1.Laboratory Cs3000 Eng Final

IAEC January 2008

PART A PROJECT DEFINITION 1. Project creation

Create a new project using System View Exercise Create the user-defined project ENGPJT Define 1 KFCS (Field Control Station), station number FCS0101 Define 1 HIS (Human Interface Station), station number HIS0164 PROCEDURE

1. Select ‘System view’ from Start menu / Programs / YOKOGAWA CENTUM / System View

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2. Create ENGPJT using the System View Move cursor to Select [File] →→→→ [Create N ew] →→→→ [Project]

3. The [Outline] window as shown below appears. In the exercise, enter appropriate data in the columns User, Organization, and Project Information. (Data entry in the Project Information column is a MUST.)

On completion of data entry, click on

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4. [Create New Project] dialog window appears with the [Name and Position] tab, enter the following data. Project Name : ENGPJT Position : Default (C:\CS3000\eng\BKProject\) Project Comment : Exercise for Engineering course

5. With the [Constant] tab, define Domain Number : 1 Make Control bus Dual-Redundant : No (blank)

Click on button Leave each item on other tabs,[Outline] and [Detailed Setting], as default

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Now, ENGPJT project is created. Next step, FCS and HIS will be created. 6. Create FCS folder

[Create New FCS] dialog window appears, select [Type] tab, and define Station Type : AFS30D Field Control Station Standard Type Database Type : General-Purpose Station Address / Station Number : 1 / 1 Component / Number : Leave in Blank Station Comment and others : Leave in Blank

For other tabs, leave each item in default and click on

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7. Create HIS folder [Create New HIS] dialog window appears, select [Type] tab, and define Station Type : PC with Operation and monitoring functions Station Address / Station Number : 1 / 64 Others : Leave in Blank

For other tabs, leaving each item as default and click on

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8. Confirm ENGPJT with the System View Open [ENGPJT] to verify the creation of FCS0101 folder and HIS0164 folder.

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PART B PROCESS I/O DEFINITION 1. Process I/O Definition

Define the process I/O for the control station FCS0101 Exercise Define control I/O units on the slot 1 and slot 2, Node 1

PROCEDURE 1. Activate the System View, select [ENGPJT] – [FCS0101] – [IOM] - [Local Node] folder.

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2. To create New IOM, select from the pull down menu, [File] – [Create New] –[Node] or Right click on [Node] position in System view and select it, as shown below.

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3. [Create New IOM] dialog window shown below appears. Define: IOM Type / Category : Analog Input IOM Type / Type : Control I/O (AAI141-S) Installation Position / Node : 1 Installation Position / Slot : 1

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4. <1AAI141-S> file is created in the [NODE 1] folder

Activate [IOM Definition Builder] by double clicking on the <1AAI141-S > file.

5. Assign I/O Modules for each terminal with data for ‘Signal Details’ and Signal Conversion’ referring to the following figure and [Save]

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6. Messages are displayed in the [Message] area. If no error occurs , exit from the IOM definition builder.

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7. Three files as shown in the following figure have been created in the [IOM] folder.

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Digital I/O Definition Exercise Define 32-point Terminal-type Contact Status Input on the slot 1, Node 2 and 32-point Terminal-type Contact Status Output on the slot 2, Node 2.

PROCEDURE

8. Same as in the Control I/O units, create NODE in the [IOM] folder. IOM Type / Category : Status Input IOM Type / Type : 32-point Terminal-type Contact Status Input (ADV157-S) Installation Position / Node : 2 Installation Position / Slot : 1

Click on button

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9. <1ADV157-S> file is created in the [Node] folder.

Activate [IOM Definition Builder] by double-clicking on the <1ADV157-S > file.

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10. [IOM Definition Builder] window as shown below appears. The input modules can be assigned for each terminal. In the exercise, confirming the settings, leave them as default, and exit.

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11. Three files as shown in the following figure have been created in the [IOM]

folder.

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PART C Creation of Regulatory Control Function EXERCISE 1 CASCADE CONTROL

Cascade Loop creation

In the exercise, the procedure to create a regulato ry control system is discussed by making a simple cascade loop.

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1. Function Block Creation Procedure

1. Activate the system view then select [ENGPJT] – [FCS0101] – [FUNCTION BLOCK] folders.

CS1000: 50 Control Drawing definition files from D R0001 to DR050. CS3000: 200 Control Drawing definition files from D R0001 to DR0200.

In the exercise, create a cascade loop in DR0001

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2. Double-click on DR0001 to start the Control Drawing Builder. The following builder appears.

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2. Drawing and Editing the Control Drawing Window PROCEDURE

1. Define the size of window 2. Define a grid pattern. 3. Create a function block 4. Draw an I/O connection block. 5. Create Wiring 6. Assign Function block detail specifications

1. Define the size of a window 1) Choose the [Properti es] from the [File] menu of the Control Drawing Builder

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2) The following File Properties dialog window appears

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3.Define a grid pattern 1) To make it easy to draw a figure, Display a grid on the Drawing panel. Choose

the [Grid Option] from the [Draw] menu on a tool bar to display ‘Grid Option Dialog’

2) Assign all properties as shown in the picture and click on

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4. Create a function block Primary temperature controller (PID) : TIC100 Secondary flow controller (PID) : FIC100

1) Choose the [Function Block] from the [Insert] on a tool bar to display [Select Function Block] dialog

2) Choose the [PID] in the [Controllers] under the [Regulatory Control / Calculation] displayed on [Select Function Block] dialog, and click on

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3) Click a desired position on the sheet of the Drawing Panel to display the PID block symbol. Enter the tag name [TIC100] and press the [Enter] key.

4) Do the same procedures as item 2) and 3) to create another PID tag, named [FIC100]

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5) Double-click the symbol of the function block [TIC100] to display its property sheet. On the [Function Block] tab sheet, define

Tag Comment : Primary Temp. Control High limit value : 100.0 Engineering unit symbol : DEGC Click on

6) Define the basic definitions of the function block [FIC100] according to the above item 1) to 5)

Tag Comment : Secondary flow Control High limit value : 50.0 Engineering unit symbol : L/M

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5. Create I/O Connection block 1) Choose the [Function Block] tool button from the [Insert] on a tool bar to display

[Select Function Block] dialog. Choose the [PIO] from the [Link Block] at the Model List on [Select Function Block] dialog and click on

2) Click the sheet on the Drawing Panel by referring to figure below. The symbol of I/O connection block is displayed. Enter the element name [%Zxxxxxx]

3) Define the element names of I/O connection blocks according to the above steps 1) and 2)

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[%Zxxxxxx] : Input connection data of secondary flow controller [%Zxxxxxx] : Output connection data of secondary flow controller

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6. Create Wiring 1) Choose the [Wiring] tool button from the [Insert] on a tool bar

2) To connect [%Zxxxxxx] to [IN] terminal of [TIC100], click the positions 1 and 2 and double-click the position 3 as shown below

3) From picture above, Click the positions 4 and 5 and double-click the position 6 to connect [OUT] terminal of the [TIC100] to [SET] terminal of the [FIC100]

4) To change the terminal name of [FIC100] from [IN] to [SET], right-click on [IN], choose the following menu

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5) Same as before, connect the [%Zxxxxxx] to [IN] terminal of [FIC100] and [OUT] terminal of [FIC100] to [%Zxxxxxx]

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7. Assign Function block detail specifications 1) Click on [FIC100] block symbol and choose the [Edit Function Block Detail] from

the [Window] on a tool bar.

2) The following Function Block Detail Definition Builder is displayed. Specify Open / Close mark : 1:OC Measurement Tracking / MAN mode : 1:Yes

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3) For Advanced setting, choose the [Detailed Setting Item] from the [View] on a tool bar.

Check the setting items of each tab as the following sheet is displayed:

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4) After the detailed setting items have been defined, update the definition by choosing the [Update] from the [File] on a tool bar.

After updating data, choose the [Exit Function Block Detail Builder] from the [File] on tool bar to close the window.

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5) After the setting has completed, choose the [Save] from the [File] on a tool bar

to save the definitions. If the definition has an error, an error message is displayed at the [Message] Display Area. Correct the error according to the message and choose the [Save] again. After the error is corrected, choose the [Exit Function Block List Definition Builder] from the [File] on a tool bar to close the [Function block List Definition Builder] or DR0001

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8. User-defined Window Creation Create a control window and a trend window to operate and monitor the cascade control loop. Control Window Creation PROCEDURE 1. Select in the system view [ENGPJT] – [HIS0164] - [Window] folder. The folder has default window files. In the exercises, create the cascade loop in the CG0001.

Activate [Graphic Definition Builder] by double-clicking on CG0001. The builder panel as shown below appears.

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2. As 8-instrument-diagram has been created in default. Use two instruments on the left. Right Click on the left most instrument to select [Properties] menu.

3. [Instrument Diagram] dialog window is displayed. Define Tag Name : TIC100 Leave other items as default. Click on

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In the same way, define the instrument diagram of FIC100 next to TIC100. 4. After completion of the setting, save the defined file. Select in the tool menu

[File] – [S ave] in order.

5. If no error exists, exit from the [Graphic Definition Builder]

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9. Trend Window Creation PROCEDURE 1. Select in the system view [ENGPJT] – [HIS0164] - [CONFIGURATION] folder.

The [CONFIGURATION] folder has the builder files as shown below.

2. Setting [Trend Record Definition Builder] Right-click on <TR0001> trend record file in the [CONFIGURATION] folder to activate the

[Properties] dialog.

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With the builder, such as [Trend F ormat], [Sampling P eriod] and so on are

specified.

Trend Format : Continuous and Rotary Type

Sampling Period : 1 Second

Leave other items in default.

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Before setting, confirm that [Trend Window Assignment] is closed.

3. Assignment of trend gathering pens Activate the builder by double-clicking on the <TR0001 Trend Acquisition Pen

Assignment> file in the [CONFIGURATION] folder. The builder panel appears.

Assign ‘Acquisition data’ for each pen referring to the following figure. Leave other

items as default.

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4. After completion of the setting, save the defined file. Select in the tool menu [File] – [S ave] in order.

If no error exists, exit from the [Trend Gathering Pen Assignment Definition

Builder].

10. Confirmation of Operation with Test Function Start-up of Test Function

PROCEDURE 1. Select in the system view [ENGPJT] – [FCS0101] folder.

Select [Test Function] in the tool menu [FCS].

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2. The dialog box as shown below appears.

Click on

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3. The start processing of test function begins. The processing operation includes; • Switching the monitoring and operation function to a virtual test mode. • Start of FCS simulator. • Automatic wiring data creation and down loading.

Wait a while until the message “Completed FCS test function start processing” and “Completed Downloading Wiring” appears.

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Wiring Data Change Change the wiring data created by the automatic wiring data creation function to the data appropriate to the process characteristics. In the exercise, define as follows. Wiring data of TIC100 : Lag (1st order lag time constant) = 10 S Wiring data of FIC100 : Lag (1st order lag time constant) = 3 S

PROCEDURE 1. Select [Wiring e ditor] from [Tools] in the tool menu of the [Test Function]

window.

2. The [Wiring Editor] window shown below appears.

Call the wiring data file of the cascade loop. Click on in the tool menu [File] – [O pen] in order.

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3. The window shown below appears. Select DR0001.wrs and then click on ‘Open’

4. Enter data in the [Lag] column for each instrument.

After the setting load the wiring editor file to the FCS simulator to refresh the data. Select in the tool menu [File] – [Download] in order.

5. The dialog window shown below appears. Click on

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Wiring Operation Function Confirm the wiring function is working with the refreshed wiring data.

PROCEDURE 1. Select [Wiring Editor] from [Tools] in the tool menu of the [Test Function]

2. [Wiring Operation – DR0001] appears. Confirm data in the [Lag] column <Status> is ON. If ON is displayed, the wiring.

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Confirmation of Operation by Operation and Monitori ng Function Operate the created cascade loop by calling the control window.

PROCEDURE 1. Call the control window [CG0001]

Click on icon, the window as shown below appears. Key in [CG0001] and [Enter] to call up the window. The control window [CG0001], that has just been created, appears.

Click to call up data entry window

Click to call up Mode change dialog

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2. Enter 50% in the MV of FIC100 Click on on FIC100 instrument faceplate as shown above. Enter 50% MV If the MV of FIC100 is manipulated, the PV of FIC100 and TIC100 follow the MV of FIC100. (In the exercise, they follow the outputs of the first order lag functions.) In MAN mode, the SV of FIC100 tracks its PV by means of the measure tracking function. As the cascade loop is open (secondary controller FIC100 is either in MAN or AUT), the block mode of TIC100 is MAN and IMAN (initialized manual). In the cascade open state, the MV of TIC100 equals the SV of FIC100 by means of the output tracking function .

3. Transfer the block mode of FIC100 to AUT. Transfer the block mode to AUT by clicking on Mode status on faceplate and select AUT mode symbol in dialog below. Enter 30 in the SV of FIC100 secondary controller.

CAS mode

AUT mode

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4. Transfer the block mode of FIC100 to CAS by clicking on CAS mode symbol Transfer the block mode to AUT. Enter 80 in the SV of TIC100 primary controller TIC100 transfers to AUT without bump. Confirm by displaying the trend window TG0101.

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11. Function Block Modification Modification of Function Block

Confirm the operation of the cascade loop by changing the detailed specification items of the PID controllers involved in the loop. The exercise is to be carried out while the virtual test is functioning by the test function

Exercise 1 Change of Range Change the measurement range of the secondary flow controller FIC100 as shown below. Change from 0.0 - 50.0 to 0.0 – 80.0. PROCEDURE

1. Display the drawing list by clicking on [ENGPJT]-[FCS0101]-[FUNCTION_BLOCK]. Then activate [Function Block List Definition Builder] by double-clicking on DR0001.

2. Click on [FIC001] block symbol and choose the [Edit Function Block Detail] from the [Window] on a tool bar. For Advanced setting, choose the [Detailed Setting Item] from the [View] on a tool bar. (See PART C, item 1.1.2, Procedure 6, Assign Function block detail specifications.

3. On [Input] tab, change the ‘High Limit Value’ from 50.0 to 80.0, update, and download.

4. After downloading, call the control window CG0001 to confirm that the measuring range can be changed.

5. The range of the MV of primary temperature controller TIC100 has also been changed (output range tracking function)

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Exercise 2 Change Alarm processing specification Change the PV High-Low limit alarm from ‘BOTH’ to ‘H:High’ PROCEDURE

1. On [Alarm] tab, change the ‘PV High/Low Limit Alarm’ from ‘HL:BOTH’ to ‘H:High’, update, and download.

2. After downloading, call the tuning window of FIC100 to confirm that the alarm processing can be changed. Try to generate alarm by setting parameter PH and PL on Tuning Panel. Only alarm HI will be generated, while alarm LO is surpassed.

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Exit from Test Function Exercise Exit from Test function when the exercise finishes.

PROCEDURE 1. Select in the tool menu [File] – [Ex it Test Function] of the [Test Function]

window.

2. The dialog box shown below appears. Click on

3. Confirmation dialog box [BKETestFunc] is displayed. Exit processing from the test function begins. After a while, the operation and monitoring function of the target station starts up.

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PART C Regulatory Control Exercise 2

EXERCISE 2 CASCADE CONTROL WITH SELECTOR FUNCTION In the exercise, more function blocks and Window as signment will be

presented. Loop is closed loop, using two calculation blocks f or the scale range change.

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1. Function Block Creation PROCEDURE 1. Activate the system view then select [ENGPJT] – [FCS0101] – [FUNCTION

BLOCK] folders. Create a complex control function in DR0002; double-click on DR0002 to start the Control Drawing Builder.

2. Create a function block (See Exercise 1, Procedure 3, Create a function block )

Primary level controller (PID) : LIC200 Program Setting (PG-L13) : PGS200 Secondary flow controller (PID) : FIC200 Signal selector switch (SW-33) : SEL200 Scale range adjustment (CALCU) : CAL200, CAL201 Process Simulator : LAG200 (LAG), PVI200 (PVI)

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3. Create a wiring connection (See Exercise 1, Procedure 5, Create wiring)

4. Edit wiring connection by 2 methods

4.1 Right click at terminal point and select the desired one.

Right Click

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4.2 Click on icon, double click on Terminal name and type in to edit

Assign wiring connection as figure below

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5. Edit Function block detail specifications (See Exercise 1, Procedure 6, Assign Function block detail specifications )

PVI200 : Tag Comment : Indicator LAG200 : Tag Comment : Process Simulator SEL200 : Tag Comment : Selector

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CAL200 : Calculation Script : As shown below Move to edit Function block detail definition by select from pull down menu

: Tag Comment : Scale Range convert1 : High limit value : 50.0 : Engineering Unit : M3/M Click here to show all tab for advanced settings

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CAL201 : Calculation Script : As shown below Move to edit Function block detail definition and assign

: Tag Comment : Scale Range convert2 LIC200 : Tag Comment : Level control : Measurement Tracking/MAN mode : Yes (Output Tab) : MV Display Style/MV Display Style : SELF : MV Display Style/MV Range High Limit : 50.0 : MV Display Style/MV Engineering Unit Symbol : M3/M

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PGS200 : Tag Comment : Program Control : Total elapsed time : 100

(Control Calculation tab): Bumpless Start : No When program exits : Quick Return

(Output Tab) :MV Display Style/MV Display Style : SELF :MV Display Style/MV Range High Limit : 50.0 :MV Display Style/MV Engineering Unit Symbol : M3/M FIC200 : Tag Comment : Secondary flow control : Totalizer/Totalizer Time Unit : Minute : Totalizer/Low-Input Cut Value : 0.5% : Measurement Tracking/MAN mode: Yes (Input tab) : Scale High limit : 50.0 : Engineering Unit : M3/M 6. After the error is corrected, choose the [Exit Function Block List Definition Builder]

from the [File] on a tool bar to close the [Function block List Definition Builder] or DR0002.

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2. User-defined Window Creation Create a control window and a trend window to operate and monitor the cascade control loop.

Operation Mark Creation PROCEDURE

1. Select in the system view [ENGPJT] – [COMMON] folder. Click on <OpeMarkDef> file.

2. Specify the Operation Mark as per the following figure. 3. Click on [File] – [Save]. Make sure that no errors are detected and correct them if

any. 4. Click on [File] – [Exit Operation Mark Builder].

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3. Control Window Creation PROCEDURE

1. Select in the system view [ENGPJT] – [HIS0164] - [Window] folder. The folder has default control window file, CG0001, that is used for CASCADE CONTROL exercise. CG0002 must be created for this exercise. To create new window, right click on and select [Create N ew] - [Window]

In the exercises, create the complex loop in the CG0002. (See 1.2)

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2. [Create New Window] dialog appears. Specify as shown in figure.

Check whether new window has been created in System view.

3. Double click on [CG0002] file in [ENGPJT] – [HIS0164] - [Window] folder. Define:1

Position 1: SEL200 Position 2: LIC200 Position 3: FIC200 Position 4: PGS200 Position 5: PVI200 Position 6: LAG200

Position 7: CAL200 Position 8: CAL201

4. After completion of the setting, save the defined file. Select in the tool menu [File] – [Save] in order.

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4. Trend Window Creation PROCEDURE

1. Assignment of trend gathering pens Activate the builder by double-clicking on the <TR0001 Trend Acquisition Pen Assignment> file in the [CONFIGURATION] folder.The builder panel appears. Assign ‘Acquisition data’ for each pen referring to the following figure on [Group02] tab. Leave other items as default.

2. After completion of the setting, save the defined file. Select in the tool menu [File] – [Save] in order. If no error exists, exit from the [Trend Gathering Pen Assignment Definition Builder].

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5. Confirmation of Operation with Test Function 2.3.1 Start-up of Test Function If you have not exit from Test function used for Exercise 1, skip to 2.3.2 PROCEDURE 4. Select in the system view [ENGPJT] – [FCS0101] folder.

Select [Test Function] in the tool menu [FCS]. 5. The dialog box to select HIS station appears. Click on 6. The start processing of test function begins.

Wait a while until the message “Completed FCS test function start processing” and “Completed Downloading Wiring” appears.

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Confirmation of Operation by Operation and Monitori ng Function Operate the created cascade loop by calling the control window.

PROCEDURE

1. Call the control window [CG0002]

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2. Specify the following parameter of particular tag LAG200: I = 5 (Set up appropriate process simulator) SEL200: SW = 1 (Setpoint of FIC200 from output of LIC200) FIC200: MV = 50 (Start process by simulate output)

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3. Transfer the block mode of FIC200 to AUT and change SV of FIC200 to 30. Monitor the response. (referred to Exercise 1, CASCADE CONTROL) 4. Transfer the block mode of FIC200 to CAS. Transfer the block mode to AUT. Enter 80 in the SV of LIC100 primary controller

Monitor the response 5. Create the profile of PGS200 program for Setpoint change of FIC200 by specifying

the parameter as per figure shown below 6. Change selector position, SW, from 1 to 2 (Set point from output of PGS200) 7. Transfer the block mode of PGS200 to AUT, MAN, and CAS.

Monitor the response MAN: PGS200 stop sending the program AUT: PGS200 start sending the program and stop when the program end. CAS: PGS200 start sending the program and repea t sending the program cyclically. Exit from Test Function

PROCEDURE Please see PART C Page No.51

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Part D Creation of Sequential Control Function

Exercise 1 Sequence Table Creation 1

When the start switch SW445-11 turns ON, The timer TM222-11 starts and the

start switch SW445-11 turns OFF.

After 5 seconds, the timer TM222-11 times up and the switch SW446-11 turns ON. After 5 seconds, the switch SW446-11 turns OFF and the switch SW447-11 turns ON. After 5 seconds, the switch SW447-11 turns OFF

Start Switch

SW445-11

Switch

SW446-11

Timer TM222-11 Start time up

Timer Reset start time up

Switch

SW447-11

Timer Reset start time up

Operation of Sequence Exercise

ON

ON

ON

OFF OFF

OFF OFF

OFF OFF

5 s

5 s

5 s

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1. Common Switch Definition Procedure

1. Select the [SWTCH] folder in the [FCS0101] folder. Then double-click on the [SwitchDef] (common switch) shown in the <opened Folder> data list.

The [Common Switch Definition Builder] appears as shown below.

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%SW0001 to %SW0400 System reserved that you can’t used.

2. Scroll the display until %SW0445 appears.

Enter tag names for %SW0445, %SW0446 and %SW0447 as shown below:

Element Number Tag Name

%SW0445 : SW445-11

%SW0446 : SW446-11

%SW0447 : SW447-11

3. Enter common data in other items as shown below:

Tag Comment : Enter arbitrarily

Swtcht Position Lable : ON,,OFF,ON

Display Format : Direct Position

Button Color 1 : Red

Button Color 2 : Green

Tag Priority Level : 4

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4. Select [Save] from the [File] menu to save the common switch

definition file.

5. Then select [Exit Common Switch Definition Builder] in the [File] menu.

2. Creating a Control Drawing Starting the Control Drawing Builder

Procedure

Choose the folder [FUNCTION_BLOCK] under the folder [FCS0101] to display a data list. Choose and double-click the [DR0011] on the data list.

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The [Control Drawing] builder starts from the following System View:

Note: To display messages only, choose the [View] on a tool bar and click the [Message Display Area] from the pop-up menu not to display other items.

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3. Draw a function block. Draw the block symbols of the following function blocks with a drawing pen:

ST16 Sequence block : ST222-11

TM Timer block : TM222-11

Choose the [Function Block] from a tool bar to display the Select Function Block.

Click the [ST16] from the [Sequence Table] in the [Sequence] on the Select Function Dialog, and the [OK] button.

Click an arbitrary position on a sheet of the Drawing Pane.

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Enter the tag number ST222-11

Choose the [TM] from the [Sequence Element-1] and enter the tag number

TM222-11.

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1. Defining the Timer Procedure

1. Click the timer block [TM222-11]. 2. Click the [Properties] from the [Format] or click the right button of mouse

select [Properties].

3. Enter the word as shown below. Tag comment : Sequence Exercise Timer

For other items, keep defaults. You do not need to define them. Click the [OK] button.

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2. Defining a Sequence Table Procedure

1. Click the Sequence Table block [ST222-11]. 2. Click the [Properties] from the [Format] or click right button of mouse select

[Properties].

3. Enter the word as shown below. Tag comment : Sequence table 1

For other items, keep defaults. You do not need to define them. Click the [OK] button.

4. Choose the [Save] from the [File] menu to save the Control Drawing Definition File [DR0011].

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3. Detailed Definition of Timer Procedure

1. Click on TM222-11 Block in the Control Drawing Window. Select [Edit Function Block Detail] from [Window] or click at button.

The [Function Block Detail Definition Builder] window as shown below is activated.

2. In the exercise, leave all data in default. Select [Exit Function Block Detail Definition Builder] in the [File] menu.

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4. Detailed Definition of Sequence Table Procedure

1. Click on ST222-11 Block in the Control drawing Window. Select [Edit Function Block Detail] from [Window] or click at button.

The [Edit sequence table] window as shown below is activated.

<Supplement>

The [Edit Sequence table] window can also be opened by double-click on the number column of ST222-11 in the [Function Block List Definition Builder] window.

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2. Select [Change Processing Timing] from the [Edit] menu or click

at button.

The [Set Start Timing] dialog as shown below appears.

3. In the exercise, leave all items in default and click on <OK> button. The processing timing is defined and the dialog closes.

4. Click on the field of C01 in the [Tag Name. Data Item] column in the condition signal setting area. Enter the data as follows:

(C01) SW445-11.PV (%SW0445.PV will do)

Shift to the next entry field a line below with a return key.

(C02) TM222-11.BSTS

5. Click on the field of A01 in the [Tag Name. Data Item] column in the action signal setting area. Enter the data as follows:

(A01) TM222-11.OP

(A02) SW446-11.PV (%SW0446.PV will do)



6. Click on the field of C01 in the [Data] column in the condition signal setting area. Enter the data as follows:

(C01) ON

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Move the cursor to the lower field by pressing the <Down> key on the keyboard.

(C02) CTUP

7. Click on the field of A01 in the <Data> column in the action setting area and enter the data as follows. (A01) START

(A02) H

(A03) H

(A04) H

8. Click on the field of C01 in the [Comment] column in the condition signal setting area. Enter the data as follows:

(C01) Start Switch

(C02) Timer

9. Click on the field of A01 in the [Comment] column in the action signal setting area. Enter the data as follows:

(A01) Timer

(A02) Switch 1

(A03) Switch 2

(A04) Start Switch

10. Rule column are defined with the combination of Y(Yes) and N(No). Move the mouse cursor to the position to define and then click mouse button to specify the position.

On the specified position;

One click of the mouse button : Y

Two clicks of the mouse button : N

Three clicks of the mouse button : Deletion of Y or N

11. Move the cursor to the step label setting area of the rule 01 and click. Enter A1. Then enter A2, A3 and A4 in order.

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12. Move the cursor to the next step label setting area of the rule 01 and click. Enter A2. Then enter A3, A4 and A1 in order.

13. Select [Update] in the [File] menu or click at button. 14. Then Select [Exit Function Block Detail Definition Builder] in the [File] menu.

15. Select [Save] in the [File] menu to save the sequence table.

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5. Control Window Definition Graphic Builder Definition Builder Activation

Procedure

1. Select [WINDOW] folder in the [HIS0124] folder.

2. Select [File] –Create New] -Window] in order.

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The [Create New Window] dialog box as shown below appears.

3. Define the type of window as follows: Window Type : Control (8-loop)

Window Name : CG0011

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4. Click on <OK> button to close the dialog box. 5. Double-click on CG0011 displayed in the [Opened Folder] data list.

The [Graphic Definition Builder] Window shown below is activated.

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6. Click on the left most instrument diagram to select. Then click the right button of the mouse and select [Properties].

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7. The [Instrument Diagram] dialog box appears. Enter the following tag name in the tag name column.

SW445-11

8. Click on <OK> button to close the dialog box.

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9. Assign the following tag names from the second instrument diagram onwards.

Number Tag Name

2 : TM222-11

3 : SW446-11

4 : SW447-11

6 : ST222 -11

10. On completion of the assignment of all tag names, select [Save] in the [File] menu.

11. Then select [Exit Graphic Definition Builder] in the [File] menu.

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6. Confirming Operation with Test Function Activating Test Function Procedure

1. Select [FCS0101] folder. 2. Press [FCS] button in the tool menu to select [Test Function].

As shown below, the dialog box [Confirm to Switch] appears.

3. Click on <OK> button.

The [Test Function] window shown below appears soon.

Wait until the message “Completed FCS test function start processing” is shown.

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7. Confirming Operation with Operation and Monitori ng Function Procedure

1. Call the graphic window [CG0011].

2. Set the Mode of the sequence table ST222-11 to AUT, and confirm that PV is A1. If not, set to A1.

3. Enter 5 in PH of the timer TM222-11. 4. Setting the switch SW445-11 to ON activates the sequence table. 5. Confirm that the switches SW446-11 and SW447-11 change.

The rule condition display column is provided between the condition rule column and the action rule column in the sequence table window.

Confirm that when a rule is satisfied, the color of the satisfied rule in the rule condition column changes from;

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Green (not satisfied) to Red (Satisfied)

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8. Exit from Test Function Procedure

1. Select [Exit Test Function] in the [File] menu in the [Test Function] window. The dialog box [Test Function] appears as shown below.

2. Click <OK> button.

The sequence table exercise 1. Has finished

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Part D Creation of Sequential Control Function

Exercise 2 Sequence Table Creation 2 Build a sequence table to do the following using the cascade control loop. This will complete a temperature control system of a batch reactor.

The sequence table you build should do the following: 1. Heat the reactor to the temperature required. 2. Maintain a constant reactor temperature for a specific period of time (reactor period). 3. Cool the reactor immediately following completion of the reactor period.

Tem

p.

ON ON

OFF

SV

Time

Heating

Reacting Cooling

Finished

Start Switch

M

Water

Steam

TIC0011

TIC0012

BDS0011

Products

Raw Materials

Reactor Batch Control System

DLAY01

LAG01

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Data Setting in BDS0011 Tuning Panel

Data Type DTnn 1 SV(TIC0011) 80°C 2 SV(TIC0011) 20°C 3 P(TIC0011) 60 % 4 I(TIC0011) 10 sec 5 D(TIC0011) 2 sec 6 P(TIC0011) 25% 7 I(TIC0011) 15 sec 8 D(TIC0011) 0 sec 9 P(TIC0011) 50 % 10 I(TIC0011) 10 sec 11 D(TIC0011) 0 sec 12 13 14 15 16

1. Element Used for This Sequence

Prior to generating a sequence table, elements must be registered. 1. The instruments (BDSET-1) stores the SV of each step and PID parameters. 2. The Batch status indicator (BSI) starts control and displays the process. 3. A timer will determine reaction time. 4. Sequence relational expressions check minimum and maximum temperatures,

causing the reactor temperature to rise or fall. 5. Sequence computational expressions output parameters when conditions are

satisfied. 6. Operation guide messages output messages at each step. 7. Common Switch (START01) starts Batch switch.

Reacting Temp.

Cooling Temp.

“Heating”

“Reacting”

“Cooling”

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2. Creating a Control Drawing 1. Draw a function block

Choose the folder [FUNCTION_BLOCK] under the folder [FCS0101] to display a data list. Choose and double-click the [DR0013] on the data list. Draw the block symbols of the following function blocks with a drawing pen: PID Controller Block : TIC0011, TIC0012 DLAY, LAG Simulation Block : DLAY01, LAG01 BDSET-1L Batch Data Set : BDS0011 TM Timer Block : TM222-22 BSI Batch status indicator : BSI0011 RL Relational Expression : RL0011 CALCU Calculation : CALCU01, CALCU02, CALCU03,

CALCU04, CALCU05 ST16 Sequence Table : ST222-22 SWnnnn Common switch : START01

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2. Defining The Controller 1.Click the Controller block [TIC0011], [TIC0012]

2. Click the [Properties] from the [Format] or click the right button of mouse select [Properties] enter the word as shown below.

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For other items If you do not need to define, keep defaults. Click the [OK] button. 3. Detail Definition of Controller Block.

1. Click on [TIC0011], [TIC0012] block in the Control Drawing Window. Select [Edit Function Block Detail] from [Window] or click at button.

2. The [Function Block Detail Definition Builder] Window as shown below is activated.

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For TIC0012 Detail Spec. Item Connection [Measurement Input (IN)] input LAG01.CPV In this exercise, leave all data in default. Select [Exit Function Block Detail Definition Builder] in the [File] menu.

4. Defining Jacket Temp. Simulator Block [LAG]. 1. Click LAG block [LAG01]


For other items If you do not need to define, keep defaults. Click the [OK] button.

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5. Detail Definition of LAG Block. 1. Click on [LAG01] block in the Control Drawing Window.

Select [Edit Function Block Detail] from [Window] or click at button. 2. The [Function Block Detail Definition Builder] Window as shown below is

activated.

In this exercise, leave all data in default. Select [Exit Function Block Detail Definition Builder] in the [File] menu.

6. Defining Reactor Temp. Simulator Block [DLAY]. 1. Click DLAY block [DLAY01]


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7. Detail Definition of DLAY Block. 1. Click on [DLAY01] block in the Control Drawing Window.

Select [Edit Function Block Detail] from [Window] or click at button. 2. The [Function Block Detail Definition Builder] Window as shown below is

activated.


8. Defining The Batch data set. 1. Click The Batch data set block [BDS0011]


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9. Detail Definition of Batch Data set Block. 1.Click on [BDS0011] block in the Control Drawing Window. Select [Edit Function Block Detail] from [Window] or click at button. 2.The [Function Block Detail Definition Builder] Window as shown below is activated.


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10. Defining Timer Block. 1. Click Timer Block. [TM222-22]



11. Detail Definition of Timer Block. 1.Click on [TM222-22] block in the Control Drawing Window. Select [Edit Function Block Detail] from [Window] or click at button. 2.The [Function Block Detail Definition Builder] Window as shown below is activated.

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12. Defining The Batch Status Indicator. 1. Click The Batch Status Indicator block [BSI0011]



13. Detail Definition of The Batch Status Indicato r Block. 1.Click on [BSI0011] block in the Control Drawing Window. Select [Edit

Function Block Detail] from [Window] or click at button. 2.The [Function Block Detail Definition Builder] Window as shown below is

activated.

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14. Defining Relational Block. 1. Click Relational Block. [RL0011]



15. Detail Definition of Relational Block. 1.Click on [RL0011] block in the Control Drawing Window. Select [Edit Function Block Detail] from [Window] or click at button. 2.The [Function Block Detail Definition Builder] Window as shown below is activated.

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16. Defining Calculation Block. 1. Click Calculation Block. [CALCU01], [CALCU02], [CALCU03]



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17. Detail Definition of Calculation Block.. 1.Click on [CALCU01] block in the Control Drawing Window. Select [Edit Function Block Detail] from [Window] or click at button. 2.The [Function Block Detail Definition Builder] Window as shown below is activated.

3. Click on Start timing change to One shot Processing for CALCU01,

CALCU02,CALCU03,CALCU04 and CALCU05

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4. At Edit Window Bar select [Edit Calculation Script] Window as shown below.

5. Choose the [Update] from [File] menu or click at button. And

select [Exit Function Block Detail Builder] from [File] menu

6. For [CALCU02] [CALCU03] [CALCU04] and [CALCU05] do the same procedure [CALCU01] block. Windows as shown below: CALCU02

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CALCU03 CALCU04

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CALCU05 7. Choose the [Save] from the [File] menu to save the Control Drawing Definition File [DR0013]

3. Defining Operator Guide Messages 1.Start the System View Window Open [MESSAGE] folder from [FCS0101] folder and double-click at [OG0101]

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2. When double-click at [OG0101] enter the words of messages as shown below:

3. Choose the [Save] from the [File] menu to save the Operator Guide

Messages File [OG0101]

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4. Defining Common Switch (START01). 1. At System View Window click at [SWITCH] from [FCS0101] of [ENGPJT]

project. 2. Double-click at [SwitchDef] Common Switch. Common Switch Builder as

shown below appears. 3. Enter “START01” in Tag Name item and “Start Batch switch” in Tag

Comment item. 4. Select [Save] in the [File] menu to save Common Switch.

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5. Defining a Sequence Table 1. Defining a Sequence Table

Procedure 1. Start at Control Drawing Builder [DR0013] Click the Sequence Table block

[ST222-22] 2. Click the [Properties] from the [Format] or click the right button of mouse

select [Properties]. 3. Enter the word as shown below.

4. Choose the [Save] from the [File] menu to save the Control Drawing Definition File [DR0013].

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2. Detailed Definition of Sequence Table Procedure 1. Click on ST222-22 Block in the Control Drawing Window. Select [Edit Function Block Detail] from [Window] or click at button. The [Edit Sequence Table] window as shown below is activated.

2. Select [Change Processing Timing] from the [Edit] menu or click at

button. The [Set Start Timing] dialog as shown below appears.

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In the exercise, leave all items in default and click on <OK> button. The processing timing is defined and the dialog closed.

3. Change Number of signal lines At Function Block Detail Builder of ST222-22 Window. Select [Change

Number of Signal lines] from [View] menu

Note – Must be creating step 2,3,4 by your self. The [Change Number of Signal lines] dialog as shown below appears.

Select [Condition Signal = 16 Operation Signal = 48] and click [OK]

4. Define Detail Definition of Sequence Table. 1. Defined Detail Definition of Sequence Table as shown below:

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2. Select [Update] in the [File] menu or click at button.

3. Then Select [Exit Function Block Detail Definition Builder] in the [File] menu.

4. Select [Save] in the [File] menu to save the sequence table. 3. Start the batch Reactor System Operation.

1. Define Control Group Window [CG0012] as shown below. 2. Run Test Function 3. Define Mode Status of ST222-22 to AUT Mode

4. Define Data in BDSET-1 [BDS0011] that stores the SV of each step and PID parameters. Procedure 4.1 Click at input Window Name icon. Enter words

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“BDS0011” and click “Enter” will appears as below.

And you will see the instrument Faceplate of BDS0011

4.2 Click at Tool Box icon will appears.

4.3 Click at Tuning icon will display tuning panel of BDS0011 and Enter data in DT01,DT02……………as shown below:

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5. Define Batch Status Indicator [BSI0011] Parameter 5.1 At Tuning Panel of BSI0011 5.2 Define Switch Color click at [SWCR] and enter data as below:

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5.3 Define Switch lable click at [SWLB] and enter data as below:

5.4 Define Switch Guard Color click at [SWOP] and enter data as below:

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5.5 Define Phase (Step) click at [PHAS] and enter data as below:

5. Set timer TM222-22 to 120 seconds. [PH=120] 6. Make certain I of process simulator [DLAY01] is 4. 7. Make certain I of process simulator [LAG01] is 25. 8. Display the Control Group panel again. 9. Start batch by ON [START01] Switch 10. Observation Operator Guide Message, SV, PID, Step Display and Execute

Switch Button at Faceplate of BSI0011.

The sequence table exercise 2. Has finished.

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PART E Creation of Logic Charts.

Sequence Logic Charts Exercise 1 1. Common Switch Definition Select the [SWITCH] folder in the [FCS0101] folder. Then double-click on the [SwitchDef] (common switch) show in the <opened Folder> data list.

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2. Creation Control Drawing. Draw the function Block Choose the folder [FUNCTION_BLOCK] under the folder [FCS0101] to display a data list. Choose and double-click the [DR0015] on the data list. Draw the block symbols of the following.

Logic Chart Block [ LC64] : LG01

1. Defining Properties of Logic Chart Block.

1. Click the Logic Chart Block [LG01] 2. Click the [Properties] from the [Format] or click the right button of mouse

select [Properties] enter the word as shown below.

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2. Detail Definition of Logic Chart Block. 1. Click on [LG01] block in the Control Drawing Window. Select [Edit

Function Block Detail] from [Window] or click at button. 2. The [Function Block Detail Definition Builder] Window as shown below

is activated.

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3. Creation Logic Chart.

1. Select [Edit Logic Chart] from Edit Window bar

Edit Logic Chart Window as shown below is activated.

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2. Define start Timing. Click at button of Edit Logic Chart Window

3. Define Logic Chart Eleements.

Click at button of Edit Logic Chart Window

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Select input1 <OK> define follow as below:

4. Define Logic Operation Element

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5. Define wiring

Click at button of Edit Logic Chart Window then click at end point of switch AAAA and double click at [OR] operation element.

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6. Define full Logic Chart Window follow as below:

7. Select [Update] in the [File] menu or click at button. 8. Then Select [Exit Function Block Detail Definition Builder] in the [File] menu. 9. Select [Save] in the [File] menu to save Control Drawing DR0015.

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3.Start Operation.

1. Define Control Group Window [CG0015] and [CG0016] as shown below.

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2. Run Test Function.

3. Define Tuning parameter of Logic Chart

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4. Chang Mode of LG01 to AUT Mode

5. Observe Step Operation of Logic Chart

Click at button as shown below :

If you want to operate switch AAAA double click at Input element AAAA Faceplate will appear you can ON or OFF switch and notice result action of this Logic Chart.

Note. Color of wiring line will display involve switch status. Read Color Wiring Line is showed involve switch status ON. Green Color Wiring Line is showed involve switch status OFF.

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PART F Creation of SFC Blocks

1. Creating Control Drawing

Procedure 1. Choose the folder [FUNCTION_BLOCK] in the folder [FCS0101] to display

a data list. Choose and double-click the [DR0015] from the data list. The [C0ntrol Drawing] builder starts from the following System View :

(Note) To display messages only, choose the [View] on a tool bar and click the [Message Display Area] from a pop-up menu.

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2. Drawing and Edit the Control Drawing Window Procedure

1. Draw a function block Draw the block symbols of function blocks with a drawing pen. Choose the [Function Block] tool button on a tool bar and enter the following tag names. Tag Name Model Type SFC001 SFCPB SFC Block TM001 TM Sequence Element-1 LI001 PVI Regulatory Control P001 SIO Switch Instruments V001 SIO Switch Instruments %Z011101 PIO Link Blocks %Z012101 PIO Link Blocks %Z012201 PIO Link Blocks %Z012102 PIO Link Blocks %Zxxxxxx PIO Link Blocks

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2. Define Specifications (1) Choose one block from the Drawing Pane and click it. The block

turns to green. (2) Choose the [properties] from the [Format]. (3) Enter necessary items. (4) Click the [OK] button. Enter data for the following tags:

Tag Name Tag Comment Low Limit High Limit Engineering Unit SFC001 SFC Block for Seq. TM001 Timer1 LI001 Lever Indicator 0 100 % P001 Pump1 V001 Valve1 For other items, keep defaults.

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2. Draw wiring Use a wiring tool to draw automatic or manual wiring. Choose the [Wiring] tool button on a tool bar to connect as follows:

On completion of wiring, choose the [Save] from the [File] on a tool bar to save definitions. Check that no error appears at the [Message Display] area. 3. Define the SFC Block

(1) Define the SFC Block data Choose the SFC001 on the [Drawing Pane] (sheet). The block turns to green. Choose the [Edit Function Block Detail] on the [Window] to display the following figure:

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Choose the [Data Item Definition] from the [Edit Window] to open the next display. Define the following items on the [User Definition] tab: No 1. No 2. Data item : TMSET LEVELSET Data type : I16 F32 Comment : Timer set value Level set value Engineering Unit : s % Function restriction level: 1 1 Display format : 7 7.1

After the definition, in the tool menu of the [Function Block Detail Definition Builder] window, click on [File]- Update]. Then in the tool menu of the [Function Block List Definition Builder] window, click on [File]-Save] to save the defined data.

Confirm that any error other than “initial step not found” does not appear in the [Message] area. (It is recommended to save defined data every time a file has been defined.)

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(2) Creation of SFC Select [Edit SFC] in the [Edit Window] in the [Function Block Detail Definition Builder]. Select [Transitional Step] with [Step] button. Then click on a suitable position on the editing area. Click on the [Selection Mode ] button then click on the <01> step to select. Display [Step Attribute] window by clicking on the [Attribute Definition] button.

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Define the following items in the window. Comment : Start check Process Name : Start check Other items : Leave in default Then click on <OK>

In the same way, define the <02> step using [Step Attribute] window. Comment : Delivery Process Name : Delivery Other items : Leave in default

(3) Creation of SEBOL Click on the [Selection Mode] button to select <01> step. Click on the [Edit Step Action] button ) to display [Edit SEBOL] window. Carry out the program coding for the start condition check process. An example of coding is shown below.

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In the same way, carry out the program coding for the <02> step.

After the coding, activate the [Edit SFC] window again.

In the tool menu of the [Function Block Detail Builder] window, click on [File] – Update]. Then exit from the [Function Block Detail Definition Builder]. In the tool menu of the [Function Block List Definition Builder] window, click on [File] – Save] to save the defined data. After confirming no error appearing the [Message] area, exit from the [Function Block Detail Definition Builder].

(4) Define the control window CG0019 used for test function. (5) Test function start-up.

Start-up the test function. (6) Tuning parameter setting.

Enter the following data by displaying the tuning window of SFC001. Timer Setting = 60 S Level Setting = 5.0 %

(7) Operation confirmation 1. Click on <RUN> button of SFC instrument diagram once, leaving the

PV of LI001 0.0% Confirm that the operation guide message “Start condition is not satisfied” as been issued.

2. Set the PV of LI001 to more than 5%. (Set LI001 ti CAL mode and enter the PV value manually)

3. Click on <RUN> button of SFC001 instrument diagram. 4. The dialog message “Start condition OK. Proceed to delivery?”

Appears. The sequence on progress until confirmed. Confirm the

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message. Confirmation can be carried out in the [Operation Guide Acknowledgement] window. The window is called by clicking on <Dialog> button in the [Operation Guide Message] window.

5. After confirmation, the next delivery process is carried out. 6. The valve V001 opens and the pump P001 runs to start delivery.

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7. Check the SFC condition display window. Call the SFC001 tuning window then click on the <SFC>

button in the tool menu.

The process under execution is displayed in cyan color.

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8. Check the SEBOL condition display window. Double-click on the step number box of the delivery process. The SEBOL condition display window appears. The current executing line is indicated with a triangle mark. It shows that the sequence is waiting for the level lower under the set value. By clicking on <Detail Display> button, the corresponding data are displayed.

9. Set PV of LI001 to less than 5.0%. 10. The pump P001 turns OFF.The timer starts setting its PH to 60

seconds. 11. After 60 seconds, the timer counts up. The valve V001 closes. The

operation guide message ”Delivery Finished” is issued to show the end of the sequence.

1.Laboratory Cs3000 Eng Final

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