1997 (Bi,Pb)2Sr2Ca2Cu3O10+x/Ag - University of Wollongong
Transcript of 1997 (Bi,Pb)2Sr2Ca2Cu3O10+x/Ag - University of Wollongong
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1997
(Bi,Pb)2Sr2Ca2Cu3O10+x/Ag : high Tcsuperconductors and their applications in anelectrical fault current limiter and an electronic highvoltage generatorJin Jian-xunUniversity of Wollongong
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Recommended CitationJian-xun, Jin, (Bi,Pb)2Sr2Ca2Cu3O10+x/Ag : high Tc superconductors and their applications in an electrical fault current limiter andan electronic high voltage generator, Doctor of Philosophy thesis, , University of Wollongong, 1997. http://ro.uow.edu.au/theses/2074
(Bi,Pb)2Sr2Ca2Cu301o+x /Ag HIGH Tc SUPERCONDUCTORS AND THEIR APPLICATIONS
IN AN ELECTRICAL FAULT CURRENT LIMITER AND AN ELECTRONIC HIGH VOLTAGE GENERATOR
A thesis submitted in partial fulfillment of the requirements for the award of the degree of
DOCTOR OF PHILOSOPHY
from
UNIVERSITY OF W O L L O N G O N G
by
JIAN-XUN JIN
Bachelor of Eng., Master of Sci.
DEPARTMENT OF MATERIALS ENGINEERING, and CENTER FOR SUPERCONDUCTING A N D ELECTRONIC MATERIALS
July, 1997
CANDIDATE'S CERTIFICATE
This is to certify that the work presented in this thesis was carried out by the
candidate in the Department of Materials Engineering, the University of Wollongong, and
the School of Electrical Engineering, the University of New South Wales, and has not
been submitted for a degree to any other university or institution.
Jianxun Jin
i
ACKNOWLEDGMENTS
I would like to express m y gratitude to m y supervisor, Professor Shixue Dou, and
my co-supervisors Associate Professor Colin Grantham, and Associate Professor
Huken Liu for providing their support and advice to the project carried out.
Thanks to the staff of the Department of Materials Engineering, the University of
Wollongong, and the members of the Centre of Superconducting Materials and
Electronic Materials, the University of Wollongong. Special thanks to Prof. D. Dunne,
Dr. Y.C. Guo, Dr. J.N. Li, Dr. J. Horvat, Mr. R. Bhasale, Mr. N. Cui, Mr. M. Ionescu,
Dr. Q.Y. Hu, Mr. R. Kinnell, Mr. A. Bult, and Mr. B.D. Jong.
Some electrical measurements of the high temperature superconducting devices
mainly took place in the laboratory of the School of Electrical Engineering, the
University of NSW. My appreciation to the staff there, especially to Mr. B. Blears, Mr.
P. Partrigeon and Mr. Z.Y. Liu.
Thanks also to the following people for providing help, advice and discussion:
Prof. X.Y. Li, A/Prof. Z.J. Zeng, and Dr. X.P. Gu.
Finally, I would like to take this opportunity to express my appreciation for the
support from the APRA (Australian Postgraduate Research Award) scholarship and the
superconductivity scholarship from the University of Wollongong and its Centre of
Superconducting Materials and Electronic Materials.
ii
ABSTRACT
Ag-clad ceramic (Bi,Pb)2Sr2Ca2Cu30io+x high critical temperature
superconducting (HTS) wire has been developed at the University of Wollongong
with respect to its critical cunent density, long length and mechanical flexibility. In
the present work, the HTS wire was investigated for making a HTS coil, an electrical
fault cunent limiter and an electronic high voltage generator.
HTS coils were made using Ag-clad (Bi,Pb)2Sr2Ca2Cu30io+x HTS wire
prepared by the powder-in-tube technique. The HTS wire was characterised as a
conductor. The anisotropic HTS wire has a strongly magnetic-field-dependent critical
current, which causes critical cunent degradation when used in the form of a coil.
The magnetic field behaviour of the HTS coil was studied with respect to its critical
cunent and magnetic field properties. HTS solenoid and pancake coils were produced
using "react and wind" and "wind and react" procedures. Experiments which were
carried out included magnetic field measurements of the HTS coils in DC and AC
magnetic fields, and critical cunent ampere-turns when used as a magnetic core bias
winding. The magnetic field distribution of the HTS coils was also investigated using
a magnetic field analysis computer program. The magnetic field in the radial
direction (By)(//c-axis) at the HTS coil side's edge has the most influence on the HTS
coil performance at 77 K. The experimental results and analysis provide basic
information for the design and operation of a HTS coil made from the anisotropic
Ag-clad (Bi,Pb)2Sr2Ca2Cu30io+x wire.
The designed electrical fault cunent limiter was based on the principle of a
saturable magnetic core reactor, where a DC bias winding with a large number of
iii
ampere-turns is required to generate a high magnetic motive force (mmf) on a
magnetic core. The HTS coil was also studied for use in this device as the DC bias
winding. A small laboratory device rated at 3.5 kW was made and tested to
investigate the electrical behaviour of the saturable magnetic core fault cunent limiter
and the HTS coil in this application. The electrical behaviour of this fault cunent
limiter was also analysed using the modified device y-I characteristics, and also
considered for application in a 6 kV power distribution system. The results show that
this fault cunent limiter restricts fault cunents effectively both in the transient and
steady states.
A high voltage generator device was made and analysed with regard to using
a HTS wire inductor. A laboratory high voltage generator device was built, based on
a R-C-L resonant circuit, where large inductance and low resistance were required to
generate high voltages from a low voltage battery source. Analysis showed that by
using an HTS inductor to reduce the circuit resistance, the build-up voltage could be
significantly increased. 1.2 kV was generated using a small hybrid inductor from a 12
V battery source, and the potential build-up voltage when using a larger HTS
inductor was shown to be very high.
Both the electrical fault cunent limiter device and the electronic high voltage
generator were analysed from measurements and simulations. With improvements in
critical cunents and long lengths of Ag-clad (Bi,Pb)2Sr2Ca2Cu30io+x- wires, HTS
coils with high values of critical ampere-turns could be achieved at 77 K operating
temperature. These will enable the above HTS applications to be practicable in
electrical engineering.
iv
CONTENTS
CANDDDATE'S CERTIFICATE i
A C K N O W L E D G M E N T S ii
A B S T R A C T iii
C O N T E N T S v
1 INTRODUCTION 1
(LITERATURE SURVEY)
2 H I G H T c S U P E R C O N D U C T O R A N D ITS APPLICATIONS 6
2.1 SUPERCONDUCTIVITY 6
2.1.1 Background of Development 6
2.1.2 Basic Superconductivity in Physics 7
2.1.2.1 London and Ginzburg-Landau theories 7
2.1.2.2 Bardeen-Cooper-Schrieffer theory 8
2.1.2.3 Josephson effect 9
2.1.2.4 Type II superconductors and pinning 10
2.1.2.5 Non-metal superconductors 11
2.1.3 Electromagnetism in Superconductors 12
2.1.3.1 Critical-state model 12
2.1.3.2 Magnetic flux distribution and magnetisation 14
2.1.3.3 Hysteresis loss 14
v
2.1.3.4 Magnetic instability 16
2.1.3.5 Reversible fluxoid motion and flux creep 17
2.2 CONVENTIONAL LOW Tc SUPERCONDUCTORS AND APPLICATIONS 18
2.2.1 Development of Practical Superconducting Materials 18
2.2.2 Development of Practical Conductors 21
2.2.2.1 Conductor-techniques of low Tc superconductors 21
2.2.2.2 Factor for design of composite superconductors 25
3.2.3 Applications 28
2.2.3.1 Large scale applications 29
2.2.3.2 Superconducting electronic devices 33
2.3 DEVELOPMENT OF HIGH Tc SUPERCONDUCTORS 35
2.3.1 High Tc Superconductors 3 5
2.3.2 High Tc Superconducting Wires 36
2.3.2.1 Early stage of HTS wires 36
2.3.2.2 Development of Bi-2223/Ag wires 39
2.3.2.3 Achievement on the Bi-2223/Ag HTS wires 42
2.3.3 High Tc Superconducting Coil 45
2.3.4 Conductor-Design Consideration of High Tc Superconductor 46
2.4 POTENTIAL APPLICATIONS OF HIGH Tc SUPERCONDUCTORS IN ELECTRICAL ENGINEERING 47
2.5 DEVELOPMENT OF ELECTRICAL FAULT CURRENT LIMITER W I T H HIGH T c S U P E R C O N D U C T O R S 49
2.5.1 Fault Currents in Electrical Power Systems 49
2.5.2 Solutions to Fault Currents 52
2.5.3 Developing Fault Cunent Limiter in Electrical Power Networks 53
vi
2.5.4 High Tc Superconducting Fault Cunent Limiters 60
2.5.4.1 Developing HTS fault cunent limiters 60
2.5.4.2 High Tc superconducting shielding inductive reactor 63
2.5.4.3 Bi-2223/Ag HTS wire and its fault cunent limiter 64
2.5.4.4 Summary of the development of HTSFCLs 64
(PRACTICAL WORK)
3 Bi-2223/Ag HIGH Tc SUPERCONDUCTORS 67
3.1 INTRODUCTION 67
3.2 Bi-2223/Ag HIGH Tc SUPERCONDUCTING WIRES 68
3.2.1 Producing HTS Wires 68
3.2.2 Characteristics of the HTS Wires 70
3.2.2.1 Critical temperature Tc 70
3.2.2.2 Critical cunent L 73
3.2.2.3 Conductor magnetic field distribution 79
3.2.2.4 Critical cunent for AC operation 82
3.2.2.5 Mechanical properties 85
3.2.3 Evaluation of the Use of HTS Wire 89
3.2.3.1 Summary of the Bi-2223/Ag HTS wire 89
3.2.3.2 Application judgment 94
3.3 HIGH Tc SUPERCONDUCTING COILS 96
3.3.1 Introduction 96
3.3.2 Making Superconducting Coils with Bi-2223/Ag HTS Wire 98
3.3.2.1 Techniques 98
vii
3.3.2.2 Produced H T S coils 99
3.3.3 Experimental Results on the HTS Coil 103
3.3.3.1 The selected HTS coil 103
3.3.3.2 DC magnetic field 103
3.3.3.3 AC magnetic field 104
3.3.3.4 HTS coil used as a magnetic core bias winding and its ampere-turns 107
3.3.4 HTS Coil Magnetic Field Distribution Analysis 111
3.3.4.1 Analysis of the HTS coil magnetic field 111
3.3.4.2 Operated at 77 K with air core 111
3.3.4.3 Operated at 4.2 K with air core 120
3.3.4.4 Operated with magnetic core 120
3.3.5 Magnetic Field Properties of the HTS Coil 129
3.3.5.1 Critical cunent degeneration of the HTS coil 129
3.3.5.2 Generated magnetic field of the HTS coil 130
3.3.5.3 Basic HTS coil design consideration for magnet 131
3.3.5.4 Inductance of the HTS coil 133
3.3.5.5 Ampere-turns and magnetic core bias winding 134
3.6 SUMMARY AND CONCLUSIONS 13 5
4 HIGH Tc SUPERCONDUCTING SATURABLE MAGNETIC CORE FAULT CURRENT LIMITER 137
4.1 INTRODUCTION 137
4.2 EXPERIMENTAL DEVICE CONFIGURATION AND BEHAVIOR 138
4.2.1 Making a Testing Device 138
viii
4.2.1.1 Principle 138
4.2.1.2 Magnetic core 139
4.2.1.3 Device windings 141
4.2.2 Device Testing Results 145
4.2.2.1 Winding accuracy and transformer effect 145
4.2.2.2 Magnetic core B-H curves 146
4.2.2.3 Magnetic field and resistive loss of the normal DC winding 149
4.2.2.4 AC winding impedance 150
4.2.2.5 Tests on cunent limiting behaviours 152
4.2.3 High Tc Superconducting DC Bias 165
4.2.3.1 The HTS coil 165
4.2.3.2 The HTS coil critical cunent ampere-turns and self magnetic field 167
4.2.4 Device-U and its Results 168
4.2.4.1 Configuration 168
4.2.4.2 B-H curves 169
4.2.4.3 Tests on cunent limiting behaviour 171
4.2.4.4 Other results 174
4.2.5 Summary of Tests 176
4.3 ANALYSIS OF THE SATURABLE MAGNETIC CORE FCL 178
4.3.1 Operation Principle and \|/-I Characteristic of the FCL 178
4.3.1.1 Modified \|/-I curve 178
4.3.1.2 Section I of \|/-I curve 178
4.3.1.3 Section II of \|/-I curve 180
4.3.1.4 Section III of \|/-I curve 180
ix
4.3.2 Cunent Limiting Behavior 180
4.3.3 Magnetic Circuit Property 184
4.3.3.1 Winding relation and induced AC voltage 184
4.3.3.2 Magnetic core losses 185
4.3.3.3 Control-circuit impedance and transient response 186
4.3.4 DC Bias and HTS Winding 186
4.3.4.1 Design of the DC bias 186
4.3.4.2 HTS DC bias winding analysis 188
4.3.4.3 Application of the HTS wire for the FCL 191
4.4 CURRENT LIMITING BEHAVIORS OF THE HTS-FCL 192
4.4.1 FCL Samples and Equivalent Operation Circuit 192
4.4.2 Operation of the FCL 193
4.4.2.1 Normal operation 193
4.4.2.2 Short circuit 195
4.4.2.3 Periodic components of short circuit cunents in steady state 196
4.4.2.4 Maximum inrush cunent 197
4.5 POWER SYSTEM APPLICATION OF THE HTS-FCL 200
4.5.1 Nomenclature 200
4.5.2 Electrical Power System 202
4.5.3 System during Normal Operation 204
4.5.3.1 Equivalent circuit of the power system 204
4.5.3.2 Voltage drop and reactive power loss in normal operation 206
4.5.4 System under Fault Condition 208
4.5.4.1 Equivalent circuit for short circuit fault condition 208
4.5.4.2 Steady state short circuit cunent, 6.3 kV busbar residual voltage and inrush cunent 208
4.5.4.3 Power factor and DC time constant in short circuit transient state 213
4.5.4.4 Short circuit cunent 214
4.5.5 Appendix 216
4.6 DISCUSSION AND CONCLUSION 220
5 AN ELECTRONIC RESONANT CmCUIT WITH A HIGH Tc SUPERCONDUCTING INDUCTOR FOR HIGH VOLTAGE GENERATION 223
5.1 INTRODUCTION 223
5.2 PRINCIPLE OF OPERATION AND CONFIGURATION OF T H E HIGH V O L T A G E G E N E R A T O R 224
5.2.1 Principle of Operation 224
5.2.2 Configuration of the Generator 227
5.3 EXPERIMENT AND RESULTS 230
5.3.1 Testing Anangement 230
5.3.2 Inductor with the HTS Wire 230
5.3.3 Build-up Voltages 234
5.3.3.1 Testing of build-up voltage 234
5.3.3.2 Build-up voltages with different circuit resistance 236
5.3.3.3 Circuit cunent 236
5.4 CIRCUIT ANALYSIS 239
5.4.1 Resonant Circuit with a Superconducting Inductor 23 9
xi
5.4.1.1 Maximum build-up voltage
5.4.1.2 Ideal build-up voltage 240
5.4.1.3 Build-up voltage with a resistive circuit 242
5.4.2 Build-up Voltage and Circuit Cunent 245
5.5 DISCUSSION 251
5.5.1. Inductor with Bi-2223/Ag HTS Wire 251
5.5.2 High Voltage Generation 253
5.5.3 Applications 254
5.6 CONCLUSIONS 257
R E F E R E N C E S 258
PUBLICATIONS 278
xii
Chapter 1
INTRODUCTION
A number of superconducting copper oxide compounds have been found
since the discovery of high critical temperature (Tc) superconducting (HTS) ceramic
materials in 1986. At present, research on HTS materials is concentrating on
optimising materials for applications through processing techniques. The bismuth
strontium calcium copper oxide HTS material, (Bi,Pb)2Sr2Ca2Cu30io+x (Tc~110 K),
has been well developed in the form of a Ag-clad wire. Meanwhile yttrium barium
copper oxide, YiBa2Cu307-x (Tc~92 K), thallium barium calcium copper oxide,
TliBa2Ca2Cu309 (Tc~110 K), and also (Bi,Pb)2Sr2CaiCu208+x (Tc~85 K), have also
demonstrated suitable properties relevant to applications. These HTS materials, e.g.,
both YiBa2Cu307_x and (Bi,Pb)2Sr2Ca2Cu30io+x, have transition temperatures higher
than 77 K (boiling point of liquid nitrogen). For general electrical applications, a
HTS wire with high critical cunent density, long length, flexible winding property
and high Tc is required to produce a winding or a coil for use in electrical equipment.
One of the most promising ceramic high Tc superconductors, Ag-clad
(Bi,Pb)2Sr2Ca2Cu3Oio+x wire, has been produced at the University of Wollongong
using the powder-in-tube technique. In the present work, the wire has been tested
with regard to its electrical, magnetic and mechanical properties for making a HTS
coil. The HTS wire produced was then used to wind a number of solenoid and
pancake coils using "react and wind" and "wind and react" procedures. The HTS
coils made have been studied for magnet and magnetic core bias winding
1
applications, and also evaluated for applications to design an electrical fault cunent
limiting device and an electronic high voltage generator.
The H T S wire is characterised as a conductor. The anisotropic H T S wire has
strong magnetic-field-dependent critical cunent, which causes critical cunent
degradation when used in the form of a coil. The magnetic field behaviour of the
H T S coil has been studied with respect to its critical cunent and magnetic field
properties. Experiments carried out include magnetic field measurements of the H T S
coils, D C magnetic field, A C magnetic field, and critical cunent ampere-turns when
used as a magnetic core bias winding. The magnetic field distribution of the H T S
coils has also been investigated with a magnetic field analysis program. The
experimental results and analysis provide basic information for design and operation
of a H T S coil made from the anisotropic Ag-clad (Bi,Pb)2Sr2Ca2Cu30io+x H T S wire.
As electrical power systems grow in capacity, the potential increased fault
cunent must be managed. The newly developed high T c superconductors have
substantial advantages for the design of a fault cunent limiter for use in electrical
power transmission and distribution systems. Ag-clad (Bi,Pb)2Sr2Ca2Cu30io+x H T S
wire was selected to evaluate the possibility of building an electrical fault cunent
limiter. The designed electrical fault cunent limiting device is based on the principle
of a saturable magnetic core reactor, where a D C bias coil with a large number of
ampere-turns is required to generate high magnetic motive force .(mmf) on a
magnetic core. The H T S coil was studied for use in this device as its D C bias
winding. A small laboratory device rated at 3.5 k W was made and tested to
investigate electrical behaviours of the saturable magnetic core fault cunent limiter
and the H T S coil for this application. For the purpose of testing and comparison, the
device combines both normal copper wire and H T S wire D C bias windings. The
2
electrical behaviour of this fault cunent limiter was analysed by using the modified
device \|/-I characteristics, and it was also considered for application in a simplified 6
k V power distribution system. The simulation and calculated results show that this
fault cunent limiter restricts fault cunent effectively both in the transient and steady
states.
A novel method for generating high voltages from a low voltage battery
source by using an electronic R-C-L circuit was developed with the consideration of
using the Ag-clad (Bi,Pb)2Sr2Ca2Cu30io+x H T S wire. The high voltage generator was
analysed with regard to using an inductor made by the H T S wire, and a small
laboratory device was made and tested. The high voltage generator device built was
based on a R-C-L resonant circuit, where large inductance and low resistance are
required to generate high voltages. The analysis and testing results show that by using
the H T S inductor to reduce the circuit resistance, the build-up voltage can be much
higher than that which can be generated by a normal copper winding inductor. 1.2 k V
has been generated with a small inductor from a 12 V battery source. The potential
build-up voltage when using a larger H T S inductor is very high, and can be evaluated
by Vc(n) = (-l)n+1(VCo+2nVB), where V Co is the initial charge on the capacitor, V B is
the battery source voltage and n is the number of voltage build-up oscillations.
Both the electrical fault cunent limiting device and the electronic high
voltage generator were studied with measurements and simulations. It was
established that with practical rated cunents, the H T S coil will be required to have a
much higher value of critical cunent ampere-turns which will in turn generate a
higher self-magnetic field. The difficulty in producing long H T S wires having a high
critical cunent density under applied magnetic field at 77 K operation temperature is
identified as the greatest barrier for practical applications in electrical engineering.
3
The H T S wires are therefore required to be improved to be capable of transporting
high critical cunent under a high magnetic field at 77 K. A better mechanical
property must also be achieved, and longer lengths are required to form the final HTS
coils for practical applications. With the improvements in producing high critical
cunent and long lengths of Ag-clad (Bi,Pb)2Sr2Ca2Cu3Oio+x HTS wires, HTS coils
with high values of critical ampere-turns could be achieved at 77 K operating
temperature with liquid nitrogen in the near future. These will enable such electrical
applications to be practicable.
This thesis mainly discusses the subjects of Ag-clad (Bi,Pb)2Sr2Ca2Cu3Oio+x
HTS wires and coils, an electrical fault cunent limiter designed with the HTS wire,
and a method to generate high voltage with potential application of the HTS wire. It
is organised as follows. Chapter 2 is the literature survey part. Relative
superconducting phenomena, developing applicable superconductors, and the
application of the superconductors in building fault cunent limiters are summarized in
this chapter. Chapter 3 covers the Ag-clad (Bi,Pb)2Sr2Ca2Cu30io+x HTS wires and
coils studied with respect to their capability to make magnets and magnetic core bias
windings. Chapter 4 describes the saturable magnetic core fault cunent limiter, where
testing, simulation and calculated results are presented. Chapter 5 introduces a method
of generating high voltages with potential use of the HTS wire in the form of a coil
with large inductance.
4
LITERATURE SURVEY
5
Chapter 2
HIGH Tc SUPERCONDUCTOR AND ITS APPLICATIONS
2.1 SUPERCONDUCTIVITY
2.1.1 Background of Development
Since the discovery of superconductivity by Kamerlingh Onnes in 1911 [1],
with an experiment on the electrical resistance of mercury (Hg), the remarkable
characteristic of lossless cunent has attracted strong interest in the field of basic
physics as well as in industry. Following that discovery, studies have been made in
physics as evidenced by the appearance of Ginzburg-Landau (GL) and Bardeen-
Cooper-Schrieffer (BCS) theories on the mechanism of superconductivity as well as
the discovery of the Josephson effect [2-4]. Besides mercury, many superconducting
materials including metals, alloys and compounds have been found since then.
However, it took about 50 years to explicate the basic mechanism and to provide the
foundation for applications, until another period began in 1960, which was
highlighted by an emphasis on applications, and it continues up to the present.
Today, superconducting technology allows high field applications to be
considered, and some high field magnets and large electrical devices have been
constructed. In the field of electronics, extensive studies on Josephson computers and
the development of commercial superconducting quantum interference device
6
(SQUID) systems are under way. However, before arriving at this stage it was
necessary to accumulate fundamental knowledge of flux motion, flux pinning, AC
loss, instability in conductors and magnets, metallurgical and material problems, and
similar concerns.
Since 1986, the appearance of oxide superconductors with high critical
temperature Tc has produced great interest in the field of basic physics as well as in
practical applications [5, 6]. The third developmental period of superconductivity
started at this time, and considerable effort is cunently being expended in this high Tc
area.
2.1.2 Basic Superconductivity in Physics
2.1.2.1 London and Ginzburg-Landau theories
In 1933, the Meissner effect was identified [7], which describes the effect of
zero magnetic flux density in superconductors and has proved as important as zero
resistivity. The London equations were the first theoretical attempts to describe the
relation between magnetic field and superconducting cunent on the basis of these
fundamental features of superconductivity, by F. London and H. London, 1935 [8].
An important material parameter A,L, now known as London penetration depth, has
been derived by this theory: The magnetic field can penetrate a superconductor only
up to Xu which is of the order of IO"2 urn. However, this holds only for the type I
superconductors. For type II superconductors, to which superconducting wires for
7
magnets belong, the magnetic flux can penetrate superconductor mass in the form of
quantised flux (fluxoid) entities.
An understanding of type II superconductors had to wait until the appearance
of the Ginzburg-Landau (GL) theory in 1950 [2]. In this theory the order parameter is
used as a variable, the square of its absolute value being the density of
superconducting electrons. A material parameter £, the coherence length, is defined
in the theory as a width in which the density of superconducting electrons decays
gradually at the boundary between the superconducting and the normal conducting
states. Type I and II superconductors are distinguished by the difference in the
parameter K = XJ%, where X is a modified penetration depth which is not very
different from XL. The structure of a single fluxoid in type II superconductors is
related to X and % in such a way that it consists of a flux tube of radius A, with a
normal core of radius cj at the centre. The study of fluxoid motion provided the basis
for the development of theories of loss, critical cunent, and other characteristics,
which contributed greatly to progress in the development of practical
superconductors.
2.1.2.2 Bardeen-Cooper-Schrieffer theory
GL theory is phenomenological; the appearance of a microscopic theory, the
BCS theory, had to wait an additional six years [3]. The success of this theory is
based on the assumption of two electrons with opposite directions for both spins and
moments. These two electrons are attracted by the intermediation of phonons and
form a Cooper pair. This theory served to elucidate microscopic problems. The
superconducting electrons were proved to be electrons existing as Cooper pairs, the
coherence length in GL theory proved to be the size of the Cooper pair, and the
8
density of superconducting electrons or the order parameter in G L theory was found
to be proportional to the electron energy gap. This gap is proportional to the critical
temperature and to the critical frequency or upper frequency limit of the
electromagnetic wave, above which the superconductivity disappears. Three years
after the appearance of BCS theory, a more perfect microscopic theory was presented
by Gorkov [91. In contrast to BCS theory, it implies the case of a variation in energy
gap parameter with position in a superconductor.
2.1.2.3 Josephson effect
The next big step in basic theory came in 1962 with the discovery of the
Josephson effect [4]. This effect occurs in the junction where two superconducting
electrodes are separated by a very thin insulating layer or a very small weak link. The
effect implies that a superconducting cunent tunnelling through the junction
produces a phase difference between the superconducting electrons of the two
electrodes and that the time derivative of the phase difference generates a voltage
difference between the electrodes. From this effect two very interesting and useful
characteristics can be derived: the critical cunent changes periodically with the
magnetic flux in the junction and the V-I curve of the tunnelling cunent has voltage
steps whose width is proportional to the frequency of an electromagnetic wave
applied to the junction. Practical applications of the Josephson effect, -such as very
high speed switching elements in computers, very high sensitivity magnetometers,
and a very high precision voltage standard, are an outgrowth of these characteristics.
9
2.1.2.4 Type II superconductors and pinning
Some studies on superconductivity supplying direct bases for superconductor
applications began in the second developmental period and continued to support the
development of various applications. For practical materials, termed non-ideal type II
superconductors, the important phenomena are the critical cunent and the voltage
generated by a cunent exceeding the critical cunent. These were explained by Kim et
al., 1963 [10]. A fluxoid located at a point of cunent density J receives a driving force
J^o (<|)o-fiux quantum) which is counterbalanced by a force from pinning centres. This
force has a threshold value called a pinning force, Jcfy0. When J is larger than Jc, the
driving force exceeds the pinning force, which leads to fluxoid movement and a
voltage drop. Obviously, a high Jc value is required for practical applications of
superconductors. At the same time, however, high Jc-value material has a high loss
density when the applied field changes. In this case a movement of fluxoids is
generated by the introduction or removal of fluxoids from the surface of the sample
due to the change in applied field. A loss is generated by movement of the fluxoid
passing over a point of pinning. This loss is called a pinning loss and the point of
pinning is called the pinning centre. The loss is also known as a hysteresis loss
because the change of applied field in this case causes hysteresis in a magnetisation of
the superconductor. Where the field variation is very slow, the cunent density in
every point of the superconductor is thought to be kept just equal to Jc. This
assumption is known as the critical-state model. The concept for this model was
introduced by London [11], Bean [12], and Kim et al [13], in 1962. The simple
functions which they used for the pinning force are called the Bean-London model
and the Kim model. Other models have been presented that provide quantitative
10
descriptions of practical materials, in which the general form is presented by
Yamafuji and hie, 1967 [14].
The pinning force of a pinning centre experienced by one straight fluxoid is
called the elementary pinning force. The total pinning force due to pinning centres in
a unit volume, Pv, was originally thought to be a simple summation of elementary
pinning forces in this volume. However, because of the elastic nature of a fluxoid
lattice, the foregoing rule was found not to hold generally. It was pointed out by
Yamafuji and Irie [14] that the elastic property of the fluxoid lattice should be taken
into account in this problem, and as a result, Pv was found to be proportional to the
square of the elementary pinning force and inversely proportional to the elastic
constant of the lattice. The former is now known as the simple summation rule and
the latter as the dynamic definition of pinning force.
2.1.2.5 Non-metal superconductors
Although the second development period is characterised by increased growth
in applications starting around 1960, basic studies continued during this period,
especially on organic and oxide superconductors. Superconductivity in organic
materials was suggested theoretically by Little, 1964 [15], and experimental results
for organic materials were obtained in 1980 [16]. However, the Tc values obtained
were less than 10 K, which is much lower than that expected by theory, and the
mechanism was proved to be other than the mechanism suggested theoretically. The
first study of oxide superconductors appeared in 1975 by Sleight et al [17]. This was
preceded by a study of Ba-Pb-Bi-0 that reported a Tc value of 12 K, although this
11
work attracted little attention at that time. Another 11 years elapsed until the
discovery of the very high Tc oxides.
2.1.3 Electromagnetism in Superconductors
The basic electromagnetic phenomena in superconductors and some general
features are simply summarised with respect to the following important concepts [18-
22].
2.1.3.1 Critical-state model
Pinning interactions between quantized fluxoids and pinning centres in
superconductors are the origin of non-dissipative cunent, and their strength
determines the critical cunent density Jc. On the other hand, various ineversible
electromagnetic phenomena observed in superconductors, such as hysteretic
magnetisation, AC loss, and magnetic instability, are known also to be caused by flux-
pinning interactions. These phenomena can be described quantitatively by the critical-
state model in terms of macroscopic quantities such as Jc.
Electromagnetic phenomena in superconductors are described by Maxwell's
equations: rot H = J, and rot E = - SB/dt, with additional equations related to the
properties of superconductors. One of them is B = p0H. Another is the equation
relating J and E, and this is given by the critical-state model.
When a superconductor in a magnetic field carries a transport cunent, fluxoids
in the superconductor experience the Lorentz force FL = J x B, per unit volume. If
the fluxoids are driven by the Lorentz force, a damping force of the same magnitude
12
and opposite direction appears and a steady state is attained. The damping force
consists of two components: one is a pinning force Fp and the other is a viscous force
Fv. Thus the equation of force balance is: FL + Fp + Fv = 0, where Fp and Fv are the
pinning force density and viscous force density, respectively. The pinning force is
caused by the pinning potentials that fluxoids feel and the viscous force originates
from ohmic energy dissipation around normal cores of moving fluxoids. The
difference between the two components of the damping force is that Fp (= - 5 FP(BA))
is independent of the fluxoid velocity v, while Fv (= riB^o"1 v) is proportional to v.
These forces are therefore expressed as Uo"1 rot B x B - 8 FP(BA) - v uB^o"1 = 0,
where BA = IBI, 8 = v/lvl (unit vector directed to the fluxoid motion) and r| is a viscous
coefficient per unit length of a fluxoid. Fp and rj are functions of the temperature T.
One of the characteristic points of this model is that the pinning and viscous forces
always work opposite to the direction of fluxoid motion. This means that the
phenomenon described by this model is completely ineversible. There are two
unknown quantities, B and v. Hence another equation is necessary to obtain solutions
of these quantities.
The theoretical model based on the force balance expressed by the above
equation is the critical-state model; it can be rewritten as: IEI = pf(IJI - Jc) (Ul > Jc),
which represents the cunent-voltage characteristics in the flux flow state, and pf = §0
B/n is the flow resistivity. Superconductors are, in practice, used in the region of zero
or sufficiently low electric field. In such cases the viscous force is negligibly srnall in
comparison with the pinning force. The above equation means that cunent flows
locally with its critical cunent density, Jc. This is the critical state in a nanow sense.
13
3 0009 03204606
2.1.3.2 Magnetic flux distribution and magnetisation
In high-field superconductors, a variation of the flux distribution occurs
quasistatically except for cases such as an application of AC field with very high
frequency and the viscous force can be neglected. Consequently the force balance
equation contains B alone and can, in principle, be solved. As a simple case, a large
superconducting slab occupying 0 < x < 2d is put in a magnetic field Ho along the z-
axis. The flux distribution varies only along the x-axis and the critical state equation
is reduced to -(BVu*) dB7dx = 8 FP(BA), or J 8BA dBA / FP(B
A) = -po J dx, where 8 is a
sign factor (±) representing the direction of flux motion. When a functional form
FP(B ) is given, the flux distribution can be obtained.
In NbsSn, for example, we typically use UoHC2 ~ 20 T, Jc = 5 x IO9 A/m2, and
pf = (BA/UoHc2)pn = 8 x IO"
8 iim at BA = 5 T, where pn ~ 3 x IO"7 iim is the normal
resistivity. When the AC magnetic field is applied, the viscous force can be safely
neglected in most cases.
Here the theoretical expressions of magnetisation are derived for a
superconductor that does not carry a transport cunent. From the magnetic flux
distribution inside the superconductor, the averaged magnetic flux density Bav = (1/d)
Jo-d B dx is obtained and the magnetisation is given by M = Bav - PoH0.
2.1.3.3 Hysteresis loss
According to the critical-state model, the pinning force and the viscous force
act opposite to the direction of fluxoid motion. When the fluxoid motion occurs due
to a variation in the external field or the transport cunent, an electric field is induced
14
through a variation in the flux distribution as described by rot E = 3B/3t. The fluxoid
velocity v and electric field E are related to each other through E = B x v. The input
power density, JE, is JE = (J x B)-v, which can be regarded as the work done by the
Lorentz force in a second, and the critical state equation yields J-E = Ivl FP(B ) +
T|(B7<J>0) v2 > 0. The first and second terms in the equation above are the pinning loss
power density and the viscous loss power density, respectively. The characteristic
point of the pinning loss power density is that it is proportional to the velocity Ivl or
to a frequency f in an AC condition. On the other hand, the viscous loss power
density is proportional to v or f .
The origin of the energy dissipation is a motion of normal electrons around
normal cores of fluxoids. This is quite similar to the ohmic energy dissipation in
normal metals, which is similar to the viscous loss. The pinning interaction comes
from a pinning potential. The fluxoid motion becomes unstable and its velocity is
large when the fluxoid drops in and jumps over the pinning potential. Hence the
elastic energy associated with a deformation in the fluxoid lattice due to the pinning
interaction is almost dissipated at such instabilities. This means that dissipated
energy by one pinning centre is constant and is independent of the mean fluxoid
velocity v. Hence the pinning loss power depends only on the number of pinning
centres that the fluxoid meets in a second and is proportional to Ivl or f.
Hysteresis loss due to AC magnetic field is estimated in terms of the critical-
state model for the case where an AC magnetic field with an amplitude of Hm is
applied parallel to a superconducting slab of a thickness 2d. The pinning loss power
density therefore can be calculated, and an instantaneous value of the pinning loss
power density at an arbitrary position in the superconductor is given. This is contrary
15
to the calculation of the pinning loss from the area of the B - H or M - H hysteresis
curve. The latter method provides only the energy density averaged over the
superconductor during one cycle of the AC field. That is, the latter method is
available only for a periodic repetition of the external field where the hysteresis curve
closes. The pinning loss energy density is smaller for more strongly pinned
superconductors in the range Hm < Hp.
Dynamic resistance loss is considered when a small AC magnetic field is
applied to a cunent-carrying superconducting wire or slab in a DC magnetic field.
When the DC and DC magnetic fields are parallel to a superconducting slab of a
thickness 2d, the flux distribution can be given by the critical-state model. The loss
energy density per cycle supplied from the DC cunent source is called the dynamic
resistance loss. There is an additional loss energy that is connected to the fluxoid
motion at both surfaces of the superconducting slab. This is supplied from the source
of AC magnetic field. Therefore the total loss energy density is W =
2p0HpHm[l+(Jm/J)2] - (4/3)u0Hp
2[l-(Jm/J)2], where Jm is the mean transport cunent
density.
2.1.3.4 Magnetic instability
In the process of increasing magnetic field, the magnetisation changes
discontinuously, and this is a flux jump. The magnetic flux invades suddenly into the
superconductor when flux jumps occur. Such an instability comes from an essential
feature of flux pinning in superconductors. If a small increase in temperature is
assumed due to some cause, such as a local flux motion, the critical cunent density
decreases and this yields further flux motion because of weakened pinning force.
16
Thus the temperature increases again and the instability develops catastrophically by
repetition of such a positive feedback until the critical cunent density goes to zero. If
the flux jump occurs, superconductors cannot carry non-resistive cunent. It is
necessary to avoid flux jumps in superconductors. A reduction in the diameter of
superconducting wire was found to be effective for stabilisation. For this reason,
multifilamentary superconducting wires have been developed. Stabilisation against
the flux jumping has been considered, and a simple case of an isothermal condition is
used. This is approximately satisfied in a superconductor, since thermal diffusions
are sufficiently faster than magnetic diffusions. As a result the diameter of
superconducting wire should be smaller than a certain value.
2.1.3.5 Reversible fluxoid motion and flux creep
The pinning energy dissipation is an essence of ineversibility, and is brought
about when fluxoids jump over pinning potentials. These phenomena of the loss
energy in a thin superconducting filament originate from reversible motion of
fluxoids. It is expected that the phenomenon is almost reversible when the motion of
fluxoids is limited within pinning potentials. In the reversible regime, a variation of
the flux distribution penetrates from the surface up to a constant depth, X\ called
Campbell's AC penetration depth [23]. In the reversible region, the pinning force is
not always directed opposite to the fluxoid motion. This means that EJ contains a
component of variation in the stored energy. The loss energy can be obtained only
from an area of hysteresis loop. In very fine multifilamentary wires with
superconducting filaments smaller than X\ the reversible effect becomes prominent.
17
It has been found in various measurements that an ineversible magnetisation
or a persistent cunent due to flux pinning decays with time. This is noticeable in
high-temperature superconductors at high temperatures. The ineversible
magnetisation varies approximately linearly with log t, where t is time. Such
relaxation comes from a flux creep, i.e., a thermally activated motion of fluxoids
trapped in pinning potentials. That is because the trapped fluxoids jump over the
pinning barrier even for a cunent below the critical value. The resultant fluxoid
motion, mostly along the direction of the Lorentz force, yields the relaxation of
magnetisation or persistent cunent. It is concluded that the decay of persistent cunent
is remarkable even for the strongly pinned case, if the superconductor is used at
liquid nitrogen temperature.
2.2 CONVENTIONAL LOW Tc SUPERCONDUCTORS AND APPLICATIONS
2.2.1 Development of Practical Superconducting Materials
The 1960s was a time of substantial development in high field materials for
superconducting wires, and the foundation of practical materials was established. In
1961 for the first time, wires of NbZr were manufactured and wound into a small
magnet that generated a magnetic field of 4 T [24]. Such wires were later produced
commercially. However, they soon gave way to NbTi wires, which are more ductile
than NbZr and easier to handle. Today, NbTi is still the representative conventional
superconducting material for magnet use.
18
Another group of superconductors are the A15 compounds [25-33]. A m o n g
these, Nb3Sn was found by Kunzler et al, 1961 [34], to have the highest critical field
of materials known at that time. They made wires by drawing and heat treatment of a
Nb tube filled with Nb and Sn powders. A magnet wound by this wire, which
produced 7 T, was the first truly high field magnet to be developed [34]. However,
because of the brittle nature of NbsSn, the magnet was very unstable. Several years
later Nb3Sn tapes with better mechanical characteristics were developed. These
consist of NbsSn deposited onto stainless steel tapes in the gas phase. Magnets
wound by this tape produced fields greater than 10 T [35]. They were supplied
commercially and also used for experiments in physics.
The idea of multifilamentary composite wires was presented in the late 1960s,
and it was realised using NbTi [36-38]. However, for application of this idea to
Nb3Sn, some metallurgical problems had to be solved. The first multifilamentary
composite of NbsSn was realised by Tachikawa in 1970, using the bronze method
[39]. Although these wires are more sensitive than NbTi wires to stress, they are now
used for high-field magnets above 10 T [35, 40]. By the use of Nb3(SnTi) the field
has been raised to 20 T [41]. Another A15 compound, VsGa, has a critical cunent
higher than that of Nb3Sn in high fields [42]. The highest field obtained by V3Ga
wire is close to 20 T [43]. Recently, Nt^Al has attracted attention because of two
excellent characteristics: higher cunent density and less sensitivity to stress [44].
Reports on Chevrel-phase compounds at first attracted considerable attention because
the estimated upper field was 60 T by Chevrel et al., 1971 [44]. However, the critical
cunent density was still too low (~104 A/cm2), and they are, at present, too brittle for
practical use.
19
Extensive metallurgical studies have been made on pinning centres in alloys
and compounds. For example, with regard to the enhancement of critical cunent
density for the NbTi, it is found that both precipitates of ct-Ti and dislocations in NbTi
grain boundaries in compounds act as pinning centres [45-54]. Through an optimised
heat treatment, Jc has recently been raised to 105~106 A/cm2 in alloys [55, 56].
Table 2-1 is a summary of the critical parameters of some conventional
superconducting materials [18-22].
Table 2-1. Critical parameters of superconducting materials.
Material T (K) poH=(0) (T) UoHc^O) (T) UoHc2(0) (T)
Hg
Pb
Nb
Nb37Ti63
Nb3Sn
Nb3Al
Nb3Ge
V 3Ga
PbMo6Sg
4.15
7.20
9.25
9.08
18.3
18.6
23.2
16.5
15.3
0.041
0.080
0.199
0.53
0.63
~
~
0.174
~
—
0.404
15
29
33
38
27
60
20
2.2.2 Development of Practical Conductors
2.2.2.1 Conductor-techniques of low Tc superconductors
(a) Instabilities
Today superconductors can be used for a variety of practical magnets.
However, before arriving at this stage, much effort had to be spent to remove causes
of instabilities. The first cause encountered was an effect of flux jumps, a sudden
invasion of flux into a superconductor during its magnetisation. The effect develops
in a vicious cycle: A temperature rise leads to a flux invasion by the resulting
weakened pinning force, which in turn leads to a temperature rise to be added to the
original one. By this effect superconducting magnets in the early stage of ramping up
the cunent often became unstable, even at a cunent much lower than the critical
cunent. The mechanism of flux jumps was first studied by Wipf and Lubell, 1965
[57], whose work was followed by many other studies [58-65]. Of practical
importance was the finding that flux jumps should never take place if the diameter of
the superconducting filaments in wires is below a certain value. The development of
practical multifilament wires is based on this idea. The next cause was the occunence
of instabilities in cunent-carrying conductors. Again, this is caused by a vicious cycle
of Joule heat generation in a trace of the normal region and subsequent spreading of
the region due to this heat. Stekly and Zar, 1965 [66], proposed a practical solution to
this problem: enclosing the superconductor in copper. Stable superconducting
magnets were not realised until the appearance of wires of this type.
(b) Multifilamentary composite wires
21
For realising stable conductors with high-cunent-carrying-capacity,
multifilamentary composites were proposed in 1970 [36-39]. These wires have many
thin superconducting filaments embedded in a copper or aluminium matrix.
However, wire of this type has a severe problem: a non-even distribution of cunents
among filaments when a perpendicular magnetic field is suddenly applied to the wire,
which is the normal condition in magnets. This non-even distribution occurs due to
the shielding cunent generated, which flows in a loop through filament and then
through the copper matrix in between filaments near the ends of the wire, and is often
called the coupling cunent. Again, this effect leads to wire instability, because this
shielding cunent is similar to that of a thick superconductor with the same diameter
as that of the composite wire. The same phenomenon is related to large AC loss in
composite wires placed in an AC magnetic field. However, the shielding cunent does
not operate permanently but decays by a time constant related to the length of the
wire. In theory, this time constant is proportional to the square of the conductor
length and to the conductivity of the matrix. For large magnets this time constant may
easily exceed a year. A new idea was soon born: twisting the conductor. In this case
the twist pitch conesponds to the full conductor length, i.e., the length of each
shielding cunent loop is restricted to one pitch. By this method the time constant
becomes very much smaller, i.e., of the order of milliseconds for thin wires with a
short twist pitch. Very stable magnets and even pulsed magnets were realised using
such wires. This was really the beginning of the age of stable practical magnets.
For a cable application, to further increase the cunent-carrying capacity of a
wire, the number of filaments in the conductor should be increased; as a result, the
wire diameter increases. However, in such a case, the twist pitch necessarily becomes
22
larger because the allowed pitch should be several times larger than the wire diameter.
Again instability arises. One of the possible countermeasures is the use of a metal with
high resistivity, such as CuNi, to weaken the coupling cunent in the matrix of
conductors. The other is the cabling of a number of strands of small diameter. The
former is used for slow-pulse magnets and the latter for fast-pulse magnets. Pulse
magnets with subsecond operation have been realised by using cable conductors.
(c) Stress effect
Magnet windings are subjected to magnetic pressure proportional to the
square of the magnetic field in the winding. The tension applied to magnet conductors
is proportional to the radius of their winding. Therefore, conductors in large or high-
field magnets are subject to high levels of stress. Stress in conductors also arises
during the winding process of a magnet through the bending of wire. This stress is
larger for smaller winding radiuses. The critical cunent of superconductors is
degraded by such stress, called the stress effect or the strain effect.
There are two types of stress effect, one with a reversible stress-strain
characteristic and one with an ineversible characteristic. The former takes place in a
low-stress region and was fully studied by Ekin, 1980 [67], who presented a general
formula applicable to any material having B and Bc2 as variables. The latter depends
not only on material but also on the filament diameter and structure. In magnets,
design stress or strain in conductors should be limited so that the critical, cunents do
not degrade notably in the reversible region.
Superconductors are subjected to significant stress in many applications, e.g.,
in magnet applications, stress can arise from three sources, (a) Fabrication stress: In
magnet construction, the superconducting wire is subjected both to bending stress as
23
it is wound into the magnet coil and to uniaxial stress from pretensioning of the wire
during winding, (b) Thermal-contraction stress: As the wire is cooled from heat-
treatment to liquid-helium temperature, different materials within the composite wire
and magnet structure contract at different rates. Because of this mismatch in thermal
contraction rates, significant stress on the superconducting material can be generated
during cool-down, (c) Magnetic stress: When a superconducting winding is
energised, the Lorentz force acting on the superconductor can be quite large,
particularly in large magnets. For example, the axial magnetic hoop stress along each
wire in a solenoid magnet is given by O// = JBR, where J is the transport cunent
density, B the magnetic field strength, and R the radius of the winding.
Stress and strain introduced into multifilamentary composites by these
sources have three important consequences, (a) Training: Senated yielding of the
superconducting material, fracture of magnet potting material, or wire movement can
generate enough local heat to initiate thermal runaway. This results in a process
known as magnet training, (b) Matrix degradation: The ability of the matrix material
to stabilise the superconductor can be more than halved by cyclic strains as low as
0.4%; the purer the matrix material, the lower its tolerance to fatigue, (c) Critical
cunent degradation: The critical cunent of compound superconductors, such as
Nb3Sn and V3Ga, can be lowered (reversibly) more than 30% by a static strain as low
as 0.4% at 12 T; the effect becomes more severe at high fields [21].
(d) Fabrication techniques and copper ratio
The development of conductors outlined above was realised only by
sophisticated metalworking techniques such as cladding of a superconducting rod by
matrix metal (Cu or Al), repeated bundling of the clad rods, twisted cabling, and
24
sometimes heat treatments. To obtain an Nb 3Sn multifilamentary composite a
combination of filaments and a bronze matrix is often used, first worked to make a
wire, and then heat-treated to generate the Nb 3Sn compound near the surface of the
filaments. Conductors recently developed for power frequency applications require
filaments of submicrometer diameter embedded in a CuNi matrix. This necessitates
the use of highly developed techniques, because breaking only a few filaments in a
conductor seriously increases A C loss.
The stability of a cunent-carrying conductor is determined by the quantity of
copper, the copper ratio, as well as by heat transfer from the conductor to the coolant.
Stabilisation by the Stekly criterion [66], or condition of full stabilisation, requires a
large quantity of copper and perforce provides the entire conductor with a low
average cunent density.
2.2.2.2 Factor for design of composite superconductors
(a) Flux jump stability
If a high field superconducting material is exposed to a magnetic field the
field inside the superconductor will stay zero except in a layer adjacent to the surface
in which shielding supercunents are induced. This shielding layer will grow in
thickness as the field increases. W h e n the field exceeds some critical value, the
shielding supercunents become unstable and magnetic flux suddenly rushes into the
sample and the associated temperature rise is large enough to drive the sample to the
normal state. This breakdown process is called flux jump (see p. 16). Experimentally,
flux jumps have been observed in all technically important high field
superconductors. The flux jumping is now well understood and a stable conductor
can be designed with conventional superconductors under all practical conditions of
25
operation [68-71]. The basic conditions are adiabatic flux jump, stability of tape
conductors, multifilamentary composite, and self-field instability.
(b) Dynamic stability
The adiabatic theory of flux jumping has neglected the movement of heat
developed by flux motion [72-74]. The dynamic stability theories take account of
time dependence in the movement of the heat, cunent, and magnetic flux.
(c) Cryogenic stability
The multifilamentary composite conductor based on the criteria adiabatic
stability and dynamic stability is stable against flux jumping. The actual magnets
wound from these wires are not free from disturbances. The examples are conductor
motion due to the electromagnetic forces, internal friction in the wire, and cracking
of the potting materials. If the dissipated energy is not removed efficiently, the
normal zone caused by the disturbance will grow in time and result in a quench of the
magnet. The techniques developed to ensure stable operation of magnets are called
cryogenic stabilisation [75-89]. The criterion of cryogenic stability is given as the
Stekly parameter [90]. The cryogenic stabilisation is provided by the forced
circulation of helium coolant.
Cryogenic stabilisation is usually effected by cooling the conductor with
boiling helium at 4.2 K contained in channels through the magnet winding. If the
disturbance is small and the temperature rise is less about 1 K, the full.advantage of
high heat transfer in the nucleate boiling can be utilised. Large disturbances,
however, are quite likely in large magnets.
(d) A C loss
The changing magnetic field generates an electromotive force within the
superconductor. If the associated electric field is E, the power generation per unit
26
volume becomes EJC. The electric field E drives the cunent density beyond its
critical value Jc into the flux flow regime, but this resistance line is very steep.
Therefore, it may be approximately assumed that the cunent remains at critical
density. The loss mechanism is thus of a resistive nature. The resistance is highly
non-linear, however, and the loss per cyclic field change is independent of the cycle
time. For this reason, the A C losses in a superconductor are often called hysteresis
loss Qh [91-95]. W h e n the sample geometry is complicated, it is more convenient to
calculate loss in terms of the magnetisation M , defined as the total magnetic moment
per unit volume of sample. Provided that the external field H is uniform over the
sample, the loss per cycle per unit volume becomes: Q h = J H d M = J M dH. In a
multifilamentary composite, the superconducting filaments are coupled
electromagnetically by changing magnetic fields. This coupling can greatly increase
the A C losses. Since the extra losses are of an eddy cunent nature, the loss per cycle
depends on the cycle time, unlike hysteresis losses [96-107].
(e) Practical conductors
A multifilamentary composite conductor is used as a basic strand to construct
large-scale, heavy cunent conductors. The design of such large-scale conductors
depends strongly on the cooling mode of the winding and also on the design
philosophy of the winding or magnet builder. NbTi multifilamentary composite has
been used widely to construct magnets that can generate fields less than 8 T [67].
Various types of NbTi multifilamentary composites are basically made with standard
copper matrix and CuNi matrix or CuNi alloy jacket around each filament. The CuNi
increases effective transverse resistivity. Nb3Sn multifilamentary composites are now
becoming an engineering material. The Nb 3Sn filaments are embedded in a bronze
(CuSn) matrix. Therefore the transverse resistivity is high and the loss time constant
27
is small. To ensure low longitudinal resistance, both conductors have pure copper
separated by the diffusion banier of Ta or Nb. At present, the number of filaments
within a strand is at most about 10,000 for a single stack due to the limitation of the
conductor fabrication process. The practical conductor can be designed for different
applications, such as a general-purpose D C magnet, a D C magnet for persistent-mode
operation, a pulsed magnet and various A C applications [108-118].
2.2.3 Applications
With regard to achieving better energy efficiency, high quality and efficiency
products or systems, the applications of superconductivity rapidly increase [119,120].
The applications can be divided into two categories: power applications, such as the
superconducting generator, and electronic applications, such as SQUIDs. The major
power applications of superconductivity are related to magnet technology. The most
fully developed application, for instance, is magnetic resonance imaging (MRI), used
primarily as a medical instrument, in which the large volume and homogeneous
magnetic field required can be supplied by means of a superconducting magnet.
Other exciting devices and facilities applying superconductivity are now at key stages
of development, such as the maglev car (Japan), superconducting electromagnetic
thrust ship (Japan), superconducting generator (USA, Japan, Germany, Russia and
France), superconducting magnetic energy storage (USA and Japan),
superconducting supercollider (USA), and fusion reactor (USA, Europe, Russia and
Japan). The use of superconductivity for these devices produces tremendous benefits.
The high-field superconducting magnet will be an indispensable component for the
28
realisation of a commercial fusion reactor for the generation of electricity.
Superconducting materials, in order to be utilised on an industrial scale, must have
both superconducting and mechanical properties. W e now have a long history of
developing reliable and industrial-scaled superconducting products. The strand
design that satisfies the requirements of stability, durability, and high performance is
the composite superconductor. The basic elements of this design are fine and
continuous superconducting filaments embedded in a metallic material with high
electrical and thermal conductivity.
2.2.3.1 Large scale applications
Most large scale applications of superconductors are related to
superconducting magnets. Since the initial superconducting materials had a very low
critical field, the idea of building strong electromagnets using the superconducting
wires soon after the discovery of superconductivity, had to be given up. It was not
until the early 1960s that high-field magnets really appeared. These were NbZr and
Nb 3Sn magnets, which at that time were unstable. Soon after NbTi became
representative material for superconducting magnets. Magnetic technology took its
first big step early in the 1970s, when bubble-chamber magnets for studies in high-
energy physics played a leading role.
By the end of the 1970s, the leading role for magnet development shifted to
the experimental study of controlled thermonuclear fusion systems [69]. M a n y types
of superconducting magnets were studied for use in this application. The
development of the toroidal magnet used in tokamak reactors, which confines plasma
in a magnetic field, began in the early 1980s [70]. In 1985 a toroidal magnet system
was built and tested [71]. This was a large coil (LCT) project promoted by the
29
International Energy Agency (IEA), aimed at assembling and testing six coils. Those
coils were manufactured independently by the United States, Euratom, Switzerland,
and Japan, and installed for testing in the United States, each having a different
design for coil shape and cooling. Materials used for coils were mostly NbTi, with
NbsSn for one coil. A total stored energy of 800 M J was achieved by the test [72].
(a) Magnets for high-energy physics
Elementary particle accelerators in high-energy physics is another field in
superconducting magnet application that has contributed to the development of
magnet technology of a different type. The advantages of an accelerator ring of
superconducting magnets are that the magnetic field can be greatly increased, with a
reduction in the ring diameter, and greatly reduced power consumption.
Consequently, superconducting coils are indispensable for very high energy
accelerators. The first example of this application was established at the Argonne
National Laboratory in 1968 [121]. The first accelerator with superconducting
magnets was installed at the Fermi National Laboratory (FNAL) in the United States
in 1983 [122-124]. The requirements for these magnets are high field uniformity and
low cost. The superconducting super collider (SSC) project in the United States is the
largest accelerator ever built. The circumference of its ring is 83 k m and it has
approximately 7700 and 1800 superconducting dipole and quadrupole magnets,
respectively [21].
(b) Generators and motors
Studies of superconductors for industrial use began with an investigation of
their applicability to electric motors or generators [125-128]. The essential features of
superconducting machines are high efficiency, high power rating, and comparatively
small size. The first superconducting machine, which was homopolar, was
30
manufactured in the United Kingdom and was operated successfully in 1970 [74].
Since then many large machines, mostly alternators, have been manufactured for tests
in many countries. The largest machine ever planned was rated up to 400 MVA [75].
However, most of these machines have superconducting coils only for field windings,
not for the armature windings. Based on the development of AC superconductors,
studies are now being made on the realisation of complete superconducting
machines.
(c) Superconducting magnet energy storage
Magnetic energy storage in electric power systems can be realised only by
superconducting magnets. There are two types of superconducting magnetic energy
storage (SMES): one is for load levelling of power systems and the other is for power
system stabilisation. The former was proposed in the latter half of the 1960s, and
design studies were begun in the 1970s in the United States and Japan [129-131]. If
pumped hydropower stations were to be replaced by this system, much energy would
be saved because of its high storage efficiency. A magnet for this purpose should
have an energy of several gigawatthours (GWh) and a diameter of several hundred
meters, and for its construction very high levels of magnet technology, far beyond the
present level, will be required. Some systems above 20-MWh have been constructed
since 1989 [131, 132]. Although this energy is less than a hundredth of the SMES
required for diurnal load levelling, it is still very large with a diameter of 150 m. The
SMES for power line stabilisation was studied early in the 1980s in the United States,
and a 30-MJ (10 kWh) pulse magnet was manufactured and used together with a
controlled converter system in an experiment to stabilise the power oscillation in a
long power line [133].
31
(d) Magnetically levitated transportation
The magnetically levitated (maglev) transportation system suggested by
Powell and D a m b y in 1967 attracted the attention of researchers interested in a very
high speed means of transportation [134]. It requires light high-field magnets that can
only be realised using superconducting coils. Large-scale experiments have taken
place in Germany and Japan, and a speed record of 500 km/h was achieved in 1979
[135, 136] and tests were carried out on a 7-km test track in 1983. The next
development began in 1990 for commercial tests.
(e) Magnetic resonance imaging
For some applications, superconducting magnets are now being produced
commercially [137-139]. The most remarkable example is the use of such magnets
for magnetic resonance imaging (MRI) systems used for medical diagnosis.
Commercial superconducting M R I devices were first developed by Oxford
Instrument early in 1980 [83], before which time the magnets used were of
permanent-magnet type or normal coil type. In the meantime, however,
superconducting magnets have become dominant, because superconducting M R I has
a high image resolution due to its high field, high stability, and high uniformity of
field.
(f) Magnetic separator
Magnetic separation is a powerful technique which can be used to separate
widely dispersed contaminants from a host material. This technology can separate
magnetic solids from other solids, liquids or gases. It uses large magnetic fields or
large magnetic field gradients to separate fenomagnetic and paramagnetic particles.
A high-field magnet is basically required for this application. Several
superconducting magnetic separation systems are in operation [140-154].
32
(g) Features of superconducting magnets
There are several limits for designing magnets with the superconductors [21,
22]. The Jc limit comes from superconducting material characteristics, while the full
stabilisation limit depends on the copper ratio used for stabilisation. The energy
damping limit results from the voltage limit between energising terminals and also
from the heating of the coils by residual energy in the case of magnet quenching. The
stress limit depends on the mechanical property of the conductor. However, the
energy damping limit is valid only when the magnet has only two terminals for
releasing energy, and the stress limit is valid only when the coil is supported by a
cold structure and is not applicable when supported by a warm one. The most serious
barrier to the development of industrial applications is the high cost of
superconducting magnet systems. However this problem might be solved, through a
broader market for the product and cost reduction through mass production.
2.2.3.2 Superconducting electronic devices
(a) History
Although present superconducting electronic devices are, for the most part,
based on the Josephson effect, those studied around 1960 were based on the simple
characteristic of the superconducting normal transition. In the first suggestion for a
superconducting computer, presented in 1956 by Buck [155], such a-transition in
bulk superconductors is utilised as a switch, called a cryotron. The first cryotron was
wire-wound and had a low switching speed. Extensive studies were canied out, and
thin-film cryotron systems that included memory devices were developed. They were,
however, soon replaced by the Josephson junction, which has very much higher
switching speed. A brief instruction to Josephson devices is given below.
33
(b) Superconducting quantum interference device
Superconducting quantum interference devices (SQUIDs), a notable
application of the D C Josephson effect, were devised by Jaklevic et al., 1964 [156].
A S Q U I D has a very high sensitivity as a flux meter. This characteristic originates
from the cyclic change of critical cunent through the S Q U I D with the trapped flux in
its ring, where the period of the cycle conesponds to a quantized flux. Magnetic field
measurement with an extremely high resolution of field (IO"9 G/Hz1/2) is possible
using this device. It is IO3 to IO4 times higher than the common existing measuring
devices. Therefore, the magnetic cardiograph and even magnetic encephalography
can be realised. Commercial multichannel S Q U I D systems with thirty-seven or more
SQUIDs are under development for clinical diagnosis of the brain, and simple units
for scientific use have already become popular [86].
(c) Voltage standard and detectors
As a manifestation of the A C Josephson effect, the cunent-voltage
characteristic of a junction has many voltage steps when a high-frequency
electromagnetic field is applied. A voltage standard is obtained using the
proportionality between the voltage difference in adjacent steps and the applied
frequency. Such studies started in 1966 by Langenberg et al. [157], and since 1975
the Josephson standard has been adopted in many countries. There are also many
studies of detectors, mixers, amplifiers, and oscillators made with-a Josephson
junction [89]. Some of them are already in use in radio-astronomical observations in
the submillimeter range.
(d) Computers
The Josephson junction as a switching device in computers has been under
study since the 1960s [158]. At that time the switch was controlled by a magnetic
34
field. Many types of switching circuits have been developed since then. The record
switching speed obtained some years ago was of the order of 10 ps, which is very
much faster than that of semiconductor switches. In addition to their high speed,
Josephson switching devices have a very low switching loss, which allows a high
packing density of elements and results in conespondingly small propagation delays.
Therefore, the Josephson computer was expected to be a promising practical device.
23 DEVELOPMENT OF HIGH Tc SUPERCONDUCTORS
2.3.1 High Tc Superconductors
Shortly after the discovery of a new oxide superconductor (La,Ba)2Cu04 by
Bednorz and Mueller (1986), an unexpected increase in critical temperature Tc was
made in the development of high Tc superconductors. Until now the highest Tc value
has been approximately 125 K obtained by Tl2Ba2Ca2Cu30x [159], and 133.5 K
obtained by HgBa2Ca2Cu308 + x [160]. Other oxides, including YBa2Cu307-x (-92 K)
[6, 161], Bi2Sr2CaiCu208+x (~85 K ) [162], and Bi2Sr2Ca2Cu30io+x (-110 K ) [162,
163] are also being studied extensively as candidates for practical materials with high
Jc. This situation has aroused strong interest in industry as well as in pure science,
and much effort is being put into basic as well as developmental studies, forming the
beginning of the third period in the development of superconductivity.
The crystal structures of oxide high Tc superconductors have a common
feature which is an oxygen-deficient multiple perovskite with some Cu-0 planes,
35
which leads to a strong anisotropy of superconductivity. The basic superconducting
phenomena of metal superconductors, such as zero resistivity, the Meissner effect,
and quantization of the magnetic flux, are confirmed also to be valid for oxide
superconductors. Concerning microscopic points, electron pairing seems to be
backed by the experiment of flux quantization. However, what type of interaction is
really working for electron pair attraction is not yet clear, although new models have
been presented and are being discussed together with the older electron-phonon
interaction model. The existence of an energy gap, which should be ascertained by its
observation as a Josephson junction, is also not yet well confirmed. Looking at this
situation, the new high T c superconductivity is phenomenologically very similar to
metal superconductivity, although the basic mechanism is not yet clear.
23.2 High Tc Superconducting Wires
2.3.2.1 Early stage of HTS wires
Since the discovery of new oxide ceramic high critical temperature (Tc)
superconductors in 1986, considerable effort around the world has been expended
towards fabricating commercial products from these materials. In terms of electrical
applications, practical superconducting wires are required with high critical transport
cunents & ) under high magnetic fields. The techniques to produce the highest critical
cunent density (Jc) Ag-clad (Bi,Pb)2Sr2Ca2Cu3Oio+x superconducting wires, now are
being commercialized. The c o m m o n final product is normally a Ag-clad tape with half
a millimeter in thickness, about half a centimeter in width, and available in lengths now
exceeding one kilometer with about 12,000 A/cm2 critical cunent density Jc [164].
36
In the early high-Tc days, wires made of these ceramic materials seemed unlikely
to be useful because of their brittleness. However, remarkable progress was made soon
after that. Bi-based (n=3) wires, with Pb replacing the Bi, are being made in kilometers
lengths with fairly high critical cunent density. Bi-based superconductors are very
micaceous, and the rolling and sintering causes grain alignment of the microstructure so
that cunent in the wire flows mostly through ab planes, with apparently minimal effects
from weak links between grains. Grain alignment in Bi-based materials occurs much
more readily than in YBa2Cu307. Thus, at present, the former appears more promising.
Meanwhile the Tl-based superconductor shows a good magnetic behavior, but is very
toxic.
High T c superconducting oxides, such as YBa2Cu307, are ceramic materials
which are mechanically brittle and are not easily formed into desirable wire geometry.
However, attempts have been made to overcome the difficulty, using several
fabrication methods to produce high T c superconducting wires in different
configurations. There have been extensive efforts to form wires using YBa2Cu307.
(a) Bare ceramic H T S wire. Bare wires have been prepared by a number of
different processing methods, such as extrusion of powder-in binder slurry [165],
molten-oxide spinning [166], or metallic precursor melt spinning followed by oxidation
[167].
(b) Metal-core-composite wire. This is a metal-core composite in which the
superconductor material envelops the normal metal wire in the core. This configuration
may not offer surface protection of the superconductor, but for Y B a 2 C u 3 0 7 wire, it
makes the control of oxygen stoichiometry much easier, with the diffusion of oxygeh
[168]. A metal (e.g. Ag) wire is coated with a superconductor slurry, then is wound into
a coil shape and then heat treated.
37
(c) Metal-clad composite wire. Commercially useful bulk superconductors in
general need to be drawn into fine wires and wound into a solenoid configuration. The
superconducting wires typically require stabilization using a normal metal cladding
which serves several important functions in such a composite structure: (i) a parallel
electrical conduction path to carry cunent in case of local loss of superconductivity; (ii)
thermal stabilization (heat sinking) to minimize local heating and prevent catastrophic
loss of superconductivity; (iii) mechanical protection of the generally brittle
superconducting core against the Lorentz force during operation, as well as many other
unavoidable stresses occurring during fabrication, handling, or use of the
superconductor wire; and (iv) in addition, the normal metal shell provides
environmental protection from the air, which is especially important for the YBa2Cu307
superconductor as it is known to be sensitive to humidity and carbon dioxide gas. The
choice of proper cladding metal has been found to be critical in fabrication of the
composite superconductor wire. A g and A u have been found to be compatible with the
compound at high temperature. A g is relatively inexpensive, compared to gold, and
could be an economically acceptable material as a thin-walled tube or thin layer coating
of normal metal in the composite wire fabrication.
One of the major problems facing the wires is the "weak-link" behavior, i.e., the
relatively low Jc values at 77 K of these wires and their severe field dependence, similar
to the sintered materials. For the high T c superconductor wires to be useful for major
applications, they have to exhibit Jc values of at least 104~105 A/cm2 at a field of
several teslas. Obviously, the incorporation of microstructural control, such as
densification and grain alignment into the wire fabrication technique, is required to
achieve useful oxide superconductor wires. The pros and cons of the various wire
fabrication methods will have to be balanced, based on the superconducting properties,
38
ease of fabrication, long term reliability, and cost. Substantial progress is needed before
the eventual practical wire fabrication method is determined.
2.3.2.2 Development of Bi-2223/Ag wires
Metal-clad composite wires of high Tc superconductors can be made by the
powder-in-tube method, which was firstly applied by the Vacuumschmelze and
Sumitomo Electric Company in Japan [169-172]. This is a major technique which is
mainly used to produce long Bi-based wires for the high Tc superconducting coils. At
present, the Ag-clad Bi-based high Tc superconducting wire has the best magnetic
behavior among the cunent high Tc superconducting families. Poor coupling or "weak
link" is more severe in YBCO than in the other high Tc families. Toxicity of both
thalhum and mercury has been a major block to the development of TBCCO and
HBCCO. The powder-in-tube process of the Ag-clad (Bi,Pb)2Sr2Ca2Cu3Oi0+x (Bi-
2223/Ag) HTS wire, is started by filling a silver tube with the high Tc superconducting
material. The tubes are then drawn, rolled and sintered, step by step, resulting in a cross
section, e.g. 0.2 mm x 4 mm, with the ratio of Ag/superconductor between 2 to 10.
There are different variants of this general procedure, such as different heat-
treatment time, temperatures, precursor powders, and different mechanical or chemical
procedures, to obtain ideal microstructures with a higher Jc or Ic. In the general powder-
in-tube routine of producing Bi-2223/Ag superconducting wires, precursdr powders are
required, and can be prepared, e.g., by the solid-state reaction of high purity oxides and
carbonates of Bi, Pb, Sr, Ca, and Cu with a certain cation stoichiometry [173]. The
polyphase powders are then mixed and calcined in a range of 800-850 °C for about 50
h to obtain a mixture of Bi-2212, calcium cuprate, and secondary phases. The precursor
39
powder is packed into a high purity silver tube, swaged, drawn through a series of dies,
and rolled to a certain thickness. The tape is then subjected to a series of pressing and
heat-treatment cycles in the temperature range of 800-850 °C until the Bi-2223 phase is
completely formed with a desired good aligned microstructure, and the highest Jc.
Like conventional low T c superconductors, multifilament wires will be future
candidates for large scale application of the high T c superconductors in electrical
engineering such as A C transmission cables and A C generator windings. At present,
multifilament high T c superconducting wires and even a twisted form can be produced
[174], and they have a better performance than the single core H T S wire with regard to
mechanical properties.
Ag-clad Bi-based multifilament high Tc superconducting wires have also been
developed in Australia since 1990 [175-180]. As an example, the multifilament high Tc
superconducting wire produced in the superconductivity group of the University of
Wollongong, has good performance, both electrically and especially mechanically. It is
produced by putting a number of drawn Ag-clad high Tc superconducting thinner wires
in a larger diameter A g tube, then drawing this composite tube down to a final thin
wire. For example 7 cores/per group x 7 groups = 49 filaments with the cross-section =
3.5 mm x 0.5 mm and ratio of Ag to superconducting core equals about 12 [181].
Generally, in the Bi-based system, there is a weak coupling problem in the c-axis
direction of its microstructure. There are also a number of factors which'influence the
Jc-H behavior in Ag-clad (Bi,Pb)2Sr2Ca2Cu3Oio+x wires. These include grain alignment,
temperature, duration and atmosphere of heat treatment, doping and substitutions, plus
phase assemblage [182-184]. It is clear that densification and grain alignment, derived
from repeated rolling, pressing, and sintering, are critical for raising the Jc. Other
factors, such as Ag additions [185], Ca2Cu03 excess [186], uniform distribution of
40
impurities, elimination of carbon [187], and partial melting, are also beneficial to the Jc-
H characteristics. However, some factors are still not well understood. For example, the
low Tc phase (Bi,Pb)2Sr2CaCu20g+x and various defects have been observed in Ag-clad
tapes, but the effect of these phases on the Jc is not very clear.
For the Bi-based system, the compositions of these two phases are
approximately Bi2Sr2CaiCu20&« (Bi-2212) and Bi2Sr2Ca2Cu3Oio+x (Bi-2223), with Tc
values of about 85 K and 110 K respectively. Bi-2212 and Bi-2223 phases exist over a
wide range of stoichiometrics, but neither has been prepared in phase-pure form. The
Bi-2212 phase can be formed more easily than the Bi-2223 phase. The kinetics of the
reaction and stability of the Bi-2223 complicate its development. It has been shown that
the formation of the Bi-2223 can be enhanced by the partial substitution of bismuth
with lead. Synthesizing techniques such as solid-state reaction, two-step process,
coprecipitation, freeze drying, etc., have been developed to produce powders with
desired properties [188-190].
2.3.23 Achievement on the Bi-2223/Ag HTS wires
There are various techniques developed with regard to making a HTS wire; the
powder-in-tube (PIT) process with the bismuth-strontium-calcium-copper-oxide
BiSrCaCuO system seems to be the most promising and industrially viable method for
fabricating long lengths of high Tc superconducting wires. Significant progress has
been made in the development of high Tc monofilament and multifilament Bi-based
superconductors by the PIT technique. In the PIT process, texturing and grain
alignment, which dominate the superconducting properties of the Bi-based tapes, can
be easily obtained through a series of thermomechanical treatments.
41
Very high Jc values for short length samples, subjected to a series of uniaxial
pressing and heat-treatment cycles, have been achieved in both single core and
multifilament superconductors. The highest Jc of short Ag-clad Bi-2223 tape, 69,000
A/cm2 was achieved at 77 K and with self-field [191].
The critical cunent density Jc is dependent on the applied magnetic fields and
operation temperature as shown in Figure 2-1, which indicates the situation in 1993.
The relationship between Jc and applied magnetic fields is anisotropic. Long lengths of
superconductors, up to several hundred meters or even kilometers have been produced,
and high Jc has been achieved in the long-length Bi-2223 superconducting wires. As
reported by K. Sato (Sumitomo Electric Industries Ltd, Japan) 1993 [192, 193], a 100
m single-core wire and a 114 m 61-filament wire were made with full length Jc (10"13
Qm criterion) 6570 A/cm2 and 9700 A/cm2 respectively, at 77 K and with self-field. An
850 m 37-filament wire has achieved a Jc of 1.2 x IO4 A/cm2 (L = 16 A), at 77 K with
zero applied field, reported by U. Balachandran (Argonne National Laboratory, USA)
1994 [194-197]. A Ag-clad Bi-2223 61-filament wire has achieved 53,700 A/cm2 at 77
K with self-magnetic field, and can maintain 42,300 A/cm2 at 0.1 T and 12,000 A/cm2
at 1 T [193]. It exhibits a Jc of 1.03 x 105 A/cm2 at 4.2 K and 23 T, and 5.5 x IO4 A/cm2
at 20 K and 19.75 T. These Jc - B properties at 4.2 K - 20 K are much better than the
values of conventional metallic superconductors at 4.2 K.
Table 2-2 summaries the achievement on the HTS wires by various groups in
Japan [21].
42
f Jc (A/mm2!
Ag/BiPbSrCaCuO Wire
5.4x10 A/mm
\0\ Nb3Sn
r4.2lT^'v^x N \
•> 20K \ \
50 x\l00 IV
/x0H(T)
Figure 2-1. Critical surface (Jc-B-T) of the Bi-2223/Ag H T S wire measured using transport current technique [211].
43
Table 2-2. Critical current density of oxide superconducting tapes [21].
HTS Materials
YiBa2Cu307.x
Bi-Sr-Ca-Cu-0
Bi-Pb-Sr-Ca-Cu-0
Tl-Ba(Sr)-Ca-Cu-0
Process
Ag-sheathed
tape, heavy cold
work
Ag-sheathed
wire, and tape
with heavy cold
work
Doctor blade
casting, Ag tape
Ag-sheathed
tape, heavy cold
work
Ag-sheathed
tape, heavy cold
work
JCR (A/cm2)
3.3 x 10J at B = 0,
T = 77.3K
1.0xl03atB = 15T
T = 4.2K
2 x 104 at B = 0,
T = 77.3K
4 x IO4 at B = 26 T,
T = 4.2K
2.1xl05atB = 30T,
T = 4.2K
1.6xl05atB = 17T,
T = 4.2K
4.7 x 104 at B = 0,
T = 77.3 K
1.3xl05atB = 23T,
T = 4.2K
1.6xl04atB = O,
T = 77.3K
Main Ref.
Okadaetal. (1987)
(Hitachi) [198]
Osamura et al. (1989)
(Kyota Univ.) [199]
Krauthetal. (1990)
(Vacuumschmelze)
[200]
Enomoto (1990)
(Furukawa) [201]
Toganoetal. (1990)
(NRIM) [202]
Sato etal. (1990)
(Sumitomo) [203]
Aiharaetal. (1990)
(Hitachi) [204]
44
2.33 High T c Superconducting Coil
The H T S wires, having a material-processing defined configuration which aims
to have the highest Jc, have been used to prepare primary H T S coils. Apart from the Jc
of the H T S wire, the mechanical property of the wires is another main concern relative
to its practical applications. Silver is widely used as the sheath material in the PIT
process, but its mechanical properties seem insufficient to withstand the stresses
introduced during fabrication and service. Consequently, various techniques are
considered to improve the strain tolerance of this wire [205, 206]. Multifilamentary
techniques have been used in conventional metallic superconductors to avoid
electromagnetic instability. The multifilament configuration has more reliable geometry
for Bi-2223 high T c superconducting wire because of its better mechanical properties
and improved cunent distribution. Multifilament Bi-2223 superconductors have shown
a much better mechanical flexibility [207, 208]. Testing shows that a 0.7% strain (30
m m diameter mandrel) does not reduce the Jc of a 1296-filament wire, and it is
significantly better than the 0.2% measured for monocore tapes [209, 210]. The
bending strain tolerance of the Bi-2223 multifilament wire enables a high Tc
superconducting coil to be made by a react and wind procedure.
Magnetic fields generated by a primary H T S coil made by the Ag-clad B-2223
superconducting wire have achieved 0.21 T at 77 K, 20.35 T at 20 K (with background
field Be x = 20 T), and 23.37 T at 4.2 K (with Be x = 23 T), in Japan [211]. In the U S A ,
another research group has reported that a test magnet, fabricated by stacking ten
pancake coils, generated a field of 2.6 T at 4.2 K with zero applied field. At 27 K, 64 K,
and 77 K, the magnet generated fields of 1.8 T, 0.53 T, and 0.36 T respectively, and
also another magnet generated a field of 1 T at 4.2 K in a 20 T background field [212].
45
The results indicate that this high T c superconducting magnet is capable of use as an
insert in a low Tc superconducting magnet to form a hybrid magnet for generating very
high fields.
23.4 Conductor-Design Consideration of High Tc Superconductor
The advantage of a HTS is its ability to be used at temperatures beyond 4.2 K
(the liquid-He range), for example at 20 K (liquid hydrogen) and 77 K (liquid nitrogen),
with very high upper critical field and high theoretical Jc values. Therefore it has been
identified as a candidate material for a conductor to carry large cunents and to produce
high magnetic fields, with less energy consumption compared with resistive
conductors.
The HTS has some special characteristic features, such as anisotropy of Jc, weak
link at grain boundaries, and flux creep. It has been observed that for the transport
cunent there is a ratio J^ I Jcc - 102-105 for the HTS thin film and single crystal [213].
Due to weak links at the grain boundaries, the transport Jc is a few orders of magnitude
smaller than the Jc estimated from magnetization hysteresis. There is a flux creep effect
in the high temperature region near 77 K which causes a broadening of resistive
transition [214], relaxation of magnetization [215], and a degradation of Jc [216].
Apart from critical cunent density Jc, properties to be addressed by the conductor
designer are mainly the HTS wire stability and AC loss. The HTS parameters have
been used for conductor design with the HTS by considering flux-jump stability,
cryogenic stability, and AC loss [217-225]. Using material processing technology, the
multifilament and even twisted multifilament wires [174] have been produced with
configurations which are required to make practical conductors.
46
2.4 POTENTIAL APPLICATIONS OF HIGH Tc SUPERCONDUCTORS
IN ELECTRICAL ENGINEERING
The technology of conventional metallic superconductors in production and
application has been significantly developed, as some of them perform very well with
good electrical, magnetic and mechanical properties. So far, there are a number of
extra-high field magnets, transmission cables and generators which have been designed
and built, based on these superconductors. The present commercial superconductors for
large-scale application are typically NbTi or NbsSn superconducting strands, embedded
in a matrix like Cu. The cunent densities are up to IO5 A/cm2, in magnetic fields of up
to several teslas (T). However, the barrier to operation with this kind of material is
extremely great, given its working environment and the huge cost of cooling it down to
about 4.2 K (-269 °C i.e. liquid helium temperature). The new oxide ceramic materials
have critical temperatures which can be higher than 77.3 K (-196 °C) that of liquid
nitrogen temperature with applicable critical cunent density Jc and very high upper
critical fields H^. The coolant of liquid helium costs generally about $25 a litre
cunently, compared with only 60 cents a litre for liquid nitrogen. For cooling in a
practical system the refrigerator will need more than 1 k W to remove 1 W thermal
energy at the liquid helium temperature, and less than 20 W at the liquid nitrogen
temperature. Not only is the cost of cooling reduced but the engineering design with
these superconductors is simplified.
It is expected that the use of high T c superconductors at 77 K liquid nitrogen
temperature will greatly affect such fields as power transmission, power generation,
energy storage, motors, transportation, medical technology, and also electronics. These
47
high T c superconductors have the potential to be operated with liquid nitrogen (N2),
whose boiling temperature at 1 atm is 77.3 K. The advantages of the use of liquid
nitrogen as coolant are not only is it inexpensive and easy to use, but also simplifies the
cryostat and allows a large heat flux.
The high Tc superconductors now are considered for a number of electrical and
electronic applications. For small-scale application, i.e., where the cunents are much
smaller, the more specialised properties of superconductors tend to be exploited and
examples include detection systems like superconducting quantum interference devices
(SQUIDs) as well as analogue and digital processing. Comparing with small-scale
applications, a large-scale application generally means larger cunents and lengths of
superconductors are required in working environments where the magnetic field may
be several teslas. Examples include magnets, power transmission lines, transformers,
energy storage, generators, fault cunent limiters and other devices in electrical
engineering. For large scale applications, the basic requirement of the high Tc
superconductor is that they must be able to carry a large cunent with zero resistance
under a high magnetic field and that they must be long enough, with high flexibility, in
order to achieve high values of cunent ampere-turns in coils. In these applications, the
high Tc superconductor critical cunent density Jc is normally required larger than IO4
(A/cm2), with a magnetic field from about 0.2 T for a transmission cable to about 4 T
for a generator.
The Jc - B - T characteristics of the Bi-2223 superconductors have allowed the
wires to be designed at 77 K for low field applications, and at 4.2 K to about 40 K for
high field applications. At 40 K and above, Jc decreases drastically when the magnetic
fields are applied perpendicular to the tape (H // c).
48
While the processing techniques and critical cunent of the high Tc
superconductors are being improved, there are some laboratory research prototype
devices which have been built or designed with high T c superconductors. With the Bi-
2223/Ag high T c superconducting wires, the following primary research prototypes
have been built and considered, besides the high T c magnets mentioned before, cunent
lead [226-230], busbar or power cable [231-233], transformer [234, 235], fault cunent
limiter [236,237], and generator [238,239].
2J DEVELOPMENT OF ELECTRICAL FAULT CURRENT LIMITER
WITH HIGH Tc SUPERCONDUCTORS
2.5.1 Fault Currents in Electrical Power Systems
In an electrical power transmission or distribution network, a fault cunent occurs
basically due to any kind of short circuit. Enormous cunents, much higher than the
normal value, will flow through the system instantaneously. This short circuit, as an
example, m ay be a lightning strike temporarily ionising the sunounding air.
Consequently, in an electrical power transmission or distribution network, problems
arise when any kind of short circuit occurs. The electrical equipment used in the
distribution network must be able to withstand the fault level associated with these
faults and equipment must be rated accordingly. As new generating capacity is added to
the system, the fault level increases and the existing equipment, such as a switchgear,
may no longer be able to withstand the increased fault level. In many cases, it is much
49
too expensive to replace the existing electrical equipment, so in order to keep the same
switchgear and circuit breakers, and avoid failures of the equipment to withstand and
clear this extra fault level, a way of limiting this increased fault level is needed.
If a fault current occurs it could cause destruction, such as burning out the feeder
line and creating explosions at the fault site or at the switchgear. Consequently all the
in-line components, such as switches and breakers, must be suitably rated in the design
so that they are not destroyed by the fault. High potential fault levels mean an increase
in the capacity of these components, i.e. more cost and more complicated design.
Broadly speaking, the faults in electrical systems can be classified as (i) Shunt
faults (short circuits); (ii) Series faults (open circuits).
Shunt faults involve conductor-to-ground conditions or a short circuit between
conductors. When circuits are controlled by fuses or any device which does not open all
three phases, one or two phases of the circuit may be opened while the other phase or
phases are closed. These are called series types of faults. Shunt faults are characterised
by an increase in cunent and a fall in voltage and frequency whereas series faults are
characterised by an increase in voltage and frequency and a fall in cunent in the fault
phases.
Shunt faults are classified as (a) Line-to-ground fault; (b) Line-to-line fault; (c)
Double line-to-ground fault; and (d) 3-phase fault. Of these, the first three are
asymmetrical faults as the symmetry is disturbed in one or two phases.- The 3-phase
fault is a balanced fault which could also be analysed using symmetrical components.
The series faults are classified as: (a) One open conductor, and (b) Two open
conductors. These faults also disturb the symmetry in one or two phases and are,
therefore, unbalanced faults.
50
As an example, in a 12 k V distribution line, a normal operating cunent is 300
A/per phase; subtransmission lines (66 - 115 kV) and transmission lines (above 230
kV) with a typical 700 A normal operation cunent, fault cunents in such systems can
exceed 20,000 A. If a fault cunent occurs it could cause destruction, such as burning
out the feeder lines, creating explosions at the fault site, and destroying in-line
equipment, e.g. switchgear. Consequently all the in-line components must be suitably
rated in the design so that they are not destroyed by a possible fault. The growth in
power demand and the interconnection of the power transmission networks lead to
very high short-circuit cunents. The fault cunent levels are becoming higher in the
existing power systems. The increased fault cunent level means a higher potential
destructive cost, and an increase in the capacity of the in-line components, i.e. more
cost and more complicated design.
Circuit breakers are normally used to protect transmission or distribution
systems. Their principle is to cut off the circuit at zero cunent because the energy of
the electrical arc is reduced at this time, therefore all the in-line components have to
withstand the destructive effects of the short circuit cunents for a period of at least 10
ms in the case of a 50 Hz symmetrical fault, and for about 20 ms in the case of a 50
Hz asymmetrical fault. Even for the most rapid of circuit breakers [240], which
typically operate within 1 cycle, all the in-line components have to be designed to
cope with the higher potential fault level.
51
2.5.2 Solutions to Fault Currents
As electrical power systems grow in capacity, so does their potential fault
cunent. The existing electrical equipment in the system has to be able to cope with the
increased fault level. There are two ways of achieving this. One, the existing
equipment can be replaced by equipment with a higher rating. Alternatively, the fault
level can be reduced by the use of a suitable fault cunent limiter. The cost of replacing
the existing equipment can be enormous, and the second option is usually employed.
For low voltage equipment, the cunent can be limited almost instantaneously by
using electronic power components like the GTO (Gate turn off thyristor) or by using
cunent hrniting circuit-breakers equipped with electrodynamic repulsion contacts and
magnetic blast coils, or by using fuses etc. For medium voltage equipment, up to 36 kV,
fuses are frequently used as cunent limiters. This method means that the fuses must be
changed after each fault, which constitutes a major inconvenience. Furthermore the use of
fuses is not applicable in HV networks. For high rated cunents, above 2000 A for
example, the fuse or cunent limiting breaker is often shunted by a contact opened very
quickly during the fault [241, 242]. Cunently circuit breakers are normally used for
protection from the fault cunents.
Some methods [243] considered as possible solutions to the problem of increased
fault levels are
(i) Splitting the grid and providing interconnection through higher voltage AC or
DClinks.
(ii) Increasing the short circuit withstand capability of the substation by replacing the
substations.
52
(iii) Limiting the short circuit cunent by operational methods like sectionalizing
and sequential network tripping using a sophisticated control system etc.
(iv) Developing and introducing cunent limiting devices.
Because the cost to upgrade the existing systems is enormous, interest in the
development of fault cunent limiting devices has increased over last decade.
2.5.3 Developing Fault Current Limiter in Electrical Power Networks
Fault cunent levels can be reduced by adding fixed reactance to the network,
such as a linear inductor, which is one of the present solutions, but this inductive load
may cause severe stability problems or excessive use of transformer tap changers.
Ideally a fault cunent limiting device is required with a low reactance under healthy
network conditions and a high reactance under fault conditions. Therefore a fault
cunent limiter (FCL) is a device which has a low inductance during normal operation, a
necessary requirement for better power system stability, and a high inductance, and
thereby impedance during fault conditions. The fault cunent limiter can protect the
breaker and the transmission network and reduce the fault level to which the breaker,
busbar, transformer and switch are subjected. It can also stabilise the power system.
Normally a fault cunent limiter is a series device; it presents a low impedance to
cunent flow under normal conditions. W h e n a fault occurs, this impedance rapidly
increases to limit the cunent flowing into the fault. It may be viewed as a normally
closed switch in parallel with a resistor. For D C cunent, the switch transfers cunent
abruptly into the resistor at a fixed time after the fault occurs, regardless of the phase
angle of the A C voltage. A n alternative is an A C switch or fuse that increases the
53
impedance more gradually than a D C switch and therefore shares cunent with the
resistor until the first zero cunent, when full cunent transfer into the resistor is made.
In power system networks, breakers are the devices which interrupt fault cunents.
In a normal circuit, fault cunent usually will be stopped after a delay due to mechanical
inertia of a few cycles by the opening of circuit breakers. However, these breakers need
to be sized to take the enormous potential fault cunent levels and still be capable of
opening. Breakers could be downsized by the fault cunent limiter, which means the
fault cunent limiter may reduce the capacity to which the circuit breaker can be
subjected.
Breaker interrupting times have been improved from 8 to 5, then down to 3 and
finally 2 cycles. Now even a one-cycle circuit-breaker with a minimum interrupting
time of 12.5 msec, associated with a 1/4 cycle relay, has been built successfully [240].
It is well-known that all AC high voltage (HV) circuit-breakers require zero cunent
passage in order to interrupt the fault. To interrupt or limit a fault cunent at HV,
however, well before its first peak, is a much more difficult problem to solve as it
requires a very short total functioning time (detection time + communication time +
function time + limiting time + recovery time) of less than, or equal to, 2 milliseconds
in order to limit the fault cunent's amplitude to a fairly low pre-determined value.
Superconductors have been employed to design electrical fault cunent limiters.
The design of fault cunent limiters with superconductors was considered initially with
conventional superconductors. There are few operation principles to design an
electrical fault cunent limiter with superconductors. Under the superconducting
quenching model, the fault cunent limiters can be separated into two kinds i.e. the
resistive [244-246] and the inductive [247, 248] types. For the non-quenching models
54
of the fault cunent limiter, there are solid-state methods [249], the magnetic core
saturable reactor method [243], and so on.
(a) Superconductor-quenching resistive switch
This is an essential idea to use a superconductor in the superconducting fault
cunent limiting device [245]. A superconductor-resistive fault cunent limiter is based
on a large resistance transition from the superconducting state to the normal state. The
principle of operation of the resistive superconducting fault cunent limiter is to
commutate the cunent after the fault, from a superconducting element into a shunt
resistor, which limits the fault cunent to an acceptable level. The commutation is
accomplished by switching the superconducting element from zero-resistance state into
its resistive state, by increasing I above L, or T above Tc.
In the simplest design the superconducting element is placed directly in series
with the line and the limitation is purely resistive due to the resistance of the
superconductor being quenched. T o avoid excessive dissipation, and possible
destruction of the superconductor, other designs use the superconducting element to
"trigger" the hmiter and the fault cunent is redirected into a limiting resistor or
inductor. This also allows the superconductor to recover in time for another operation.
The primary conclusion is that a superconducting fault cunent limiter (SCFCL) is
technically feasible for a wide range of parameters for the required electrical power
source and material properties of the superconductor available, assuming that the
superconductor can be switched without fusing or producing excessive overvoltages.
The following are the specific advantages
(i) Solid-state switching. There are no moving parts or materials in the
commutating element, only the electrons change their state. In other words, nothing
wears out in a SCFCL.
55
(ii) L o w losses. During normal operation the losses are entirely due to heat leaks
into the cryostat and constitute only about 0.01% of the transmitted power.
(iii) Fast recovery. A computer simulation indicates that the superconducting
element is ready for load cunent within 15 m s of the fault, i.e., even before the circuit
breaker has opened. This could be very useful to quickly restore service to
interconnected systems.
(iv) High voltage. There are no particular problems with the superconductor at
high voltages, the element is just designed to be longer. High voltage insulation
problems will be a major concern, especially at the edges of the superconducting film.
There is a considerable cost advantage if the S C F C L is used in conjunction with
other superconducting or cryogenic equipment, since that eliminates the cost of the
cunent feedthroughs and the major expense of cooling them. In an all-superconducting
system (generator, transformer, and transmission line) there would be a considerable
saving if a low-temperature fault limiter is available. Along with these are the following
disadvantages
(i) L o w temperature. Dissipation of power at low temperature costs about 450
times as much as at room temperature. A closed-cycle refrigerator, with possible
maintenance is required.
(ii) Sensing. The device is not self-sensing.
(iii) Load cunent. W h e n not used with other cryogenic equipment, the costs
become much greater as the continuous load cunent is increased due to the refrigeration
for the high-current feedthroughs.
The advent of superconducting cunent limiting devices seems certain to open the
way to new functioning and protection designs for the large electric networks in the
near future. Compared with previous cunent limiting devices, the superconducting ones
56
allow the three functions of detection, commutation and limitation, to be regrouped in
the superconductor itself. This entirely static functioning should greatly increase the
reliability of the apparatus.
For future networks equipped with superconducting A C generators and
transformers, the presence of superconducting cunent limiting devices will be more
necessary in order to avoid harmful transitions on these large machines following faults
on the line.
Indeed, the instantaneous limitation of the short-circuit cunent to a relatively low
value, the self-protection and very short fault time which these limiting devices allow,
should greatly improve the network's function (increased transmitted power, improved
stability, reduced stresses, extended material life, etc.).
Ob) Superconductor-quenching inductive limiters
For the resistive limiter, the superconducting winding triggers and effects the
limitation, or switches to a parallel shunt. For the inductive limiter, the superconducting
winding acts only as the trigger while the fault cunent is limited by another
superconducting or normal winding. In this case it is envisaged that there is limited
heating of the superconducting coil and then a very short recovery time. It will enable
quick restoration of the service. O n the other hand, the cunent in the trigger coil may be
selected lower than the rated cunent so that the choice of the superconducting wire may
be made easier. The use of a judicious magnetic circuit may improve the performance
as it decreases the voltage drop in rated operation and the heating of the
superconducting coil during a fault.
The objective is the design and conception of a superconducting cunent limiter
with an intrinsic short reclosing time, typically 0.3 s. During the reclosing time three
phenomena will occur successively [247]
57
(i) Ultra fast limitation of the cunent triggered by a quench;
(ii) Break of the limited fault cunent by a classical two or three cycle circuit
breaker;
(iii) Recovery of the superconducting state.
As an example, an inductive limiter essentially consists of two coils connected in
parallel, and in series in a line [247]. The first coil, superconducting or normal, is called
the hmiting coil, and the other is the trigger coil, which is superconducting. The two
coils are closely coupled in normal operation to offer a low voltage drop, and are well
uncoupled under fault conditions.
Compared to the resistive limiter this inductive one has a better failure
characteristic; under accidental quench conditions the operation of the lines could not
be reduced. O n the contrary, the line has to be switched off after a quench of a resistive
limiter without another device in parallel.
(c) Saturable magnetic core reactor
The saturable magnetic core reactor can be employed to design a fault cunent
limiter [243]. It consists of a laminated iron core, rather like a transformer, with an A C
winding in series with the power network system, and a D C winding which is energised
and completely saturates the core with magnetic flux. Under normal network
conditions, the system load cunent in the A C winding is unable to drive the magnetic
core out of saturation, and therefore this winding is effectively air cored, which results
in a low voltage drop. W h e n a fault occurs, the cunent in the A C winding starts to rise,
and beyond the peak of the m a x i m u m normal load cunent, begins to drive the magnetic
core out of saturation; when this happens the voltage drop across the A C winding
increases instantaneously, and therefore the fault cunent is limited. It is necessary to
have two cores per phase because it is not known in which half cycle the fault will
58
occur, so one core will limit the fault cunent which occurs in the positive cycle, while
the other one will function in the negative cycle. This is not a new idea but if the DC
bias winding is made of a normal conductor the losses are prohibitive for high cunent
rated practical application, and a high level DC power supply has to be provided to
drive the magnetic core into saturation.
(d) Other types of superconducting fault current limiters
There are also different designs of superconducting fault cunent limiter, e.g. (i)
3-phase single fine to ground superconducting fault cunent limiter [250]; (ii) short-
circuit superconducting secondary winding reactor [241]; (iii) solid-state
superconducting fault cunent limiter [249]; (iv) DC superconducting fault cunent
limiter [251]; (v) stable system with superconducting energy storage [252-257].
The fault cunent limiting device built with a superconductor may provide the
following possibilities for the network which need to be considered
(i) Fault cunent amplitude reduced. Influence on circuit-breakers,
disconnecting switch, busbars, cunent transformers, lines, generators
and transformers;
(ii) Reduction of fault cunent duration;
(iii) Auto-detection and auto-limitation of the fault cunent;
(iv) Limitation of over-voltage at interruption.
Therefore the superconducting fault cunent limiters offer several operational
advantages as follows
(i) Reduced rating requirements for downstream circuit breakers;
(ii) Fewer system changes;
(iii) Limit voltage sags and minimize brownouts;
59
(iv) Enhance the system (more stable and not easy to collapse);
(v) A single device can handle multiple substations.
2.5.4 High T c Superconducting Fault Current Limiters
2.5.4.1 Developing high Tc superconducting fault current limiters
Developing FCLs is one of the important applications of HTS in electrical
engineering [258-261]. A fault cunent limiter could be constructed using low Tc
superconductors but high Tc superconductors offer potentially several essential
advantages. The most important is that a cryocooler can be easily built to attain the
envisaged operating temperature which could be much higher than the liquid helium
temperature, and other consequent advantages are: (a) Significant refrigeration
savings; (b) Convenient cryocooler operation; (c) Higher stability (with a larger AT =
t c" t operation)-
The family tree of advanced fault cunent limiters has been depicted by E.M.W.
Leung et al. from Lockheed Martin Corporation, American Superconductor
Corporation et al., and it is summarised in Table 2-3 and Figure 2-2 [261}.
60
Table 2-3. Fault current limiter comparisons [261].
Project
company/country
ABB,
SWITZERLAND
LMC, USA
TOSHIBA, JAPAN
GEC, ALSTHOM,
FRANCE
Device concept
Inductive control
with shielded core
Inductive control
with electronic circuit
Inductive control
with trigger coil
Resistive control
Superconductor
High Tc superconducting cylinder,
YBa 2Cu 30 7 bulk
Low or high Tc superconducting coil,
(Bi,Pb)2Sr2Ca2Cu3CWx wire
Low Tc superconducting coil, NbTi
Low Tc superconducting coil, NbTi
61
s/c
v© si
i I load
7777777777 No fault - Low inductance Fault - High inductance
(a)
RN=13,500Q [loadl
Pulse field
' Q_<3 CD
V
No fault -1 thru s/c coil Fault -1 ihru shunt If I reaches Ic line will fuse $295K, just coil - Argonne
(b)
Limiting Coil, s/c
Trigger Coil, S C -^JTmTYTJL—
v @
No fault - Low inductance Fault - Trigger coil quenches high inductance thru limiting coil
(c)
circuit breaker
t i
ii
Limiter 1 I loadl
////////
metal winding
&
H T S C shield iron core
ii i I loadl
7777777777 i
SC winding secondary
metal winding primary
No fault - Low inductance, no resistance Fault - Lots of resistance
(d)
No fault -HTS shields magnetic flux Fault - Flux penetrates HTS shield
(e)
No fault - S C saturates iron Fault - Alternate cycles cancel SC flux
(0
(a) Conceptual, (b) Triggerable at A N L , (c) Inductive at Toshiba, (d) Resistive at G E C -
Alsthom, (e) Screened core at ABB and (f) Saturated core at Wollongong.
Figure 2-2. T h e various high T c superconducting fault current limiters [261].
62
2.5.4.2 High T c superconducting shielding inductive reactor
This FCL is based on using a HTS cylinder which can be made by textured
YBa2Cu307 or Bi-based superconductors [258-260]. The basic idea is to use a HTS
cylinder between the AC circuit winding and the magnetic core used. The AC winding is
series-connected to an AC circuit. In its normal condition, i.e., AC cunent is below the
reactor operation threshold, the magnetic flux generated by the AC cunent is shielded by
this HTS cylinder and does not penetrate into the magnetic core. In this case, the reactor's
inductance is low and therefore the impedance is low during normal operation, and it
depends on the leakage flux in the winding. Under fault conditions the cunent in the circuit
increases and leads to a higher magnetic field on the surface of the HTS. When the field
penetration depth reaches the shield thickness, the magnetic flux begins to penetrate the
magnetic core. This brings a non-linear dramatic rise in the reactor's inductance and
conespondingly to its impedance, and the fault cunent is thus limited by the reactance.
An analysis of this design has been discussed [258] for the voltage and cunent up to
25 kV rms (3-phase) and 2000 A rms, and shows the recuperation times for the
superconductors operating at liquid nitrogen temperature are acceptable. As high
temperature superconductivity progresses it should become possible to fabricate the large
diameter cylinders, tubes, or stacks of rings, with the required critical cunent density
greater than IO4 A/cm2 at 77 K. With respect to the development of superconducting
materials, a specific need of this design is a high Jc in low fields, below critical screen field,
and low Jc at the high fields during fault conditions. This will reduce the overall
temperature rise of the superconductor and speed up the recovery time for subsequent
operations.
63
2.5.4.3 Bi-2223/Ag high T c superconducting wire and its fault current limiter
Using the Bi-2223/Ag HTS wire, HTS coils or windings can be produced.
Consequently some fault cunent limiters can be designed with the HTS wire. A prototype
fault cunent limiting device has been designed by using the HTS wire and an electronic
switch [261]. This is the only prototype device of fault cunent limiter which uses the Bi-
2223/Ag HTS wire, with the exception of the concept reported in this thesis. When the
HTS wire is further improved, it can be used to replace the LTS coils in the fault cunent
limiters where the LTS wire is used, e.g. some inductive and resistive devices [244-248],
Although the cunently available properties of the high Tc superconducting wires still
fail to justify commercial applications, some devices can still be based on these materials.
With their performance improved, possibly in the next few years, due to increased critical
cunent densities up to 104~105 A/cm2 in fields up to 2 T at 77 K, the HTS coils can be
made in reasonable scale with the HTS wire for such an application.
2.5.4.4 Summary of the development of HTSFCLs
Conventional fault cunent Umiting devices are designed with copper windings
and produce continuous losses which reduce the efficiency of the transmission and
distribution systems in which they are used. The conventional copper conductor has
not been suitable to design a high efficiency electrical fault cunent limiting device.
Metallic low Tc superconductors have been considered as the basis of a FCL and
designs based on operation at helium temperature have been proposed. Most of the
designs are based on the transition from superconducting state to a progressively more
resistive state as the cunent increases beyond the critical value. A superconducting fault
cunent limiter with conventional superconducting film was proposed by Gray in 1978
64
[245]. In this case superconducting thin film is stable in the superconducting state and
will quench to a high resistance normal state due to the fault cunent. The basic
requirements of superconductors in this case are high Jc, low AC loss, high normal
resistance, fast response and ability to recover.
The recently developed high Tc superconductors have substantial advantages and
potential capability to replace those conventional low Tc superconductors.
Consequently the operation cost can be significantly reduced by using the high Tc
superconductors. As summarised in Figure 2-2, there are different methods to design or
build HTSFCLs with different formats of high Tc superconductors. The HTSFCLs can
be categorised mainly as three types which all the HTSFCLs belong to: (i) Air core
inductive reactor; (ii) Magnetic core inductive reactor; and (iii) Resistive reactor. In
terms of the HTS format, there are (i) Bulk YBCO or BSCCO shielding cylinders or
rings; (ii) YBCO thin films or BSCCO thick films; and (iii) Bi-2223/Ag wires.
To limit fault cunent with superconductors is not a new idea, but it becomes
more attractive with the development of the high Tc superconductors. At present, the
situation is to establish new concepts of fault cunent limiters, and to link HTS materials
with electrical engineering. The theory and technology of producing practicable high Tc
superconductors have been under exploration since the liquid nitrogen high Tc
superconductors were discovered in 1987. So far, the electromagnetic behaviour of the
high Tc superconductors is still not reaching practical requirements, especially at 77 K
operation in liquid nitrogen. The hope is that the critical cunent value of the high Tc
superconducting long wire and the high field shielding capability of bulk high Tc
superconductors are becoming close to some practical requirements. The FCL will
become commercially available based on improved high Tc superconductors.
65
PRACTICAL WORK
66
Chapter 3
Bi-2223/Ag HIGH Tc SUPERCONDUCTORS
3.1 INTRODUCTION
High Tc superconductors (HTS) demonstrate potential in electrical
applications with respect to energy saving, low operation cost and high efficiency
when compared with conventional low temperature superconductors. Cunently the
Ag-clad (Bi,Pb)2Sr2Ca2Cu30io+x HTS wire is one of the most promising candidates
for high power magnets and other electrical applications [262-270]. This HTS wire
has the capability to be used to produce a HTS coil or a winding, because of its high
critical cunent density and long length with fairly good mechanical flexibility [271-
281]. The critical cunent density of this HTS wire at 77 K liquid nitrogen
temperature has achieved about 69,000 A/cm2 in short length samples [191], and
about 12-18 kA/cm2 for lengths over 1.2 km at 77 K [282, 283].
The Ag-clad (Bi,Pb)2Sr2Ca2Cu3Oio+x HTS wires are selected to develop HTS
coils, properties of the Ag-clad (Bi,Pb)2Sr2Ca2Cu30io+x HTS wires are identified with
respect to their performance for practical applications. The winding capability of the
Ag-clad (Bi,Pb)2Sr2Ca2Cu3Oio+x HTS wire is related to strongly magnetic field-
dependent critical cunents, and the magnetic field-dependent critical cunents are
essential in the use of the HTS wire as a conductor. Other issues which
influence the design of a suitable practical conductor include mechanical properties
67
and A C loss when used for A C operation. Experiments carried out on the Ag-clad
(Bi,Pb)2Sr2Ca2Cu3O10+x wire in this work include its critical cunent related with
applied magnetic fields, magnetic field distributions of the HTS wire, mechanical
bending properties, operation temperatures and transport AC cunents. The Ag-clad
(Bi,Pb)2Sr2Ca2Cu3Oio+x HTS wires are judged, based on the experimental results and
analysis obtained, for developing HTS coils.
Using the Ag-clad (Bi,Pb)2Sr2Ca2Cu3O10+x HTS wires, HTS coils are made by
using different methods and techniques. The HTS coils fabricated include the
pancake, double pancake and solenoid coils, which are wound by using both single
core and multifilament Ag-clad (Bi,Pb)2Sr2Ca2Cu30io+x HTS wires, and by using the
react and wind, and the wind and react procedures. Experiments are carried out to
study the HTS coil with regard to its critical cunent ampere-turns and magnetic field
properties. The HTS coil magnetic field distributions are also analysed using a
computer calculation program. The testing results and analysis are with a view to
achieve a practical design of a HTS coil with the anisotropic Ag-clad
(Bi,Pb)2Sr2Ca2Cu3O10+x HTS wire.
3.2 Bi-2223/Ag HIGH Tc SUPERCONDUCTING WHUES
3.2.1 Producing HTS Wires
The Ag-clad (Bi,Pb)2Sr2Ca2Cu3Oio+x HTS wires used are produced by the
normal powder-in-tube techniques, and these Ag-clad (Bi,Pb)2Sr2Ca2Cu3Oio+x wires
68
include a single core wire and multi-core (multifilament) wires. The powder-in-tube
techniques are started by packing the processed HTS powders into a Ag tube. The
tube was then drawn to a thin wire and rolled to a tape. Subsequent roll-sinter or
press-sinter cycles on the tape were repeated several times.
The HTS wires used for developing coils or windings, and also for use in the
project of electrical fault cunent limiter covered in this thesis, are mainly produced at
the University of NSW and the University of Wollongong by a superconductivity
research team. As an example, a single core HTS wire used is briefly introduced here.
The Ag-clad (Bi,Pb)2Sr2Ca2Cu30io+x HTS single core ribbon has been produced
through the normal powder-in-tube techniques, and three rolling-sintering procedures
with total 240 hours at 830 °C. The HTS wire is about 20 m long with final cross-
section CSwire = 0.18 x 4 mm2, and superconductor-core CSHTS / CSwire ~ 1:6. The
short samples have total critical transport cunents Ic in a range of 5.25 A to 7.85 A,
determined by the 1 pV criterion, at 77 K liquid nitrogen temperature and with
applied magnetic field Ha = 0.
Another example is a 27-core multifilament HTS wire produced by
Wollongong University. The powder used for the 27-filament wire has cation ratio
Bi:Pb:Sr:Ca:Cu = 1.85:0.35:1.90:2.03:3.05. During the rolling-sintering procedure,
the wire was sintered on a A1203 tube having diameter 4> = 75 mm at 830 °C to 834
°C in four cycles for a total of about 300 hours. The final critical cunent of the 46.3
m long wire is about 10 A at 77 K. A maximum critical cunent was achieved at a
previous step i.e. with total 220 hours sintering, for which sectional critical cunents
vary between 13.7 A to 16 A at 77 K over the entire 46.3 m length of wire.
69
3.2.2 Characteristics of the H T S Wires
Practical performances of the Ag-clad (Bi,Pb)2Sr2Ca2Cu3Oio+x HTS wire are
investigated with a view to make a HTS coil. The following characteristics of the
HTS wires are essential to design a practical HTS coil, and also related to the HTS
conductor design: (a) Magnetic field and operation temperature dependent critical
cunent density Jc; (b) Mechanical bending properties; and (c) AC transport cunent
characteristic for AC operation.
3.2.2.1 Critical temperature Tc
The Ag-clad (Bi,Pb)2Sr2Ca2Cu30io+x HTS wire critical temperature Tc is
identified by using the four-point resistive measurement and the AC susceptibility
measurement. Short length samples are selected, and results are shown in Figure 3-1
(a) for the resistive measurement, and Figure 3-1 (b) is the AC susceptibility measured
result. In Figure 3-1 (b), the single core sample AC susceptibility signal x' + ix" ls
measured by using the lock-in technology, and its real part x' is recorded as shown in
the figure.
Typical operation temperatures of the HTS with liquid coolants are 77.3 K - liquid
nitrogen, 63.1 K - triple point of nitrogen, 90.2 K - liquid oxygen, 27.1 K - liquid neon,
20.4 K - liquid hydrogen, and 4.2 K - liquid helium.
The temperature margin between the Tc of the HTS sample and operation
temperature Top which is 77 K for operation at liquid nitrogen temperature, is AT = Tc -
T„p = 110 - 77.3 = 32.7 K which is much greater than 13.85 K (18.05 K - 4.2 K) for
NkSn and 5.3 K (9.5 K - 4.2 K) for NbTi operated in liquid helium. The latent heat of
vaporization for liquid nitrogen and helium is 198.64 U/kg and 20.41 kJ/kg respectively.
70
1
(0
0.08
0.06-
0.04
f 0.02 4
a:
0.00
Liquid nitrogen 77.4 K
J Bi-2223/Ag short tape
60 80 100 120 140 160
Temperature (K)
(a) Tc from resistive measurement.
180 200
0.00016-
> ^ 0.00014 ro
c '</) CD ro 0.00012
0.00010
-\ r
„<*
x signal „S" 0JOJ.|'JJV,'.W).U..\JJJ.J.UJO J.V.JO,.UU JJOJ*A.-JUOQU JJJJ.
Bi-2223/Ag single core tape
90 95 — I r-
115 120 100 105 110
Temperature (K)
(b) Tc from A C susceptibility measurement.
Figure 3-1. Critical temperature Tc of the Ag-clad (Bi,Pb)2Sr2Ca2Cu30i<HX wire.
71
Considering the flux-jumping in a superconductor, which is an intrinsic materials
property, the flux-jump threshold H*j, initial flux-jump field, is important to select the
operation temperature, and its value can be evaluated by [284-287]
Hfi2 = V[7t3Cv(T)(Top-Tc)] (3-1)
and quench field HQ is [284-287]
HQ2 = 87tj(Tc.T0p)Cv(T)dT (3-2)
where the Cv(T) is the volume specific heat. According to the superconductor stabilization
against flux jumping, the maximum stable filament diameter <|) under the adiabatic criterion
is [287]
4 = VtlO^/^C^TXTo-T^yj^T) (3-3)
The specific heat Cv of (Bi,Pb)2Sr2Ca2Cu3Oio+x is about 0.8 Jcm^K"1 at 77 K
and 0.835 Jcm^K"1 at 120 K. For HTS YBa2Cu307, its Cv is about 1.005 Jcm^K'1 at 80
K. The typical conventional low Tc superconductor (LTS) NiTi has Cv value about
5.76 x IO-3 Jcm'3K_1 at 4.2 K. The specific heat ratio of the HTS
(Bi,Pb)2Sr2Ca2Cu3Oi0+x to LTS NiTi is CvBi / CvNm ~ 139. According to Equations (3-
1) to (3-3), the larger Cv and Tc values lead to larger H* HQ and (J) values for HTS
conductors.
72
3.2.2.2 Critical current Ic
A. Critical current with applied magnetic field
A short piece tape of 20 mm long was cut from the Ag-clad
(Bi,Pb)2Sr2Ca2Cu3Oio+x single core long HTS wire mentioned in Section 3.2.1. The
transport cunents are then determined by using the four probe technique with 10 mm
voltage signal interval in magnetic fields applied in 3 directions. The results in Figure
3-2 (a) show the critical cunent reduces dramatically with applied magnetic fields at
77 K. The a or b-direction in the figure denotes that the applied field is parallel with
the tape broad face, and the b-direction is also the direction of self field generated by
a general coil wound from this wire. This anisotropic HTS wire has a better critical
cunent value when the applied magnetic field is parallel to the ab plane of the HTS
wire compared to the field parallel to the c-direction.
Figure 3-2 (b) shows the result for another short sample from the HTS 27-
filament Ag-clad (Bi,Pb)2Sr2Ca2Cu3Oio+x wires. From Figure 3-2, there is a dramatic
change in the Ic - H curve gradient at low fields, i.e. about 100 mT for the samples used.
It is suggested that only the strong linkage of the HTS material maintains the transport
cunent above this magnetic field value [288]. The Ag-clad (Bi,Pb)2Sr2Ca2Cu3Oio+x
wires exhibit strongly magnetic field-dependent and anisotropic critical cunents. At 77
K operation, the 27-filament sample has Ic(lT) / Ic(OT) ~ 20% (B//ab); consequently the
Ag-clad (Bi,Pb)2Sr2Ca2Cu3Oio+x wire has to be improved to maintain a higher
percentage critical cunent under practical magnetic fields for general applications.
73
0.00
Applied magnetic field (Tesla)
0.20
(a) Ic of a short piece single core sample with applied magnetic field.
25
20-
<T c 15-a> i— i—
2 104 ro
o
5 5 OH
-, . 1 • 1 < r
% h ft i <
A\
Bi-2223/Ag tape at 77 K
va
a B//ab o BAc=45° A B//c
> t>-.
S. --fl-xi...
a. E- ,
^ 5 . . -A - = & a = -&°" *.-. --6
T "
0
1 • I ' T
200 400 600 800 1000
Applied magnetic field (mT)
(b) Ic of a short piece 27-filament sample with different applied magnetic fields.
Figure 3-2. Critical current Ic of HTS samples.
74
The critical current density Jc of the single core sample at 77 K is Jc = Ic / C S H T S
= 7.6 x IO3 A/cm2 or conductor cunent density J = Ic / CS^ = 1.1 x IO3 A/cm2.
According to the highest critical cunent density Jc (6.9 x IO4 A/cm2, at 77 K) achieved
with this type of wire, the above mentioned dimension of the HTS wire as a conductor
has potential to achieve Ic = 0.71 x 102 A or conductor cunent density Ic / CS^ = 9.86
x 103 A/cm2 for 77 K operation, which is higher than that of the normally used Cu
conductor having current density JCu about JCu « 3 x IO2 A/cm2 as the limit for most
normal applications. The 10"13 Qm criterion is normally used for the HTS, which is
Q
much less than 1.68 x 10" Q m for a normal copper conductor at room temperature.
B. The Ic-H-T relation
When a superconducting wire is used as a coil for a magnet, it is exposed to a
magnetic field when the coil is energised. For a practical superconductor in the mixed
state, the magnetic flux penetrating the superconductor is quantized. Usually, the
cunent I and the resultant magnetic field B are perpendicular to each other and a
driving force of a similar form to the Lorentz force acts on the fluxoids. When the
fluxoids are driven by this force, a macroscopic electric field E is induced as
E = B x v (3-4)
where v is the velocity of the fluxoids. Inhomogeneities, such as dislocations, grain
boundaries, voids and precipitates as flux pinning centres act against the Lorentz
force to stop the fluxoid motion. Hence the critical cunent density Jc is given by [18-
22]
75
JC = F P / B (3-5)
where the macroscopic force density of the pinning centres, Fp, is called the pinning
force density. Based on the two dimensional nature of the Bi-based materials, the
pinning potential, U0, can be expressed as follows [289]
U0 = kTc[ln(fo/f)(l-t)3/2]a'3/2B'1/2 (3-6)
where f0 and f are the flux creep velocities in the presence and absence of pinning
respectively, t is T / Tc, a is a numerical constant, and k is the Boltzmann constant.
Consequently the HTS critical cunent is related to its operation temperature and
applied magnetic field.
Samples of the Ag-clad (Bi,Pb)2Sr2Ca2Cu3Oio+x HTS wires were tested with
different temperatures and applied magnetic fields, and the results are shown in Figure
3-3. Figure 3-3 (a) and (b) represent the relations of critical cunent Ic - temperature T,
and critical cunent Ic - magnetic field B (PoH) - temperature T of the single core short
sample respectively. Figure 3-3 (c) shows the 27-filament sample critical cunents
changing with different operation temperatures, where the background residual
magnetic field is B = 5.5 mT. The 4.2 K critical cunent in Figure 3-3 (c) is a calculated
value which is estimated from the experimental values from a HTS coil made by this
wire, and the value is given by Impe>77K (W.2K I WTHC) = 168 A. Figure 3-3 (d) shows
the relation of Ic - B -T for the 27-filament sample. The Ic - B - T phase diagram sets the
limits for operation of the Ag-clad (Bi,Pb)2Sr2Ca2Cu3Oio+x HTS wire. The
76
experimental result shows when the operating temperature is reduced down to near
the liquid nitrogen triple point, 63.1 K, by reducing its vapour pressure, the Ag-clad
(Bi,Pb)2Sr2Ca2Cu3Oio+x wire critical cunent increases to Jc(64 K) ~ 2 x Jc(77 K).
c CD
t 13 O ro
o O
.
11-
10-
9-
8-
7-
6-
5-
4-
, ,_ ._,_ ._, ,_
O.
H(apply) = 0
i | i |
i — •''"
o.
I •
1
°-.
i
i • i • i — "
Bi-2223/Ag single core tape
-
'_
.
-
'•o.
"o-... '"•o -
-
1 1 1 1 > ' 1 1
62 64 66 74 76 78 68 70 72
Temperature (K)
(a) Critical current Ic of a short single core sample at different temperatures.
10
c a> 3
(0
o o
6-
4-
2-
0-
,o..
cK -a.
B Nab
— i —
0.0 1 0.1
Bi-2223/Ag single core tape
' — o B
-T~* 0.2
n 77.4 K
o 72 K
© 65 K
o
o
a
- i —
0.3 - 1 — 0.4
— I —
0.5 0.6
Applied magnetic field B=w,H (T)
(b) Ic magnetic field and temperature dependencies of a short single core tape.
77
200
< 150 -
c « 100
U
"a .y so
o
^ Bi-2223 27-filament Ag clad short tape
Calculated minimum value at 4.2 K
©
ooooo B II c M O - M B 11 ab A^A-A-A B Z c - 45°
"*>
1—I—I—I—r~ 0 20
i i i | r 40
~ 1 — I — i — i — i — | — i — r 60 80 100
Temperature (K)
(c) Ic of a short 27-filament sample at different applied fields and temperatures.
Bi-2223 Ag clad tape
ooooo 27-filament tape at 77.4 K O D O O D 27-filament tape at 65.8 K A-AA-JS A Single core tape at 77.4 K
100 200 300 400
Applied magnetic field p,0Y\ (mT)
500
(d) Ic magnetic field and temperature dependencies of a short 27-filament tape.
Figure 3-3. Ic with applied magnetic field and different operation temperatures.
78
3.2.2.3 Conductor magnetic field distribution
For high cunent applications, the self-field needs to be considered for the Ag-
clad (Bi,Pb)2Sr2Ca2Cu3Oio+x HTS wire which has anisotropy of the superconducting
properties and a high degree of texture. The self-field generation was studied with a
Ag-clad (Bi,Pb)2Sr2Ca2Cu3Oio+x HTS single core tape which had a final cross-section
- 0.18 x 4 mm , superconductor-core/wire cross-section ~ 1:6, and 6.85 A critical
transport cunent at 77 K.
Figure 3-4 shows the self-field distributions for a hypothetical tape with a
homogeneous Jc distribution at 77 K. X in Figure 3-4 represents the horizontal position
of the HTS tape, and its centre position is at X = 590500 um. The lines a, b and c in
Figure 3-4 (a) represent the co-ordinates to analyze the field distributions. The
maximum self-field generated along the Y direction, By (//c), is about 1 mT near the
tape edge with this configuration. The results show the self-field reaches its maximum
value at the tape sides. The result obtained has a good agreement with the experimental
result obtained by using a scanning Hall probe [290-292]. It is suggested that the self-
field generated by the HTS tape can be reduced by using two conductor strips which are
placed near and parallel to the HTS tape to increase its critical cunent [293].
(a) Lines a, b and c. (Figure 3-4)
79
Flux Density
B( 10"3 T)
(b) B map.
Flux Density
Bu ( 10"4 T)
9.02
7.21
5.40
3.59
1.78
-0.03
-1.84
-3.65
-5.46
-7.27
-9.08
(c) B y m ap.
Flux Density
By ( 10'3 T)
1.720
1.372
1.024
0.676
0.328
-0.020
-0.368
-0.716
-1.064
-1.412
-1.760
(d) Bxmap.
80
(e)
c CU
OJ
c CJ) CO
1.5x10-3-
1.0x10-3-
5.0x1 a* -
0.0-
5.0X10-4-
1.0X10-3-
1.5X10-3-
-2.0x10"3-
i - i 1 1 1
/
^\y **
\
t 1 1 1 1
1 1 1 • 1
? c c c « c ^ .
X y^\
1 -r
0 B
* Bx o By
b^
-
-
J? ******* -
^t^^tf^
Bi-2223/Ag single core tape at 77 K' - i ' 1 1 1 1 1
587000 588000 589000 590000 591000 592000 593000
X (nm)
(0
c TJ X 3
CD C O) CD
i.oxicr3-
8.0x10"* -
6.0X10"4-
4.0x10"4 -
2.0x10-4-
0.0-
-2.0x10"4-
-4.0x10"4-
-6.0X10-4-,
-8.0x10"4-
-1.0X10"3-
• i i | - i — , , ,
A / •*"*„. * " ' • / : * '
o o
Bi-2223/Ag sin
1 i ' i ' i ' i
• | • -i — p —
O B
• Bx
- By
gle core tap
1 i
-
e at 77 K
I I
587000 588000 589000 590000 591000 592000 593000
X (nm)
(g)
2.0x10"3
1.5x10"3
fc 1.0x10'3-
>. « 5.0x10"" c tu TJ X 3 o -5.0x10"1
S> -i.oxio3
-1.5x10'3-
-2.0x10
0.0
T ' r
B—-B—B-?-n-
/ 'D-n-i B-n-n-o-a
A-A-A-A-A-A-A-A-A-5~A—A-A-A—A-A-A-A-A
— D — B
—*—Bx —A—By
\ !_•-*-
Bi-2223/Ag single core tape at 77 K
1 1 1 1 1 1 , 1 1 586000 58S500 587000 587500 588000
Y (urn)
(a) Line a, b and c; (b) B map; (c) By map; (d) Bx map;
(e) X = Line a; (f) X = Line b; (g) X = Line c.
Figure 3-4. Self-field distributions of a HTS tape.
81
3.2.2.4 Critical current for A C operation
AC loss of the HTS has been studied related to the design of a practicable
conductor [294-303]. The AC power loss of a superconductor placed in a transverse
magnetic field consists of a hysteretic loss Ph and an eddy cunent loss Pe. At low
frequencies of the applied magnetic field, Ph and Pe of the HTS composite strand, in
c.g.s. practical units, are given by [285]
Ph = (8xl0"8/3rc) H4Hmf W/cm
3 (3-7)
Pe = (10-7/2)(Lp
2/piiicm)Hm2f2 W/cm3 (3-8)
where Hm is the amplitude of a sinusoidal field of frequency f, d is the filament
diameter, and X is the filling factor, Lp is the twist pitch and pmcm is the transverse
resistivity of the strand in nQcm. The formula for AC loss under AC self-field
conduction can be derived from Maxwell's equations [304], and the loss is caused by
the periodic penetration of the magnetic field into the conductor in a
thermodynamically ineversible manner. The resulting loss is given by (in MKS units)
Q = 2AfIcJc [i(2-i) + 2(l-i)ln(l-i)]xl0"7 (W/m) (3-9)
where A is the conductor cross sectional area, f is the frequency and i is the ratio of
operating cunent density Jm to critical cunent density Jc.
Practically the HTS wire and coil are normally required to work in an AC
circuit for electrical applications, and the AC transport cunent characteristic of this
82
Ag-clad (Bi,Pb)2Sr2Ca2Cu3Oio+x wire is important for such applications. A short
sample was selected from the 27-filament HTS wire. It had about 59 mm V-V
terminal interval, and was tested at 77 K with a lock-in amplifier and AC cunent
supplied by a 50 Hz AC power source. The resistive signal real part x' is separated
from the lock-in signal %' + i%" and the result is shown in Figure 3-5 (a), in which the
original DC critical cunent of this short sample is 17.4 A with 1 uV criterion. The I-
V curve of the HTS short sample at room temperature is also plotted. Compared with
the room temperature Ag resistance, the resistance of the HTS sample is dramatically
reduced in its superconducting state at 77 K. To calibrate the lock-in measuring
system used, a pure Ag sheath, having roughly the same size as the HTS sample, is
also measured, and the result is shown in Figure 3-5 (b).
At 77 K, the resistive AC loss of the HTS tape is AV(%') / AIAC(rms) « 0.52
pV/A at 5 A (50 Hz, rms) and about 12.72 pV/A at IAc(rms) ^ 20 A which is the
value for the normal state at 77 K. From the measurement with low frequency AC
transport cunent, the AC critical cunent rms value is close to its DC critical cunent.
Consequently for a HTS conductor carrying both DC and AC transport cunents, its
rated cunent can be evaluated by iAc(rms) + IDC ^ Ic, which has a good agreement
with the previous superimposed AC measurement [305]. The HTS tape used as a
conductor for 5.0 A (rms) and 25 A (rms) 50 Hz operation in liquid nitrogen has AC
losses of 4.4 x 10"8 J/cycle-cm and 9.3 x IO"6 J/cycle-cm respectively.
83
2000
c ri
o >
1500-
1000-
500-
0-
A
A
A
A
• H I i • • « 1
B-2223 27-filament Ag clad tape
AC current character (Real part •/')
10
77 K
Room temp.
20 I 30
(Critical DC current Ic=17,4 A) i
40 I 50
A C current (rms, 50 Hz) (A)
(a) A C I-V curve of a short sample with 50 H z transport current.
4000
3000-
^ 2000
0 Oi (D ^ 1000 >
•
*
ir-r""^.
i • i
Ag tape at 77 K
.*•-
^ ^,~-'
i • i
• i
/ " " /
» 1
!
/ - -
1 '
/ ' "
X'
X"
1
y
•
-
^
0 10 20 30 40
Current (50 Hz) (rms) (A)
50
(b) Calibration of the A C measuring system with a pure A g sheath
and 50 Hz transport current.
Figure 3-5. AC transport current measurement.
84
3.2.2.5 Mechanical properties
To form a HTS coil, the HTS wire is subjected to bending stress as it is
wound into the coil and to uniaxial stress from pretensioning of the wire during
winding. Besides this fabrication stress, other sources of stress include thermal-
contraction stress and magnetic stress. When the HTS wire is cooled from room
temperature to liquid-nitrogen temperature, for example, different materials within the
composite HTS wire and its structure contract at different rates. Because of this
mismatch in thermal contraction rates, significant stress on the superconducting
material can be generated during cooldown. When a superconducting winding is
energised, the Lorentz force acting on the superconductor can be quite large,
particularly in large magnets. One important consequence of stress is the HTS critical
cunent degradation.
The mechanical property of this HTS wire is very important both to form a
coil with bending under the react and wind procedure, and to be a conductor carrying
high cunent under high magnetic field with electromagnetic force stress. The
mechanical bending property has been tested with the single core sample and also with
the 27-filament sample [207]. The mechanical property of the HTS sample was tested
with respect to its bend strain eb = (1+2M)'1 and tensile strain et = (L-LD)/L0, where R
is the radius of the bending curvature, t is the thickness of sample, L0 is the original
length of sample in the tensile test, and L is the length of sample after being extended
by the applied uniaxial tensile force. The mechanical strength a therefore is
a = eb E = (l+2R/t)"1 E * (t/2R)E (3-10)
85
where E is the elastic-modulus.
For the magnetic stress, the axial magnetic hoop stress Gf/ along each wire in a
solenoidal coil is given by [18]
C// = JBR (3-11)
where J is the transport cunent density, B the magnetic field strength, and R the
radius of the winding. Meanwhile the transverse stress a± with the conductor
thickness t is
G± = JBt (3-12)
which is in the direction perpendicular to both the cunent and magnetic field, or the
radial direction for a solenoid. The normalized Jc versus tensile strain curve for a
sample of Ag-clad (Bi,Pb)2Sr2Ca2Cu30io+x wire with a total thickness of 0.2 mm has.
shown that the Jc remains unchanged up to a strain of 0.15% [207]. The Ampere force
dF of a conductor dl carrying a cunent I under magnetic field B, is given by
dF = IdlxB (3-13)
The F is in the radial direction and its value is estimated byAF = AlxIxB(lN=l
TAm).
From Equation 3-11, if J = 10s A/m2, B = 10 T and R = 0.1 m, the o„ is about
100 MPa, which is less than 150 MPa as estimated [278]. If B = 10 T and I = 100 A,
86
the AF on a part of the wire, Al = 0.01 m, is about 10 N. At room temperature, the
yield strength of a similar Bi-2223/Ag HTS conductor is about 20 N [277].
Table 3-1 is a brief summary of the testing results. The bend strain e used is
defined as s = t/2R, where t is the HTS tape thickness, and 2R is the diameter of the
former on which the HTS tapes were bent. A flexible bending curvature (1/R) up to
0.24 cm"1 can be used in the react and wind procedure to form a HTS coil with the
single core HTS wire. Within this curvature, the critical transport cunent maintains
90% of the original value. The multifilament HTS wire has a better mechanical flexibility
as shown in Table 3-1.
Table 3-1. Mechanical properties of the Ag-clad (Bi,Pb)2Sr2Ca2Cu3Oi(RX tapes.
Winding tolerance
Bend strain e = t/2R
Radius curvature 1/R
H T S Bi-2223/Ag Tape
Single-core sample
~ Jc90% at e = 0.2%
> Jc90% within 0.24 cm"1
in curvature
27-core sample
~ Jc90% at e = 1 %
> Jc90% within 0.9 cm"1
in curvature
87
2000 —
0
2 4 6
DC current (A
Figure 3-6. I-V characteristics in mechanical crack-conditions.
88
During the react and winding process to form a coil, cracks in the H T S core of
the HTS wires are difficult to avoid. However, since liquid nitrogen is cheap, the HTS
wire still works in a cracked condition as a low loss conductor and therefore can be
considered in a practical application. A 50 mm short tape of the single core HTS wire
with a 40 mm voltage-terminal interval cut from a coil was tested with a series of
severe bendings applied. Figure 3-6 shows different I-V curves at each stage of the
bending test. Each step in the figure represents a 90° bend on a sharp 90° metal block
and subsequently straightening at one point of the tape. The next step of bending and
straightening occurs at a different point. Finally the cracked ceramic superconducting
core was taken out from the Ag sheath. This result shows that even the single core
tape with a number of cracked sections can still produce a low loss coil since a large
area of the interface of the Ag-sheath / HTS-core is still intact after bending. The
critical cunent density for transmission through the HTS grain boundary Jgb is lower than
the intragranular Jc and decreases much more rapidly with field than Jc [306], consequently
the cracks have to be avoided.
3.2.3 Evaluation of the Use of HTS Wire
3.23.1 Summary of the Bi-2223/Ag HTS wire
The technology of using the Ag-clad (Bi,Pb)2Sr2Ca2Cu30io+x wire, with regard
to its critical cunent, long length, and possibility to form a coil, is summarised with
the results of Figure 3-7, which have been achieved by the University of Wollongong.
Figure 3-7 (a) shows a typical Ag-clad (B^Pb^S^CaaCusOio+x wire produced at the
89
University of Wollongong (by a research team, Y.C. Guo and J.N. Li et al), which
demonstrates that high critical cunent, long length and uniformity can be achieved
with this HTS wire produced through the normal powder-in-tube techniques. Figure
3-7 (b) shows the capability of the 27-core HTS wire to form a HTS coil. The critical
cunent degradation during forming a coil is mainly caused by the increased self field
and the mechanical bending procedure.
The Ag-clad (Bi,Pb)2Sr2Ca2Cu30io+x wire can be joined to increase the wire
length, and the joining method is illustrated in Figure 3-7 (c). For a single core to
single core joining, 80% Jc of the original value of the tapes can be retained [305,
307]. The potential critical cunents of a Ag-clad (Bi,Pb)2Sr2Ca2Cu30io+x sample is
shown in Figure 3-7 (d) with regard to its magnetisation critical cunents for different
operation temperatures and magnetic fields [275]. Figure 3-7 (e) shows the
ineversible line which was obtained from the measurements on the sample AC
susceptibility. The AC magnetic susceptibility (% = %' + ft") was measured in a
constant DC field H as a function of temperature. The temperature at which the
component of x" reaches its peak, is identified as TP(H) and gives a point on the Tirr -
HOT line as shown in Figure 3-7 (e).
The characteristics and testing results both of the single core HTS wire and
the 27-filament HTS wire are listed on Table 3-2. With small scale laboratory
facilities, the length of the HTS wire can easily achieve a few tens of meters, and the
properties are reproducible.
As introduced in Chapter 2 the Ag-clad (Bi,Pb)2Sr2Ca2Cu3Oio+x wire has
reached high critical cunent density and long length. The greatest difficulty in using
this HTS wire is that the material flux pinning strength at 77 K is not strong enough;
90
consequently it can not be used at liquid nitrogen temperature under high magnetic
fields. Practical application requires improving the material's intrinsic property, and at
present one solution for the application under high magnetic fields is to reduce the
operation temperature.
Table 3-2. High Tc superconductors.
H T S 27-Filament Tape
HTS: (Bi,Pb)2Sr2Ca2Cu30io+x Ag-
clad tape
CStape* = 4.15 m m x 0.22 m m
CSHre**/CStape = 0.21
Normal short tape:
Ic = 21 A at 77 K in 5.5 m T applied field
Ic = 33 A at 66 K in 5.5 m T applied field
At 77 K and B//ab:
Ic (0.15 T) / Ic (0 T) « 4 3 %
Ic (0.5 T) / Ic (0 T) « 2 7 %
Winding tolerance:
> Jc90% within 0.9 cm"1 curvature,
or at 1 % bend strain***
H T S Single Core Tape
HTS: (Bi,Pb)2Sr2Ca2Cu30io+x Ag-clad
tape
CSupe= 3.8 mm x 0.4 mm
CSnTs/CStape = 0.17
Normal short tape:
Ic = 5.25 A at 77 K in 5.5 m T applied field
Ic = 9.4 A at 66.2 K in 5.5 m T applied field
At 77 K and B//ab:
Ic (0.01 T) / Ic (0 T) * 8 0 %
Ic (0.15 T) / Ic (0 T) * 28 /o
Winding tolerance:
> Jc90% within 0.24 cm"1 in curvature
*CStape is the cross-section of the H T S tape.
**CSHTS is the cross-section of the H T S core.
***The critical cunent density is determined by an average value of five H T S tapes at
77 K. The bend strain is defined by t/2R, where t is the H T S tape thickness and 2R is
the diameter of the bend former.
91
30
~ 20 < o
O
o
5 °
-10
.
290
5- 200
I '50 n
- § 100
SO
0
I 1
n
I-V curve of 10 m wire at 77 K
o
,o
) 5 10 15 20 25
Current (A) 1 , 1
I 1 1
lc Uniformity of 9603w Long Tape
(after 2nd sintering)
D a u
0
/ 'J
1 0 1 4
.
°*. * ' • . HlU *
J °' • O
0.01
30 35 »""
1
°0 o o o
Mil. „ 0
0
3 200 400 600 eoo K
H(mT) 1 , 1
o.t
0.01 -
0 001 oo
4 6 Length of Tape (m)
10
(a) Performance of a laboratory produced Ag-clad (Bi,Pb)2Sr2Ca2Cu30i<n.x wire.
60
5 0 -
4 0 -
c
k_
ZJ u o u
30
20
u 10 —
i—i—r
Bi-2223 27-core Ag clad HTS wire
O Q Q Q O Coil at 77 K • oDoo Coil at 4.2 K ** a a A Wire (220 h) at 77 K o-oooo Wire (300 h) at 77 K
~i—i i — r 10 20
i — i — | — i — i r 30
HTS wire length (m)
1—I r 40 50
(b) Solenoid coil formed from a 27-core Ag-clad (Bi,Pb)2Sr2Ca2Cu3Oi,HX wire
under react and wind procedure.
92
Ag sheath
HTS core i >
Bi-2223 wire
V Press
(c) A joining scheme to increase the H T S wire length.
10'
1 0° I • • • • L. • i i i i i _
2 3
H (T)
(d) Magnetisation critical current at different temperature [275].
10
b 4 -
2 -
0 -27-filaments
cs. = 0.2mm x 3 m m
20 40
-> r
Bi-2223/Ag multifilament tape
60
TirT W
80 100 120
(e) Irreversible line of a Bi-2223/Ag tape.
ure 3-7. Properties of the Ag-clad (Bi,Pb)2Sr2Ca2Cu30i<»x HTS wires.
93
Some important values of the Ag-clad (Bi,Pb)2Sr2Ca2Cu3Oio+x H T S wire,
achieved recently by U S A research groups [308], are summarised in Table 3-3. These
are significant achievements which show the capability of the H T S wire.
Table 3-3. S u m m a r y of transport current properties of short and long
monofilament and multifilament Ag-clad (Bi,Pb)2Sr2Ca2Cu30io+x conductors
[308],
Conductor
Monofilament Short Pressed Short Rolled Long Length Long length
Multifilament Long length Long length Long length Long length
Length (m)
0.003 0.03 70 114
20 90 850 1,260
Ic (A)
51 51 23 20
42 35 16 18
Core Jc (A/cm2)
45,000 29,000 15,000 12,000
21,000 17,500 10,500 12,000
Overall Jc (A/cm2)
9,000 7,800 3,500 3,200
6,800 5,600 2,500 3,500
Fill factor %
20 27 24 27
32 32 24 30
3.2.3.2 Application judgment
The application of the Ag-clad (Bi,Pb)2Sr2Ca2Cu30io+x H T S wire requires both
technical and commercial judgments. Very expensive pure silver is cunently required
to produce the Ag-clad (Bi,Pb)2Sr2Ca2Cu3Oio+x wire as a metal sheath. The silver
tube used is cunently about A $ 500-600 / kg. Comparing with other chemical metallic
oxide compounds used to produce the H T S materials, the silver material represents the
most percentage of the expense for the raw materials used to produce the Ag-clad
(Bi,Pb)2Sr2Ca2Cu30,o+x wire. Fortunately the silver used could be recyclable. The
94
amount of silver required can be estimated as follows: a A g tube of 1 m length with <fon
= 4.2 mm, (jw = 6.48 mm, after a few cycles of drawing and pressing, finally becomes
about 28 m in length with cross-section 2.85 x 0.35 mm2.
Commercially useful superconductors in general need to be drawn into fine wires
and wound into a solenoid configuration. The superconducting wires typically require
stabilization using a normal metal cladding which serves several important functions in
such a composite structure: (a) a parallel electrical conduction path to carry cunent in
case of local loss of superconductivity, (b) thermal stabilization (heat sink) to minimize
local heating and prevent catastrophic loss of superconductivity, arid (c) mechanical
protection of the generally brittle superconducting core against the Lorentz force during
operation, as well as many other unavoidable stresses occurring during fabrication,
handling, or use of the superconductor wire, (d) in addition, the normal metal shell
provides environmental protection from the air, which is especially important for the
materials like the YBa2Cu3(>7 superconductor, as it is known to be sensitive to humidity
and carbon dioxide gas. The choice of proper cladding metal has been found to be
critical in fabrication of the composite superconductor wire. Ag and Au have been
found to be compatible to the compound at high temperature. Ag is relatively
inexpensive, compared to gold, and could be an economically acceptable material, as a
thin-walled tube or thin layer coating of normal metal in the composite wire fabrication,
unless some other metal or alloy becomes available.
Related to the HTS material properties, 77 K operation temperature does not
allow a high critical cunent to be maintained under an applied magnetic field over 1 T,
but at 4.2 K (i.e. liquid helium temperature) it has superior electrical transport
properties than the conventional low temperature superconductors. Since the
95
cryogenic cost will dramatically reduce if the operation temperature can be shifted
from 4.2 K up to 77 K, improvement of the HTS material with respect to its critical
cunent at 77 K is essential for large scale electrical applications.
The mechanical property of the HTS wire is another problem related to its
application. Cracks are introduced by the mechanical bending procedure. The studies of
critical cunent density Jc in high Tc oxide superconductors revealed that Jc for a
polycrystalline specimen is much lower than the intragranular Jc [306]. The critical
cunent density for transmission through the boundary Jgb is lower and decreases much
more rapidly with field than the intragranular Jc. The wind and react procedure can
avoid cracks produced by the final winding of the HTS wire to form a coil.
To achieve practical applications of the Ag-clad (Bi,Pb)2Sr2Ca2Cu3Oio+x HTS
wire in the near future, the present material-processing-defined HTS configuration
which aims to achieve a high Jc, requires to be considered to convert to application-
defined HTS conductors with practical conductor criteria.
3.3 HIGH Tc SUPERCONDUCTING COILS
3.3.1 Introduction
High Tc superconducting (HTS) Ag-clad (Bi,Pb)2Sr2Ca2Cu3O10+x wire has
been produced with high critical transport cunent density and flexible mechanical
property. It has advantages compared with conventional low temperature
superconductors, with respect to energy saving, low operation cost and high
96
efficiency. A length of this wire, over 1.2 km, has been achieved, with 1.2-1.8 x IO4
A/cm2 critical cunent density and 0.18 x IO2 A critical cunent at 77 K [282, 283].
Cunently the Ag-clad (Bi,Pb)2Sr2Ca2Cu3O10+x HTS wire is one of the most
promising candidates for magnets and electrical applications. In most of these
applications, a winding form of the HTS wire is required.
Ag-clad (Bi,Pb)2Sr2Ca2Cu3O10+x HTS wires have been investigated in very
high field applications with regard to their critical cunent capability in the presence
of a magnetic field. At 4.2 K, this HTS wire can maintain about 105 A/cm2 critical
cunent density under a 23 T magnetic field [193]. As a hybrid magnet coil, a HTS
coil of this superconducting wire has been made to generate 1 T in a 20 T
background field and 0.37 T in a 23 T background field at 4.2 K [193, 194].
However, due to the flux pinning property of this HTS material, this HTS wire
cunently is not suitable for applications where it is necessary to generate a high
magnetic field or to operate in the presence of a high magnetic field at 77 K liquid
nitrogen temperature. For most electrical applications, the HTS wire is not usually in
a very high field situation like a magnet, but used to replace the normal copper
winding in electrical devices. The generated magnetic field of the HTS winding is
related to its value of critical ampere-turns and is normally much less than that of a
magnet.
By using the Ag-clad (Bi,Pb)2Sr2Ca2Cu30io+x wires, HTS coils are developed
by using different methods and techniques. The HTS coils fabricated include pancake
coil, solenoid coil, double pancake coil, which are made by using both single core
Ag-clad (Bi,Pb)2Sr2Ca2Cu30io+x wire and multifilament Ag-clad (Bi,Pb)2Sr2Ca2Cu3
Oio+x wire, and by using the react and wind, and the wind and react procedures.
Experiments are canied out to study the HTS coil properties, and include magnetic
97
field measurements of the H T S coil, D C magnetic field, A C magnetic field, and the
value of critical cunent ampere-turns when used as a magnetic core bias winding.
The HTS coil magnetic field distribution is also evaluated, with regard to using the
HTS wire, by using a computer analysis program. The experimental results and
analysis provide direct evidence for the design and operation of a practical HTS coil
and winding made from the anisotropic Ag-clad (Bi,Pb)2Sr2Ca2Cu3O10+x HTS wire,
with regard to its magnetic field, both magnitude and direction, dependent critical
cunents.
3.3.2 Making Superconducting Coils with Bi-2223/Ag HTS Wire
3.3.2.1 Techniques
HTS coils can be produced both by the react and wind, and the wind and react
procedures. The HTS coils made include solenoid coils and pancake coils. Increased
self-field and mechanical strain or cracks of the HTS core lead to the critical cunent
reductions when forming a coil under the react and wind procedure.
The capability of the Ag-clad (Bi,Pb)2Sr2Ca2Cu3Oio+x HTS single core wire
to form a coil is identified. The critical cunent is reduced from its short sample to the
final solenoid coil. Figure 3-8 (a) shows critical cunent changes during the making of
a coil through the react and wind procedure. The sintered long wire has been
transfened from an initial A1203 long tube with diameter d> = 75 mm into a solenoid
coil with final diameter <fcd = 57 mm. The critical cunent reduction is related to the
winding procedure used and its increased self magnetic field in a coil format.
98
Figure 3-8 (b) shows the critical cunent of a double layer pancake coil made
by a (Bi,Pb)2Sr2Ca2Cu3Oio+x 30-filament HTS wire. Varnish, Teflon tape and a
Urethane seal coat is used for insulation of the coils.
Another HTS coil (HC-22CWRS in Table 3-4) has been made through the
wind and react procedure, and after final winding and sintering, it maintains nearly
100% of the previous Jc, and the test on the coil also indicates that its field is
symmetrical along the length of the coil. KAOWOOL paper, which has composition
of A1203 (47%) + Si02 (53%), and melting point of 1760 °C, was also used for
making this coil. The final coil is varnished for insulation purposes.
3.3.2.2 Produced HTS coils
Table 3-4 summarises the HTS coils developed in this research work.
Photographs of the HTS coils produced are shown in Figure 3-9.
99
> E
D) CO — O >
7 5 -
^. 50
cu cn D o 25
BBBBQ Bi AAAAA Bi oeee©Bi
-2223 long wire -2223 coil -2223 short tape
0 f M A 1^1 M I | lD[Tl | Pi I 0.0 0.3 0.5 0.8
DC—current/lc
1~TT
(a) A solenoid coil made by a monofilament Ag-clad
(Bi,Pb)2Sr2Ca2Cu30i(Hx wire under react and wind procedure.
40
30-
20
10-
0-
O
/ o
Double-layer pancake coil / o /
/
o
•
•
•
o ,0' ,o
o
anirirrici2QQQ8DDDDnDQnanDnD azP1
D u Bi-2223/Ag 30-filament tape
-1 ->—r
0
n — ' — i ' i • i
2 3 4 5
DC current (A)
T" 6 8
(b) A double pancake coil made by a 30-muItifilament Ag-clad
(Bi,Pb)2Sr2Ca2Cu30io+x wire under react and wind procedure.
Figure 3-8. Critical currents of the Ag-clad (Bi,Pb)2Sr2Ca2Cu30i(>+x H T S wires
during forming a coil.
100
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(b) HC-30CRWP HTS coil.
Figure 3-9. The produced HTS coils.
102
3.3.3 Experimental Results on the H T S Coil
3.3.3.1 The selected HTS coil
The magnetic field properties of the HTS coils are studied in this section. The
Ag-clad (Bi,Pb)2Sr2Ca2Cu301o+x 27-core multifilament HTS wire and its associated
coil HC-27CRWSM, as shown in Table 3-3, have achieved promising results and
therefore are selected as samples to carry out magnetic field measurements and
analysis.
Using the wire described in the previous section, a HTS coil was wound
under the react and wind procedure, and insulated with a Teflon tape. The initial HTS
wire had a fairly uniform critical current of about 10 A along the length with a
variation of -10% determined by multiprobe measurements. The properties of the
HTS coil are summarised in Table 3-4 where the 1 pV/cm criterion is used.
The critical current of the HTS solenoid coil made from the 27-filament HTS
wire was measured to be ^ = 5.2 A at 77K, and Ic = 45.6 A at 4.2 K without external
magnetic field applied (measured by CSIRO [317]). Consequently, the value of
critical ampere-turns of the HTS coil are 1591 A-t at 77 K and 13954 A-t at 4.2 K.
3.3.3.2 DC magnetic field
With regard to the HTS coil magnetic field properties for operation at 77 K,
experiments were carried out on the HTS coil DC magnetic field. The critical current
and generated DC magnetic field of the HTS coil operated in liquid nitrogen were
measured, and are shown in Figure 3-10.
103
The magnetic field generated at 77 K by the H T S coil with 1 pV/cm criterion
is about 0.025 T at the HTS coil centre. A magnetic flux meter was used to detect the
generated magnetic field. From Figure 3-10 the voltage drop across the HTS coil
becomes linear when its transport current is larger than about 17 A. From the I-V
curve in Figure 3-10, the Ic between 5.2 A (1 pV/cm, criterion) and 17 A (linear
increasing point) is a low loss range for operation of the HTS coil. When I > 17 A,
the Ag sheath becomes the main current path and results in a linearly increasing
voltage drop.
3.3.3.3 AC magnetic field
The AC magnetic field of the HTS coil was tested at 77 K and with 50 Hz
transport current, and the results are shown in Figure 3-11 where the magnetic field
in rms value is indicated. The 50 Hz AC transport current property of a 59 mm short
piece sample is also shown in Figure 3-11; this sample has DC critical current L, =
17.4 A with 1 pV criterion. The voltage in the figure is the resistive voltage which is
the real part x'of the voltage signal x' + i%" measured with a lock-in amplifier. The
generated magnetic field is about 0.023 T with 5.2 A (rms) AC transport current.
104
0.20
DC current (A)
Figure 3-10. Generated D C magnetic field and voltage drop for the H T S coil.
105
0.10
0.08-
0.06-
0.04-
0.02-
0.00
o Generated A C field A A C voltage (x') of short sample 0
• * Q
240
200
160
120
80
- 40
—r-
10
A A 1 1 1 r
Bi-2223/Ag HTS coil
5 10 15 20
AC current (A)(rms)(50Hz)
25
Figure 3-11. Generated A C magnetic field for the H T S coil
and short sample resistive loss at 77 K.
106
3.3.3.4 H T S coil used as a magnetic core bias winding and its ampere-turns
Operation with a magnetic core is a common requirement for electrical
applications of coils. The HTS coil is studied as a magnetic core bias winding with
regard to its value of critical current ampere-turns and magnetic flux distributions.
When the HTS coil is added to a magnetic core, the magnetic flux in the HTS coil
will be re-distributed. To investigate the magnetic core influence on the HTS coil, the
HTS coil is tested, with respect to its I-V characteristics, for different magnetic core
gaps and without the magnetic core. The magnetic flux of the HTS coil as re
distributed by the magnetic core used, will change the I-V curves of the HTS coil.
A HTS coil which consists of five pancake units made by the Ag-clad
(Bi,Pb)2Sr2Ca2Cu3Oio+x single core HTS wire, was used as a bias coil of a magnetic
core, and its critical current was measured at 77 K with varying magnetic core gaps.
The I-V curves of the HTS coil in different conditions, without the magnetic core,
and with the magnetic core but without air gaps and with a 1.8 mm air gap, are
shown in Figure 3-12 (a). In Figure 3-12 (a) a magnetic ferrite core is used which has
cross-section (CS) = 25 x 25 mm2, magnetic path length (MPL) = 135 x 2 + 75 x 2
mm, and a saturable flux density of about 1.3 T. Figure 3-12 (a) shows that the HTS
coil critical current is affected by the magnetic core used and the air gap of the
magnetic core.
The magnetic field distribution is also related to the saturation of the
magnetic core used. For a closed magnetic core, the current F required to saturate the
magnetic core is related to the magnetic circuit by
107
I' = [MPL x (B/p0p)] / Ncoii < Ic (3-14)
where p is the magnetic core permeability.
To further investigate a HTS coil used as a magnetic core bias winding, the
HTS coil, HC-27CRWSM, was selected. Figure 3-12 (b) shows the generated
magnetic flux density, in the pair of ferrite magnetic C-cores used, with the solenoid
HTS coil as a bias winding and for different values of ampere-turns. The magnetic
circuit used has cross section CS = 13 x 11 mm2, and magnetic path length lm = 140
x 2 + 70 x 2 mm without air gaps. A magnetic flux search coil is used to measure the
magnetic core flux density. The HTS coil DC resistive voltage drops with the
magnetic core having different core gaps and with an air core are measured. Figure 3-
12 (b) shows that the value of critical ampere-tums of this HTS coil is capable of
saturating the magnetic core within its superconducting range. From this figure, the
value of critical current ampere-tums of this HTS coil is capable of saturating the
magnetic C-core with up to 1.3 mm double magnetic core gaps.
Figure 3-12 (c) shows I-V curves for the HTS coil with an air core, two
magnetic C-cores with different core gaps, and an iron bar core to present the
magnetic core effect on the HTS coil made by the 27-filament wire. The two C-cores
are the same size, and the iron bar is 16 mm in diameter and 150 mm in length. From
Figure 3-12 (c), it is indicated that there is a slight critical current change of the HTS
coil with a closed magnetic core and an air core. Figure 3-12 (d) shows the testing
arrangement of the HTS coil used with the selected magnetic core.
108
300-
?00-
100-
0-
i • i • i - i 1 1
A single-core HTS coil on a magnetic core at 77 K ° /o
// o — •-• Magnetic core with 1.8 m m gap // y' — O — Magnetic core without gap >'/' y — O—Without magnetic core . Q y' - - -A -Single unit on magnetic core without gap ,',' //'
ss' y
_ t f . e ^ ; : ; . . A " "
I i . | i | i i -. - , -
0
Current (A)
(a) I-V curves of the 5-unit pancake H T S coil with different magnetic cores.
2.0
1.5 -
-4->
'co c CD
•o X =3
1.0 -
o '-M
C
o
0.5 -
0.0
Magnetic core flux with HTS coil
0
ooooo No gap a^aAA 0.25 m m gap a-ooao 1,3 m m gap /
i — i — i — i — | — r r ^ i i i r 1000 2000 3000
160
— 120
•200
> E
o u
— 80 o
— 40
CD
cn a O >
DC ampere-turns (A-t)
(b) Magnetic core flux density generated by the HTS coil
made by the 27-filament wire with different magnetic core gaps.
109
>
100
75
O
75 >
50-
25
0
HTS coil I-V with differen
0
ooooo Air core • •ono C-core &*&&& C-core 00000 C-core ***** Iron bar
DC current
(c) I-V curves of the H T S coil made by the 27-filament wire
at 77 K and with different media.
(d) The H T S coil ( H C - 2 7 C R W S M ) with a magnetic core.
Figure 3-12. The HTS coil used as a magnetic core bias winding.
110
3.3.4 HTS COIL MAGNETIC FIELD DISTRIBUTION ANALYSIS
3.3.4.1 Analysis of the HTS coil magnetic field
The well-known Biot-Savart law describes the magnetic field distribution of a
conductor carrying current, .and the generated magnetic field in space by
B(w)=^nji^ (3.15)
where j is the vector of current density of the coil, r is the vector of distance variable,
V is the volume of the coil, and X is the filling factor. Consequently the magnetic field
distribution of the HTS coil can be calculated.
The magnetic field distributions of the HTS coil, HC-27CRWSM, are analysed
with an air core and a magnetic core for 77 K .and 4.2 K operation. The well-known
Quickfield program is employed for the analysis. The scheme used for the analysis of
the HTS coil magnetic field is shown in Figure 3-13, where the lines A, B, C and D
represent the position used as co-ordinates of the magnetic fields.
3.3.4.2 Operated at 77 K with air core
The magnetic field distribution around the HTS coil was then analysed for 77
K operation with maximum critical transport current of 5.2 A and along four typical
lines as shown in Figure 3-13.
Figure 3-14 (a) shows the magnetic field B, Bx and By values of the HTS coil
along the coil axis marked as line A in Figure 3-13. In Figure 3-14 (a), Bx and By are
111
the X (HTS coil axial direction) and Y (HTS coil radial direction) components of the
generated magnetic field by the HTS coil.
Figure 3-14 (b) shows the magnetic field values B, Bx and By along the radius
of the HTS coil centre marked as line B. Figure 3-14 (c) shows the magnetic field
values B, Bx and By along the HTS coil inner wall and parallel with the axis and
marked as line C. Figure 3-14 (d) shows the magnetic field values B, Bx and By along
the HTS coil side and parallel with the coil radius and marked as line D.
In Figure 3-14 (a) and (c), the broad lines on the L axis represent the HTS coil
position and length. In Figure 3-14 (b) and (d), the broad lines on the L axis represent
the HTS coil position and diameter.
The magnetic field distribution maps are also presented by Figure 3-15 (a)-(f),
which show (a) Magnetic flux density B (T); (b) Magnetic flux density Bx (T); (c)
Magnetic flux density By (T); (d) Magnetic field H (A/m); (e) Magnetic field potential
A (VVb/m); and (f) Magnetic energy density W (J/m3).
112
Figure 3-13. The schematic used for magnetic field distribution analysis.
113
0.020-
£ 0.015-m >»
'1 0.010-
2 0.005-u_
0.000-
.... , , , , . , ,
<
—o—B
-+-B(x) -x-B(y) : / \:
•0 «$.
/ \ • j"' ' 2 ' • \ : / : : \
X-XX-X-X-X-X-XXXTCX-X-^^-XX-XX^X-XX-XXX -X-X-X-;:
1 . 1 ' I ' 1 0.0 6.5 13.0
L (cm)
19.5
(a) B, Bx and By values along the coil axis marked as line A.
0.020-
0.015
0.010-
c 0.005 H 0)
B 0.000
-0.005-
-0.010
—o-—+-
—x-
-B -B(x)
-B(y)
ooO°N xxxxxxxxxx
+ +
+ / +
/ / /
?ooo
0
o 0 0
<>o ooo 1 j$xxxxx><xx^xxxxxxxxx4:
. + + + "
+ + +
0.0 5.5 11.0
L (cm)
16.5
(b) B, Bx and By values along the coil radius marked as line B.
114
CO
c 0 TJ X
0.020
0.015-
0.010-
0.005-
0.000-
-0.005-
19.5 6.5 13.0
L (cm)
(c) B, Bx and By values along the coil inner wall marked as line C
0.012
0.008-co
f 0.004 c CD
"5 0.000-I -0.004-
-0.008-
—O—B
-+-B(x) -X-B(y)
o /+' / - • '
o v\
_ovi + &
ioo<> *X.
o^< / >+
&
/
xx X
+ :
X /
-H
XvX
X /
X
X /
!+ +++ +++++
0.0 16.5 5.5 11.0
L (cm)
(d) B, Bz and By values along the coil side edge marked as line D
Figure 3-14. Magnetic field distributions of the HTS coil
at 77 K along typical defined lines.
115
Flux Density
B(T)
~H 0.01940
0.01746
0.01553
0.01359
0.01166
0.00972
0.00779
0.00585
0.00392
0.00198
0.00004
Magnetic flux density B (T).
•'."•• •".-'
Flux Density
Bx(7)
-
— I -H
mm
0.01941
0.01678
0.01415
0.01151
0.00888
0.00625
0.00362
0.00099
-0.00165
-0.00428
-0.00691
Magnetic flux density B* (T).
(a)
(b)
116
Flux Density B ( 10"3
\ ^ • \ ,-„V»»
Wfy ml
frTV : • : \-t±^y /$SKm
. 'taj". •"•' ':.
— - ... .,
Magnetic flux density B y (T).
Strength H( 104 A/m)
Magnetic field H (IO4 A/m).
(c)
09
117
Potential
A( 10"* Wb/m)
3.720
2.982
2.244
1.506
0.768
0.030
-0.708
-1.446
-2.184
-2.922
-3.660
Magnetic field potential A (10"4 Wb/m).
Energy Density
V\( J/m
p™
PH
J>
150 135 120 105 90 75
60
45
30
15
Magnetic energy density W (J/m3).
(e)
(0
118
Page 116:
(a) Magnetic flux density B (T);
(b) Magnetic flux density B x (T).
Page 117:
(c) Magnetic flux density B y (T);
(d) Magnetic field H (A/m).
Page 118:
(e) Magnetic field potential A (Wb/m);
(f) Magnetic energy density W (J/m3).
Figure 3-15. Magnetic field distribution maps of the H T S coil at 77 K.
119
3.3.4.3 Operated at 4.2 K with air core
Operated at 4.2 K liquid nitrogen temperature with 45 A critical transport
current, the magnetic field distributions of the HTS coil are summarised in Figure 3-
16 (a) to (d). At 4.2 K liquid helium temperature, magnetic field distribution maps are
shown in Figure 3-17 (a) to (f). The analysis is the same as for the 77 K operation,
except the critical current changes to 45 A from 5.2 A at 77 K.
3.3.4.4 Operated with magnetic core
The HTS coil was analysed as a DC bias winding of a magnetic core and
arranged as shown in Figure 3-18. The magnetic field distributions of the HTS coil
with the magnetic core were analysed along the typical line 1 to line 4 as shown in
Figure 3-18, and the results are shown in Figure 3-19 for 77 K operation and in
Figure 3-20 for 4.2 K operation. The HTS coil centre is co-ordinated at (X=500 mm,
Y=500 mm). The selected magnetic core is the one mentioned in Section 3.3.3.4 used
with the HC-27CRWSM HTS coil.
120
0.20
0.15-
H
CQ
c D x
0.10-
0.05 ---
-O-B -+-B(x) -X-B(y)
o^^o
&
O
HTS Coil at 4.2 K
o.oo -x x-xx-x-x x-x-x-xkx-x-x x-x-xx-xxx-x-x-x XXX-X X^ (
— I — 0.0 6.5 13.0 19.5
L (cm)
(a) B, B x and B y values along the coil axis marked as line A.
0.20-
0.15-
0.10-
-O—B -+—B(x) -X-B(y)
,ooo<> 0<A
<E> /...T..T...V
\
<£> 3> <>°<>0 oo oooi
0.05
ooo 4 -xx-xxxxxxxx^xxxxxxxx.§x><x.xxxxxx4
16:5
(b) B, Bx and B y values along the coil radius marked as line B.
121
0.16-
0.12-
0.08-
0.04
0.00
-0.04 -(
-0.08
O-B -+-B(x)
-X-B(y) #? «>****4>
fxxxxx x
,$
./X7 t • ! f t : + xix+c x*<i>
X ^
X x-
x.xAfifc> X
\ •X x
/..
HTiS Coil at 4.2 K
0.0 6.5 13.0 19.5
L (cm)
(c) B, B x and B y values along the coil inner wall marked as line C.
0.12
0.08-
CO .-t? 0.04-j w c <u Q x 0.00-1 _2 u.
-0.04 -
-0.08
-o-—+-—x-
-B -B(x)
-B(y) o. <y
6ooo 0 <
• / :
X
+
X
><£><£,
dr. &:..... 'v\ O :
+ X + :
:+
X /
X
X / -H
•K-x X x
X
X X X
HTS
+ +++
Coil at 4.2 K
+++++^
0.0 5.5 11.0
L (cm)
16.5
(d) B, B x and B y values along the coil side edge marked as line D.
Figure 3-16. Magnetic field distributions of the HTS coils at 4.2 K.
122
Flux Density
B(T)
(a)B.
I
0.1700
0.1530
0.1361
0.1191
0.1022
0.0852
0.0682
0.0513
0.0343
0.0173
0.0004
Flux Density
By(T)
0.0710
0.0575
0.0439
0.0304
0.0169
0.0034
-0.0102
-0.0237
-0.0372
-0.0508
-0.0643
(b)By.
(a) Magnetic flux density B (T); (b) Magnetic flux density By (T).
Figure 3-17. Magnetic field distribution maps of the H T S coil
for 4.2 K operation.
123
Figure 3-18. The arrangement of the H T S coil and the magnetic core.
124
m >> c CD T3 X
1.50-
1.25-
0.1
P*b
-0.5-
-1.0-
-1.5
• ; w •l-l l>l4 |!-|l-lrM4,.U.ull.l.l.l.U.LU.|.|.t;l-L;i.t-mn:c ,-. j^-TFH
—n - - +-
-B - Bx •By
475 500 525 550 575
L (mm)
(a) B, B, and By values along the coil radius marked as line 1.
unm
JWOOO0 . nrm "ooooo
+++++
475 500 -> 1—
525 55C 575
L (mm)
(b) B, Bx and By values along the coil side edge marked as line 2.
125
CD
1.5-
1.0-
0.5
§ 0.0-•• x
^ -0.5-
-1.0
1 1 1 1 .
0
6 6 i 6
K Ul. i w '
•
t • _ +
A 1 1
i
0
1
S • -to •
> 9 c
+
-D-B -- o-- Bx • •-•*.. .-By
.
•
-
-
-
-
400 450 500
L (mm) 550 600
(c) B, B x and By values along the coil axis marked as line 3.
c CD TJ X
1.50.
1.25-
1.00
0.0
-0.5
-1.0-
-1.5-
400
ao
450
rTtTTl
aBaffl:^ <' >T7--^n-^'a a i a w" w' a^^
-n-B --o-- Bx ....+.... By
500
L (mm)
550 600
(d) B, Bx and By values along the coil inner wall marked as line 4.
Figure 3-19. Magnetic core flux density generated by the HTS coil
as a bias winding at 77 K.
126
1.75-
1.50;,
C. 0.0l?9W?J
-0.5-
CQ >> t7) c tu •o
X ^ -1.0'
-1.5-
CCD
'o o ok Jvk cipipiii
450 500 550 600
L (mm)
(a) B, B x and By values along the coil radius marked as line 1.
-0.1-
°°°TOra
450 500 550 500
L (mm)
(b) B, Bx and By values along the coil side edge marked as line 2.
127
2.0
1.5-
1.0-
0.5-
0.01
-0.5-
-1.0-
5E0oS!EI
e CIS
rfW
•intTJTWtfl 1111111111111111111111111 I + I-I-I-I i i-n fe'-rmpwi
+ +
+
+
+
— • -Q. .
"- +-
-B Bx
-By
400 450 550 500
L (mm)
(c) B, Bx and By values along the coil axis marked as line 3.
600
1.75
1.50- rxn / \
-1.0-
-1.5-
^HnidddcldcldcldHig
o.o jpaaaa^o^gsee00^'" ., J.+++++++++4
-0.5-
ocidj^cid^a
—•-o..
- - +-
-B Bx -By
400 450 500
L (mm)
550 600
(d) B, Bx and By values along the coil inner wall marked as line 4.
Figure 3-20. Magnetic core flux density generated by the HTS coil
as a bias winding at 4.2 K.
128
3.3.5 M A G N E T I C FIELD PROPERTIES O F T H E H T S COIL
3.3.5.1 Critical current degeneration of the HTS coil
From Figure 3-2, the critical current degeneration of the HTS coil AIc(coii),
which is the difference between the HTS wire critical current L,(wire) and the HTS coil
critical current Ic(coii), is related to the generated magnetic field and winding
procedure in forming the HTS coil. The HTS coil critical current degeneration can be
generally expressed by
Alc(coil) = Alc(f) + Alcon) + AIc(c) (3-16)
or
Alc(coil) / Ic(wire) = [Alc(f) / Ic(wire)] + [Alc(m) / Ic(wire)] + [AIc(c) / Ic(wire)] (3-17)
where Mc^ is the degeneration caused by increased self magnetic field to form a coil
from the HTS wire, <4Jc(m) is the degeneration caused by mechanical processing to a
coil made from the HTS wire, and ^(C> is the degeneration caused by changing
cryogenic parameters due to forming a coil from the HTS wire. The AIc(m) can be
evaluated by
Alc(m) = l/2[IC(wire) " I c(wire)] (3-18)
where I c(wire) is the long HTS wire critical current after being rewound from the HTS
coil to the initial long HTS wire configuration. The result from a short sample of the
129
H T S wire used shows ^Mc(m) « 0 for a winding former having diameter larger than
about 10 cm. For the multifilament H T S wire with a large A g sheath percentage cross
section .area and operated by immersion in liquid nitrogen, the AIc(m) and AIc(C) both
can be neglected, therefore Equation 3-8 can be simplified as
Alc^oil) / Ic(wire) ~ [Alc(f) / Ic(wire)] (3-19)
which means for the Ag-clad (Bi,Pb)2Sr2Ca2Cu3Oio+x 27-core multifilament wire and
operated by immersing in liquid nitrogen, the magnetic field degradation of the
critical current is a major factor for the total critical current degeneration of the H T S
coil. For the 27-filament H T S wire used, the H T S coil critical current degeneration is
Alc(coii) / Ic(wire) - 65.3% [(15-5.2) A / 15 A ] , which is controlled by the H T S material
flux pinning property, i.e. the magnetic field-dependent critical current.
3.3.5.2 Generated magnetic field of the HTS coil
The self magnetic fields generated by the H T S coil were measured with
critical transport D C current and also with 50 H z A C transport current. The magnetic
fields in both magnitude and direction were also analysed with respect to the
application of this anisotropic H T S wire. The magnetic field analysis has a good
agreement with the measurement results. The error is caused mainly by (a) the
analysis being based on an ideal uniform configuration which is slightly different
from the practical nonuniform situation; (b) the search coil configuration and
position.
W h e n the magnetic field B x along the X axis is at the level 0.2 T and in a
favourable direction to the H T S wire, i.e. B//ab, according to the Figure 3-2 (b) the
130
critical current of the H T S short sample maintains 37 % of the zero field critical
current, which is the limitation of this HTS wire at this magnetic field. According to
Figure 3-2, at 77 K the magnetic field generated by the HTS coil is about 0.025 T at
the HTS coil centre, and at this value, B = Bx//ab at the HTS coil centre allows 81%
(17.5 A / 21.5 A) of the HTS short s.ample critical current to be maintained. At the
side of the HTS coil, i.e. the line D as shown in Figure 3-13, the By component is
about 0.007 T, which is equivalent to B = 0.025 T at the HTS coil centre, and in an
unfavourable direction to the HTS wire, which allows the HTS short sample to
maintain 65% (14 A/ 21.5A) of the zero field critical current. Consequently the By at
the HTS coil side will determine the HTS coil critical current.
The AC magnetic field rms value also has good experimental agreement with
the DC magnetic field result. At 77 K to generate the rms magnetic field with an
equivalent DC magnetic field of about 0.025 T, the AC resistive voltage drop of the
HTS coil is evaluated by a short sample, and is within the low loss range, i.e. at
transport AC current Iac(ims) = 5.2 A (rms), AV(x') / AIac(nnS) « 0.52 pV/A « 12.72
pV/A which is the value for the normal state at 77 K, i.e. Iac(rms) ^ 20 A.
3.3.5.3 Basic HTS coil design consideration for magnet
Consideration for designing a HTS coil requires the relation between I, N and
H for the HTS wire. As a basic consideration, the magnetic field at the HTS coil
centre B(0,0,0) is given by
B(0,0,0) = p0NCOHl-[2(R2-R1)]-1-ln{[R2+(R2
2+L2)1/2]/[R,+(Ri2+L2)1/2]} (3-20)
131
where Rt and R 2 are the H T S coil inner and outer radius respectively, 2L is the H T S
coil length, and N is the number of HTS coil turns. Since the critical current of the
HTS wire is degenerated with increasing magnetic fields, the HTS coil ampere-turns
values NI are limited by the HTS coil magnetic field. The generated magnetic field H
is proportional to the HTS coil NI; meanwhile the maximum HTS coil working
current Ic is also a function of the H. For a (Bi,Pb)2Sr2Ca2Cu3Oi0+x HTS coil with
fixed dimension, the value of By(x,y,z) at the HTS coil side edge, as well as the
B(0,0,0), should be used to design the HTS coil. For simple evaluation, B(0,0,0) [=
kB(x,y,z)] = 0.1 T can be selected to calculate the NI for 77 K, since I^O.IT) / W) ~
50% at liquid nitrogen temperature. The present (Bi,Pb)2Sr2Ca2Cu3O10+x HTS coil
operated at 77 K is limited by its low field critical current, which field is lower than 1
T, for designing a HTS coil as shown by the sample investigated. For 4.2 K
operation, B (0,0,0) can be selected much higher than 20 T.
To calculate the maximum value of ampere-turns (NI)max of the HTS coil, Ic =
f(B,T) is required. The experimental data on this (Bi,Pb)2Sr2Ca2Cu3O10+x HTS wire
have been fitted and expressed as an exponential function [309]
JC(B,T) = cc(T)exp(-B/P(T)) (3-21)
where parameters oc(T) and P(T) are temperature dependent and 50 K is suggested to
be a crisis point [309]. Consequently a HTS coil can be designed by considering its
magnetic field and temperature dependent critical current, and the coil configuration
dependent magnetic field generated.
132
At 77 K low field application, considering the weak link path of the
(Bi,Pb)2Sr2Ca2Cu3O10+x HTS material, -0.2 T magnetic field is the point for the
sample used; above this value only strong grain-to-grain linkage maintains the critical
current. If the working current of the HTS coil is set according to the critical current
given by the strong link application, the relation between the critical current and
applied magnetic field is given by [310]
Ic^Ico^xpKH/Hor1] (3-22)
where L/5 is the strong linkage critical current, and Ic0s, H0, and a are defined in
reference [310].
3.3.5.4 Inductance of the HTS coil
The HTS winding inductance is related to its particular application. As a coil
the inductance can be evaluated by [311]
L = Uo (1/47C) [(Ri+R2)/2] N2 P F (3-23)
where P, F are winding dimension dependence coefficients. For the HTS coil made
by the 27-multifilament wire, the constants P and F are selected as 26.8 and 0.46
respectively according to the HTS coil configuration. Therefore the 306 turns HTS
coil, HC-27CRWSM, has about 5 mH inductance. Equation 3-23 describes only the
configuration specified inductance. For the inductor made by the Ag-clad
(Bi,Pb)2Sr2Ca2Cu3O10+x wire, it has specifications of (a) operation at low frequency
133
(50 H z test result in Figure 3-5 shows it is an acceptable value experimentally), and
(b) working current I < 5.2 A for 77 K application.
3.3.5.5 Ampere-turns and magnetic core bias winding
At low field range and 77 K operation, the HTS critical ampere-turns values
NIc are affected by the magnetic field distribution of the applied magnetic core. For a
closed magnetic core, the magnetic field generated by the HTS coil is
Hs = NIc/lm (3-24)
where Hs is the critical magnetic motive force (mmf) generated by the HTS coil, and
lm is the magnetic path length. The HTS coil used generates 3.8 x 103 A/m mmf on
the magnetic core used. Its NIc is large enough to saturate the magnetic core at about
1.4 T, which is a common magnetic core flux density value for a normal ferrite
magnetic core used in electrical engineering. For a magnetic core with an air gap, the
mmf required to saturate the magnetic core becomes much larger and its relation to
the magnetic flux generated by the HTS coil can be evaluated by [312]
O = Ncoillc [lm/UoPrA + UPcA]"1 (3-25)
where Ncou is the number of the HTS coil turns, lm is the magnetic core length, la is
the air gap length, O is the magnetic flux, A is the cross sectional area of the
magnetic core used, u^ is the permeability of free space, and ur is the relative
permeability of the magnetic core.
134
3.6 SUMMARY AND CONCLUSIONS
(Bi,Pb)2Sr2Ca2Cu3O10+x H T S compound has high intrinsic values of critical
current density and can be produced in long lengths in the form of a Ag-sheathed
tape. The material crystal structure of (Bi,Pb)2Sr2Ca2Cu3O10+x is highly anisotropic;
however the plate-like shape and growth of the HTS grain is such that rolling and
annealing the tape naturally aligns them with their c-axis perpendicular to the plane
of the tape. Unfortunately the critical current density of the Ag-clad
(Bi,Pb)2Sr2Ca2Cu3O]0+x wire is significantly below that of thin films of the same
HTS materials. In particular at high temperature (e.g. 77 K) and in high magnetic
fields the critical current density is presently still low over long lengths for useful
application at liquid nitrogen temperature, though recent improvements have led to
the development of small prototypes operated at lower temperature (e.g. 4.2 K).
HTS coils have been developed by using the Ag-clad (Bi,Pb)2Sr2Ca2Cu3Oio+x
as both single core and multifilament core HTS wires. The HTS coils can be made in
the form of a solenoid or pancake, through the react and wind and the wind and react
procedures, and maintain a fairly high percentage of their short tape values when
operated in a low field at 77 K. This enables the Ag-clad (Bi,Pb)2Sr2Ca2Cu3Oio+x
wire to be considered for some low field applications at liquid nitrogen temperature,
and for high field magnet applications at 4.2 K, where a much higher critical current
value is maintained by strengthening the flux pinning of the HTS.
A HTS coil made by a Ag-clad (Bi,Pb)2Sr2Ca2Cu3OI0+x 27-core multifilament
HTS wire, through a react and wind procedure, has been studied with regard to its
135
magnetic field properties. The magnetic field degeneration due to forming a coil,
with this mechanical flexible HTS wire having a large Ag sheath cross sectional area,
is mainly caused by increased self magnetic field and its distribution in the HTS wire.
Consequently the HTS coil magnetic field properties have been studied to help with
the design of the HTS coil. The magnetic fields generated by the HTS coil have been
measured experimentally, both for DC and AC field. The magnetic field distributions
have also been analysed. The results show that the radial field at the HTS coil side
edge determines the HTS coil performance at 77 K. The magnetic field information
obtained is essential for future design of a HTS coil with this anisotropic HTS wire
having strongly magnetic field-dependant critical currents at 77 K. The present
(Bi,Pb)2Sr2Ca2Cu3O10+x HTS coil operated at 77 K is limited by its low field critical
current. Before dramatically improving the (Bi,Pb)2Sr2Ca2Cu3O10+x HTS material
pinning property at 77 K to suit practical higher level magnetic fields, it is necessary
to reduce the operation temperature well below 77 K to increase the critical current.
This represents the greatest problem in the use of HTS coils for some electrical
applications.
In addition the use of the HTS coils to produce a higher magnetic field can be
achieved by reducing the temperature, such as to 64 K, 27 K and 4.2 K. However, to
produce a HTS coil with a large number of critical current ampere-turns for high field
applications at 77 K, further improvements in the critical current are necessary. The
production of long length HTS wires with uniform properties is also required.
136
Chapter 4
HIGH Tc SUPERCONDUCTING SATURABLE MAGNETIC
CORE FAULT CURRENT LIMITER
4.1 INTRODUCTION
High Tc superconductors (HTS) have been used to design electrical fault
current limiters (FCL) with different operation principles [261, 313-315]. The
saturable magnetic core reactor, is one of the techniques used to design a FCL, and
has been studied with respect to using the well developed Ag-clad
(Bi,Pb)2Sr2Ca2Cu30io+x H T S wire which has been discussed in Chapter 3.
The principle of a saturable magnetic core reactor is employed to develop a
fault current limiter device, in which a D C bias winding with a large value of
ampere-tums NI is required. The Ag-clad (Bi,Pb)2Sr2Ca2Cu3Oio+x H T S wire is used
to make a H T S coil and is considered for this application. A small laboratory device
is made and tested at a low current level for the practical investigation.
The H T S coil is made by using a Ag-clad (Bi,Pb)2Sr2Ca2Cu3Oi0+x H T S wire,
and studied for use as the D C bias winding of the HTS-FCL device. The testing on
the H T S coil made for this application includes its critical current, critical ampere-
turns value, and generated magnetic field. The required values of D C winding
ampere-turns and generated magnetic field, related with its rated A C current and
137
required A C impedance, were studied to design a H T S coil for the D C bias winding.
The results from the H T S coil and the device electrical behaviour provide
information to evaluate the application of the H T S and this type of F C L in electrical
power systems.
The electrical current limiting behavior of this type of HTS-FCL is analysed by
using modified \|/-I characteristics and different device samples. The application of
such a H T S - F C L is then considered and calculated for use in 6 k V electrical power
systems. The well known "Electro-Magnetic Transients Program" (EMTP) is used to
investigate its electrical fault current limiting characteristics, and a comparison with a
conventional air-core linear inductor normally used in present networks as a fault
current limiting reactor is also carried out. The No. 98 pseudo non-linear inductor
element in the program is selected for the E M T P analysis of this FCL. The results
prove that this new HTS-FCL can reduce the short circuit currents effectively in a
practical electrical transmission and distribution system.
4.2 EXPERIMENTAL DEVICE CONFIGURATION AND BEHAVIOR
4.2.1 Making a Testing Device
4.2.1.1 Principle
The designed F C L is based on the principle of a saturable magnetic core
reactor, which consists of a pair of magnetic cores (for single phase power system)
with a normal A C limiting winding and a D C bias winding on each of the cores. A
138
H T S coil is prepared to be the D C bias winding. The polarity of the two reactor A C
windings is set to limit fault currents in both positive and negative cycles. The
normal DC biases are adjusted to let both cores saturate while the rated AC current is
passing through the AC limiting windings. Whenever a fault occurs, the fault current
drives one of the magnetic cores out of saturation, thus increasing the inductance and
thereby reactance in the AC circuit. Therefore, this fault current limiting device
behaves like an air-core low inductance in normal operation, and as a high impedance
during fault condition. Since the DC bias is required to have a large number of
ampere-turns with this type of FCL, a normal copper winding is prohibitive for this
application when the device is rated at practical values.
The HTS DC bias coil prepared by using the Ag-clad (Bi,Pb)2Sr2Ca2Cu30io+x
HTS wire, is operated in a liquid nitrogen cylinder Dewar which surrounds one or
even six (in the case of a three-phase power system) branches of the magnetic cores.
High DC ampere-turns values are required on the HTS coil to provide the necessary
magnetic motive force (mmf) on the magnetic core.
A small laboratory current limiting device was designed and built. Its
operating principle and configuration are shown in Figure 4-1.
4.2.1.2 Magnetic core
The magnetic cores selected for the current limiting device are common ferrite
magnetic "C" cores, the specification of which are summarized in Table 4-1.
139
F C L
1—Transmission or distribution line;
2,3—AC limiting windings;
4,5—Magnetic cores;
6,7~HTS DC bias coils in liquid nitrogen bathes.
Figure 4-1. Principle of the HTS fault current limiter.
140
Table 4-1. Magnetic core parameters.
Rating
Window length
Window width
Strip width
Total strip thickness
Core cross-section
Mean length
Stacking factor
Flux density
3500 V A
254 m m
101.6 m m
38.1 m m
38.1 m m
1452 mm2
830 m m
96%
1.7 T (50 Hz) (1.5 T for
quiet applications)
4.2.1.3 Device windings
The device windings consist of AC windings in one branch of each magnetic
core, and on the other branch there is a DC winding. There are also magnetic field
search coils on each branch of the magnetic cores. The configuration of the device
normal copper wire windings is shown in Figure 4-2, where <|) is the wire diameter.
141
0,
100,
1000
2824
10
100
DC
1 1
-: : • • • • • .
.>•••••'j
AC
yy -' • >
" • - ' •
* ' • ' < •
[ [
0
,10
,20
,50
.100
,227
10
100
(|)Ac (0-227 t) = 3 x 2.7 m m
fyac (0-2824 t) = 1.6 m m
tacsearch-coii (10 t, 100 t) = 0.3 m m
focsearch-coil (10 t, 100 t) = 0.3 Him
Figure 4-2. Normal windings of the F C L device.
142
(a) A C windings
To calculate the AC winding turns nAc, a simple model has been used [316], and it
can be estimated from
V„ns=2V2 7cfnAcOmax (4-1)
where O.^ is the maximum magnetic flux change through one of the AC windings, V^ is
the source voltage in rms value and f is the frequency. The Gw for this practical device is
O^ = BmaxxS = 2xl.7Tx 14.5 x IO"4 m2 = 4.93 x IO"3 Wb, where S is the area of the
winding cross-section. The nAC for the system having V,™ = 240 V and f = 50 Hz, is about
110 turns.
Practically the n^ has termmals at 5, 10, 20, 50, 100 and 227 turns. The AC
power source used can be variable from 0 to 240 V at 50 Hz. The rated AC current is
selected at about 100 A. Three 2.7 mm wires are used in parallel for the AC windings.
(b) Search coils
There are also magnetic flux search coils linked with the magnetic cores,
which are 10 turns and 100 turns coils wound by an enamel wire having a diameter (j)
= 0.3 mm on each set of the magnetic cores. As the search coil is passed through a
magnetic field, a voltage is generated in the coil that is directly proportional to the
strength of the field, and inversely proportional to the length of time that it takes to
pass the field through the coil. This voltage signal, e oc dO/dt, from the search coil is
fed into a magnetic fluxmeter to monitor the magnetic core flux change.
(c) DC windings
143
To take the A C current effect into account, the D C winding needed to keep the
magnetic core in saturation is calculated by
nix: = IiimitiUc / IDC (4-2)
where noc is the DC winding turns, nAC is the AC coil turns, and Iiimit is the AC current
at which the AC current is limited initially. The normal DC copper winding has iDcriDc
= 2 A x 28241 ~ 5.6 kA-t. The Iumi, is then equal to 5.6 kA-t / nAC. The maximum DC
current IDC is limited to 10 A for the normal operation.
The mmf, H, generated by a winding on a magnetic circuit is
H = Ixn / MPL (A-t)/m (4-3)
where Ixn is the winding current .ampere-turns value, and MPL is the magnetic core
mean path length. From the B-H curve of the selected magnetic core, the Ixn required
to saturate the magnetic core depends on the magnetic core saturable flux density Bs
which corresponds to a value of 1.5 T.
Based on the available HTS sample, only a low current ampere-turn coil can be
designed at present with the Ag-clad (Bi,Pb)2Sr2Ca2Cu3Oi0+x HTS wire, limited by its
length and critical current. To evaluate the application of the HTS wire in the device, a
HTS coil, HC-27CRWSF, is prepared for one set of the magnetic cores as part of the
DC bias winding. The final HTS coil used has critical ampere-tums of about 0.86 kA-t.
A normal Cu coil is used in series with the HTS coil to form a hybrid DC bias winding
providing the balance of the DC bias required.
144
4.2.2 Device Testing Results
4.2.2.1 Winding accuracy and transformer effect
The windings of the device were tested after the device was made. To confirm
the precise rum-ratio of the normal copper windings, an AC voltage of 50 V (rms) was
added to the 100 turns DC winding; then the voltages (rms) were measured at different
windings, and results are as follows.
(a) DC windings: V(0-1000 t) = 500 V. [V(0-2824 t) = 564 V when 20 V was
added to the 1001 DC winding].
(b) AC windings: V(0-10 t) = 4.87 V; V(0-20 t) = 9.74 V; V(0-50 t) = 24.7 V;
V(0-1001) = 49.6 V; V(0-227 t) = 110.8 V.
(c) Search coils on DC winding side: V(0-101) = 5 V; V(0-1001) = 50 V.
(d) Search coils on AC winding side: V(101) = 4.88 V; V(0-1001) = 49.2 V.
The device windings were therefore confirmed to be as designed.
For a saturable magnetic core electrical fault current limiter, the AC coil and
the DC coil are equivalently coupled with an air-core since the magnetic core is
deeply saturated during its normal operation. The coupling effect between AC and
DC windings due to the flux linkage between these two coils is measured without the
magnetic core. While the magnetic cores between the device windings were absent,
AC currents (IAc, 50 Hz, rms) were supplied to the 100 t AC winding, and AC
voltages (rms) are measured across the 100 t DC winding (VDC). The results obtained
are: IAC = 2 A ~ VDC = 0.44 mV; IAC = 20 A - VDC = 5.2 mV; IAC = 40 A - VDC =
10.5 mV.
145
4.2.2.2 Magnetic core B-H curves
(a) DC B-H curve
The B-H curve of the magnetic circuit used, as shown in Figure 4-3, was
tested with a DC power supply. A magnetic flux meter was used in the test to
monitor the magnetic core flux change AO, and AO against (nDC x IDC) was recorded.
The flux density B can be calculated by B = AO / nS, where AO is the total magnetic
flux change in a n-turn flux search coil, and S is the magnetic core cross-section. In
Figure 4-3, the units for B and H are given by 0.68 T and 120 (A-t/m) respectively.
The ideal magnetic core for this application should have high saturable flux
density Bs and low Hs; therefore the condition of high AC impedance and low DC bias
could be satisfied.
(b) AC B-H curve
The B-H curve was also tested with a 50 Hz AC current using a R-C
integration circuit, and the result is shown in Figure 4-4. There are magnetic core
losses, i.e. hysteretic loss and eddy current loss, and the B-H curve of the magnetic
core therefore has a greater area with the AC exciting current compared with the DC
operation. From the R-C integration circuit connected with the secondary winding of
the magnetic core, based on the selected R, C components, the magnetic core flux
density is given by
B = Vy x (RSCS) / nsS (4-4)
= 1.1 x (81810 ft x 2.33 pF x IO'6) / [1001 x (0.038 m)2]
= 1.45 T
146
3.00
.00
CD
1.00
-3.00 4.00
TT
£
TT TT
•2.00 0.00
H 2.00 4.00
H: 120 (A-t/m)/d; B: 0.68 T/d.
Figure 4-3. D C B-H curve of the magnetic core.
147
The magnetic field generated by the exciting winding is
H = V x x n p / ( R pMPL) (4-5)
= 20 V x 100 t / (10 Q x 0.83 m) = 241 (A/m)
where the subscripts s and p used represent the secondary and primary circuit, and the
subscripts X and Y present the voltage signals in X and Y direction respectively.
^<^^m^^^^r^!;T*:mT^m^m^^m
(Vx: 20 V/d; Vy: 0.5 V/d)
Figure 4-4. AC (50 Hz) B-H curve of the magnetic core.
148
4.2.2.3 Magnetic field .and resistive loss of the normal D C winding
The normal DC winding magnetic field and its power loss are tested with
different DC NI. The DC coil was made from a enamel Cu wire with total 2824 turns
on a 46 mm x 47 mm x 252 mm former. Figure 4-5 shows this DC coil magnetic
field and its power loss. The loss curve shows that the coil has a high energy loss and
is heated by increased transport currents. This is the reason why a normal Cu wire is
not appropriate for use in a practical fault current limiting device. The measured
magnetic field at the coil centre is shown in the figure to be about 0.15 T at 20 kA-t.
rO
O
o —
CO 00
o
o
FCL dc Cu coil magnetic field and loss
o — A A A A A Magnetic field ooooo Loss
° fT i T ~ T M I I I | I I I I II I I I | I I I I M I I I | M I I
0 5 10 15
Dc coil current ampere-turns (kilo-AT)
rO
d
33 cu
<N 'C d .2
-> cu c cn o d "S
CU
c CD
o
20
Figure 4-5. Losses of the normal C u D C winding and magnetic field generated.
149
4.2.2.4 A C winding impedance
(a) AC reactance
The AC winding of the FCL device is equivalent to a variable inductor L in
series with a resistor R. Therefore its winding impedance is Z = [R2 + (X)2]1/2, .and
reactance X = caL. As a FCL, the L of the device is not a constant; rather it is a
function of the circuit current. The normal inductance L is related with the rate of
magnetic core flux changing dO/dt. Since Z = Vpeak / Ipeak (= V™ / Irms), the AC
winding reactance can be calculated by its voltage drop and circuit current. The
voltage drop across the AC winding is then measured with variable circuit current IDC
and IAC.
A 20 turns AC winding is selected for testing its AC reactance with
increasing DC bias ampere-turns, and the magnetic core is temporarily energised by a
1000 turns Cu winding, and the AC current is 20 A rms. The reactance measurement
of a 20 turns AC winding with different DC bias was measured from AC voltage
drops with AC currents for different DC bias currents. Figure 4-6 shows one set of
the magnetic core AC winding reactance changing with different DC biases. As the
DC bias is increased, the AC winding reactance is decreased. The rated AC current
should be set within this low reactance range in the normal operating condition. The
reactance calculated for the situation with an open DC winding is approximately 0.6
Q (12.1 V / 20 A), which is much higher than that with a close DC winding circuit
having zero DC current.
(b) R-C-L bridge measurement
The inductance of the A C winding is also measured with a R-C-L bridge. The
AC winding nAC selected has nAC = 100 t, and the DC winding has nDc = 1000 t
connected with a 12 V DC battery. The inductance of the 100 t AC winding is shown
150
in Figure 4-7, where 100 H z testing frequency and the R-L series model were used.
On the other hand, the situations with open and short DC terminals have inductance
of 57.35 mH and 4.47 mH respectively.
0.12-
,-N 0.11 -
S. i 0.10-
Reactance
p
p
0.07-
0.06-
•
• \
•,
' -B^
1
Reactance of one magnetic core ac winding
i 1 1 1 1 1 1 1 1 1
1000 2000 3000 4000 5000
Dc bias coil ampere-tums (AT) 6000
Figure 4-6. A C winding reactance of the device.
D C current (A)
Figure 4-7. A C winding inductance measured by a R-C-L bridge.
151
(c) Circuit current
Figure 4-8 is a steady state low current testing result of the device. One set of
the two magnetic cores with 20 turns AC winding is connected to a 50 Hz - 5.1 V
(rms) AC power supply without any additional resistor in series, and the 0 - 1000
turns of the normal DC coil on the magnetic core is supplied from a DC power
supply. The rms AC circuit current is then measured with increasing DC current. The
result shows that the AC circuit reactance is reduced by increasing the DC bias value.
The fairly flat part of the curve is expected where the magnetic core is saturated.
50-j ,
. Testing one magnetic core ac winding 45 - in an ac circuit •
• • •
< 40- "
I 35" 3 30-
O •
< » - •
20-1 , , , , j 1 1 1 1 1 1 , 1 0 1000 2000 3000 4000 5000 6000
Dc ampere-turns
Figure 4-8. AC circuit current with different DC bias ampere-turns.
4.2.2.5 Tests on current limiting behaviours
(a) Testing circuit arrangement
Figure 4-9 shows a laboratory circuit .arranged for reactance, short circuit tests
and operation of the device. Tests on the device performance .are carried out, such as
B-H curves, I-V curves winding reactance, and short circuit behaviour.
152
Figure 4-9. Testing circuit.
153
(b) Steady state tests
With an oscilloscope, the voltage across the device AC winding VAC and
circuit current IAc were measured, and the results are shown in Figure 4-10, in which
100 t AC winding, nAC = 100, and DC windings, nDC = 100 and 1000 were used.
Curve numbers used in the following figure captions are arranged from top to bottom
of each figure. The circuit current is measured by using a current transformer (CT)
having a scale of 140 A/V, therefore the circuit current IAC = (140 A/V) x (CT
voltage signal).
(a)
Open DC circuit
Curve-1 is the voltage across the 1001 A C winding,
10 V/d.
Curve-2 is the A C circuit current, 2 mV/d (I-
0.002x140 A/d).
Short 1001 DC winding.
Curve-3 is the voltage across the 100 t A C winding,
10 V/d.
Curve-4 is the A C circuit current, 10 mV/d.
Short 1001 DC winding by a 22 Q resistor.
Curve-5 is the voltage across the 100 t A C winding
5 V/d.
Curve-6 is the A C circuit current, 10 mV/d.
AC circuit: VAC = 36 V (rms), and a 3.5 Ci resistor
in series.
(b)
With DC bias circuit 0.2 A x 100t
Curve-1 is the voltage across the 1001 A C winding,
20 V/d.
Curve-2 is the A C circuit current, 0.1 V/d.
With DC bias circuit 13 A x 1001
BBBBBBBSBaB • •• • • • • • • • • • • • •
355S5BBB1
WSSMWKBR ffiS SB SS SS SS ;|
HIIII " IIIIIII S IS 51S5 IS SB SS 5= 51 154
Curve-3 is the voltage across the 100 t A C winding,
20 V/d.
Curve-4 is the A C circuit current. 0.1 V/d.
With DC bias circuit 9.85 A x 100 t.
Curve-5 is the voltage across the 100 t A C winding,
20 V/d.
Curve-6 is the A C circuit current, 0.1 V/d.
With DC bias circuit 1.97 A x 100 t.
Curve-7 is the voltage across the 100 t A C winding,
20 V/d.
Curve-8 is the A C circuit current, 0.1 V/d.
With DC bias circuit 9.9 A x 1000 t.
Curve-9 is the voltage across the 100 t A C winding,
20 V/d.
Curve-10 is the A C circuit current, 0.1 V/d.
With DC bias circuit 6 A x 28241
Curve-11 is the voltage across the 100 t A C
winding, 20 V/d.
Curve-12 is the A C circuit current, 0.1 V/d.
AC circuit: VAC = 36 V (rms), and a 3.5 Cl resistor
in series.
mm
3.3&Si3SiS£ii£i
(c)
With D C bias circuit 0.06 A x 1000 t.
Curve-1 is the voltage across the 100 t A C winding,
20 V/d.
Curve-2 is the A C circuit current, 0.1 V/d.
With DC bias circuit 7.54 A x 1000 t.
Curve-3 is the voltage across the 100 t A C winding,
20 V/d.
Curve-4 is the A C circuit current, 0.1 V/d.
AC circuit: VAC = 36 V (rms), and without a
resistor in series.
| ~-
1
tv E R I
I* H--
/
\
M M
"ft / \
V !- *V ': —f\
\f\f] i J /
'J' M M
/
JI
11
1 M 1 M M
_ f\ :: A
um
r "t 1
\J y J 1111
t
1 1
\^f
<=v+- M V v A 1111 M 111
A i i \
x. LLJ, 4-
UM Figure 4-10. Steady state I-V characteristics of the device.
155
Figure 4-11 shows other measured results, where data were acquired at a
sampling frequency of 1000 Hz and sampling interval of 0.4 ms. The AC winding
voltages across one set of the magnetic cores of the device having source voltage VAc
= 25 V (peak) and circuit current IAc were measured, and the results are shown in
Figure 4-11, in which nAc = 100 t AC winding, and nDC = 1000 t DC winding were
used. Since the positive cycle is not limited, the current peak in this cycle is higher
than the negative cycle which is limited by the device.
The current peak values are recorded and shown in Figure 4-12. The positive
cycle is not limited, and the AC current in this period drives the magnetic core
towards a higher degree of saturation. In the case of having a constant circuit current,
the relation between applied AC voltages and DC bias values is shown in Figure 4-
13, which has IAc = 20 A (positive peak).
30
20 >
CD
o > 0-\ T3 C (0
C? -10 c a? -20-O
-30 Open DC Winding
0.00 0.05 0.10
t (s)
0.15
Voltage
0.20
(a) Open D C winding.
156
JU-
20-
10-
0-
-10-
-20-
-30-
I
Voltage ;
Current, ; / '. i
l(DC) = 0.14A I
r
•:/ A KJ ••
• i ' i ' i
: A : A :' A : A : A i .•
,\/\\/l\t\\/ :\ i/ i\ 71
1 • I » i
1 1
:' ': :'
'•
ww ; : ; :
i j ;; ;. . -
1 1 0.00 0.05 0.10
t (s)
(b) IDC = 0.14 A.
0.15 0.20
30'
CD
cn CD
o > •o
c CD
20-
10
0
-10-1
£ -20-3
o -30
Voltage -Jl
l(DC) = 0.54A 1
0.00 0.05 0.10
t (s)
(c) IDC = 0.54 A.
0.15 0.20
30
ID •) CD O
> •o
c ca
c
E o
20
10
-10
-20
-30 l(DC) = 4.43 A
0.00 0.05 0.10
t (s) (d) IDC = 4.43 A.
0.15 0.20
Figure 4-11. I-V characteristics of the device.
157
c cu
U O <
_
25-
20-
15-
10-
5-
0-
-5-
-10-
-15-
i
o
/
o / o
fi -*— Ope
A
l '
I ' 1
-"° ^O"""
n D C winding
~A A
1 ' 1
1
. o—
,
i | i
. o
— o — + peak values
— A — - peak values
A
1 1 '
_
-
.
;
-
-
-
-
-
0 1 2 3 4
D C Bias Ampere-tums (kA-t)
Figure 4-12. Current peak values for single magnetic core.
70
60-
| 50 0_
> 40-(D D) CO
% 30 >
-i r n ' r
A C Applied Voltage and DC Bias
- o- -o- -20 - |(AC) = 20 A [Peak(+)]
-o
1 2 3
D C Ampere-turns (kA-t)
Figure 4-13. D C bias values and applied A C voltages.
158
(c) Short circuit and transient measurements
The device has been tested at low voltage and low current levels to investigate
its fault current limiting behaviour. The AC source has voltage VAc (rms) = 34 V, and
the circuit resistance R = 3 Q. R is shorted at different voltage points on the
waveform. Figure 4-14 is the short-circuit test results for one (negative cycle) of the
AC windings with 100 turns and 300 A-t DC bias. Figure 4-15 has the same condition
as Figure 4-14 but with 2000 A-t DC bias.
(a)
'I I '"•- •'•• jft A- • "•• L'V V •'••
i'. .Mill (I (1 I1. /Dl is I I i ! • ) ! II M M M M M (
;•;.(( M n !•( is n-Mft•'• ! 1 ! I ! ', ! M l ! I I M 'I M ' II i'i !J li:',f 1) !;l Si !l •; -j v *.' v" v" y ' v "v v •
(b) X./i..A.:A.A..A A A A A. A A A... «./ V ^ V "vV • ^ -< •_• - •-• V -M
(c)
H i\ ;iiii /i n (i n m fi ii n n\ :,-, « .> n ,-,:A „ a i! ,'liH f! H II /I'll !'i .'1 I! M i ->.H,! , i-,-.4..;• ,., |..; | ?.(,.,,..( f ! r ( v.+ .|v.;;.l:4.V-.(,-.t; + t-f-i:-Hi-V'tHi
,' •/ v.v y y y y-iU n u n iiii,' i n n i M M ; W t Ml !| !,' i! in II || !( II (Ii 1/ i| t
- - 7 — j;v '•> V v in-» V v v v-v tf 1
. J W L A.A...A,.A,.J.,.A..A A A A . A - .: v *-> v ^ w • *-< •-» y w > --J • •
:A ii ii n n :n li I n !'• II n n ' A * !/, A ... .« ,. 5)1 II (I J! ft i/l M I, I •/ J
^./4../v/..v/••vy..•^/•^•/v-/••^•f^••:H•|•it^f4-^Vf1lltlft^i
V V 'Vi V V U V V! tl M l I 1 I I,1 II If ) W I ! ! i »• ,1 II 'II If II I) 11 '.II If I II II I •? ; T ; v - v-rtf •"-•*,* y—.^-.-^-TV V- v, V t/-i
(a) - (c) are the situations of the shorted circuit at different voltage points on the waveform. The higher curve is
the AC current (1.2 x 140 A/d), the lower one is the voltage across the device (40 V/d), and 50 ms/d for the
time.
Figure 4-14. Short circuit currents with the FCL device having 300 At DC bias.
159
(a)
!-.NjAV\..».>V".^A.,fcr!V\..^i.**r^
•H ft Hi I! 1 u Ii i s IS ft f,i j:..i..4i ii.,ji„a,..ijk.,j\ jt..j.uujJU.uii
J v >v V \J' V W V' '•-'' V 'V
I. :' i : i :....-* .f. jn. n .i..!....n. n JA. r. n..:...^ r. -j
• l\ v I! ;! n (! i1 (' (l 'i1; f! '!| f i A .: ! A .4. A .i A I • * ... i ,.. A I fi M in / I ] \ I t I i\ ii 'l l' I J 11 I 'l / I ji ;u u' it u v ;u u v4 u y IU y ^ 1IUIW II \!( )i \\\\\ Ii .il ii II! i ! ! ! ! t I; ilMI ,1 lil II iliil II 'il II Hi
r ! i i t t it \ r r u vt y y ift-y « v y y-i
(b)
i i i i i •!• n ft i A A /I I, ft ! Jl II ft A ft : : : : T (I Ji :|| A II II ,'l : M || IS II ||
: 1 i' W I :.' I 1 \ I • 1 / '. >' \ -I \ .' i I A ) I /
:.?. n ir.i L. A :A a AL....S, i. :J J, A.i
ri n y n )i t\ i\ ii n n n /, i\ , :n /i n n II n n n n /i n n /H
/ IMf 1/ U if 1/ II if Ni i! Ii ' u n y u III w u M ii in if II i •1! \\ ii/ tl Vi"t t) f V .It"t tl i
A ^ : . A
? V 1/ I U V \)f U V ! U 1/ ¥ U U f | / IJ if ) { \ P i f I M ! '"' ' '= u '' !
(a) and (b) are the situations of the shorted circuit at different voltage points on the waveform. The higher curve is the A C
current (1.2 x 140 A/d) and the lower one is the voltage across the device (40 V/d), and 50 ms/d for the time.
Figure 4-15. Short circuit currents with the FCL device having 2 .kA-t DC bias.
Various situations have been investigated to understand the device behaviour.
The circuit currents with an open DC winding, a short-circuit DC winding, and
without the FCL device are also measured and shown in Figure 4-16 to Figure 4-18.
There is a 3 Cl resistor in series with the testing circuit for the above measurements.
160
Short circuit current with the F C L device having an open D C winding is
shown in Figure 4-16, which is the situation of a normal iron core inductor without
the DC bias. It has very high reactance in the normal operating situation, which can
not be accepted by practical applications as a fault current limiter. Since the device
reactance is much higher than the circuit resistance, there is no significant current
change when the 3 Q resistor was shorted, as shown in Figure 4-16.
When the DC winding terminals are shorted, the AC winding reactance is
reduced. Figure 4-17 shows the short circuit current with the device having a shorted
10001 DC winding.
When the testing circuit used was shorted without the device in series, the
short circuit current became very high, and the circuit breaker opened about 10 ms
after the circuit was shorted. This is shown by Figure 4-18.
Figure 4-19 shows the short circuit currents and also the induced AC currents
on the DC winding through the coupling by transformer effect. Different DC biases
were applied for the tests. When the DC bias increases, the coupling reduces to a very
low level, which is the situation for the device at normal operation.
i A. .A. i\. A. A\ L\. A. .-I",. A. A\ A. A. A...A. Aj,A^l.,,A:..Ai;..AiiA:..A;.A;..A,j^ u~\7 \7 PdTf\7^"'^rM'''^''^'"sj'''\T;iV"^"^J"^7"M'I\r\THJT V \JiXi \ M
1 U hi i ii <•) ii it./1 ii ti n ihn ii -. M fhri i) \\ i, MM, h i ,i.-.U j,i;l,i i l(:t.X.( Si. j i.,JX,.!4 ii.,I C'-f-i J-U4J.4J i f l-i i u !4 l.-i'14=11.i, ill M !•!/ i J N l i M i M M / ! Hi f I \ Hi i M K ( I M i n \ i) ii ( i M O i ! i '/: a/ ,1 \i VI \'i\)i \] in (/ \)W'i u iii W U r n \"t U if i/Hi If U if if; rv v 1? v y 4 •?•-••& y tt tH-y y y y \fftt--y y y #71? *i tt V" tfi
The higher curve is the AC current (10 x 0.14 A/d) and the lower one is the voltage across the device (40 V/d).
It is 50 ms/d for the time, and VAC = 34 V (rms).
Figure 4-16. Short circuit current with the FCL having an open DC winding.
161
! ! I ! -y I, 11 n I', /'i IA l\ Ai A ft U\ l\ ,M A . A . A . A . A . A . A . A . A . A A . A . J .1 J4 ! ] j i ; I i I .,' i J \ .M i'l ii 1 j 1 ] 1
i/ (,J v; v V V V Vi V v/ \7 \/ ui- w u it M 7 i f u i J U '('/ \ 1 \ M /1 i ! I I T '"' '"' ii' V ,/j )i \i iii i./ ',/i V V I
i .i. ii A n fi m n M I\ n M ; n. ft j j .A A 1 A rt yi A rt i ,', A ,1 A .4-, I i i f i ii i I l / i i i i f i Jl] i i j i i '} i iif!
a J iv i\ J v I U A iv J i, i V J v Uvt v.J V JA i ,. u i i n U i , t, j i M / I J A i, if U u if liAi if u A if u 1/ i i' ii ii u if if , i nil,1 u 11 i / ,r i' - - " * i - - 1 • • i" XJ yi \jM,i ii [H \\ ijiu \} ii] V! IJi : : T I j ^ '<' V-l-lj •/ •!* tf V'f-y 'V \* V ''.A
The higher curve is the A C current (300 x 0.14 A/d) and the lower one is the voltage across the device (40 V/d).
It is 50 ms/d for the time, and VAC = 32 V (rms).
Figure 4-17. Short circuit current with the F C L device
having a shorted 1000 t DC winding.
I \ 1 ii f'TT ii I M
M ? , n i \ i I' /: \ A \ /j \ J: \ !\
\ / i. \ /1 \ /1 I /1 \ I! iii i f i I f : 1 M !ii I /! 1: in rn trt tri xr\
The higher curve is the A C current (1.5 x 140 A/d) and the lower one is the voltage across the 10 A breaker used (40 V/d).
It is 50 ms/d for the time, and VAC = 35.8 V (rms).
Figure 4-18. Short circuit current without the FCL device.
162
(a) With D C bias circuit 0.2 A x 10001.
(ai)
Curve-1 is the AC circuit current IAc, 2 x 140 V/d.
Curve-2 is the voltage across the 100 t A C winding
V F C L , 200 V/d.
Curve-3 is the voltage across the breaker V B , 10 V/d.
Curve-4 is the voltage induced in the D C winding,
400 V/d.
(a2)
Curve-1 is the AC circuit current IAc, 2 x 140 V/d.
Curve-2 is the voltage across the 100 t A C winding
VFCL, 200 V/d.
Curve-3 is the voltage across the breaker V B , 10 V/d.
Curve-4 is the voltage induced in the D C winding,
400 V/d.
AC circuit: VAc = 36 V (rms), and with a resistor in
series.
163
(b) With D C bias circuit 1 A x 1000 t.
Oh)
Curve-1 is the A C circuit current IAC, 2.5 x 140 V/d.
Curve-2 is the voltage across the 100 t A C winding
VFCL, 200 V/d.
Curve-3 is the voltage across the breaker V B , 10 V/d.
Curve-4 is the voltage induced in the D C winding,
400 V/d.
Oh)
Curve-1 is the A C circuit current IAc, 2.5 x 140 V/d.
Curve-2 is the voltage across the 100 t A C winding
VFCL, 200 V/d.
Curve-3 is the voltage across the breaker V B , 10 V/d.
Curve-4 is the voltage induced in the D C winding,
400 V/d.
AC circuit: VAC = 36 V (rms), and with a resistor in
series.
F\
J-
"Oi ' ' "Oi V 2
---------^i^H^^r^^H •V^jH.
(c) With D C bias circuit 3 A x 1000 t
Curve-1 is the AC circuit current IAC, 2.5 x 140 V/d. i
Curve-2 is the voltage across the 100 t A C winding j
VFCL, 200 V/d.
Curve-3 is the voltage across the breaker VB, 10 V/d.
Curve-4 is the voltage induced in the D C winding, T
400 V/d.
J.l.^:l^^My^iy^Jy^ J 1
A:j:-ya'c'A:y A^M-AM—I
j'\ /'\..A. /iA. ./~"\. ./A 3
—": i/ F: r/ ' IM rr;
A C circuit: V Ac = 36 V (rms), and with a resistor in
series.
Figure 4-19. Short circuit currents with the F C L device
having different D C biases.
164
4.2.3 High Tc Superconducting D C Bias
In the saturable magnetic core FCL, a DC bias winding is required to generate
a high mmf on the magnetic core used. The well developed Ag-clad
(Bi,Pb)2Sr2Ca2Cu30io+x HTS wire provides a new opportunity for this type of FCL,
and substantially reducing operation cost by using liquid nitrogen rather than using
previous metallic superconductors with liquid helium. The HTS coil used is simply
introduced in this section; meanwhile more detailed discussions will be carried out in
Section 4.3.4.
4.2.3.1 The HTS coil
A HTS coil, used as the superconducting part of a hybrid DC bias winding,
has been made with a Ag-clad (Bi,Pb)2Sr2Ca2Cu30io+x 27-filament HTS wire,
produced through the normal "powder-in-tube" technique. The flexible wire allows
the HTS coil to be made by the "react and wind" procedures. The final HTS wire has
cross-section of 0.22 x 4.2 mm2, and CSHTS / CS(HTs+Ag) ~ 21%. Figure 4-20 shows the
HTS coil, which has dimensions §m = 93 mm, (J>out = 123 mm, 37 mm in thickness, and
total turns n = 1361.
Multiprobe measurements show the HTS wire used has fairly uniform Ic along
the complete length of 42 m, having 15 A average value over the entire length within
a variation of 10%. The short sample of this wire has a critical current Ic = 21 A (1
\xV, 77 K) at Ha= 0, and 10 A at Ha = 0.15 T, where Ha is the applied magnetic field.
Compared to the wire, the Ic is reduced in the final coil format by increased self
165
magnetic field. The maintained Ic by the H T S coil is about 4 2 % (6.3 A / 15 A) of the
original wire Ic value, with 15 mT self magnetic field and 0.86 kA-t at 77 K.
Figure 4-20. The H T S coil.
166
4.2.3.2 The H T S coil critical current ampere-turns and self magnetic field
The critical current Ic of the HTS coil is 6.3 A according to the 1 uV/cm
criterion at 77 K. Its critical current ampere-turn is about 0.86 kA-t at 77 K and self
magnetic field, as shown in Figure 4-21. The measured self magnetic field along the
coil inner wall has a value of 15 mT at centre point.
300-
250-
> 200-E
a 150 H CD ro
0.0
—i • ! ' r
o- Voltage drop
°-- Magnetic field
i a r
o-
0.2 0.4 0.6 0.8 1.0
Coil ampere-turns (KA-t)
o
1.2
20
CO
15 % 3
0) CQ
10 | o ^ i
Q.
5 3* H
0 1.4
Figure 4-21. V-H-IN characteristics of the H T S coil.
167
4.2.4 Device-II and its results
Another small fault current limiting device previously made was used to
conduct basic tests and to evaluate the ceramic HTS wire for building an electrical fault
current limiter [316]. It mainly consists of a pair of magnetic cores, normal copper
auxiliary windings, coolant containers and a HTS coil. Some additional tests with the
device are summarized in this section.
4.2.4.1 Configuration
A pair of laminated transformer iron cores ("C" core), which are commonly used
in electrical engineering laboratories, were selected. The magnetic core used has cross-
section 2.5 cm x 2.5 cm, and window 5 cm x 11 cm.
For test purposes a normal Cu enamel wire was used to wind coils for the device.
Cu wires were used to wind the AC coils, magnetic flux search coils and DC auxiliary
coils in this prototype. The arrangement of the Cu wire windings is (l)--Flux search
coil, <|> = 0.3 mm and 101; (2)--Auxiliary DC winding, <j) = 0.72 mm and 75 t; and (3)~
AC windings, <)) = 0.97 mm and 51 + 101 + 301, where <|) represents the wire diameter.
The DC bias consists of a HTS coil in a Dewar bottle. The HTS coils were
made from single core Ag-clad Bii.8Pbo.4Sr2Ca2Cu30io+x wire, which has cross-section
of 0.2 mm x 4 mm. Five pancake coils are used in series, and each has i.d. = 57 mm,
o.d. = 85 mm, and about 28 turns. The critical current Ic of the final coil is about 2 A at
77 K and self field [316]. A thermally insulated container was prepared to operate the
HTS DC coil with liquid nitrogen. The liquid nitrogen container is made with a
polythene cylinder with foam sheet coated inside for insulation against heat loss. The
168
size of the container is about 10.2 cm high and 10.8 cm for outside diameter. For the
comparison with normal copper wire windings, only one set of the magnetic core was
designed to use the H T S coil, for the other set of magnetic cores only normal copper wires
were used.
4.2.4.2 B-H curves
(a) D C B-H curve
The B-H curves of the magnetic core used for the device were measured and
shown in Figure 4-22. The testing circuit has a primary winding with 75 turns having
2.24 A (rms), and secondary winding with 10 turns. The R-C components used in the
secondary are Rs = 81.81 K Q and Cs = 2.33 uF.
The left curve is for one magnetic core. (Y: 0.05 V/d; X: 88 A-t/d).
The curve in the centre of the screen is for two magnetic cores in series.
Figure 4-22. B-H curves of the used magnetic cores.
169
(b) B-H curve with D C bias
The magnetic core B-H curve is changed in shape when a DC bias is added.
Figure 4-23 shows how the B-H curve of one of the magnetic cores used changes
with different DC biases applied. The testing circuit was the same as the arrangement
used in section (a), except for the applied DC biases.
1 ! !
4—-+-H—+-
Curve-1: IDC = 0.5 A .and nD C = 45 t.
Curve-2: IDC = 1 A and nD C = 45 t.
Curve-3: IDC = 5.28 A and nDC = 45 t.
Curve-4: IDC = 2.24 A .and nD C = 45 t.
5mV :&Y=C|.32DJ
«^,*r«'>'*^*.>>W;i«:,>^^.k^-.tf*EJ^
(Y: 0.05 V/d; X: 88 A-t/d)
Figure 4-23. B-H curves of the magnetic core used with different DC bias.
170
4.2.4.3 Tests on current limiting behaviour
The device with both positive and negative magnetic cores in series was
tested for current limiting behaviour. The windings of nAC = 45 t and noc = 75 t on
each of the magnetic cores were used, and the AC source voltage is expressed by
VAc- The DC current was supplied by a 12 V battery having a variable resistor in
series. A 4 Q resistor was in series with the AC circuit for normal operation and was
shorted for a short circuit situation. The AC circuit current was measured by using a
current transformer having a scale of 140 A/V.
To demonstrate the effect of the current limiting device, the AC circuit was
initially shorted without the device in the circuit, and the resultant current is shown in
Figure 4-24.
Next the AC circuit with the FCL device in place was shorted with a source
voltage VAc = 15 V (rms) with different DC bias currents. The AC circuit current and
the voltage across the device AC winding are shown in Figure 4-25. The AC circuit
current IAc and the voltage drop VFCL across the device is also shown in Figure 4-26
for VAC = 20 V (rms) and IDc = 3.5 A.
These tests are the same in principle as those mentioned in Section 4.2.2.5,
but in this case the complete connection was in place, both for limiting positive and
negative cycles. From Figure 4-25 and Figure 4-26, it is clear that the short circuit
currents can be effectively limited for both cycles, and the AC impedance is
controlled by the DC bias applied. Figure 4-26 shows that the AC voltage across the
device increases significantly when the AC circuit is shorted. This increased voltage
is related to the high impedance introduced to the circuit automatically by the short
circuit current.
171
1 "Ni^i".
T
>«-t'"T7r:'kT-
7
,0
* • • i
........
/i
i i
? 1 1 J.
(VAC = 1.5 V rms, shorting 4 Q RAC, 4 A breaker, and 40 x 0.14 A/d.)
Figure 4-24. Short circuit current without a FCL.
(a) IDC = 0.1 A. I U , j , i ! ft rt hi ft ft! (•. ft 111 II I'I A i\ \f\ I'I ft rt A Ai ft it
I /• ,'1 iA A A A AT A /I A ,'l j"i. \}\ i\ l\ A l\ \!\ A /'< 1,4ca™^Accu™,(1o»o.,4M,> ffw«-^
11/ v y; v V j v v *;. v ./ : v y v. -I,I y ; y -y IJJ y y ;
4 A A I A A A A A t A A A A AIA A A A A! A A i\ (D)IDC = O.5A. iv v v v VJV-V f v vjy v f v v|v v f v y;
The higher curve is the AC current (20 x 0.14 A/d) j
and the lower one is the voltage across the device
(40V/d)- \ F\ A h A n f\ A :§A A A A A iA A A A A \f\ A A T r T ; r v r r r r T r
:V v v; v V ;'.' v v.{. V V IV '1/ U! V V ;U V V| V V j
sA /\ i. .\ A! A A S n t\\h n \\ h h\h h A ft fil , XT HVjvvy v vi v vj/VVSUUI/V-JiDV! (c)iDC = i A . | | t j :j : r
The higher curve is the AC cunent (40 x 0.14 A/d) i==:^==::=i===^
and the lower one is the vohage across the device j \ 1 i \
(40V/d). IA A A A A IA A ft A AlA A A A AlA A f\ A f\\ \ •' v ; v v v.; v v .;.U V V ,J V ! V U V V V ! V V \i
172
(d) IDC = 2 A.
The higher curve is the A C current (40 x 0.14 A d )
and the lower one is the voltage across the device
(40 V/d).
(e) IDC = 5 A.
The higher curve is the A C cuiTent (100 x 0.14
A/d) and the lower one is the voltage across the
device (40 V/d).
'1 A A A Ai •'! A A •"
(f) Open D C winding.
The higher curve is the AC current (20 x 0.14 Ad)
and the lower one is the voltage across the device
(40 V/d).
M/V \A A.AAAAAAAAAAA/W v v:;:V V V V V:V V v' v u,V V
AW\/WVWWVW¥\^
Figure 4-25. Short circuit currents with the F C L device
having different DC bias currents.
173
(a) Short circuit.
The higher curve is the A C cunent (100 x 0.14
A/d) and the lower one is the voltage across the
device (20 V/d).
<' \ r \ .' \ i .' \ • /" \
: / ' • V J ' ' V' / ' ' V i .' ' ' V j > ' V
: i J
1 V
P \
1 i j
ii j t\ 1 i'\
/ i ' '( '
/ u ; / V 1/ • 1/ ':
j \ ;
v • ' • 1
/
.=. <v_ i-i r\ r\ 4 .-\ ' l •, . / \ . ' . / i t ; i
1 \ : 1 '. . 1 ( It • 1 I
; ; 1 / \ ; ; \ ; / \ \ 1 \ \ I \
; •• i i I ; | i :i 1 =1 1 :i i
v. SI > V \ i-
(b) Short circuit with a 2 Q
resistor added into circuit.
The higher curve is the AC cunent (100 x 0.14
A/d) and the lower one is the voltage across the
device (20 V,d).
•: "^^J' ' • "•> _.-•'" • "*• " >'' 1 '\__/' • I " A " ; "1' ' .' V /' •4. /
1 rh r:
1 / \ \ /
'• . • h ': /< : A .; A
fl : /! : ,'1 : H = f'i ! -t .' !. t '.; ( \: } i.: ) i..\
• >'. / :\ / :\ ! -\ ( :\ ,' •
_ _ -.-™ : — J l J :l J -1 .' 1| :i -'
'" •! .V ' \ -"' : \ > = \ --1 = 'l -•' : r ; 1 .' ; H : -i 1 11 •" II : \i 11 11
V A C = 20 V (rms) and IDC = 3.5 A
Figure 4-26. Short circuit current with the F C L device.
4.2.4.4 Other results
(a) Impedance characteristic
Figure 4-27 shows the voltage drops of the AC limiting winding, which were
measured against the AC current for different DC bias currents. The low impedance
range increases with the increased DC bias current. The rated AC current should be
set within this range for the normal condition. In Figure 4-27,1(s) is the magnetic core
saturation DC current. As a FCL, this impedance changes instantaneously with the
174
fault current as the A C fault current drives one of the magnetic cores out of
saturation.
I-V curves of the FCL prototype
Figure 4-27. Impedance of the F C L device.
(b) H T S coil loss
A HTS coil made with the Ag-clad (Bi,Pb)2Sr2Ca2Cu30io+x single core HTS
wire was used as a bias coil of a magnetic core [316, 317], and its I-V curves were
measured at 77 K with varying magnetic core gaps. The calculated resistive losses (I *
V) of the HTS coil and generated magnetic flux densities with the different core gaps
are shown in Figure 4-28. In Figure 4-28 a magnetic ferrite core with cross-section
(CS) = 25 x 25 mm2, and magnetic path length (MPL) =135x2 +75 x2 mm, and a
175
saturable flux density about 1.3 T was used. A search coil on the magnetic core was
linked with a flux meter for the test. Figure 4-28 shows that for different core gaps
there is a H T S coil low loss region to generate the magnetic fields prior to the losses
increasing dramatically. For the closed magnetic core used, it can be saturated by the
H T S coil under its superconducting state, and there is a dramatic loss increase in the
H T S coil above 1.35 T.
8000-
g 6000-
0) £ 4000-O
HTS c
oil
O O
O
O
Magnetic core with singl e core HTS coil
at77K
if T in; inn o
i
0.0 0.2
D
D
D
A°
i |
0.4
•
•
0
A
O 0
A
1 1 '
0.6
° A
-With 1.8 mm core gap
-With 0.4 mm core gap -Without core gap
o
A
A
A A A AAA7V>2F
1 • , • , • , • 1 0.8 1.0 1.2 1.4 1
Magnetic core flux density (T)
Figure 4-28. Losses of the 5-unit pancake H T S coil at 77 K
with different magnetic core gaps.
4.2.5 Summary of Tests
A Ag-clad (Bi,Pb)2Sr2Ca2Cu30io+x H T S wire has been used to make a H T S
coil and the sample coil has been tested with regard to its critical current, value of
critical current ampere-turns, and generated magnetic field. The H T S wire can be used
176
to prepare a H T S coil under the react and wind techniques, and operated in liquid
nitrogen. The practical application requires a consideration of the Ic-B-T relation of
the HTS wire and its coil. The sample coil has 0.86 kA-t at 77 K having 15 mT
generated self magnetic field at the coil inner wall centre point and having a total
conductor critical current density of about 690 A/cm2. At 77 K the HTS coil
maintains 42% (6.3 A / 15 A) of the initial HTS wire critical current.
To investigate the device current limiting properties, tests arranged mainly
include measuring I-V characteristics of the device AC winding with different DC
biases. Effects of changing DC bias currents, open DC winding, short DC winding,
different short circuit angles, transformer effect influence on the DC winding, and
circuit breaker are investigated.
Conclusions which can be drawn from the tests relative to the device current
limiting characteristics are (a) The AC winding reactance decreases as the DC bias
value increases until the magnetic core is deeply saturated; (b) The required DC bias NI
is related to the rated AC winding current and given by Equation 4-2; (c) The AC
winding impedance is automatically increased and limits the fault currents during the
first half cycle of the fault current; (d) The AC winding has much higher impedance
when the DC winding is open circuited, and this proves that the device has much higher
impedance when the AC current drives the magnetic core out of saturation at fault
conditions; (e) The device has low impedance when its DC winding is shorted; (f) The
device limits fault currents effectively, and this can be substantiated by comparing the
results from one magnetic core with the second magnetic core in series; (g) Some AC
components will be induced in the DC bias circuit through the transformer effect, and
high additional DC circuit reactance will limit this influence.
177
4.3 ANALYSIS OF THE SATURABLE MAGNETIC CORE FCL
4.3.1 Operation Principle and \|f-I Characteristic of the FCL
4.3.1.1 Modified y-I curve
The saturable magnetic core FCL is analysed with respect to its magnetic
flux-linkage characteristics. Curve 1 in Figure 4-29 shows flux-linkage x\r versus
winding current I for a single magnetic core without DC bias (IDC = 0). The flux
linkage is represented approximately by two straight lines with different gradients.
When \\\f\ < \|/i, the magnetic core is normal, and this produces a higher AC reactance
Li = tgcti; when |\j/| > \|/i, the magnetic core becomes saturated, the AC inductance
equals the smaller gradient which is equivalent to an air core inductor, i.e. L2 = tga2,
where (Xi and cc2 are as defined in Figure 4-29.
The magnetisation curves of the fault current limiter are also shown in Figure
4-29. Curve 2 and 3 represent the two magnetic cores to which the DC biases have
been applied. Curve 4 represents total magnetisation of the fault current limiter and is
the combination of the curves 2 and 3. Curve 4 represents the \}/-I relationship of a
non-linear inductor which can be simplified to three linear sections with different
gradients.
4.3.1.2 Section I of \|/-I curve
In Section I (a - a') of the \|/-I curve 4, there are |\|/| < \|/a or |I| < Ia = (IDc - Ii)
which are required for the normal rated current value. The two magnetic cores are
both saturated by the superconducting DC bias windings; therefore the inductance La
178
of this fault current limiter is equal to the sum of two air core A C winding
inductances
La = 2L2 = tga2 (4-6)
Figure 4-29. \|/-I curve of the F C L .
179
4.3.1.3 Section II of \|/-I curve
When the fault current occurs and increases to reach \|/a < |\j/| < \|/b, or Ia < |I| <
lb = (IDC + Ii), the two magnetic cores come out saturation alternately in each half
cycle. Therefore the FCL behaves like a high transient reactance Lb to the fault
current, and Lb is
Lb = Li +L2 = tgcci + tgcc2 (4-7)
4.3.1.4 Section III of \|/-I curve
If the fault current is not totally limited during the region marked II (a - b, or
a' - b'), it will increase to |\|/| > \j/b, or |I| > lb, and drive the magnetisation curve to be
in region HI. The reduced reactance in this section can not effectively limit the fault
current further. The inductance Lc of the FCL during the fault current in Section III is
Lc = La = 2tga2 (4-8)
4.3.2 Current Limiting Behavior
The FCL is also analysed from derivation of current waveforms through the
\|/-I curves of this type of HTS-FCL [318,319].
180
Figure 4-30 is used to analyse the short circuit current waveforms and the
fault current limiting effect. When the AC circuit is shorted, the voltage across the
FCL is equal to the source voltage, therefore
dy / dt = VmCos(©t + a) (4-9)
where a is the switching angle of the voltage at the instant of short circuit. Assuming
t = 0,1 = 0, the above equation can be integrated and
i|/ = \j/m[Sin((Dt + a) - Sina] (4-10)
where v|/m = VJ(o. If the short circuit occurs at a = 0, therefore
v|/ = v|/mSino)t (4-11)
The dashed line in Figure 4-30 represents the periodic waveform derived from
Equation 4-11 and \|/-I curves for different samples (as also shown in Figure 4-35). In
Figure 4-30, there are samples S2 to S6 selected for the FCL. Since their v|/-I curves
satisfy V|/m / vj/b < 1, and the changes of their vj/ are limited in Section I and II as shown
in Figure 4-29, so the optimum limiting result can be obtained for the periodic
component of the short circuit current, and the result is similar to the simulation result
obtained (from Figure 4-39). The flux linkages from Equations 4-10 and 4-11 are the
integrated values of the voltages across the FCL, and they are only the apparent and
equivalent flux linkages of the FCL.
181
From Equation 4-10, when the short circuit occurs at a = -90°, the F C L flux
linkage increment is maximum
vj/ = V|/mSin(cot-7t/2)+v|/m (4-12)
From Equation 4-12 the maximum flux linkage vj/m appears after half a cycle (i.e. 0.01
s), in which case
M/max = 2ij/m (4-13)
The solid lines in the Figure 4-30 represent the figure analysis results of the
short circuit inrush current waveforms for S2 to S6, and these are similar to the
results shown in Figure 4-38. From Figure 4-30, when v|/m / \j/b > 0.5 (i.e. \j/b < 2v|/m =
2Vm/o) the top part of the vj/ waveforms will be into Section III where the V|/-I curve
gradient is smaller.
182
(Wb-t)
(b)/ \
(a)/ / \ \
/ / \
0° 180°
(a) Fault at a = Q °
(b) Fault at a=-90°
30-
20 -
10-
CD o
ao -CD O
SQ^^SS^" |B6 ^A ^
(B5 - ^ .,
M W ^^"^
(B3 ^ -"""
lA'
B2
0 10
1* 1 ' 1 1
/ /
J
S2-S6~ -
36
S*^^ 83^- S2
i (kA)
20 30
"*—»„S1
^ /
S2
Figure 4-30. Derivation of current waveform of six samples.
183
4.3.3 Magnetic Circuit Property
4.3.3.1 Winding relation and induced AC voltage
A saturable magnetic core reactor is a control device which consists of a
ferrite-magnetic core having two windings, one carrying alternating and the other
direct current. The AC winding is connected in series with an AC supply and a load,
the current through which is to be controlled. By varying the current in the DC
winding, the AC impedance of the circuit can be changed and the load current
controlled. The polarity of the two reactor AC windings is set to limit fault currents
in both positive and negative cycles.
The FCL AC impedance is controlled by a DC bias winding which is made
with the HTS wire. The DC control winding current is limited by the HTS DC
winding which has critical current Ic, and its relation with the device windings by
IDC = IACIIAC / noc < Ic (4-14)
where IAC^C stands for the value of AC ampere-turns per core. IDcnDC represents the
control ampere turns per core. The magnetic field generated with the HTS DC coil is
proportional to IDCIIDC ampere-tums and is related to its configuration.
The voltage induced by the fault current in the AC load winding is estimated
using Faraday's law V = ndO/dt, which gives
V(rmS) = 4.44 f nAC S ABmax (4-15)
184
where f is the system frequency, nAc is the number of turns of the A C limiting
winding, S is the magnetic core cross-section, and ABmax is the maximum change of
the magnetic core flux density.
4.3.3.2 Magnetic core losses
For the AC winding related to the magnetic circuit, the core power loss
dissipated in the core, mainly consists of hysteresis and eddy current losses.
Hysteresis loss Ph (watts) is the energy used to align and rotate the atomic magnetic
moments of the core material and can be written as [320]
Ph = V f (0.4 Tt)-1 10-8 J H dB (4-16)
where V (cm3) is the volume of the core. H is in oersteds and B in gauss. Eddy
current loss is caused by circulating currents in a conductive magnetic core and its
average power loss Pe (watts) value is [321]
Pe = V f2 TC2 r B2max (6 p)"
1 (4-17)
where T is the thickness (m) of the individual slab or lamination, p is volume
resistivity (Q/m3), f is frequency (Hz), and Bmax is sinusoidal flux density peak value
(Wb/m2).
Since the magnetic core used is well saturated for normal operation, the Bmax
for rated AC current can be simply estimated by
Bmax = 2u0(IRnAC-lDcnDc)/MPL (4-18)
185
4.3.3.3 Control-circuit impedance and transient response
A general analysis can divide the problem into two cases; one in which the
control-circuit impedance is assumed to be zero, and the second in which it is
assumed to be infinite. The latter case is subdivided into one in which the load has
zero impedance and a further case in which it is finite.
For an applied voltage VmSin((Ot + a), the total change in flux density for the
case one during the period 0 to o/co is [322]
AB = (Vm / 2conDCA)( 1 - Cosa) (4-19)
and the transient response which depends on the change in the mean flux density, is
evaluated from the control circuit time constant x [322]
x = (l/4f)(nDc/nAc)2(RAc/RDc) (4-20)
To simplify the problem an assumption is made for the simulation study. The
control voltage and impedance are assumed to be very large so that the control
current remains constant despite the effects of the transformer action through the
saturable reactor.
4.3.4 DC Bias and HTS Winding
4.3.4.1 Design of the DC bias
186
In the saturable magnetic core FCL, a D C bias winding is required to generate
a high mmf on the magnetic core used. When a simple operation is considered where
there is no shielding screen for the DC coil, the required DC bias can be estimated
based on the magnetic core B-H curve by [323]
iDcnoc = IumitiiAC + HSMPL (4-21)
where the IDC is DC bias current, noc is the number of turns in the DC winding, Iijmit
(peak) is the AC fault current value at which the device starts to limit the increased
AC current, nAc is the AC winding turns, Hs is the saturable field of the magnetic
core, and MPL is the magnetic path length.
The limiting behaviour or the required AC impedance of the FCL device is
related to the voltage drop across the AC limiting winding, which is proportional to
nAc, and this has been evaluated from Equation 4-1.
Based on the magnetic core B-H curve, the DC bias current IDC can be set
according to the rated AC transport current Uc (rms) [323]
(nDClDc-V2 nACIAc)/MPL=Hs+AH (4-22)
where noc is the number of turns in the HTS DC winding and MPL is the magnetic
path length. Hs is the saturable field of the magnetic core. AH as a coefficient is used
to design the starting limiting current level Iumit (rms) of the prototype, and it is
related to Iumit by [323]
187
AH=V2(Ilimit-IAc)nAC/MPL (4-23)
4.3.4.2 HTS DC bias winding analysis
(a) Magnetic field distribution
The scheme used for the analysis of the HTS coil magnetic field is shown in
Figure 4-31, where the line 1 represents the position used to co-ordinate the magnetic
field. The HTS coil centre is co-ordinated at the point of (X=500 mm, Y=500 mm).
The magnetic field distribution around the HTS coil is then calculated for 77 K
operation with a maximum critical transport current of 6.3 A, and along the typical
line 1 as shown in Figure 4-31.
Figure 4-32 shows the magnetic field values of the HTS coil without the
magnetic core, and along line 1 in Figure 4-31. In Figure 4-32 Bx and By are the X
(HTS coil axial direction) and Y (HTS coil radial direction) components of the
magnetic field generated by the HTS coil.
Figure 4-31. The scheme used for analysis.
188
(b) Magnetic field distribution with added magnetic core
Figure 4-33 shows the magnetic field values B, Bx and By along the same line
as shown in Figure 4-31, but with the magnetic core in position. The magnetic core
used has dimensions as specified in Section 4.2.1.
350 400
L (mm)
Figure 4-32. The magnetic field of the HTS coil along line 1
without the magnetic core.
650
1.8
1.6:
0.006'
P ^" 0.004 >. w 0.002 c ~° 0.000 x JD U- -0.002 -0.004
-0.006
1
DDDDDD
• OA QH.D D
.o. 'A.° •. •
•
,°aD°Dci po.rj
A q •Ag •°°°a
A
A
...-•..
— o ••
....A-.
•B •Bx
•By
b o o
A'
A 'A A A A
8
400 450 550 500
L (mm)
Figure 4-33. The magnetic field of the HTS coil along line 1
with the magnetic core.
600
189
Flux Density
T)
10
8
6
4
2
0
-2
-4
•e -8 10
(a) Magnetic field density Bx.
Flux Density
B, { 10*
1 .
====
T)
10 8 6 4 2 0 -2 -4 -6 -8 -10
(b) Magnetic field denaty By,
Figure 4-34. The magnetic field map around the corner of the H T S coil
with the magnetic core applied.
190
4.3.4.3 Application of the H T S wire for the F C L
The HTS wire has been considered to form a DC bias winding for the FCL. A
coil can be made by a Ag-clad (Bi,Pb)2Sr2Ca2Cu3O10+x multifilament HTS wire,
through a react and wind procedure. The critical current degeneration due to forming a
coil, with this flexible HTS wire, is mainly caused by increased self magnetic field
and its distribution in the HTS wire. The DC bias winding magnetic field distribution
is the most important factor to consider the application of the anisotropic Ag-clad
(Bi,Pb)2Sr2Ca2Cu30io+x HTS wire having strongly magnetic field-dependant critical
currents at 77 K. The HTS coil magnetic field distributions, with and without an
added magnetic core, have been analysed. The magnetic field generated by the HTS
coil is re-distributed by the added magnetic core. Since the main flux is bounded
within the magnetic core, the influence on the HTS coil critical current is not
significant. The radial field By at the HTS coil side edge, which corresponds B//ab for
the HTS wire, determines the HTS coil performance at 77 K. For the application of
building an electrical fault current limiter, the AC loss of the HTS wire has to be
considered since there is a transformer effect and induced AC currents superimposed
on the DC current. According to the previous tests, the 50 Hz AC transport current has
a low loss when its rms value is less than the HTS wire DC critical current Ic. From
the HTS wire tests of k-B-T and irreversibility line, the present Ag-clad
(Bi,Pb)2Sr2Ca2Cu30io+x HTS wire can only be used to design a coil whose magnetic
field is less than 1 T at 77 K. Reduction in the operation temperature of the HTS DC
bias winding has to be considered as a solution based on present technology.
191
4.4 CURRENT LIMITING BEHAVIORS OF THE HTS-FCL
4.4.1 FCL Samples and Equivalent Operation Circuit
Six samples are selected for the analysis, as shown in Figure 4-35. Sample 1
(SI) is the conventional air core linear inductor. Samples (S2 - S6) have different i|/-I
curves and different \\f\, or Ib values which are defined by Figure 4-29. They have the
same inductance in three sections of the v|/-I curves as shown in Figure 4-29, and in
the Section I and HI they have the same inductance as the conventional linear air core
inductor (SI).
c s _
CD .Q CD
CO Oi ro
c x
3 4 5
Current (kA)
Figure 4-35. \|/-I curves of the selected six samples.
192
Figure 4-36 represents a per-phase equivalent circuit of the fault current
limiter in a three phase system. This 6.3 kV infinite system has a voltage peak value
Vm = (^2 x 6300) / V3 = 5143.9 V. The switch S is to simulate a short circuit on one
of the phases.
FCL
rvpt^r\-
© V Vmcos(cot+a)
(R = 2.7434 Q; L = 6.5495 m H )
Figure 4-36. Equivalent circuit for simulation.
4.4.2 Operation of the F C L
4.4.2.1 Normal operation
When the switch S in Figure 4-36 is open, a load is applied, and the circuit
has the equivalent values as shown in the figure. The maximum rated current i(t) and
193
the corresponding voltage drop across the F C L Au(t) were calculated and s h o w n in
Figure 4-37. T h e results s h o w that: (a) For the samples SI to S 6 from Figure 4-37,
the curves i(t) and Au(t) are the same for each sample. Because the F C L is operated
in Section I of Figure 4-29 during normal operation, the six samples have the same
transient inductance L a = \j/a / Ia (= 0.5459 m H ) ; (b) T h e peak value of the voltage
drop across the F C L A u p = 2 5 0 V for the six samples. T h e voltage drop due to the
F C L in the transmission line is A u p % = 250/(^2x6300) = 2.8%, which agrees with
the calculated result for a conventional linear inductor reactor.
o.oo 0.01 0.02 0.03
t (s)
0.04 0.05 0.06
Figure 4-37. N o r m a l operation of the six samples.
194
4.4.2.2 Short circuit
For a short circuit as the applied voltage passes through zero, which is
expected to be the worst current limiting situation, the fault currents from the
maximum inrush current to the steady state values are shown in Figure 4-38, in
which samples SI to S6 are used. A small circuit resistance (~ 20 mQ) was used to
damp the DC component of the waveform.
From Figure 4-38, it is clear that the FCL has the advantage over the
conventional air core linear reactor by reducing fault current levels significantly. The
FCL is a non-linear inductor device, the limited short circuit current becomes
seriously distorted; therefore its short circuit inrush coefficient K = Is / Ip is greater
than 2, where Is is the maximum short circuit inrush current, and Ip is the peak value
of the short circuit periodic component. A normal linear reactor has 1 < K < 2.
195
6.0x10
4.0x104 -
2.0x10
-2.0x10* -
-4.0x10 0.05 0.10 0.15 0.20 0.25 0.30 0.35
t (s)
Figure 4-38. Short circuit currents for different samples.
196
4.4.2.3 Periodic components of short circuit currents in the steady state
When the short circuit occurs at the source voltage at peak value (i.e. a = 0°),
the free (DC) component of the short circuit current is zero; therefore the periodic
component can be obtained directly from the short circuit current curve.
Figure 4-39 shows the short circuit current periodic component waves for
different FCL samples. According to Figure 4-39, the HTS-FCL limits the fault
current periodic component efficiently. The periodic components of the fault current
curves with different samples S2 to S6 are about 1/10 of the value with the linear
reactor. The results shown in Figure 4-39 are similar to the periodic component from
the figure analysis shown in Figure 4-30.
4.0x10
2.0x10
-2.0x104 -
-4.0x10 0.280 0.290
Figure 4-39. The periodic component of the limited short circuit currents.
197
4.4.2.4 M a x i m u m inrush current
For a linear reactor (SI) without (negligible) resistance, the maximum short
circuit inrush current Isi is obtained when the short circuit occurs when the source
voltage passes zero, and Isi = Ki x Ipl = 2 x 28.443 = 56.886 kA.
The inrush current waveforms of S2 to S6 are shown in Figure 4-40. The
relation of the inrush currents, inrush coefficients K and \j/m / \|/b were obtained and
shown in Figure 4-40. The K is the ratio of the Is of a sample to the short circuit
periodic current peak value Ip = 2.756 kA. The per unit maximum inrush current Is* =
Is / Isi is based on the inrush current of a linear reactor Isi.
. . i . - i " « •
5 0.020 0.025 0.030 0.035
t (s)
Figure 4-40. Inrush current waveforms.
198
30
25-
e. 20
c CD
§ 15 o I 10-1
S6
0.5
S5
0.6
S4
0.7
S3
K(X)—I<x)/2.8
— i —
0.8 0.9
T m / T b
S2
1.0
Figure 4-41. The relationship between inrush current and \|/m / \|/b.
199
4.5 POWER SYSTEM APPLICATION OF THE HTS-FCL
4.5.1 Nomenclature
Definitions of the symbols used in this section are summarised as follows.
(a) Currents
IN -Normal load current through HTS fault current limiter (FCL)
IR -Rated current of air-core inductor
IP -The periodic component of short-circuit currents
Is -Short-circuit current in steady state
Ippu -The p.u. value of the periodic component of short-circuit currents
IRS -Inrush short-circuit currents
IK -Short-circuit current for the duration of short circuit
(b) Voltages
VN -Normal operating voltage (Line rated voltage)
VR -Rated voltage of equipment
V^ -Rated voltage of air-core inductor
V^ -Rated voltage of HTS-FCL
VRG -Rated voltage of generator
VRTI -Rated voltage of transformer (T-1)
VB -Base value of voltage
AVa -Voltage loss of air-core inductor
200
AVf -Voltage loss of HTS-FCL
Vp -Busbar (6.3 kV) residual voltage during short circuit
Vy\R -Average rated voltage of the network
VT(%) -Nominal short-circuit voltage (%)
(c) Powers
PT -Rated short-circuit power loss of transformer
PR -Rated capacity of generator
SR -Rated capacity of transformer
S -Load capacity of 6.3 kV line (S2 = P2 + Q2 )
SRG -Rated capacity of generator
SB -Base values of power capacity (assuming SB = 100 MVA)
AQa -Reactance loss of air-core inductor
AQf -Reactance of HTS-FCL
(e) Resistance, Reactance and Impedance
RL -Unit resistance
XL -Unit reactance of transformer line
XRJ -Reactance air-core inductor
XR% -Reactance percentage of air-core inductor
XRf -Reactance of HTS-FCL
Xj" -Subtransient reactance of a generator
RK -Magnitude of the system short-circuit resistance
XK -Magnitude of the system short-circuit reactance
201
Z K -Magnitude of the system short-circuit impedance (ZK = R K + jXK)
(f) Various
KT -Nominal transformer ratio on main tap
Tg -DC time constant (= XK / G>RK = LK / RK)
VJ/ -Switching angle of voltage at the instant of short-circuit
(PK -Phase angle of the system short-circuit impedance
Coscp -Power factor
p.u. -Per unit value (pu)
4.5.2 Electrical Power System
The saturable magnetic core type high Tc superconducting (HTS) electrical
fault current limiter (FCL) is considered for use in an electrical power transmission
and distribution network as illustrated in Figure 4-42. The HTS-FCL is analysed in the
system, both for normal operation and short-circuit conditions, and it is also
compared with the normally used air-core linear inductor.
As shown in Figure 4-42, the fault current limiting device is connected in a 6
kV distribution line. The main parameters of the power system used, as shown in
Figure 4-42, are given in Table 4-2.
202
£> 10kV
Generator
110 kV HOkV
Transmission line I] T-2 •] R=0.17Q/km
10.5 kV/125 M W 121/10.5 kV X=0.4 C2/km cos<r0.8, Xd"=0.125 (p.u.) 120 M V A
6kV
•l T-l 110/6.3 kV 15 MVA
H FCL
X%=5 (Air core inductor)
Load
Figure 4-42. An electrical power network.
Table 4-2. Power system parameters.
Generator
Transformer-1
Transformer-2
Transmission Line
Air Limiter
H T S Limiter
PR(MW)
or SR (MVA)
125 M W
15 MVA
120 MVA
VR
(kV)
10.5
110/6.3
121/10.5
110
6
6
IR
(kA)
0.3
Coscp
0.8
Xd"
(p.u.)
0.125
PT
(kW)
120
450
VT(%)
10.5
10.5
203
4.5.3 System during Normal Operation
4.5.3.1 Equivalent circuit of the power system
The equivalent circuit of the power system during normal operation is shown
in Figure 4-43, which is calculated based on the 6.3 kV voltage level as shown in
Figure 4-42. The calculation results for the equipment in the network are summarised
in Table 4-3.
Table 4-3. Resistance and reactance of the network devices.
Transformer T-l
Transformer T-2
Transmission line
Air core inductor
HTS-FCL
Resistance (Q/phase)
0.021
0.0015
0.0223
0
0
Reactance (H/phase)
0.2778
0.042
0.0524
0.577
0.02
204
0.0015+J0.042 0.0223+J0.052 0.O21O+JO.278 jO.606 (Air inductor) jO.021 (HTS-FCL)
G Load
Generator Busbar Fault current limiter
Figure 4-43. Equivalent circuit for the power system.
For the air core inductor fault current limiting device in a 6.3 kV system, the
reactance percentage XR% = 5 is normally selected, and there is [324]
X R % = V 3 I R X R a 1 0 0 / V r (4-24)
therefore
XR* = V R X R % / (100 IRV3) (4-25)
= 6000 x 5 / (100 x 300 x V3) = 0.577 Q/phase
From the previous study on a small FCL device, if the reactance of the HTS-
FCL is selected as 29.43 times of the air-core inductor [319], therefore for the HTS-
FCL there is XRT = XRa x 29.43 = 16.98 H/phase.
205
4.5.3.2 Voltage drop and reactive power loss in normal operation
For the power system with different loads on the 6.3 kV busbar, the voltage
loss and reactive power loss are calculated as shown in Table 4-4.
Table 4-4. Reactive power loss and voltage drop across the fault current
limiting devices on 6.3 kV busbar in normal operation.
Load
S ( M V A )
0.2+0.12j
0.4+0.247J
0.6+0.372J
0.8+0.495J
1.0+0.62J
1.2+0.74J
Normal current
IN (A)
22.4
45.24
67.93
90.524
113.22
135.66
Voltage drop A V
(V)
Air-core inductor
AV a
11.54
23.75
35.77
47.60
59.62
71.16
HTS-FCL
AVf
0.40
0.82
1.24
1.65
2.07
2.47
Reactive power loss A Q
(KVAr)
Air-core inductor
AQa
0.87
3.54
7.98
14.19
22.19
31.86
HTS-FCL
AQf
0.03
0.12
0.28
0.49
0.77
1.11
206
30-
20-
10-
-
0-
i •
cf
— i — i —
i ' i
, • •
a
...A'"'
. • : : : : : $ : : : : : : : : : : :
1 ' 1
i g
fl'
....Q.-
...-0--
....A--
•—v--
.A'
— ,
i ' i > i ' i
FCL in normal operation . A
-airV • FcIV
• air Q • FclQ
A'
.•'
A' y
•
-
o v
T '
::::::::v v
1 ' 1 ' 1
20 40 60 80 100
Current (A)
120
40
30
- 20
- 10
- 0
140
ure 4-44. The change of AVa, AVr, AQa and AQf with different load currents.
207
4.5.4 System Under Fault Condition
4.5.4.1 Equivalent circuit for short circuit fault condition
It is assumed that a three phase short circuit occurs at the site of the fault
current limiting devices, and the system has 100 MVA base value of capacity, and
base values of voltages [VB = (1 + 5%)VN)] which are the average rated voltage of
the network at different levels, i.e., 6.3 kV, 10.5 kV, and 115 kV.
The p.u. (per unit) values are used which are based on a base value of capacity
(MVA), SB = 100 MVA, and base values of voltage (kV), VB. The system is
represented by p.u. values as shown in Figure 4-45.
Load
X1=0.08 X2=0.0875 X3=0.121 X4=0.7 Xa=1.4547 Xf=42.78
Figure 4-45. Equivalent circuit for short circuit condition.
4.5.4.2 Steady state short circuit current, 6.3 k V busbar residual voltage and
inrush current
(a) With air core inductor
As shown in Figure 4-45, the total reactance, Xz (p.u. value), from source to
short circuit point, under the short circuit condition of the system with the air-core
inductor is
208
XI = X, + X 2 + X 3 + X 4 + X 5 (4-26)
= 0.08 + 0.0875 + 0.121 + 0.7 + 1.4547 = 2.4432
As an example the short circuit occurs at t = 0 s, the p.u. value of the short
circuit current periodic component is Ipu = 0.418 given by the XSa - Ipu curve.
Therefore the short circuit current is
Is = IPu x SRG / (VR V3) (4-27)
= 0.418 x (125/0.8) / (6.3 V3) = 0.418 x 14.319 = 5.985 kA
The residual voltage, p.u. value, at 6.3 kV busbar VPpu = IPpu x X5 = 0.418 x
1.4547 = 0.608; therefore at t = 0, the 6.3 kV busbar residual voltage is
VP = VPpu x VB = 0.608 x 6.3 = 3.83 kV (4-28)
Since the short circuit occurs at the distribution line of the system, it is far
away from the generator of the system, and the evaluated inrush current is IRS = 2.55
x IP, i.e. IRS = 2.55 x 5.985 = 15.26 kA.
Table 4-5 shows the 6.3 kV level short circuit current periodic components Ip
(kA), and remaining busbar voltages during the fault condition Vp (kV), which are
calculated versus the duration of short circuit time.
209
Table 4-5. The periodic component of short-circuit currents and residual
voltages under fault conditions with air core inductor.
Duration
of short circuit
(s)
0
0.01
0.06
0.1
0.2
0.4
0.5
0.6
1
2
4
Periodic component
of short circuit current
Ip(rms) (kA)
5.985
5.957
5.785
5.856
5.762
5.898
5.985
6.01
6.01
6.01
6.01
6.3 k V busbar
residual voltage
V P (kV)
3.830
3.812
3.740
3.748
3.688
3.775
3.830
3.846
3.846
3.846
3.846
(b) With HTS-FCL
For the system with HTS-FCL, Xf = 29.43 x 0.577, and the p.u. value is
XRfpu = XRfSB/VB2 (4-29)
= 16.98 x 100/6.32 = 42.78
Therefore the total p.u. reactance of the shorted circuit is X^ = 0.08 + 0.0875 + 0.121
+0.7 + 42.78 = 43.77.
Since X^ > 3.45, the value of the short circuit periodic component Ip can be
assumed not to change with time. Consequently the p.u. value of the short circuit
periodic component is
Ippu = 1/ X1 (4-30)
= 1/43.77 = 0.0228
and Ip is
IP = IPPUXSRG/(VBV3) (4-31)
= 0.0228 x (125/0.8)/(6.3 V3) = 0.326 kA
The p.u. voltage of the periodic component Vppu is
VppU = IppUxXfp„ (4-32)
211
= 0.0228 x 42.78 = 0.975
Therefore the 6.3 k V busbar residual voltage is
VP = VPpu x VB (4-33)
= 0.975x6.3 = 6.14 kV
The evaluated inrush current IRS is IRS = 2.55 x IP = 2.55 x 0.326 = 0.831 kA.
Table 4-6 shows the comparison of the steady state values by using the air
core inductor and the HTS-FCL.
Table 4-6. Comparison of using the air core inductor and the HTS-FCL.
Short circuit current
in steady state Ip (kA)
Busbar residual voltage
V P (kV)
Inrush current
IR(kA)
Air core inductor
5.985
3.83
15.26
HTS-FCL
0.326
6.14
0.831
212
6.0
5.5
<
c
§ | ° £ 3 | o E ? 8 3.9 o o ^ ? 3.8
i_
a> a.
3.7
3.6 0.00
• Periodical component of short circuit current * Busbar residual voltage during short circuit
With an air-core inductor
0.25 0.50
t (s)
0.75 1.00
6.0
5.5
3.9
3.8
3.7
3.6
CD c c/> CT CD -1
—( CD
w CL
c cu_ < o cu CQ CD
<
Figure 4-46. Periodic component of short circuit current and 6.3 k V busbar
remaining voltage under the short circuit condition.
4.5.4.3 P o w e r factor and D C time constant in short circuit transient state
It is assumed that the source voltage V = (l/V3)V2VBSin(cot + i|/) kV/phase,
the three phase short circuit occurred at \|/ = 0, and without load before the short
circuit. From Figure 4-43, the system parameters are calculated and results are shown
in Table 4-7.
213
Table 4-7. System parameters of short circuit in transient state.
Total resistance R K (.Q/phase)
Total reactance X K (Q/phase)
Impedance angle
(pK = arctgXK/RK
D C time constant (s)
T g = LK/RK = XK/(314RK)
Air Core Inductor
0.0448
0.9492
87.3°
0.0675
HT S - F C L
0.0448
17.35
89.85°
1.233
4.5.4.4 Short circuit current
The relation of instantaneous values of the short circuit current IK and the
period of short circuit t is given by [324]
/^^^-Si^^+V^-^J-^^-Sin^-^)-^ (4"34)
where VAR is the average value of rated system effective voltage (rms), \|/ is the
switching angle of the voltage V at the instant of the short-circuit, <pK is equal to
arctg(XK/Rfc), and Tg is DC time constant.
Therefore the short circuit current with the air core inductor is
214
IK = 5.413Sin(1007ct 1807TT, - 87.3°) - 5.413Sin(- 87.3°) e Os -t/0.0675 (4
The short circuit current with the HTS-FCL is therefore
IK = 0.296Sin(1007it 180°/7C - 89.85°) - 0.296Sin(- 89.85°) e ON -t/1.233
(4
12-r
10
8
6-
4-
2-
0-
-2-
-4-
-6
Air-core inductor
HTS-FCL
-, . 1 1-
t (ms)
~0~~10 20 30~ 40 50 60 70 80 90
Figure 4-47. Short circuit currents with the HTS-FCL
and the air core inductor.
215
4.5.5 Appendix
A. System equivalent circuit for normal operation
(a) Transformer T-l
Rn = PTI VRTI2 / [1000 SRi2] = 120 x 6.32 / [1000 x 152] = 0.021 Q/phase
Xn = UTi VRTI2 / [100 SRI] = 10.5 x 6.32 / [100 x 15] = 0.2778 Q/phase
(b) Transformer T-2
RT2 = Pr2 VRT22 (I/KT2)2 / [1000 SR22]
= 450 x 1212 (6.3/1 IO)2 / [1000 x 1202] = 0.0015 Q/phase
Xn = VTI VRTI2 (l/K^)2 / 100 SRI
= 10.5 x 1212 (6.3/1 IO)2/ [100 x 120] = 0.042 Q/phase
(c) 110 kV transmission line
RL' = RL x (I/KT2)2 = 0.17 x 40 x (6.3/1 IO)2 = 0.0223 Q/phase
XL' = XL x (l/K-n)2 = 0.4 x 40 x (6.3/1 IO)2 = 0.0524 Q/phase
(d) FCL device
XR% = A/3 IR XRa 100 / VR
XRa = VR XR% / 100IR V3 = 6000 x 5 / [100 x 300 x V3] = 0.577 Q/phase
216
B. Voltage drop and reactive power loss in normal operation
As an example, the calculation for the load S = 0.2 + 0.12j MVA is given as
follows.
(a) Normal rated current
IN = S / (VN V3) = V [0.22 + 0.122] / (6V3) = 22.4 A
(b) Voltage loss
(i) Air-core inductor
AVa = (PRRa+ QXRa) / V = (0.2 x 0 + 0.12 x 0.606) / 6 = 12.12 V
(ii) HTS FCL
AVf = (PRRf + QXRf) / V = (0.2 x 0 + 0.12 x 0.02) / 6 = 0.4 V
(c) Reactive power loss
AQa = (P2 + Q2) XRa/ VN
2 = (0.22 + 0.122) x 0.577/62 = 0.87 kVAr
AQf = (P2 + Q2) XRf / VN
2 = (0.22 + 0.122) x 0.02 / 62 = 0.03 kVAr
C. Equivalent circuit (p.u.) for fault current
(a) The reactance p.u. values for the generator
Xt = Xd" (VRG2/ SRG) (SB/ VB
2) = 0.125 x [10.52/( 125/0.8)] x 100/10.52 = 0.08
217
(b) The reactance p.u. values for transformer
(T-l): X4 = VT(%) (SB/ SR) = 0.105 x 100/15 = 0.7
(T-2): X2 = VT(%) (SB/ SR) = 0.105 x (100/120) = 0.0875
(c) The transmission line
X3 = XL SB/ VB2 = 0.4 x 40 x 100/1152 = 0.121
(d) The air-core inductor
X5 = XR(%) [VR/ (IR V3)] SB/ VR2 = 0.05 x [6/(0.3 V3)] x 100/6.32 = 1.4547
(e) The HTS FCL
XRT = 29.43 x XRa = 29.43 x 0.577 =16.98 Q/phase
XRfpu = XRTSB/ VB2= 16.98 x 100/6.32 = 42.78
D. Steady state short circuit current, 6.3 kV busbar residual voltage and inrush
current
(a) Air-core inductor
Xz = Xi + X2 + X3 + X4 + X5 = 0.08 + 0.0875 + 0.121 + 0.7 + 1.4547 = 2.4432
Is = IPu x SRG/ (VR V3) = 0.418 x (125/0.8)/(6.3 V3) = 5.985 kA
Vpu = Ipu x X5 = 0.418 x 1.4547 = 0.608
VPe = Vpu x VB = 0.608 x 6.3 = 3.83 kV
218
(b) H T S FCL
Xs = 0.08 + 0.0875 + 0.121 + 0.7 + 42.78 = 43.77 Q
IPP„= 1/ X2= 1/43.77 = 0.023
Ip = Ippu x SRG/ (VB A/3) = 0.023 x (125/0.8) / (6.3 x A/3) = 0.33 kA
Vpp„ = Ipp„ XRfpU = 0.023 x 42.78 = 0.98
VPe = Vpp„ x VB = 0.98 x 6.3 = 6.17 kV
IRS = 2.55 xIP = 0.84 kA
E. Short circuit in transient state
(a) Using air-core inductor
RK = 0.0015 + 0.0223 + 0.021 = 0.0448 Q/phase
XK = 0.042 + 0.0524 + 0.2778 + 0.577 = 0.9492 Q/phase
(PK = arctgXK/RK = arctg 0.9492/0.0448 = 87.3°
Tg = L/R = XK/(314RK) = 0.9492/(314 x 0.0448) = 0.0675
(b) Using HTS FCL
RK= 0.0015 + 0.0223 + 0.021 = 0.0448 Q/phase
XK= 0.042 + 0.0524 + 0.2778 + 16.98 = 17.35 Q/phase
(pK = arctgXK/RK = arctgl7.35/0.0448 = 89.85°
Tg = L/R = XK/(314RK)= 17.35/(314x0.0448)= 1.233 Q
219
4.6 DISCUSSION AND CONCLUSION
The saturable magnetic core electrical fault current limiter designed with the
Ag-clad (Bi,Pb)2Sr2Ca2Cu30io+x HTS wire has been studied with respect to the HTS
wire behaviour, the device current limiting performance, and the required DC bias
winding for this application.
The Ag-clad (Bi,Pb)2Sr2Ca2Cu30io+x HTS wire has good applicable
properties, such as high critical current, long length, and fairly good mechanical
flexibility. The HTS wire therefore can be used to produce a HTS coil such as by "react
and wind" techniques. For the HTS-FCL device designed, a high DC mmf. is required
to be generated by the HTS coil as the DC bias winding. The DC bias ampere-turns
iDcnrx: is related to the maximum rated system AC current (peak value) Imax and AC
winding reactance (<* nAc)- The HTS wire is required to produce a HTS coil which
provides a high IocriDc value to allow the FCL to operate at practical high rated
current levels with the designed \|/b as shown in Figure 4-29. The high percentage Ic
of the HTS wire must be maintained in a high ampere-turn coil format, and this can
be achieved and satisfied only at a temperature below 77 K, e.g. 4.2 K or 50 K, for
the present Ag-clad (Bi,Pb)2Sr2Ca2Cu3Oio+x HTS wire. To increase the HTS coil
critical current ampere-tums at liquid nitrogen temperature, the intrinsic property of the
HTS magnetic field dependent Ic needs to be improved for a practical FCL device with
a HTS coil operated at 77 K.
An ideal and modified flux linkage pattern of the FCL device has been
introduced for the analysis of the current limiting behaviour by using the well-known
EMTP program. The selected FCL parameter XRf and samples S1 - S6 have also been
220
introduced into a power transmission and distribution network and compared with the
normally used linear reactor. As a general conclusion, this FCL can limit fault currents
effectively both for inrush currents in the transient state and periodic components in
the steady state, and with much less voltage drop during normal operation.
When the FCL v|/-I curve satisfies v|/m / \j/b < 1 (i.e. vj/b > v|/m), the periodic
component of the limited fault current receives an effective limiting result. When the
FCL has 0.5 < v|/m / \|/b < 1, and a short circuit occurs as the source voltage passes
through zero, the flux linkage v|/ is partially entering Section III of Figure 4-29 having
lower transient inductance, then the inrush current Is and its coefficient K increase
dramatically with the increasing of v|/m / v)/b. When v|/m / v|/b < 0.5, the FCL has an
unnecessary high DC bias, which causes an uneconomic operation of the FCL device
and makes it more difficult to prepare the HTS DC bias winding. Further investigation
is required to optimise \\fm I \j/b values for a practical FCL device.
Compared with the normally used linear reactor, the saturable magnetic core
FCL has lower voltage loss at rated current, and higher inductance under fault
conditions. The ratio 29.43 of the FCL reactance to the air core inductor reactance
has been used for analysis of the short circuit currents with the FCL and with a normal
air core inductor. When a three phase short circuit occurs on a 6 kV distribution line,
the FCL reduces the short circuit current by 94.6%, both with respect to the periodic
component in the steady state and the inrush current in the transient state, compared
with the air core inductor. Meanwhile the residual busbar voltage under short circuit
condition remains about 97% of the rated value. By selecting the FCL inductance
value properly, the FCL can reduce the fault current effectively.
221
The general advantages of this saturable magnetic core F C L compared to other
FCL designed with the HTS therefore are: (a) This FCL is designed with the
(Bi,Pb)2Sr2Ca2Cu3Oio+x HTS wire, which currently is the most promising and
practicable HTS; (b) The rated AC system current does not pass through the HTS,
therefore the HTS will not need to be rated up to the power system rated current
levels. In addition there will be ideally no AC loss generated in the HTS; (c) The
required impedance to limit the fault current can be easily achieved by controlling the
number of AC winding turns; (d) The cryogenic system for operation of the HTS is
much simplified since the high voltage and high current will not pass through it.
222
Chapter 5
AN ELECTRONIC RESONANT CIRCUIT WITH A HIGH Tc SUPERCONDUCTING INDUCTOR
FOR HIGH VOLTAGE GENERATION
5.1 INTRODUCTION
In the past some methods have been studied and developed with regard to
generating high voltages, for applications in electrical engineering, e.g., insulation
tests of power cables [325-329]. A novel method for generating high voltages from a
low voltage source will be introduced in this chapter. By using a resistor-capacitor-
inductor (R-C-L) resonant circuit, a method to generate high voltage has been
developed with the consideration of using a resistanceless inductor made by a high Tc
superconducting (HTS) coil [330-332].
A R-C-L series resonant circuit is investigated with regard to high voltage
generation. Resistance in the circuit limits the voltages that can be achieved. By
replacing an inductor which has normal copper windings by another inductor with
superconducting windings, the magnitude of the circuit quality factor Q can be
dramatically increased in the R-C-L series resonant circuit. Consequently the
magnitude of achievable voltages is dramatically increased.
The Ag-clad (Bi,Pb)2Sr2Ca2Cu3Oio+x HTS wire has potential capability to
make a coil or winding. This HTS wire has high critical current density, high
magnetic field tolerance, mechanical flexibility, and long length, and can be
223
considered for design of a H T S inductor. A Ag-clad (Bi,Pb)2Sr2Ca2Cu3Oio+x H T S
wire is selected to make a superconducting inductor with very low resistance, and is
employed in an electronic resonant circuit used to generate high voltages.
To generate high voltages, a low voltage DC power source can be used in the
circuit, and its polarity is required to be reversed at a certain frequency, e.g. at each
half of the resonant cycle, and this control is implemented by an electronic switch. A
voltage generating device built for testing purpose, mainly consists of a capacitor, an
inductor, a battery DC source, and an electronic switch. The inductor required is a
small HTS inductor operated in a liquid nitrogen cooling system, and a normal Cu
winding inductor is also used for tests and circuit analysis. The resonant circuit is
tested and analysed with regard to using a HTS inductor for high voltage generation.
This high voltage generator is capable of generating a very high voltage for
any high impedance-load application, such as insulation partial discharge tests in
electrical engineering.
5.2 PRINCIPLE OF OPERATION AND CONFIGURATION OF THE HIGH VOLTAGE GENERATOR
5.2.1 Principle of operation
In a series resonant circuit with resistor (R), capacitor (C) and inductor (L), as
shown in Figure 5-1, the resonant frequency is given by ox, = [(LC)" -(R/2L)"] .
Reducing the circuit resistance to zero leads to an infinite circuit quality factor Q of
the circuit at resonance. The principle of this high voltage generator is based on
224
such a R-C-L resonant circuit. Consequently the idea is considered with a view to
making a HTS inductor to reduce the circuit resistance. When a HTS inductor is used,
the circuit of Figure 5-1 can be simplified by assuming the circuit resistance R to be
zero with circuit resonant frequency © = 1/A/(LC) rad s"1.
Instead of using an AC power source, a DC power supply can be used and the
circuit configuration with a DC battery source is shown in Figure 5-2. This
configuration consists of a DC battery as power supply and an electronic switch with
variable switching frequency capability. To generate high voltages from the low
voltage DC power source, the electronic switch is used to reverse the polarity of the
power source at a certain frequency, e.g. at each half of the resonant cycle.
With zero initial charge on the capacitor, when the switch S in Figure 5-2 is
closed, the voltage across the capacitor C will be built up to an equilibrium value of
2VB after t = 7cV(LC), as illustrated in Figure 5-3, where Vc is the voltage across the
capacitor C. The circuit current is also shown in the Figure 5-3. A diode linked with a
DC source in Figure 5-2 is used to block reverse current flow and illustrate the circuit
current and voltage in the first half resonant cycle.
For the method using a HTS inductor with a DC power supply having voltage
VB, if at the point t = 71A/(LC), the battery source a-b in Figure 5-2 is disconnected,
and then reconnected in the opposite polarity for the next half cycle, then the
capacitor voltage is increased by 2VB. If the battery polarity is continued to be
reversed each half resonant cycle, the voltage magnitude across the capacitor will
increase by a further 2VB after each reversal. Consequently the voltage across the
capacitor C after n cycles will be
225
vn+1 Vc(n) = (-ir
i(Vco + 2nVB) (5-1)
where n is the switch reversing number, and V C o is the initial capacitor voltage.
If the circuit resistance of Figure 5-1 and Figure 5-2 is not zero, it causes
energy dissipation by the resistance, and for each reversal of the battery polarity the
corresponding increase in voltage is less than 2 V B , and the magnitude of the voltage
increase gets smaller with each iteration. N o theoretical maximum voltage is reached
by this method; however, a practical maximum voltage will be achieved when the time
taken to increase the voltage by a quantifiable amount is no longer feasible.
irYTr\_Rr—>
VpO c = Vr
Figure 5-1. Basic R-C-L resonant circuit for the high voltage generation.
Figure 5-2. Principle of generating high voltage with a D C power supply.
226
1
^/
J ^ VB(IX)-«
X
2VB
t=7t(LC)1/2
1 -i*-1
0 t
Figure 5-3. Voltage and current curves after switch S in Figure 5-2 is closed.
5.2.2 Configuration of the Generator
The electronic high voltage generator designed with the HTS mainly consists
of a HTS inductor (L), a capacitor (C), a DC power source (VB) and an electronic
switch (S), and its principle schematic diagram is shown in Figure 5-4 (a).
The HTS inductor is prepared using a Ag-clad (Bi,Pb)2Sr2Ca2Cu3Oio+x wire
which has inductance but no resistance; therefore it has an advantage for this
application. The HTS inductor is operated in a liquid nitrogen Dewar vessel.
The high voltage Vc is built up across the capacitor C, so a high nominal
voltage rating is required for the capacitor. The value of the capacitor C is chosen so
that the current flowing in the high voltage generator is limited to a value less than
227
the critical current of the H T S inductor at the natural frequency of the resonant
circuit, for the range of voltages to be generated.
The DC power source is required to be a low impedance voltage source. A
common 12 V lead-acid battery or a set of these batteries can be one of the choices.
To achieve the battery switching, a thyristor bridge is employed as shown in
Figure 5-4 (a) and (b). In Figure 5-4 (b), the electronic controlled switch is to reverse
the battery polarity, and this can be achieved by using an electronically controlled
thyristor bridge or alternatively an electronic relay. The frequency of the signal
generator, for supplying the thyristor firing pulses, is set at the natural frequency of
the high voltage generator or lower. By firing the thyristor pairs at the natural
frequency, the voltage generated is maximised. If the thyristors are fired at a slower
frequency, then some of the capacitor charge will leak away between the voltage peak
and the firing of the next thyristor pair. The generated triggering pulses are used to
control the thyristor firing. A voltage sensing circuit can be connected to the thyristor
controller; once the voltage across the capacitor reaches a pre-set value, the circuit
disables the thyristor triggering. Initially all thyristors are off. Thyristors T, and T2 are
fired simultaneously. The circuit conducts for half a resonant cycle, at which time the
current is about to pass through zero, resulting in the thyristors turning off naturally.
Thyristors T3 and T4 are then fired simultaneously and the process repeats itself.
An AC source can also be selected as the low voltage supply, and in this case
a configuration with a power amplifier added to the output of a signal generator can
be designed.
228
HTS inductor
Vc
(a) The generator schematic.
Thyristor-Trigger Signal Controller
T1 T2 T3 T4
-6- 6-DC
Power Supply
HVG AUTO-SWITCH
(b) The electronic switch.
-O
HVG Switch
AA
ure 5-4. Principle schematic of the H T S high voltage generator.
229
5.3 EXPERIMENT A N D RESULTS
5.3.1 Testing Arrangement
The R-C-L resonant circuit is tested with the specially built electronic switch
and a small HTS inductor with regard to its voltage generation capability. The
electronic switch is protected by a voltage dependent resistor for thyristor
overvoltage, and a semi-conductor fuse in series in the circuit provides overcorrect
protection. A capacitor bank with high rated voltage was selected, and 1200 V rated
thyristors were used. The thyristor bridge is controlled by an electronic circuit for
switching battery polarity. The maximum desirable voltage across the capacitor bank
is 2400 V, due to each pair of thyristors working in series. The DC power source was
a 12 V lead-acid battery. An oscilloscope was used to record the voltage built up
across the capacitor.
5.3.2 Inductor with the HTS Wire
Based on the available HTS material received, a HTS inductor, L-l, is made
by a 22 filament Ag-clad (Bi,Pb)2Sr2Ca2Cu3Oio+x wire via a wind and react
procedure with final wire cross-section 4 x 0.18 mm2. A wire sintered for 300 h at
830 °C to 838 °C was selected and wound to a coil, and an additional 60 h / 830 °C
treatment was applied. It has a total 180 turns wound with 20 layers and 9 turns per
layer. The dimensions of the coil are L = 60 mm, Oin = 29 mm, and Oout = 53 mm.
230
The H T S inductor is operated at 77 K in a liquid nitrogen container. The inductance
measured by a R-C-L bridge is 0.55 mH (at 100 Hz), and its calculated value is about
0.5 mH.
Figure 5-5. The electronic switch used.
231
Table 5-1. The experimental inductors.
Conductor
L
R
Inductor L-l
Bi-2223/Ag HTS wire
0.55 m H
0.72 Q at room temp.
0 Q (ideal) at 77 K
Inductor L-2
Cu wire
188 m H
35.6 Q at room temp.
4.74 Q at 77 K
The resistance of the H T S inductor L-l is related to its transport currents, and
its DC resistance at 77 K as shown in Figure 5-6 (a). The inductance of the inductor
L-l was also tested at 77 K and room temperature, the testing result at room
temperature is shown in Figure 5-6 (b), where Z = [R2 + (©L)2]1/2. The typical results
from a "Impedance Analyser" are 556.8 uH - 854.5 mQ - 63.1 Hz and 542.5 uH -
858.8 mQ - 100 Hz, where the resistance was caused by normal connections. The
magnetic flux density B measured at the centre of the inductor L-l is 3.4 mT at a
current of 1 A.
Because of the limitation of HTS materials at the time when this experiment
was carried out, a larger copper winding induetor L-2 had to be selected to increase
the inductance for the experimental investigation. The inductance of L-2 is 0.188 H
with resistance 35.6 Q at room temperature.
232
800-
700-
600-
500-
400-
300-
200-
100 J
0-
' i l ! 1 1 1
A A A A A
_
H T S inductor resistance
-
-
O At77K
A At room temp. -
r, O O ° ° 3ggggg%)0 0 9 9 9 ? ? — • 1 ' 1 i 1 •
1 2 3 4 5 6 7 8
Current (A)
(a) DC resistance.
a: j3
1 I 1 I I N I I I 1 I I I I I I I I I I- I I I
LL I I I I I I I I [ 1 [ I I I I I I I I I I I I 1 I
1 3 3
Frequency (Hz)
(b) Impedance.
Figure 5-6. Testing results of the HTS inductor L-l.
233
5.3.3 Build-up Voltages
5.3.3.1 Testing of build-up voltage
The build-up voltages with inductor L-l and L-2 were recorded using a
storage oscilloscope. The results are summarised and shown in Figure 5-7.
As shown in Figure 5-7 (a), the build-up voltage (peak-peak value) with the
small HTS inductor L-l after reversing the DC power supply polarity 20 times is
about 240 V. Since the practical circuit has some resistance, the build-up voltage
with the small HTS inductor L-l is limited by the circuit quality factor Q.
Inductor L-2 has a larger inductance. The build-up voltage with the inductor
L-2 is tested for 77 K operation of the inductor, and shown in Figure 5-7 (b), where
Rj„ represents the inductor resistance.
The circuit resistance is caused by the inductor as well as the DC source,
thyristors, wires and connections, whose resistance affects the circuit quality factor
significantly for the situation when the inductor used has small inductance. In
practice the final voltage across the capacitor would reach a finite maximum value,
and this value could be very low when the circuit has high resistance. This would
occur as a result of the small voltage increase per cycle being balanced by the same
magnitude voltage loss per cycle due to leakage effects.
234
5 V A=f 24.6v X lb-S • i i
• ; ' I - . 1 4 ! 1 .. 'I
»••_!___..; i L.-^.-f'-i
j ! j - - 1 ' \ ';;' r :- - i i
i i i
j 1 : 1 1
L___T_. 1 ! . !. ••
;~. 1. i «-! * *|
: . . . . _ . i •_• . i -
I ! ' T 1 1 ' ! I
** -J
i r FT ". ,
1 _V=j3.0mS i
i ; 1 -r-
*
-
'-*-
f --i * r
• i
•
• i * J
- *- j - *
l//!lT=3_t3H2 ||
(Y - 50 V/d, X - 10 ms/d and R^ = 0 Q)
(a) The voltage build-up with the small HTS coil at 77 K.
(Y - 200 V/d, X - 100 ms/d and Ri„ = 4.74 Q)
(b) The voltage build-up with L-2 at 77 K.
Figure 5-7. The generated voltage with the inductors.
235
5.3.3.2 Build-up voltages with different circuit resistance
The build-up voltages with the inductor L-2 and different circuit resistance are
measured and shown in Figure 5-8 (a), where curve (1) has 4.74 Q inductor-
resistance, and curve (2) has 36.32 Q inductor-resistance respectively. In Figure 5-8
(b) the maximum build-up voltage (peak-peak) is recorded with change in the
resistance of the inductor L-2.
As evident in Figure 5-7 and 5-8, the voltage can be practically built up from a
low voltage DC source, and its value increases with decreasing circuit resistance. The
circuit resistance has a significant influence on the final voltage achieved.
5.3.3.3 Circuit current
Figure 5-9 shows the circuit current build-up with the inductor L-2 at room
temperature, and the R-C-L circuit has values of R - 36.6 Q, C - 2.2 uF and L - 0.19
H. The circuit current was measured with a 1 Q resistor which is in series in the
circuit. The circuit current of the generator builds up as well as the build-up voltage.
The amplitude of the maximum build-up current is also required to design the circuit
and in particular the HTS inductor; in addition the circuit di/dt is also limited by the
thyristors used in the switch.
236
(1) 77 K (200 V/d, Rj. - 4.74 Q ) ; (2) Room temperature (100 V/d, Rj- = 35.6 Q )
2000
(a) Maximum build-up voltages with L-2.
Inductor-resistance (a)
(b) Build-up voltages with L-2 for various inductor-resistances.
Figure 5-8. Build-up voltages with different circuit resistance.
237
(1)
(2)
jxmssmsswsB^^^^sss^mm
i i i i
ti • i f h l ! t t i
i M
(1) Build-up voltage 50 V/div; (2) Build-up current 0.2 A/div.
Figure 5-9. The circuit current with the build-up voltage.
238
5.4 C I R C U I T ANALYSIS
5.4.1 Resonant Circuit with a Superconducting Inductor
5.4.1.1 Maximum build-up voltage
The build-up voltage in a resistive resonant circuit is related to the circuit
quality factor Q. By considering the quality factor Q = COoL/R of a resonant circuit,
sometimes called the magnification factor, the potential difference across the
capacitor at resonance is Q times as great as the applied emf Vp (rms). For a
sinusoidal power supply, the voltage across the capacitor VcmaX at resonance is given
by
Vcma. = Q Vp (5-2)
For a DC power supply with an electronic switch, the maximum voltage
Vcmax can be expressed as
Vcma. = Q VB' (5-3)
where VB' is the voltage of the low voltage power source. The switching controller
used has rectangular switching wave form with low voltage source polarity switching
frequency f. Therefore the build-up voltage wave form F(t) can be expressed by
Fourier series as
F(t) = (4VB/7i)[sincot + (l/3)sin3cot + (l/5)sin5cot + ...] (5-4)
239
The generator only resonates on the first harmonic with amplitude of 4VB/7C.
Therefore
VB' = 4 VB/TC (5-5)
and the maximum build-up voltage is related with the R-C-L resonant circuit Q value
by
VCmax = Q(4VB/7t) (5-6)
Reducing the R-C-L resonant circuit resistance is achieved by introducing the
superconducting inductor, the circuit Q value will be very high, therefore leading to a
very high voltage across the capacitor.
5.4.1.2 Ideal build-up voltage
In a R-C-L resonant circuit as shown in Figure 5-10, when switch S is closed
in this circuit, the instantaneous current and voltage solutions respectively are [333,
334]
i(t) = < -Rt 2L
(Vco + VB)sin<»
Q)L (5-7)
vc(t) = ( v C 0 + v B ) --^( R . N
1-e u cosco t + ——sin*y t V 2Lco J
-V co (5-8)
240
where R < 2(L/C)1/2, V c o is the initial capacitor voltage, and co = [(1/LC)-(R2/4L2)]1/2
is the resonant frequency in rad s1. Both equations describe decaying sinusoids, with
Vc(t) approaching a steady state value of V B , and i(t) approaching a steady state value
of zero.
Now in a circuit using a HTS inductor and no separate resistor, then R will
become very small. If R = 0 Q, then Equations (5-7) and (5-8) can be simplified to
.(t)=(vco+VB)sina,. G)L v '
Vc(t) = -(vco+VB)cos<ut + VB (5-10)
where co = (LC)" - rad s" . These two equations describe constant magnitude
sinusoids, with the average values of i(t) and Vc(t) being zero and V B respectively.
W h e n switch S in Figure 5-10 is closed, Vc(t) = Vc(0) = -VCo- One half a
resonant cycle later, this voltage will have increased to
Vc(t) = Vc(7c/co) = -(Vco + VB)(-1) + VB = Vco + 2VB (5-11)
If at this point of time the battery is disconnected, and then reconnected in the
opposite polarity for the next half cycle, then the initial capacitor voltage Vco is
changed to Vco-new, and is given by
VcO-new = -Vc(t) = -(Vco + 2VB) (5-12)
241
Haifa cycle later, Vc(t) = Vc(27c/a>) becomes
Vc(t) = -[-(Vco + 2VB) + (-VB)](-1) + (-VB) = -(Vco + 4VB) (5-13)
If the battery is reversed every half cycle thereafter then
Vc(t) = (Vco + 6VB); -(VCO + 8VB); (Vco + 10VB); etc (5-14)
Therefore the positive and negative peak voltages can be described by
Equation (5-1). This is the build-up voltage for an ideal circuit without resistive loss.
5.4.1-3 Build-up voltage with a resistive circuit
From Equation (5-7), when t = rcAo, i = 0, if the thyristor bridge in Figure 5-4
changes polarity, the capacitor voltage is given by
VCi = (Vco+VB)(l+e-Rn/2L<a)-Vco (5-15)
After the polarity is changed n times, the capacitor voltage becomes
242
A/W R
Vc VB
1 i(t) — « —
Vc(t)
Figure 5-10. Series R-C-L resonant circuit.
ure 5-11. High voltage generator with a thyristor bridge switch.
243
V c„ = (VCn-i+VB)(l+e-R7I/2L£0)-Vc„.i (5-16)
If V c o = 0, then
Vc,=VB(l+e-R,t/2Ll0)
Vc2=(Vci+VB)(l+e-R7t/2L(0)-Vcl=VB(l+2e-
R'c/2Lco+e-2R7I/2L£0)
VCn=(Vc„-i+VB)(l+e-R,l/2Lco)-Vcn-i
=V (T+2e"Rjt/2L(0+2e"2R,t/2Lco 4.2e"(n"1)R7t/2Lto+e"nR,t/2Lco>l
=(1+e-nR)V2L_)+2VB ^e-i*xl2U» (5.,7)
Assuming that the thyristor bridge changes the polarity at t = njc/co, after the polarity
is changed n times, the build-up voltage VCn is given by
-R/T/2L<D _ -(n-l)R;r/2L<u
VCn = VB(l + e-R^) + 2VB TZ^J^ (5-18)
W h e n n -> °sV C n -> V C m a x , therefore
V C M , = l i m V 0 l = V , ( l + to/2Ut ) (5-19) n-**» c — I
From Equation (5-19), when R -> 0, V c m a x -» *=. W h e n R -> °s V C m a x -» VB.
The quality factor Q of a R-C-L resonant circuit is Q = coL/R; therefore
Equation (5-19) can be expressed as
244
2VB VCmax = VB + -^nQ—T (4-20)
When VCn is known, the circuit current in can also be calculated. The circuit
current is required for the design of a HTS inductor, and the circuit di/dt is also
required for design of the thyristor switch.
5.4.2 Build-up Voltage and Circuit Current
The high voltage generator is analysed to predict the voltage build-up with the
HTS inductors. The values of the circuit components have been chosen to be of a
similar size to what will be possibly used in a small prototype. It is assumed that the
bridge thyristors commutate precisely at the natural half cycle, i.e. the DC source
polarity is switched at the circuit resonant frequency [27tv'(LC)]"1, and without any
additional voltage drop and capacitor leakage. It is also assumed that the circuit
current is well below the critical current of the HTS inductor, and AC loss in the HTS
inductor is negligible. Computer programs such as "SPICE" or "MATLAB" can be
employed for this study.
To model a circuit containing a HTS inductor, the values chosen were L = 20
mH, C = 20 uF, R = 0.05 Q, VB = 12 V and Vco = 0. Using this model the voltage
across the capacitor has increased steadily from zero to 700 V in 60 ms, as can be
seen in Figure 5-12, and then to 1149 V in 100 ms (50 iterations). After 6 sec. (3020
iterations) the voltage achieved is 9.66 kV. There is only a 15 V increase of Vc
between t = 5 s and t = 6 s.
245
To model a circuit containing an inductor with copper windings, the values
chosen were L = 20 mH, C = 20 uF, R = 3 Q, VB = 12 V and Vco = 0. Figure 5-13
shows the voltage across the capacitor for this model. The voltage achieved after 30
iterations (-60 ms) is 159 V, and after 50 iterations (-100 ms) is 161 V.
By comparing the build-up voltages in the circuit with same L (20 mH) and C
(20 uF) values but different R, it can be seen that the build-up voltage with the HTS
inductor at 100 ms is more than 7 times higher than the copper inductor at the same
instant. This is achieved by reducing the circuit resistance from 3 Q to 0.05 Q. After 2
s, the build-up voltage with the HTS inductor is about 45 times higher than the value
with a Cu inductor.
Since this model has a small value of resistance, then the voltage increase
reduces with time. Figure 5-14 shows the envelope of the capacitor voltage for the
same model but over a longer period of time. After 6 seconds (3020 iterations) the
voltage achieved is 9.66 kV. There is only a 15 V increase that occurs between t = 5.0
seconds and t = 6.0 seconds.
The circuit current is built up with the build-up voltage, and the result for R =
0.05 Q, C= 20 uF and L = 20 mH is shown in Figure 5-15. From the result, a current
generator can also be considered in the future, and the maximum current I„ux = Vp / R
can be used for the evaluation.
Based on the available HTS material produced, a 5 mH inductor can be
produced which has critical current Ic = 5.2 A at 77 K and Ic = 45.6 A at 4.2 K [312,
317]. Figure 5-16 (a) shows the build-up voltages by using a 5 mH inductor with a
2.2 uF capacitor, and with variable circuit resistance. By considering the HTS critical
current limitation, the maximum build-up voltages are given by Figure 5-16 (b).
246
1500 T
20 40 60
Time (ms)
80 100
HTS Inductor: R = 0.05 Q - C = 20uF-L = 20mH
Figure 5-12. Voltage Vc(t) build-up with a HTS inductor.
20 40 60
Time (ms)
80 100
Normal Inductor: R = 3 Q - C = 20uF-L = 20mH
Figure 5-13. Voltage Vc(t) build-up with a normal Cu inductor.
247
10.00 -
8.00 -
6.00-
4.00 •
> 2.00-
X o.oo -g -2.00 •
-4.00 -
-6.00 -
-8.00 •
in ev\ -lU.UU •+
0.
I ' i i i r
- " _ T - - " i
{ i 1 1 i 1
0 1.0 2.0 3.0 4.0 5.0 6.0
Time (s)
Figure 5-14. Envelope of Vc(t) for R = 0.05 Q, C = 20 uF and L = 20 mH.
248
40 60
Time (ms)
(a) With R = 3 Q, C= 20 uF and L = 20 mH.
0.0 1.0 ZO 3.0 4.0
Time(s)
5.0 6.0
(b) With R = 0.05 Q, C= 20 uF and L = 20 m H (envelope).
Figure 5-15. Circuit current i(t).
249
>
1.5x103
1.0x103
5.0x102 -
OJ cn ro
o > -5.0x10" -
-1.0x10J -
-I.SxIO'
High Voltage Generator
16 4 8 12
t (ms)
(a) Build-up voltages with different circuit resistance.
20
3x10'
2x10'
1x1 Cr
0
•1x10v
-2x10'
-3x10'
i r
26.6ms-2503V-44.6A<lc=45.6A(4.2K)
5.6ms-283V-4.9A<lc=5.3A(77K)
Current
Voltage
0 5 10 15 20 25
t (ms)
(b) Critical current limitation for the build-up voltage.
30
Figure 5-16. Build-up voltages with a small H T S inductor.
250
5.5 D I S C U S S I O N
5.5.1. Inductor with Bi-2223/Ag H T S Wire
The Ag-clad (Bi,Pb)2Sr2Ca2Cu30io+x HTS wire is prepared to make an
inductor with much less resistance than a normal resistive inductor. For a multilayer
close-wound cylindrical HTS coil, the desired inductance can be designed according
to
L = 0.019739(2a/b)aN2K' (uH) (5-21)
where a (cm) is the coil mean radius, b (cm) is the coil length, and K' is the coil
dimension dependent coefficient [335].
Since the flux linkage \j/ of the HTS coil is \|/ = NO = LI, therefore
B = LI/S (5-22)
where S represents the HTS winding area. The large inductance and large rated
working current will generate a high magnetic field within the HTS inductor itself.
To design a suitable inductor for this application with the HTS wire, the magnetic
field-dependent critical current needs to be very high. Consequently high working
current can be obtained when a large number of ampere-turns are formed for a high
transport current and large inductance.
The design of a HTS inductor with the Ag-clad (Bi,Pb)2Sr2Ca2Cu3Oio+x wire
has been discussed in Chapter 3. The Bi-based Ag-clad wire shows that it can be used
251
to make a compact H T S winding since it has achieved considerable high critical
current density and flexible mechanical property. The presently produced Ag-clad
(Bi,Pb)2Sr2Ca2Cu30io+x wire is a good candidate for this application, but
improvement is required for 77 K use. The critical current, the magnetic field
generated by the winding itself, and the A C loss of the H T S wire are the limitations
in the design of a H T S inductor. For a circuit with high transport current, the H T S
inductor is required to operate below 77 K to increase the H T S material flux pinning
property, and this is the present solution for use of this H T S wire before it is further
improved for its magnetic field dependent critical current at liquid nitrogen
temperature. With the improvement in the flux pinning properties of the H T S
materials, there is potential to make H T S coils with a large inductance and operated
at 77 K.
Choosing circuit component values is also related to the H T S inductor used.
To maintain a low circuit current magnitude the inductance should be large. To
reduce A C loss of the H T S , it is advantageous to keep the natural or switching
frequency low, by having a large capacitance and large inductance. To increase the
inductance of the H T S inductor, several such small inductors can be used in series.
The value of the capacitor is chosen so that the current flowing in the circuit is
limited to a value less than the critical current of the H T S inductor at the natural
frequency of the circuit, for the range of generated voltages.
About 0.2 T magnetic field (B//c) can be selected to design the H T S coil
ampere-turns with the Ag-clad (Bi,Pb)2Sr2Ca2Cu3Oio+x H T S wire, at which - 5 0 %
1^=0 can be maintained at 77 K [312, 317]. Working at 4.2 K, the B can be selected
to be much greater than 20 T for designing the inductor with this H T S wire. Based on
the resistivity criterion of 10"13 Q m for the H T S , the Q ratio of the H T S inductor to a
252
normal C u (p = 1.7 x IO"8 Q m ) winding inductor, QHTS/QCU, is approximately of the
order of IO5.
5.5.2 High Voltage Generation
The maximum theoretical generated voltage of the circuit as shown in Figure
5-11 with a perfect circuit which has no circuit resistance, no capacitor leakage, and
switching frequency equals to half circuit resonant frequency, is infinite and its value
with iteration is 2nVB, as shown by Equation (5-1). In practice the maximum build-up
voltage reaches a finite maximum value which limitation is mainly determined by
circuil resist.ance caused by the inductor resistance as well as the DC source,
thyristors, wires and connections. For such a resistive circuit, the maximum build-up
voltage is equal to Q(4VB/7I). This limitation occurs as a result of the small voltage
increase per cycle being balanced by the same magnitude voltage loss per cycle due to
resistive and leakage effects.
With a superconducting inductor, the generated voltage can reach a very high
value. The high voltage generator can generate voltages of almost any magnitude with
the appropriate choice of circuit components. By limiting the number of iterations, or
by using some form of voltage sensing, it is possible to generate a pre-determined
voltage.
Circuit components of the generator decide the resonant frequency of the
circuit, and therefore the switching frequency, the voltage magnitude after a certain
253
number of iterations, the maximum voltage and the circuit currents. To maintain a low
current magnitude the inductance should be large according to Equation (5-9). Also
since the superconductor critical current reduces with increasing AC frequency, it is
advantageous to keep the natural frequency low, by having a large capacitance and
large inductance.
5.5.3 Applications
The high voltage generator can generate voltages of almost any magnitude
with the appropriate choice of circuit components. By limiting the number of
iterations, or by employing some form of voltage sensing, it is possible to generate a
pre-determined set voltage.
The voltage generator can only generate high voltages at low load current.
When the resistance load across the capacitor C is low, the maximum build up voltage
is considerably reduced. Consequently the device is not capable of supplying a low
resistance or low impedance load.
Since very high voltage can be generated with a HTS inductor, the possible
applications in electrical engineering may include partial discharge testing and
pressure testing of electrical insulation systems, which do not require low impedance
loads to be driven.
This device is also possible to be a useful tool for studying HTS. Since the
maximum build-up voltage occurs only at resonant frequency, the inductance L of the
HTS coil can be obtained by co0 = 1/V(LC). The circuit current in the generator
254
increases with the build-up voltage, and the build-up circuit current in both frequency
and amplitude can be controlled. Consequently it can be used as a method to test a
superconductor at various frequencies with regard to its critical current as evident
from Figure 5-17. When the superconducting coil becomes resistive, the build-up
voltage will drop and its build-up voltage curve will shift away from the ideal zero
resistance build-up voltage curve. Correspondingly the circuit current at that shifting
point J is related to the HTS critical current. As shown in Figure 5-18, the maximum
build-up voltages by a small HTS inductor with different circuit resistance at t = 26.93
ms where the circuit current peak value reaches the HTS inductor critical current, are
reduced with increasing circuit resistance.
The AC loss of a HTS can also be tested with the generator at different
frequencies. The high build-up voltage across the HTS inductor can be used to test
the HTS winding insulation capability. Consequently the voltage generator described
can be further developed for studying the HTS coils and wires with respect to their
transport currents and AC losses at different frequencies, by comparing the voltage
measured and the theoretical zero-resistance build-up voltage.
255
Vc
Zero-resistance voltage peak value
Figure 5-17. Principle of testing a superconductor with the generator.
3_
-i 1 — i — i i i i 11 1 1 — i — i i i i 11 1 1 — i — i i i i 11 -i 1 — i — r
2.5x10
2.0x10J-
03 CD T
CL 1.5x103J
>
<D
CO
1.0x10*-
> 5.0x102
0.0-
Voltages with different circuit resistance
at t=26.93ms
l(27ms)=lc(45.6A-4.2K) JJ.
— i — i — i — i 1 1 1 1 1 —
0.01 0.1 • r " I ~ T i i i i | -T 1 — I I I I I |
10
R (Q)
(L = 5 mH, C = 2.2 uF and different R.)
Figure 5-18. The maximum build-up voltages by a small HTS inductor at t
26.93 ms with different circuit resistance.
256
5.6 C O N C L U S I O N S
Based on an available Ag-clad (Bi,Pb)2Sr2Ca2Cu30io+x H T S wire, a small
inductor has been made. By considering an electronic resonant circuit with a
superconducting inductor, a method of generating high voltage from a low voltage
source has been developed. This method has been analysed both from experiments
and theoretical calculations.
By reversing the battery polarity in a R-C-L resonant circuit, it is possible to
generate high voltages of many orders of magnitude greater than the low voltage DC
source. By using a superconducting inductor to reduce the circuit resistance, the
maximum generated voltage is much higher than in a resistive circuit with a normal
copper winding inductor. Built with a HTS inductor, the high voltage generator could
be portable and easy to operate, and has a much lower cost due to operation with
liquid nitrogen rather than liquid helium as with conventional low Tc superconductors.
With the prospect of manufacturing large HTS inductors, this method of voltage
generation has the potential to be utilised in industry. Applications such as partial
discharge testing and insulation pressure testing, that do not require low impedance
loads to be driven, could use this method of voltage generation.
257
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277
PUBLICATIONS
(HTS)
J. X. Jin, C. Grantham, Y. C. Guo, J. N. Li, R. Bhasale, H. K. Liu, and S. X. Dou, "Magnetic Field Properties of Bi-2223/Ag HTS Coil at 77 K", Physica C, Vol. 278, pp. 85-93, 1997.
(FCL)
J. X. Jin, S. X. Dou, C. Grantham, and H. K. Liu, "Preparation of High Tc Superconducting Coils for Consideration of Their Use in a Prototype Fault Current Limiter", IEEE Transactions on Applied Superconductivity, Vol. 5, No. 2, pp. 1051-1054,1995.
J. X. Jin, C. Grantham, S. X. Dou, H. K. Liu, Z. J. Zeng, Z. Y. Liu, T. R. Blackburn, X. Y. Li, H. L. Liu, and J. Y. Liu, "Electrical Application of High Tc Superconducting Saturable Magnetic Core Fault Current Limiter", IEEE Transactions on Applied Superconductivity, Vol. 7, No. 2, pp. 1009-1012, 1997.
(HVG)
J. X. Jin, S. X. Dou, H. K. Liu, and C. Grantham, "High Voltage Generation with a High Tc Superconducting Resonant Circuit", IEEE Transactions on Applied
Superconductivity, Vol. 7, No. 2, pp. 881-884, 1997.
278