14-10-27 IDESA Company Presentation Rev 24
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Transcript of 14-10-27 IDESA Company Presentation Rev 24
www.idesa.net
Company Presentation
www.idesa.net
IDESA is pleased to work together with our Clients to achieve the maximum value for their Projects.
We believe in team work and objective alignment to attain successful relationships.
Your goals and our goals will be the same from Day 1 !
Company Presentation
Our Working Philosophy
SAFETY
QUALITY
FLEXIBILITY
TRANSPARENCY
DELIVERY
COMPETITIVENESS
Our Business Basis
Company Presentation
IDESA is one of the leading suppliers of large manufactured equipment
Client’s Satisfaction First
Company Presentation
We fit your needs
SPAIN ASTURIAS
OVIEDO
AVILÉS GIJÓN
Where we are
Company Presentation
• 3 Main Workshops:
• > 350 employees.
• Equipment delivered in more than 40 countries.
• 95 % of our production for EXPORT.
• More than 5,000 equipment manufactured.
• Manufacturing capacity: • 800,000 hours/year
• 90,000 ton/year
Some figures
Company Presentation
Company Presentation
Head Office
Company Presentation
IDESA IDESA
• Pressure Vessels (Coke Drums, Reactors, Vacuum Columns, Fractionators, Heat Exchangers...)
• FCC Units with refractory application (including dry-out)
• Flexicoker units
• Spheres & Storage Tanks
• Process modules, skids
• Autoclaves for the Aeronautical Industry
• IDESA is licensed by CB&I Lummus Heat Transfer to manufacture segmented, helical baffle shell and tube heat exchangers (Helixchangers®) and Vertical Plate Coke Drum™ Pressure Vessels
• Detail Engineering associated with our products
• Process design and internals for pressure vessels and modules through specific alliances with process design subcontractors
Company Presentation
What we do?
Company Presentation
• Industrial Plants
• OWF Foundations (Monopiles, Transition Pieces, Jackets, etc)
• Shutdown and field activities
Company Presentation
Other Business Lines
• Rolling capability: thickness up to
• Forming press machine designed for 8,000 ton
• 300 ton overhead cranes lifting capacity.
• 12 x 12.5 x 43 m modular PWHT furnace.
• Total Area with 3 shops: 30,000 + 14,000 + 25,000 = 69,000 m2
125 mm * 4,000 mm (cold rolling)
200 mm * 4,000 mm (hot rolling)
Company Presentation
Size does not matter
PRESSING MACHINE
8,000 ton
Company Presentation
12 x 12.5 x 43 m PWHT Furnace
Company Presentation
Company Presentation
• 14,000 m2 total surface (9,000 m2 covered + 5,000 m2 uncovered)
• 2 bays, 21.5 x 240 & 21.5 x 120 m ( W x L )
• 21 m high; 16 m free height under crane hook
• Pieces up to 15 m diameter; 2,000 ton
• 300 ton overhead cranes lifting capacity
Company Presentation
IDESA Workshop main data
• 30,000 m2 total surface (22,000 m2 covered + 8,000 m2 uncovered)
• 4 bays, 30 x 220 ; 30 x 220 ; 30 x 110 ; 20 x 220 m (W x L)
• 21 m high; 16.5 m free height under crane hook
• Pieces up to 15 m diameter; 2,000 tons
• Innovative transport system (hydraulic)
• 12 x 12.5 x 43 m PWHT furnace
• Paint / Insulation / Dressing Shop (20 x 220 m)
• Production line for OWF Foundations products.
Company Presentation
IDESA Workshop main data
• 25,000 m2 total surface (15,000 m2 covered + 10,000 m2 uncovered)
• 3 bays, 30 x 230 ; 30 x 230 ; Mobile: 20 x 50 m (W x L)
• 13 m high; 10 m free height under crane hook
• Pieces up to 7,5 m diameter; 1,000 tons
• 1 blasting cabin 8 x 8,3 x 35 m (W x H x L)
• 2 painting cabins 8 x 8,6 x 35,6 m (W x H x L)
Company Presentation
IDESA Workshop main data
Company Presentation
Company Presentation
• EN ISO 9001 based certified quality system.
• ASME “U” & “U2” stamps at main workshops.
• CE Marking (EU) for Pressure Vessels
• CE Marking (EU) for Structural Works (EN 1090)
• ISO 3834-2 for Welding Activities
• CTR-GOST for pressure equipment intended for Russia
• ISO 14001
• ASME “N” stamp (in progress Q4 – 2015)
Quality systems and specific project requirements permanently monitored by our QA / QC staff “on site”
Company Presentation
Our Quality System
H/H1 PED (EU)
CTR - GOST Passport (Russia)
ISO 9001 ASME U & U2
Quality systems and specific project requirements permanently monitored by our
QA / QC staff “on site”
Company Presentation
Our Quality System
ISO 3834-2 EN 1090
ISO 14001
Sellihca Achilles JQS
Repro OHSAS 18001
Company Presentation
Our Quality System
• Carbon Steel: low alloy, sour service, high strength (up to 500 MPa), low temperature, etc.
• Cr–Mo steels
• Ni steels
• Clad and/or weld overlay (CS /Cr-Mo + SS)
• Solid Stainless Steels
• Duplex & SuperDuplex
• Inconel, Monel, Hastelloy, Incoloy…
Company Presentation
Materials
• Stick electrode (SMAW)
• Manual/Orbital TIG welding (GTAW)
• Semiautomatic flux cored (FCAW)
• Semiautomatic/machine solid wire (GMAW)
• Submerged arc (SAW). Machines with 3 wires.
• Electroslag overlay (ESW)
Company Presentation
Welding Processes
http://www.twi-global.com
IDESA is a TWI Industrial Member.
TWI is a world renowned research and technology organization providing
technical support in materials, engineering and joining technology.
With industrial membership of TWI we have access to internationally respected
consultants, scientists and engineers through a range of unique services.
Company Presentation
Company Presentation
ASME VIII Div. 1
ASME VIII Div. 2
TEMA
PD5500
EN 13445
API 650
AD-MERKBLÄTT
CODAP
GOST
Company Presentation
Design Codes
CAD System
Company Presentation
Design Capabilities
AutoCAD
SolidWorks
Pressure Vessel Design
Company Presentation
Design Capabilities
COMPRESS
SolidWorks
Shell & Tube Heat Exchanger Design
Company Presentation
Design Capabilities
Mechanical Design: COMPRESS
Thermal Design: TASC-HTFS
Finite Element Analysis
Company Presentation
Design Capabilities
ANSYS
NozzlePro
TOTAL FIGURES
San Agustín dock storage area: 50.000 m2 Valliniello dock storage area: 166.000 m2 GDA Concession storage area: 41.000 m2
TOTAL storage area: 257.000 m2
Available for long storage period (to be used as Base Port)
STORAGE AREAS - AVILÉS PORT
Company Presentation
18 Coke Drums (≈ 7,900 ton)
10 Fractionators (≈ 2,500 ton)
Flexicoker units(≈ 1,200 ton)
FCC Units (≈ 2,500 ton)
3 Vacuum Columns (≈ 2,100 ton)
30 Columns (≈ 5,000 ton)
30 Monopiles (≈ 18,000 ton)
32 Transition Pieces (≈ 7,000 ton)
16 Driven Piles (≈ 9,500 ton)
Company Presentation
Some recent relevant jobs
IDESA Job 2/675 (2 Coke Drums) L x D x Thk: 33 m x 8.9 m x 48+3 mm Weight: 380 mT Material: SA-387 Gr.11 Cl2 + SS 410S Clad Final Destination: USA
IDESA Job 2/593 (Autoclave I5) L x D x Thk: 42,5 m x 7 m x 26 mm Weight: 300 mT Material: DIN 17102 WStE 380 Final Destination: SPAIN
IDESA Job 2/599 (Atmospheric Tower & Vacuum Tower) (1) L x D x Thk: 60 m x 8,1 m x 33+3 / 29 mm (1) Weight: 520 mT (1) Material: SA-516 Gr.70 / SA-516 Gr.70 + HASTELLOY Clad (2) L x D x Thk: 39m x 10 m x 29+3 / 32 mm (2) Weight: 260 mT (2) Material: SA-516 Gr.70 / SA-516 Gr.70 + 316L Clad Final Destination: USA
IDESA Job 2/701 (4 Coke Drums) L x D x Thk: 36 m x 9.2 m x 36+3 mm Weight: 360 mT Material: SA-387 Gr.11 Cl2 + SS 410S Clad Final Destination: USA
IDESA Job 2/701 (4 Coke Drums) L x D x Thk: 36 m x 9.2 m x 36+3 mm Weight: 360 mT Material: SA-387 Gr.11 Cl2 + SS 410S Clad Final Destination: USA
IDESA Job 2/799 (Reactor CCR Platforming Process Unit) L x D x Thk: 72 m x 2.8 m x 39 / 27 mm Weight: 260 mT Material: SA-387 Gr.11 Cl.2 Final Destination: MEXICO
IDESA Job 2/716 (2 Coke Drums) L x D x Thk: 37.5 m x 9.5 m x 52+3 mm Weight: 530 mT Material: SA-387 Gr.11 Cl2 + SS 410S Clad Final Destination: USA
IDESA Job 2/716 (2 Coke Drums) L x D x Thk: 37.5 m x 9.5 m x 52+3 mm Weight: 530 mT Material: SA-387 Gr.11 Cl2 + SS 410S Clad Final Destination: USA
IDESA Job 2/721 (Vacuum Column) L x D x Thk: 50.7 m x 15 m x 34+3.2 / 33 / 18mm Weight: 800 mT Material: SA-516 Gr.70 + 317L Clad Final Destination: USA
IDESA Job 2/721 (Vacuum Column) L x D x Thk: 50.7 m x 15 m x 34+3.2 / 33 / 18mm Weight: 800 mT Material: SA-516 Gr.70 + 317L Clad Final Destination: USA
IDESA Job 2/738 (Second. Crude Column) L x D xThk: 51.6 m x 6 x 23 / 23+3 mm Weight: 350 mT Material: SA-516 Gr.70 + C276 / 317L Clad Final Destination: USA
IDESA Job 2/740 (2 Coke Drums) L x D x Thk: 38 m x 9.2 m x 45+3 mm Weight: 440 mT Material: SA-387 Gr.11 Cl2 + SS 410S Clad Final Destination: USA
IDESA Job 2/784 (Gasifier) L x D x Thk: 27 m x 15,5 m x 30 mm Weight: 400 mT Material: SA-516 Gr.70 Final Destination: GREECE
IDESA Job 2/784 (Heater) L x D x Thk: 36 m x 11,5 m x 20/19/18 (several insert plates 50 & 31 mm) Weight: 420 mT Material: SA-516 Gr.70 Final Destination: GREECE
IDESA Job 2/784 (Reactor / Scrubber) L x D x Thk: 70 m x 7 m x 50 / 39 / 33 / 19 mm Weight: 400 mT Material: ASME SA-516 Gr. 70 & SA-387 Gr. 11 Cl. 2 Partially Cladded SS410S Final Destination: GREECE
IDESA Job 2/870 (6 Coke Drums) L x D x Thk: 31 m x 8 m x 35 mm Weight: 300 mT SA-387 Gr.11 Cl2 + SS 410S Clad Final Destination: U.S.A.
IDESA Job 1/866 (Monopiles) L x D x Thk: 70 m x 6,5/4,7 m x 60 to 110 mm Weight: 800 mT Material: S355NL/ML Final Destination: GERMANY
IDESA Job 2/861 (FCC UNIT) Weight: 960 mT Final Destination: ALGERY
Among others…
• SHELL
• CHEVRON
• FLUOR
• KBR
• BECHTEL
• PEMEX
• SNC LAVALIN
• VALERO
• PETROBRAS
• CONOCOPHILLIPS
• FOSTER WHEELER
• JACOBS
• MARATHON
• TECHNIP
• EWE (RIFFGAT)
• CB&I
• PARSONS
• BP
• AKER KVAERNER
• TÉCNICAS REUNIDAS
• REPSOL
• EXXONMOBIL
• CEPSA
• DUPONT
• TOTAL
• DOW
Company Presentation
Some of our Valuable Clients
HASTA PRONTO
For more information please visit:
www.idesa.net
Company Presentation