17 18 February, 2020 th

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4 th CGD O&M Conference, New Delhi 17 th 18 th February, 2020 Digital Initiatives in O&M Practices & Challenges Presented By: Mrs. Mandrita Bal (Manager – O&M)

Transcript of 17 18 February, 2020 th

4th CGD O&M Conference, New Delhi

17th – 18th February, 2020

Digital Initiatives in O&M Practices & Challenges

Presented By: Mrs. Mandrita Bal (Manager – O&M)

❖ Objective

➢ Identification of vehicles with valid CNG cylinders.

➢ Vehicle-wise refuelling quantity along with date and time.

➢ Daily report of depot buses

➢ CNG consumption with vehicle details.

Implementation of RFID

❖ Pilot Project

➢ Installation and commissioning of RFID done at ANIK BEST Depot

➢ Bus with RFID : 200 nos.

❖ System architecture:

Compressor with PLC

Ethernet Switch

PLC

Dispensers

Router

Fuel Prime Portal

Fuel Prime Console

Data center

Implementation of RFID

RFID Tag for the Vehicles

❖ Hardware Used

RFID Tag for the Dispenser

Implementation of RFID

Handheld Unit Fuel Prime ConsoleMobile

❖ Hardware Used

Implementation of RFID

❖ Video of Vehicle Scanning Process

Implementation of RFID

❖ Procedure of Refueling

Implementation of RFID

❖ Web Portal Dashboard

Implementation of RFID

Implementation of RFID

❖ Key Challenges

➢ Training to Fillermen at Depot

➢ Tag Damages

➢ Minimum Distance to be maintained between Tag and Reader

MGL SCADA System

Sr. No.

AssetNos. on SCADA

1.

Gas Receiving Stations

▪ Ultrasonic Meter

▪ Flow Computer

▪ Gas Chromatograph

▪ Odorization system▪ Gas Detection system

05 Nos.

2.CNG stations

▪ Compressor▪ Dispenser

244 Nos.

3. High Pressure Reducing Skid 02 Nos.

4 TR Units 48 Nos.

❖ Dispensers connected with MGL SCADA

Makes Of Dispenser compatible with SCADA system

FTI (new and old model)

Delta

Parker

Safe

Compac

TGT

Parameter Of Dispenser compatible with SCADA system

Batch quantity (Kg.) : Read

Batch amount (Rs.) : Read

Cumulative dispenser Totalizer (Kg.) : Read

Unit rate (Rs. / Kg.) : Read & Write

MGL SCADA System

❖ Advantages of dispenser connected on SCADA

Price change of all dispensers from one place simultaneously

Logging of totalizer helps in tackling dispenser jump related complaints

Accuracy of dispenser sale quantity

Consumption pattern analysis

Dispenser utilisation analysis

Shutdown of gas flow through dispenser in case of emergency (indirectly by activating cascade actuators)

MGL SCADA System

MGL SCADA System

MGL SCADA System

❖ Upgraded system features

➢ New SCADA system will have capacity of 50,000 tags (approx. 500 CNG stations) and

can be scalable to 100,000 tags, upon requirement.

Features of New System:

Redundant and Replication Type Topology

02 Servers at MCC and the same set up will be replicated at SMCC. In the event of unavailability of MCC, system can be operated from SMCC.

Web Interface Users can access the system from any location using web server.

Data AnalyticsImproved Reports management as data received from sites can be corelated using arithmetic and logical functions.

Third Party Software Integration

SCADA system can be integrated with other systems such as SAP, PMAC software of DRS and IVMS etc.

MGL SCADA System

❖ SCADA Operated Valve

➢ Installed the Actuators on Valve for isolation of main gas line at Ghansoli.

➢ The Actuator are powered from pipeline Natural gas and are operated through SCADA.

➢ Modes of operation:

▪ Remote operation through SCADA

▪ Operation through Local Panel

▪ Operation through Manual Lever

▪ Operation through Manual Hand Pump

MGL SCADA System

Actuator RTU Panel Remote Modem

SCADA Control Room

❖ SCADA Architecture

AUTOMATIC METER READING

❖ Benefits of AMR system

100% meter reading for every customer

Meter Reading on pre-defined time

100% Elimination of assessed bills

Billing of customers as per company requirements, leading to better and advance cash flow

Accurate reconciliation of meter readings between DRS and end customers

Analysis of Consumption pattern

Elimination of Manual errors

AMR System

❖ Additional features of AMR

• Pre-paid facility

➢ These meters can be installed for temporary connections wherein in customers can pay the gas charges in advance and obtain supply for short period of use.

• Disconnection of gas supply remotely

➢ These meters also have in-built valves.

➢ The valves can be operated from server end and stop the supply.

➢ The facility can be used to cut-off the supply of default customers.

AMR System

❖ System Architecture

AMR System

Thermal Meters Smart Meters Meter with Interfacing Unit

❖ AMR in MGL

GSM Based LORA Based

❖ Architecture (LORA)

AMR System

❖ AMR in MGL server

AMR System

❖ Remote Monitoring System for Industrial Customers

➢ Monitoring system is installed at Centralized Location

➢ Remote polling of data basis through Central Monitoring System

➢ GPRS based Remote Monitoring Unit

➢ Automatic remote meter reading with scheduler

➢ Data storage facility

➢ Installation done in all MRS

AMR System

Modem Electronic Meter

Remote connectionSignal to receive data

Data Received from Electronic Meter

Data received atCentralized Server in Control Room

Control Room Customer End

❖ Architecture of AMR in MRS

AMR System

❖ Key Challenges

➢ Network Issues (SIM based AMR system)

➢ Firmware upgradation

➢ Costly as compared to traditional meter reading system

➢ Proprietary outputs

➢ Technology Changes

AMR System

Thank You All