2. Reactor Design Panel

84
© 2010 The Babcock & Wilcox Company. All rights reserved. Pete J. Goumas Vice President, Manufacturing & Business Development B&W Nuclear Operations Group, Inc. A practical, scalable, modular ALWR

Transcript of 2. Reactor Design Panel

  • 2010 The Babcock & Wilcox Company. All rights reserved.

    Pete J. Goumas

    Vice President, Manufacturing & Business Development

    B&W Nuclear Operations Group, Inc.

    A practical, scalable, modular ALWR

  • 2010 The Babcock & Wilcox Company. All rights reserved.

    B&W mPower Solution Overview

    Favorable regulatory, geopolitical and market realities

    Broad B&W capabilities, workforce and American infrastructure

    Strong nuclear utility interest, with commitments

    Practical design, aligned to existing nuclear infrastructure

    Robust licensing philosophy, facilitating NRC review

    Complementary, near-term nuclear energy solution

    2010 The Babcock & Wilcox Company. All rights reserved.

    TM

  • 2010 The Babcock & Wilcox Company. All rights reserved.

    A Shifting Nuclear Landscape

    ModularDesign Project

    Financing

    LicensingHistory

    Base LoadImpact

    NSSSsupply chain

    CostEfficiency

    Ideal modular nuclear plant size

    One size does not fit all

    Geopolitical Motivators

    Climate Change legislation

    Energy independence

    Strained supply chain

    Field craft labor availability

    Transmission capacity

    Water and land rights

    Tight capital markets 10 MWe

    100 MWe

    1000 MWe

    Traditional large reactors

    Small, GEN IV reactors

  • 2010 The Babcock & Wilcox Company. All rights reserved.

    Todays Industry Imperatives

    Dont bet the company on one project

    Practical, proven technology

    Utilize existing nuclear infrastructure

    Repower carbon-intensive facilities

    Incremental power additions

  • 2010 The Babcock & Wilcox Company. All rights reserved.

    Nuclear Manufacturing

    Only supplier manufacturing reactors 50+ continuous years

    Largest nuclear manufacturer in the U.S./North America

    Supplier of nuclear components to the U.S. Government

    since 1956

    Supplier of commercial nuclear services and component

    manufacturing since 1962

    Continually manufactured heavy nuclear components since

    the start of the nuclear industry (over 1,100 heavy nuclear

    components delivered)

    Multiple, privately owned facilities dedicated to nuclear

    manufacturing and services:Lynchburg, Virginia Mt. Vernon, Indiana

    Barberton, Ohio Clinch River, Tennessee

    Euclid, Ohio Cambridge, Ontario, Canada

    U.S. Government's primary nuclear manufacturer, running

    nuclear manufacturing operations at multiple facilities:Pantex, TX Y-12, TN INL, ID LLNL, CA LANL, NM

    SRS, SC ORNL, TN AMWTP, ID

  • 2010 The Babcock & Wilcox Company. All rights reserved.

    B&W Early Integral PWRs

    B&W has evolved the integrated Nuclear Steam

    Supply System PWR over 50 yrs

    NS Savannah: Designed in 1950s; small PWR with standard design

    NS Otto Hahn: Designed in 1960s; small integrated steam generator with reactor

    SMPP: Designed in 1980s; small modular plant developed for land-based military electric generation

    Designed and fabricated NSSS

    NS Savannah

    Consolidated nuclear steam generator

    NS Otto Hahn

    More than 40-year legacy of developing integrated NSSS

    SMPP design

  • 2010 The Babcock & Wilcox Company. All rights reserved.

    A Generation lll++ Reactor

    Integral 125 MWe modular reactor

    Proven Advanced Light Water Reactor technology

    Simple, passively safe design

    Utilizes industry standard PWR fuel

    48+ month operating cycle between refueling

    Built in North America, in B&W factories

  • 2010 The Babcock & Wilcox Company. All rights reserved.

    Integral Nuclear Steam Supply System

    Integrates core, steam generator, and

    pressurizer into a single vessel

    Control rod drive mechanisms (CRDMs)

    and primary coolant pumps inside vessel

    Reactor coolant pressure boundary

    penetration size and location minimize

    coolant loss during LOCA

    Core remains covered throughout design

    basis LOCA blowdown without coolant

    addition

    Integral design enhances safety

    1. Integral Pressurizer

    2. Steam Generator

    3. CRDM

    4. Reactor Internal Pumps

    5. Upper Internals

    6. Core

    1

    2

    34

    5

    6

  • 2010 The Babcock & Wilcox Company. All rights reserved.

    Nuclear Island Features

    Dry containment - no suppression pool

    No active core cooling systems

    Passive decay heat removal

    No emergency AC power batteries only

    Reactor installed after construction

    Spent fuel storage for 60-year plant life

    Simple integrated safety features

  • 2010 The Babcock & Wilcox Company. All rights reserved.

    Scalable Nuclear Plant: Practical, Affordable

    Fully independent reactor modules

    1 8 modules per plant, 125 1,000 MWe

    Underground containment building

    Low-impact, air-cooled condenser

    Scalable to grid, site, load-growth

    Three-year construction schedule

    Cost certainty Schedule certainty Capital efficient

  • 2010 The Babcock & Wilcox Company. All rights reserved.

    Baseline Lead Plant Schedule: Deploy by 2020

    DCA COL COD

  • 2010 The Babcock & Wilcox Company. All rights reserved.

    B&W mPower Value Proposition

    Flexible sized to local transmission, site, and power requirements

    Affordable cost competitive, cost certainty with incremental financing

    Practical reduced site work and existing B&W U.S. manufacturing

    Proven established licensing with Generation III++ technology

    2010 The Babcock & Wilcox Company. All rights reserved.

    TM

  • GEGE--Hitachi Nuclear Hitachi Nuclear EnergyEnergy

    Stephun E. CliverStephun E. CliverVice President Supply ChainVice President Supply ChainNuclear Plant ProjectsNuclear Plant Projects

    NEINEI-- Infrastructure WorkshopsInfrastructure Workshops20102010

  • Power & Water

    Energy Services

    Oil & Gas

    Aviation

    Healthcare

    Transportation

    Aviation Financial Services

    Commercial Finance

    Energy Financial Services

    GE Money

    Treasury

    Digital Media

    Television Grp

    Universal

    5 businesses operating in more than 160 countries 125+ years Over 300,000 employees worldwide 2008 revenue $183B

    5 businesses operating in more than 160 countries 125+ years Over 300,000 employees worldwide 2008 revenue $183B

    GEs portfolio

    Energy Technology Infrastructure

    GE

    Capital

    NBC

    Universal

    Home & Business Solutions

    Appliances & Lighting

    Intelligent Platforms

    Security

  • GE Energy

    Energy Services

    Power generation

    Renewables

    Nuclear

    Smart Grid

    Wastewater treatment

    Process chemicals

    Power & Water

    Contractual agreements

    Field services

    Parts & repairs

    Optimization technologies

    Plant management

    Onshore & offshore natural gas

    Transportation

    Processing

    Pipeline inspection

    Subsea

    Extraction

    08 revenue: $38.6BEmployees: 65,000

    Operating in 140 countries

    GE Oil & GasGE Energy

  • Power & Water product offeringsDiverse technologies

    Heavy duty gas turbines

    Aeroderivative gas turbines

    Generators

    Steam turbines

    Combined cycle systems

    Jenbacher gas engines

    Wind turbines

    Nuclear

    Photovoltaic solar

    Gasification

    Power Water

    Process chemicals

    Water chemicals

    Equipment & Membranes

    Residential

    Mobile water

    Structured projects

  • GEH Nuclear overview GE & Hitachi alliance formed in July 2007

    HQ Wilmington, NC (1650 acres)

    ~3000+ employees (GEH/HGNE)

    BWR technology pioneer

    35 in the USA, 94 globally

    Continuous investments in technology over past 50 years

    First GEBWR

    First ABWRoperational

    ABWR certifiedin USA

    GNF JV formation

    ESBWR DCDsubmission

    GEH Alliance formation

    Global Laser Enrichment

    Site Selection

    ABWR

    Gen III

    ESBWR

    Gen III+

    PRISM

    Gen IV

    Nuclear, Turbine islands, balance of plant

    Life extension

    Power

    uprates

    Performance services

    Outages, Inspections

    Spent fuel storage

    Laser enrichment

    Candu

    fuel & handling

    Fuel engineering

    svcs

    Fuel Recycling (ARC)

    BWR, mixed oxide fuel

    AFCI (GNEP)

    Nuclear isotopes

    New Plants..advanced generational technology solutions

    Services..backed by experience,expertise & innovation

    Fuel Cycle..expanding competenciesand leveraging adjacencies

    2005 20071996 1997 2000 20081957 60s-80s

    BWRs

    Gen 1-6get built

    50 years of commitment

  • Nuclear ServicesPerformance

    Services

    Power uprates

    Consulting Services

    Core flow optimization

    Modifications

    Replacements & Modifications

    Instrumentation and Controls

    Chemistry monitoring and diagnostics

    Parts

    Reactor Parts

    Custom Fabrication

    Electrical & mechanical

    products

    Field Services

    Reactor Refueling / Maintenance

    Visual/Ultrasonic Inspections

    Dry Fuel Storage

  • Expanding our fuel cycle offerings aligning core fuel engineering and manufacturing businesses with adjacent, highly innovative new growth programs

    Fuel CycleFuel Products & Engineering

    ServicesUranium Services

    EnrichmentCandu

    Products & Services

    Inventory management

    Trades

    Container licensing and leasing

    Used storage contracts/ leasing

    Downblending

    Laser-based uranium enrichment

    BWR fuel

    Fuel design & optimization

    Initial core supply & analysis

    Reload core supply & analysis

    PHWR fuel

    Candu fuel handling equipment

    Parts & services

    Fuel Recycling

    PRISM reactor

    Advanced Recycling Center

    Interim dry cask fuel storage

  • The ESBWR Next Gen Technology Today

    1

    as measured by Core Damage Frequency at Power

    Status and Focus

    Currently under NRC DCD review

    Part of the US DOE NP2010 Program

    Complete Design Certification

    Support Customer COLAs

    Key features

    4500

    MWt/1600

    MWe

    Generation III+

    Evolutionary design

    Advanced technologies

    Standard/Modular design

    Uses natural circulation

    Design simplification

    Simplification OpEx

    Passive safety

    Best in Industry

    safety1

    PresenterPresentation NotesESBWR is our next generation BWR thats currently under review by NRC and will be available for construction start by 2010.ESBWR is a further simplification of ABWR.It relies upon natural forces like gravity, evaporation and natural circulation for both normal and emergency operation.With the reliance on natural forces instead of active systems and components, ESBWR has far less equipment and building volumes. As such, it will be less expensive to build, operate and maintain. It will also have even lower dose and radwaste than ABWRand a CDF thats nearly 10 times better than competing GEN3 or GEN3+ technologies.

  • Product achievements Successful construction and operation Proven technology and safety systems Licensed in US, Japan, and Taiwan

    Commercialization

    Design, cost, and schedule certainty

    Unified Program Office joining expertise of GEH, HGNE, and Hitachi

    Global customer interest

    US, Middle East, South America, Europe,Japan

    EPC partners

    Bechtel, Black & Veatch, URS, SNC-Lavalin

    The ABWR Americas proven Gen III reactor The only advanced GEN III reactor in operation now

  • 1

    NUREG 1368, Preapplication

    Safety Evaluation Report for the Power Reactor Innovative Small Module (PRISM) Liquid-Metal Reactor

    Compatible reactor fuel sources:LWR used fuel Easier disposal of resulting

    waste (~500 year storage)Weapons plutonium Disposition and convert to

    electricityDepleted uranium New U.S. energy source

    Status of Development

    Under development since 1981

    NRC concluded no obvious impediments to licensing

    1

    Key featuresProfitable commercial electricity

    Modular components

    factory construction (including Reactor vessel)

    Advanced passive safety

    Works with electrometallurgical fuel processing

    The PRISM Recycling Reactor A small modular reactor

    Electricity from used fuel & other new sources

    PresenterPresentation NotesESBWR is our next generation BWR thats currently under review by NRC and will be available for construction start by 2010.ESBWR is a further simplification of ABWR.It relies upon natural forces like gravity, evaporation and natural circulation for both normal and emergency operation.With the reliance on natural forces instead of active systems and components, ESBWR has far less equipment and building volumes. As such, it will be less expensive to build, operate and maintain. It will also have even lower dose and radwaste than ABWRand a CDF thats nearly 10 times better than competing GEN3 or GEN3+ technologies.

  • Global interest in ABWR/ESBWR

    ESBWR

    Americas/Europe/India

    ABWR

    Americas/Middle East

    First ordersegmentation

    PresenterPresentation NotesStrong interest for ESBWR and ABWR around the world.I hesitated to provide any forecast for how many nuclear units or Gwe of new nuclear will be built.There are numerous forecast for that and we could debate the number endlesslyRegardless, from the suppliers perspective, theres potential for plentyBut, as I mentioned earlier, achieving that potential requires the collaboration I spoke ofAnd its on that theme that Id like to spend my remaining time, particularly as it relates to collaboration with the federal govt.

    Current installed base: 439 reactors globally: approx 374 Gwe projected to grow toby 2030669 reactors or 679 Gwe (UxC) or 473-746 Gwe (low-high) IAEA or 498 Gwe EIA or550-1200 Gwe (Low-high) WNA

  • Parts(Debris Strainers,

    Motors, Valves, CRD,

    CRBs, Parts Inventory Management)

    Water& Chemistry

    (TEPCO

    Flowmeter,

    NobleChem, Autocatalytic

    Recombiners)

    Uranium Supply(Uranium Enrichment and Supply, Uranium

    Management)

    Steam Turbines(Main Steam

    Turbine, Turbine Services)

    Financial Services

    (EFS)

    ESBWR/ABWR Technology Cross- Flow

    Optimization & Controls(Mark VI,

    Thermometers, OC

    Solutuons)

    Inspection & Outage Services

    (Multi-Bundle Fuel Mover, Training Facility, Startup)

    Core Optimization(N-Streaming, e-

    Prometheus, AETNA)

    Digital

    Plant(Simulation Assisted

    Engineering, e-

    Configuration Management)

    Fuel(GNF-4, Debris

    Filters, Channeled Fuel)

    PresenterPresentation NotesAligned to accelerate and sustain growth6 market focused businesses Expands growth capabilityLeverages key talent and expands talent pipelineDrives simplification and lowers cost

    Our priorities remain the sameDrive services growth and best practicesLead infrastructure growth efforts in developing marketsSpread technical leadershipSynergy in supply chainUnify approach to key customers

  • Procurement needs- Construction Miscellaneous Services & Equipment Construction Services Structural Steel, Rebar, Concrete Large Haul Logistics/Cranes

    Concrete/Rebar Large Haul Logistics, Cranes

  • Plant construction techniques Pre-assembled components Very Heavy Lift (VHL) at Site

    Remove activities on critical path Shorten activity duration Reduce and level-off site labor Improve safety and quality

    Modularization implementation

    Modular construction technology

    Advantages

  • Heat Exchangers

    PCCSICS

    Turbine Island Condensers/Exchange rs

    Numerous Exchangers throughout Nuclear Plant Estimated # = 56 Different Metallurgies

    Procurement needs

  • Valves

    Safety Relief Valves

    Squib Valves

    Numerous Valves throughout Nuclear Plant Estimated # = ~14,000 Different Metallurgies

    1

    23

    4

    6 5

    79

    10

    8

    Procurement needs

  • DCIS, Control Room DCIS characteristics: High reliability, tight control, stronger HFE Safety & Non-Safety Related Systems Greater Diversity 40,000 points

    Procurement needs

  • Concrete/Structural Emphasis on Modules Base Mat, Drywell, Pool Liner, etc

    BIMAC Concrete/RebarContainment

    Procurement needs

  • Modularization

    Need for Ultra Large Cranes, Ocean Going Vessels, Transporters Large Haul Equipment: Reactor, Reactor Internals, Turbines, Generator, Modules, Gantry Cranes Module fabricators, factories needed, location critical

    Reactor Pressure Vessel

    Reactor Internals Cranes, Pressure Vessels, Turbines, Etc

    Procurement needs

  • Miscellaneous Equipment

    Numerous Miscellaneous Equipment:Fuel SystemsInstrumentationPressure VesselsCranes TI, RB, FBNuclear Doors & HatchesQuenchers/Strainers

    Inclined Fuel Transfer Incore

    InstrumentationStandby Liquid Control

    E S B W R

    C o n t a i n m e n t

    R e a c t o rP r e s s u r e

    V e s s e l

    C o r e

    F l e x i b l e C a b l e s

    S R N MA s s e m b l y

    Procurement needs

  • You are an Important Part of Nuclear Supply Chain !

    Support Quoting Activity Provide Design Engineering Support Provide us Your Ideas to Minimize Costs/Schedule Work with GEH and its Partners Be More Than Just a Supplieroffer solutions. Be Patient!

  • Mitsubishi Nuclear Energy Systems, Inc.

    Frank GillespieSenior Vice PresidentNew Plant Technology

    Your Energy, Our Experience

  • History of MNES (1/3)

    MNES was established as a

    wholly

    owned subsidiary of

    Mitsubishi Heavy

    Industries, Ltd. (MHI) to

    introduce the

    US-APWR to the U.S. market.

    US-APWR reactor technology

    developed by MHI was selected

    by TXU (Presently Luminant) for

    its Comanche Peak Units 3&4.

    Mitsubishi US-APWR

    Image of Comanche Peak 3&4

    July 1, 2006

    March 14, 2007

  • History of MNES (2/3)

    COL (Combined License) for Comanche Peak Units 3&4 was submitted on September 19, 2008. (Docketed on Dec 2, 08)

    September 19, 2008

    US-APWR Design Certification was

    submitted to the NRC. (Docketed on

    Feb 28, 08)

    December 31, 2007

    DCD Submission to the NRC(Dec.07)

    COLA Submission to the NRC(Sep.08)

  • History of MNES (3/3)

    Comanche Peak Nuclear Power LLC, the joint venture to further the development of Comanche Peak Unit 3&4 was established by Luminant and MHI.

    January 30,2009

    May 7, 2010

    US-APWR reactor technology

    was selected by Dominion

    Virginia Power for its North Anna

    Unit 3.

    MNES Press Release on May 7,2010

  • Our Vision / Mission Statement

    Our Vision

    MNES will contribute to the United States nuclear power generation with

    state of the art engineering and technologies in cooperation with Mitsubishi

    Heavy Industries, Ltd. which leads the world as A comprehensive nuclear

    energy company.

    Mission Statement

    At MNES, we supply safe and secure nuclear energy systems for utility

    customers by leveraging well- established and experienced engineering,

    manufacturing, and technical support capabilities that Mitsubishi Heavy

    Industries, Ltd. has maintained and strengthened over the years.

  • MNES Office Location

    -Services for existing nuclear power plant.

    -Procurement

    Planning, Corporate Services, New

    Plant Marketing, Engineering,

    Licensing, Projects Management, QA

    Project office for Comanche Peak

    Unit 3&4.

    Head Office

    (Arlington, VA)

    Irving Office

    (Irving, TX)

    Pittsburgh Office

    (Monroeville, PA)

  • Mitsubishi Heavy Industries, Ltd. (MHI)Parent Company of MNES in Japan

    Mitsubishi

    Heavy

    Industries

    Corporate

    Nuclear Energy

    Systems Headquarters

    (FY2009 / $=100yen)

    - Headquarter: Tokyo Japan

    - Capital $26.6 Billion

    - Orders received $24.8 Billion

    - Net Sales$29.4 billion

    - Employees: 67,000

    - Group corps236

    (JPN 128, Overseas 108)

    Kobe Shipyard & Machinery Works

    Takasago Machinery Works

    8 R&D Centers

    9 Works

    8 Business Headquarters

    Branch Offices 8 Domestic 10 Overseas

    Takasago R&D Center

  • MHI Products

    Combined Cycle Power Plant

    Flue Gas Desulfurization

    PWR Nuclear Power Plant

    Boeing 787

    (International Collaboration)

    H-A Rocket

    Cruise Ship

    Wind Turbine Generator

    Automated People MoverDeep Submergence

    Research Vehicle

    Mitsubishi Regional Jet

    (MRJ)

    Large Size Ferris Wheel

  • Takasago Machinery Works

    TOKYO

    KOBETAKASAGO

    Kobe Shipyard & Machinery Works

    Mitsubishi Electric Corporation

    Takasago R&D Center Mitsubishi Nuclear Fuel

    Nuclear Energy Systems Headquarters

    TOKAI

    Nuclear Steam Supply System Design and Manufacturing

    Nuclear Power Training Center

    Research

    &

    DevelopmentNuclear Fuel

    Manufacturing

    Electrical Equipment Design

    and Manufacturing

    Nuclear Energy Systems Engineering Center

    Turbine System Design and Manufacturing

    TSURUGA

    Operator

    Training

    Services

    Nuclear Development Corporation

    Research & Development of nuclear fuels

    Planning and basic design of nuclear plants

    Mitsubishi Nuclear Organization in Japan

  • MHI Nuclear Engineering Center- Planning and Basic Design of NI and TI

    MHI Nuclear Energy Systems Headquarters- Commercial & Project Management

    MHI Kobe Shipyard & Machinery Works- NI Components and Fuel

    MHI Takasago Machinery Works- TI Components and Fuel

    Mitsubishi Electric Corporation- I&C and Electrical Equipment

    Depths of ResourcesMitsubishi has over 4,500 nuclear employees

    in its nuclear businesses (including affiliates).

  • MITSUBISHI Nuclear -- PWR Technologies --Mitsubishi is conducting integrated business activities including research & development, licensing, design & engineering, manufacturing, construction and maintenance related to PWRs.

    Design & Engineering Manufacture Construction

    Research & Development

    Maintenance Fuel

  • MITSUBISHI Nuclear-- Research & Development --

    As an integrated nuclear plant manufacturer, Mitsubishi performs

    research and development in the field of light water reactor power plants,

    nuclear fuels, advanced reactor plants and the nuclear fuel cycle.

    For Light Water Reactor Power Plants

    For Nuclear FuelsIn-core flow test for APWR Analysis of thermal flow

    inside the steam generator

    Intelligent ECT probe

    Hot laboratory

  • Excellent Performance

    * The period from FC to CO is taken from published documents. Breakdown periods are estimated using a standard start up and

    performance test period of 6 months.

    Fuel

    Loading (FL)

    First

    Concrete (FC)

    Ikata-2 (CO82)

    (2 Loop Plant)

    0M

    0 20 40 60 80

    40MOhi-3 (CO91)( 4 Loop Plant)

    (months)

    Unit-A (CO94)

    (Overseas Plant)

    9

    8.5

    Results

    (FCFL)

    67M* 6*

    34.5M

    Mitsubishi PWR

    Recent Competitor Example

    54M* 6*

    43.5M

    48.5M

    73M*

    60M*Unit-B (CO02)

    (Overseas Plant)

    Commercial

    Operation (CO)

  • U.S.A

    Turbineset

    Spain

    RVCH:3unitsSweden

    Turbine Rotor2sets

    Slovenia

    RV:3unitsRCP:8unitsCHP:24unitsChina

    SG:10units

    Belgium

    SG:12units

    France

    Turbine:2sets

    Mexico

    RVCH1: 15units SG: 6units Prz:1unit

    Turbine:2sets

    TaiwanPBMRTurbine Generator/Core Barrel Assembly

    South Africa

    RV:1unitFinland

    RVCH:1Unit

    Brazil

    RV Reactor Vessel

    RCP Reactor Coolant Pump

    CHP Charging Pump

    Prz Pressurizer

    SG Steam Generator

    RVCH Reactor Vessel Closure Heads

    MITSUBISHI Nuclear -- Worldwide Experience --

  • MITSUBISHI Nuclear -- Experience in the U.S. --

    New Plants

    US-APWR technology was selected by following projects:

    Luminant, Comanche Peak Unit 3 & 4. (Mar. 2007)

    Dominion, North Anna Unit 3. (May.2010)

    5

    6

    1

    2

    4

    3

    8

    7

    10

    9

    1

    Components Supply Records in the U.S.

    1

    2

    2

    US-APWR Plants in the U.S.Site Plant Item Delivery

    Surry #2

    Reactor

    Vessel

    Closure

    Head

    2003

    Kewaunee 2004

    Farley Unit #1 2004

    Farley Unit #2 2005

    H. B. Robinson #2 2005

    Millstone #2 2005

    Point Beach #1 2005

    Point Beach #2 2005

    Prairie Island #2 2005

    Prairie Island #1 2006

    Fort Calhoun 2006

    South Texas PJ#1 2009

    South Texas PJ#2 2010

    San Onofre #2

    San Onofre #3

    Fort Calhoun Pressurizer 2006

    Fort Calhoun

    Steam

    Generator

    2006

    San Onofre #2 2008

    San Onofre #3

    1

    2

    3

    3

    4

    5

    6

    6

    7

    7

    8

    9

    9

    10

    10

    8

    8

    10

    10

  • EU-APWR (1,700 MWe class large-sized reactor)

    (1) Applied for a conformance review against the

    European Utilities Requirements (EUR).

    (2) Carrying out feasibility study and sales promotion

    for European major power companies.

    ATMEA1 (1,100 MWe class mid-sized reactor)

    (1)An IAEA review for conceptual design was

    completed in July 2008.

    (2)Design steadily progressing and sales

    promotion started.

    (3)Selected to short bidders list by Jordan.

    Nuclear turbines

    (1)Entering the Chinese market in

    cooperation with Harbin Power

    Equipment Co., Ltd.

    (2)Received orders from Sanmen and

    Haiyang (4 units in total).

    China

    Europe

    Others

    Expanding Our Sales in the World

    US-APWR (1,700 MWe class large strategic reactors)

    (1)The review is steadily progressing for both DC and

    COL.

    (2)An ESA was signed by the Luminant JV and MNES,

    allowing design work to start.

    (3)Dominion selected US-APWR for possible expansion

    at North Anna 3.

    United States

  • Features of US-APWR

    High Performance

    - The worlds largest electrical output: 1700MWe

    - The worlds highest level of thermal

    efficiency

    High Economy

    - The shortest construction period in the world:

    44month

    - The worlds lowest level of construction cost

    Enhanced Reliability and Safety

    - The latest element technology is proven. - Safety of the top-level world (Simplified configuration with 4 mechanical sub-system, In-containment refueling water storage pit, utilization of advanced accumulators, Full digital I&C system)

    Mitsubishi US-APWR

  • Advanced Technologies

    Turbine 70 inch class-length blades in

    LP turbine

    Fully integrated LP turbine rotor

    I&C

    Digital control &protection systems

    Compact console

    Reactor

    14 ft length fuel

    Neutron reflector

    High

    Pressure

    Turbine

    Low Pressure

    Turbine

    Generato

    r

    ECCS

    Simplified configuration with four mechanical sub-systems

    Best mixes with passive and active component (advanced Accumulator)

    In-containment RWSP

    SHSH

    SHSH

    RWSP

    RVACC ACC

    1700MWe Output with highest efficiency and fuel

    economy Safety, reliability and maintainability Enhancement

    SG

    High performance separator

    Increased capacity with compact sizing

  • Nitrogen

    Injection

    Water

    Flow Damper

    Large Flow Rate

    Injection Water

    Nitrogen

    Flow Damper

    Reduced Flow Rate

    Main stand

    pipe

    Side inlet

    Side inlet

    The flow damper switches the injection flow rate passively.

    Advanced Accumulator (1/2)Mechanism of Advanced Accumulator

  • Advanced Accumulator (2/2)

    Automatic Switching of Injection Flow Rate by Flow DamperElimination of Low Head Injection Pumps

    Improvements of reliability Reduction of total capacity of safety injection pumps Substitution for RHR function by CS* Pumps/Coolers

    Current Four-Loop plant US-APWR

    Inje

    cte

    d flo

    w

    Inje

    cte

    d flo

    w

    Time Time

    Blow Down& RV Refill

    Blow Down& RV RefillLong-time cooling

    Long-time cooling

    Accumulator

    Low head injection pump

    High head injection pump

    Requirement for injection

    Requirement for injection

    Advanced accumulator

    Safety injection pump

    Core Re-floodingCore Re-flooding

    Containment Spray

  • US-APWR O&M Features (1/4) On Line Maintenance afforded by 4 X 50% safety

    trains results in a 30% reduction in total work hours during refueling outages.

    Fully digital I&C contains redundancy, diversity, self-diagnostics and on-line repair capabilities that will substantially reduce I&C maintenance costs.

    ISI Devices are available to shorten the ISI work time1) A-UT machine: An Advanced Ultrasonic Testing

    machine for Reactor Vessel

    2) SG-MR III: A robot tube ECT (Eddy Current Test)

    machine, the inspection speed becomes twice

    compared to the conventional type machine.

    Occupational radiation dose is estimated to be to approximately half of the current PWR.

  • US-APWR O&M Features (2/4) Projected total staff for a US-APWR is approximately

    225 for two single units.

    (excluding subcontractors)[Breakdown of the utility staff]

    Operation Staff : 60

    Licensed operators

    Operation and Maintenance : 100

    Maintenance (Scheduling, Planning)

    Operation Management( Fuel, Chemical, Mechanical)

    Plant Life management

    Administration : 65

    Management

    QA

    Public Relations

  • US-APWR O&M Features (3/4) The target capacity factor is 95 % or more.

    (Calculated availability: 95.7%)Conditions:

    Fuel Cycle Length: 24 months

    Refueling outage duration for every 8 years :

    1 long term outage (40 days)

    1 middle term outage (30 days)

    2 short term outage (16 days)

    The electrical output: 100 % for all operating time (constant

    electrical output operation)

    Other outage time: 3 days per every year

    Total outage time = 40+30+16x2+3x8=126days in 8 years

    (2920 days)

    (2920-126) / 2920 x 100 = 95.7 %

  • US-APWR O&M Features (4/4)

    Refueling Outage Schedule for every 8 years based on F/C of 24 months

  • US-APWR Equipment Requirements (1/5)

    Equipment supplied from Japan:

    Reactor Vessels

    Steam Generators

    Pressurizers

    Reactor Coolant Pumps

    Accumulators

    Steam Turbines / Generators / Auxiliaries

    Emergency Power Systems

  • US-APWR Equipment Requirements (2/5)

    Equipment supplied from U.S. Containment VesselsCranes, Hoists. MonorailsEquipment HatchesAir LocksTanksHeat Exchangers, CondensersFeedwater SystemsPiping, Valves, Silencers, Filters, SupportsPumps, Motors, Baskets, Screens, StrainersCooling Towers Fire Detection and SuppressionFuel Storage Racks

  • US-APWR Equipment Requirements (3/5)

    Equipment supplied from U.S. contd:Compressors, Coolers, ChillersSensors, Alarms, Panels Insulation Instrumentation, Switch Gear, Transformers,

    Relays, Controls, Cabinets

    Conduit, Cables, Trays, PenetrationsLighting, MonitorsHVAC, Fans, DampersSecurity systems Radiation Monitoring, Protection

  • US-APWR Equipment Requirements (4/5)

    Equipment supplied from U.S. / contd:

    Structural Steel, Platforms

    Concrete, Re-bar

    Buildings, Warehouses, Maintenance Shops

  • US-APWR Equipment Requirements (5/5)

    U.S. Supplier Lists:

    Engineering, Manufacturing, QA Assessments (started)

    Qualification of Safety Related Equipment Suppliers (May 2008 to Sept. 2009)

    Qualification of non-Safety Related Equipment

    (in-progress)

    First Purchase Orders

    Engineering (Started)

    Manufacturing (*Fall 2009)

    (*): Estimated

  • Comanche Peak 3&4 Project

    North Anna 3 Project

  • *AP1000 is a trademark of Westinghouse Electric Company LLC Westinghouse Proprietary

    Supply Chain Opportunities

    & Challenges in theNuclear Renaissance

    Reggie BellWestinghouse Electric Company

    Director Global OperationsSupply Chain Management

  • *AP1000 is a trademark of Westinghouse Electric Company LLC Westinghouse Proprietary

    Westinghouse Overview

    Vision Westinghouse will be the Customers choice to supply leading-edge nuclear technology, to satisfy the worlds growing demand for energy using a global supply base for new plant build

    3 Core Competencies Nuclear Power Plants Specializes in design, delivery of new nuclear power

    plants & manufacture of precision stainless steel components

    Nuclear Services State of the art field services, engineering services, repair and replacement services, and training to our global utility customers

    Nuclear Fuel The worlds leading integrated supplier of nuclear fuel products and services

  • *AP1000 is a trademark of Westinghouse Electric Company LLC Westinghouse Proprietary

    What is the Nuclear Renaissance?

    Renaissance = Rebirth For Westinghouse the restart of

    commercial nuclear power electrical generating station new plant build

    Why Now? Federal Incentives for the Utility Standardization New Licensing Process the COL Concern over Greenhouse Gases New generation plants on-line, on-time

  • *AP1000 is a trademark of Westinghouse Electric Company LLC Westinghouse Proprietary

    The Demand for Nuclear PowerAP1000TM Worldwide

    Ten (10) Units under contract

    China Contracts for 4 units at Sanmen and Haiyang sites

    First major structural module set in August 2010

    Vogtle & V.C. Summer COD 1Q 2016

    Additional interest/potential opportunities in U.S., UK, Canada, India, South America, Central Europe

    The Nuclear Renaissance has arrived!

  • *AP1000 is a trademark of Westinghouse Electric Company LLC Westinghouse Proprietary

    Best Solution for New PlantsSimplification

    Simplicity in: Design

    Safety

    Construction

    Procurement

    Operations

    Maintenance

  • *AP1000 is a trademark of Westinghouse Electric Company LLC Westinghouse Proprietary

    AP1000 in U.S.13 AP1000 units planned

    6 AP1000 units under contract

    SCE&GVC Summer 2 C.O.D. 4/1/2016VC Summer 3 C.O.D. 1/1/2019

    Southern Co.Vogtle 3 C.O.D. 4/1/2016Vogtle 4 C.O.D. 4/1/2017

    Progress EnergyLevy County 1 C.O.D. TBDLevy County 2 C.O.D. TBD

  • *AP1000 is a trademark of Westinghouse Electric Company LLC Westinghouse Proprietary

    Design SimplificationFewer Components(compared to current operating fleet)

    Fewer components.Less costly to build, operate and maintain

  • *AP1000 is a trademark of Westinghouse Electric Company LLC Westinghouse Proprietary

    Benefits of Simplified, Passive Safety Nuclear Plants

    Fewer parts, modular construction means that the plant is constructed quicker

    Lower cost of financing, earlier revenue stream, shorter payback period

    Passive safety means less parts to maintain, improved reliability, safer plants

  • *AP1000 is a trademark of Westinghouse Electric Company LLC Westinghouse Proprietary

    What does the Nuclear Renaissance

    mean to you? Increased needs

    Engineering Construction Equipment Operations & Maintenance

    Localized emphasis Environmental, earthwork, assembly, welding, HVAC

    Operate and maintain a large industrial facility

  • *AP1000 is a trademark of Westinghouse Electric Company LLC Westinghouse Proprietary

    Westinghouse Supply Chain Challenge

    Transition from Design to Delivery

    Plan Source Make Deliver

    Optimizing the Supply Chain.Work with suppliers who provide exceptional products & services.

  • *AP1000 is a trademark of Westinghouse Electric Company LLC Westinghouse Proprietary

    Westinghouse Forecasted Purchases

  • *AP1000 is a trademark of Westinghouse Electric Company LLC Westinghouse Proprietary

    Equipment Status Most equipment outsourced Most ASME equipment is on order China in full construction & production Volatility in material costs Lack of domestic capabilities to provide:

    Ultra-Large ASME Section III forgings A-690 tubing

    Unique designs (RCP, Hot Leg Piping, PRHR Hx)

  • *AP1000 is a trademark of Westinghouse Electric Company LLC Westinghouse Proprietary

    Westinghouse Concerns Raw material supply

    Extended lead times Price fluctuations

    Sub-component supply (i.e. forgings, subsystems, tubing) Capacity constraints High cost to increase capacity Long lead-time for capacity expansion

    Lack of specialized manufacturing workforce & equipment/machinery Translating orders into factory instruction for Procurement, Manufacturing

    and QA Procedures No or limited capacity Long lead-time to process equipment/ramp-up production

    Limited Nuclear Grade Suppliers Certification has lapsed Loss of nuclear grade discipline

  • *AP1000 is a trademark of Westinghouse Electric Company LLC Westinghouse Proprietary

    CA20 Module Subassembly

    14 meters wide X 20 meters long X 20 meters high

    Total Weight 840 tons(one of largest & heaviest nuclear lifts)

    Set June 2009

  • *AP1000 is a trademark of Westinghouse Electric Company LLC Westinghouse Proprietary

    Sanmen China Containment Vessel

  • *AP1000 is a trademark of Westinghouse Electric Company LLC Westinghouse Proprietary

    Sanmen China Module Installation

    Successfully set on March 27, 2010

  • *AP1000 is a trademark of Westinghouse Electric Company LLC Westinghouse Proprietary

    Vogtle Unit 2 Excavation North Wall

    Nuclear Construction in the US

  • *AP1000 is a trademark of Westinghouse Electric Company LLC Westinghouse Proprietary

    Vogtle Unit 3 Circulating Water System

    Rapid Progress on Vogtle Project

  • *AP1000 is a trademark of Westinghouse Electric Company LLC Westinghouse Proprietary

    Westinghouse Expectations An unwavering commitment to quality and safety

    Human Performance tools

    Value the prevention of errors

    Cost competitiveness

    Investments in Capital & Human Resources

    Own and proactively solve problems

    Aggressive and predictable delivery

    Risk sharing for future business

    Utilize lessons learned for continuous improvement

    Teamwork & Communications

  • *AP1000 is a trademark of Westinghouse Electric Company LLC Westinghouse Proprietary

    Summary The Nuclear Renaissance is here!

    AP1000, best solution for new plants passive safety, simplification, fewer components, less costly to build, operate and maintain

    New plant build will require parts, services, and equipment from paper clips to highly sophisticated, complex process equipment and everything in between

    Westinghouse is aggressively purchasing equipment, components, commodities and services

    Supplier expectations: quality, safety, cost, value the prevention of errors, own & proactively solve problems, delivery, share the risk, continuous improvement, teamwork, interactive customers

  • *AP1000 is a trademark of Westinghouse Electric Company LLC Westinghouse Proprietary

    Next Step

    Register on Westinghouse SCM Portal

    http:supply.westinghousenuclear.com/

    http:supply.westinghousenuclear.com/

    Goumas - mPower General Overview.pdfGEH Cliver Presentation NEI ChicagoSlide Number 1GEs portfolio GE EnergyPower & Water product offeringsGEH Nuclear overviewNuclear ServicesFuel CycleThe ESBWR Next Gen Technology TodaySlide Number 9Slide Number 10Global interest in ABWR/ESBWRESBWR/ABWR Technology Cross- FlowProcurement needs- ConstructionModular construction technology Slide Number 16Slide Number 17Slide Number 18Slide Number 19Procurement needs You are an Important Part of Nuclear Supply Chain !

    Gillespie Presentation Chicago (2)Mitsubishi Nuclear Energy Systems, Inc.History of MNES (1/3)History of MNES (2/3)History of MNES (3/3)Slide Number 5MNES Office LocationMitsubishi Heavy Industries, Ltd. (MHI)MHI ProductsSlide Number 9Depths of ResourcesSlide Number 11Slide Number 12Slide Number 13Slide Number 14Slide Number 15Slide Number 16Slide Number 17Slide Number 18Slide Number 19Slide Number 20Slide Number 21Slide Number 22Slide Number 23Slide Number 24Slide Number 25Slide Number 26Slide Number 27Slide Number 28Slide Number 29Slide Number 30

    Bell - WestinghouseAP1000 NEI Chicago June 2010Supply Chain Opportunities& Challenges in theNuclear RenaissanceWestinghouse OverviewWhat is the Nuclear Renaissance? The Demand for Nuclear Power AP1000TM WorldwideBest Solution for New PlantsSimplificationAP1000 in U.S.Design SimplificationFewer Components(compared to current operating fleet)Benefits of Simplified, Passive Safety Nuclear PlantsWhat does the Nuclear Renaissance mean to you?Westinghouse Supply Chain ChallengeWestinghouse Forecasted PurchasesEquipment StatusWestinghouse ConcernsCA20 Module SubassemblySanmen China Containment VesselSanmen China Module InstallationVogtle Unit 2 Excavation North WallVogtle Unit 3 Circulating Water SystemWestinghouse ExpectationsSummaryNext Step