20 Software - Automatisierung - Produktion - Industrie Replacement for COROS LS-C ?

Software - Automatisierung - Produktion - Industriewww.SAPI.de

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Replacement for COROS LS-C ?


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Starting situation

Spare parts are not available Invest „los Engineering" ? Alternative „new control system„

– Confine teeth with automation– Complete new project engineering, there no

conversion of project engineering data (e.g. after WinCC) available

– Different control concepts– Performance losses possible


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The Solution !

1. new control system

2. migration on WINCC

3. COROS LS-C ME


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2. migration on WINCC (cemat V5)

3. COROS LS-C ME


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new control system

Exchange and new project engineering of the control station hardware

Exchange and new project engineering of the PLC New project engineering of all communications and

Subcontrols Coupling of existing inputs/output periphery Restarting operation of the overall system


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1. New control system

2. Migration to WINCC (Siemens)

3. COROS LS-C ME


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SIMATIC S5 155U

R I/OR I/O R I/O

A A AD D D D

SIMATIC S5 155U

R I/O

A

ColorGraphic

ColorGraphic

OS - AGSIMATIC S5 155U

COROS Master

SIMATIC-suppostionSIMATIC-suppostion

30 kWorte = 60 kByte

CP143 oder CP1430

CPU 948

Server

expansion

SIMATIC S7-400

Engineering-Station control Station

Profibus DP

Profibus DP

Migration on WINCC


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Migration on WINCC

Exchange and new project engineering of the control station hardware

No costs on the automation side (PLC) for- New project engineering- New start-up- Wiring- Input/output periphery- Re-education of your service personnel

Resembles control philosophy Minimum plant stop


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Which costs a migration on WINCC ?

OS Client RT License per Client– WINCC ca. 6.000 €

OS Server RT License per Server– WINCC, CP1613 ca. 13.000 €

Engineering Station License, 1x – WINCC, CP1613 ca. 17.000 €


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Which costs a migration on WINCC ?

Hardware– Network components depending upon – Personal computer depending upon desire– Server computer depending upon desire

Engineering– Engineering expenditure after system size and

version, approx.. 1-2 men months– Adjustment Subcontrols


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2. migration on WINCC

3. COROS LS-C ME


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Example of a configuration COROS LS-C

OS-Cxx

Master VDU

OT-Cxx

Slave VDU

OT-Cxx

Slave VDU

HostsystemS5 / MMC

CP-Cxx

DruckerX.2

7

X.2

7

X.2

7


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Example of a configuration COROS LS-C ME

Netzdrucker

Ethernet Büro LAN

Ethernet LS-C LAN

HostsystemS5 / MMC

CP-CLAN


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Advantages of LS-C ME (1)

Standard computer applicable

Use of Windows 2000/XP

Performance increase

Use of current standard printers

Integration into existing networks- Employment of modern safeguard methods- Use of net drive assemblies- Use of network printers


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Advantages of LS-C ME (2)

Increase of the reliability possible, by

- RAID CONTROLLER

- high-available servers Simple data protection

– Over network possible– Disaster Recovery, e.g. with Norton Ghost– Remote maintenance, (e.g. pcAnywhere)– Operator station at the same time also for other

applications usable– Multi-monitoring possible (not LS-C ME)


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Transferred for LS-C ME

LS-C ME is compatible, i.e. no changes

- in project engineering or

- in the host system necessarily With necessary an on-line setting did not even

transfer from LS-C V5,72 is Conversion of the disks (5¼ and/or 3½) IRMX

format) takes place via third The old system remains unchanged, i.e. back stairs

are at any time possible Projecting bar remains complete


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Conditions for transferred

Starting point LS-C V5.72 - evtl. Upgrade is possible on new platform

Hardware-Plattform– change CP-Cxx to CP-CLAN – change OS-Cxx to Windows 2000 / XP computer– LAN connection make

Software Installation , is provided the appropriate Scriptfiles converts

project engineering if necessary on 5.72 (V7.1)


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Restrictions of LS-C ME

Light pen is not supported Touch screen does not implement at present Dissolution of diagram reduced, i.e. small

differences in picture geometry possible Process control keyboards must be attached over

converters CP printers must (to be allowed!) as network

printers to be installed


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Planned extensions for LS-C ME

exportfunction (in to csv-format) for– Measure archive– Annunciation archive– PDO-file archive

OPC server for the access to the measured values of the host (input/output of ranges)

Migration path to WinCC


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Software architecture LS-C

Simatic Simicro S5 MMC

VDU-Kommunikation

Hostkommunikation

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CP-Cx

Darstellung

CP-Kommunikation

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OS-Cx

CP-Kommunikation

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loge

+

Mas

ken

Darstellung

OT-Cx


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Software architecture LS-C ME


Hostkommunikation

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CP-CLAN

Darstellung

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Host-Kommunikation

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Mas

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Darstellung

OS-C ME

TCP/IP


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Migration path to WinCC


Hostkommunikation

CP-CLAN

Host-Kommunikation

TCP/IP

Prozeß-Datenabbild

B+B-Systemz.B.

WinCC

OPC-Server


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What costs transferred to LS-C ME?

Licencens– OS-C ME Masterlizenz € 13.000,- – OS-C ME Slavelizenz € 9.000,-

Hardware– CP-C ME € 6.000,-– netware component € 500,-– Industrial PC computer P4 € 2.000,- – 18“ Flat screen € 500,-

Engineering– Engineering expenditure after system size and

version, approx.. 2-3 men days


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When you can transfer ?

Delivery release V 7.x April 2003

– all function are avaliable and testet


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Which use does COROS LS-C ME have ?

Solution of the spare part problems by standard hardware

10 years supply and to support warranty Simple administration by operation system

(WIN2000/XP) up-to-date


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SAPI Software GmbH

D-67346 SPEYER

Fon: +49 (0) 6232 6018 0

Fax: +49 (0) 6232 6018 50

Email: [email protected]

with further question ?

20 Software - Automatisierung - Produktion - Industrie Replacement for COROS LS-C ?

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