1N1LG02 0 Liquid Starter Interlocking CheckList 1N1R042

We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden. ©ABB Industrie AG

Based on Based on Project Standard Project SONGIFA Issued M. Zeta 07.11.2003 Client Draw No. Released R. Zürcher 07.11.2003 Order No. 1-2012957 Doc. kind Interlocking Diagram Doc. =1N1LG02 Item Title Liquid Starter for MV-Motor 1N1R042 des. des. Resp. dept. ATBPM Document number Lang. Rev. ind.

ABB Switzerland Ltd 3BHS197704 en 0 No. of p. 23 I:\01\Plant\Orders\Song Gianh\2 Design Documents\040 Equipment Documents\010 HV & MV Equipment\MV_Motor_Starters\1N1R042\1N1LG02_0_Liquid_Starter_Interlocking_CheckList_1N1R042.doc

Customer: Midland Construction Corporation

Project: SONGIFA Song Gianh Cement Plant

Title: Interlocking Diagram Liquid Starter for MV-Motors 1N1R042/S-No. 6984/8

STATUS: ISSUED FOR: APPROVED INFORMATION

COMMENTED COMMENT AS BUILT APPROVAL

FINAL CONSTRUCTION x Approval signatures

Approved by Customer Project Manager Design Leader

Rev. Signature Date Signature Date Signature Date 0 Werner Wappel 07.11.2003 R. Zürcher 07.11.2003

Doc. kind Interlocking Diagram Project SONGIFA 1-2012957 Title Liquid Starter for MV-Motor 1N1R042 Client Draw No. Doc. 1N1LG02 Document number Lang. Rev. ind. Pages 2

ABB Switzerland Ltd 3BHS197704 en 0 No. of p. 23 I:\01\Plant\Orders\Song Gianh\2 Design Documents\040 Equipment Documents\010 HV & MV Equipment\MV_Motor_Starters\1N1R042\1N1LG02_0_Liquid_Starter_Interlocking_CheckList_1N1R042.doc

Rev. Index

Page (P) Chapter (C)

Description Date Dept./Init.

0 First issue 07.11.2003 M. Zeta

List of content 1. Circuit Connection 13 Pages Date of Issue 25.06.2003/Rev.00 2. Check List 07 Pages Date of Issue 18.06.1999/Rev.01 3. Example Test Protocol 01 Page Date of Issue 30.04.1998/Rev.00

A B C D E F G H ICircuit Con. Parameters

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Author:Sheet:of Sheet:

001

002

003

004

005

006

T01

over-run 1

I03___

Travel Range

M01

fault

I05___

Temp. > 85°C

I11___

ACS140 fault

M01___

fault

Q05

Trip


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Shorting contactor K2is closed!

Travel RangeLimit switchcross, use handcrank!

Attention! over-run time s switch off!

T1: Istwert

Attention! Temperature > 85 degreesCelsius!

ACS140 faultRead error code on ACS display!

Liquid levelunder limit!Fill up water!

007

008

009

010

011

012

I12

SCC closed

D01

SCC closed

I03___

Travel Range

D02

travel range

T01

over-run 1

D03

Over-run

M07___

Text Display

I05___

Temp. > 85°C

D04

Temp. > 85°C

I11___

ACS140 fault

D05

ACS140 fault

I07___

Liquid level

D06

Liquid level


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Electrodes drive to Rmin

Electrodes drive to Rmax

013

014

015

016

017

018

Q01

Start ACS140

Q02

Rmax/Rmin

D07

drive Rmin

Q02___

Rmax/Rmin

D08

drive Rmax

M01

fault

I07___

Liquid level

I01

Pos Rmax

M03

Ready start


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019

020

021

022

023

024

I12

SCC closed

M03___

Ready start

M01___

fault

SQ04

Availibility

M01

fault

RQ04

Availibility

T01

over-run 1


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Parameteranzeige = einTimertyp = ImpulsSollwert = 0 s . 10 ms

025

026

027

028

029

030

I08___

Start/Stop

M04___

factory test

M03

Ready start

TT04

Starttrigger

M01

fault

T04

Starttrigger

SM05

Ref.-Point

I08___

Start/Stop

M04___

factory test

I01

Pos Rmax


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Document No.:


031

032

033

034

035

036

I12

SCC closed

I01___

Pos Rmax

RM05

Ref.-Point

M03___

Ready start

I08

Start/Stop

SM06

Motor Start

M04

factory test

M01

fault


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Parameteranzeige = einTimertyp = RückfallverzögerungSollwert = 1 s . 0 ms

037

038

039

040

041

042

I02___

Pos Rmin

RM06

Motor Start

I08___

Start/Stop

M04___

factory test

I02___

Pos Rmin

SQ03

SCC close

T02___

delayed open

RQ03

SCC close

I08

Start/Stop

TT02

delayed open


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043

044

045

046

047

048

M04

factory test

M05

Ref.-Point

RQ02

Rmax/Rmin

M06

Motor Start

SQ02

Rmax/Rmin

M01___

fault

M05

Ref.-Point

Q01

Start ACS140

M06

Motor Start


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Parameteranzeige = einTimertyp = AnsprechverzögerungSollwert = 40 s . 0 ms

049

050

051

052

053

054

Q01

Start ACS140

TT01

over-run 1

T01

over-run 1

P02___

Reset

T03

press time

SM02

factory stat

P02

Reset

RM02

factory stat

C01

100 loops

P01___

factory test


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Parameteranzeige = einSollwert = 100


Parameteranzeige = einSollwert = 100

055

056

057

058

059

060

P04

Test mode

M02

factory stat

T05___

test on/off

M04

factory test

I12

SCC closed

TT05

test on/off

M04

factory test

CC01

100 loops

P01

factory test

TT03

press time

RC01

100 loops


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061

062

063

064

065

066

P03

Disp. on/off

M07

Text Display

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Operand Comment Circuit Con.

Date:

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Checked:

Customer:

Customer Doc. No.:

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Document No.:


I1 Pos Rmax 18A, 30E, 32AI2 Pos Rmin 37A, 40AI3 Travel Range 2A, 8EI5 Temp. > 85°C 3A, 10EI7 Liquid level 12E, 17AI8 Start/Stop 25A, 30A, 34C, 38A, 42AI11 ACS140 fault 4A, 11EI12 SCC closed 7E, 19A, 31A, 57CQ1 Start ACS140 13C, 47G, 49AQ2 Rmax/Rmin 13E, 14E, 45G, 46GQ3 SCC close 40G, 41GQ4 Availibility 21G, 23GQ5 Trip 5GP1 factory test 54C, 59AP2 Reset 50C, 53AP3 Disp. on/off 62AP4 Test mode 55AM1 fault 2G, 5A, 16A, 21C, 23A, 28A, 36A, 47AM2 factory stat 52G, 53G, 56AM3 Ready start 18G, 21A, 25E, 34AM4 factory test 25C, 30C, 35C, 38C, 43A, 56G, 58AM5 Ref.-Point 29G, 32G, 45A, 47CM6 Motor Start 34G, 37G, 46A, 48CM7 Text Display 10A, 62GT1 over-run 1 1A, 9E, 24A, 49G, 50AT2 delayed open 41A, 42GT3 press time 52A, 59GT4 Starttrigger 27G, 29AT5 test on/off 56C, 57GC1 100 loops 54A, 58G, 60GD1 SCC closed 7GD2 travel range 8G

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Operand Comment Circuit Con.

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Customer Doc. No.:

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Document No.:


D3 Over-run 9GD4 Temp. > 85°C 10GD5 ACS140 fault 11GD6 Liquid level 12GD7 drive Rmin 13GD8 drive Rmax 14G

ELEKTROSCHALTGERÄTE MEERANE GMBH Reg.-Nr.: FB 013/QB Release 23.04.97 Rev. 1 / 18.06.1999Elektroschaltgeräte Meerane GmbH, Postfach 1251, 08384 Meerane

Hausanschrift Bankverbindung Elektroschaltgeräte Meerane GmbHKarl-Schiefer-Straße 1, 08393 Meerane Volksbank Meerane (BLZ 870 959 74) Konto 300 144 292 Geschäftsführer: Werner Heinicke, Werner RabeTelefon (03764) 7912 0, Fax (03764) 7912 79 Sparkasse Chemnitz (BLZ 870 500 00) Konto 3633001050 Registrier-Nr. 1016, Registergericht Chemnitz

Page 1 / 7

CHECK LIST

PROJECT: Song Gianh, Vietnam, Cement MillLiquid Rotor Starter

ABB No.: 1N1R042

TYPE: 6270.021/7 – S

SERIAL NO.: 6984/8

ELEKTROSCHALTGERÄTE MEERANE GMBHReg.-Nr.: FB 013/QB Release 23.04.97 Rev. 1 / 18.06.1999Elektroschaltgeräte Meerane GmbH, Postfach 1251, 08384 Meerane


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Elektroschaltgeräte Meerane GmbHKarl - Schiefer - Straße 1

D - 08393 Meerane

Check List for Liquid Starter

IMPORTANT NOTICE: This Check List has to be filled-in before commissioning and must then be returned to the above mentioned address!

REQUIREMENT: Fill-in of check list and commissioning of the starter should be done only by qualified personnel!

REMARKS: 1. Do not fill-up the starter with electrolyte and do not connect the rotor cables with the corresponding terminals K, L and M before checking the starter.

2. Fill-up the starter and attach the rotor and control cables according to the „INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS“!

3. Make sure, that the first start will be executed at minimum load from the driven machine.

All instructions in the check list framed like this should be executed as described in the„INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS“!



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Device: Three - Phase Liquid Rotor StarterType: 6270.021/7- SSerial No.: 6984/8

Provided for starting a slip-ring motor with the following data:

Nominal Power: 7900 kWRotor standstill voltage u20: 2540 VNominal rotor current i2: 1870 A

Driven machine: Cement Mill

Built-in sequence control: EASY4210-4218.DWG dated 01.07.03Outline drawing: 6270.021/7-S / M7E0217S.DWG

3-phase voltage supply: 3 x 380 V, 50 Hz1-phase voltage supply: 1 x 220 V, 50 Hz

Will the starting procedure take place under the same conditions and with the same technical data forwhich the starter has been calculated and designed?

Please confirm: YES

Have steps been taken to prevent overload of motor and starter?

Please confirm: YES

1. Measuring Insulation Resistance

Measuring insulation resistance between the 3 rotor cable connection terminals K, L, M and theearthing point. The measured value should be higher than 10 MΩΩΩΩ (minimum is 2000 Ω / V, related tothe rotor standstill voltage u20).

Please enter the values (Test voltage 500 V or 1000 V): K - Earth ………… MΩL - Earth ………… MΩM - Earth ………… MΩ



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• Connect the rotor cables and the earthing cable to the corresponding terminals.• Remove the top cover(s) of the starter.• Remove all inner covers (013/014/015-series) and remove, if there is any, corrosion protection

material inside the electrolyte tank (BRANOrost-Chip).• In case of movable electrodes are standing in the lower end position, take the hand-crank and lift

the electrodes to the upper end position by using the emergency hand drive.

2. General Test Procedure

2.1. Have all mechanical and electrical safety regulation and other laws that are in force at site been observed? YES

2.2. Have rotor and earthing cables been connected? YES

2.3. Testing of thermostat settings:

- B5 should be set to 5°C YES or- B3 should be set to 85°C YES or- B6 (if installed) should be set to 75°C for temperature alarm YES

2.4. Have you found any deformations or destruction’s of built-inmechanical or electrical components during a visual inspection? YES NO

If the answer is YES immediately contact Elektroschaltgeräte Meerane GmbH!

3. Functional Test

3.1 Mechanical test of electrode setting mechanism.Use the hand-crank and the emergency hand drive to move the electrodes from the upper end position to the lower end position and then back.

3.1.1 There is no force between the electrodes and there guiding pins inany position between the two end position. Please confirm: YES

3.1.2 Check the unchanged setting of the limit switches and / or proximityinitiators. Red seals o.k.? Please confirm: YES



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• Connect the control cables and the cables of the voltage supply with the corresponding terminals ofthe starter. Make sure that all fuses and circuit breakers are switched on. At ambient temperaturesof ≤ 5°C disable or disconnect voltage supply for electrolyte heaters (if installed)!

• Make sure the power supply to the stator side of the slip-ring motor continues to remaininterrupted, also in event of switching ON the slip-ring motor!

Execution of electrical test is depending on the starters design. Is this starterequipped with a built-in sequence control? YES NO

If the answer is NO continue with item 3.2. If the answer is YES continue with item 3.3.

3.2 Electrical test of starters without a built-in sequence control.

3.2.1 All control cables connected to the starters connection terminalaccording to the valid diagrams? Please confirm: YES

3.2.2 Is the customer-made starter sequence control designed to satisfythe general requirements given in the „INSTALLATION,OPERATING AND MAINTENANCE INSTRUCTIONS“ chapter 2.1!

Please confirm: YES NO

In case of NO write down the differences on a separate sheet ofpaper and attach it to this check list.

3.2.3 Confirm the execution of a successful test run. YES

3.2.4 Correspond the measured starting time with the startingtime engraved in the wide framed ta-field of the rating plate (± 10 %)? YES

Continue with item 4!

3.3 Electrical test of starters with a built-in sequence control.

3.3.1 All control cables connected to the starters connection terminalaccording to the valid control diagrams? Please confirm: YES

3.3.2. Connect the connecting terminals ground electrode “C” and minimalelectrode “MIN” for the liquid level controller -B4 in order to simulatea sufficient electrolyte level.Execute a test run by using an external or internal start signal. Checkall control-relevant functions and compare the results with the functionsdetermined by the control diagrams. Please confirm no deviations: YES



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In case of deviations contact Elektroschaltgeräte Meerane GmbH!

Reconnect the jumper wire for the liquid level controller -B4.

3.3.3 Correspond the measured starting time with the startingtime engraved in the wide framed ta-field of the rating plate (± 10 %)? YES

• Fill up the starter with electrolyte.• Enable or reconnect the voltage supply for electrolyte heaters if disabled or disconnected before.

4. Electrolyte basic filling

Have you filled up the starter according to the instructions given inthe „INSTALLATION, OPERATING AND MAINTENANCEINSTRUCTIONS“ chapter 1.3 and the documentation part „Resistancedata for Three - Phase Liquid Rotor Starter“ Please confirm: YES

5. Readjustments

5.1 Change of starting time ta

If it is necessary to change the starting time because there has been a change in operating characteristics proceed as follows (select the applicable item 5.1.1 or 5.1.2):

5.1.1 Starting time of starters equipped with an electrode setting motor with two separate windings(8-4-pole version) can be changed by modifying the wiring of the motor connection terminal(see instructions inside the motor connection box). The second available starting time is engraved in the thin framed ta-field of the rating plate!

5.1.2 Starting time of starters equipped with a standard electrode setting motor (standard version4- or 8-pole) and a frequency converter can be changed by modifying the setting of the frequency converter. The allowed setting time range is engraved in the thin framed ta-field of the rating plate. How to change the parameter „maximum output frequency“ is described in the „Users Manual“ of the frequency converter.

Starting time supervision (installed or appropriated by the user) must be changed accordingly!Setting on new starting time ta + 5 seconds (currently time T1 in logic module, 35+5=40s).



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5.2 Changes of other parameters or set-points

Changes of other parameters or set-points requires approval by Elektroschaltgeräte Meerane GmbH. Not approved modifications may effect guarantee loss.

After completion of changes run through the check list once again beginning with item 3!

If serious deviations are found in any section of the checking procedure the starter may only beput to work on receipt of a written approval by Elektroschaltgeräte Meerane GmbH!

This check list was filled-in by:

Company: ...............................................................................

Name / Signature: ................................ / ................................

Place of issue, Date: ................................................................

Please return this check list as soon as possible to:

Elektroschaltgeräte Meerane GmbHKarl - Schiefer - Straße 1

Sales Department

D - 08393 MeeraneGermany

F:\ESM\PROJEKTE\ABB-SW\6984_SON\6984_8\CHECK.DOC

ELEKTROSCHALTGERÄTE MEERANE GMBHElektroschaltgeräte Meerane GmbH, Karl-Schiefer-Straße 1, D - 08393 Meerane Tel.: ++ 49 3764 7912-0 Fax: ++ 49 3764 7912-79

6984/8 TEST PROTOCOL according to Standard DIN VDE 0660 / IEC 17 BReg.-No.: FB 014/QB Issue: 30.04.98

Project: SONGIFA ABB no.: 1N1R042Code:

Order no.: 101-2348237 Date: 05.06.03Contract no.: 6984 Date: 10.06.03

GENERAL DATA Degree of Protection:Starter type: 6270.021/7-S (DIN VDE 0470 / IEC 144) Starter: IP 43Article code: 9817900 Rotor cable connection: IP 54Serial no.: 6984/8 Control / auxiliary devices: IP 54

Motor power: 7900 kW Voltage supply: 3-phase: 380/50 V / HzRotor voltage: 2540 V 1-phase: 220/50 V / HzRotor current: 1870 A Internal control voltage: - V / HzStarting factor f: 1,4

Paint coating: RAL 5014 X ok Dimensions: 2700x2140x2350 mm (LxBxH)Language: english X ok Weight: 2750 kg

STARTERWelding / tightness test: X ok Shop Test Standard: 6260/10/94Paint coating test: X ok Shop Test Standard: 6260/20/94Insulation / High voltage test: X ok Shop Test Standard: 6260/40/94

Test voltage: 10.000 V Standard: DIN 57660Testing time: 60 s part 105 / IEC 17 B)

Functional test: X ok Shop Test Standard: 6260/50/94Final test: X ok Shop Test Standard: 6260/60/94Shipping / Packing inspection: X ok according to FB 007/QB and VA 003/KV

CONTROL / CONTROL DEVICESStarting time: 35 s X ok Built-in sequence control (Y/N): YTemperature controller Source: EASY4210-4218.DWG

- B5: 5°C X ok Issue date: 01.07.03 - B3: 85°C X ok - B6: 75°C X ok For starters without sequence control:

Connection terminal:Limit switches / Proximity initiators: X ok Issue date:Heaters: 2x 3000 W X ok

Manufacturer certifies: Fabrication of appliance agree with mentioned Standards.Used materials agree with valid DIN StandardsFunction of appliance meets requirements fixed in the contract.

REMARKS Name : Andreas HofmüllerDate: 05.01.04

Stamp / Signature

1N1LG02 0 Liquid Starter Interlocking CheckList 1N1R042

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