1797-5.33 FLEX Ex 85…253V ac In/Quad-Ex dc Out Power ...€¦ · Publication 1797-5.33 - April...
Transcript of 1797-5.33 FLEX Ex 85…253V ac In/Quad-Ex dc Out Power ...€¦ · Publication 1797-5.33 - April...
-
Installation Instructions
FLEX Ex 85…253V ac In/Quad-Ex dc Out Power Supply
Catalog Number 1797-PS1E Series B
Topic Page
Important User Information 2
About the Power Supply 3
Understand System Planning 4
Installation in Zone 1, 22 6
Electrostatic Charge 8
Outputs 8
Mount the 1797-PS1E Power Supply 8
Customer Connections 10
Typical Wiring Configurations 10
1797-PS1E Mounting Dimensions and Terminal Base Assignments 11
Repair 11
Specifications - 1797-PS1E Power Supply 12
Ferrite Beads 15
Publication 1797-5.33 - April 2007
-
2 FLEX Ex 85…253V ac In/Quad-Ex dc Out Power Supply
Important User InformationSolid state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (Publication SGI-1.1 available from your local Rockwell Automation sales office or online at http://literature.rockwellautomation.com) describes some important differences between solid state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc. is prohibited.
Throughout this manual we use notes to make you aware of safety considerations.
WARNING Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.
IMPORTANT Identifies information that is critical for successful application and understanding of the product.
ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence
SHOCK HAZARD Labels may be on or inside the equipment to alert people that dangerous voltage may be present.
BURN HAZARD Labels may be on or inside the equipment to alert people that surfaces may be dangerous temperatures.
Publication 1797-5.33 - April 2007
http://www.literature.rockwellautomation.comhttp://www.literature.rockwellautomation.com
-
FLEX Ex 85…253V ac In/Quad-Ex dc Out Power Supply 3
About the Power Supply
The power supply is an essential component in the operation of an intrinsically-safe system. It must isolate the unsafe incoming power from the control system and limit the available energy to IS-safe levels.
No other power source is needed to operate any components attached to the FLEX Ex system in the hazardous area. Power for valves, actuators, or transmitters come from the FLEX Ex modules.
ATTENTION This equipment is considered Group 1, Class A industrial equipment according to IEC/CISPR Publication 11. Without appropriate precautions, there may be potential difficulties ensuring electromagnetic compatibility in other environments due to conducted as well as radiated disturbance.
This equipment is supplied as enclosed equipment. It should not require additional system enclosure when used in locations consistent with the enclosure type ratings stated in the Specifications section of this publication. Subsequent sections of this publication may contain additional information regarding specific enclosure type ratings, beyond what this product provides, that are required to comply with certain product safety certifications.
30686
1797-PS1E
Publication 1797-5.33 - April 2007
-
4 FLEX Ex 85…253V ac In/Quad-Ex dc Out Power Supply
The 1797-PS1E is an 85…253V ac in/quad-Ex dc out power supply in a flame-proof enclosure with increased safety input/output terminations. The 85…253V ac gland is an M20 x 1,5 and can accept a cable from 6…12 mm (0.267…0.472 in.) in diameter. The Ex outputs are M16 x 1,5 and can accept a cable from 4…8 mm (0.157…0.315 in.) in diameter.
Features include the following:
• 85…253V ac supply source• Four channels, 8.5 W output each channel• Outputs are IS galvanically isolated from the source• All channels are independently IS limited
Understand System PlanningPart of system planning is determining what modules are needed for the application, how many power supplies are needed, how to best partition the system, and where to locate the system cabinets.
A key task in the development cycle is determining the number of power supply outputs (thus power supplies) you will need. In the following example, you will need 11 power outputs if you are using the fiber hub, which requires 8.5 W.
Each power supply has four independent IS-power outputs capable of 8.5 W each. In the above example, we required 11 IS-power outputs so 3 power supplies were sufficient.
Modules Requires Modules Requires
Fiber hub 8.5 W Two thermocouple inputs 1.6 W each
Two ControlNet adapters 8.5 W each Two digital outputs 7.5 W each
Two analog inputs 7.5 W each Three NAMUR digital inputs 2.8 W each
Two analog outputs 6.3 W each Two counter inputs 4.25 W each
Publication 1797-5.33 - April 2007
-
FLEX Ex 85…253V ac In/Quad-Ex dc Out Power Supply 5
The total number of power supplies needed depends on the modules used and the total system configuration. The following illustration shows how this example may be configured.
IMPORTANT Even though modules may be supplied with power from the same power-supply output channel, galvanic isolation in the module provides module-to-module galvanic isolation. Depending upon the module type, galvanic isolation (channel-to-channel within the module) may or may not be provided. See the module’s specifications for more information.
IS Pwr
Safe Area
Hazardous Area
1797 power supply
1797 power supply
1797 power supply
ACNR Spare IE8 OE8 IRT8 Spare Spare IJ2 IJ2
ACNR OB4 OB4D IBN16 IBN16 IBN16 IE8 IRT8 OE8
RPA RPFM RPFM
IS 1797 I/O
IS 1797 I/O
IS 1797 Fiber Hub
IS PwrIS PwrIS Pwr
IS PwrIS PwrIS PwrIS Pwr
IS PwrIS PwrIS PwrIS Pwr
EEx d/e
EEx ib
41306
Unsafe Power Entrance
Spare
Unsafe Power Entrance
Unsafe Power Entrance
EEx d/e
EEx ib
EEx d/e
EEx ib
Publication 1797-5.33 - April 2007
-
6 FLEX Ex 85…253V ac In/Quad-Ex dc Out Power Supply
Make certain that you only connect intrinsically-safe power supplies to other intrinsically-safe system modules or adapters to maintain the integrity of the intrinsically-safe backplane.
Installation in Zone 1, 22The 1797-PS1E Series B power supply has a protection factor of IP65. Refer to the specifications table for the IS module type.
Application
When installing, commissioning, operating, and maintaining devices or device components of the FLEX Ex system as intrinsically-safe electrical apparatus in potentially explosive atmospheres according to EN 50020, you must heed the EC- type examination certificate and the applicable national and local construction, installation, and operating regulations.
Zone 1
The Power Supply unit can be located in Zone 1. The permissible ambient temperature of -20…70 °C must not be exceeded.
Zone 22
The housing type of the power supply is applicable for use in Zone 22. It corresponds with the category 3D acc. to directive 94/9 EC and is marked with a type label accordingly.
ATTENTION The power supply cannot be used in an intrinsically safe environment after its outputs have been exposed to nonintrinsically safe signals.
41307
Publication 1797-5.33 - April 2007
-
FLEX Ex 85…253V ac In/Quad-Ex dc Out Power Supply 7
Installation and Commissioning
The power supply unit can be located in Zones 1, 2, and 22 as stated on its label. The output circuits are according to the ignition protection class EEx ib and can be installed in Zones 1, 2, and 22. When installing, you must heed the EC- type examination certificate (especially the special conditions) and the applicable national and local construction, installation, and operating regulations.
The housing (EEx d) must not be opened (screw cover). Connections are made in the EEx e terminal box.
Install the Power feed lines only in the deenergized state. Also follow the information on the type label, respectively the covers of the terminals.
You can connect and disconnect the intrinsically-safe output terminals during operation.
All unused cable glands must be covered by appropriate prototype tested EEx e lead seals to keep the requirement of IP54.
The cover installed on the nonintrinsically-safe screw terminals (IP30) may only be removed in the deenergized state and must be remounted after working on these terminals.
Before closing the cover of the EEx e wiring box, inspect the seal for any signs of damage. In case of damage, the seal must be replaced by a new seal that is identical to the damaged seal.
The power supply housing contains two flanges, which can be connected to a wall or other structural part by means of fixing screws. Select fixing screws that ensure secure fixing of the power supply. Consider the condition of vibration of the power supply when making this selection.
On the EEx d housing there is an earthing screw. This screw must be connected to Earth with a conductor having a minimum of 4 mm2 (0.006 in.2) area. The connection has to be protected against self opening and corrosion. Corrosion protection can be achieved by using tinned terminal ends.
Before opening the EEx e terminal box (for example, for maintenance purposes), it must be cleaned of all dust particles to ensure that no dust can enter the box.
Publication 1797-5.33 - April 2007
-
8 FLEX Ex 85…253V ac In/Quad-Ex dc Out Power Supply
Electrostatic ChargeProtect the system against electrostatic charge. Post a sign near this module. Attention! Avoid electrostatic charge. ATENÇÃO! PREVENIR CONTRA O ACÚMULO DE
CARGA ELETROSTÁTICAFor your convenience, a sign that can be cut out and posted is included on the last page of these installation instructions.
OutputsWhen using an intrinsically-safe electrical apparatus according to EN50020, the European directives and regulations must be followed.
The channels in the power supply are electrically connected to each other and have a common +V line.
Mount the 1797-PS1E Power SupplyFollow these directions to properly install the 1797-PS1E power supply. Refer to Installation and Commissioning, page 7, for important precautions and considerations.
1. Remove the screws on the cover of the power supply EEx e terminal box to access the input and output terminals.
2. Thread the blue IS-safe output power wiring through the blue IS compression seals.
IMPORTANT You cannot interconnect lines because of the intrinsic safety requirements.
ATTENTION Use star washers and nuts to make sure you have a good electrical connection. Scrape the paint off the back panel in those areas where grounding bolts will be located.
Publication 1797-5.33 - April 2007
-
FLEX Ex 85…253V ac In/Quad-Ex dc Out Power Supply 9
3. Connect the blue IS-safe output power wiring to the output terminals making sure all connections are tight.
These power supply outputs provide the input power to the FLEX Ex modules.
4. Thread the hazardous incoming power wiring through the black compression seals.
5. Connect the hazardous incoming power wiring to the input terminals making sure all connections are tight.
You can daisy chain the hazardous incoming power wiring to further supplies to simplify system wiring.
6. Replace the lid of the EEx e terminal box.
7. Screw the lid back into place making sure all of the screws are tight.
ATTENTION Keep hazardous and IS-safe wiring separated in a suitable fashion. Do not leave long, excess wiring that could bridge between the hazardous and safe areas.
Publication 1797-5.33 - April 2007
-
10 FLEX Ex 85…253V ac In/Quad-Ex dc Out Power Supply
Customer Connections
Typical Wiring Configurations
Vin
Vout
Chassis GND
IS IsolationHazardous to IS -V
+VOut 1
-V+V Out 2
-V+V Out 3
41315
IS LimitersVoltage and Current
-V+V Out 4
ac
Type of Power Input IS Power Output
1
4
Daisy-chaining
+V, -V
You can use the daisy chain configuration if the total module power draw is < 8.5 W. Otherwise, power is connected to individual modules.
Combination
Wiring when total module current power is greater than 8.5 W.
41316
-
FLEX Ex 85…253V ac In/Quad-Ex dc Out Power Supply 11
1797-PS1E Mounting Dimensions and Terminal Base Assignments
RepairThe power supply is not field-repairable. Any attempt to repair this power supply will void the warranty and IS certification. If repair is necessary, return this power supply to the factory.
41298A
mm (in.)218 (8.58)
174 (6.85)
174 (6.85)280
(11)
Mounting Dimensions
149(5.87)
10 (0.39) 2 holes
Chassis Ground
194 (7.64)
Height 140 (5.51)
42489
10 11 12 13 14 15 16 171 2 4 5
Chassis GND
Vout +V -V +V -V +V -V +V -V
Out 1 Out 2 Out 3 Out 4
Terminal Base Assignments
Vin
European AC Power Input IS Power Output
Publication 1797-5.33 - April 2007
-
12 FLEX Ex 85…253V ac In/Quad-Ex dc Out Power Supply
SpecificationsTable 1 FLEX Ex Power Supply - 1797-PS1EAttribute ValueZone 1 II 2G EEx de [ib] IIC T4 (DMT 02 ATEX E253 X)
Zone 22 II 3D IP54 T90C
Input connectors 85…253V ac, Um = 253V ac Terminals 1, 2, 4, 5 (earth symbol)
Voltage range 85…253V ac
Input frequency 47…63 Hz
Current consumption 0.9 A
Ripple N/A
Input power entrance Increased safety
Output connectors Terminals 10…17
Output power 4 x 8.5 W
Inset voltage range 85…253V ac
Voltage UO
-
FLEX Ex 85…253V ac In/Quad-Ex dc Out Power Supply 13
Table 2 Environmental SpecificationsAttribute ValueTemperature, operating IEC 60068-2-1 (Test Ad, Operating Cold),
IEC 60068-2-2 (Test Bd, Operating Dry Heat), IEC 60068-2-14 (Test Nb, Operating Thermal Shock): -20…70 °C (-4…158 °F)
Temperature, storage IEC 60068-2-1 (Test Ab, Unpackaged Nonoperating Cold),IEC 60068-2-2 (Test Bb, Unpackaged Nonoperating Dry Heat) -40…85 °C (-40…185 °F)
Relative humidity IEC 60068-2-30 (Test Db, Unpackaged Nonoperating Damp Heat): 5…95% noncondensing
Shock Operating
Nonoperating
IEC60068-2-27 (Test Ea, Unpackaged shock):15 g15 g
Vibration IEC60068-2-6 (Test Fc, Operating): 2 g @ 10…500 Hz
Emissions CISPR 11 Radiated, Class AConducted, Class B
Publication 1797-5.33 - April 2007
-
14 FLEX Ex 85…253V ac In/Quad-Ex dc Out Power Supply
Table 3 Certifications
Certifications (when product is marked)(1)
(1) See the Product Certification link at www.ab.com for Declarations of Conformity, Certificates, and other certification details.
Value
CE European Union 89/336/EEC EMC Directive, compliant with: EN 61000-6-4; Industrial Emissions EN 61326; Meas./Control/Lab., Industrial Requirements EN 61000-6-2; Industrial Immunity EN 50082-2; Industrial Immunity European Union 73/23/EEC LVD Directive, compliant with: EN 50178; Electronic Equipment for use in Power Installations
EE European Union 94/9/EC ATEX Directive, compliant with: EN 50014; Potentially Explosive Atmospheres, General Requirements EN 50018; Potentially Explosive Atmospheres, Protection “d” EN 50019; Potentially Explosive Atmospheres, Protection “e” EN 50020; Potentially Explosive Atmospheres, Protection “i” EN 50281-1-1; Electrical apparatus protected by enclosure
C-TickAustralian Radiocommunications Act, compliant with:
AS/NZS CISPR11; Industrial Emissions
INMETROBR-Ex de [ib] IIC T4 Certificate number 05/UL-BRAE-0018X
Publication 1797-5.33 - April 2007
-
FLEX Ex 85…253V ac In/Quad-Ex dc Out Power Supply 15
Ferrite Beads
Pass all IS power-supply output wires through the ferrite bead before connecting the cable to the power supply.
30889
Attention: Avoid electrostatic charge. ATENÇÃO! PREVENIR CONTRA O ACÚMULO DE CARGA ELETROSTÁTICA
Publication 1797-5.33 - April 2007
-
Rockwell Automation SupportRockwell Automation provides technical information on the Web to assist you in using our products. At http://support.rockwellautomation.com, you can find technical manuals, a knowledge base of FAQs, technical and application notes, sample code and links to software service packs, and a MySupport feature that you can customize to make the best use of these tools.
For an additional level of technical phone support for installation, configuration and troubleshooting, we offer TechConnect Support programs. For more information, contact your local distributor or Rockwell Automation representative, or visit http://support.rockwellautomation.com.
Installation AssistanceIf you experience a problem with a hardware module within the first 24 hours of installation, please review the information that's contained in this manual. You can also contact a special Customer Support number for initial help in getting your module up and running:
New Product Satisfaction ReturnRockwell tests all of our products to ensure that they are fully operational when shipped from the manufacturing facility. However, if your product is not functioning and needs to be returned:
United States 1.440.646.3223 Monday – Friday, 8am – 5pm EST
Outside United States Please contact your local Rockwell Automation representative for any technical support issues.
United States Contact your distributor. You must provide a Customer Support case number (see phone number above to obtain one) to your distributor in order to complete the return process.
Outside United States Please contact your local Rockwell Automation representative for return
Allen-Bradley, Rockwell Automation, TechConnect, and FLEX Ex are trademarks of Rockwell Automation, Inc.
procedure.
Publication 1797-5.33 - April 2007 PN 953157-42Supersedes Publication 1797-5.33 - February 2006 Copyright © 2007 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.
Trademarks not belonging to Rockwell Automation are property of their respective companies.
http://support.rockwellautomation.comhttp://support.rockwellautomation.comhttp://support.rockwellautomation.com
1797-5.33 FLEX Ex 85…253V ac In/Quad-Ex dc Out Power Supply Installation InstructionsImportant User InformationAbout the Power SupplyUnderstand System PlanningInstallation in Zone 1, 22Electrostatic ChargeOutputsMount the 1797-PS1E Power SupplyCustomer ConnectionsTypical Wiring Configurations1797-PS1E Mounting Dimensions and Terminal Base AssignmentsRepairSpecificationsAttributeAttributeFerrite Beads
Back Cover
/ColorImageDict > /JPEG2000ColorACSImageDict > /JPEG2000ColorImageDict > /AntiAliasGrayImages false /CropGrayImages true /GrayImageMinResolution 300 /GrayImageMinResolutionPolicy /OK /DownsampleGrayImages true /GrayImageDownsampleType /Average /GrayImageResolution 300 /GrayImageDepth 8 /GrayImageMinDownsampleDepth 2 /GrayImageDownsampleThreshold 2.00000 /EncodeGrayImages true /GrayImageFilter /FlateEncode /AutoFilterGrayImages false /GrayImageAutoFilterStrategy /JPEG /GrayACSImageDict > /GrayImageDict > /JPEG2000GrayACSImageDict > /JPEG2000GrayImageDict > /AntiAliasMonoImages false /CropMonoImages true /MonoImageMinResolution 1200 /MonoImageMinResolutionPolicy /OK /DownsampleMonoImages true /MonoImageDownsampleType /Average /MonoImageResolution 1200 /MonoImageDepth -1 /MonoImageDownsampleThreshold 1.50000 /EncodeMonoImages true /MonoImageFilter /CCITTFaxEncode /MonoImageDict > /AllowPSXObjects false /CheckCompliance [ /None ] /PDFX1aCheck false /PDFX3Check false /PDFXCompliantPDFOnly false /PDFXNoTrimBoxError true /PDFXTrimBoxToMediaBoxOffset [ 0.00000 0.00000 0.00000 0.00000 ] /PDFXSetBleedBoxToMediaBox true /PDFXBleedBoxToTrimBoxOffset [ 0.00000 0.00000 0.00000 0.00000 ] /PDFXOutputIntentProfile (None) /PDFXOutputConditionIdentifier () /PDFXOutputCondition () /PDFXRegistryName () /PDFXTrapped /False
/CreateJDFFile false /Description > /Namespace [ (Adobe) (Common) (1.0) ] /OtherNamespaces [ > /FormElements false /GenerateStructure true /IncludeBookmarks false /IncludeHyperlinks false /IncludeInteractive false /IncludeLayers false /IncludeProfiles true /MultimediaHandling /UseObjectSettings /Namespace [ (Adobe) (CreativeSuite) (2.0) ] /PDFXOutputIntentProfileSelector /NA /PreserveEditing true /UntaggedCMYKHandling /LeaveUntagged /UntaggedRGBHandling /LeaveUntagged /UseDocumentBleed false >> ]>> setdistillerparams> setpagedevice
Introduction_Catagory Types
This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards. It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printing.Find your publication type in the first section below. Use the assigned Printing Category information to determine the standard print specifications for that document type. The Printing Categories are defined below the Publication Type section. Note there may be slightly different print specifications for the categories, depending on the region (EMEA or Americas).For more information on Global Sales and Marketing Printing Standards, see publication RA-CO004 in DocMan.
Publication Type and Print Category
Publication TypeOff Set Print Category Spec. (See table below)JIT Spec. (See table below)DescriptionOrder Min **Order Max **Life Cycle Usage / Release Option
ADNA - PuttmanNAAdvertisement Reprint ColourNANAPresale / Internal
APA3D2Application Solution or Customer Success Story5100Presale / External
ARNANAArticle/Editorial/BylineNANAPresale / Internal
(press releases should not be checked into DocMan or printed)
ATB3, B4D5Application techniques5100Presale / External
BRA2 Primary, A1NABrochures5100Presale / External
CAC2 Primary, C1NACatalogue150Presale / External
CGNANACatalogue Guide150Presale / External
CLNANACollection550Presale / External
COA5, A6, A9D5Company Confidential InformationNANANA / Confidential
CPE-onlyE-only, D5Competitive Information550NA / Confidential
DCE-onlyE-onlyDiscount SchedulesNANAPresale / Internal
DIA1, A3NADirect Mail5100Presale / Internal
DMNANAProduct Demo550Presale / Internal
DSB3D5Dimensions Sheet15Post / External
DUB3D5Document Update15Post / External
GRB2D6Getting Results15Post / External
INB3 Primary, B2D5, D6Installation instructions15Post / External
LMNANALaunch Materials550Presale / Internal
PCB3D5Packaging Contents
PLE-only primary, B3E-onlyPrice List550Presale / Internal
PMB2D6Programming Manual15Post / External
PPA3D1Profile (Single Product or Service). NOTE: Application Solutions are to be assigned the AP pub type.5100Presale / External
QRB2 primary, B3, B5D5, D6Quick Reference15Post / External
QSB2 primary, B3, B5D5, D6Quick Start15Post / External
RMB2D5, D6Reference Manual15Post / External
RNB3D5Release Notes15Post / External
SGB1 Primary, B4D5, D6Selection Guide Colour550Presale / External
SGB2D5, D6Selection Guide B/W550Presale / External
SPA1, A2, A3, A4NASales Promotion NOTE: Service profiles are to be assigned the PP pub type.5100Presale / Internal
SRB2, B3D5, D6Specification Rating Sheet5100Presale / External
TDB2 Primary B3, B4, B5D5, D6Technical Data550Presale / External
TGB2, B3D6Troubleshooting Guide15Post / External
UMB2 Primary, B4D6User Manual B/W15Post / External
WDB3D5Wiring Diagrams / Dwgs15Post / Internal
WPB3 Primary, B5D5White Paper550Presale / External
** Minimum order quantities on all JIT items are based on the publication length. **
Publication lengthMinimum Order Quantity
77 or more pages1 (no shrink wrap required)
33 to 76 pages25
3 to 32 pages50
1 or 2 pages100
Pre-sale / MarketingAll paper in this category is White Brightness, 90% or better. Opacity 90% or better
CategoryColor OptionsAP, EMEA Paper RequirementsCanada, LA, US Paper Requirements
A14 color170 gsm 2pp100# gloss cover, 100# gloss text
A24 color170 gsm , folded, 4pp100# gloss cover, 80# gloss text
A34 colorCover 170 gsm with Body 120 gsm, > 4pp80# gloss cover, 80# gloss text
A42 color170gsm Silk – 120gsm Silk80# gloss cover, 80# gloss text
A52 color170gsm Silk – 120gsm Silk80# gloss cover, 80# matt sheet text
A61 color170gsm Silk – 120gsm Silk80# gloss cover, 80# matt sheet text
A74 color cover2 color textSelection GuideCategory being deleted10 Point Cover C2S50# matte sheet text
A84 color coverCategory being deleted50# matte sheet text, self cover
2 color text
Selection Guide
A92 color100gsm bond50# matte sheet text, self cover
Selection Guide
Gray shading indicates Obsolete Print Catagories
Post Sale / Technical Communication
CategoryColor OptionsAP, EMEA Paper RequirementsCanada, LA, US Paper Requirements
B14 color cover270gsm Gloss 100gsm bond10 Point Cover C2S
2 color text50# matte sheet text
B21 color160gsm Colortech & 100gsm Bond90# Cover50# matte sheet text
B31 color100gsm bond50# matte sheet text, self cover
B42 color160gsm Colortech & 100gsm Bond90# Cover50# matte sheet text
B52 color100gsm bond50# matte sheet text, self cover
Catalogs
CategoryColor OptionsAP, EMEA Paper RequirementsCanada, LA, US Paper Requirements
C14 color cover270gsm Gloss 90gsm silk10 Point Cover C2S
4 color text45# Coated Sheet
C24 color cover270gsm Gloss 80gsm silk10 Point Cover C2S
2 color text32#-33# Coated Sheet
JIT / PODAll paper in this category is White Brightness, 82% or better. Opacity 88% or better
CategoryColor OptionsAP, EMEA Paper RequirementsCanada, LA, US Paper Requirements
D14 color170gsm white silk80# gloss cover, coated 2 sides
D24 color120gsm white silk80# gloss text, coated 2 sides, self cover
D34 colorCover 170gsm with Body 120gsm80# gloss cover, 80# gloss text coated 2 sides
D41 color160gsm tab90# index
D51 color80gsm bond20# bond, self cover
D61 colorCover 160gsm tab with Body 80gsm bond90# index, 20# bond
D72 color160gsm tab90# index
D82 color80gsm bond20# bond, self cover
D92 colorCover 160gsm tab with Body 80gsm bond90# index, 20# bond
D10Combination: 4 color cover, with 2 color bodyCover 160gsm with Body 80gsm90# index, 20# bond
Gray shading indicates Obsolete Print Catagories
Just In Time (JIT) or Off Set (OS)?
Use these guidelines to determine if your publication should be JIT (just in time/print on demand) or if it would be more economical to print OS (offset/on a press). OS print jobs require an RFQ (Request For Quote) in US. If your job fits into the “Either” category, an RFQ is recommended, but not required. In the US, RA Strategic Sourcing will discourage or reject RFQs for jobs that fall within the JIT category. Guidelines differ for black & white and color printing, so be sure to check the correct tables.
Black & White Printing
Color Printing
Color Printing
Print Spec Sheet
JIT Printing SpecificationsRA-QR005G-EN-P - 3/29/2010
Printing SpecificationYOUR DATA HEREInstructionsNO
(required) Category:D5Select Print Category A,B,C or D from category list, on "Introduction_Catagory Types" tab11” x 17”LOOSE -Loose LeafYESPre-sale / MarketingTOP
(required) Finished Trim Size Width:4.75” x 7” (slightly smaller half-size)8.5” x 11”PERFECT - Perfect BoundA1LEFT
(required) Publication Number :1797-IN533E-EN-PSample: 2030-SP001B-EN-P3” x 5”SADDLE - Saddle StitchA2RIGHTCORNER
Use Legacy NumberYESYES or NO18” x 24” PosterPLASTCOIL - Plastic Coil (Coil Bound)A4BOTTOMSIDE
Legacy Number if applicable:1797-5.33Sample Legacy Number: 0160-5.3324” x 36” PosterSTAPLED1 -1 positionA3
Publication Title:FLEX Ex 85…253V ac In/Quad-Ex dc Out Power SupplySample: ElectroGuard Selling Brief80 character limit - must match DocMan Title36” x 24” PosterSTAPLED1B - bottom 1 positionA5
(required) Business Group:Marketing CommercialAs entered in DocMan4” x 6”STAPLED2 - 2 positionsA6
(required) Cost Center:19021As entered in DocMan - enter number only, no description. Example - 19021CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 191054.75” x 7” (slightly smaller half-size)THERMAL - Thermal bound (Tape bound)A7
Binding/Stitching:SADDLE - Saddle StitchReview key on right...Saddle-Stitch Items All page quantities must be divisible by 4.Note: Stitching is implied for Saddle-Stitch - no need to specify in Stitching Location.80 pgs max. on 20# (text and cover)76 pgs max. on 20# (text) and 24# (cover)72 pgs max. on 24# (text and cover)
Perfect Bound Items940 pgs max. w/cover (90# index unless indicated otherwise)70 pgs. min. for spine without words200 pgs min. for spine with words
Plastcoil Bound Items530 pgs max. of 20# (if adding cover deduct equivalent number of pages to equal cover thickness) (90# index unless indicated otherwise)
Tape Bound Items250 pgs max. on 20# no cover240 pgs max. w/cover (90# index unless indicated otherwise)4.75” x 7.75”THERMALO - Thermal Bound (Tape bound - offline)A8
(required) Page Count of Publication:16Total page count including cover5.5” x 8.5” (half-size)A9
Paper Stock Color:whiteWhite is assumed. For color options contact your vendor.6” x 4”Post Sale / Technical Communication
Number of Tabs Needed:5 tab in stock at RR Donnelley7.385” x 9” (RSI Std)B1
Stitching Location:Blank, Corner or Side8.25” x 10.875”B2
Drill Hole YES/NOnoAll drilled publications use the 5-hole standard, 5/16 inch-size hole and a minimum of ¼ inch from the inner page border.8.25” x 11” (RA product profile std)B3None
Glue Location on Pad:Glue location on pads8.375” x 10.875B4Half or V or Single Fold
Number of Pages per Pad:Average sheets of paper.. 25, 50 75,100 Max9” x 12” (Folder)B5C or Tri-Fold
Ink ColorblackOne color assumes BLACK / 4 color assume CMYK / Indicate PMS number here…A4 (8 ¼” x 11 ¾”) (210 x 297 mm)CatalogsDbleParll
Used in Manufacturing:yesA5 (5.83” x 8.26”) (148 x 210 mm)C1Sample
Fold:Review key on right...Short (must specify dimensions between folds in Comments)
Comments:C2Z or Accordian Fold
Part Number:953157-42JIT / PODMicrofold or French Fold - designate no. of folds in Comments - intended for single sheet only to be put in box for manufacturing
D1Double Gate
D2
FoldsHalf, V, Single C or Tri
Dble Parll
Z or Accordian Microfold or French
Double Gate
Short FoldD3
D4
D5
D6
D7
D8
D9
MBD000CCD74.bin
MBD000D141F.bin
MBD000E357A.bin
MBD000D05AE.bin
MBD000B37AA.bin
MBD000C2CF0.bin
MBD000CBFEF.bin
MBD000B71E5.bin
MBD000AB9B4.bin
MBD000AF7AA.bin