1997- 2012 AsiaInspection Limited. All rights reserved...
Transcript of 1997- 2012 AsiaInspection Limited. All rights reserved...
1997- 2012 AsiaInspection Limited. All rights reserved
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Inspection Report(PSI) O-cn-1139058
PRODUCT DESCRIPTION
Client Name: Anonymous Company
Product Name: RABBIT SPEAKER
Inspection location: Shenzhen Longgang
Inspection date: 29/Sep/20**
Your reference number:
P/O number: ABC 1111
Supplier: Anonymous Factory
Order quantity: 1000Pcs
Qty ready for inspection: 1000Pcs (100%)
Reference sample available: Yes
OVERALL INSPECTION RESULT: Failed (Client has the final decision to Reject or Approve)
INSPECTION RESULT SUMMARY Result Findings/Remarks
WORKMANSHIP (defectives list)
Within AQL /
Beyond AQL
CRITICAL MAJOR MINOR
Found 0 0 5
Max 0 5 7
Checked 80 80 80
Most serious defects found: UNTRAMMED THREAD
TESTS Passed
QUANTITY OK
PRODUCT COLOR OK
ARTWORKS Not OK Notice color’s is different with the picture
PRODUCT DIMENSIONS & WEIGHT N/A
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PACKING & PACKAGING
OK
SHIPPING MARKS OK
OTHER REMARKS
1. Notice color is different from the picture 2. No machine available for L, R channel polarity and Frequency response tests in factory
Nb of Mandays spent:
Inspector 1: Baptise COUTURE Report Approver: Vincent Liu
INSPECTION STANDARDS Inspection type Pre-Shipment Inspection
Sampling standard ISO 2859-1 (Mil Std 105E)
Sampling level II
AQL for Critical defectives Not Allowed
AQL for Major defectives 2.5
AQL for Minor defectives 4.0
Sampling size for Cri/Maj/Min 80 / 80 / 80 Pcs
Number of inspected pieces 80 Pcs
Quantity of cartons available for inspection 250 cartons
Number of inspected cartons 20 cartons
List the selected carton numbers you have taken: 31 135 238 153 126 228 214 5 122 3 172 38 120 230 160 10 201 25 12 117 133 44
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I. QUALITY CRITERIA 1. Quantity
Expected Result Result Actual Finding / Comments 80% of the total order quantity must be finished and packed - Order quantity: 1000 Pcs
OK 1000 (100%) pieces are finished and packed
2. Product appearance
Expected Result Result Actual Finding / Comments
OK
Front view:
OK
Back view:
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OK
Side view:
OK
Top view:
OK
Inner view:
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3. Color Expected Result Result Actual Finding / Comments
Beige-- OK
Pantone Code: Close to pantone code 7401C
-- OK
Pantone Code: Close to pantone code black C
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-- OK
Pantone Code: Close to pantone code black C
-- OK
Pantone Code: Close to pantone code black C
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4. Artwork
Logo Reference Result Production sample vs. Approval sample DEFECTIVE LOGO IF ANY
N/A
a. Logo Technical compliance
Expected Result Result Actual Finding / Comments Sampling size: II Is the logo design matching with the Sample / Specs?
OK
Sampling size: II Are the words spelled correctly?
OK
Sampling size: II Is the font(s) similar to the Sample / Specs? (boldness, size, type)
OK
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c. Logo Dimension, Positioning and Alignment Expected Result Result Actual Finding / Comments
Dimension (width x height) (Trace the smallest rectangle which can include the logo & measure the height and width of the rectangle surrounding the logo)
N/A
Please see photo above
Positioning (from the top edge of the rectangle to the top edge of the product)
Please see photo above
Alignment and parallelism (draw a line at the bottom of the logo and check the parallelism of this line with the product side edge or bottom)
Please see photo above
d. Label / Sticker
Expected Result Result Actual Finding / Comments Sticker/ Label
OK
Back of the box
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Other labels/tags
Not OK
color on the notice is blue on the product and pink in the attachement
OK
bottom of the box
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bottom of the box left side of the box
left side of the box right side of the box
label on the product
label on the product
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notice notice
5. Product dimensions and weight a. Dimensions Expected Sample 1 Sample 2 Sample 3 Sample 4 Sample 5 Result product 32x17,5x1
2cm 32x17,5x12c
m 32x17,5x12
cm 32x17,5x12c
m 32x17,5x12
cm N/A
Length and diameter of cable
36cm Ø
3,43mm
36cm Ø 3,43mm
36cm Ø 3,43mm
36cm Ø 3,43mm
36cm Ø 3,43mm
N/A
b. Weight -plush 183,2g 183,2g 183,2g 183,2g 183,2g N/A
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Pictures of dimensions and weight check:
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6. Packaging a. Inner packing (=Inner case / white box / gift box):
Expected Result Result Actual Finding / Comments bar code 8900000009898 Is there any inner packing?
No
b. Unit packing:
Expected Result Result Actual Finding / Comments 176*320*144mm pvc box size, can be have 2 mm different
OK
17,6x321x144mm
Specify the unit packing used for the product: pvc box and poly bag
Does the unit packing have clear printed warning instruction?
OK
Does the instruction conform to the client’s specs?
N/A
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7. Packing a. Outer packing:
Expected Result Result Actual Finding / Comments 4 pcs per outer carton OK What is the number of corrugated layers on cartons?
[2] corrugated
layers
Do the cartons’ layers conform to the client’s specs?
N/A
Products are perfectly fitted in the carton: (no over-packed, no gap, no crash are allowed)
OK
Does the sealing method for cartons conform to the client’s specs?
OK
Indicate the sealing method(s) used on cartons: adhesive
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Does the number of pieces per carton conform to the client’s specs (check on 5 cartons)?
OK Carton # Reference # # of pieces
172 4 135 4 214 4 122 4
5 4
b. Dimensions of export cartons (on 5 cartons):
Expected Result Result Actual Finding / Comments L: cm x W: cm x H: cm
N/A Carton number L x W x H (cm)
172 36x31x36,6cm 135 36x31x36,6cm 214 36x31x36,6cm 122 36x31x36,6cm 5 36x31x36,6cm
Pictures of cartons dimensions check:
c. Weight of cartons (on 5 cartons): (1 kg = 2.2 Lbs / 1 lb = 0.45 kg)
Expected Result Result Actual Finding / Comments Maximum weight of Export Cartons: N/A Carton number Weight (kg)
172 2,279 135 2,279
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214 2,279 122 2,279 5 2,279
Pictures of cartons weight check:
8. Shipping Marks
Expected Result Result Actual Finding / Comments Shipping Mark 1 Front Mark 1 Shipping mark can be printing on black (no need color printing),
OK
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Side Mark 1
OK
II. TESTS AND SPECIAL REQUIREMENTS
Test description Sampling
size Comments from Inspector Result
Perform a carton drop test: 10 drops from the correct height based on carton weight as defined in ISTA 1 A(6 faces, 3 edges,1 corner) - On 3 cartons – packed products should not get damaged
Passed
result of the drop test Perform a pull test by pull gage-Slowly apply 70 N of force within 5 seconds. Continue this force for 10 seconds - any broken seams must be able to withstand finger-insert detection of 10 N of force. Test any small, rigid parts such as: eyes, nose, pom-pom, label, etc (if designed for children under 3 years old). If the part is >6 mm thick, use 90N of force. If the part is <= 6 mm thick, use 50 N of force.
S3 (13 Pcs)
Passed
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Perform a pull test manually-Perform pull test in all seams by manually (see ref pictures “pull test method”) Take clear pictures for every test step you do, 3pictures /seam/test. The report must clearly show from which positions the pull test has been performed and what method the test was performed with. Attach clear photos to the report showing this.
S3 (13 Pcs)
Passed
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Perform an item cutting and check its stuffing. -The stuffing used must be new and clean.
S2 (5 Pcs)
Passed
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Perform a fatigue test-Test all zippers, velcro and adjustable parts. Do this 20 times.
S3 (13 Pcs)
Passed
Perform an adhesive and rub test -Test all marking, printing and painting if applicable.
S2 (5 Pcs)
N/A
The tension test-check neck and paws seams, no broken threads
S3 (13 Pcs)
Please see photos above Passed
visual defect check-the toy should be well stuffed, looks nice and cute, head should be straight, no slanted to the side.
II (80 Pcs)
Passed
*S*:metal detection-Applicable for stuffing toys without metal parts, should pass the tester’s detection
II (80 Pcs)
N/A
Test the functions of the item according to the instruction manual.-
II (80 Pcs)
Passed
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Check the number of stitches per inch- S1 (5 Pcs)
5 stitches per cm Passed
Check the seam distance to fabric edge check-Make sure the seaming is at least 5mm from the edge of the fabric. You must return the product inside out to check this point.
S1 (5 Pcs)
N/A
Perform a compulsory marking check-Ensure that the following marking are on the toy or on the unit packing/packaging: - CE marking (for Europe) - Importer information - “Do not remove this information” statement - Information is in the country of import official language - Age grading - Country of origin - Suffocation risk warning on the polybag.-S1
S1 (5 Pcs)
Passed
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Stitching strength construction check-The paw part needs to check carefully, since it is sewed by hand after filling, please check that stitching is strong enough.
S2 (80 Pcs)
Please see photos above Passed
Carton dimension and packing check-check whether carton dimension and q’ty/ carton are as per client’s requests. Check if polybag has ventilation holes and must be perfectly dry.
S3 (5 Pcs)
Please see Packaging part
Passed
Perform a barcode scanning test.-The barcode must be scannable and with the correct number.
S2 (5 Pcs)
Passed
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L, R channel polarity test if applicable- II (80 Pcs)
No machine available for tests in factory N/A
Frequency response test-client’s spec or Range: 20Hz-20Khz, no vibration noise, no speaker buzz
II (80 Pcs)
No machine available for tests in factory N/A
Perform an endurance test (life test) Internal workmanship check-
S1 (5 Pcs)
Passed
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plug fitting test- II (80 Pcs)
Please see photos above Passed
Perform Function check- II (80 Pcs)
Please see photos above Passed
III. SAMPLE COLLECTION [ 0] pcs of production samples were collected
IV. WORKMANSHIP (Defectives list) REF. CRI MAJ MIN Picture Untrimmed
thread MIN 4
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Dirty mark on the battery
MIN 1
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V. WORKMANSHIP SUMMARY Cri Maj Min AQL result Number of defectives found
0 0 5
Within AQL Maximum allowed 0 5 7
No. of inspected samples 80 80 80
VI. ADDITIONAL PICTURES a. Inspected Pieces
Total Defective Pieces Total Defective Pieces
Inspected cartons Sealed cartons with AI stickers
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b. Cartons Selection
Carton Pile Area 1 – Before Cartons Selection Carton Pile Area 1 - After Cartons Selection VII. FACTORY GENERAL OUTLOOK
Is the factory/workshop location same as booked by client?
Factory/Workshop cooperation Factory/Workshop organization
Yes Average Average
Factory/Workshop Cleanliness Inspection Room Lighting
Conditions Inspection Room Conditions
Cleanliness
Inspector’s comments: Rather Clean
Inspector’s comments: Rather Bright
Inspector’s comments: Clean
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VIII. DRAFT REPORT
Original signature from the Factory Manager accepting AsiaInspection conditions on Shipment authorization and bribery issues
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IX. FACTORY DISCLAIMER
Original signature from the Factory Manager accepting AsiaInspection conditions on
Shipment authorization and bribery issues X. IMPORTANT NOTES THE ABOVE RESULT(S) REFLECT(S) ASIAINSPECTION LIMITED’S FINDINGS AT THE TIME AND PLACE OF INSPECTION. THIS REPORT DOES NOT RELEASE THE BUYER OR SELLER FROM CONTRACTUAL RESPONSIBILITIES, NOR DOES IT PREJUDICE THE BUYER’S RIGHT OF CLAIM TOWARD THE SELLER/SUPPLIER FOR COMPENSATION FOR ANY APPARENT AND/OR HIDDEN DEFECTS NOT DETECTED DURING INSPECTION OR OCCURRING ANYTIME THEREAFTER.
End of the Report