical properties in alkali and heat-moisture conditions
L-SHAPED PLUG with 2 mm diameter opening fits standard fasteners
CONSISTENTLY HIGH PULL-OUT FORCE from various base materials
Advantages
Facing layer (brick)Base material (expanded clay concrete block)
BFRP bar with uniform sand coating
L-shaped plug from stainless steel
Insulation
Wall tie length 165-565 mm
Bar diameter 5 or 7 mm
Length of connection between a plug and a wall tie (embedment depth) 20 mm
L-shaped plug opening diameter 7 mm
Bar tensile strength, not less than 1 000 MPa
Bar bending strength, not less than 1 000 MPa
Bar-plug bond strength, not less than 25 MPa
Bond strength of 5 mm || 7 mm diameter wall tie with a bearing or facing
Technical characteristics
layer material, not less than 2 || 3 MPa
To fix a thermal insulating layer in walls with ventilated gap, a plastic restrainer should be used (provided seperately).*
20 / Product catalog
ABOUT
Galen is a developer and producer of modern composite materials for industrial
and civil construction, mining, highway and electric power industries. Holder of
more than 20 patents and know-how. The company is a pioneer of basalt
technologies in Russia and CIS.
The company was established in 2001. It has been manufacturing products with
the use of nanotechnologies since 2009. Since 2011 Galen is a RUSNANO project
company.
Products from a composite material – basalt fiber reinforced polymer developed
and patented by Galen are know-how. The use of these high strength and
corrosion resistant products instead of metal analogues allows for increase of
quality of objects under construction and reduction of construction costs.
Products manufactured by Galen are highly valued abroad; more than 20% of
output is exported to England, UAE, CIS, USA, Latin America, Israel. Thousands
of passive houses in the UK are built with the use of Galen wall ties.
Galen is located in Cheboksary (Chuvash Republic) and has operating facilities in
Mogilev (Belarus), Kaluga Region. The manufacture is carried out on equipment
developed and patented by the company.
Wide dealer network in Russia, CIS and Western Europe. Galen is a partner of
the world leading companies engaged into the composite industry and a transfer
of technologies to Russia.