Standards & Practices of Plastics Molders - Control Plastics
174137 Durothene 03 17 - Incledon Plastics Durothene HDPE...Price List - 2014 PRICE LIST DPI...
Transcript of 174137 Durothene 03 17 - Incledon Plastics Durothene HDPE...Price List - 2014 PRICE LIST DPI...
Durothene High Density Polyethylene pressure pipes are specified with confidence in the following applications:
Civil Engineering: water and sewer reticulation systems
Building: house connections and cold water reticulation systems
Agricultural: irrigation and water supply schemes and suction lines
Industrial: sewer effluent control and water purification as well as in the conveyance of most chemicals and the conveyance of potable water
Mining: used extensively in both surface and underground operations and slurries
Marine/Aquaculture: supply lines and floats
Trenchless: rehabilitation of existing pipelines.
HDPE is generally used for high pressure applications ranging from 4 to 25 BAR, in conjunction with various fittings (see next page). Durothene HDPE piping conforms to the SANS ISO 4427 specification.
DPI Plastics stands at the forefront of plastics technology today and has established itself as a leader and dominant player in the region’s quest to bring water and sanitation to all.
DPI Plastics is committed to professional standards,quality products and service. The extensive product rangeis manufactured to South African National Standards and internationally recognised standards in ISO 9001 factories.DPI Plastics continuously strives to introduce new technology and products with emphasis on cost effectiveness, ease of installation and aesthetics. Sales and distribution is provided through a network of stock points in South Africa, Namibia, Angola, Botswana, Tanzania and Mauritius and into the rest of sub-Saharan Africa via its Exports department.
Price List - 2014
PRICE LIST
DPI Plastics the Market Leader
APPLICATIONS
QUALITY
Quality is assured through accreditation under the ISO 9001 quality management system.
SPECIFICATIONS
PRODUCT RANGE
JOINTING SYSTEM
HDPE MATERIAL
Durothene HDPE water pipes are manufactured to SANS ISO 4427 while Durothene HDPE Gas pipes are manufactured to SANS ISO 4437. PE100 is the grade of HDPE polymer used in both types above while both PE63 and PE80 have been discontinued.
PE100
• Sizes• Pressure Classes• Design Stress
• Lengths
• Pipe Ends/Jointing
16 - 1000mm4 - 25 BAR8.0 MPa
16 to 63mm supplied in 100 metre coils75 - 110mm supplied in 50m coils125 - 1000mm supplied in 6 or 12m straight lengths
Plain-ended, joined with either compression, electrofusion or buttweld �ttings. Alternatively with Tak Stubs, Victaulic Stubs or Flange and Stub.
COMPRESSION FITTINGS
• Size• Pressure• Range
16 to 110mm (160mm couplers only)PN 16 BARComplete range of elbows, couplingsand adaptors
ELECTROFUSION FITTINGS
• Size• Pressure• Range
20 - 1000mmPN 10 and 16 BARComplete range of couplings, elbowsjunctions, adaptors and off-takes
TAK STUBS
• Size• Pressure• Range
90 - 315mmPN 10 BARFitted to either coils or straightlengths
BUTTWELD FITTINGS
• Size• Pressure• Range
40 - 1000mm4 - 25 BARComplete range of elbows, junctionsand adaptors
VICTAULIC STUBS
• Size• Pressure
50 - 280mmPN 16 BAR
STUB FLANGE AND BACKING RING
• Size• Drilling
25 - 1000mmTable 10 / 16 / TD / 25
Polyethylene pressure pipe systems offer many advantages when compared to traditional products, namely:• Weather resistance in above ground applications• Highly corrosion and chemical resistant• Ease of handling and installation - exceptional toughness and lightweight• Excellent abrasion resistance• Manufactured in long lengths and coils• Manufactured to local and internationally accepted standards• Service performance in excess of 50 years• Homogenous joints (electrofusion and buttweld)• Low lifecycle costing• Can be mechanically joined• Does not support micro-organism growth.
Durothene High Density Polyethylene Pipe SANS ISO 4427
DIMENSIONS
1,20 1,60 12,64 0,07 2,00 11,80 0,09 2,30 11,17 0,10
1,20 1,60 16,64 2,00 15,80 0,11 2,30 15,17 0,13 3,00 13,70 0,161,20 1,60 21,64 0,12 2,00 20,80 0,14 2,30 20,17 0,16 3,00 18,70 0,21 3,50 17,65 0,241,30 1,60 28,64 0,15 1,70 28,43 0,16 2,00 27,80 0,19 2,40 26,96 0,22 3,00 25,70 0,27 3,60 24,44 0,32 4,40 22,76 0,38
1,40 1,60 36,64 0,19 2,00 35,80 0,24 2,40 34,96 0,28 3,00 33,70 0,35 3,70 32,23 0,42 4,50 30,55 0,50 5,50 28,45 0,59
1,40 1,60 46,64 0,24 1,60 46,64 0,24 2,00 45,80 0,30 2,40 44,96 0,36 3,00 43,70 0,44 3,70 42,23 0,54 4,60 40,34 0,65 5,60 38,24 0,78 6,90 35,51 0,93
1,50 1,60 59,64 0,31 1,90 59,01 0,37 2,50 57,75 0,48 3,00 56,70 0,57 3,80 55,02 0,71 4,70 53,13 0,86 5,80 50,82 1,04 7,10 48,09 1,24 8,60 44,94 1,46
1,60 1,80 71,22 0,41 2,30 70,17 0,53 2,90 68,91 0,66 3,60 67,44 0,81 4,50 65,55 1,00 5,60 63,24 1,22 6,80 60,72 1,45 8,40 57,36 1,75 10,30 53,37 2,08
1,80 2,20 85,38 0,61 2,70 84,33 0,74 3,50 82,65 0,95 4,30 80,97 1,16 5,40 78,66 1,43 6,70 75,93 1,75 8,20 72,78 2,10 10,10 68,79 2,53 12,30 64,17 2,99
2,20 2,70 104,33 0,91 3,30 103,07 1,11 4,20 101,18 1,40 5,30 98,87 1,74 6,60 96,14 2,14 8,10 92,99 2,59 10,00 89,00 3,13 12,30 84,17 3,76 15,10 78,29 4,48
2,50 3,00 118,70 1,15 3,80 117,02 1,45 4,80 114,92 1,81 6,00 112,40 2,24 7,40 109,46 2,73 9,20 105,68 3,34 11,40 101,06 4,06 14,00 95,60 4,86 17,10 89,09 5,77
2,80 3,40 132,86 1,46 4,20 131,18 1,79 5,40 128,66 2,29 6,70 125,93 2,81 8,30 122,57 3,43 10,30 118,37 4,19 12,70 113,33 5,07 15,70 107,03 6,11 19,20 99,68 7,25
3,20 3,90 151,81 3,80 4,80 149,92 2,34 6,20 146,98 3,76 7,70 143,83 3,68 9,50 140,05 4,49 11,80 135,22 5,49 14,60 129,34 6,65 17,90 122,41 7,96 21,90 114,01 9,45
3,60 4,40 170,76 3,80 5,50 168,45 3,02 6,90 165,51 4,66 8,60 161,94 4,63 10,70 157,53 5,69 13,30 152,07 6,96 16,40 145,56 8,41 20,10 137,79 10,06 24,60 128,34 11,95
4,00 4,90 189,71 3,80 6,10 187,19 3,72 7,70 183,83 5,85 9,60 179,84 5,74 11,90 175,01 7,03 14,70 169,13 8,55 18,20 161,78 10,37 22,40 152,96 12,45 27,40 142,46 14,78
4,50 5,50 213,45 3,80 6,80 210,72 4,67 8,60 206,94 5,85 10,80 202,32 7,27 13,40 196,86 8,90 16,60 190,14 10,85 20,50 181,95 13,14 25,20 172,08 15,76 30,80 160,32 18,69
5,00 6,10 237,19 4,68 7,60 234,04 5,79 9,60 229,84 7,26 11,90 225,01 8,90 14,80 218,92 10,93 18,40 211,36 13,37 22,70 202,33 16,17 27,90 191,41 19,40 34,20 178,18 23,07
9,80 6,80 265,72 5,85 8,50 262,15 7,26 10,70 257,53 9,06 13,40 251,86 11,23 16,60 245,14 13,73 20,60 236,74 16,77 25,40 226,66 20,27 31,30 214,27 24,37 38,30 199,57 28,93
11,10 7,70 298,83 7,44 9,70 294,63 9,31 12,10 289,59 11,52 15,00 283,50 14,14 18,70 275,73 17,40 23,20 266,28 21,24 28,60 254,94 25,67 35,20 241,08 30,83 43,10 224,49 36,62
12,50 8,70 336,73 9,48 10,90 332,11 11,80 13,60 326,44 14,60 16,90 319,51 17,96 21,10 310,69 22,12 26,10 300,19 26,94 32,20 287,38 32,58 39,70 271,63 39,18 48,50 253,15 46,46
14,00 9,80 379,42 12,03 12,30 374,17 15,00 15,30 367,87 18,51 19,10 359,89 22,86 23,70 350,23 28,01 29,40 338,26 34,19 36,30 323,77 41,38 44,70 306,13 49,72 54,70 285,13 59,03
15,60 11,00 426,90 15,19 13,80 421,02 18,93 17,20 413,88 23,40 21,50 404,85 28,95 26,70 393,93 35,49 33,10 380,49 43,30 40,90 364,11 52,45 50,30 344,37 62,94 61,50 320,85 74,67
17,50 12,30 474,17 18,87 15,30 467,87 23,32 19,10 459,89 28,88 23,90 449,81 35,76 29,70 437,63 43,86 36,80 422,72 53,48 45,40 404,66 64,69 55,80 382,82 77,59
19,60 13,70 531,23 23,55 17,20 523,88 29,36 21,40 515,06 36,24 26,70 503,93 44,74 33,20 490,28 54,92 41,20 473,48 67,07 50,80 453,32 81,08 62,50 428,75 97,34
22,10 15,40 597,66 29,78 19,30 589,47 37,07 24,10 579,39 45,91 30,00 567,00 56,56 37,40 551,46 69,60 46,30 532,77 84,80 57,20 509,88 102,70 70,30 482,37 123,17
See Note 17,40 673,46 37,92 21,80 664,22 47,19 27,20 652,88 58,39 33,90 638,81 72,02 42,10 621,59 88,30 52,20 600,38 107,74 64,50 574,55 130,50 79,30 543,47 156,57
See Note 19,60 758,84 48,12 24,50 748,55 59,76 30,60 735,74 74,02 38,10 719,99 91,22 47,40 700,46 112,03 58,80 676,52 136,75 72,60 647,54 165,53 89,30 612,47 198,68
See Note 22,00 853,80 60,77 27,60 842,04 75,73 34,40 827,76 93,62 42,90 809,91 115,54 53,30 788,07 141,72 66,20 760,98 173,19 81,70 728,43 209,56
See Note 24,50 948,55 75,20 30,60 935,74 93,30 38,20 919,78 115,51 47,70 899,83 142,74 59,30 875,47 175,18 72,50 847,75 211,01 90,20 810,58 257,24
PE 63 (HDS 5 MPa) (discontinued) PN 2.5 PN 3.2 PN 4 PN 5 PN 6.3 PN 8 PN 10 PN 12.5 PN 16
PE 80 (HDS 6.3 MPa) (discontinued) PN 3.2 PN 4 PN 5 PN 6.3 PN 8 PN 10 PN 12.5 PN 16 PN 20
PN 25PE 100 (HDS 8 MPa) PN 4 PN 5 PN 6.3 PN 8
Standard Diameter Ratio SDR 41 SDR 33 SDR 26 SDR 21 SDR 17 SDR 13.6 SDR 11 SDR 9 SDR 7.4
PN 10 PN 12.5 PN 16 PN 20
Note: For coiled pipe and for straight lengths with diameters ≥710, the maximum out-of-roundness shall be agreed between manufacturer and purchaser.
OvalityWall
Thickness
16,30
20,30
25,30
32,30
40,40
50,40
63,40
75,50
90,60
110,70
125,80
140,90
161,00
181,10
201,20
226,40
251,50
281,70
316,90
357,20
402,40
452,70
503,00
563,40
633,80
716,40
807,20
908,10
1009,00
Max Max Min ID Kg/m Min ID Kg/m Min ID Kg/m Min ID Kg/m Min ID Kg/m Min ID Kg/m Min ID Kg/m Min ID Kg/m Min ID Kg/m
16
20
25
32
40
50
63
75
90
110
125
140
160
180
200
225
250
280
315
355
400
450
500
560
630
710
800
900
1000
ODmm
Mean OutsideDiameter
Pipe ID & Mass Pipe ID & Mass Pipe ID & Mass Pipe ID & MassPipe ID & Mass Pipe ID & Mass Pipe ID & MassPipe ID & Mass Pipe ID & Mass Wall Thickness
Wall Thickness
Wall Thickness
Wall Thickness
Wall Thickness
Wall Thickness
Wall Thickness
Wall Thickness
Min
16
20
25
32
40
50
63
75
90
110
125
140
160
180
200
225
250
280
315
355
400
450
500
560
630
710
800
900
1000
0,09
Non-SANS specification
SANS specification
4427
Pipe OD OD (mm) ID (mm) W (mm) OD (mm) ID (mm) W (mm)
16 mm 740 600 110
20 mm 900 600 180
25 mm 1 110 740 250
32 mm 1 450 830 280
40 mm 1 600 1 000 280
50 mm 2 000 1 250 280
63 mm 2 050 1 600 340
75 mm 2 440 1 980 340
90 mm 2 730 2 100 390
110 mm 2 985 2 400 390
100m Coils50m Coils
COIL DIMENSIONS ID
OD W
Note: Kg/m or mass is nominal.
Note: Coil diameters are dependant on production capability.
Standard Diameter Ratio
Wall Thickness Wall Thickness
Min ID Kg/m Min ID Kg/m
2,30 11,17 0,10
2,30 15,17 0,13
2,30 20,17 0,16
2,30 27,17 0,21 3,00 25,70 0,27
2,30 35,17 0,27 3,70 32,23 0,42
2,90 43,91 0,43 4,60 40,34 0,65
3,60 55,44 0,67 5,80 50,82 1,03
4,30 65,97 0,95 6,80 60,72 1,45
5,20 79,08 1,38 8,20 72,78 2,09
6,30 96,77 2,04 10,00 89,00 3,12
7,10 110,09 2,62 11,40 101,06 4,04
8,00 123,20 3,30 12,70 113,33 5,04
9,10 140,89 4,29 14,60 129,34 6,62
10,30 158,37 5,46 16,40 145,56 8,37
11,40 176,06 6,72 18,20 161,78 10,32
12,80 198,12 8,49 20,50 181,95 13,07
14,20 220,18 10,46 22,70 202,33 16,09
15,90 246,61 13,12 25,40 226,66 20,16
17,90 277,41 16,62 28,60 254,94 25,54
20,20 312,58 21,13 32,20 287,38 32,41
22,80 352,12 26,87 36,40 323,56 41,27
25,60 396,24 33,94 40,90 364,11 52,17
28,40 440,36 41,85 45,40 404,66 64,35
31,90 493,01 52,63 50,90 453,11 80,80
35,80 554,82 66,46 57,30 509,67 102,32
* Ovality and Internal Coil Diameter is based on SANS 4427
ODmm
Pipe ID & Mass Pipe ID & Mass
PN 6 PN 10
SDR 17.6 SDR 33
Durothene Gas High Density Polyethylene Pipe SANS ISO 4437
DIMENSIONS
16
20
25
32
40
50
63
75
90
110
125
140
160
180
200
225
250
280
315
355
400
450
500
560
630
4437
Note: Kg/m or mass is nominal.
TEMPERATURE - PRESSURE DERATING
CHEMICAL RESISTANCE
CODES OF PRACTICE
HDPE pipe is not recommended in applications where the fluid temperature exceeds 60ºC
Durothene HDPE pipes are resistant to a wide range of chemicals and industrial solvents. Please refer to DPI Plastics Technical Department for detailed information.
The rated working pressure of an HDPE pipe is determined at 20ºC. Where the operating temperature of the fluid in the pipe exceeds 20ºC, the pressure rating of the pipe has to be de-rated in order to maintain the designed safety factors of the pipe.
HANDLING: Pipes manufactured in HDPE are strong, durable and easy to handle. In common with most construction materials, they should nevertheless be handled with care to avoid causing damage.
STORAGE: Pipes should be stored on level flat ground, free of stones or sharp protrusions. The height of the stacked pipe should not exceed 5 coils. Normal exposure to direct sunlight during the contract will not harm the pipe.
CUTTING: Carefully cut the pipe ends square using a fine-toothed hand saw. Remove burrs and cutting debris.
JOINTING: For compression fittings: Follow manufacturer’s instructions. Note: Overtightening may cause the assembly to leak.
Buttweld and electrofusion fittings: Have a separate set of jointing instructions. Ensure that you obtain and follow the specific information when you purchase them.
DESIGN GUIDELINESPhysical and Mechanical Properties
mm/m/ºC
0.965 x 103
0,2
Factory GautengSetchell Road, Roodekop
Tel +27 (0) 11 345 5600
[email protected]@dpiplastics.co.za
Factory Western CapeBridge Road, StiklandTel +27 (0) 21 957 5600
[email protected]@dpiplastics.co.za
Price List - 2014
PRICE LIST
Price List - 2014
PRICE LIST
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