2 RF 150# ANSI FLANGE DISCHARGE PORT Certified Quality...

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SANDPIPERPUMP . COM Model G20 Metallic Design Level 1 Natural Gas-Operated Diaphragm Pumps Certified Quality Warren Rupp, Inc. A Unit of IDEX Corporation 800 N. Main St., Mansfield, Ohio 44902 USA Telephone 419.524.8388 Fax 419.522.7867 SANDPIPERPUMP.COM © Copyright 2016 Warren Rupp, Inc. All rights reserved Quality System ISO 9001 Certified Environmental Management System ISO 14001 Certified Certified to CSA Technical Letter No, R-14 Certified to ANSI LC6-2008 DATA SHEET Specifications & Performance

Transcript of 2 RF 150# ANSI FLANGE DISCHARGE PORT Certified Quality...

sandpiperpump.com

Model G20 Metallic Design Level 1 Natural Gas-Operated Diaphragm Pumps

Certified Quality

Warren Rupp, Inc.A Unit of IDEX Corporation

800 N. Main St., Mansfield, Ohio 44902 USA

Telephone 419.524.8388Fax 419.522.7867

SANDPIPERPUMP.COM

2.0050.80

16.88428.67

24.90632.56

26.47672.31

13.85351.77

2.1955.63

6.12155.55

1" AIR EXHAUST PORT

11.63295.28 2.24

56.84

10.00254.00

5.00127.00

2.2557.15

24.90632.56

2" NPT DISCHARGE PORT

2" NPT SUCTION PORT

9.00228.60

R.256.35

12.25311.15

10.00254.00

10.06255.59

3/4" NPT AIR INLET

BOTTOM VIEW

16.93430.08

24.88632.03

27.88708.23

2.1955.56

13.06331.72

29.82757.50

2.0050.80

3.0076.20

4X .7519.05

HOLES

1" NPT EXHAUST PORT

26.38670.13

11.63295.28

4.87123.70

5.82147.95

.6717.07

2.0050.80

25.04635.97

16.00406.40

7.99202.89

4.00101.60

2.0050.80

4.99

126.69

10.00254

2" RF 150# ANSI FLANGE DISCHARGE PORT

2" RF 150# ANSI FLANGE,SUCTION PORT

R.256.35

9.00228.60

10.06255.52

8.00203.18

13.00330.20

16.00406.40

4.50114.28

.5012.70

MOUNTING HOLES

BOTTOM VIEW

AIR INLET3/4" NPT

© Copyright 2016 Warren Rupp, Inc.All rights reserved

Quality SystemISO 9001 Certified

Environmental Management System ISO 14001 Certified

Certified to CSA Technical Letter No, R-14

Certified to ANSI LC6-2008

DATA SHEETSpecifications & Performance

sandpiperpump.com1 • Model G20 Metallicg20mdl1ds-rev0915

Explanation of Pump Nomenclature

ATEX Detail

Non-Wetted Material Options A Painted Aluminum B Unpainted Aluminum with Stainless Steel Gas Valve D Unpainted Aluminum with Stainless Steel Gas Valve with FKM O-rings X Unpainted Aluminum 0 Unpainted Aluminum/FKM Elastomers V Unpainted Aluminum/FKM Elastomers S Stainless Steel/ S02/304 SS Hardware T Stainless Steel/ 316 Stainless Hardware 7 Painted Stainless Steel 8 Stainless Steel/FKM Elastomers 9 Painted Stainless Steel/FKM Elastomers

Porting Options N NPT Threads B BSP (Tapered) Threads R 150# Raised Face 2" ANSI Flange w/ Threaded Pipe Connections W 150# Welded Raised Face 2" ANSI Flanged Manifolds

Pump Style S Standard

Muffler Options X NoMufflerPermitted*

Pump Brand G Gas Operated

Pump Size 20 2"

Check Valve Type B Ball

Design Level 1 Design Level

Wetted Material S Stainless Steel A Aluminum Diaphragm/Check Valve Materials B Nitrile/Nitrile V FKM / FKM 5 Nitrile/PTFECheck Valve Seat B Nitrile T PTFE A Aluminum S Stainless Steel

Your Serial #: (fill in from pump nameplate) _____________________________________

Pump Pump Check Design Wetted Diaphragm/ Check Valve Non-Wetted Porting Pump Muffler Pump Brand Size Valve Level Material Check Valve Seat Material Options Style Options Options

G XX X X X X X X X X X XXModel #:

G __ ____ __ __ __ __ __ __ __ __ __ ____(fill in from pump nameplate)

Your Model #:

G15, G20, G30

ATEX Rating Wetted Material Options

Non-Wetted Material Options

All Options All Options

II 1G c T5II 1D c T100°CI M1 cI M2 c

S S, T, 7, 8, 9

II 2G c T5II 2D c T100°C

MODEL SPECIFIC

sandpiperpump.com Model G20 Metallic • 2g20mdl1ds-rev0915

PerformanceG20 METALLIC

SUCTION/DISCHARGE PORT SIZE• 2"

CAPACITY• 0 to 150 gallons per minute (0 to 567 liters per minute)

GAS DISTRIBUTION VALVE• No-lube, no-stall design

SOLIDS-HANDLING• Up to .25 in. (6mm)

HEADS UP TO• 100 psi or 231 ft. of water (7 bar or 70 meters)

MAXIMUM OPERATING PRESSURE• 100 psi (7 bar)

DISPLACEMENT/STROKE• .42 Gallon / 1.59 liter

SHIPPING WEIGHT• Aluminum 69 lbs. (31kg)• Stainless Steel 114 lbs. (52kg)

0 20 40 60 80 100 120 140 160

20 (34)

40 (68)

60 (102)

80 (136)

100 (170)

6005004003002001000

100

90

80

70

60

50

40

30

20

10

0BA

R

PSI

1

2

3

4

5

6

7

0

30

2025

1015

5

9.1

67.6

34.5

1.5

40 PSI (2.72 Bar)

60 PSI (4.08 Bar)

80 PSI (5.44 Bar)

100 PSI (6.8 Bar)

CAPACITY

U.S. Gallons per minute

Liters per minute

HEA

D NPS

HR

MET

ERS

FEET

20 PSI (1.36 Bar)Gas Inlet Pressure

MODEL G20 Metallic Performance CurvePerformance based on the following: elastomer fitted pump, flooded suction, water at ambient conditions.

The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%.

MaterialsMaterial Profile: Operating

Temperatures:Max. Min.

FKM: (Fluorocarbon) Shows good resistance to a wide range of oils and solvents; especially all aliphatic, aromatic and halogenated hydrocarbons, acids, animal and vegetable oils. Hot water or hot aqueous solutions (over 70°F(21°C)) will attack FKM.

350°F177°C

-40°F-40°C

Nitrile: General purpose, oil-resistant. Shows good solvent, oil, water and hydraulic fluid resistance. Should not be used with highly polar solvents like acetone and MEK, ozone, chlorinated hydrocarbons and nitro hydrocarbons.

190°F88°C

-10°F-23°C

Virgin PTFE: (PFA/TFE) Chemically inert, virtually impervious. Very few chemicals are known to chemically react with PTFE; molten alkali metals, turbulent liquid or gaseous fluorine and a few fluoro-chemicals such as chlorine trifluoride or oxygen difluoride which readily liberate free fluorine at elevated temperatures.

220°F104°C

-35°F-37°C

Maximum and Minimum Temperatures are the limits for which these materials can be operated. Temperatures coupled with pressure affect the longevity of diaphragm pump components. Maximum life should not be expected at the extreme limits of the temperature ranges.

Metals:Stainless Steel: Equal to or exceeding ASTM specification A743 CF-8M for corrosion resistant iron chromium, iron chromium nickel and nickel based alloy castings for general applications. Commonly referred to as 316 Stainless Steel in the pump industry.

Forspecificapplications,alwaysconsulttheChemicalResistanceChart.

CAUTION! Operating temperature limitations are as follows:

Ambient temperature range: -20°C to +40°C Process temperature range: -20°C to +80°C for models rated as category 1 equipment -20°C to +100°C for models rated as category 2 equipmentIn addition, the ambient temperature range and the process temperature range do not exceed the operating temperature range of the applied non-metallic parts as listed in the manuals of the pumps.

Exhaust Gas: The exhausted natural gas must be vented to a low pressure safe location in accordance with local fire safety and environmental codes, or in the absence of local codes, an industry or nationally recognized code having jurisdiction over the specific installations, and/or CAN/CGA B149, Installation Codes

These pump models are designed to pump the following fluids: Crude Oil, Salt Water, Drilling Mud, Condensate, Lubrication Oils, Glycol, Caustic Liquids, and Acids.”

MODEL SPECIFIC UNIVERSAL ALL AODD

sandpiperpump.com3 • Model G20 Metallicg20mdl1ds-rev0915

G20 Metallic Dimensions in inches (mm dimensions in brackets). Dimensional Tolerance:±1/8" (± 3mm) The dimensions on this drawing are for reference only. A certified drawing can be requested if physical dimensions are needed.

Dimensional Drawings

2.0050.80

16.88428.67

24.90632.56

26.47672.31

13.85351.77

2.1955.63

6.12155.55

1" AIR EXHAUST PORT

11.63295.28 2.24

56.84

10.00254.00

5.00127.00

2.2557.15

24.90632.56

2" NPT DISCHARGE PORT

2" NPT SUCTION PORT

9.00228.60

R.256.35

12.25311.15

10.00254.00

10.06255.59

3/4" NPT AIR INLET

BOTTOM VIEW

MODEL SPECIFIC

sandpiperpump.com Model G20 Metallic • 4g20mdl1ds-rev0915

G20 Metallic - ANSI Flange Dimensions in inches (mm dimensions in brackets). Dimensional Tolerance:±1/8" (± 3mm) The dimensions on this drawing are for reference only. A certified drawing can be requested if physical dimensions are needed.

Dimensional Drawings

16.93430.08

24.88632.03

27.88708.23

2.1955.56

13.06331.72

29.82757.50

2.0050.80

3.0076.20

4X .7519.05

HOLES

1" NPT EXHAUST PORT

26.38670.13

11.63295.28

4.87123.70

5.82147.95

.6717.07

2.0050.80

25.04635.97

16.00406.40

7.99202.89

4.00101.60

2.0050.80

4.99

126.69

10.00254

2" RF 150# ANSI FLANGE DISCHARGE PORT

2" RF 150# ANSI FLANGE,SUCTION PORT

R.256.35

9.00228.60

10.06255.52

8.00203.18

13.00330.20

16.00406.40

4.50114.28

.5012.70

MOUNTING HOLES

BOTTOM VIEW

AIR INLET3/4" NPT

16.93430.08

24.88632.03

27.88708.23

2.1955.56

13.06331.72

29.82757.50

2.0050.80

3.0076.20

4X .7519.05

HOLES

1" NPT EXHAUST PORT

26.38670.13

11.63295.28

4.87123.70

5.82147.95

.6717.07

2.0050.80

25.04635.97

16.00406.40

7.99202.89

4.00101.60

2.0050.80

4.99

126.69

10.00254

2" RF 150# ANSI FLANGE DISCHARGE PORT

2" RF 150# ANSI FLANGE,SUCTION PORT

R.256.35

9.00228.60

10.06255.52

8.00203.18

13.00330.20

16.00406.40

4.50114.28

.5012.70

MOUNTING HOLES

BOTTOM VIEW

AIR INLET3/4" NPT

16.93430.08

24.88632.03

27.88708.23

2.1955.56

13.06331.72

29.82757.50

2.0050.80

3.0076.20

4X .7519.05

HOLES

1" NPT EXHAUST PORT

26.38670.13

11.63295.28

4.87123.70

5.82147.95

.6717.07

2.0050.80

25.04635.97

16.00406.40

7.99202.89

4.00101.60

2.0050.80

4.99

126.69

10.00254

2" RF 150# ANSI FLANGE DISCHARGE PORT

2" RF 150# ANSI FLANGE,SUCTION PORT

R.256.35

9.00228.60

10.06255.52

8.00203.18

13.00330.20

16.00406.40

4.50114.28

.5012.70

MOUNTING HOLES

BOTTOM VIEW

AIR INLET3/4" NPT

Declaration of Conformity

Signature of authorized person Date of issue

Printed name of authorized person

Revision Level: F

TitleDavid Roseberry Engineering Manager

October 20, 2005

Date of revisionAugust 23, 2012

Manufacturer: Warren Rupp, Inc., 800 N. Main StreetMansfield, Ohio, 44902 USA

Certifies that Air-Operated Double Diaphragm Pump Series: HDB, HDF, M Non-Metallic, S Non-Metallic, M Metallic, S Metallic, T Series, G Series, U Series, EH and SH High Pressure,

RS Series, W Series, SMA and SPA Submersibles, and Tranquilizer® Surge Suppressors comply with the European Community Directive 2006/42/EC on Machinery, according to Annex VIII.

This product has used Harmonized Standard EN809:1998+A1:2009, Pumps and Pump Units for Liquids - Common Safety Requirements, to verify conformance.

5 - YEAR Limited Product WarrantyWarren Rupp, Inc. (“Warren Rupp”) warrants to the original end-use purchaser that no product sold by

Warren Rupp that bears a Warren Rupp brand shall fail under normal use and service due to a defect in materialor workmanship within five years from the date of shipment from Warren Rupp’s factory. Warren Rupp brands

include Warren Rupp®,SANDPIPER®, MARATHON®, PortaPump®, SludgeMaster™ and Tranquilizer ®.

~ See sandpiperpump.com/content/warranty-certifications for complete warranty, including terms and conditions, limitations and exclusions. ~

UNIVERSAL ALL SP

Manufacturer:Warren Rupp, Inc.A Unit of IDEX Corportion800 North Main StreetP.O. Box 1568Mansfield, OH 44902 USA

EC / EU Declaration of ConformityThe objective of the declaration described is in conformity with the relevant Union harmonisation

legislation: Directive 94/9/EC (until April 19, 2016) and Directive 2014/34/EU (from April 20, 2016).

The harmonised standards have been compared to the applicable standards used for certification purposes and no changes in the state of the art technical knowledge apply to the listed equipment.

AODD Pumps and Surge SuppressorsTechnical File No.: 203104000-1410/MER

AODD (Air-Operated Double Diaphragm) PumpsEC Type Examination Certificate No. Pumps: KEMA 09ATEX0071 X

DEKRA Certification B.V. (0344)Meander 10516825 MJ ArnhemThe Netherlands

Applicable Standard:EN13463-1: 2001EN13463-5: 2003EN60079-25: 2004Harmonised Standard:EN13463-1: 2009EN13463-5: 2011EN60079-25:2010

David Roseberry, Director of EngineeringDATE/APPROVAL/TITLE:18 March 2016

Hazardous Locations Applied:I M1 c II 2 G Ex ia c IIC T5II 2 D Ex c iaD 20 IP67 T100°CII 2 G Eex m c II T5II 2 D c IP65 T100°C

II 1 G c T5II 1 D c T100°CII 2 G c T5II 2 D c T100°C