16 HORIZONTAL RESAW BANDSAW · 2016. 2. 15. · G0504 16" Horizontal Resaw Bandsaw -5-Additional...

16" HORIZONTALRESAW BANDSAW

MODEL G0504

INSTRUCTION MANUAL

COPYRIGHT © MAY, 2003 BY GRIZZLY INDUSTRIAL, INC.WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.#506303624 PRINTED IN TAIWAN

ONLINE MANUAL DISCLAIMERTHE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE MACHINECONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED. IF YOU OWN AN EARLIER VERSION OF THE MACHINE, THIS

MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE . CONTACT CUSTOMER SERVICE IF YOU HAVE ANY QUESTIONS ABOUT DIFFERENCES. PRE-VIOUS VERSIONS ARE NOT AVAILABLE ONLINE.

WARNINGSome dust created by power sanding, sawing, grind-ing, drilling, and other construction activities containschemicals known to the State of California to causecancer, birth defects or other reproductive harm.Some examples of these chemicals are:

• Lead from lead-based paints.• Crystalline silica from bricks, cement, and

other masonry products.• Arsenic and chromium from chemically treated

lumber.

Your risk from these exposures varies, depending onhow often you do this type of work. To reduce yourexposure to these chemicals: work in a well ventilatedarea, and work with approved safety equipment, suchas those dust masks that are specially designed to fil-ter out microscopic particles.

Table Of ContentsSECTION 1: SAFETY........................................................................................................................3

Safety Instructions for Power Tools ............................................................................................3Additional Safety Instructions for Bandsaws ..............................................................................5Additional Safety Instructions for Hydraulics ..............................................................................6

SECTION 2: GENERAL INFORMATION..........................................................................................7Commentary................................................................................................................................7

SECTION 3: CIRCUIT REQUIREMENTS ........................................................................................8220V 3-Phase ............................................................................................................................8440V 3-Phase ............................................................................................................................9Grounding..................................................................................................................................10Extension Cords........................................................................................................................10Converting to 440V ..................................................................................................................10

SECTION 4: MACHINE FEATURES ..............................................................................................12Main Features ..........................................................................................................................12Control Panel ............................................................................................................................14

SECTION 5: SET UP ......................................................................................................................15About this Section ....................................................................................................................15Unpacking ................................................................................................................................15Piece Inventory ........................................................................................................................15Hardware Recognition Chart ....................................................................................................16Clean Up ..................................................................................................................................17Site Considerations ..................................................................................................................17Removing Resaw from Crate Pallet..........................................................................................18Mounting Resaw to the Floor ....................................................................................................19Installing & Tensioning Blade....................................................................................................19Adjusting Blade Guides ............................................................................................................21Connecting to Dust Collector ....................................................................................................23Connecting to Power Source ....................................................................................................23Test Run....................................................................................................................................24

SECTION 6: OPERATIONS ............................................................................................................25Operation Safety ......................................................................................................................25Stock Preparation......................................................................................................................25Conveyor Controls ....................................................................................................................26Setting Blade Height ................................................................................................................27Calibrating Digital Display ........................................................................................................27Setting Blade Memory Function................................................................................................28Resawing ..................................................................................................................................28Blade Information ......................................................................................................................29

SECTION 7: MAINTENANCE ........................................................................................................31Cleaning ....................................................................................................................................31Miscellaneous............................................................................................................................31V-Belts ......................................................................................................................................31Bearings ....................................................................................................................................31Greasing....................................................................................................................................32Hydraulic Fluid Schedule ..........................................................................................................33Hydraulic System Minor Service ..............................................................................................33Hydraulic System Major Service ..............................................................................................35Maintenance Log ......................................................................................................................36

SECTION 8: SERVICE ADJUSTMENTS ........................................................................................37About Service............................................................................................................................37Adjusting Lower Blade Guides..................................................................................................37Adjusting V-Belt Tension ..........................................................................................................38Replacing V-Belts......................................................................................................................39Adjusting Main Conveyor Table ................................................................................................40Tracking Conveyors ..................................................................................................................41Replacing Conveyors ................................................................................................................42Blade Tracking and Wheel Alignment ......................................................................................44Service Log ..............................................................................................................................47

SECTION 9: REFERENCE INFO ....................................................................................................48Aftermarket Accessories ..........................................................................................................48Machine Data Sheet ..............................................................................................................49Parts Breakdown and Parts List................................................................................................50Troubleshooting ........................................................................................................................70Wiring Diagrams........................................................................................................................71Warranty and Returns ..............................................................................................................74

G0504 16" Horizontal Resaw Bandsaw -3-

5. KEEP CHILDREN AND VISITORSAWAY. All children and visitors should bekept at a safe distance from work area.

6. MAKE WORKSHOP CHILD PROOF withpadlocks, master switches, or by remov-ing starter keys.

7. DO NOT FORCE TOOL. It will do the jobbetter and safer at the rate for which itwas designed.

8. USE RIGHT TOOL. DO NOT force tool orattachment to do a job for which it was notdesigned.

1. KEEP GUARDS IN PLACE and in workingorder.

2. REMOVE ADJUSTING KEYS ANDWRENCHES. Form habit of checking tosee that keys and adjusting wrenches areremoved from tool before turning on.

3. KEEP WORK AREA CLEAN. Clutteredareas and benches invite accidents.

4. DO NOT USE IN DANGEROUS ENVI-RONMENT. DO NOT use power tools indamp or wet locations, or where any flam-mable or noxious fumes may exist. Keepwork area well lighted.

For Your Own Safety, Read InstructionManual Before Operating this Equipment

Indicates an imminently hazardous situation which, if not avoided,WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided,COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided,MAY result in minor or moderate injury. It may also be used to alertagainst unsafe practices.

This symbol is used to alert the user to useful information aboutproper operation of the equipment.

The purpose of safety symbols is to attract your attention to possible hazardous conditions.This manual uses a series of symbols and signal words which are intended to convey the levelof importance of the safety messages. The progression of symbols is described below.Remember that safety messages by themselves do not eliminate danger and are not a substi-tute for proper accident prevention measures.

NOTICE

Safety Instructions for Power Tools

SECTION 1: SAFETY

-4- G0504 16" Horizontal Resaw Bandsaw

9. USE PROPER EXTENSION CORD. Makesure your extension cord is in good condi-tion. Conductor size should be in accor-dance with the chart below. The amperagerating should be listed on the motor or toolnameplate. An undersized cord will causea drop in line voltage resulting in loss ofpower and overheating. Your extensioncord must also contain a ground wire andplug pin. Always repair or replace exten-sion cords if they become damaged.

Minimum Gauge for Extension Cords

10. WEAR PROPER APPAREL. DO NOTwear loose clothing, gloves, neckties,rings, bracelets, or other jewelry which mayget caught in moving parts. Non-slipfootwear is recommended. Wear protectivehair covering to contain long hair.

11. ALWAYS USE SAFETY GLASSES. Alsouse face or dust mask if cutting operation isdusty. Everyday eyeglasses only have impactresistant lenses, they are NOT safety glasses.

12. SECURE WORK. Use clamps or a vise to holdwork when practical. It is safer than using yourhand and frees both hands to operate tool.

13. DO NOT OVERREACH. Keep proper foot-ing and balance at all times.

14. MAINTAIN TOOLS WITH CARE. Keeptools sharp and clean for best and safestperformance. Follow instructions for lubri-cating and changing accessories.

Safety Instructions for Power Tools15. USE RECOMMENDED ACCESSORIES.

Consult the instruction manual for recom-mended accessories. The use of improperaccessories may cause risk of injury.

16. REDUCE THE RISK OF UNINTENTION-AL STARTING. On machines with mag-netic contact starting switches there is arisk of starting if the machine is bumped orjarred. Always disconnect from powersource before adjusting or servicing. Makesure switch is in OFF position before recon-necting.

17. MANY WOODWORKING TOOLS CAN“KICKBACK” THE WORKPIECE towardthe operator if not handled properly. Knowwhat conditions can create “kickback” andknow how to avoid them. Read the manualaccompanying the machine thoroughly.

18. CHECK DAMAGED PARTS. Before fur-ther use of the tool, a guard or other partthat is damaged should be carefullychecked to determine that it will operateproperly and perform its intended function.Check for alignment of moving parts, bind-ing of moving parts, breakage of parts,mounting, and any other conditions thatmay affect its operation. A guard or otherpart that is damaged should be properlyrepaired or replaced.

19. NEVER LEAVE TOOL RUNNING UNAT-TENDED. TURN POWER OFF. DO NOTleave tool until it comes to a complete stop.

20. NEVER OPERATE A MACHINE WHENTIRED, OR UNDER THE INFLUENCE OFDRUGS OR ALCOHOL. Full mental alert-ness is required at all times when runninga machine.

21. NEVER ALLOW UNSUPERVISED ORUNTRAINED PERSONNEL TO OPER-ATE THE MACHINE. Make sure anyinstructions you give in regards to theoperation of the machine are approved,correct, safe, and clearly understood.

LENGTHAMP RATING 25ft 50ft 100ft

0-6 16 16 167-10 16 16 1411-12 16 16 1413-16 14 12 1217-20 12 12 1021-30 10 10 No


Additional Safety Instructions for Bandsaws9. THIS MACHINE IS NOT DESIGNED TO

CUT METAL or other material exceptwood.

10. DO NOT MANUALLY STOP OR SLOWBLADE after turning the saw off. Allow it tocome to a complete stop before you leaveit unattended.

11. ALL INSPECTIONS, ADJUSTMENTS,AND MAINTENANCE MUST BE DONEWITH THE POWER OFF and the circuitbreaker shut off. Wait for all moving partsto come to a complete stop.

12. HABITS – GOOD AND BAD – AREHARD TO BREAK. Develop good habitsin your shop and safety will become sec-ond-nature to you.

13. IF AT ANY TIME YOU ARE EXPERIENC-ING DIFFICULTIES PERFORMING THEINTENDED OPERATION, STOP USINGTHE BANDSAW! Then contact our servicedepartment or ask a qualified expert howthe operation should be performed.

14. MAKE SURE BLADE IS PROPERLYTENSIONED BEFORE OPERATINGMACHINE.

15. KEEP LOOSE CLOTHING AND LONGHAIR AWAY FROM MOVING CONVEY-ORS!

1. DO NOT OPERATE WITH DULL ORBADLY WORN BLADES. Dull bladesrequire more demand on the motor and areless likely to cut precisely. Inspect bladesbefore each use.

2. NEVER POSITION FINGERS ORTHUMBS IN LINE WITH THE CUT.Serious personal injury could occur.

3. DO NOT OPERATE THIS BANDSAWWITHOUT WHEEL GUARDS, PULLEYGUARDS, AND BLADE GUARDS INPLACE.

4. WHEN REPLACING BLADES, make surethe teeth face toward the front of the saw.

5. CUTS SHOULD ALWAYS BE FULLYSUPPORTED against the side of the con-veyor table and by the pressure rollers.

6. DO NOT BACK WORKPIECE AWAY fromthe blade while the saw is running. If youneed to back the work out, stop the band-saw and wait for the blade to stop. DO NOTtwist or put excessive stress on blade whilebacking work away.

7. BLADE SHOULD BE RUNNING AT FULLSPEED before beginning a cut.

8. ALWAYS FEED STOCK EVENLY ANDSMOOTHLY. DO NOT change conveyorspeeds during a cut.

No list of safety guidelines can be com-plete. Every shop environment is different.Always consider safety first, as it applies toyour individual working conditions. Usethis and other machinery with caution andrespect. Failure to do so could result inserious personal injury, damage to equip-ment, or poor work results.

Like all machines there is danger associat-ed with the Model G0504. Accidents are fre-quently caused by lack of familiarity or fail-ure to pay attention. Use this machine withrespect and caution to lessen the possibili-ty of operator injury. If normal safety pre-cautions are overlooked or ignored, seriouspersonal injury may occur.


Additional Safety Instructions for Hydraulics4. STOP THE MACHINE IF YOU NOTICE A

HYDRAULIC LEAK. Allowing themachine to continue running with a leakmay increase the hazard of the situation.

5. DEPRESSURIZE THE HYDRAULICSYSTEM BEFORE ATTEMPTING TOADJUST ANY HYDRAULIC LINES ORFITTINGS. Stop the resaw, open the con-veyor speed valves, and make sure thepressure gauge reads 0 PSI.

6. DEPRESSURIZE THE HYDRAULICSYSTEM BEFORE ATTEMPTING ANYMAINTENANCE OR SERVICE. Stop theresaw, open the conveyor speed valves,and make sure the pressure gauge reads0 PSI.

7. REGULARLY INSPECT AND PER-FORM THE PROPER MAINTENANCEON THE HYDRAULIC SYSTEM. A well-maintained hydraulic system will havemuch fewer problems and hazards than aneglected system.

8. MAKE SURE ANY HYDRAULIC SYS-TEM MAINTENANCE IS PERFORMEDIN A CLEAN AND DUST-FREE WORKAREA. Remove any sawdust, grime orwater from hydraulic system openings orcomponents before maintenance. Alwaysuse lint-free rags when wiping compo-nents.

9. ONLY USE HIGH PRESSUREHYDRAULIC HOSE AND STEELHYDRAULIC FITTINGS WHENREPLACING COMPONENTS IN THEHYDRAULIC SYSTEM. DO NOT usebrass or aluminum.

1. BE FAMILIAR WITH THE HAZARDS OFHYDRAULIC INJECTION INJURIES.

• Leaking hydraulic fluid may haveenough pressure to penetrate skin.Never use your hands to check forsuspected hydraulic leaks.

• Hydraulic fluid that is injected intoskin is a medical emergency thatmay cause infection, disability,amputation or death.

• The average injection injury maybe a small wound that has barelybroken the skin. DO NOT befooled by this type of injury.Immediately get to an emergencymedical facility!

• Minimizing the time between theinjury and when the injected mate-rial is removed is critical to mini-mizing the seriousness of theinjury.

2. USE A PIECE OF CARDBOARD TOCHECK FOR SUSPECTED HYDRAULICLEAKS. Pressurized hydraulic fluid maycause injection injuries and can beextremely hot. Never use your hands tocheck for suspected hydraulic leaks.

3. PROTECT YOUR EYES AROUNDHYDRAULIC SYSTEMS. Safety glassesmay not always protect your eyes fromhot, pressurized fluid. The best way toprotect yourself is to stay away from leaksuntil you can depressurize the system.


Grizzly Industrial, Inc. is proud to offer the ModelG0504 16" Horizontal Resaw Bandsaw. Thisresaw bandsaw is part of Grizzly’s growing fami-ly of fine woodworking machinery. When usedaccording to the guidelines stated in this manual,you can expect years of trouble-free, enjoyableoperation, and proof of Grizzly’s commitment tocustomer satisfaction.

We are also pleased to provide this manual forthe Model G0504. It was written to guide youthrough assembly, review safety considerations,and cover general operating procedures. It repre-sents our latest effort to produce the best docu-mentation possible.

If you have any comments or criticisms that youfeel we should address in our next printing,please write to us at:

Grizzly Industrial, Inc.C⁄O Technical Documentation

P.O. Box 2069Bellingham, WA 98227

Most important, we stand behind our machines.We have excellent regional service departmentsat your disposal should the need arise.

If you have any service questions or partsrequests, please call or write to us at the locationlisted below.

Grizzly Industrial, Inc1203 Lycoming Mall Circle

Muncy, PA 17756Phone:(570) 546-9663

Fax:(800) 438-5901E-Mail: [email protected] Site: http://www.grizzly.com

The specifications, drawings, and photographsillustrated in this manual represent the ModelG0504 as supplied when the manual was pre-pared. However, owing to Grizzly’s policy of con-tinuous improvement, changes may be made atany time with no obligation on the part of Grizzly.For your convenience, we always keep currentGrizzly manuals available on our website atwww.grizzly.com. Any updates to your machinewill be reflected in these manuals as soon as theyare complete.

If you DO NOT read thisentire manual beforeoperating the machine,you will greatly increaseyour chances of seriouspersonal injury. To pro-tect yourself, read andunderstand this entiremanual!

Commentary

SECTION 2: GENERAL INFORMATION


A fire may occur if your particular electricalconfiguration does not comply with localand state codes. The best way to ensurecompliance is to check with your localmunicipality or a licensed electrician.

Your Shop Circuit CapacityAlways check to see if the wires in your circuit arecapable of handling the amperage draw fromyour machine, as well as any other machines thatcould be operating on the same circuit. If you areunsure, consult a qualified electrician.

Figure 1. A power disconnect is preferable tohigh current plugs and receptacles.

Serious personal injury could occur if youconnect your machine to the power sourcebefore you have completed the setupprocess. DO NOT connect the machine tothe power source until instructed to do so.

WiringThe Model G0504 is prewired for 220V operation.

Amperage DrawThe Model G0504 has a 25 HP main motor and a1⁄4 HP elevation motor that will draw the followingamps at 3-phase 220V:

Main Motor ............................................60 AmpsElevation Motor ....................................1.5 Amps

Circuit Breaker RequirementsInstall your bandsaw on a dedicated circuit toreduce the possibility of overloading the circuitand tripping the circuit breaker. If the circuitbreaker trips and the circuit is of the correct loadcapacity, have the circuit inspected by qualifiedelectrician. Never use a larger circuit breakerthan stated below, or you will increase the risk offire.

Circuit Breaker ........................................70 Amp

Minimum Cord RequirementsFor 220V 3-phase operation, use the followingtype of cord:

Cord................................................3 pole, 4 wireGauge ................................................................4

220V 3-Phase

SECTION 3: CIRCUIT REQUIREMENTSConnection TypeBecause of the high amperage draw from thismachine, we recommend that you hardwire itdirectly to your circuit breaker and install a lock-ing shut-off lever (see Figure 1) near themachine as a way to quickly disconnect thepower. We DO NOT recommend using an exten-sion cord with this machine.


440V 3-Phase

Your Shop Circuit CapacityAlways check to see if the wires in your circuit arecapable of handling the amperage draw fromyour machine, as well as any other machines thatcould be operating on the same circuit. If you areunsure, consult a qualified electrician.

Figure 2. A power disconnect is preferable tohigh current plugs and receptacles.

Serious personal injury could occur if youconnect your machine to the power sourcebefore you have completed the setupprocess. DO NOT connect the machine tothe power source until instructed to do so.

WiringThe Model G0504 is prewired for 220V 3-phase,but can be rewired to 440V operation. If youdecide to rewire the Model G0504 to 440V, youmust follow the instructions on pages 10-11 thatare titled “Converting to 440V.”

Amperage DrawThe Model G0504 has a 25 HP 3-phase mainmotor and a 1⁄4 HP 3-phase elevation motor thatwill draw the following amps at 440V:

Main Motor ............................................30 AmpsElevation Motor ..................................0.75 Amps

Circuit Breaker RequirementsInstall your bandsaw on a dedicated circuit toreduce the possibility of overloading the circuitand tripping the circuit breaker. If the circuitbreaker trips and the circuit is of the correct loadcapacity, have the circuit inspected by qualifiedelectrician. Never use a larger circuit breakerthan is stated below, or you will increase the riskof fire.

Circuit Breaker ........................................40 Amp

Minimum Cord RequirementsFor 440V operation, use the following type ofcord:

Cord................................................3 pole, 4 wireGauge ................................................................8

A fire may occur if your particular electricalconfiguration does not comply with localand state codes. The best way to ensurecompliance is to check with your localmunicipality or a licensed electrician.

Connection TypeBecause of the high amperage draw from thismachine, we recommend that you hardwire itdirectly to your circuit breaker and install a lock-ing shut-off lever (see Figure 2) near themachine as a way to quickly disconnect thepower. We DO NOT recommend using an exten-sion cord with this machine.


Converting the Model G0504 to 440V operationconsists of 1) wiring the voltage transformer, 2)rewiring the main motor and the elevation motor,and 3) changing the main over-load relay with therelay included in the Grizzly Model G0504, 440VConversion Kit (item #P0504919).

To convert the Model G0504 to 440V:

1. Disconnect the resaw from the powersource!

2. Open the electrical box and locate the volt-age transformer and the fuse terminalsshown in Figure 3.

Figure 3. Inside of electrical box.

Voltage Transformer

Fuse Terminals

In the event of an electrical malfunction or break-down, grounding provides a path of least resis-tance for electric current to reduce the risk ofelectric shock. This machine must be equippedwith an electric cord that has an equipmentgrounding conductor. This conductor must begrounded in accordance with all local codes andordinances.

Improper connections of the electrical-groundingconductor can result in the risk of electric shock.Check with a qualified electrician or one of ourservice personnel if the grounding instructionsare not completely understood, or if you are indoubt as to whether the machine is properlygrounded.

Electrocution or fire couldresult if this machine isnot grounded correctly.Make sure all electrical cir-cuits are grounded beforeyou connect them to themachine. DO NOT use theModel G0504 if it is notgrounded.

Because of the high amperage draw from thismachine, we do not recommend the use of exten-sion cords. Instead, position your equipment nearinstalled wiring to eliminate the need for exten-sion cords.

Converting to 440V

Extension Cords

Grounding

3. Remove the T and R wires from the fuse ter-minals and connect them to the terminals onthe upper part of the voltage transformer, atthe location shown in Figure 4; then attachthe wires included with 440V conversion kitfrom the fuse terminals to the terminals onthe lower part of the voltage transformer,also as shown in Figure 4. Note—Make surethe wires are routed through the wiring ductto properly secure them and minimize firehazards.


Figure 4. Wiring connections for 440V conversion.

4. Remove the wiring caps on the main and ele-vation motors.

5. Wire the main and elevation motors asshown on the diagrams on the inside of eachmotor wire cover. Note—The circled refer-ences on the diagrams represent labels onthe wires. Also, Figures 5 & 6 below havebeen provided for your reference and arecurrent at the time that this manual was writ-ten. However, always use the diagram on thewire cover that comes with your motor!

Figure 5. Main motor 440V wiring.

Figure 6. Elevation motor 440V wiring.

6. Replace the main relay (RH-65/55A) with therelay from kit (RH-35/30A) and set the dial to“31.”

7. Replace any wire duct covers and motorcaps you might have removed during thisprocedure, and close the electrical box door.

8. Call a licensed electrician to inspect yourwork before test running the machine.

A fire may occur if your conversion job doesnot comply with local and state codes.Ensure your wiring conversion is inspectedand approved by a licensed electricianbefore connecting your machine to thepower source.


1. Infeed Pressure Rollers—Maintain down-ward pressure on the board to keep it sturdyduring cutting.

2. Blade Tensioner—Provides a mechanicalmeans for properly tightening the blade.

3. Head Elevation Motor—Responsible formoving the head (the part of the saw thatcontains the wheels and blade) up or downas needed.

4. Electrical Control Box—Main area forwiring, rewiring, and changing the fuses.Should never be opened when the machineis connected to the power source!

5. Infeed Conveyor—Moves the board throughthe bandsaw blade during cutting.

6. Infeed Conveyor Speed Dial—Controls theconveyor belt feed rate.

7. Infeed Conveyor Engagement Lever—Allows the operator to stop and start theinfeed conveyor while the blade is moving.

8. Control Panel—The part of the resaw wherethe operator can control the starting andstopping of the motor, the various heightchanges, and the calibration of the bladeheight to the conveyor. The control panelalso houses a load meter that allows theoperator to monitor the load being placed onthe resaw during operation. For more details,see page 14.

Figure 7. Main view of machine features and controls.

2

3

5

6

4

7

8

1

Main Features

SECTION 4: MACHINE FEATURES


9. Main Motor—Powers the saw wheels forblade movement and drives the hydraulicpump for conveyor movement.

10. 4" Dust Port—Allows the resaw to be con-nected to a dust collection system.

11. Hydraulic Pump—Creates hydraulic oil flowwhich drives the conveyor motors.

12. Hydraulic Tank—Holds and cools thehydraulic fluid for the hydraulic system.

13. Return Conveyor Speed Dial—Controls thespeed that the return conveyor belt moves.

14. Return Conveyor—Allows the personreceiving the newly cut board to return it tothe operator without walking around the saw.

15. Blade Tension Gauge—Shows the currentblade tension.

Figure 8. Main view of machine features and controls.

10 11

12 13

15

14

9


Control Panel

A. Memory Button—Moves blade to a presetheight change. For example, if you want toproduce multiple 1⁄4" boards from a 5" board,you can set the memory to X inches (X=1⁄4" +your blade kerf). After every cut, the head willautomatically move down X inches when youpress the memory button. You can thenrepeat this procedure until the 5" board isreduced to the last 1⁄4" that can be cut fromthat board.

B. Display—Shows the distance from the con-veyor belt to the blade. Also used to enterand change settings, move blade height, andprogram the memory function.

A

MLKJ

H

I

B

G

C

D

E

F

N

C. Keypad—Inputs height values.

D. POWER ON Switch—Engages power to thecontrol panel.

E. MOTOR START Button—Starts the mainmotor, which is responsible for the blade andconveyor movement.

F. MOTOR STOP Button—Stops the mainmotor, blade, and conveyors.

G. DOWN Button—Moves the head (blade)down toward the infeed conveyor.

H. UP Button—Moves the head (blade) uptoward the infeed conveyor.

I. EMG STOP Button—Cuts power to themain motor to stop the blade and hydraulicpump. (Caution—It takes approximately 30seconds for the blade to come to a completestop.)

J. STOP Key—Stops the elevation motor fromits current movement.

K. SET Key—Calibrates the height of the bladefrom the table, or can be used in combinationwith the FUNC key to set the memory.

L. FUNC Key—Prepares the control panel forspecial functions. Can be used in combina-tion with the START key to manually type ina numeric height on the keypad, or can beused in combination with the SET key to setthe memory.

M. START Key—Moves the blade to the heightthat is entered in the keypad. Must be usedin conjunction with the FUNC key.

N. Load Meter—Displays the current loadplaced on the machine. The load meter isused to determine the appropriate conveyorfeed rate for each species of wood and eachblade being used.

Figure 9. Control panel close-up.


After all the parts have been removed fromthe shipping crate, you should have:

• Resaw Bandsaw Machine• Bandsaw Blade 180" x 1" x 0.035"• Tool Box• 10 Ton Hand Press Pump• 7 pc. Combination Wrench Set

—10, 12, 13, 14, 17, 19, 21 mm• 7 pc. Hex Wrench Set

—2.5, 3, 4, 5, 6, 8, 10 mm• Phillips Head Screwdriver• Flat Head Screwdriver• Blade Tensioning Ratchet 21, 23 mm• Adjustment Wrench 32 mm• Wheel Cover Handle• Spare Parts Hardware Bag

—Cap Screw (4) M10-1.25 x 30—Cap Screw (4) M10-1.25 x 25—Hex Bolt (4) M12-1.5 x 40—Hex Nut (4) M12-1.5

In the event that any non-proprietary parts aremissing (e.g. nuts or washers), we would be gladto replace them, or for the sake of expediency,replacements can be obtained at your local hard-ware store.

The Model G0504 is shipped from the manufac-turer in a carefully built crate. If you discover themachine is damaged after you have signed fordelivery, please immediately call CustomerService at (570) 546-9663 for advice.

Save the containers and all packing materials forpossible inspection by the carrier or its agent.Otherwise, filing a freight claim can be difficult.

When you are completely satisfied with the con-dition of your shipment, you should inventory theequipment from the shipping crate.

The purpose of this section is to guide youthrough the required steps to get your machineout of its crate and into operating condition.

Wear safety glasses dur-ing the entire set upprocess!

This machine presentsserious injury hazardsto untrained users. Readthrough this entire man-ual to become familiarwith the controls andoperations before start-ing the machine!

Figure 10. Piece inventory from packing crate.

Piece Inventory

Unpacking

About this Section

SECTION 5: SET UP


Hardware Recognition Chart


1. Floor Load: The Model G0504 represents alarge weight load (3300 lbs.) in a large foot-print. Most commercial floors are suitable foryour machine. Some residential floors mayrequire additional build up to support boththe machine and operator.

2. Working Clearances: Consider existing andanticipated needs, size of material to beprocessed through each machine, andspace for auxiliary stands, work tables orother machinery when establishing a loca-tion for your bandsaw.

3. Lighting and Outlets: Lighting should bebright enough to eliminate shadow and pre-vent eye strain. Electrical circuits should bededicated or large enough to handle amper-age requirements. Outlets should be locatednear each machine so power or extensioncords are clear of high-traffic areas. Observelocal electrical codes for proper installationof new lighting, outlets, or circuits.

Unsupervised children andvisitors inside your shopcould cause serious person-al injury to themselves. Lockall entrances to the shopwhen you are away and DONOT allow unsupervisedchildren or visitors in yourshop at any time!

The unpainted surfaces are coated with a waxyoil to protect them from corrosion during ship-ment. Remove this protective coating with a sol-vent cleaner or citrus-based degreaser such asGrizzly’s G7895 Degreaser. To clean thoroughly,some parts may need to be removed. For opti-mum performance from your machine, makesure you clean all moving parts or slidingcontact surfaces that are coated. Avoid chlo-rine-based solvents as they may damage paintedsurfaces should they come in contact. Always fol-low the manufacturer’s instructions when usingany type of cleaning product.

Gasoline and petroleumproducts have low flashpoints and could causean explosion or fire ifused to cleanmachinery. DO NOT usegasoline or petroleumproducts to clean themachinery.

Smoking near solventscould ignite an explosionor fire and cause seriousinjury. DO NOT smokewhile using solvents.

Many of the solventscommonly used to cleanmachinery can be toxicwhen inhaled or ingest-ed. Lack of ventilationwhile using these sol-vents could cause seri-ous personal health risksor fire. Take precautionsfrom this hazard by onlyusing cleaning solventsin a well ventilated area.

Site ConsiderationsClean Up


Removing Resawfrom Crate Pallet

To remove the resaw from the crate pallet:

1. Remove the lag bolts from the stand feet thatsecure the resaw to the crate pallet.

2. Using a wrench, remove the pressure gaugethat is located on top of the hydraulic reser-voir as shown in Figure 11. Note—This stepis optional, but highly recommended to avoiddamaging the pressure gauge. If you do thisstep, plug the opening on both the fitting andthe gauge to keep contamination out of thehydraulic system.

Figure 12. Lifting points for moving the resawwith a forklift.

Figure 11. Removing pressure gauge.

3. Using a forklift, lift the resaw from the framelocation shown in Figure 12, and move it toyour predetermined location.

The Model G0504 is aheavy machine thatweighs approximately3300 lbs. Serious per-sonal injury may occur ifsafe moving methodsare not followed. To besafe, you will need assis-tance and power equip-ment when moving theshipping crate andremoving the machinefrom the crate.

4. After placing the resaw, make sure that youremove any plugs and replace the hydraulicpressure gauge before continuing to the nextstep!


Blade installation can be done by one person butis easiest if done with two people.

To install the blade:

1. Put on safety glasses and heavy leathergloves.

2. Open the wheel cover to gain access to thewheels.

3. Hold the blade from each side, and positionit in front of the wheels so the blade teeth arefacing the front of the machine, as shown inFigure 13.

Although not required, we recommend that youmount your new resaw machine to the floor.Because this is an optional step and floor materi-als may vary, floor mounting hardware is notincluded.

Note—The instructions below are given for a typ-ical heavy-duty shop floor made of 6" thick con-crete. Also, anchor studs may be substituted forlag bolts, but they will stick out of the floor if youdecide to move your machine at a later point.

To mount the resaw machine to the floor:

1. For these steps you will need: • Hammer drill• 1⁄2" punch• 1⁄2" hammer drill bit that is at least 6" long• Twelve (12) 5⁄16" x 3" lag shields • Twelve (12) 5⁄16" x 4" lag bolts• Twelve (12) 5⁄16" extra-wide flat washers• Hammer

2. Put on safety glasses and a dust maskbefore starting!

3. Use the mounting holes in the resaw standfeet to act as a guide for drilling into yourfloor, and drill approximately 31⁄2" deep intothe concrete floor.

4. Using compressed air and a vacuum hose,remove the concrete dust from the newlydrilled holes.

5. Using the hammer and punch, pound the lagshields into the concrete below the stand feetand flush with the surface of the concrete.

6. Secure the resaw to the floor with the 5⁄16" lagbolts and washers.

These instructions pre-sent a serious injury haz-ard if done while themachine is connected topower. DO NOT connectto power until instructed!

OFF

ON

Figure 13. Positioning blade for installation.

Installing &Tensioning Blade

Mounting Resaw tothe Floor

OFF

ON


Figure 14. Blade positioned between blade guides.

Figure 15. Blade positioned on wheel.

Figure 16. Illustration of proper blade position.

5. Position the blade on the wheels so that thetooth gullet is approximately 1⁄16" over theedge of the wheel, as shown in Figure 15.Also, see the blade illustration in Figure 16for more details about this concept.

4. Carefully fit the blade over each wheel, andposition it between the blade guides asshown in Figure 14. Make sure the teethpoint toward the right-hand side of themachine, as you are facing the front.


Each blade guide assembly consists of GuideBlocks and a Support Bearing.

The blade guides keep the blade stable duringoperation, so make sure they are properly adjust-ed before starting the bandsaw.

Adjusting BladeGuides

These instructions pre-sent a serious injury haz-ard if attempted while themachine is connected topower. DO NOT connectto power until instructed!

OFF

ON

Guide BlocksEach guide block consists of an upper and lowerceramic block that stabilizes the blade fromup/down movement during operation.

The lower block is designed to remain in a fixedposition, and the upper block is designed to beadjusted during each blade change. When themachine is new, the lower block is set at the fac-tory and should not need to be adjusted (seeSection 8: Service Adjustments for more informa-tion about the lower guide). The upper block,however, should be adjusted every time youinstall a new blade or re-install an old blade.

Figure 17. Tensioning blade with tensioner.

6. Tighten the blade with the blade tensioner asshown in Figure 17. Use the colored area onthe tension gauge as a proper tension guidefor your specific blade material.

Carbon Steel ......................................YellowBi-metal ............................................Orange

Note—Always adjust the pressure to the low-est rating of each colored area and thenincrease tension as needed (blades stretchas they warm up).

NOTICEAlways de-tension blade after use.


Figure 20. Support bearing components.

To adjust the support bearings:

1. Loosen the lock bolt approximately 1⁄4 turn.Note—If you loosen the lock bolt too much,the support bearing will fall out of place.

2. Turn the adjustment shaft until the supportbearing is positioned approximately 0.016"behind the back of the blade. Use a feelergauge or four thicknesses of a dollar bill tocheck this.

3. Tighten the lock bolt, and repeat with theother support bearing.

4. Test the adjustment of the support bearingsby spinning the wheels by hand, at full bladetension, in the same direction of operation.While you are spinning the wheels, the sup-port bearings should not turn. (The supportbearings should only turn during cuttingoperations.)

Support BearingThe support bearing is positioned behind theblade to brace it from pushing backwards duringa cut. Figure 20 shows the support bearing com-ponents to clarify the adjustment instructions.

Figure 18. Guide block adjustment bolt.

Figure 19. Dollar bill between upper guide blockand blade.

2. Slide the upper guide block up, place a dol-lar bill (as a quick gauge for 0.004" clear-ance) underneath the upper guide block,then let the upper guide block slide down tosandwich the dollar between the blade andthe upper guide block as shown in Figure19.

3. Keep the dollar bill in place and tighten theupper guide block.

4. Remove the dollar bill.

5. Repeat steps 1-4 with the blade guide on theother side of the conveyor.

To adjust the upper guide block:

1. Loosen the guide block adjustment boltshown in Figure 18.

Adjustment Shaft

Lock Bolt

OFF

ON


If you have performed all of the previous set upinstructions, you are ready to connect the resawto the power source. DO NOT connect the cord tothe power source until instructed.

To connect the resaw to the power source:

1. Read through Section 3: CircuitRequirements to double-check that yoursetup follows the safety and circuit require-ments, and that the power cord you havechosen meets the minimum requirements forthis machine.

2. Open the electrical panel on the machine.

3. Connect the cord to the machine circuitbreaker terminals shown in Figure 22.

Figure 22. Circuit breaker terminal.

Figure 21. Dust hose connected to dust port.

To be effective, the dust collection system thatyou connect to the resaw must be able draw atleast 1000 CFM at the point where you connectthe hose to the resaw. Note—This number is anapproximation and has been provided for estima-tion purposes only.

To connect the resaw to a dust collector:

1. Attach a 4" dust hose to the dust port asshown in Figure 21, and be sure to tightenthe hose clamp to ensure a snug fit.

4. Close and latch the electrical panel on themachine.

5. Shut off the main power at the powersource circuit breaker and install the cordto the disconnect switch.

Connecting toPower Source

Connecting to DustCollector


5. Press the UP and DOWN buttons to makesure the resaw head moves in the properdirection.

— If the resaw head moves in the oppositedirection as the buttons state, then thepower needs to be disconnected and thepower wires need to be switched at thecircuit breaker in the electrical box.

6. Once you have performed steps 1-4 andeverything is okay with the machine and setup, press the MOTOR START button. As youare standing in front of the machine, makesure that the blade is moving from left toright.

7. Press the conveyor lever forward to test theconveyor belt. If the conveyor belt does notturn after pushing the conveyor lever for-ward, adjust the conveyor speed knob.

— If any problems occur, press the EMGSTOP button. Investigate and correct theproblem before operating the machinefurther. If you need help, refer to the trou-bleshooting section in the back of thismanual.

— If you cannot easily locate the source ofan unusual noise or vibration by yourself,please contact our service department at(570) 546-9663.

To test run the resaw:

1. Make sure the wheel cover is closed and alltools or other objects are cleared away fromthe resaw.

2. Put on safety glasses and make sure anybystanders are out of the way and also wear-ing safety glasses.

3. Tension the blade.

4. Turn the POWER ON switch (shown inFigure 23) clockwise.

Test Run

Before starting the resaw, make sure youhave performed the preceding assemblyand adjustment instructions, and you haveread through the rest of the manual and arefamiliar with the various functions and safe-ty issues associated with this machine.Failure to follow this warning could result inserious personal injury or even death!

Figure 23. POWER ON switch.


NOTICEThe following section was designed to giveinstructions on the basic operations of thismachine. However, it is in no way compre-hensive of all of the machine’s applications.WE STRONGLY RECOMMEND that you readbooks, trade magazines, or get formal train-ing to maximize the potential of yourmachine.

The Model G0504 is capable of resawing roughcut lumber or slicing boards as thin as 1⁄16" with ahigh degree of precision.

Always make sure that any stock you plan on cut-ting is clean and free of nails, staples, or embed-ded stones.

Also, keep in mind that precision cuts require amuch greater preparation process than do roughcuts.

To prepare the stock for a precision cut:

1. Surface Plane on a Jointer—The concaveface of the workpiece should be planed flaton a jointer.

2. Surface Plane on a Thickness Planer—The opposite face of the workpiece shouldbe planed flat with a thickness planer.

3. Edge Joint on a Jointer—The concaveedge (viewed from end-to-end) of the work-piece should be edge jointed flat on a jointer.This flat edge will glide along the fencerollers during the resaw operation.

Damage to your eyes, lungs, and ears couldresult from failure to wear safety glasses, adust mask, and hearing protection whileusing this machine.

Loose hair and clothingcould get caught inmachinery and causeserious personal injury.Keep loose clothingrolled up and long hairtied up and away frommoving machinery.

Your safety is important! Please follow thewarnings below:

Stock PreparationOperation Safety

SECTION 6: OPERATIONS


Conveyor Controls

The Model G0504 features an infeed conveyorand a return conveyor. The speed and engage-ment controls of each conveyor are independentof one another.

To operate the infeed conveyor:

1. Read the subsection titled “Control Panel” onpage 14 to become familiar with the controlpanel functions.

2. With the saw running, push the infeed con-veyor engagement lever (Figure 24) forward(toward the blade) to start the infeed con-veyor.

3. Turn the infeed conveyor speed dial (Figure24) counter-clockwise to increase the speedand clockwise to decrease the speed.

4. Pull the engagement lever backward to stopconveyor.

Figure 24. Infeed conveyor controls.

Infeed ConveyorEngagement Lever

Infeed ConveyorSpeed Dial

To operate the return conveyor:

1. Read the subsection titled “Control Panel” onpage 14 to become familiar with the controlpanel functions.

2. With the saw running, turn the return con-veyor speed dial (Figure 25) counter-clock-wise to start the return conveyor.

3. Continue to turn the dial counter-clockwiseto increase the conveyor speed and turn thedial clockwise to decrease the conveyorspeed.

4. Turn the dial clockwise as far as it will go tostop the conveyor.

Figure 25. Return conveyor speed dial.

Return ConveyorSpeed Dial


The blade height is defined as the distancebetween the conveyor table and the bottom faceof the bandsaw blade. There is an internal limitswitch that will not allow the blade to be adjustedcloser than 1⁄4" to the conveyor table. Note—Usethe “Blade Memory Function” described in thenext subsection when you want to make resawcuts thinner than 1⁄4", and be sure to cut from thetop of the workpiece.

The blade height can be adjusted by using thekeypad, or by pressing the UP and DOWN con-trol panel buttons. After using either method ofadjustment, the digital display will indicate thecurrent blade height.

To set the blade height with the UP and DOWNcontrol panel buttons:

1. Turn the control panel POWER ON switchclockwise to supply power to the controlpanel.

2. Press the UP button to move the blade upand press the DOWN button to move theblade down. Watch the digital display togauge the blade height.

To set the blade height with the keypad:


2. Press the FUNC key.

3. Enter the desired blade height to the nearesthundredth's place. For example, if you wantthe blade height to be 2", press 2, 0, 0 on thekeypad. If you want the blade height to be3⁄4", press 7, 5.

4. After the blade height has been entered,press the START key.

The digital display indicates the distance betweenthe conveyor table and the bottom face of thebandsaw blade. The digital display needs to becalibrated to ensure that the displayed bladeheight and the actual blade height are the same.

To calibrate the digital display:

1. Resaw a piece of scrap wood. See“Resawing” on page 28 for more information.

2. Measure the thickness of the workpiece thatwas cut off between the conveyor table andthe blade. Note—Use a precise measuringtool such as calipers or a micrometer.

3. Press the SET key.

4. Enter the thickness value of the cut-off piecemeasured in step 2. For example, if thethickness is 1", press 1, 0, 0 on the key pad.

5. Press and hold the SET key for approxi-mately 5 seconds or until the display stopsflashing.

The digital display is now calibrated and all bladeheight values displayed will be the same as theactual distance between the conveyor table andthe bottom face of the bandsaw blade.

Calibrating DigitalDisplay

Setting Blade Height


To perform a resawing operation:

1. Make sure the blade is installed and ten-sioned correctly. See “Installing Blade” onpages 19-21 for more information.

2. Make sure the blade is tracking correctly.See “Adjusting Blade Guides” on pages 21-22 for more information.

3. Turn the control panel POWER ON switchclockwise to supply power to the machine.

4. Set the blade height at the control panel. See“Setting Blade Height” on page 27. Note—The accuracy of the blade height shown onthe digital display can only be assured if thecalibration process has been performed. Seepage 29 for more information on calibratingthe digital display.

5. Press the MOTOR START button to start thebandsaw blade.

6. Push the infeed conveyor engagement leverforward to start the infeed conveyor. Turn theinfeed conveyor speed dial counter-clock-wise to increase the speed and clockwise todecrease the speed. See “ConveyorControls” on page 26 for more information.

7. Recheck the blade tension.

8. Make sure the workpiece has two sides thatare relatively flat and parallel with eachother.

9. Begin feeding the workpiece under the frontpressure rollers with the jointed edge againstthe guide rollers, as shown in Figure 26.

The blade memory function is used when youwant to make resaw cuts thinner than 1⁄4".Because the blade cannot be adjusted closerthan 1⁄4" to the table, resaw cuts thinner than 1⁄4"need to be cut from the top side of the workpiece.

The blade memory function allows the blade to belowered a pre-determined distance each time youpress the MEMORY button; therefore, you canmake a series of cuts from the top side of theworkpiece, all of the same thickness. Note—Besure to add the thickness of the blade, otherwiseknown as kerf, to the desired thickness of the cut-off pieces when setting the memory function. Forexample, if you want your cut-off pieces to be 1"thick and the kerf of the blade is 0.06", the mem-ory function needs to be set to 1.06".

To set the memory function:


2. Press the FUNC key.

3. Enter the distance, to the nearest hun-dredth's place, that you want the blade tolower each time you press the MEMORY but-ton. For example, if you want the blade tolower 2.06", press 2, 0, 6 on the key pad. Ifyou want the blade to lower 0.56", press 5, 6.

4. Press and hold the SET key for approxi-mately 5 seconds or until the display stopsflashing.

5. Press the MEMORY button and the blade willautomatically lower the distance set into thememory function.

Note—For best results, make a few cuts whileusing the MEMORY button, measure the work-piece, and adjust the memory setting accordingto the measurements of the cut-off workpiece.

ResawingSetting BladeMemory Function


Blade Information

Blade choices are limited due to the specializednature of the Model G0504. The only variableswhen selecting a blade are the type of cuttingtooth and the number of teeth-per-inch (ToothPitch).

Blade Tooth TypeCarbon Steel—The least expensive type, carbonsteel blades are adequate for most cutting appli-cations; however, they dull quickly and for eco-nomical reasons they are usually replaced ratherthan resharpened.

Carbide-Tipped—The most expensive type, car-bide-tipped blades are designed for continuoususe in production shop situations. They hold asharp edge longer than carbon steel and they canbe resharpened many times before needing to bereplaced.

Tooth PitchTooth pitch refers to the number of teeth-per-inch. The more teeth-per-inch, the smoother theresulting cut, but the feed rate must be relativelyslow. The less teeth-per-inch, the rougher theresulting cut, but the feed rate can be set faster.Some trial and error may be necessary to find theright combination of cut quality, tooth pitch andfeed rate.

Blade LengthThe required blade length for the Model G0504 is180".

Blade WidthThe required blade width for the Model G0504 is1".

10. Watch the load meter (Figure 27) at the topof the control panel. The meter displays theamperage load that is being placed on themachine. Adjust the infeed conveyor feedrate until the meter reads between 25-30Amps during the cutting operation.

11. Receive the workpiece on the outfeed side ofthe machine. Note—If a second person isreceiving the workpieces, use the return con-veyor to send them back to the person on theinfeed side.

Figure 26. Feeding the workpiece through the bandsaw.

Figure 27. Load meter.

Front PressureRoller Assembly

Guide Rollers

NOTICEAlways de-tension blade after use.


Blade CareThe resaw blade is a delicate piece of steel thatis subjected to tremendous strain. You can obtainlonger use from the blade if you give it fair treat-ment and always use the appropriate feed ratefor your operation.

A clean blade will perform much better than adirty blade. A dirty blade passes through the cut-ting material with much more resistance than aclean blade. This extra resistance will also causeunnecessary heat. Maintain your blades with acutting blade lubricant like SLIPIT® (ModelG5562/3 in the Grizzly Catalog).

Blade BreakageBlade breakage is unavoidable, in some cases,since it is the natural result of the peculiar stress-es placed on the blade. Blade breakage is alsodue to avoidable circumstances, which is mostoften the result of poor care or judgement on thepart of the operator when mounting or adjustingthe blade or support guides.

The most common causes of blade breakageare:

• Not releasing blade tension after use.• Faulty alignment or adjustment of the guides.• Using a blade with a lumpy or improperly fin-

ished braze or weld.• Feeding the workpiece too fast.• Tooth dullness or absence of sufficient set.• Excessive or too little blade tension.• Running the bandsaw excessively when not

resawing.


To ensure optimum power transmission from themotor to the blade and to the hydraulic pump, theV-belts must be in good condition (free fromcracks, fraying and wear) and operate underproper tension. Check the V-belts at least every 3months; more often if the bandsaw is used daily.

See Section 8: Service Adjustments for instruc-tions on properly tensioning the belts or forreplacing the belts, if needed.

Inside Wheel CoverTo keep the bandsaw working properly, regularlyopen the wheel cover and vacuum any sawdustfrom the machine that did not make it into thedust collector.

Conveyor BeltsUse compressed air to clean the built-up sawdustfrom the conveyor belts. Eye injuries frequentlyoccur when cleaning with compressed air—wearsafety glasses to protect yourself! Also wear adust mask or respirator to protect your lungs fromairborne dust particles.

Elevation ColumnsUse a dry rag to remove sawdust from the eleva-tion columns and wipe the them down with a lightcoat of oil.

Painted SurfacesThese areas may be cleaned with a dry or damprag; however, make sure you DO NOT clean baremetal surfaces with a damp rag or they may rust.

Always be aware of the condition of yourmachine. Routinely check the condition of the fol-lowing items and repair or replace as necessary:

• Loose mounting bolts• Worn switch• Worn or damaged blade• Worn or damaged support bearings or guide

bearings

Always disconnectpower to the machinebefore performing main-tenance. Failure to dothis may result in seriouspersonal injury.

OFF

ON

Except for the bearings that are fitted with greasefittings, the other bearings are sealed and pre-lubricated and require no lubrication during theirusable life. All bearings are standard sizes, andreplacements can be purchased from our partsdepartment or a bearing supply store.

Bearings

V-Belts

Miscellaneous

Cleaning

SECTION 7: MAINTENANCE


The photos on this page label the grease fittingsby number for easy identification. Wipe clean andlubricate the grease fittings with two pumps ofhigh-temp bearing grease. The proper greasingintervals are indicated by the boxes on the chartbelow. Note—This page was designed to becopied and used as a check-off chart to helpmaintain a regular lubrication schedule.

Greasing

12

34

5

6

13

89

10

7

11 14

15

16

12

17


Breather Cap

Fluid SightWindow

Figure 28. Hydraulic reservoir components.

Check the hydraulic fluid level daily.The hydraulic system controls the movement ofthe conveyor belts. In order for this system tofunction properly and operate at the correct tem-perature, the hydraulic fluid level in the tankshould be 2⁄3 full between the fill lines on the fluidsight window, which is located on the front of thetank (see Figure 28). Note—As long as the fluidlevel is between the hi and low marks, it is okay.

To add hydraulic fluid, remove the breather capshown in Figure 28. Use an ISO VG 10—Antiwear 10 Hydraulic Fluid or equivalent.

The hydraulic system minor service consists ofchanging the fluid filter, cleaning the breather capand filler screen, and inspecting the hydraulicfluid for signs of thermal breakdown, dust conta-mination, and water contamination.

Perform a “Minor Service” every 960 hours orevery 6 months of regular use.

Figure 29. Hydraulic lines and fitting removedfrom above the filter cap.

To change the filter:

1. Read and understand the hydraulic safetyinstructions on page 6 before continuing!

2. Disconnect the two hydraulic lines that areover the filter cap and remove the pipe fittingso there is clear access directly over the filtercap, as shown in Figure 29.

Inspect and clean the breather cap and fillerscreen every 40 hours of regular use.

The breather cap is vented to allow the hydraulicsystem to breathe during operation. Below thebreather cap is a plastic filler screen.

Visually inspect both the breather cap and theplastic filler screen. If there is visual contamina-tion, clean both items with solvent and com-pressed air. Allow them to completely dry beforeinstalling back in the tank.

The hydraulic system on this machine cre-ates very high pressure and the hydraulicfluid gets hot. Always stop the resaw, openthe conveyor speed valves, make sure thepressure gauge reads 0 PSI, and make surethe fluid cools down before removing anylines or servicing the hydraulic system.

Hydraulic SystemMinor Service

Hydraulic FluidSchedule


6. Separate the filter from the filter housing bypulling them apart as shown in Figure 31.Note—If you only removed a bare filter, thenthe housing is still mounted in the tank.Remove it for cleaning.

Figure 31. Separating filter from filter housing.

8. Dry the filter housing to remove any excesssolvent and replace the O-ring.

9. Rub clean hydraulic fluid on the O-ring that ismounted on the bottom of the new filter andinsert the new filter into the filter housing.

10. Install the O-ring on the filter housing shoul-der, apply clean hydraulic fluid to it, thendrop the entire filter housing in the tank in thesame position as it was removed (shoulderside up).

11. Replace the filter cap spring and O-ring, andstart the filter cap bolts by threading theminto their holes two or three turns.

12. Place the filter cap on the spring so theprongs fit in the center of the spring, andpush down and twist the cap into place.

13. Tighten the filter cap bolts in an even man-ner, replace the fitting, and reconnect thehydraulic lines.

To inspect the hydraulic fluid:

1. Look at the color of the hydraulic fluid in thesight window.

— If the fluid is milky in appearance, then thehydraulic fluid is contaminated with water.Repair leaks or fix the source of the prob-lem and perform a major service.

— If the fluid is dark brown or opaque, thenthe hydraulic fluid is severely contaminat-ed or thermal breakdown has occurred.Correct the source of the contaminationor which component is causing thermalbreakdown, and perform a major service.

2. Smell the hydraulic fluid (remove breathercap).

— If the fluid smells rancid or burnt, thenthermal breakdown has most likelyoccurred. Correct the component that iscausing thermal breakdown and performa major service.

Figure 30. Removing filter assembly from tank.

3. Remove the filter cap by COMPLETELYremoving the three bolts that secure it inplace.

4. Set aside the filter cap spring and O-ring, sothat they do not fall into the tank when youremove the filter.

5. Lift the filter assembly out of the tank asshown in Figure 30.

7. Remove the O-ring from the shoulder of thefilter housing and clean the filter housing in asolvent tank. Note—DO NOT get solvent onO-rings or they will be damaged.

OFF

ON


The hydraulic tank, when filled correctly at thesight window, holds approximately 13.5 gallons ofhydraulic fluid. Before draining the hydraulic fluid,make sure you have a drain pan that will hold thatmuch fluid or make sure that you are prepared todrain the tank, plug the tank, empty your drainpan, drain the tank, and so forth.

To drain the hydraulic fluid:

1. Read and understand the hydraulic safetyinstructions on page 6 before continuing!

2. With your drain pan in place, remove thedrain plug shown in Figure 32.

3. Replace the drain plug after the hydraulictank is completely drained.

To clean the tank screen:

1. Remove the access plate on top of thehydraulic tank as shown in Figure 33.

Figure 33. Access plate removed from tank.

Figure 32. Drain plug for hydraulic tank.

Hydraulic SystemMajor Service

The hydraulic system major service consists ofperforming a complete “Minor Service,” drainingthe old hydraulic fluid, cleaning the tank screen,cleaning the tank, and filling the tank with newfluid.

The hydraulic system on this machine cre-ates very high pressure and the hydraulicfluid gets hot. Always stop the resaw, openthe conveyor speed valves, make sure thepressure gauge reads 0 PSI, and make surethe fluid cools down before removing anylines or servicing the hydraulic system.

2. Remove the tank screen, clean it with solventand compressed air, and allow it to dry.

3. Re-install the tank screen AFTER you cleanthe bottom of the tank.

To clean the bottom of the tank:

1. Use a lint free rag to wipe up and remove anysludge from the bottom of the tank.

2. Use clean hydraulic fluid on a clean rag towipe up additional contaminants from thebottom and sides of the tank.

To fill the tank with new fluid:

1. Make sure that you have re-installed the tankscreen, that the drain plug is tight, and thatyou have replaced the access plate on top ofthe tank.

2. Using an ISO VG 10—Antiwear 10 HydraulicFluid, fill the tank until the sight window is 2⁄3full between the hi and low marks on thesight window. Note—This will take approxi-mately 13.5 gallons.

Tank ScreenLocated

Inside Tank


Maintenance PerformedApproximate Hours Of Use

Maintenance Log

Date


This section is designed to help the operator withadjustments that were made at the factory andthat might also need to be made during the life ofthe machine.

This section is provided for your convenience—itis not a substitute for the Grizzly ServiceDepartment. If any adjustments arise that are notdescribed in this manual, then feel free to call theGrizzly Service Department at (570) 546-9663.

Similarly, if you are unsure of how to perform anyprocedure in this section, the Grizzly ServiceDepartment will be happy to guide you throughthe procedures or help in any other way.

To adjust the lower blade guides:


2. Open the wheel cover for easy access to theblade guide assemblies.

3. Make sure the blade is tensioned in thesame manner that will be used for operation.

4. Loosen the lateral adjustment bolts (shownin Figure 34).

Always disconnectpower to the machinebefore performing ser-vice adjustments. Failureto do this may result inserious personal injury.

OFF

ON

Figure 34. Lower guide block adjustment bolts.

5. Adjust the assembly so the blade guides areapproximately 1⁄16" behind the gullets of theblade teeth, and tighten the lateral bolts.

6. Loosen the vertical adjustment bolts.

7. Adjust the lower blade guide so it barelytouches the bottom of the blade, then tightenthe vertical adjustment bolts.

8. Repeat steps 4-5 on the other blade guide.

9. Adjust the upper guide blocks and the sup-port bearings.

10. Close the wheel cover.

The instructions on adjusting the upper guideblocks and support bearing are given in Section5: Set Up. This section focuses on adjusting thelower blade guides, which is a non-routine adjust-ment that would typically be done before theupper blade guide and support bearing would beadjusted.

VerticalAdjustment Bolts

LateralAdjustment Bolts

Adjusting LowerBlade Guides

About Service

SECTION 8: SERVICE ADJUSTMENTS


Figure 36. Large pulley cover attachment bolts.

Figure 37. Motor mount nuts (nuts on fourth corner not shown).

Adjusting V-BeltTension

Properly tensioned V-belts help the Model G0504operate at its best. However, adjusting the V-belts is not an exact science and does requirepersonal judgement. Adjusting the belts too loosewill decrease the performance of the machineand adjusting the belts too tight may cause pre-mature wear of the bearings and other compo-nents attached to the belts.

On the Model G0504 there is a triple-drive V-beltsystem that connects the motor to the wheel pul-ley and a single-drive V-belt system that connectsthe wheel pulley to the hydraulic pump.

On both systems, the belts should deflect nomore than 1⁄2" and not less than 1⁄4" when press-ing the center of the pulleys with your index finger(see Figure 35).

Figure 35. Checking V-belt tension.

3. To tension the three V-belts that connect themotor to the wheel pulley, adjust the tensionby moving the motor mount nuts (see Figure37) up or down until the belts are in the prop-er deflection range. Note—The belts tightenwhen you move the motor mount up.

To adjust the V-belt tension for the sawwheels:


2. Remove the four attachment bolts shown inFigure 36, and remove the large pulleyguard from the machine.

To adjust the tension for the hydraulic pumpV-belt:

1. Remove the small pulley cover from thepump seat.

OFF

ON


Replacing V-Belts2. Adjust the belt tension by loosening the capscrews shown in Figure 38.

Figure 38. Pump seat cap screws.

If the belts deteriorate or break, they will need tobe replaced. When replacing one of the belts thatconnect the motor to the wheel pulley, you shouldreplace all three at the same time to ensure uni-form belt tension.

To replace the belts that connect the motor tothe wheel pulley:


2. Read the previous subsection titled“Adjusting V-Belt Tension” to become famil-iar with the V-belt tension controls.

3. Remove the large pulley guard.

4. Adjust the motor mount nuts down as far asthey will go.

5. Remove the hydraulic pump V-belt from thewheel pulley by loosening the oil seat capscrews and pivoting the pump seat up.

6. Remove and replace all three V-belts thatconnect the motor to the wheel pulley.

7. Re-install and tension the hydraulic pumpbelt on the wheel pulley.

8. Tension the newly installed V-belts andreplace the belt cover.

To replace the V-belt that connects thehydraulic pump to the wheel pulley:


2. Remove the large pulley guard that coversthe wheel pulley.

3. Remove the small pulley guard that coversthe hydraulic pump pulley.

3. Rotate the pump seat up or down until thebelt has the proper deflection.

4. Tighten the cap screws to lock the pump seatin place.

5. Re-install the pulley covers.


Figure 39. Cap screws securing pulley bracket.

Figure 39. Test board with measurements.

6. Remove the pulley bracket w/assembly tosplit the connector and make it possible toremove the belt from the hydraulic pump pul-ley.

7. Remove the old V-belt and replace with anew V-belt.

8. Inspect the rubber seal that was between theconnector pieces.

— If the rubber seal is pliable and smooth,use it again.

— If the rubber seal is dry and cracked,replace it.

9. Re-assemble the pulley bracket and tensionthe new V-belt.

10. Replace both pulley guards.

4. Loosen the pump seat cap screws and pivotthe pump seat up to release the belt tension.

5. Remove the two cap screws shown in Figure39 that secure the pulley bracket to the pumpseat.

The main conveyor table height can be adjustedleft-to-right and front-to-back to make the tableparallel to the blade in both directions. This is aninvolved procedure that requires you to cut up apiece of test stock and make many repeat adjust-ments. Because of the complexity of this proce-dure, we will first give instructions on checkingthe table, so that you can be sure you need toperform the adjustment.

Before attempting these procedures, you need tohave a perfectly squared up piece of stock that isas wide as possible and is at least two feet long.The wider the stock, the more accurate your pro-cedure will be (we recommend using the maxi-mum width that the resaw will allow). Also, youneed to make sure that your blade is in good con-dition, the blade is tracked/tensioned properlyand the blade guides are properly adjusted.

To check the main conveyor table alignment:

1. Cut a 1⁄4" slice off of your squared-up teststock.

2. Using a dial caliper, measure the thicknessof the cut piece at all four corners and ineven locations along the edges of the stock.As you take these measurements, write themdirectly on the stock, near the location whereyou took the measurement (see Figure 39).

Adjusting MainConveyor Table


3. Study the written measurements on your testpiece. Note—DO NOT place too muchimportance on the first and last six inches ofthe board, because the board will only havebeen under one pressure roller during thatpart of the cut.

— If the measurements are more than0.030" different from one side to the other,you should adjust the conveyor table.

To adjust the conveyor table:


2. Use your test board to determine whichdirection the conveyor table needs to bemoved. For example, if the right side of theboard was thicker than the left side—you willneed to move either the right side of the con-veyor up or move the left side of the convey-or down.

3. Adjust the four adjustment bolts that controlthe conveyor table height as determinedfrom step 2. Note—For adjustment bolt loca-tions see the adjustment bolt shown inFigure 40.

Figure 40. Conveyor table adjustment bolts (1 of 4 shown).

4. Tighten the lock nuts on the adjustmentbolts, connect the resaw to the power, andrepeat the checking and adjusting steps untilthe measurements on your cut piece arewithin 0.030".

Tracking Conveyors

“Tracking” the conveyor belts means balancingthe way they ride on the end rollers. The convey-ors are tracking correctly when they are centeredbetween the roller brackets on each side of theconveyor. If the conveyor belts start rubbingagainst the roller brackets, then you need to trackthem as described.

To set the conveyor tracking:

1. Loosen the two roller bracket cap screws(shown in Figure 41) about 3⁄4 of a turn. Dothis on the both sides of the conveyor.

2. Loosen the rear adjustment nuts away fromthe bracket plates on both sides of the con-veyor.

3. Start the conveyor belt.

4. On the side that the belt tracks toward, turnthe front adjustment nut counter-clockwisehalf of a turn, and watch the belt tracking.Note—The effect of the adjustment cansometimes take two minutes before theresults are fully apparent.

— If the tracking was not corrected by thisadjustment, proceed to step 5. If thetracking was corrected, skip to step 6.

Figure 41. Roller bracket cap screws andadjustment nuts.

Roller Bracket Cap Screws

Rear Adjustment Nut

Front Adjustment Nut

Roller Bracket


5. On the side that the belt tracks away from,turn the front adjustment nut clockwise half ofa turn, and watch the belt tracking.

— If the tracking was not corrected by thisadjustment, repeat step 4.

6. When the conveyor belt is tracking in thecenter of the roller brackets, run the convey-or for at least two minutes to ensure that itwill remain tracking correctly.

7. Tighten the rear adjustment nuts against thebracket plates, then tighten the front adjust-ment nuts against the bracket plates to makesure that the tracking adjustment will notslowly change during normal operation.

Replacing Conveyors

Although the conveyor belts have slight differ-ences in size and access, the replacementinstructions are the same.

To replace the conveyor belts:

1. Start the conveyor belt that you want toreplace.

2. Stop the conveyor belt when the conveyorbelt seam (see Figure 42) is accessible.

Figure 42. Conveyor belt seam.



4. Loosen the roller bracket (see Figure 43) byturning the roller bracket cap screws 3⁄4 of aturn.

Figure 43. Roller bracket cap screws andadjustment nuts.

Roller Bracket Cap Screws

Rear Adjustment Nut

Front Adjustment Nut

Roller Bracket

5. Loosen the rear adjustment nuts away fromthe bracket plate.

6. Mark the front adjustment nut with a felt-tipped pen or a piece of tape, and thread thefront adjustment nut all the way up, whilekeeping track of the number of full turns thatyou moved the nut.

Note—Write the number of turns down, soyou do not forget. Remembering this numberis an important part of the re-assemblyprocess.

7. Slide the roller brackets toward the body ofthe resaw to loosen the belt.

8. Remove the stiff cable from the center of theseam to separate it.

9. Remove the old conveyor belt from the con-veyor table, and replace the new conveyorbelt in its place.

10. Mesh the seam “teeth” together on the newbelt, and insert the stiff cable into the centerof the seam to lock it together.

11. Slide the roller brackets away from the bodyof the resaw to tighten the belt.

12. Turn the front adjustment bolts the exactnumber of rotations that you turned themwhen you loosened them.

Note—The new belt may be tighter than theold one because it has not been broken-in. Ifthis is the case, deduct one or two turns fromyour original number of turns.

13. Run the conveyor belt to check the tracking.If the belt starts tracking to one side, stop theresaw and perform the “Tracking Conveyors”instructions that are located on pages 41-42.


Blade Tracking andWheel Alignment

Blade tracking on the Model G0504 consists ofadjusting the wheels to be nearly coplanar (copla-nar=both wheels even and parallel), but havingthe outside edge of the wheel approximately0.020"-0.040" behind the inside edge of thewheel to compensate for wheel toe-in when theblade is fully tensioned.

Because of the large size of this machine and thewheel toe-in factor, this procedure is time con-suming and requires a great deal of trial anderror. Make sure you really need to perform thisprocedure before attempting it.

Also, to complete this procedure you will need tomake four precision gauge blocks and have a 6'long straightedge.

To adjust the wheels to be coplanar:


2. Open the wheel cover.

3. Remove the blade.

4. Using 2x4’s, make four precision gaugeblocks to the specifications shown in Figure44.

Figure 44. Precision gauge block dimensions.

Figure 45. Precision gauge blocks clamped inposition on wheels.

Figure 46. Straightedge placement when checking the upper portion of the wheels.

5. Clamp the gauge blocks to the wheels asshown in Figure 45.

6. Place the straightedge across the top of thegauge blocks, as shown in Figure 46, andexamine how the wheels line up with eachother.


Figure 47. Overhead view of straightedge onblade wheel gauge blocks.

Figure 48. Tension wheel adjustment bolts.

Figure 49. Drive wheel adjustment controls(fourth bolt hidden behind shaft in this picture).

— If the wheels are properly aligned, thestraightedge will touch both inside gaugeblocks and there will be a 0.020"–0.040"gap between the straightedge and theoutside gauge blocks, as shown in Figure47. If this is the case, skip to step 9.

— If the wheels are not positioned as shownabove, determine which direction theyneed to move in order to be correct, thenproceed to step 7 to begin the adjustmentprocess.

7. Look at the backside of the wheel guard andlearn the controls shown in Figures 48 & 49by reading the text that follows.

Lock BoltsAdjustment

ScrewsAdjustment

Screws

Lock Bolts

AdjustmentBolts w/Jam

Nuts

Movement Direction—The bolt positionaround the wheel shaft determines the partof the wheel that will move when that bolt isturned.

Moving Forward—To move part of thewheel forward, loosen the appropriate lockbolts the same amount that you will tightentheir neighboring adjustment bolts. (By“appropriate” we mean the bolts that controlthe direction that your wheel needs to bemoved.) In the case of the main drive wheeladjustments, always loosen the jam nutsbefore moving the adjustment bolts, andalways tighten the jam nuts after moving theadjustment bolts.

Moving Backward—To move part of thewheel backward, loosen the appropriateadjustment bolt, then tighten the neighboringlock bolt.

8. Adjust the wheels as necessary until thewheel position is correct when checked withthe straightedge and continue to step 9.


Figure 50. Straightedge placement when checking the lower portion of the wheels.

Figure 51. Overhead view of wheel positionwhen checking with a straightedge and the

blade is installed and tensioned.

9. Place the straightedge across the bottom ofthe gauge blocks, as shown in Figure 50.The wheels should line up in the same man-ner as described in step 6.

— If they do not, follow steps 7–8 to correctthem.

10. After the wheels are positioned correctly,install and tension the blade, and adjust theguide bearings out of the way of the blade.

11. Check the new position of the wheels. Ideallythe gauge blocks will all be perfectly alignedwith each other, as illustrated in Figure 51.

— If the gauge blocks are aligned within0.040" of each other, continue to step 12.

— If the gauge blocks are positioned morethan 0.040" from each other, repeat steps6 & 9, and make the new adjustmentsaccording to the change you noticed aftertensioning the blade.

12. Remove the gauge blocks and clamps, andspin the wheels by hand in the direction ofnormal operation to check the blade tracking.You can fine tune the blade tracking byadjusting the blade tension up or down—justmake sure to stay in the color range on thetension scale for your particular blade.

13. After the blade is tracking correctly, preparethe saw for a test run by adjusting the guidebearings, closing the wheel cover, and con-necting the machine to the power source.

14. Test run the resaw and repeat this entire sec-tion if the blade does not track correctly.


Maintenance PerformedApproximate Hours Of Use

Service Log

Date


Lenox® Blades

MODEL TYPE WIDTH GAUGE TPIH4874 Carbon 1" 0.035" 1.3H4875 Carbide Tip 1" 0.035" 2-3H4876 Carbide Tip 1" 0.035" 3-4

The following pages contain aftermarket acces-sories information, the machine data sheet, partsdiagrams, parts lists, wiring diagrams, troubleshoot-ing information and Warranty/Return informationfor your Model G0504.

If you need parts or help in assembling yourmachine, or if you need operational information,call the Grizzly Service Department. Trained ser-vice technicians will be glad to help you.

If you have any comments regarding this manual,please write to Grizzly at the address below:

Grizzly Industrial, Inc.C/O Technical Documentation

P.O. Box 2069Bellingham, WA 98227-2069

We recommend you keep a copy of our currentcatalog for complete information regardingGrizzly's warranty and return policy. If you needadditional technical information relating to thismachine, or if you need general assistance orreplacement parts, please contact the ServiceDepartment at the location listed below.

Grizzly Industrial, Inc.1203 Lycoming Circle

Muncy, PA 17756Phone: (570) 546-9663

Fax: (800) 438-5901E-Mail: [email protected] Site: http://www.grizzly.com.

Figure 52. Lenox® bandsaw blade.

AftermarketAccessories

SECTION 9: REFERENCE INFO


Design Type .................................................................................... Horizontal Floor Model

Overall Dimensions:Conveyor Table ....................................................................................16" W x 102" DHeight From Floor To Table ....................................................................................40"Height From Floor To Return Table ........................................................................30"Overall Height (With Door Open) ..........................................................................831⁄2" Overall Width ............................................................................................................85"Overall Depth..........................................................................................................108"Shipping Weight ..............................................................................................4080 lbs.Net Machine Weight........................................................................................3300 lbs.Crate Size ..............................................................................................73" x 48" x 61"Footprint ............................................................................................321⁄4" W x 451⁄4" L

Capacities:Maximum Workpiece Width and Height..................................................16" W x 10" HMinimum Workpiece Length..................................................................................16" LDistance From Blade to Conveyor Table............................................................1⁄4"-10"Saw Wheel Diameter ..............................................................................Ø28" x 15⁄16"WSaw Blade Size ......................................................180" L x 1" W x .035" T (.063 kerf)Saw Blade Speed ........................................................................................7300 FPMFeed Conveyor Belt Size ..............................................................151⁄4" x 2153⁄4" x 1pcReturn Conveyor Belt Size ............................................................111⁄4" x 2153⁄4" x 1pcFeed Speed ..................................................................................................0-82 FPM

Construction:Frame ..................................................................................................................SteelConveyor Table ....................................................................................................SteelConveyor Belt ....................................................................................................RubberWheels ..................................................................................................................SteelWheel Cover......................................................................................Pre-Formed SteelBlade Guides....................................................................................................CeramicPressure Roller..........................................................4" Cast Iron w/Polyurethane Tire

Main Motor:Type ......................................................................................................TEFC InductionHorsepower..........................................................................................................25 HPPhase / Voltage ..........................................................................3-Phase / 220V/440VAmps ..................................................................................................................60/30ACycle / RPM ................................................................................60 Hertz / 1725 RPMSwitch ..................................................220V Magnetic w/Thermal Overload ProtectorBearings ..............................................................Shielded & Lubricated Ball BearingsHydraulic Pressure ......................................................................775 PSI (55KG/CM2)

Elevation Motor:Type ......................................................................................................TEFC InductionHorsepower ..........................................................................................................1⁄4 HPPhase ⁄ Voltage ..........................................................................3-Phase / 220V/440VAmps ..............................................................................................................1.5/0.75ACycle ⁄ RPM ................................................................................60 Hertz / 1725 RPM

Features:....................................................................................................................4" Dust Port............................................................................................................Return Conveyor................................................................Hydraulic Blade Tension Control & Indicator

......................................................................................Powered Saw Wheel Elevation

....................................Digital Position Controller for Accurate Saw Wheel Positioning

Specifications, while deemed accurate, are not guaranteed.

Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901

MODEL G0504 16" HORIZONTAL RESAW BANDSAW

MACHINE DATASHEET


105

102103

111

113114115

116117

123124

125126

134

149

135137

138

139

140

143144

145149

112

118148

119

120

121

122

136

118141

146

142

127128129

130

131

132

133

101

102103

104

106

147

107

108109

110

G0504 Wheel Guard and Frame Assembly


REF PART # DESCRIPTIONREF PART # DESCRIPTION

126 P0504126 SAW WHEEL FRAME127 PB09M HEX BOLT M8-1.25 X 20128 PLW04M LOCK WASHER 8MM129 PW01M FLAT WASHER 8MM130 P0504130 ROLLER BRACKET131 PN03M HEX NUT M8-1.25132 P0504132 COVER ROLLER133 PB28M HEX BOLT M8-1.25 X 60134 P0504134 SAW WHEEL GUARD135 P0504135 CONNECT ROD136 PN03M HEX NUT M8-1.25137 P0504137 OPEN ARM-LEFT138 PSB61M CAP SCREW M10-1.5 X 20139 PB28M HEX BOLT M8-1.25 X 60140 P0504140 HANDLE141 P0504141 CASING BEARING UCPA 205142 PN03M HEX NUT M8-1.25143 PW01M FLAT WASHER 8MM144 PLW04M LOCK WASHER 8MM145 PB26M HEX BOLT M8-1.25 X 30146 P0504146 G0504 WARNING/ID LABEL147 PLABEL-14 ELECTRICITY LABEL148 PLABEL-20 DON'T OPEN LABEL149 PLABEL-18 UNPLUG BANDSAW LABEL

101 P0504101 FRAME102 PW06M FLAT WASHER 12MM103 PLW05M LOCK WASHER 12MM104 PN09M HEX NUT M12-1.75105 P0504105 CONVEYOR SUPPORT106 P0504106 ELECTRIC BOX 107 P0504107 DOOR HINGE108 PW01M FLAT WASHER 8MM109 PLW04M LOCK WASHER 8MM110 PB09M HEX BOLT M8-1.25 X 20111 PSB77M CAP SCREW M12-1.75 X 30112 PSB77M CAP SCREW M12-1.75 X 30113 P0504113 SAW WHEEL COVER114 P0504114 HANDLE115 PB87M HEX BOLT M8-1.25 X 15116 PLW04M LOCK WASHER 8MM117 PW01M FLAT WASHER 8MM118 P0504118 PLASTIC SPACER119 PB28M HEX BOLT M8-1.25 X 60120 P0504120 OPEN ARM-RIGHT121 PN03M HEX NUT M8-1.25122 PSB61M CAP SCREW M10-1.5 X 20123 PSB72M CAP SCREW M10-1.5 X 30124 PLW06M LOCK WASHER 10MM125 PW04M FLAT WASHER 10MM

G0504 Wheel Guard and Frame Assembly


201

202

203

204

205

206

207

208

209

210

211

207

206

216

217

216

218

219

220221

222

223

224

225

226

227

228

229

230231232

233

234235236

237

238

239

240

241

242

243

244

245 246

247

248

249250

251

252

253254

255256

257

212

208

213

214

215

G0504 Elevation Assembly



230 PW01M FLAT WASHER 8MM231 PLW04M LOCK WASHER 8MM232 PSB12M CAP SCREW M8-1.25 X 40233 PSS01M SET SCREW M6-1.0 X 10234 PSB14M CAP SCREW M8-1.25 X 20235 P0504235 GEAR BOX & MOTOR SV-A10236 PK12M KEY 5 X 5 X 30237 PSB14M CAP SCREW M8-1.25 X 20238 PLW04M LOCK WASHER 8MM239 PW01M FLAT WASHER 8MM240 P0504240 FLANGE241 P0504241 SHAFT COUPLING242 P0504242 GEAR BOX A243 P0504243 SHAFT COUPLING244 P0504244 CONNECT ROD245 P0504245 GEAR BOX B246 PW03M FLAT WASHER 6MM247 PLW03M LOCK WASHER 6MM248 PSB02M CAP SCREW M6-1 X 20249 PSB99M CAP SCREW M3-.5 X 30250 P0504250 SENSOR QL-1805NB251 P0504251 SENSOR BRACKET252 PSB02M CAP SCREW M6-1 X 20253 PLW03M LOCK WASHER 6MM254 PW03M FLAT WASHER 6MM255 PW07M FLAT WASHER 3MM256 PLW11M LOCK WASHER 3MM257 PN07M HEX NUT M3-0.5

201 PB110M HEX BOLT M16-2 X 25202 PLW10M LOCK WASHER 16MM203 PW08M FLAT WASHER 16MM204 P0504204 COLUMN205 P0504205 CHIP COVER206 PR50M INT RETAINING RING 80MM207 P0504207 OIL SEAL 60 X 80 X 10208 P0504208 BRASS SLEEVE209 PSB73M CAP SCREW M12-1.75 X 50210 PLW05M LOCK WASHER 12MM211 P0504211 ELEVATION HOUSING212 PSS30M SET SCREW M10-1.5 X 10213 P0504213 LOCK RING214 P0504214 LIMIT DOG215 PSB12M CAP SCREW M8-1.25 X 40216 P0504216 TIGHTEN RING217 P0504217 DUST GUARD BELLOW218 PS65M PHLP HD SCR M4-.8 X 40219 P0504219 LIMIT SWITCH AV8104220 P0504220 LIMIT BRACKET221 PSB02M CAP SCREW M6-1 X 20222 PLW03M LOCK WASHER 6MM223 PW03M FLAT WASHER 6MM224 P0504224 SENSOR COVER225 P0504225 INDEX RING226 PSS01M SET SCREW M6-1.0 X 10227 PK74M KEY 6 X 6 X 35228 PSS64M SET SCREW M6-1 X 15229 PK11M KEY 6 X 6 X 40

G0504 Elevation Assembly


301

302303

304

305

306307

308

309

310 311312

313

314

315

316

317

318

319

320

321

322

323

324

325

326

327

328

329

330331

332

333

334

G0504 Blade Guide Assembly



318 P0504318 SUPPORT ROLLER319 P0504319 GUIDE POST320 P0504320 POST BRACKET321 P0504321 GUIDE POST BASE322 P0504322 UPPER GUIDE323 PW01M FLAT WASHER 8MM324 PLW04M LOCK WASHER 8MM325 PB09M HEX BOLT M8-1.25 X 20326 P0504326 LOWER GUIDE327 PSB02M CAP SCREW M6-1 X 20328 PB09M HEX BOLT M8-1.25 X 20329 PW04M FLAT WASHER 10MM330 PLW06M LOCK WASHER 10MM331 PB40M HEX BOLT M10-1.5 X 15332 PW04M FLAT WASHER 10MM333 PLW06M LOCK WASHER 10MM334 PB74M HEX BOLT M10-1.5 X 20

301 PB15M HEX BOLT M8-1.25 X 40302 PLW04M LOCK WASHER 8MM303 PW01M FLAT WASHER 8MM304 P0504304 ADJUSTMENT BRACKET305 P0504305 GUIDE POST306 PB74M HEX BOLT M10-1.5 X 20307 PLW06M LOCK WASHER 10MM308 PW04M FLAT WASHER 10MM309 P0504309 POST BRACKET310 P0504310 HEX LOCK BOLT311 PW01M FLAT WASHER 8MM312 PLW04M LOCK WASHER 8MM313 PB26M HEX BOLT M8-1.25 X 30314 P0504314 GUIDE POST BASE315 P0504315 ECCENTRIC SHAFT316 PR35M INT RETAINING RING 30MM317 P6200 BALL BEARING 6200

G0504 Blade Guide Assembly


401402

403

404

405

406

407

408

409

410411

412

413

414

416417

418

420

421

407406

405

422

423

428429

430431

432

433

434

431

430

435

436437

438

439440

441

442

443

444

445

446447

448

449417

418419

450451

452

424425

426

427

419

415

G0504 Blade Wheel Assembly



427 P0504427 DRIVE PULLEY428 P0504428 LOCK RING429 P0504429 LOCK RING430 P0504430 SEAL 70 X 90 X 10431 P32011 BEARING 32011432 P0504432 BEARING HOUSING433 P0504433 LEFT SAW WHEEL434 P0504434 SAW BLADE 3/4 X 180 X 0.035435 PSB100M CAP SCREW M8-1.25 X 15436 PSB13M CAP SCREW M8-1.25 X 30437 P0504437 LINER WAY LGH35H438 P0504438 LINER GUIDE439 PSB92M CAP SCREW M12-1.75 X 40440 PLW05M LOCK WASHER 12MM441 PZERK2 GREASE FITTING PT 1/8442 P0504442 LEFT SAW WHEEL SHAFT443 P0504443 SPRING444 P0504444 SPRING ROD445 P0504445 SPRING SEAT446 PW04M FLAT WASHER 10MM447 PLW06M LOCK WASHER 10MM448 PB73M HEX BOLT M10-1.5 X 50449 PB13M HEX BOLT M10-1.5 X 80450 P0504450 BRACKET451 PLW04M LOCK WASHER 8MM452 PSB100M CAP SCREW M8-1.25 X 15

401 PSB73M CAP SCREW M12-1.75 X 50402 PLW05M LOCK WASHER 12MM403 P0504403 DRIVER WHEEL404 P0504404 DRIVER SHAFT405 PR50M INT RETAINING RING 80MM406 P0504207 OIL SEAL 60 X 80 X 10407 P32010 BEARING 32010408 P0504408 BEARING HOUSING409 PZERK2 GREASE FITTING PT 1/8410 PN09M HEX NUT M12-1.75411 PB101M HEX BOLT M12-1.75 X 40412 PSB52M CAP SCREW M8-1.25 X 10413 PLW04M LOCK WASHER 8MM414 PW01M FLAT WASHER 8MM415 P0504415 CLEANER PAD416 PS66M PHLP SCREW M10-1.5 X 150417 P0504417 CLEANER BASE418 PN02M HEX NUT M10-1.5419 PLW06M LOCK WASHER 10MM420 PK75M KEY 12 X 10 X 50421 PB101M HEX BOLT M12-1.75 X 40422 P0504422 SPACER423 PLN06M LOCK NUT M50-1.5424 PB01M HEX BOLT M10-1.5 X 30425 PLW06M LOCK WASHER 10MM426 P0504426 LOCKING SLEEVE

G0504 Blade Wheel Assembly


511

512

513

514

515

516

519520

521

522523

524

525

526527

528

529530

531532533

534

535

536

537

538

539

555554

553

552

551

550549 548

547

546545

544

543

542

541

540

572571

570

569 568567

566565

564

501502

503

504

505506

507

508

509

510

518

517

5555

55

559

560

561562

563

G0504 Main Motor Assembly



537 PS67M PHLP HD SCREW M16-2 X 20538 P0504538 MOTOR PLATE539 P0504539 MOTOR 25HP X 4P540 PB08M HEX BOLT M6-1 X 20541 PLW03M LOCK WASHER 6MM542 PW03M FLAT WASHER 6MM543 P0504543 L BRACKET544 PW03M FLAT WASHER 6MM545 PLW03M LOCK WASHER 6MM546 PB08M HEX BOLT M6-1 X 20547 P0504547 PULLEY COVER548 PVB77 V-BELT B-77 5L770549 P0504549 MOTOR PULLEY550 P0504550 LOCKING SLEEVE551 PN03M HEX NUT M8-1.25552 PW01M FLAT WASHER 8MM553 PLW04M LOCK WASHER 8MM554 PB87M HEX BOLT M8-1.25 X 15555 P0504555 PULLEY GUARD556 PW06M FLAT WASHER 12MM557 PLW05M LOCK WASHER 12MM558 PB27M HEX BOLT M12-1.75 X 30559 P0504559 RING BOLT560 P0504560 RUBBER PAD561 P0504561 RUBBER SEAT562 PHTEK2 TAP SCREW #8 X 1563 PK77M KEY 12 X 8 X 80564 PB18M HEX BOLT M6-1 X 15565 PLW03M LOCK WASHER 6MM566 PW03M FLAT WASHER 6MM567 PLW06M LOCK WASHER 10MM568 PB01M HEX BOLT M10-1.5 X 30569 PB09M HEX BOLT M8-1.25 X 20570 PLW04M LOCK WASHER 8MM571 PW01M FLAT WASHER 8MM572 P0504572 GUARD BRACKET

501 PSB61M CAP SCREW M10-1.5 X 20502 PLW06M LOCK WASHER 10MM503 PW04M FLAT WASHER 10MM504 P0504504 PUMP SEAT505 PSB72M CAP SCREW M10-1.5 X 30506 PLW06M LOCK WASHER 10MM507 P0504507 OIL PUMP VHIF-40508 P0504508 PUMP BRACKET509 P0504509 CONNECTOR510 P0504510 PUMP PULLEY511 PVA33 V-BELT A-33512 P0504512 SHAFT513 P0504513 PULLEY BRACKET514 P6205 BALL BEARING 6205515 P0504515 PULLEY COVER516 P6205 BALL BEARING 6205517 P0504517 PULLEY COVER518 PN01M HEX NUT M6-1.0519 PW04M FLAT WASHER 10MM520 PLW06M LOCK WASHER 10MM521 PB40M HEX BOLT M10-1.5 X 15522 PW04M FLAT WASHER 10MM523 PLW06M LOCK WASHER 10MM524 PSB64M CAP SCREW M10-1.5 X 25525 PK42M KEY 6 X 6 X 30526 PSS16M SET SCREW M8-1.25 X 10527 PSS16M SET SCREW M8-1.25 X 10528 PK76M KEY 6 X 6 X 60529 PLW04M LOCK WASHER 8MM530 PSB14M CAP SCREW M8-1.25 X 20531 PW03M FLAT WASHER 6MM532 PLW03M LOCK WASHER 6MM533 PSB28M CAP SCREW M6-1.0 X 15534 PW08M FLAT WASHER 16MM535 PLW10M LOCK WASHER 16MM536 PN13M HEX NUT M16-2.0

G0504 Main Motor Assembly


610

611

612613

614

615616

617

618

619 620

651

621

622

623624

626627628

637

625

638639

640

642643

644

645646

647648

649

650

601

602

603

604

605

609608607

606

629630

631632

633634

635

636

641

G0504 Main Conveyor Assembly


REF PART # DESCRIPTIONREF PART # DESCRIPTION627 PLW05M LOCK WASHER 12MM628 PB102M HEX BOLT M12-1.75 X 25629 PW04M FLAT WASHER 10MM630 PLW06M LOCK WASHER 10MM631 PB01M HEX BOLT M10-1.5 X 30632 PB01M HEX BOLT M10-1.5 X 30633 PLW06M LOCK WASHER 10MM634 PW04M FLAT WASHER 10MM635 PCB09M CARRIAGE BOLT M10-1.5 X 25636 P0504636 CONVEYOR PLATEN637 P0504637 ADJUSTABLE SCREW638 PW04M FLAT WASHER 10MM639 PLW06M LOCK WASHER 10MM640 PSB72M CAP SCREW M10-1.5 X 30641 PN02M HEX NUT M10-1.5642 PW04M FLAT WASHER 10MM643 PLW06M LOCK WASHER 10MM644 PB32M HEX BOLT M10-1.5 X 25645 PB102M HEX BOLT M12-1.75 X 25646 PLW05M LOCK WASHER 12MM647 PW06M FLAT WASHER 12MM648 P0504625 FLANGE BEARING UCFL205649 P0504649 ROLLER BRACKET650 P0504650 FRONT ROLLER651 P0504651 HIGH PRESSURE HYD LABEL

601 PN02M HEX NUT M10-1.5602 PW04M FLAT WASHER 10MM603 P0504603 CONVEYOR LOWER PLATE604 PN33M HEX NUT M24-2605 P0504605 ADJUSTABLE BOLT M24 X 90606 PB01M HEX BOLT M10-1.5 X 30607 PLW06M LOCK WASHER 10MM608 PW04M FLAT WASHER 10MM609 P0504609 ROLLER SEAT610 P0504610 ROLLER611 P0504611 ROLLER PLATE612 PB01M HEX BOLT M10-1.5 X 30613 PLW06M LOCK WASHER 10MM614 PW04M FLAT WASHER 10MM615 PB33M HEX BOLT M12-1.75 X 50616 PLW05M LOCK WASHER 12MM617 P0504617 3/8 HYD MOTOR OMP 80CC618 P0504618 OIL PUMP FLANGE619 P6008 BALL BEARING 6008620 PK42M KEY 6 X 6 X 30621 P0504621 REAR ROLLER BRACKET R622 P0504622 REAR ROLLER623 P0504623 CONVEYOR BELT624 P0504624 REAR ROLLER BRACKET L625 P0504625 FLANGE BEARING UCFL205626 PW06M FLAT WASHER 12MM

G0504 Main Conveyor Assembly


701

702

703704

769

770 771

705

706707708

709

710

711712

713

714

715

716717

718719

720721722

723

724

725

766767768

726

727

728729

730

734

735

736

737

738

739740

741

742

744743

745

746

747

748

749

750

751

752

753

754

755756

757

759760

761

762

763

764

758

733732

731

765

G0504 Pressure Roller and Control Panel Assembly


REF PART # DESCRIPTIONREF PART # DESCRIPTION737 PB74M HEX BOLT M10-1.5 X 20738 PB01M HEX BOLT M10-1.5 X 30739 PLW06M LOCK WASHER 10MM740 PW04M FLAT WASHER 10MM741 PN02M HEX NUT M10-1.5742 P0504742 FRONT PRESSURE PLATE743 PLW05M LOCK WASHER 12MM744 PB49M HEX BOLT M12-1.75 X 20745 PN02M HEX NUT M10-1.5746 PB31M HEX BOLT M10-1.5 X 40747 P0504747 PRESSURE ROLLER WHEEL748 P0504748 COLLAR749 P0504749 ROLLER SHAFT750 PB01M HEX BOLT M10-1.5 X 30751 PLW06M LOCK WASHER 10MM752 PW04M FLAT WASHER 10MM753 P0504753 REAR ROLLER BRACKET754 P0504754 REAR UPPER SHAFT755 PB49M HEX BOLT M12-1.75 X 20756 PLW05M LOCK WASHER 12MM757 P0504757 REAR PRESSURE PLATE758 P0504758 COLLAR759 PW06M FLAT WASHER 12MM760 PLW05M LOCK WASHER 12MM761 PN09M HEX NUT M12-1.75762 PSS30M SET SCREW M10-1.5 X 10763 P0504763 COLLAR764 P0504764 ROLLER SHAFT765 PLABEL-27 CONVERSION CHART LABEL766 PLABEL-11 SAFETY GLASSES LABEL767 PLABEL-31 CONVEYOR/CLOTHING LABEL768 PLABEL-32 DUST MASK LABEL769 PLABEL-12 READ MANUAL LABEL770 P0504770 DANGER LABEL771 P0504771 HAND NEAR ROLLERS LABEL

701 P0504701 CONTROL BOX 702 PB09M HEX BOLT M8-1.25 X 20703 PLW04M LOCK WASHER 8MM704 PW01M FLAT WASHER 8MM705 P0504705 CONTROL PANEL706 PS38M PHLP HD SCR M4-.7 X 10707 PSB63M CAP SCREW M12-1.75 X 60708 PW06M FLAT WASHER 12MM709 P0504709 SHOCK ABSORBER710 PN09M HEX NUT M12-1.75711 PN02M HEX NUT M10-1.5712 PLW06M LOCK WASHER 10MM713 P0504713 CUSHION LOWER BRACKET714 PSB101M CAP SCREW M12-1.75 X 90715 PW06M FLAT WASHER 12MM716 P0504716 COLLAR717 PN09M HEX NUT M12-1.75718 PN09M HEX NUT M12-1.75719 PLW05M LOCK WASHER 12MM720 PW06M FLAT WASHER 12MM721 P0504721 PRESS ROLLER SUPPORT722 PW04M FLAT WASHER 10MM723 PLW06M LOCK WASHER 10MM724 PB32M HEX BOLT M10-1.5 X 25725 PB101M HEX BOLT M12-1.75 X 40726 P0504625 FLANGE BEARING UCFL205727 P0504727 UPPER SHAFT728 PN03M HEX NUT M8-1.25729 PN02M HEX NUT M10-1.5730 P0504730 PANEL BRACKET731 P0504731 PRESS ROLLER SUPPORT732 PW04M FLAT WASHER 10MM733 PLW06M LOCK WASHER 10MM734 PB01M HEX BOLT M10-1.5 X 30735 PW04M FLAT WASHER 10MM736 PLW06M LOCK WASHER 10MM

G0504 Pressure Roller and Control Panel Assembly


805806

807

808

809

810

811

812

813

827

828829

830

832833

834

835836

837838

839

840

822

823

824

801

802

803

814

815816

817818

819

820

821

825

826

831

804

G0504 Return Conveyor Assembly


REF PART # DESCRIPTIONREF PART # DESCRIPTION821 PW04M FLAT WASHER 10MM822 PB01M HEX BOLT M10-1.5 X 30823 PLW06M LOCK WASHER 10MM824 PW04M FLAT WASHER 10MM825 PCB09M CARRIAGE BOLT M10-1.25 X 25826 P0504826 CONVEYOR TABLE827 P0504827 ADJUSTMENT BOLT828 PW04M FLAT WASHER 10MM829 PLW06M LOCK WASHER 10MM830 PSB72M CAP SCREW M10-1.5 X 30831 PN02M HEX NUT M10-1.5832 PW04M FLAT WASHER 10MM833 PLW06M LOCK WASHER 10MM834 PB32M HEX BOLT M10-1.5 X 25835 PB102M HEX BOLT M12-1.75 X 25836 PLW05M LOCK WASHER 12MM837 PW06M FLAT WASHER 12MM838 P0504625 FLANGE BEARING UCFL205839 P0504649 FRONT ROLLER BRACKET840 P0504840 FRONT ROLLER

801 PN02M HEX NUT M10-1.5802 PW04M FLAT WASHER 10MM803 P0504803 CONVEYOR LOWER PLATE804 P0504804 BUSHING805 PB33M HEX BOLT M12-1.75 X 50806 PLW05M LOCK WASHER 12MM807 P0504617 3/8 HYD MOTOR OMP 80CC808 P0504618 OIL PUMP FLANGE809 P6008 BALL BEARING 6008810 PK42M KEY 6 X 6 X 30811 P0504621 REAR ROLLER BRACKET-R812 P0504812 REAR ROLLER813 P0504813 CONVEYOR BELT814 P0504624 REAR ROLLER BRACKET-L815 P0504625 FLANGE BEARING UCFL205816 PW06M FLAT WASHER 12MM817 PLW05M LOCK WASHER 12MM818 PB102M HEX BOLT M12-1.75 X 25819 PB01M HEX BOLT M10-1.5 X 30820 PLW06M LOCK WASHER 10MM

G0504 Return Conveyor Assembly


NC

DOWN/LIMIT SWITCH

UP/LIMIT SWITCH

COM

MEMORY

3

9

3

6

14

13

°

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°

MOTOR/OFF44

3

DOWN

22

21

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°MOTOR/START

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0

UPX2 14

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STOP

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901 902

903 904 905

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909 910

POWER GROUND

25HP/MOTOR

°

°°

°

°

58

5A FUSE

5A FUSE

V1U1 W1 7

T

0

0

10 11 41

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RH - 65/55A

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T3

L3

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T1 T2

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5

L2

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R

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912

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°

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913 913

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200V

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916917918

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G0504 Electrical Components


REF PART # DESCRIPTIONREF PART # DESCRIPTION912 P0504912 MAG START HKO-50/10HP/30A912A P0504912A CONTACTOR CN-50913 P0504913 CONTACTOR CN-11915 P0504915 TRANSFORMER 200VA916 P0504916 FUSE TERMINAL917 P0504917 ELECTRIC SET 10A/1P918 P0504918 DOOR/MICRO SWITCH919 P0504919 440V CONVERSION KIT920 P0504920 220V OVR-RELAY RH - 65/55A921 P0504921 OVR-RELAY RH-10/1A

901 P0504901 DIGITAL DISPLAY FPC-525/IN.902 P0504902 MEMORY BUTTON903 P0504903 EMG BUTTON DIA.30 1B904 P0504904 ON BUTTON DIA.30 1A905 P0504905 UP/LIMIT SWITCH DIA.30906 P0504906 UP BUTTON DIA.30907 P0504907 MOTOR START/GREEN DIA.30908 P0504908 DOWN/LIMIT SWITCH DIA.30909 P0504909 DOWN BUTTON DIA.30910 P0504910 MOTOR STOP/RED DIA.30911 P0504911 SWITCH NFB 3-PH 75A

G0504 Electrical Components


977

981

951952953

954955

966

957

954

958

959

960

961

962956963

964965 966

967

968

969

970

971972

973973-1

974

975

976

986

987988

989989-1

990990-1

991

992

993

994

984

977

977978

978

979

981

980

981

981

982980

985

983 977

G0504 Hydraulic System Components


REF PART # DESCRIPTIONREF PART # DESCRIPTION974 P0504974 OIL LEVEL975 P0504975 OIL BOX 80L976 P0504976 HYDRAULIC JACK977 P0504977 MALE ELBOW 3/8T X 3/8H 90˚978 P0504978 MALE ELBOW 3/8T X 3/8H 45˚979 P0504979 MALE ELBOW 1/4T X 3/8H980 P0504980 MALE ELBOW 3/4T X 1/2H 90˚981 P0504981 MALE ELBOW 1/2T X 3/8H 90˚982 P0504982 FEMALE 4-WAY 1/2T X 4983 P0504983 MALE 3-WAY 3/8T X 3/8H X 3/8H984 P0504984 MALE ELBOW 3/4T X 1/2H985 P0504985 MALE ELBOW 1/2T X 3/8H986 P0504986 FILTER CANISTER987 P0504987 CAP988 PFB06M FLANGE BOLT M6-1.0 X 20989 P0504989 FILLER CAP THREAD PIECE989-1 P0504989-1 THREAD PIECE GASKET990 P0504990 SQUARE PLATE990-1 P0504990-1 SQUARE PLATE GASKET991 P0504991 PLASTIC FILL SCREEN992 P0504992 TANK PICKUP SCREEN993 P0504993 TANK SCREEN NIPPLE994 P0504994 ELBOW 1-1/4 X 3/4

951 P0504951 HYDRAULIC AIR CYLINDER952 P0504952 PRESSURE GAUGE953 P0504953 3/8 HYDRAULIC HOSE954 P0504807 3/8 HYD MOTOR OMP 80CC955 P0504955 3/8 HYDRAULIC HOSE956 P0504956 SPEED CONTROL VALVE 3/8957 P0504957 3/8 HYDRAULIC HOSE958 P0504958 STOP HYDRAULIC OIL VALVE959 P0504959 HYDRAULIC HOSE960 P0504960 3/8 HYDRAULIC HOSE961 P0504961 3/8 HYDRAULIC HOSE962 P0504962 3/8 HYDRAULIC HOSE963 P0504963 3/8 HYDRAULIC VALVE964 P0504964 3/8 HYDRAULIC HOSE965 P0504965 HYDRAULIC PUMP VP40966 P0504966 HYDRAULIC HOSE967 P0504967 1/2 HYDRAULIC HOSE968 P0504968 3/8 HYDRAULIC HOSE969 P0504969 3/8 HYDRAULIC HOSE970 P0504970 FILTER KIT (FILTER + ORINGS)971 P0504971 PRESSURE GAUGE972 P0504972 VALVE973 P0504973 LID973-1 P0504973-1 LID GASKET

G0504 Hydraulic System Components


Troubleshooting

Motor will not start. 1. Low voltage. 1. Check power line for proper voltage.2. Open circuit in motor or loose 2. Inspect all lead connections on motor for loose or open

connections. connections.

Motor will not start; fuses or circuit 1. Short circuit in line cord or plug. 1. Repair or replace cord or plug for damaged insulation and breakers blow. shorted wires.

2. Short circuit in motor or loose 2. Repair or replace all connections on motor for loose or connections. shorted terminals or worn insulation.

3. Circuit or motor overloaded. 3. Reduce amperage load on circuit or motor.

Motor fails to develop full power 1. Power line overloaded with lights, 1. Reduce load on power line.(power output of motor decreases appliances, and other motors.rapidly with decrease in voltage at 2. Undersized wires or circuits too long. 2. Increase wire sizes or reduce length of wire.motor terminals). 3. General overloading of power 3. Request a power check from the power company.

company facilities.

Motor overheats. 1. Motor overloaded. 1. Reduce load on motor.2. Air circulation through the motor 2. Clean out motor to provide normal air circulation.

restricted.

Motor stalls (resulting in blown 1. Short circuit in motor or loose 1. Repair or replace connections on motor for loose or shortfuses or tripped circuit). connections. ed terminals or worn insulation.

2. Low voltage. 2 Correct the low voltage conditions.3. Incorrect fuses or circuit breakers in 3. Install correct fuses or circuit breakers.

power line.4. Motor overloaded. 4. Reduce load on motor.

Machine slows when operating. Applying too much pressure to Feed workpiece slower.workpiece.

Blade does not run evenly on 1. Blade support bearings set incorrectly. 1. Adjust blade support bearings.wheels. 2. Wheels are not coplanar. 2. Call Grizzly Service Department (570) 546-9663.

Blade does not cut evenly. 1. Blade is not properly tensioned. 1. Adjust blade tension.2. Wheels are not coplanar. 2. Call Grizzly Service Department (570) 546-9663.3. Tooth set is uneven. 3. Replace blade.4. Teeth are sharper on one side than 4. Replace blade.

the other.

Blade slows when cutting. Blade 1. V-belt loose. 1. Tighten V-belt.makes a squealing noise, 2. V-belt worn out. 2. Replace V-belt.especially on start-up.

Ticking sound when the saw Blade weld contacting guide blocks or Use the Model G2516 Stone to smooth the blade weld.is running. support bearing.

Hydraulic pump is noisy or hydraulic 1. Pump is restricted. 1. Inspect and clean breather cap, filter, and filler screen.system operates erratically. 2. Filter is clogged. 2. Perform minor service. See page 33.

3. Tank screen is clogged. 3. Perform major service. See page 35.4. Damaged hydraulic pump or motor. 4. Replace pump or motor. See hydraulic specialist.

Symptom Possible Cause Possible Solution


G0504 Wiring Diagram


Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser fromthe date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warrantyand any and all warranties that may be implied by law, including any merchantability or fitness, for any par-ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or representthat the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product andany legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.

We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, spe-cial, or consequential damages arising from the use of our products.

To take advantage of this warranty, contact us by mail or phone and give us all the details. We will thenissue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the car-ton. We will not accept any item back without this number. Proof of purchase must accompany the mer-chandise.

The manufacturers reserve the right to change specifications at any time because they constantly strive toachieve better quality equipment. We make every effort to ensure that our products meet high quality anddurability standards and we hope you never need to use this warranty.

Please feel free to write or call us if you have any questions about the machine or the manual.

Thank you again for your business and continued support. We hope to serve you again soon.

WARRANTY AND RETURNS

CU

T A

LON

G D

OT

TE

D L

INE

___Other__________________________________________________9. How many of your woodworking machines are Grizzly? _____________

10. Which benchtop tools do you own? Check all that apply.

___1" x 42" Belt Sander ___6" - 8" Grinder___5" - 8" Drill Press ___Mini Lathe___8" Table Saw ___10" - 12" Thickness Planer ___8" - 10" Bandsaw ___Scroll Saw___Disc⁄Belt Sander ___Spindle⁄Belt Sander___Mini Jointer___Other__________________________________________________

11. How many of the machines checked above are Grizzly? ____________

12. Which portable⁄hand held power tools do you own? Check all that apply.

___________________________________________________________

___________________________________________________________

___________________________________________________________

13. What machines⁄supplies would you like Grizzly Industrial to carry?

___________________________________________________________

___________________________________________________________

___________________________________________________________

14. What new accessories would you like Grizzly Industrial to carry?

___Builders Hardware ___Hand Tools___Fasteners ___Wood Components___Other__________________________________________________

15. What other companies do you purchase your tools and supplies from?____________________________________________________________________________________________________________________

16. Do you think your purchase represents good value?

___Yes ___No

17. Would you recommend Grizzly Industrial to a friend?

___Yes ___No

18. Would you allow us to use your name as a reference for Grizzly customersin your area? Note: We never use names more than three times.

___Yes ___No

19. Comments:__________________________________________________

__________________________________________________________

___________________________________________________________

___________________________________________________________

1. How did you learn about us?

___Advertisement ___Friend___Catalog ___Card Deck___World Wide Web

___Other__________________________________________________

2. Which of the following magazines do you subscribe to.

___American Woodworker ___Practical Homeowner___Cabinetmaker ___Shop Notes___Family Handyman ___Today’s Homeowner___Fine Homebuilding ___WOOD___Fine Woodworking ___Wooden Boat___Home Handyman ___Woodshop News___Journal of Light Construction ___Woodsmith___Old House Journal ___Woodwork___Popular Mechanics ___Woodworker___Popular Science ___Woodworker’s Journal___Popular Woodworking ___Workbench___Other__________________________________________________

3. Which of the following woodworking⁄remodeling shows do you watch?

___Backyard America ___The New Yankee Workshop___Home Time ___This Old House___The American Woodworker ___Woodwright’s Shop___Other__________________________________________________

4. What is your annual household income?

___$20,000-$29,999 ___$60,000-$69,999___$30,000-$39,999 ___$70,000-$79,999___$40,000-$49,999 ___$80,000-$89,999___$50,000-$59,999 ___$90,000 +

5. What is your age group?

___20-29 ___50-59___30-39 ___60-69___40-49 ___70 +

6. How long have you been a woodworker?

___0 - 2 Years ___8 - 20 Years___2 - 8 Years ___20+ Years

7. How would you rank your woodworking skills?

___Simple ___Advanced___Intermediate ___Master Craftsman

8. What stationary woodworking tools do you own? Check all that apply.

___Air Compressor ___Panel Saw___Band Saw ___Planer___Drill Press ___Power Feeder___Drum Sander ___Radial Arm Saw___Dust Collector ___Shaper___Horizontal Boring Machine ___Spindle Sander___Jointer ___Table Saw___Lathe ___Vacuum Veneer Press___Mortiser ___Wide Belt Sander

Name ____________________________________________________________________________________Street ____________________________________________________________________________________City ______________________________________________________________State________Zip_________Phone Number_______________________E-Mail_______________________FAX________________________MODEL: G0504 16" Resaw Bandsaw Serial #______________________ Order _______________________

The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Ofcourse, all information is strictly confidential.

WARRANTY CARD

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FOLD ALONG DOTTED LINE

FOLD ALONG DOTTED LINE

GRIZZLY INDUSTRIAL, INC.P.O. BOX 2069BELLINGHAM, WA 98227-2069

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Name_______________________________

Street_______________________________

City______________State______Zip______

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16 HORIZONTAL RESAW BANDSAW · 2016. 2. 15. · G0504 16" Horizontal Resaw Bandsaw -5-Additional...

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