2005 Odyssey Fog Lights

© 2004 American Honda Motor Co., Inc. - All Rights Reserved. AII 27346 (0409) 1 of 1908V31-SHJ-1000-91

INSTALLATIONINSTRUCTIONS

Accessory Application Publications No.

Issue Date

PARTS LIST

Left bracket

Right bracket

Fog light harness

Switch harness

Short sub harness(LX model)

Long sub harness(EX model and Touring model)

Relay bracket

Relay (Gray)

Relay (Black)

26 Wire ties

Wire ties with holder

SEP 2004

2005 ODYSSEYFOG LIGHTS

Right fog light

Left fog light

Template

AII 27346

2 of 19 AII 27346 (0409) © 2004 American Honda Motor Co., Inc. - All Rights Reserved.

TOOL AND SUPPLIES REQUIREDPhillips screwdriverStubby #2 Phillips screwdriver10 mm SocketRatchetDiagonal cutters10 mm Combination wrenchDrill3 mm, 6 mm, 7 mm, 10 mm, Drill bitEye protection (face shield, safety goggles, etc.)Hacksaw bladeFileMasking tapeFlat-tip screwdriverFelt-tip penPushpinBlanketIsopropyl alcoholShop towelScissors

3 Wire ties with clip

4 Small wire ties

Switch

2 Washer-bolts, 6 x 16 mm

2 Washer-bolts, 5 x 16 mm

6 Self-tapping screws

Ground bolt

4 Cushion tapes

Fuse label(LX model only)

10A Fuse

INSTALLATION

Customer Information: The information in thisinstallation instruction is intended for use only byskilled technicians who have the proper tools,equipment, and training to correctly and safely addequipment to your vehicle. These proceduresshould not be attempted by “do-it-yourselfers.”

NOTE:

• Be careful not to damage the body finish.

• Take care not to damage the clips and tabs.

1. Make sure you have the anti-theft code for theradio, then write down the radio station presets.

2. Disconnect the negative cable from the battery.

© 2004 American Honda Motor Co., Inc. - All Rights Reserved. AII 27346 (0409) 3 of 19

3. Remove the radiator cover (ten clips). Cutting the Front Bumper

5. To protect the bumper, apply masking tape to thefront side of the bumper around the right and leftfog light opening.

4. Remove the front bumper.

• On each side, pull the inner fender back, andremove the two self-tapping screws.

• Remove the eight clips.

• Remove the two bolts, and remove the frontbumper.

• Place the front bumper on a blanket.

6. On the inside of the bumper, align the templatewith the left fog light mounting position. Using apushpin mark, the bumper at each of the sixlocations on the template. Ignore the pre-scribedline.

4121010Y

CLIPS (10)

RADIATORCOVER

4121021Y

CLIPS (8)

SELF-TAPPINGSCREWS (2)

FRONTBUMPER

BOLTS (2)

MASKING TAPE

4306010Y

FRONTBUMPER

FOG LIGHTOPENING

4306020Y

PUSHPININSIDE THEFRONT BUMPER

TEMPLATE

INSIDE THEFRONT BUMPERPUSHPIN

TEMPLATE


11. On the inside of the front bumper, cut out the foglight opening from the front bumper using ahacksaw blade. Remove any burrs, and removemasking tape.

10. On the outside of the front bumper, use ahacksaw blade to cut the bumper at the fog lightopening along the three sides.

7. Using a felt-tip pen, mark the bumper in the areashown.

NOTE: If there are pre-scribed lines on thebumper, ignore the pre-scribed lines, and use thetemplate as the guide.

9. While weaving eye protection, drill one 7 mm holeand four 10 mm holes at the marked locations.Start with a 3 mm drill bit, and finish with a 7 mmor a 10 mm drill bit.

8. Turn the template over, and mark the other side ofthe bumper the same way.

4306052Y

FOG LIGHTOPENING

INSIDE THEFRONT BUMPER

PUSHPINMARK

CUT LINE

4306042Y

FRONT BUMPER

FOG LIGHTOPENING

HACKSAWBLADE

4306031Y

DRILL(Drill with 3 mmdrill bit, finish witha 10 mm drill bit.)

DRILL(Drill with 3 mmdrill bit, and finishwith a 10 mm drill bit.)

7 mm HOLE

INSIDE THEFRONT BUMPER

10 mmHOLES (4)

4519040Y

FELT-TIP PEN

MARK

TEMPLATE

FRONT BUMPER


Installation the Fog Light

12. Install the left bracket to the front bumper usingthree self-tapping screws.

13. Insert the fog light through the opening in the frontbumper and into the bracket.

14. Install the fog light to the bracket using one5 x 16 mm washer bolt.

15. Repeat steps 9 through 14 to cut the bumper, andinstall the right fog light.

Routing the Fog Light Harness

16. Open the hood. Remove the FI-ECU cover (twoclips).

17. Remove the two under-hood fuse relay box bolts,and slide the relay box to the side.

18. Remove the under-hood fuse relay box cover (fourretaining tabs).

4306061Y

LEFTBRACKET

SELF-TAPPINGSCREW

FRONTBUMPER

4306071Y

LEFT FOG LIGHT

LEFT BRACKET

5 x 16 mmWASHER BOLT

4306080Y

FI-ECUCOVER

Insert

FI-ECU

CLIP

4306090Y

RETAININGTABS (4)

BOLT

BOLT

UNDER-HOODFUSE RELAYBOX COVER

UNDER-HOODFUSERELAYBOX


22. Remove the subfuse box from the vehicle bracket.

If the vehicle you are working on is an LX model,go to step 28; otherwise, continue with step 20.

20. Near the under-hood fuse relay box locate thesubfuse box. Remove the subfuse box cover (twotabs).

21. Remove the screw, and disconnect the vehicleharness.

4308010YUNDER-HOODFUSE RELAY BOX

SCREW

VEHICLEHARNESS

SUBFUSE BOX

TABSUBFUSEBOX COVER

19. Lower the under-hood fuse relay box lower coverfrom the under-hood fuse relay box (six retainingtabs).

23. Remove the subfuse use box from the case (onetab).

24. Get the long subharness. Plug the 1-pin terminalfrom the long subharness into the rear of thesubfuse box at the location shown.

4308020YUNDER-HOODFUSE RELAY BOX VEHICLE BRACKET

SUBFUSEBOX

SUBFUSEBOX

CASE

TAB

4308032Y

LONG SUBHARNESS

SUBFUSEBOX

(Rear view) SUBFUSE BOX

4519050Y

UNDER-HOODFUSE RELAYBOX LOWERCOVER

UNDER-HOODFUSE RELAY BOX

RETAININGTABS (6)

RELEASE CLIPTo remove fuserelay box.


25. Secure the long subharness to the subfuse boxharness with one small wire tie.

29. Get the short subharness, plug the 1-pin terminalfrom the short subharness into the back of thevehicle 20-pin connector.

4308070Y

BOTTOM OFTHE UNDER-HOOD FUSERELAY BOX

VEHICLE20-PINCONNECTOR

4308041YUNDER-HOODFUSE RELAY BOX

SUBFUSEBOX

VEHICLEHARNESS

SMALLWIRE TIE

WIRE TIE

LONG SUBHARNESS

VEHICLEHARNESS

26. Secure the long subharness to the vehicleharness with one wire tie.

27. Reinstall the subfuse box.

If the vehicle you are working on is an EX orTouring model, go to step 31; otherwise, continuewith step 28.

28. Disconnect the vehicle 20-pin connector from thebottom of the under-hood fuse relay box.

30. Reconnect the vehicle 20-pin connector into theunder-hood fuse relay box.

31. Disconnect the vehicle 18-pin connector from theback of the under-hood fuse relay box.

4308050Y

BACK OF THEUNDER-HOODFUSE RELAY BOX


4308062Y

SHORT SUBHARNESS 1-PINCONNECTOR LOCATION

VEHICLE20-PIN CONNECTOR


SUBHARNESS

(View from theharness side)

UNDER-HOOD FUSERELAY BOX

SHORTSUBHARNESS1-PINTERMINAL

Release locktabs to insertpin.


36. Below the under-hood fuse relay box, secure thefog light harness connector to the vehicleharness using the wire tie with holder, and trim thewire tie.

39. Secure the fog light harness connector to thevehicle harness using one wire tie.

32. Get the fog light harness. Plug the 1-pin white/green and the 1-pin red/green terminals into theback of the 18-pin connector in the locationsshown.

35. Reinstall the under-hood fuse relay box lowercover in the original position.

33. Reconnect the vehicle 18-pin connector into theunder-hood fuse relay box.

34. Plug the connector from the long/short subharness into the fog light harness connector.Secure the fog light harness and the sub harnessto the vehicle harness with one small wire tie, andtrim wire tie.

4308091Y

LONG SUBHARNESS(EX/Touringmodel)

FOG LIGHT HARNESSCONNECTOR

SMALLWIRE TIE

FOG LIGHTHARNESS

VEHICLEHARNESS

SHORT SUBHARNESS(LX model)

37. Using the isopropyl alcohol, thoroughly clean theareas where the cushion tape will attach. Usingscissors, cut one a cushion tape in half, andattach one half to the FI-ECU in the area shown.

38. Locate the vehicle 2-pin connector blue taped tothe vehicle harness, and remove the blue tape tofree the connector. Plug the fog light harness 2-pinconnector into the vehicle harness 2-pinconnector.

4309011Y

CONNECTOR

VEHICLEHARNESS

FOG LIGHTHARNESS

WIRE TIEWITHHOLDER

4308081Y

FOG LIGHTHARNESS


View from theharness side

Red/GreenWhite/Green


White/Green

Red/Green

UNDER-HOODFUSERELAYBOX

Releaselock tabsto installpins

Removethe tape.

HARNESS2-PINCONNECTOR

WIRE TIE

FI-ECU

1/2 CUSHION TAPE

BOLT

FRONT

CUSHIONTAPE (half)

VEHICLE 2-PINCONNECTOR

FI-ECU


40. Route the fog light harness forward along thevehicle harness, and loosely secure it to thevehicle harness with two wire ties.

41. Route the right fog light harness 2-pin connectoralong the vehicle harness and into the bumperarea.

42. Attach the two wire tie with clips from the fog lightharness into the holes in the vehicle body.

4309030Y

WASHERTANK

FOG LIGHTHARNESS

LOOSELYSECUREWITHWIRE TIE

RIGHTHEADLIGHT

VEHICLEHARNESS

4309040Y

HORN

FOG LIGHTMAIN HARNESS

VEHICLEHARNESS

43. Using the isopropyl alcohol, thoroughly clean theareas where the cushion tape will attach. Securethe fog light harness to the vehicle’s frame withthe cushion tape.

44. Adjust the fog light harness until the green tape onthe fog light harness is close to the wire tie withclip from the vehicle harness. Secure the fog lightharness to the vehicle harness with two wire ties.

4309061Y

WIRETIE

FOG LIGHTHARNESS

VEHICLEHARNESS

GREENTAPE WIRE

TIE

FOG LIGHTHARNESS

VEHICLE WIRETIE WITH CLIP

4309051YVEHICLE FRAME

WIRE TIEWITH CLIPS (2)

CUSHION TAPE

FOG LIGHTHARNESS


48. Route the fog light harness along the vehicleharness. Attach the fog light harness to thevehicle harness with two wire ties.

49. Route the fog light harness along the vehicleharness of the bulkhead, and loosely attach thefog light harness to the vehicle harness with fourwire ties.

4309080Y

WIRE TIE

FRONT

VEHICLEHARNESS

FOG LIGHTHARNESS

WIRE TIE

45. Tighten the two wire ties from step 40.

4309070Y

POWERSTEERINGRESERVOIRVEHICLE

BRACKET

4309030Y

WIRETIE

VEHICLEHARNESS

FOG LIGHTHARNESS

46. Reinstall the under-hood fuse relay box.

47. Remove the power steering reservoir from thevehicle bracket.

4309090Y

WIRE TIE(Loosely attach.)

FRONT

VEHICLEHARNESS

FOG LIGHTHARNESS

BULKHEAD


50. Route the fog light harness behind the battery, andloosely secure it to the vehicle harness with threeadditional wire ties.

51. Locate the wire tie with clip near the end of the foglight harness. Wrap a cushion around the fog lightharness at the measurement shown.

52. Attach the wire tie with clip from the fog lightharness into the hole in the body panel.

4310010Y

WIRE TIEWITH CLIP

WIRETIEWITHCLIP

120 mm

CUSHION TAPE

BODYPANEL

FOG LIGHTHARNESS

53. Route the fog light harness as shown.

55. EX model with AUTO air: Remove the bolt fromthe vehicle bracket. Secure the ground terminalfrom the fog light harness to the vehicle bracketusing the ground bolt supplied.

54. EX model with AUTO air: Secure the fog lightharness to the sensor harness using three wireties.

4310031YFOG LIGHT HARNESSGROUND TERMINALGROUND

BOLT

BOLT(Discard)

FOG LIGHTHARNESS

WIRETIE

SENSORHARNESS

VEHICLEBRACKET

4309100Y

WIRE TIE(Loosely attach.)

VEHICLEHARNESS FRONT

FOG LIGHTHARNESS

BATTERY

FOG LIGHTHARNESS


61. Plug the blue fog light harness 4-pin connector into the gray relay. Plug the brown fog light harness4-pin connector into the black relay.

59. Loosely tighten the seven wire ties to the vehicleharness.

60. Get the relay bracket and the two relays. Attachthe relays to the relay bracket using two 6 x16 mm bolts for each relay.

56. LX Model: Route the fog light harness as shownand secure it with three wire ties with clip to thevehicle frame.

58. Using the isopropyl alcohol, thoroughly clean theareas where the cushion tapes will attach. Securethe fog light harness to the vehicle frame withone cushion tape.

57. LX Model: Use the ground bolt and tighten theground terminal of the fog light harness to thevehicle frame.

4310022Y

FOG LIGHTGROUNDTERMINAL

GROUNDBOLT

VEHICLEFRAME

WIRE TIEWITHCLIPS

GREENTAPE

WIRE TIE WITH CLIPS

FOG LIGHTHARNESS

4310050Y

6 x 16 mmWASHER-SCREW

RELAYBRACKET

RELAY(BLACK)

RELAY(GRAY)

4310041Y

FOG LIGHTHARNESS

VEHICLE FRAME

FOG LIGHT HARNESSCUSHION TAPE

4310060Y

RELAY(GRAY)

FOG LIGHT HARNESS4-PIN CONNECTOR(BLUE)

RELAY(BLACK)

FOG LIGHTHARNESS4-PINCONNECTOR(BROWN)


62. Loosen the bolt that secures the existing relaybox, and slide the tab from the fog light relaybracket under the bolt. Re-tighten the relaybracket bolt.

63. Secure the fog light harness from the relay box tothe vehicle harness with three wire ties.

64. With the help from an assistant, plug the fog lightharness 2-pin connectors into the fog lightconnectors, and reinstall the front bumper in itsoriginal position. Be careful that the fog lightharness does not get caught between the bumperand the splash shield.

Installing the Fog Light Switch

65. Remove the instrument side panel cover (sixclips, three retaining tabs).

4310070Y

RELAY

FRONT

BOLT

VEHICLEFRAME

EXISTINGRELAY BOX

4311010Y

VEHICLEHARNESS

FOG LIGHTHARNESS

FRONT

WIRE TIE

4301202B

CLIPS (6)

RETAININGTAB

INSTRUMENTSIDE PANEL

INSTRUMENTSIDE PANEL

FLAT-TIPSCREWDRIVER

SHOPTOWEL

4121020Y

FOG LIGHTHARNESS2-PINCONNECTOR

FOG LIGHTHARNESS2-PINCONNECTOR

FOG LIGHT

FOG LIGHT

FRONTBUMPER


67. Remove the switch lid (two retaining tabs).

72. Plug the 6-pin switch harness connector into theVSA switch, and plug the vehicle 6-pin VSAconnector into the switch harness.

66. Reaching through the opening in the dashboard,release the four clips. Pull out on the switch panel.If equipped, disconnect the vehicle connectorsfrom the switch panel, and remove the switchpanel.

68. Remove the VSA switch. (two retaining tabs).

70. Plug the switch harness 5-pin connector into thefog light switch.

71. Install the fog light switch into the hole where youremoved the switch lid.

69. Unplug the vehicle 6-pin connector from the VSAswitch.

4310090Y

SWITCH PANEL

VEHICLECONNECTOR

CLIPS (4)

EX Model Shown

4310101Y

SWITCH LID

RETAININGTABS

4310122Y

VEHICLE 6-PINCONNECTOR(VSA) SWITCH HARNESS

5-PIN CONNECTOR

FOGLIGHTSWITCH

VSA SWITCH

SWITCH HARNESS6-PIN CONNECTOR

EX Model Shown

SWITCHHARNESS6-PINCONNECTOR

4707020YVEHICLE 6-PINCONNECTOR

VSASWITCH

EX Model Shown


74. Locate the 2-pin connector forward of the fusebox black-taped to vehicle harness near the frontbulkhead. Remove the black-tape to free theconnector. Plug the 2-pin connector from theswitch harness into the vehicle harness 2-pinconnector you just freed.

73. Route and fold the switch harness back along thevehicle harness, and secure the switch harness tothe vehicle harness with two wire ties to thevehicle harness.

76. Install the 10A fog light fuse.

EX/Touring Model: Install the 10A fuse into thesub fuse box in the location shown.

75. At the fuse box, secure the switch harness to thevehicle harness with three wire ties.

4310131Y

WIRE TIE

VEHICLEHARNESS

SWITCHHARNESS

4311030Y

VEHICLEHARNESS

WIRE TIE

SWITCHHARNESS

4520020Y

TOP VIEW

FUSELOCATION

10A FUSE

SUB FUSE BOX

4311020Y

SWITCH HARNESS2-PIN CONNECTOR

BLACKTAPE



78. Check that all wire harnesses are routed properly,and all connectors are plugged in.

79. Reinstall all removed parts.

80. Reconnect the negative cable to the battery.

81. Enter customer’s radio anti-theft code, and resetthe station presets.

82. Reset the clock.

NOTE: Whenever the battery is disconnected, the driver’s AUTO window function is disabled.

83. Start the engine. Push down on the driver’swindow switch until the window is fully open, thenhold switch for 2 seconds or more.

84. Pull up on the driver’s window switch to close thewindow completely, then hold the switch for 2seconds or more.

85. Test the AUTO window function.

77. LX Model Only: Attach the 10A fuse label to theinside of the under-hood fuse relay box.

LX Model: Install the 10A fuse into the under-hood fuse relay box in the location shown.

4520010Y

10A FUSE


TOP VIEW

FUSE LOCATION


4311050Y

FUSE LABEL


87. Adjust the fog lights.

• Adjust the aiming according to local laws andregulations.

• To adjust, turn the adjustment screw in or outuntil the correct aiming is obtained.

Fog Light Aiming Adjustment

86. Remove the bolt and clip, and pull down the innerfender.

USE AND CARE

How to Operate Fog Lights

• Turn the light switch to the “on” position (headlights on low beam ).

• Press the fog light switch (indicator is on).

• If the fog lights don’t come on, check the fuse andall the connectors, including the ground cable andthe fusible link.

NOTE: The fog light lenses can cloud when theoutside temperature is cold; this is normal and shouldgo away in warm weather.

Replacing the Bulb

NOTE:

• Use only a Honda Genuine Halogen Light Bulb ofspecified wattage.BULB, FOG LIGHT (H8)P/N 33165-S5A-J010-M1

• Do not touch the bulb. Oily or greasy substanceson the bulb can shorten its service life due to theheat produced when the bulb is turned on. If thebulb is accidentally touched, wipe it clean with aclean, soft cloth that has been dampened withdenatured alcohol or a mild detergent solution.

• Align the tab on the fog light with the cutout in thebulb socket when installing the new bulb. If notaligned, there is possibility that the fog light mayannoy oncoming drivers.

4311080Y

ADJUSTINGSCREW

TO LOWERTO RAISE

4311070Y

Pull down.CLIP BOLT

INNER FENDER


4. Unplug the connector from the bulb, and removethe bulb from the fog light.

1. Remove the bolt and clip, and pull down the innerfender.

2. Unplug the connector from the fog light.

3. Remove the screw that fastens the fog light, andpull the light out toward you.

5. Install the new bulb into the fog light.

6. Reinstall the removed parts in the reverse order ofremoval:

• Check that the wire harnesses are notpinched.

• Be sure to tighten the self-tapping screw andbolts securely.

7. Check the operation of the fog light; adjust theaiming if necessary.

4312010Y

FOG LIGHT

BULBCONNECTOR

4311110Y

FOG LIGHT

BULBCONNECTOR

4311100Y

FOG LIGHT

SCREW CONNECTOR

4311070Y

Pull down.CLIP BOLT

INNER FENDER


LIGHT SWITCH

OFFLow Hi

OFF

ON ON

FOG

LIG

HT

SW

ITC

H

- - -

- - - -

BLK BRN BROWNBLACK

YEL ORN ORANGEYELLOW

BLU PUR PURPLEBLUE

GRN NAT NATURALGREEN

RED PNK PINKRED

WHT GRY GRAYWHITE

LT BLU LT GRN LIGHT GREENLIGHT BLUE

4707031Y

FrontFogLight

BLK

BLU/YEL

BLK

BLK BLK

GRNRED

RED/BLK

BLU/RED

RED/GRN

WHT/GRN

Under-hoodRelay Box

FR FOG LIGHT

Relay

Relay

BLU

BLK

12

HOT WITHHEADLIGHTSWITCH INPARK OR HEAD

HOT WITH HEADLIGHTSWITCH IN HAED,ANDDIMMER SWITCH IN HIGHT

HOT WITH HEADLIGHTSWITCH IN HAED

HOT AT ALLTIMES

Fog LightFuse10A

Switch1=Indicato2=Switch Illumination

IlluminationControl

LX Model

Fog LightFuse10A

Sub Fuse Box

HOT AT ALLTIMES

EX Model/Touring

CIRCUIT DIAGRAM

INDICATOR

HOT WITH HEADLIGHT SWITCH

IN HEAD AND DIMMER SWITCH IN

HIGHBEAM POSITION

HOT WITH HEADLIGHT

SWITCH IN HEAD

2005 Odyssey Fog Lights

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Transcript of 2005 Odyssey Fog Lights