15 June 2010 Nick Hall-Stride
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Transcript of 15 June 2010 Nick Hall-Stride
15 June 2010 Nick Hall-Stride
Industrial Energy Efficiency Accelerator
Innovation opportunities for the meat processing industry
Who we are… What we do…
The Carbon Trust is a not-for-profit company with the mission to accelerate the move to a low carbon economy. We provide specialist support to help business and the public sector cut carbon emissions, save energy and commercialise low carbon technologies.
• By providing specialist advice and finance to help organisations cut carbon
• By setting standards for carbon reduction
• By opening markets for low carbon technologies
• By leading industry collaborations to commercialise technologies
• By investing in early stage low carbon companies
Carbon Trust products you maybe familiar with will continue…
The IEEA programme is a new, differentiated offering…
There are still CO2 reduction opportunities in industrial processes…
Industrial CO2 emissions account for 25% of the UK total. Despite the UK’s overall emissions falling between 2006 and 2007, industrial emissions continued to rise, by 9.5%1
Policy measures that impact industry (CCL, CRC) are insufficiently strong and/or slow acting e.g. the EU ETS may not stimulate the desired action in all cases.
Opportunities to reduce emissions in industry lie in multiple relatively small process improvements2
Targeting sector-specific processes alongside traditional energy efficiency opportunities motivates industries whose energy use is mostly consumed by these processes.
1 DECC, 2007 Greenhouse Gas Emissions Final Figures, February 2009
2 Committee on Climate Change Report, December 2008
The IEEA programme aims to unlock those opportunities…
The IEEA programme is a new sector based approach recently piloted by the Carbon Trust
The target is industrial sector-specific processes
Identify practical, replicable, cost-effective carbon saving opportunities
We identified a significant number of opportunities for CO2 reduction in three pilot sectors1 which would save an average of 28% CO2 emissions per sector (160,000 tonnes CO2)
To deliver a step change reduction in CO2 from industrial processes by accelerating innovation in process control
and the uptake of low-carbon technologies.
1 animal feed, plastics blow moulding, asphalt production
IEEA Process “Black Box”
IEEA PROCESS BLACK BOX
Energy Intensive Elements
Operational Variables
Different Products
Different Hardware
People
• Raw Materials
• Energy: gas, electricity, heat
• Scheduling
• Management
Services e.g. cooling water, compressed air, boilers, conveying, ventilation
NOT
Lighting or space heating
Training and awareness
Transport
Renewables
By-products e.g. heat, waste, recyclables, secondary feedstocks
Products
3.5-4 Mt CO2 emissions reduction identified by 2012 across industrial sectors
2.5-3 Mt CO2 emissions reduction implemented by 2014
– traditional carbon management approach achieves implementation rates of 30-40% in 9-18 months.
– pilot sector experience suggests the IEEA approach should be capable of doubling the implementation rate in an accelerated time-frame.
Pro-active Trade Associations...Active industry membership…
Collaborative climate change aware companies…
Are invited to participate.
The prize…
We work closely with Trade Associations and Member Companies…
IEEA approach piloted in 2008/09Average 28% savings identified
Animal Feed
Milling
Asphalt Production
Plastic Blow Moulding
BOCM PaulsAB AgriNoble FoodsDavidson BrosCarrs-Billington
Agricultural Industries Confederation
TarmacHansonAggregate IndustriesLafargeCemex
Mineral Products Association
Highland SpringMcBrideBritvicRPC
British Plastics Federation
New sectors recently added ...
Arla FoodsBV Dairy Dairy CrestRobert WisemanGlanbiaDairy UK
Allied BakeriesIrwin’s BakeryJacksons BakeryPremier FoodsFood & Drink Federation
Dairies Bakeries
HansonMichelmersh WienerbergerIbstockBritish Ceramics Confederation
BricksPaper
Smurfitt Kappa St RegisArjo WigginsJames CropperConfederation of Paper IndustriesPITA
Brewing
CarlsbergTennent CaledonianInBevMarstonsDiageoBritish Beer and Pub Association
And more…
CadburyNestleTangerineFood & Drink Federation
DiageoMolson CoorsMunton’sBaird’s MaltMorrison Bowmore Distillers
Confectionery Malting
MicroElectronics
SeagateNXPNational SemiconductorInternational Rectifier+…National Microelectronics Institute
Highland DistillersCrisp MaltingSimpson’s MaltThomas FawcettMaltsters Association of Great Britain
Laundries
Sunlight Textile
Johnson Service
Fishers Services
Cannon Hygiene
Paragon Laundry
Textile Services Association
The approach…
Investigation and Solution Identification
Implementation Replication
Examination of specific processes in depth to
understand energy use and interfaces with
other systems.
Demonstration of the cost-effectiveness and
carbon saving potential of the
identified solutions such as equipment
upgrades and process optimisation.
Dissemination and replication of results
throughout the industry sector and potentially also to
other relevant industry sectors.
Identification of solutions that improve
energy efficiency based on this investigation.
Stage 1 Stage 2 Stage 3
Collect the evidence to build a business case
6 months 12-24 months Ongoing…….
Opportunities identified typically occur in three areas…
1
2
3
Structured approach designed to…
Increase breadth– 20 new sectors enrolled in Stage 1 by September 2010,
pro-active trade associations, collaborative member companies, black-box process consensus – fully funded by Carbon Trust
Increase depth – develop business case to facilitate transition from Stage
1 to Stage 2
Build relationships, disseminate, implement – sector guides, business and energy drivers, CO2
reduction opportunities, data and analysis. Sector wide roll-out, implementation support
An integrated part of the Carbon Trust landscape…
Targeting new sectors through 2010…
Dairies
Bakeries
Confectionery
Bricks & ceramics
Paper, printing, packaging
Microelectronics manufacturing
Laundries
Contract catering
Malting
Brewing
Distilling
Meat processing
Rubber & polyurethane products
Metal forming/ packaging
Particle board & wood panel
Flour milling
Meat, Fish, Poultry Ready Meals
Packaging & films
Foundries/ casting
Composites
Pharmaceuticals/ healthcare
Water/ waste water treatment
Textile manufacturing
Speciality chemicals
Coatings/ paints/ dyes/ inks
Summary of IEEA Benefits..
A new ‘industry sector specific’ initiative - Stage 1 fully funded. Progress into Stage 2 is dependent upon success of Stage 1. Existing Carbon Trust offerings on a company/site basis e.g. carbon management, energy efficiency surveys, loans, R&D etc are not being withdrawn - the IEEA stands as a differentiated new offering. The programme has Government and Carbon Trust Board support – and substantial budget (£15 million) comparable to recent high profile initiatives Offshore Wind and Marine Energy Accelerators. Spend on Stage 1 typically the order of £135,000 per sector.Spend on Stage 2 could be £250,000 to £500,000 per project. We are looking to the Trade Associations and their Industry Members to take the lead – agree to collaborate, reach a consensus on your priorities, identify processes that you know need looking at, and if it fits the IEEA Framework [‘black box’, industry specific, replicable, cost-effective] we’ll resource it. It is an initiative that will be supported for at least three years. We are aiming to have 20 new sectors enrolled into Stage 1 by September 2010.
Nick Hall-StrideTechnology Acceleration Manager
T: 020 7832 [email protected]
The Carbon Trust, 6th Floor, 5 New Street Square, London EC4A 3BF