PRESENTATION IN PARTIAL FULFILMENT FOR THE BET NAVAL ARCHITECTURE AND

SHIPBUILDING

NAME: MARSHALL MINGGAT ANAK ANTAK @ AMPIID. NO.: 56267111063

CHAPTER I: INTRODUCTION1.1 INTRA ObjectiveTo expose student to a working environmentAble to enhance their knowledge and abilitiesTo practice the knowledge and skills learned

while studyingLearn how to inculcate and foster the team

spirit among the workers

1.2 INTRA LocationLabuan Shipyard & Engineering Sdn Bhd

(710954-H) KM 9, Jalan Ranca-Ranca P.O Box 81210, 87031 F.T. Labuan.

1.3 Position Given• Assigned in the commercial marine shipbuilding

department as a trainee• Student was rotated to other sections for learning

purposes• List of sections:

– naval architect – quality control – hull– piping – mechanical– electrical and instrumentation– test and commissioning

1.4 To Whom Trainee Did The Report50% of assessment which will be evaluated

by the company supervisor30% of the assessment which will be

evaluated by the university supervisor20% of the assessment which will be

evaluated during the presentation

1.5 Major Task/Job/Project Given• Major task:To assist engineers and supervisorsTo observe work and progress of 77 meter

DP2 DEP PSV belong to Icon Offshore Berhad.• Minor Task:To draft proposed block construction

sequence for 82 meter offshore work / accommodation vessel OSV

To observe shipyard activity.

GA of 77m & 82m vessel

CHAPTER II: GENERAL PRESENTATION OF THE COMPANY 2.1 Company Profile

One of the largest and well equipped shipyard in South-East Asia

Main yard sited on 30-hectare of land, with deep water access, shelter from prevailing monsoons, strategic geographical location and free port status

LSE are easily accessible through:By air via Kuala Lumpur, Kota Kinabalu and MiriBy ferry services from Sabah, Sarawak and

Brunei

2.2 History Of The Company• Establish in 1972, known as Sabah Shipyard

Sdn. Bhd.• On 26th September 2005, Labuan Shipyard &

Engineering Sdn. Bhd. (LSE) was incorporated and took over the facilities, operations and all business activities of former Sabah Shipyard Sdn. Bhd.

• LSE is a subsidiary company of Realmild (M) Sdn Bhd

2.3 Vision“To be a premier global integrated solution

provider for the oil and gas and marine industries”

2.4 MissionAttract & retain the best human capitalContinuously improve & maintain the highest

levels of safety & qualityMaintain all best practices expected of the

industry at all times

2.5 Corporate Logo

2.6 Main Product or Services Provided to ClientOil & GasShip RepairShipbuildingNaval Craft MaintenancePower Barge Construction

A module frames built by the yard

An example of ship repair at the yard

A courtesy picture of MV Kedah Cement III.

A courtesy picture of one of offshore patrol vessel

A courtesy picture of one of the power barge

2.7 Health, Safety, Security and Environment• Accredited OHSAS 18001:2007 on 24 November

2011• legal compliance is effectively managed• to conduct its operations in a manner designed to:health safety and security of its employees and the public to avoid and mitigate adverse impacts on the

environment result from its operations• supported by their own industrial clinics and own

ambulance• promoting LSE policy through awareness,

campaign, and training

2.8 QualityAccredited ISO 9001:2008 on 24 November

2011Operates a quality system in line with, but

not limited to, the requirements of ISO 9002Governed by the Project Quality Plan (PQP)

2.9 FacilitiesWharf and Loadout FacilitiesCovered Fabrication SpaceOpen Fabrication SpaceWarehouse* Details of facilities, refer to report

2.10 EquipmentsMajor EquipmentCranesElectrical and Auxiliary Support*Details of equipments, refer to report

CHAPTER III: 77M DP2 DEP PSV SHIP CONSTRUCTION AND MINOR TASK 3.1 Role of The Department Trainee Were Attached ToAs a traineeInvolve in the technical site regarding the construction of

the vessel by assisting person in charge in each of every section

Minor task was to draft block strategy constructionTrainee need to research: Previous similar project for reference on construction

method Estimate blocks weight Block arrangement Erection sequenceSecond minor task was to re-model a hull of vessel using

computer aided design software

3.2 Expectation of The Company To The DepartmentComplete the project given according to the

construction planComplete the project according to scheduleConstructing the vessel according to class and

owner requirementsExpose trainee to working environmentEnhance the knowledge and abilities of traineeInculcate and foster the team spirit among the

workers

3.3 Student Role/Responsibility/Project GivenExpose trainee to working environmentEnhance the knowledge and abilities of traineeInculcate and foster the team spirit among the

workersEnhance trainee public relation (PR) skills

between staffs, client, vendor and sub-contractor.Enhance creativity of trainee to solve task givenExpose trainee to current modern technology

used in shipbuildingExpose trainee to modern sophisticated

technology used in the new build vessel.

3.4 Task Description3.4.1 Hull Section and Quality Control (QC) SectionInspection for status of completion:Dispersant tankWater ballast tank Forecastle and navigation deck Drain plug arrangement / installationManholes installationPortholes and windowsTugger winch support beamTo ensure stiffeners, brackets, dimension,

grinding and welding work, etc. are in place and correct

An example; Support beam for tugger winch on starboard side

3.4.2 Piping SectionNot much work left for piping, as the work

was on trackTrainee does revision drawing for piping

drawing

Example of drawing piping revision

3.4.3 Mechanical SectionMechanical equipments status of installation

checking:Items seating measurementCheck motors and pumps specificationChecking the dimension of the tugger winch

support beam and anchor windlass support beam

Crane, tugger winch, rescue boat, external fire pump c/w gearbox, sewage treatment plant and electro hydraulic power packs, etc. for their serial number and specification

3.4.4 Electrical and Instrumentation SectionListing down for electrical equipments install

onboard. Example is shown below

Goes onboard the vessel named Perdana Adventurer to study their electrical and instrumentation consoles location & installation

Studying the Bureau Veritas(BV) class on electrical topic. Part refer was Part C – Machinery, System and Fire Protection, Chapter 2 – Electrical Installation, From Section 1 till Section 15.

The mentioned vessel. Perdana Adventurer

E&I equipments status of installation checking:Uninterruptible Power Supply (UPS) systemPublic Address (PA) systemonboard telephone systemelectrical selector switchair compressor equipment for the mud tank

systemUV water sterilizerInstrumentation system such as Icom, Cyscan,

HiPAP, Kongsberg DP2 & Azimuth thruster, magnetic compass, etc.

3.4.5 Testing and Commisioning SectionPrepare test document in compliance with class

rule.Test documents that were being prepared by

trainee:Cable insulation resistance testElectrical secondary powerInsulation test for lightning systemAlternate current lighting Emergency lighting Switches and sockets Direct current lighting DC sockets

3.4.6 Naval Architect SectionMostly drafting work for equipments seating

were given.Drafting work done by trainee:Steering unit equipment sittingMud brine starter unit equipment sittingCyScan sittingBattery rack sitting Guardrail in engine room

3.4.7 Minor TaskPrepare block construction strategy and

erection sequence for 82m offshore work / accommodation vessel using AutoCAD software

Site preparation work for two new built vessels, H102 and H103. Frame marking on site

During trainee spare time at the yard, he managed to observe blasting process for Belait Barakah vessel

Studying the table of offset data given by naval architect for the purpose of trainee mini project assessment. Given task by naval architect to re-model a vessel using Maxsurf software.

CHAPTER IV: CONCLUSION AND RECOMMENDATION 4.1 ConclusionTargeted time is very importantGood cooperation and coordination between

every team – way to achieve goalShips constructed must meet the

requirement from classification society & meet the objective of the task to be performed by the ship

Facilities upgrading

The end. TQ