2. Reactor Design Panel
Transcript of 2. Reactor Design Panel
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2010 The Babcock & Wilcox Company. All rights reserved.
Pete J. Goumas
Vice President, Manufacturing & Business Development
B&W Nuclear Operations Group, Inc.
A practical, scalable, modular ALWR
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2010 The Babcock & Wilcox Company. All rights reserved.
B&W mPower Solution Overview
Favorable regulatory, geopolitical and market realities
Broad B&W capabilities, workforce and American infrastructure
Strong nuclear utility interest, with commitments
Practical design, aligned to existing nuclear infrastructure
Robust licensing philosophy, facilitating NRC review
Complementary, near-term nuclear energy solution
2010 The Babcock & Wilcox Company. All rights reserved.
TM
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2010 The Babcock & Wilcox Company. All rights reserved.
A Shifting Nuclear Landscape
ModularDesign Project
Financing
LicensingHistory
Base LoadImpact
NSSSsupply chain
CostEfficiency
Ideal modular nuclear plant size
One size does not fit all
Geopolitical Motivators
Climate Change legislation
Energy independence
Strained supply chain
Field craft labor availability
Transmission capacity
Water and land rights
Tight capital markets 10 MWe
100 MWe
1000 MWe
Traditional large reactors
Small, GEN IV reactors
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2010 The Babcock & Wilcox Company. All rights reserved.
Todays Industry Imperatives
Dont bet the company on one project
Practical, proven technology
Utilize existing nuclear infrastructure
Repower carbon-intensive facilities
Incremental power additions
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2010 The Babcock & Wilcox Company. All rights reserved.
Nuclear Manufacturing
Only supplier manufacturing reactors 50+ continuous years
Largest nuclear manufacturer in the U.S./North America
Supplier of nuclear components to the U.S. Government
since 1956
Supplier of commercial nuclear services and component
manufacturing since 1962
Continually manufactured heavy nuclear components since
the start of the nuclear industry (over 1,100 heavy nuclear
components delivered)
Multiple, privately owned facilities dedicated to nuclear
manufacturing and services:Lynchburg, Virginia Mt. Vernon, Indiana
Barberton, Ohio Clinch River, Tennessee
Euclid, Ohio Cambridge, Ontario, Canada
U.S. Government's primary nuclear manufacturer, running
nuclear manufacturing operations at multiple facilities:Pantex, TX Y-12, TN INL, ID LLNL, CA LANL, NM
SRS, SC ORNL, TN AMWTP, ID
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2010 The Babcock & Wilcox Company. All rights reserved.
B&W Early Integral PWRs
B&W has evolved the integrated Nuclear Steam
Supply System PWR over 50 yrs
NS Savannah: Designed in 1950s; small PWR with standard design
NS Otto Hahn: Designed in 1960s; small integrated steam generator with reactor
SMPP: Designed in 1980s; small modular plant developed for land-based military electric generation
Designed and fabricated NSSS
NS Savannah
Consolidated nuclear steam generator
NS Otto Hahn
More than 40-year legacy of developing integrated NSSS
SMPP design
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2010 The Babcock & Wilcox Company. All rights reserved.
A Generation lll++ Reactor
Integral 125 MWe modular reactor
Proven Advanced Light Water Reactor technology
Simple, passively safe design
Utilizes industry standard PWR fuel
48+ month operating cycle between refueling
Built in North America, in B&W factories
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2010 The Babcock & Wilcox Company. All rights reserved.
Integral Nuclear Steam Supply System
Integrates core, steam generator, and
pressurizer into a single vessel
Control rod drive mechanisms (CRDMs)
and primary coolant pumps inside vessel
Reactor coolant pressure boundary
penetration size and location minimize
coolant loss during LOCA
Core remains covered throughout design
basis LOCA blowdown without coolant
addition
Integral design enhances safety
1. Integral Pressurizer
2. Steam Generator
3. CRDM
4. Reactor Internal Pumps
5. Upper Internals
6. Core
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2010 The Babcock & Wilcox Company. All rights reserved.
Nuclear Island Features
Dry containment - no suppression pool
No active core cooling systems
Passive decay heat removal
No emergency AC power batteries only
Reactor installed after construction
Spent fuel storage for 60-year plant life
Simple integrated safety features
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2010 The Babcock & Wilcox Company. All rights reserved.
Scalable Nuclear Plant: Practical, Affordable
Fully independent reactor modules
1 8 modules per plant, 125 1,000 MWe
Underground containment building
Low-impact, air-cooled condenser
Scalable to grid, site, load-growth
Three-year construction schedule
Cost certainty Schedule certainty Capital efficient
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2010 The Babcock & Wilcox Company. All rights reserved.
Baseline Lead Plant Schedule: Deploy by 2020
DCA COL COD
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2010 The Babcock & Wilcox Company. All rights reserved.
B&W mPower Value Proposition
Flexible sized to local transmission, site, and power requirements
Affordable cost competitive, cost certainty with incremental financing
Practical reduced site work and existing B&W U.S. manufacturing
Proven established licensing with Generation III++ technology
2010 The Babcock & Wilcox Company. All rights reserved.
TM
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GEGE--Hitachi Nuclear Hitachi Nuclear EnergyEnergy
Stephun E. CliverStephun E. CliverVice President Supply ChainVice President Supply ChainNuclear Plant ProjectsNuclear Plant Projects
NEINEI-- Infrastructure WorkshopsInfrastructure Workshops20102010
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Power & Water
Energy Services
Oil & Gas
Aviation
Healthcare
Transportation
Aviation Financial Services
Commercial Finance
Energy Financial Services
GE Money
Treasury
Digital Media
Television Grp
Universal
5 businesses operating in more than 160 countries 125+ years Over 300,000 employees worldwide 2008 revenue $183B
5 businesses operating in more than 160 countries 125+ years Over 300,000 employees worldwide 2008 revenue $183B
GEs portfolio
Energy Technology Infrastructure
GE
Capital
NBC
Universal
Home & Business Solutions
Appliances & Lighting
Intelligent Platforms
Security
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GE Energy
Energy Services
Power generation
Renewables
Nuclear
Smart Grid
Wastewater treatment
Process chemicals
Power & Water
Contractual agreements
Field services
Parts & repairs
Optimization technologies
Plant management
Onshore & offshore natural gas
Transportation
Processing
Pipeline inspection
Subsea
Extraction
08 revenue: $38.6BEmployees: 65,000
Operating in 140 countries
GE Oil & GasGE Energy
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Power & Water product offeringsDiverse technologies
Heavy duty gas turbines
Aeroderivative gas turbines
Generators
Steam turbines
Combined cycle systems
Jenbacher gas engines
Wind turbines
Nuclear
Photovoltaic solar
Gasification
Power Water
Process chemicals
Water chemicals
Equipment & Membranes
Residential
Mobile water
Structured projects
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GEH Nuclear overview GE & Hitachi alliance formed in July 2007
HQ Wilmington, NC (1650 acres)
~3000+ employees (GEH/HGNE)
BWR technology pioneer
35 in the USA, 94 globally
Continuous investments in technology over past 50 years
First GEBWR
First ABWRoperational
ABWR certifiedin USA
GNF JV formation
ESBWR DCDsubmission
GEH Alliance formation
Global Laser Enrichment
Site Selection
ABWR
Gen III
ESBWR
Gen III+
PRISM
Gen IV
Nuclear, Turbine islands, balance of plant
Life extension
Power
uprates
Performance services
Outages, Inspections
Spent fuel storage
Laser enrichment
Candu
fuel & handling
Fuel engineering
svcs
Fuel Recycling (ARC)
BWR, mixed oxide fuel
AFCI (GNEP)
Nuclear isotopes
New Plants..advanced generational technology solutions
Services..backed by experience,expertise & innovation
Fuel Cycle..expanding competenciesand leveraging adjacencies
2005 20071996 1997 2000 20081957 60s-80s
BWRs
Gen 1-6get built
50 years of commitment
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Nuclear ServicesPerformance
Services
Power uprates
Consulting Services
Core flow optimization
Modifications
Replacements & Modifications
Instrumentation and Controls
Chemistry monitoring and diagnostics
Parts
Reactor Parts
Custom Fabrication
Electrical & mechanical
products
Field Services
Reactor Refueling / Maintenance
Visual/Ultrasonic Inspections
Dry Fuel Storage
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Expanding our fuel cycle offerings aligning core fuel engineering and manufacturing businesses with adjacent, highly innovative new growth programs
Fuel CycleFuel Products & Engineering
ServicesUranium Services
EnrichmentCandu
Products & Services
Inventory management
Trades
Container licensing and leasing
Used storage contracts/ leasing
Downblending
Laser-based uranium enrichment
BWR fuel
Fuel design & optimization
Initial core supply & analysis
Reload core supply & analysis
PHWR fuel
Candu fuel handling equipment
Parts & services
Fuel Recycling
PRISM reactor
Advanced Recycling Center
Interim dry cask fuel storage
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The ESBWR Next Gen Technology Today
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as measured by Core Damage Frequency at Power
Status and Focus
Currently under NRC DCD review
Part of the US DOE NP2010 Program
Complete Design Certification
Support Customer COLAs
Key features
4500
MWt/1600
MWe
Generation III+
Evolutionary design
Advanced technologies
Standard/Modular design
Uses natural circulation
Design simplification
Simplification OpEx
Passive safety
Best in Industry
safety1
PresenterPresentation NotesESBWR is our next generation BWR thats currently under review by NRC and will be available for construction start by 2010.ESBWR is a further simplification of ABWR.It relies upon natural forces like gravity, evaporation and natural circulation for both normal and emergency operation.With the reliance on natural forces instead of active systems and components, ESBWR has far less equipment and building volumes. As such, it will be less expensive to build, operate and maintain. It will also have even lower dose and radwaste than ABWRand a CDF thats nearly 10 times better than competing GEN3 or GEN3+ technologies.
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Product achievements Successful construction and operation Proven technology and safety systems Licensed in US, Japan, and Taiwan
Commercialization
Design, cost, and schedule certainty
Unified Program Office joining expertise of GEH, HGNE, and Hitachi
Global customer interest
US, Middle East, South America, Europe,Japan
EPC partners
Bechtel, Black & Veatch, URS, SNC-Lavalin
The ABWR Americas proven Gen III reactor The only advanced GEN III reactor in operation now
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1
NUREG 1368, Preapplication
Safety Evaluation Report for the Power Reactor Innovative Small Module (PRISM) Liquid-Metal Reactor
Compatible reactor fuel sources:LWR used fuel Easier disposal of resulting
waste (~500 year storage)Weapons plutonium Disposition and convert to
electricityDepleted uranium New U.S. energy source
Status of Development
Under development since 1981
NRC concluded no obvious impediments to licensing
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Key featuresProfitable commercial electricity
Modular components
factory construction (including Reactor vessel)
Advanced passive safety
Works with electrometallurgical fuel processing
The PRISM Recycling Reactor A small modular reactor
Electricity from used fuel & other new sources
PresenterPresentation NotesESBWR is our next generation BWR thats currently under review by NRC and will be available for construction start by 2010.ESBWR is a further simplification of ABWR.It relies upon natural forces like gravity, evaporation and natural circulation for both normal and emergency operation.With the reliance on natural forces instead of active systems and components, ESBWR has far less equipment and building volumes. As such, it will be less expensive to build, operate and maintain. It will also have even lower dose and radwaste than ABWRand a CDF thats nearly 10 times better than competing GEN3 or GEN3+ technologies.
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Global interest in ABWR/ESBWR
ESBWR
Americas/Europe/India
ABWR
Americas/Middle East
First ordersegmentation
PresenterPresentation NotesStrong interest for ESBWR and ABWR around the world.I hesitated to provide any forecast for how many nuclear units or Gwe of new nuclear will be built.There are numerous forecast for that and we could debate the number endlesslyRegardless, from the suppliers perspective, theres potential for plentyBut, as I mentioned earlier, achieving that potential requires the collaboration I spoke ofAnd its on that theme that Id like to spend my remaining time, particularly as it relates to collaboration with the federal govt.
Current installed base: 439 reactors globally: approx 374 Gwe projected to grow toby 2030669 reactors or 679 Gwe (UxC) or 473-746 Gwe (low-high) IAEA or 498 Gwe EIA or550-1200 Gwe (Low-high) WNA
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Parts(Debris Strainers,
Motors, Valves, CRD,
CRBs, Parts Inventory Management)
Water& Chemistry
(TEPCO
Flowmeter,
NobleChem, Autocatalytic
Recombiners)
Uranium Supply(Uranium Enrichment and Supply, Uranium
Management)
Steam Turbines(Main Steam
Turbine, Turbine Services)
Financial Services
(EFS)
ESBWR/ABWR Technology Cross- Flow
Optimization & Controls(Mark VI,
Thermometers, OC
Solutuons)
Inspection & Outage Services
(Multi-Bundle Fuel Mover, Training Facility, Startup)
Core Optimization(N-Streaming, e-
Prometheus, AETNA)
Digital
Plant(Simulation Assisted
Engineering, e-
Configuration Management)
Fuel(GNF-4, Debris
Filters, Channeled Fuel)
PresenterPresentation NotesAligned to accelerate and sustain growth6 market focused businesses Expands growth capabilityLeverages key talent and expands talent pipelineDrives simplification and lowers cost
Our priorities remain the sameDrive services growth and best practicesLead infrastructure growth efforts in developing marketsSpread technical leadershipSynergy in supply chainUnify approach to key customers
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Procurement needs- Construction Miscellaneous Services & Equipment Construction Services Structural Steel, Rebar, Concrete Large Haul Logistics/Cranes
Concrete/Rebar Large Haul Logistics, Cranes
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Plant construction techniques Pre-assembled components Very Heavy Lift (VHL) at Site
Remove activities on critical path Shorten activity duration Reduce and level-off site labor Improve safety and quality
Modularization implementation
Modular construction technology
Advantages
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Heat Exchangers
PCCSICS
Turbine Island Condensers/Exchange rs
Numerous Exchangers throughout Nuclear Plant Estimated # = 56 Different Metallurgies
Procurement needs
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Valves
Safety Relief Valves
Squib Valves
Numerous Valves throughout Nuclear Plant Estimated # = ~14,000 Different Metallurgies
1
23
4
6 5
79
10
8
Procurement needs
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DCIS, Control Room DCIS characteristics: High reliability, tight control, stronger HFE Safety & Non-Safety Related Systems Greater Diversity 40,000 points
Procurement needs
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Concrete/Structural Emphasis on Modules Base Mat, Drywell, Pool Liner, etc
BIMAC Concrete/RebarContainment
Procurement needs
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Modularization
Need for Ultra Large Cranes, Ocean Going Vessels, Transporters Large Haul Equipment: Reactor, Reactor Internals, Turbines, Generator, Modules, Gantry Cranes Module fabricators, factories needed, location critical
Reactor Pressure Vessel
Reactor Internals Cranes, Pressure Vessels, Turbines, Etc
Procurement needs
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Miscellaneous Equipment
Numerous Miscellaneous Equipment:Fuel SystemsInstrumentationPressure VesselsCranes TI, RB, FBNuclear Doors & HatchesQuenchers/Strainers
Inclined Fuel Transfer Incore
InstrumentationStandby Liquid Control
E S B W R
C o n t a i n m e n t
R e a c t o rP r e s s u r e
V e s s e l
C o r e
F l e x i b l e C a b l e s
S R N MA s s e m b l y
Procurement needs
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You are an Important Part of Nuclear Supply Chain !
Support Quoting Activity Provide Design Engineering Support Provide us Your Ideas to Minimize Costs/Schedule Work with GEH and its Partners Be More Than Just a Supplieroffer solutions. Be Patient!
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Mitsubishi Nuclear Energy Systems, Inc.
Frank GillespieSenior Vice PresidentNew Plant Technology
Your Energy, Our Experience
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History of MNES (1/3)
MNES was established as a
wholly
owned subsidiary of
Mitsubishi Heavy
Industries, Ltd. (MHI) to
introduce the
US-APWR to the U.S. market.
US-APWR reactor technology
developed by MHI was selected
by TXU (Presently Luminant) for
its Comanche Peak Units 3&4.
Mitsubishi US-APWR
Image of Comanche Peak 3&4
July 1, 2006
March 14, 2007
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History of MNES (2/3)
COL (Combined License) for Comanche Peak Units 3&4 was submitted on September 19, 2008. (Docketed on Dec 2, 08)
September 19, 2008
US-APWR Design Certification was
submitted to the NRC. (Docketed on
Feb 28, 08)
December 31, 2007
DCD Submission to the NRC(Dec.07)
COLA Submission to the NRC(Sep.08)
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History of MNES (3/3)
Comanche Peak Nuclear Power LLC, the joint venture to further the development of Comanche Peak Unit 3&4 was established by Luminant and MHI.
January 30,2009
May 7, 2010
US-APWR reactor technology
was selected by Dominion
Virginia Power for its North Anna
Unit 3.
MNES Press Release on May 7,2010
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Our Vision / Mission Statement
Our Vision
MNES will contribute to the United States nuclear power generation with
state of the art engineering and technologies in cooperation with Mitsubishi
Heavy Industries, Ltd. which leads the world as A comprehensive nuclear
energy company.
Mission Statement
At MNES, we supply safe and secure nuclear energy systems for utility
customers by leveraging well- established and experienced engineering,
manufacturing, and technical support capabilities that Mitsubishi Heavy
Industries, Ltd. has maintained and strengthened over the years.
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MNES Office Location
-Services for existing nuclear power plant.
-Procurement
Planning, Corporate Services, New
Plant Marketing, Engineering,
Licensing, Projects Management, QA
Project office for Comanche Peak
Unit 3&4.
Head Office
(Arlington, VA)
Irving Office
(Irving, TX)
Pittsburgh Office
(Monroeville, PA)
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Mitsubishi Heavy Industries, Ltd. (MHI)Parent Company of MNES in Japan
Mitsubishi
Heavy
Industries
Corporate
Nuclear Energy
Systems Headquarters
(FY2009 / $=100yen)
- Headquarter: Tokyo Japan
- Capital $26.6 Billion
- Orders received $24.8 Billion
- Net Sales$29.4 billion
- Employees: 67,000
- Group corps236
(JPN 128, Overseas 108)
Kobe Shipyard & Machinery Works
Takasago Machinery Works
8 R&D Centers
9 Works
8 Business Headquarters
Branch Offices 8 Domestic 10 Overseas
Takasago R&D Center
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MHI Products
Combined Cycle Power Plant
Flue Gas Desulfurization
PWR Nuclear Power Plant
Boeing 787
(International Collaboration)
H-A Rocket
Cruise Ship
Wind Turbine Generator
Automated People MoverDeep Submergence
Research Vehicle
Mitsubishi Regional Jet
(MRJ)
Large Size Ferris Wheel
-
Takasago Machinery Works
TOKYO
KOBETAKASAGO
Kobe Shipyard & Machinery Works
Mitsubishi Electric Corporation
Takasago R&D Center Mitsubishi Nuclear Fuel
Nuclear Energy Systems Headquarters
TOKAI
Nuclear Steam Supply System Design and Manufacturing
Nuclear Power Training Center
Research
&
DevelopmentNuclear Fuel
Manufacturing
Electrical Equipment Design
and Manufacturing
Nuclear Energy Systems Engineering Center
Turbine System Design and Manufacturing
TSURUGA
Operator
Training
Services
Nuclear Development Corporation
Research & Development of nuclear fuels
Planning and basic design of nuclear plants
Mitsubishi Nuclear Organization in Japan
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MHI Nuclear Engineering Center- Planning and Basic Design of NI and TI
MHI Nuclear Energy Systems Headquarters- Commercial & Project Management
MHI Kobe Shipyard & Machinery Works- NI Components and Fuel
MHI Takasago Machinery Works- TI Components and Fuel
Mitsubishi Electric Corporation- I&C and Electrical Equipment
Depths of ResourcesMitsubishi has over 4,500 nuclear employees
in its nuclear businesses (including affiliates).
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MITSUBISHI Nuclear -- PWR Technologies --Mitsubishi is conducting integrated business activities including research & development, licensing, design & engineering, manufacturing, construction and maintenance related to PWRs.
Design & Engineering Manufacture Construction
Research & Development
Maintenance Fuel
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MITSUBISHI Nuclear-- Research & Development --
As an integrated nuclear plant manufacturer, Mitsubishi performs
research and development in the field of light water reactor power plants,
nuclear fuels, advanced reactor plants and the nuclear fuel cycle.
For Light Water Reactor Power Plants
For Nuclear FuelsIn-core flow test for APWR Analysis of thermal flow
inside the steam generator
Intelligent ECT probe
Hot laboratory
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Excellent Performance
* The period from FC to CO is taken from published documents. Breakdown periods are estimated using a standard start up and
performance test period of 6 months.
Fuel
Loading (FL)
First
Concrete (FC)
Ikata-2 (CO82)
(2 Loop Plant)
0M
0 20 40 60 80
40MOhi-3 (CO91)( 4 Loop Plant)
(months)
Unit-A (CO94)
(Overseas Plant)
9
8.5
Results
(FCFL)
67M* 6*
34.5M
Mitsubishi PWR
Recent Competitor Example
54M* 6*
43.5M
48.5M
73M*
60M*Unit-B (CO02)
(Overseas Plant)
Commercial
Operation (CO)
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U.S.A
Turbineset
Spain
RVCH:3unitsSweden
Turbine Rotor2sets
Slovenia
RV:3unitsRCP:8unitsCHP:24unitsChina
SG:10units
Belgium
SG:12units
France
Turbine:2sets
Mexico
RVCH1: 15units SG: 6units Prz:1unit
Turbine:2sets
TaiwanPBMRTurbine Generator/Core Barrel Assembly
South Africa
RV:1unitFinland
RVCH:1Unit
Brazil
RV Reactor Vessel
RCP Reactor Coolant Pump
CHP Charging Pump
Prz Pressurizer
SG Steam Generator
RVCH Reactor Vessel Closure Heads
MITSUBISHI Nuclear -- Worldwide Experience --
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MITSUBISHI Nuclear -- Experience in the U.S. --
New Plants
US-APWR technology was selected by following projects:
Luminant, Comanche Peak Unit 3 & 4. (Mar. 2007)
Dominion, North Anna Unit 3. (May.2010)
5
6
1
2
4
3
8
7
10
9
1
Components Supply Records in the U.S.
1
2
2
US-APWR Plants in the U.S.Site Plant Item Delivery
Surry #2
Reactor
Vessel
Closure
Head
2003
Kewaunee 2004
Farley Unit #1 2004
Farley Unit #2 2005
H. B. Robinson #2 2005
Millstone #2 2005
Point Beach #1 2005
Point Beach #2 2005
Prairie Island #2 2005
Prairie Island #1 2006
Fort Calhoun 2006
South Texas PJ#1 2009
South Texas PJ#2 2010
San Onofre #2
San Onofre #3
Fort Calhoun Pressurizer 2006
Fort Calhoun
Steam
Generator
2006
San Onofre #2 2008
San Onofre #3
1
2
3
3
4
5
6
6
7
7
8
9
9
10
10
8
8
10
10
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EU-APWR (1,700 MWe class large-sized reactor)
(1) Applied for a conformance review against the
European Utilities Requirements (EUR).
(2) Carrying out feasibility study and sales promotion
for European major power companies.
ATMEA1 (1,100 MWe class mid-sized reactor)
(1)An IAEA review for conceptual design was
completed in July 2008.
(2)Design steadily progressing and sales
promotion started.
(3)Selected to short bidders list by Jordan.
Nuclear turbines
(1)Entering the Chinese market in
cooperation with Harbin Power
Equipment Co., Ltd.
(2)Received orders from Sanmen and
Haiyang (4 units in total).
China
Europe
Others
Expanding Our Sales in the World
US-APWR (1,700 MWe class large strategic reactors)
(1)The review is steadily progressing for both DC and
COL.
(2)An ESA was signed by the Luminant JV and MNES,
allowing design work to start.
(3)Dominion selected US-APWR for possible expansion
at North Anna 3.
United States
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Features of US-APWR
High Performance
- The worlds largest electrical output: 1700MWe
- The worlds highest level of thermal
efficiency
High Economy
- The shortest construction period in the world:
44month
- The worlds lowest level of construction cost
Enhanced Reliability and Safety
- The latest element technology is proven. - Safety of the top-level world (Simplified configuration with 4 mechanical sub-system, In-containment refueling water storage pit, utilization of advanced accumulators, Full digital I&C system)
Mitsubishi US-APWR
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Advanced Technologies
Turbine 70 inch class-length blades in
LP turbine
Fully integrated LP turbine rotor
I&C
Digital control &protection systems
Compact console
Reactor
14 ft length fuel
Neutron reflector
High
Pressure
Turbine
Low Pressure
Turbine
Generato
r
ECCS
Simplified configuration with four mechanical sub-systems
Best mixes with passive and active component (advanced Accumulator)
In-containment RWSP
SHSH
SHSH
RWSP
RVACC ACC
1700MWe Output with highest efficiency and fuel
economy Safety, reliability and maintainability Enhancement
SG
High performance separator
Increased capacity with compact sizing
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Nitrogen
Injection
Water
Flow Damper
Large Flow Rate
Injection Water
Nitrogen
Flow Damper
Reduced Flow Rate
Main stand
pipe
Side inlet
Side inlet
The flow damper switches the injection flow rate passively.
Advanced Accumulator (1/2)Mechanism of Advanced Accumulator
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Advanced Accumulator (2/2)
Automatic Switching of Injection Flow Rate by Flow DamperElimination of Low Head Injection Pumps
Improvements of reliability Reduction of total capacity of safety injection pumps Substitution for RHR function by CS* Pumps/Coolers
Current Four-Loop plant US-APWR
Inje
cte
d flo
w
Inje
cte
d flo
w
Time Time
Blow Down& RV Refill
Blow Down& RV RefillLong-time cooling
Long-time cooling
Accumulator
Low head injection pump
High head injection pump
Requirement for injection
Requirement for injection
Advanced accumulator
Safety injection pump
Core Re-floodingCore Re-flooding
Containment Spray
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US-APWR O&M Features (1/4) On Line Maintenance afforded by 4 X 50% safety
trains results in a 30% reduction in total work hours during refueling outages.
Fully digital I&C contains redundancy, diversity, self-diagnostics and on-line repair capabilities that will substantially reduce I&C maintenance costs.
ISI Devices are available to shorten the ISI work time1) A-UT machine: An Advanced Ultrasonic Testing
machine for Reactor Vessel
2) SG-MR III: A robot tube ECT (Eddy Current Test)
machine, the inspection speed becomes twice
compared to the conventional type machine.
Occupational radiation dose is estimated to be to approximately half of the current PWR.
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US-APWR O&M Features (2/4) Projected total staff for a US-APWR is approximately
225 for two single units.
(excluding subcontractors)[Breakdown of the utility staff]
Operation Staff : 60
Licensed operators
Operation and Maintenance : 100
Maintenance (Scheduling, Planning)
Operation Management( Fuel, Chemical, Mechanical)
Plant Life management
Administration : 65
Management
QA
Public Relations
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US-APWR O&M Features (3/4) The target capacity factor is 95 % or more.
(Calculated availability: 95.7%)Conditions:
Fuel Cycle Length: 24 months
Refueling outage duration for every 8 years :
1 long term outage (40 days)
1 middle term outage (30 days)
2 short term outage (16 days)
The electrical output: 100 % for all operating time (constant
electrical output operation)
Other outage time: 3 days per every year
Total outage time = 40+30+16x2+3x8=126days in 8 years
(2920 days)
(2920-126) / 2920 x 100 = 95.7 %
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US-APWR O&M Features (4/4)
Refueling Outage Schedule for every 8 years based on F/C of 24 months
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US-APWR Equipment Requirements (1/5)
Equipment supplied from Japan:
Reactor Vessels
Steam Generators
Pressurizers
Reactor Coolant Pumps
Accumulators
Steam Turbines / Generators / Auxiliaries
Emergency Power Systems
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US-APWR Equipment Requirements (2/5)
Equipment supplied from U.S. Containment VesselsCranes, Hoists. MonorailsEquipment HatchesAir LocksTanksHeat Exchangers, CondensersFeedwater SystemsPiping, Valves, Silencers, Filters, SupportsPumps, Motors, Baskets, Screens, StrainersCooling Towers Fire Detection and SuppressionFuel Storage Racks
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US-APWR Equipment Requirements (3/5)
Equipment supplied from U.S. contd:Compressors, Coolers, ChillersSensors, Alarms, Panels Insulation Instrumentation, Switch Gear, Transformers,
Relays, Controls, Cabinets
Conduit, Cables, Trays, PenetrationsLighting, MonitorsHVAC, Fans, DampersSecurity systems Radiation Monitoring, Protection
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US-APWR Equipment Requirements (4/5)
Equipment supplied from U.S. / contd:
Structural Steel, Platforms
Concrete, Re-bar
Buildings, Warehouses, Maintenance Shops
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US-APWR Equipment Requirements (5/5)
U.S. Supplier Lists:
Engineering, Manufacturing, QA Assessments (started)
Qualification of Safety Related Equipment Suppliers (May 2008 to Sept. 2009)
Qualification of non-Safety Related Equipment
(in-progress)
First Purchase Orders
Engineering (Started)
Manufacturing (*Fall 2009)
(*): Estimated
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Comanche Peak 3&4 Project
North Anna 3 Project
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*AP1000 is a trademark of Westinghouse Electric Company LLC Westinghouse Proprietary
Supply Chain Opportunities
& Challenges in theNuclear Renaissance
Reggie BellWestinghouse Electric Company
Director Global OperationsSupply Chain Management
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*AP1000 is a trademark of Westinghouse Electric Company LLC Westinghouse Proprietary
Westinghouse Overview
Vision Westinghouse will be the Customers choice to supply leading-edge nuclear technology, to satisfy the worlds growing demand for energy using a global supply base for new plant build
3 Core Competencies Nuclear Power Plants Specializes in design, delivery of new nuclear power
plants & manufacture of precision stainless steel components
Nuclear Services State of the art field services, engineering services, repair and replacement services, and training to our global utility customers
Nuclear Fuel The worlds leading integrated supplier of nuclear fuel products and services
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*AP1000 is a trademark of Westinghouse Electric Company LLC Westinghouse Proprietary
What is the Nuclear Renaissance?
Renaissance = Rebirth For Westinghouse the restart of
commercial nuclear power electrical generating station new plant build
Why Now? Federal Incentives for the Utility Standardization New Licensing Process the COL Concern over Greenhouse Gases New generation plants on-line, on-time
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*AP1000 is a trademark of Westinghouse Electric Company LLC Westinghouse Proprietary
The Demand for Nuclear PowerAP1000TM Worldwide
Ten (10) Units under contract
China Contracts for 4 units at Sanmen and Haiyang sites
First major structural module set in August 2010
Vogtle & V.C. Summer COD 1Q 2016
Additional interest/potential opportunities in U.S., UK, Canada, India, South America, Central Europe
The Nuclear Renaissance has arrived!
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*AP1000 is a trademark of Westinghouse Electric Company LLC Westinghouse Proprietary
Best Solution for New PlantsSimplification
Simplicity in: Design
Safety
Construction
Procurement
Operations
Maintenance
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*AP1000 is a trademark of Westinghouse Electric Company LLC Westinghouse Proprietary
AP1000 in U.S.13 AP1000 units planned
6 AP1000 units under contract
SCE&GVC Summer 2 C.O.D. 4/1/2016VC Summer 3 C.O.D. 1/1/2019
Southern Co.Vogtle 3 C.O.D. 4/1/2016Vogtle 4 C.O.D. 4/1/2017
Progress EnergyLevy County 1 C.O.D. TBDLevy County 2 C.O.D. TBD
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*AP1000 is a trademark of Westinghouse Electric Company LLC Westinghouse Proprietary
Design SimplificationFewer Components(compared to current operating fleet)
Fewer components.Less costly to build, operate and maintain
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*AP1000 is a trademark of Westinghouse Electric Company LLC Westinghouse Proprietary
Benefits of Simplified, Passive Safety Nuclear Plants
Fewer parts, modular construction means that the plant is constructed quicker
Lower cost of financing, earlier revenue stream, shorter payback period
Passive safety means less parts to maintain, improved reliability, safer plants
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*AP1000 is a trademark of Westinghouse Electric Company LLC Westinghouse Proprietary
What does the Nuclear Renaissance
mean to you? Increased needs
Engineering Construction Equipment Operations & Maintenance
Localized emphasis Environmental, earthwork, assembly, welding, HVAC
Operate and maintain a large industrial facility
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*AP1000 is a trademark of Westinghouse Electric Company LLC Westinghouse Proprietary
Westinghouse Supply Chain Challenge
Transition from Design to Delivery
Plan Source Make Deliver
Optimizing the Supply Chain.Work with suppliers who provide exceptional products & services.
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*AP1000 is a trademark of Westinghouse Electric Company LLC Westinghouse Proprietary
Westinghouse Forecasted Purchases
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*AP1000 is a trademark of Westinghouse Electric Company LLC Westinghouse Proprietary
Equipment Status Most equipment outsourced Most ASME equipment is on order China in full construction & production Volatility in material costs Lack of domestic capabilities to provide:
Ultra-Large ASME Section III forgings A-690 tubing
Unique designs (RCP, Hot Leg Piping, PRHR Hx)
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*AP1000 is a trademark of Westinghouse Electric Company LLC Westinghouse Proprietary
Westinghouse Concerns Raw material supply
Extended lead times Price fluctuations
Sub-component supply (i.e. forgings, subsystems, tubing) Capacity constraints High cost to increase capacity Long lead-time for capacity expansion
Lack of specialized manufacturing workforce & equipment/machinery Translating orders into factory instruction for Procurement, Manufacturing
and QA Procedures No or limited capacity Long lead-time to process equipment/ramp-up production
Limited Nuclear Grade Suppliers Certification has lapsed Loss of nuclear grade discipline
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*AP1000 is a trademark of Westinghouse Electric Company LLC Westinghouse Proprietary
CA20 Module Subassembly
14 meters wide X 20 meters long X 20 meters high
Total Weight 840 tons(one of largest & heaviest nuclear lifts)
Set June 2009
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*AP1000 is a trademark of Westinghouse Electric Company LLC Westinghouse Proprietary
Sanmen China Containment Vessel
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*AP1000 is a trademark of Westinghouse Electric Company LLC Westinghouse Proprietary
Sanmen China Module Installation
Successfully set on March 27, 2010
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*AP1000 is a trademark of Westinghouse Electric Company LLC Westinghouse Proprietary
Vogtle Unit 2 Excavation North Wall
Nuclear Construction in the US
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*AP1000 is a trademark of Westinghouse Electric Company LLC Westinghouse Proprietary
Vogtle Unit 3 Circulating Water System
Rapid Progress on Vogtle Project
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*AP1000 is a trademark of Westinghouse Electric Company LLC Westinghouse Proprietary
Westinghouse Expectations An unwavering commitment to quality and safety
Human Performance tools
Value the prevention of errors
Cost competitiveness
Investments in Capital & Human Resources
Own and proactively solve problems
Aggressive and predictable delivery
Risk sharing for future business
Utilize lessons learned for continuous improvement
Teamwork & Communications
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*AP1000 is a trademark of Westinghouse Electric Company LLC Westinghouse Proprietary
Summary The Nuclear Renaissance is here!
AP1000, best solution for new plants passive safety, simplification, fewer components, less costly to build, operate and maintain
New plant build will require parts, services, and equipment from paper clips to highly sophisticated, complex process equipment and everything in between
Westinghouse is aggressively purchasing equipment, components, commodities and services
Supplier expectations: quality, safety, cost, value the prevention of errors, own & proactively solve problems, delivery, share the risk, continuous improvement, teamwork, interactive customers
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*AP1000 is a trademark of Westinghouse Electric Company LLC Westinghouse Proprietary
Next Step
Register on Westinghouse SCM Portal
http:supply.westinghousenuclear.com/
http:supply.westinghousenuclear.com/
Goumas - mPower General Overview.pdfGEH Cliver Presentation NEI ChicagoSlide Number 1GEs portfolio GE EnergyPower & Water product offeringsGEH Nuclear overviewNuclear ServicesFuel CycleThe ESBWR Next Gen Technology TodaySlide Number 9Slide Number 10Global interest in ABWR/ESBWRESBWR/ABWR Technology Cross- FlowProcurement needs- ConstructionModular construction technology Slide Number 16Slide Number 17Slide Number 18Slide Number 19Procurement needs You are an Important Part of Nuclear Supply Chain !
Gillespie Presentation Chicago (2)Mitsubishi Nuclear Energy Systems, Inc.History of MNES (1/3)History of MNES (2/3)History of MNES (3/3)Slide Number 5MNES Office LocationMitsubishi Heavy Industries, Ltd. (MHI)MHI ProductsSlide Number 9Depths of ResourcesSlide Number 11Slide Number 12Slide Number 13Slide Number 14Slide Number 15Slide Number 16Slide Number 17Slide Number 18Slide Number 19Slide Number 20Slide Number 21Slide Number 22Slide Number 23Slide Number 24Slide Number 25Slide Number 26Slide Number 27Slide Number 28Slide Number 29Slide Number 30
Bell - WestinghouseAP1000 NEI Chicago June 2010Supply Chain Opportunities& Challenges in theNuclear RenaissanceWestinghouse OverviewWhat is the Nuclear Renaissance? The Demand for Nuclear Power AP1000TM WorldwideBest Solution for New PlantsSimplificationAP1000 in U.S.Design SimplificationFewer Components(compared to current operating fleet)Benefits of Simplified, Passive Safety Nuclear PlantsWhat does the Nuclear Renaissance mean to you?Westinghouse Supply Chain ChallengeWestinghouse Forecasted PurchasesEquipment StatusWestinghouse ConcernsCA20 Module SubassemblySanmen China Containment VesselSanmen China Module InstallationVogtle Unit 2 Excavation North WallVogtle Unit 3 Circulating Water SystemWestinghouse ExpectationsSummaryNext Step