151105 KB Compost and BD1 Case Studies€¦ · The plant is a Schmack EUCO® Titan ... Case Study...
Transcript of 151105 KB Compost and BD1 Case Studies€¦ · The plant is a Schmack EUCO® Titan ... Case Study...
© BIOFerm™ Energy Systems 2016
Akron, Ohio—KB BioEnergy’s anaerobic digester
was first constructed in 2007 to process
wastewater sewage sludge from the City’s
municipal treatment plant. An expansion of the
facility in 2013 now allows the digester to
process 100% of the sewage sludge from the
wastewater treatment facility and create
additional renewable energy. The system was
built as a joint venture between the City of
Akron and KB BioEnergy (formerly KB Compost
Services). The plant is a Schmack EUCO® Titan
system and is the first of its kind to be installed
in the U.S. by the Viessmann Group.
Benefits at a Glance
� Renewable electricity generation
� Production of pelletized fertilizer
� Odor reduction
� Savings on electricity purchasing
� Decreased carbon footprint
Phase I + Phase II EUCO® Titan Plant:
� 3 horizontal plug-flow EUCO® digesters with
a combined capacity of 696,000 gallons
� 3 complete mix COCCUS® digesters with a
combined capacity of 1,900,000 gallons
� 1 All-in-One (AIO) technical container with a
Jenbacher Type 2 J208 GS combined heat
and power unit
� 3 additional 600 kW MWM engines
Feedstock
The original system was designed to treat up to
7,000 dry tons of biosolids per year. After the
expansion in 2013, however, the facility can now
handle 15,000 tons a year. The biosolids have a
solids content up to 30%.
Power Production—Phase I (2007)
330 kWel continuous power engine (combined
heat and power unit)
� 330 kW electrical capacity
� 395 kW thermal capacity
Average annual energy production:
� 2,890,800 kWh electrical production
� 11,796 MMBTU thermal production
The estimated energy from the CHP could:
� Provide electricity to 256 homes
� Heat 269 homes per year
Power Production—Phase II (2013)
Additional 1.8 MWel capacity (1 of the 3 600 kW
MWM engines is a back-up)
� 1.2 MW electrical capacity (normal operation)
� 1.3 MW thermal capacity (normal operation)
Additional average annual energy production
� 10,530 MWH electrical production
� 28,868 MMBTU thermal production
The estimated produced added energy could:
� Provide electricity to 932 homes
� Heat 878homes per year
Financials
Phase I: $7 million capitol investment
� Offset by the City’s investment of $835,0000
funded by annual compost sales of $250,000
� Offset by a $9.6 million federal renewable tax
credit
� Remainder was funded by KB BioEnergy
Phase II: $32 million
BIOFermTM Energy Systems is
a Wisconsin-based renewable
energy company providing
North American operations
with sustainable waste
management technology
through anaerobic digestion.
BIOFermTM is a member of
the Viessmann Group, a $2.8
billion family owned business
since 1917. Viessmann has
installed over 350 AD facilities
through the biogas companies
of the Viessmann Group.
BIOFermTM Energy Systems
was founded in 2007 and now
offers all biogas technologies
of the Viessmann Group.
About BIOFerm™
References
Case Study KB BioEnergy, Akron, OH
BIOFermTM Energy Systems is
a Wisconsin-based renewable
energy company providing
North American operations
with sustainable waste
management technology
through anaerobic digestion.
BIOFermTM is a member of
the Viessmann Group, a $2.8
billion family owned business
since 1917. Viessmann has
installed over 400 AD facilities
through the biogas
companies of the Viessmann
Group. BIOFermTM Energy
Systems was founded in
2007 and now offers all
biogas technologies of the
Viessmann Group.
About BIOFerm™