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1< >MAN Diesel & Turbo Author Current topic 00.00.2012
2-strokeTechnical & Market SeminarNew Engine Programme and Developments
George Drossos
Head of Marine New Sales & Promotion
MAN Diesel & Turbo Hellas Ltd
MAN Diesel & Turbo - 2-st Technical & Market SeminarUniversity of Piraeus, 25.11.2015
2< >MAN Diesel & Turbo Author Current topic 00.00.2012
Agenda – 2-stroke Technical & Market SeminarUniversity of Piraeus, 25.11.2015
1 MDT highlights 2015
2 New Engine Programme 2015
3
4 ME design concept & G-engine
5 ME-GI & ME-LGI. New concepts
From MC to ME
6 MDT order book, Market share, G and GI/LGI reference list
3< >MAN Diesel & Turbo Author Current topic 00.00.2012
Agenda – 2-stroke Technical & Market SeminarUniversity of Piraeus, 25.11.2015
1 MDT highlights 2015
2 New Engine Programme 2015
3
4 ME design concept & G-engine
5 ME-GI & ME-LGI. New concepts
From MC to ME
6 MDT order book, Market share, G and GI/LGI reference list
4< >MAN Diesel & Turbo Author Current topic 00.00.2012
The Worlds first ME-GI Vessel Launching at NASSCO, USA, April 2015
Order details
No. of ships: 2 + 3 options
No. of engines: 2 + 3
Ship type: Container
Capacity: 3100 Teu
Engine type: 8L70ME-C8.2-GI
GenSets: 3 x 9L28/32DF
Builder: Doosan
Yard: NASSCO
Owner: TOTE Maritime
Fuel type: HFO, MGO, NG
5< >MAN Diesel & Turbo Author Current topic 00.00.2012
The worlds first ME-GI LNG Carrier Launching at DSME, Korea, May 2015
Order details
No. of ships: 5 + 5 options
No. of engines: 10 + 10
Ship type: LNG tankers
Capacity: 173,400 CBM
Engine type: 2 x 5G70ME-C9-GI
Builder: Hyundai
Yard: DSME
Owner: Teekay
Fuel type HFO, MGO, NG
6< >MAN Diesel & Turbo Author Current topic 00.00.2012
The Worlds First ME-LGI Methanol EngineShop Test at Mitsui, Japan, June 2015
Order details
No. of ships: 2 + 1 options
No. of engines: 2 + 1
Ship type: Methanol carrier
Capacity: 50,000 dwt
Engine type: 7S50ME-B9.3L-GI
Builder: Mitsui
Yard: MNS
Engine delivery year: 2015
Fuel type: HFO, MGO, Methanol
7< >MAN Diesel & Turbo Author Current topic 00.00.2012
The Worlds Largest Car Carrier Delivered at Xiamen Shipbuilding, China, July 2015
Order details
No. of ships: 6
No. of engines: 6
Ship type: Car Carrier
Capacity: 8500 CEU
Engine type: 6S60ME-C8.2
Builder:
Yard: Xamien Shipbuilding Industry
Owner: Höegh Autoliners
Fuel typeHFO, MGO
First Kappel FP propeller
8< >MAN Diesel & Turbo Author Current topic 00.00.2012
The Worlds first FP Kappel Propeller orderSea Trial, China, Lemissoler Navigation, Cyprus, August 2015
Principal particulars
58,500 DWT - Bulk Carriers
Length between 186.5 m
Breadth moulded 32.26 m
Draught fp/ap 11.30 m
Design speed 14.2 knots
Main engine
MAN B&W 5S60ME-C 8.2
Output (SMCR) 8,050 kW
at 89 r/min
Propeller
MAN Alpha Kappel
Blades/diameter 4/6,8 m
9< >MAN Diesel & Turbo Author Current topic 00.00.2012
The World’s First ME-GI Retrofit ProjectService Delivery Test November 2015
Fuel Gas Supply System (FGSS)
Conversion of
2 x 7S70ME-C
to
ME-GI engine x 2
Submerged LNG feed pumps in cargo tank 4 + 5
Gas Valve Train
(GVT)Q-Max
• 266.000 m3 LNG
• Length: 345 m
• Breadth: 54 m
• Depth: 27 m
10< >MAN Diesel & Turbo Author Current topic 00.00.2012
Agenda – 2-stroke Technical & Market SeminarUniversity of Piraeus, 25.11.2015
1 MDT highlights 2015
2 New Engine Programme 2015
3
4 ME design concept & G-engine
5 ME-GI & ME-LGI. New concepts
From MC to ME
6 MDT order book, Market share, G and GI/LGI reference list
11< >MAN Diesel & Turbo Author Current topic 00.00.2012
NEW CEAS Calculation Programme available Link
Engine Programme 2015Model Designation
12< >MAN Diesel & Turbo Author Current topic 00.00.2012
Engine Programme DevelopmentExternal Influence
World trade
World fleet
Freight prices
Environmental requirements
Fuel types and prices
Ship and propeller technology
13< >MAN Diesel & Turbo Author Current topic 00.00.2012
Engine Programme DevelopmentEvolution of engines
Efficient
Reliable
Production friendly
Low emissions
Safe
Easy to maintain
14< >MAN Diesel & Turbo Author Current topic 00.00.2012
• Layout area stretched
• Some models gone
• New fuels are available
• Tier III technologies available
• All engines updated to dot 5 design
• Dot 5 performance control strategy
Engine programme 2014
Dot 2/3/5
21 engines
Engine programme 2015
All engines Dot 5
19 engines
Engine Programme Development2013 - 2015
15< >MAN Diesel & Turbo Author Current topic 00.00.2012
Engine Programme DevelopmentNow All Engines are ME
16< >MAN Diesel & Turbo Author Current topic 00.00.2012
2013: layout requested for some projects
1
2
3
1 32 MEP dependent design
Engine Programme 2015Extended layout request lead to Dot 5 Design Update
17< >MAN Diesel & Turbo Author Current topic 00.00.2012
MW ordered per year
Engine Programme 2015G - type engines replace K, L and S - types
18< >MAN Diesel & Turbo Author Current topic 00.00.2012
Engine Programme 2015Detailed fuel data for each engine model in different configurations
19< >MAN Diesel & Turbo Author Current topic 00.00.2012
Engine Programme 2015Detailed fuel data & dimensions for each engine model in different configurations
20< >MAN Diesel & Turbo Author Current topic 00.00.2012
Agenda – 2-stroke Technical & Market SeminarUniversity of Piraeus, 25.11. 2015
1 MDT highlights 2015
2 New Engine Programme 2015
3
4 ME design concept & G-engine
5 ME-GI & ME-LGI. New concepts
From MC to ME
6 MDT order book, Market share, G and GI/LGI reference list
21< >MAN Diesel & Turbo Author Current topic 00.00.2012
ME Design Basis
•Based on same structural parts and specific
design features as MC design
•Well proven technology from more than 100
years of engine evolution
•Continuous design review due to a large
population of engines, which provide valuable
service feed back
•Future engine development is based on
innovative focus and studies of market demands
and trends.
S90ME-C
22< >MAN Diesel & Turbo Author Current topic 00.00.2012
The Mechanical Differences
MC Engine (ME-B) ME Engine
23< >MAN Diesel & Turbo Author Current topic 00.00.2012
DifferencesMC-C / ME-C / ME-B
MC/-C ME/-C ME-B
Exhaust valve operated by a camshaft Electronically controlled exhaust valve Exhaust valve operated by light camshaft
Fuel injection operated by a camshaft Electronically controlled fuel injection Electronically controlled fuel injection
Engine Control System:•Fuel Injection Control
•Governor function
•Cylinder Lubrication Control
•Hydraulic Pumps Swash Plate Control
•Auxiliary blowers On/Off Control
•Exhaust valve actuation
•Starting air valves Control
•Start and Reversing sequences
Engine Control System:•Fuel Injection Control
•Governor function
•Cylinder Lubrication Control
•Hydraulic Oil Pressure Control
24< >MAN Diesel & Turbo Author Current topic 00.00.2012
Agenda – 2-stroke Technical & Market SeminarUniversity of Piraeus, 25.11. 2015
1 MDT highlights 2015
2 New Engine Programme 2015
3
4 ME design concept & G-engine
5 ME-GI & ME-LGI. New concepts
From MC to ME
6 MDT order book, Market share, G and GI/LGI reference list
25< >MAN Diesel & Turbo Author Current topic 00.00.2012
Hydraulic Oil System
Hydraulic System
Roughly 10%
Engine Inlet
Ship FilterMain Tank
and Pumps
Lubrication, Cooling
roughly 90%
Filter (6 micro mm)
2-3 bar
300 bar
Fuel Booster,
Exhaust Valve Actuator
26< >MAN Diesel & Turbo Author Current topic 00.00.2012
ME Design System Overview
Hydraulic Oil Filter
HPS:
Hydraulic Power
Supply
HCU:
Hydraulic Cylinder Unit
ECS:
Engine Control System
27< >MAN Diesel & Turbo Author Current topic 00.00.2012
ME-C HPSChain and Frame Box ME-C
Mechanically chain driven
HPS
28< >MAN Diesel & Turbo Author Current topic 00.00.2012
ME-C Design HPS – Hydraulic Power Supply
Self Cleaning Filter 6 μm
Redundancy Filter 25 μm
Engine Driven Axial Piston Pumps
Chain Wheel and Step-up Gear
Safety Block
Accumulators
El. Start-up Pumps
Flexible High-
Pressure Pipes
Housing with Drain and Alarm
29< >MAN Diesel & Turbo Author Current topic 00.00.2012
ME - C Design HCU – Hydraulic Cylinder Unit
Fuel Oil Pressure Booster
Exhaust Valve Actuator
Integrated Alpha Lubricator
FIVA Valve
Hydraulic High-
Pressure Rail
30< >MAN Diesel & Turbo Author Current topic 00.00.2012
ME-C Design Exhaust Actuator
Exhaust
Valve
Actuator
Hydraulic
Pushrod
Hydraulic Pushrod Oil
300 bar Hydraulic oil
Nitrogen
FIVA
Proportional
Valve
To Drain
Hydraulic Piston
31< >MAN Diesel & Turbo Author Current topic 00.00.2012
ME-C Design Fuel Oil Pressure Booster
Suction valveHigh Pressure Pipe
Fuel Pump PlungerFuel Pump
Fuel oil inlet 8 bar
Membrane
Accumulator
Hydraulic Piston
FIVA
Proportional
Valve
To Drain
Fuel Oil
300 bar Hydraulic oil
Nitrogen
32< >MAN Diesel & Turbo Author Current topic 00.00.2012
ME-B Design HPS & HCU for ME-B
Fuel Oil Pressure Booster
Dual Cylinder HCU
HPS
Camshaft Driven
Exhaust Actuators
Hydraulic High-
Pressure Rail Light camshaftELFI Valve
33< >MAN Diesel & Turbo Author Current topic 00.00.2012
ME-B Design HCU for ME-B
Alpha Lubricator
Variable Exhaust
Timing Unit
Distributor Block
ELFI Valve
Accumulator
Fuel Oil Pressure Booster
34< >MAN Diesel & Turbo Author Current topic 00.00.2012
Crank angle
Exhaust valve lift [mm]
Variable Exhaust Valve Timing for ME-B
Closing
delayed
High loadLow load
Utilisation
Engine at low load:
No activation of timing piston
“short cam” early closing of X/V increased Pcomp
Engine at high load:
Activation of timing piston
“short cam” + hydraulic delay delayed closing of X/V
decreased Pcomp
35< >MAN Diesel & Turbo Author Current topic 00.00.2012
ME-B with variable timingBasic Idea
Timing Piston
Control Valve
Basic idea: Length of the
hydraulic push rod is
adjusted by adding high
pressure oil
300 bar oil is
supplied by the
timing unit in
connection with the
HCU
36< >MAN Diesel & Turbo Author Current topic 00.00.2012
ME Design - Summary
MC/-C
For many years the preferred engine by
the market
• Low production and installation cost
• High reliability
• MC/C cylinder condition
• Cylinder lube amount optimisation
• MC/C extended overhaul intervals
• Experience from more than 15000 engines
• MC/C flexibility in engine programme
• The MAN B&W engine after sales
programme/troubleshooting
ME/-C added value
•Adaptive for continuous updating of the future market
& environmental demands.
•Lower SFOC at Tier II (.2)
•Improved operability and monitoring
•Improved trouble shooting guides
•Rate shaping, fuel injection, NOX balancing
possibilities
•Autotuning, PMI on-line and lifetime saving of
SFOC/LOC
•Integrated Alpha lubricator,
•Low load fuel oil optimisation, ECT
•Integrated electronic control of added equipment
(EGB, TC cut out, VTA, etc.)
37< >MAN Diesel & Turbo Author Current topic 00.00.2012
What else!
The trend within the shipping industry for operation on lower load and for more fuel and propeller
efficiency has lead to the introduction of a new engine series.
Using the experience from previous long stroke “S-type” engines, a new series of engines has been
launched, the Ultra –Long –Stroke –Engine …
The “G-Type”
38< >MAN Diesel & Turbo Author Current topic 00.00.2012
The Principles of the G-Series
Ultra-long stroke G-engines are stretched super-long stroke S Mk 9 engines
Low force exhaust valve (ME-
C)
MPC 10 for CCU purpose
Wide-pad cross-head bearing
Triangular frame box
Main bearing lub.oil through
main bearing support
300 bar hydraulic oil system
Low friction guide shoe
Slim design of connecting rod
G90ME-C
39< >MAN Diesel & Turbo Author Current topic 00.00.2012
Agenda – 2-stroke Technical & Market SeminarUniversity of Piraeus, 25.11. 2015
1 MDT highlights 2015
2 New Engine Programme 2015
3 From MC to ME
6 MDT order book, Market share, G and GI/LGI reference list
5 ME-GI & ME-LGI. New concepts
4 ME design concept & G engine
40< >MAN Diesel & Turbo Author Current topic 00.00.2012
The dual fuel options
ME-LGI
Available for LPG and Methanol
ME-GI
Available for NG and Ethane
41< >MAN Diesel & Turbo Author Current topic 00.00.2012
ME-GI Combustion Concept => Diesel Combustion Process => High Efficiency
From actual footage (colorized)
Yellow = pilot oil
Blue = gas fuel
Conventional slide fuel valve
Gas fuel valve
Gas distribution channel (yellow)
Gas distributor block
Gas chain link double-walled pipes
1
2
3
4
5
6
1
2
3
4
5
6
42< >MAN Diesel & Turbo Author Current topic 00.00.2012
ME to ME-GI Modifications
42
New components• Double wall gas pipes
• Gas injection valves
• Large volume accumulators
• ELGI valves
• Control and safety system
Modified components• Cylinder cover
Simple modifications enable two-
stroke gas injection:
• Proven engine design
• High fuel efficiency ~50%
• High fuel flexibility
• High reliability
43< >MAN Diesel & Turbo Author Current topic 00.00.2012
ME-GI DesignChain Link Double Walled Gas Supply Pipes
44< >MAN Diesel & Turbo Author Current topic 00.00.2012
ME-LGI Combustion Principle
The ME-LGI engine is a dual
fuel engine
Diesel combustion process
High effciency
Main injection
Pilot injection
45< >MAN Diesel & Turbo Author Current topic 00.00.2012
7S50ME-LGI engine >>Top section<< designDesigned for LPG – available from January 2018
The ME-GI is derived from the industry’s standard MC and ME engine.
Diesel cycle high fuel efficiency ~50% versus much lower for other engine types.
High fuel flexibility – burn most LPG grades without derating. Exa. Propane, Buthane, LVOC etc.
High reliability – same as fuel engines.
No derating because of knocking danger.
Negligible fuel slip.
A robust gas combustion – unchanged load response – unaffected by ambient condition
46< >MAN Diesel & Turbo Author Current topic 00.00.2012
EGR SCR SCR
On-Engine High-pressure Low-pressure
(HP) (LP)
TIER III, MDT StrategyLow sulphur fuel focus includes low pressure SCR
47< >MAN Diesel & Turbo Author Current topic 00.00.2012
New Concepts coming, TCEV + FBIV
FBIV + TCEV tested on Mitsui test engine 4S50ME-T9 2014
Lower weight ( cost ? ) and fuel consumption suggested
FIVA
FBIV
Top Controlled Exhaust Valve ( TECV)
48< >MAN Diesel & Turbo Author Current topic 00.00.2012
Agenda – 2-stroke Technical & Market SeminarUniversity of Piraeus, 25.11. 2015
1 MDT highlights 2015
2 New Engine Programme 2015
3 From MC to ME
4 ME design concept & G engine
6 MDT order book, Market share, G and GI/LGI reference list
5 ME-GI & ME-LGI. New concepts.
49< >MAN Diesel & Turbo Author Current topic 00.00.2012
The Licensees’ Reported Order BookLow Speed
Licensee
GW on Order End Month Licensee Country
Month
South
Korea Japan China Europe Total
2014 July 16,1 4,4 8,7 0,1 29,4
August 17,1 4,7 10,0 0,1 31,8
September 18,9 4,6 9,9 0,2 33,6
October 19,1 4,6 10,0 0,1 33,8
November 18,6 4,9 10,1 0,1 33,8
December 18,8 4,7 10,2 0,1 33,9
2015 January 19,0 4,4 9,9 0,1 33,4
February 18,9 4,5 10,1 0,1 33,7
March 17,5 4,4 10,2 0,1 32,2
April 17,3 4,8 10,0 0,1 32,2
Maj 17,0 4,8 10,0 0,1 32,0
Juni 17,0 4,5 9,8 0,1 31,4
July 17,5 5,8 9,9 0,1 33,4
50< >MAN Diesel & Turbo Author Current topic 00.00.2012
Contracting, four quarter movingShips larger than 2,000 DWT/GT
51< >MAN Diesel & Turbo Author Current topic 00.00.2012
G engine – Tier II Reference list
31.08.2015
Total: 1315 engines
Total: 26.5 GW
RASA/ Dept LSP
No. ofEngines
Type Mk.
50 G 95 ME-C 9.5
181 G 80 ME-C 9.2, 9.5
302 G 70 ME-C 9.2, 9.5
335 G 60 ME-C 9.2, 9.5
294 G 50 ME-B 9.3, 9.5
26 G 45 ME-C 9.5
112* G 70 ME-C-GI 9.2, 9.5
6 G 50 ME-B- LGI 9.5
6 G 60 ME-C- GIE 9.5
3 G 50 ME-C- GIE 9.5
* Incl. options
52< >MAN Diesel & Turbo Author Current topic 00.00.2012
Dual fuel enginesReference list
03/09/2015 RASA/LSP
Total dual fuel engines including options: 153 engines
Total power main engine: 2.9 GW
No. ofengines
Type Mk.
5 S 90 ME-C-GI 10.5
112 G 70 ME-C-GI 9.5 , 9.2
5 L 70 ME-C-GI 8.2
4 S 70 ME-C-GI 8.2, 7
10 S 50 ME-B-GI / ME-C-GI 9.5, 8.5, 8.2
6 G 50 ME-B-LGI 9.5
3 S 50 ME-B-LGI 9.3
5 G 60 ME-C-GIE 9.5
3 G 50 ME-C-GIE 9.5
53< >MAN Diesel & Turbo Author Current topic 00.00.2012
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Thank You for Your Attention!
All data provided in this document is non-binding.
This data serves informational purposes only and is
especially not guaranteed in any way. Depending on the
subsequent specific individual projects, the relevant data may be subject to
changes and will be assessed and determined individually for each
project. This will depend on the particular characteristics of each individual
project, especially specific site and operational conditions.