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WESTERBEKE 40

Marine Diesel Engine

WESTERBEKE WPDS

Marine Diesel Generators

Publication # 13765 Edition Seven

April 1986

~r-.v- 'WESTERBEKE J WESTERBEKECORPORATION • MYLES STANDISH INDUSTRIAL PARK

150 JOHN HANCOCK ROAD, TAUNTON, MA 02780-7319

IMPORTANT

PRODUCT SOFTWARE NOTICE

Product software of all kinds, such as brochures, drawings, technical data, operator's and workshop manuals, parts lists and parts pr ice lists, and other information, instructions and specifications provided from sources other than Westerbeke, is not wi thin Westerbeke' s control and, accordingly, is provided to Westerbeke customers only as a courtesy and service. WESTERBEKE CANNOT BE RESPONSIBLE FOR THE CONTENT OF SUCH SOFTWARE, MAKES NO WARRANTIES OR REPRESENTATIONS WITH RESPECT THERETO, INCLUDING THE ACCURACY, TIMELINESS OR COMPLETENESS THEREOF, AND WILL IN NO EVENT BE LIAB~E FOR ANY TYPE OF DAMAGES OR INJURY INCURRED IN CONNECTION WITH, OR ARISING OUT OF, THE FURNISHING OR USE OF SUCH SOFTWARE.

For example, components and sub-assemblies incorporated in Westerbeke's products and supplied by others (such as engine blocks, fuel systems and components, transmissions, electrical components, pumps and other products) are generally supported by their manufacturers wi th their own software, and Westerbeke must depend on such software for the design of Westerbeke's own product software. Such software may be outdated and no longer accurate. Routine changes made by Westerbeke's suppliers, of which Westerbeke rarely has notice in advance, are frequently not reflected in the supplier's software until after such changes take place.

Westerbeke customers should also keep in mind the time span between pr intings of Westerbeke product software, and the unavoidable existence of earlier, non-current Westerbeke software edi tions in the field. Addi tionally, most Westerbeke products include customer-requested special features that frequently do not include cdmplete documentation.

In sum, product software provided with Westerbeke products, whether from Westerbeke or other suppliers, must not and cannot be relied upon exclusively as the definitive authority on the respective product. It not only makes good sense, but is imperative that appropriate representatives of Westerbeke or the supplier in question be consulted to determine the accuracy and currency of the product software being consulted by the customer.

TABLE OF CONTENTS

200 WESTERBEKE 40 - CYLINDER BLOCK 204 WESTERBEKE 40 - CYLINDER HEAD & VALVES 206 WESTERBEKE 40 - CRANKSHAFT & PISTONS 208 WESTERBEKE 40 - TIMING SYSTEM & CAMSHAFT 210 WESTERBEKE 40 - ROCKER SHAFT & COVER 212 WESTERBEKE 40 - INTAKE MANIFOLD 214 WESTERBEKE 40 - LUBE OIL SUMP & PUMP 216 WESTERBEKE 40 - COOLING SYSTEM - FROM 1975 220 WESTERBEKE 40 - COOLING SYSTEM - TO 1975 222 WESTERBEKE 40 - EXHAUST MANIFOLD & ATTACHMENTS 224 WESTERBEKE 40 - HYDRAULIC TRANSMISSION OIL COOLER 226 WESTERBEKE 40 - SEA W~TER PUMP 16423 228 WESTERBEKE 40 - SEA WATER PUMP 11020 230 WESTERBEKE 40 SEA WATER PUMP 11830 - BELT DRIVEN 232 WESTERBEKE 40 - FRESH WATER PUMP 234 WESTERBEKE 40 - FUEL SYSTEM 240 WESTERBEKE 40 - COMMON BACK END 242 WESTERBEKE 40 - BACK END TO AUG 1979 244 WESTERBEKE 40 - HBW TRANSMISSION 246 WESTERBEKE 40 - WARNER TRANSMISSION 248 WESTERBEKE 10-1SKW GENERATOR BACK END TO AUG 1979 250 WESTERBEKE 10-1SKW GENERATOR BACK END FROM AUG 1979 252 WESTERBEKE 40 - FRONT MOUNTS 254 WESTERBEKE 40 - REAR MOUNTS 256 WESTERBEKE 40 - STANDARD ALTERNATOR 258 WESTERBEKE 40 - OPTIONAL ALTERNATOR 260 WESTERBEKE 10-1SKW GENERATOR FUEL SOLENOID 262 ELECTRICAL SYSTEM-MARINE ENGINE-KEYSWITCH ACTIVATION 264 ELECTRICAL SYSTEM-ACTiVATION BY FUEL PRESSURE 266 ELECTRICAL SYSTEM-ACTIVATION BY LUBE OIL PRESSURE 268 WESTERBEKE 40 - MARINE INSTRUMENT PANEL 270 GENERATOR CONTROL-MANUAL START-ROTARY SWITCH-YD SERIES 272 GENERATOR CONTROL-MANUAL START-ROTARY SWITCH-JC SERIES 274 GENERATOR CONTROL-START DISCONNECT 2 AIR SWITCH 1 TIMER 276 GENERATOR CONTROL-START DISCONNECT 2 AIR SWITCH 2 TIMER 278 GENERATOR CONTROL-START DISCONNECT ALTNR OUTPUT OR AIR SWITCH 280 GENERATOR CONTROL-START DISCONNECT BY ALTERNATOR OUTPUT 282 GENERATOR CONTROL-START DISCONNECT BY DC BATTERY CHARGER 284 GENERATOR CONTROL-START DISCONNECT BY SPEED SWITCH 286 GENERATOR CONfROL-AUXILIARY CHARGING & START WINDINGS 288 DYNAMONITOR DM-2 & DM-] 290 WESTERBEKE lO-lSKW GENERATOR - YD SERIES 292 UESTERBEKE 10-15KW GENERATOR - JC SERIES 294 LIFEBOAT ENGINE DRIVEN HYDRAULIC PUMP 296 LIFEBOAT HAND OPERATED HYDRAULIC PUMP 298 WESTERBEKE 40LB - LUB-CEL 300 WESTERBEKE 40LB - HYDRAULIC CRANKING MOTOR 302 WESTERBEKE 40LB - LIFEBOAT MISCELLANEOUS 304 WESTERBEKE 40LS - LIFESPHERE MISCELLANEOUS 306 WESTERBEKE 40 - MISCELLANEOUS

19

<00

f-----17 /1--16

15 14

WESTERBfKE 40 - CYlI~DER blOCK

~EF pt\ NA~F R~~ARKS QU~'"

1- 1 3(J81C EN GI NE BL OCK g HEAD A SSEMBL Y 1 1- 2 11487 ["IG1 ~E ASSE~8LY 1 2- 1 12903 LINE R FI)UR ':'9 TO SER 703CH4° If. 2- 2 12904 LI NER FOLR 99 FR OM SER 7030749 4 2- 3 12£:00 LINER sn,1 tr:'t7U If. 2- 4 19':19C LINER $1"" 10~U &, ED 4 3 12565 SEAL LI N[ R $1", 107U B 4 12452 PLUG 1 5 124~,8 PLUG RE~R CAMSHAFT CHAMS::P 1 6 12~34 I-iOUS ING 1 7 12356 BOLT ? 8 31758 LOCK \..lASHER 5/16 2 9 12475 CAPS CREW 5/16 NF 6

10 31158 LOCK WASHER 5/16 6 11 12661 G,AS~ [T 1 12 11993 SEAL 2 13 13::!41 PLUG BLOC K DRAIN 1 14 12454 FLUG fX PA NS JON SIN 10fU ~. ED 5 15 199'12 PL UG 01 L GAllERY 2 16 12469 BOLT ,.,/\ IN 8EA~ING CAP 6 17 12623 SHlloll 6 18 12380 DOLJE l 6 19 12456 PLUG EXPANSIO~ FRONT & R~ AR 2 20 3175B LOCK wASHER 5/1E- 4 21 12413 CAPSCREW 5/16 NF X 3/4 4 22 12656 PLATE ~OUNT TI"'P.,IG COVER 1 23 12406 6ASI(ET 1 24 12371 COr-IN ECTOP FRES H WATER HOSE 1 25 12464 PLUG AL TERNATE DIPSTICK =>OSITION 1 26 124f4 SHAF T TACHOMETER DRIVE 1 27 14E86 BEARING TACHOMETER D~IV~ 1 28 12485 SLEEVE TACHOMETER DRIVE 1 29 12363 SNAPRING TA CHOMETER DRIVE 1 30 - 1 12f20 CA P PLAS TIC 1 30- 2 199'=14 CAP ME TA L 1 31 12619 IJA SH ER TA CHOMET ER DRIVE 1 32 12666 tA SI( E T SIDE COV ER TO I3LOCK 1 33- 1 126e5 COVER SIN lO7U ALL TO 108U47971 1 33- 2 2002 0 COVE R SI N lO8U47978 ON & ED 1 34 12652 STIFFENER 10 35 31158 LOC< WASHER 5/16 10 36 12473 CAPS CREW 5/16 NF l 3/4 2 37 31160 NUT 5/16 NF R 38 12498 STUD 8

201

19

+--17 11--16

15

45

~ 46

6

14

IJESTE.RBEKr::: 40 - CYLINDER BL OCK

REF PN ~;AME RE~ARKS QUA~

39 14675 CR I V E. T~rHOMETER-RIGHT A r.:';LE 1 40- 1 12400 f.~Si([T HEAD SIN lO7U 1 40- 2 20020 GASK [T HE AD SIN 1CBU & ED 1 41- t 14101+3 STU!) SHOR T TO SIN 107U70231Q5 I P

41- 2 12~15 STUD LO~G FRO~ SIN l07U7J 23705 l~

41- 3 19965 STUD sn~ 108U !C. ED 111 42- 1 1397G PETC OC K SO; lO7U BLOC K DR A I'J 1 42- 2 13~41 FLUG Sit.; 108 U R ED SLOCK DRAIN 1 43 14H25 LINE wA IE R DRAIN S/"J 10 7 :)-NLA 1 44 12432 NUT 'rJA TE R OR A I N S I"J 107 J 1 4S 12377 COIliNECTOP 'rJA IER DRAIN SIN 10 7 J 1 46 12415 fERRULE IoiA TE R DRAIN SIN 107) 1

203

12

15

14

204"

A\jD VALVES .p ~EAD CY LI~D~ . '+ I' _ \..'ESTfR8EKE ..

21

~20 24

~ 1-17

2 26

I 1-18 I 25

~ if ®--19 @---27

8~ n7

30

Ii 28

9 11

j 10

WESTER8[KE 4£1 - CYLII\DER HEAD A \J D VALVES

REF PN NAME REMARKS QUAN

I- I 12340 HEAD ASSEMBLY SIN lO7U 1 1- 2 l:993~ HEAD .ASS~t.lBLY SIN 1aBU & ED 1 2 1991q PLUG hEAD-TOP SIN lO8U & ED 3 3 23143 PLUG HEAD-TOP SIN lOBU 8. ED 4 4 12452 PLUG HEAD-SIDE 1 5 12454 PLUG HEAD-RF.:AR 1 6 12455 PLUf:: hE AD-REAR 1 7 12629 6UID E INTAKE VALVE 4 8 12628 GUIDE EXf-IAUST VALVE It 9 12~46 £" YE LIFTING-REAP 1

10 31764 LOCK \wASHER 3/8 2 11 3I62R CAPSCREW 3/8NF )( 3/4 2 12 19S99 SEAT IN TIl KE V.LVE SIN 1 OD U &. ED 4 13 19997 SEAT EXI-IAUST VALVE SIN B ~U 8- EO 4 14- 1 12509 VALV f INTA K.E-NC GROOVE-FRO M SIN lO7U7101102 4 14- 2 12511 VALVE INTAKE-G-RING GROOVE TO S/~ 107U1101102 4 lS- I 12E:35 [,EFLECTOR IN TA KE VALVE 125(19 8 15- 2 1469(; O-RI NG INTAKE VALVE 12511 If. 1& 12510 VA LV E EXHAUST 4 17 12E08 SPRIt¥G VALVE-IN~ER SIN lO7J ~

18- 1 12609 SPRING VALVE-OUTER S/..., 107J 8 18- 2 19960 SPRI NG VALVE S/" 108U & ED 8 19 12536 SEAT VALVE SPRING-LOwER 8 20 12360 SEAT VALVE SPRI~G-UPPER 8 21 12378 COTTER VALVE-PAIR 8 22 12£82 PJSE RT COMBUSTICN CHAMBER 4 23 12542 WASHER IJE LS H 4 24 14831 ~UT HEAD-SHORT SIN lO7U 12 25- 1 12421 NUT HEAD-LONG SIN 10"1U 6 25- 2 14445 NUT HEAD-SHORT SIN 108U 8, ED 12 26 20005 NUT HEAD-LONG SIN 108U &. [0 6 27 14443 iliA SH ER HEAD STUDS 18 28 31760 ".'UT 5/16 NF 4 2q 31159 wASHER FLAT 5/1 E It 30 11653 GASKET HEAD TO EXHAUST MANI FOLD 2 31 14810 STUD EX 1-1 A UST ~ANIFOLD TO HEAD It

205

ioIfSTERPEKf

21

13

~1 12

40 - Co ,ANKSHf\FT

19

AND PIST O~S

1

REF

1- 1 1- 2 2- 1 2- 2 2- :3

2 - If 3- 1 3- 2 3- 3 3 - 4 4 - 1 4- 2 5- 1 5- 2 6 7 B q

10

PN

12341 2 310~ 12343 12'+14 12'+23 12519 12~'+2 12 ~4t:l 12310 12313 14107 19969 12531 19968 1471'1 123~3 12£33 11,0,51 12E13

11-11-11-11-11-11-12

1 12:95 2 23526 :3 16356 4 12t:3P 5 -12G20 6 12('39

13 14 15- 1 15- 2 16 17 18- 1 18- ? 19-19-19-19-

1 2 3 If 5 1 2

19-20-20-21- 1 21- 2 21- 3 21- 4 21- 5 21- 6

31752

12'+08 12:44 19935 12348 12£22 12594 19°86 12899 12900 12'108 24000 19938 12513 19984 12738 12e1~

1295R 12905 12906 19931

W~~TER8EKE 40 - CR~~KSHAFT AND PISTONS

CR AN KSHA FT CRANKSHAFT BEAR ING BEARING BEAR ING 8EARING 8( AR I"Jr; BE AR PJG BEARING BE AR ING WASHER loWASHER lilA SH ER ~' ASHER GEAR SLINGER ADAP TER wASHER BOLT PULLEY PULL EY PULLEY FULLEY PULLEY PULL EY LOCK I,.;ASHER CAPS CREiJ KEY ROD ROD 80LT wASHER BUSHING BUSHING PI ST ON F 1ST ON PI ST ON KIT FISTON SNAPRING SNAPRING RI NG SET RIt\iG SET RING SET RING SET RIN~ SET RING SET

ASSEMBLY SIN 197U ASSEM8LY SIN InRU & ED SET-CONNECTIN~ ROD STD SET-CONNECTING ROD J.OIO SET-CONNECTrN~ ROD ~.020

SET-CONNECTING ROD ~.O~O

SET-~A IN-STD SET-ro"AIN 0.010 SET-I'o1AIN O.Q20 SET-~AIN (1.030 THRUST-STD THRUST-Q.OG7 THRUST-STD TH R U S T - (I • 0 07 CR AN KSHA FT

CRANKSH.FT PULLEY CRANKSHAFT PULLEY PULL~Y qETAINING CR ANKSHAFT-STD OPTIONAL 6 IN 6 GR OPTIONAL 5 IN '+ GR g 4 IN 2 GR OPTIONAL 1 IN 2 GR AC CE SS OR Y c:; IN 2 GR ACCESSORY 6 IN 2 GR 1/4 1/4NF X 1-1/8 STD PULLEY

CO~NECTING ASSEMBLY SIN l07U CON~ECTING ASSEMBLY SIN 108U & ED CO".:NECTI~G ROD FLAT TORGUE 36-38 FT LPS CO~NECTING ~OD SIN l07U CONNECTI~G ROD SIN l08U & ED ASSEMBLY 4-99 T0 S/~ 10349~9

ASSEMBLY 4-99 FROM SiN 7034969 ASSEMBLY SIN 107U PISTON-LINER SIN l07U ASSEMBLY SIN 10BU & ED PISTON PIN SIN 107U PISTON PIN SIN lOBU & ED NE~ LI~ER 4-99 TO SIN 7034Q69 ~EW LINER 4-99 FROM S/~ 7034969 ~ORN LINER 4-Q9 F.ROM SIN 7001685 ~EW LINER SIN 101U WORN LINER SIN l07U STD SIN l08U & ED

QUAN

1 1 1 1 1 1 1 1 1 1 2

A" 1

AR 1 1 1 1 1 1 1 1 1 1 1 4 4 2 4 4 8 8 4 4 4 '+ 4 4 4 R 8 4 4 4 4 '+ 4

207

3

7

,-9 10

20 17 16

208

WfSTER8£~E 4D - TI~I~G SYST~M AN) C~MS~AFT

1

,

J

22

2

~~--12

I 25 26

14 I

30 31

WESTE RBEKE 40 - TIMING SYSTEM AND CAMSHAFT

REF EN NAME RE~AR.KS QUAN

1 12605 CAMSHAFT 1 2 12460 PUSHROO FUEL LIFl' PUMP 1 3 112654 PLATE THRUST-C.AMSHAFT 2 4 12440 DOWEL 1 5 12597 GEAR CA,",SHAFT 1 6 12625 PLATE 1 7 31758 LOCKIl1ASHER 5/16 3 8 12474 CAPSCREW 51 Hl NF X 7/8 3 9 1'24P.1 CAPSCREIoI IDLER GEAR 2

10 12541 TABiJASHER 1 11 12551 FL4TE IDLER GEAR 1 12 12689 GEAR 10 lER WI TH BUSHING 1 13 14685 BUSHING FOR IDLER GEAR 1 14 1238P HUB ID lER GEAR 1 15 r2~58 GlISK[T TI MI NG C eVER 1 16 12652 STIFFE~IER A 17 31158 LOCK ~AS~ER 5/16 10 18 12474 CAPS CREW 5/16 NF X 7/8 q )9 !24'n STUD 1 2G 31760 NUT 5/16NF 1 21 12466 SEAL TI MI NG ceVER 1 22 12678 COVE R TI MI NG 1 23 31160 NUT 5/16NF 4 24 31158 LOCKlIJASHER 5/16 4 25 12411 CAPSCREW 1/4NF X 5/q 4 26 13536 STIFfENER 3 27 31152 LOCK .. 'ASHER 1/4 4 28 31154 ~JUT 1/4NF If 29 12636 G4 SK E T PLATE TO TIMING COVt:.R 1 30 12500 STUD SE A WA TE R PU"1P MOUNT If 31 12626 PLATE supp OR T SEA ~ATER PUMP 1

209

"1 - ROC WfSTU~BEKE hO

6

=

20

12 13

210

~ER SHAFT

I 22

22

A..; 0 CO VE P.

26

~ 27-tj

2871 14

-20

IJESTERBE"KE 40 - ROCKER SHAFT A\J D COVER

REF PN N~ME REMAR!(S QUAN

1 12t;81 COVE R ROCKER 1 2 12404 GA SK ET RO CK ER ceVER 1 3 1242 0 NUT 2

'+ 12535 WASH ER 2 5 12467 SEAL 2 6- 1 147(yCl CAP ASSY SMALL 1-3/'+ OIA TO SIN lO7U7106766 1 6- 2 12567 CAP A·SSY LA RGE 2-3/8 DIA 1 7- 1 14113 GA SK ET CAP 1'410«; 1 7'- 2 32154 GASKET CA P 15561 1 8 12607 PUSH ROD R 9 12606 TA PPET R

10 12434 ~4UT LOCKING A 11 317~9 ~A SH ER FLAT 5/16 8 12 -12499 STUD SHORT ~-5/8 IN Eo 13 12494 STU) LONG 4-1/2 IN 2 14 12336 SHAF T COMP LETE ASSEMBLY 1 15 1233'5 SHA= T ROCKER WITH PLUGS 1 16 12446 PLUG 2 17 12362 SNAP RING 2 18- 12525 WASHER 4

19 1253° WA SHER 2 20 12333 ROCKER WI TH BUS"'I~G 8 21 12lt88 SP RI ~JG 3 22 12358 BRACKET '+ 23 12462 SCREw ROCK ER ADJUSTJ~G 8 2'+ 12433 "!UT 8 25. 12372 CON~ECTOR OIL FEED TO ROCKER SHAFT 1 26 12413 FERRULE 2 27 1241q NUT 2 28. !2637 LINE HE AO TO ROCK[R SHAFT 1 29 12331 BUSHING ROCK ER 8

211

212

INTAKE MANFOLD I.JEST[RBEKE 40 -

, 8

lowESTERBEKE '+0 - INTAKE MANFOLD

REF PN ~AME REMARKS QUA~

1 12683 COVER AI R INTAKE 1 2 12556 FILTER AIR INTAKE 1 ~ 11411 CLAMP HOSE 32 1 4 20 il21 GASKET INTAKE MANIFOLD TO MEAD 1 5- 1 22841 AOAPTE~ MANIFOLD TO 7/8UNF 1 5- 2 24881 PLUG 7/8Ufl.JF 1 5- 3 13392 RUSHING 7/~UNF Te 1/R NPT 1 6- 1 ! 1688 START AID ~THER TYPE-WB 1 6- 2 11E1S PLUG 1/8NPT 1 7 31158 LOCK ~ASHER 5/16 7 8- 1 31582 CAPS CRE\w' 5/16NF X 1-1/2 4 8- 2 31581 CAPS CREW 5/16NF X 1-1/4 2 9- 1 12688 MA NI fOLD AI R INTAKE 1 9- 2 19382 MANIFOLD AIR INTAKE-ACCEPTS LUB-CEl 1

10 31588 CAPSCREW 5/16NF X 3 1 11 12E39 ELBOW BR ~A THER 1 12 11341 CLAMP HOSE 8 2 13 14115 MAIIJIFOLD AIR INTAKE-LOW PROF! LE-NlA 1 14 1'+101 ~TAR T AID ETHER TYFE-lS 1 15 1153V HEATER MANIFOLD 12 VDC 1

213

-1ESTERFEKF 40 - LUPE OIL S Ur-'P ~ N C PUr-IP

27 26

;.-~~ ~-20

214

WfSTERBEKE 40 - LUBf OIL SU"'P A NO PUMP

REF pr.; f\:A ME REMARKS QUAN

1- 1 !2E80 SUMP OIL 1/2NPT DR A IN PLJ G-TO AUG 19RS-";JlA 1 1- 2 35~n4 SUMP OIL 3/4-16NF DRAIN D LUG 1 2- 1 13951 PLU3 SU~P DRAIN 1/2NPT-I'JCl 101 ASHE'R 1 2- 2 3~ 3"5 FLUG SUMP DRAIN 3/4-16UNF 1 3- 1 13952 WASHER SUMP DRAIN PLUG 13931 1 3- 2 35306 WA SH ER SU"1P DRAIN PLUG 35305 1 4 12473 CAPSCREloi !"/16NF X 3/4 8 5 31758 LOCK WASHER '1/16 P 6 12652 STI;:FENER SUMP SIDE R 7 12547 STIFFENER 1 8 31758 LOC< WASHER 5/16 8 9 12414 CAPS CREIJ 5/16 NF X 7/8 8

10 12407 GASI([T 2 11 !2'S50 STIFFENER 1 12 1:2659 GAS<ET SET SUMP-L EF T AND RIGHT 1 13 ! 2549 STIFFENER 1 14 1254P STIFFENER 1 15 12612 DIPSTICK 1 16 14816 kASliER 1 11 126fJ6 STRAINER 1 18 12491 SPRI N G 1 19 12651 LINE OIL STRAINER TO FUMP 1 20 12413 CA PS CREW 5/1~"'!F X 3/4 1 21 31158 LOCK WASHER 5/16 1 22 3 1159 WASlfER FL AT 5/16 1 23 20 (10E- NUT SUCTION LINE 1 24 19950 F"ER~ULE SUCTION LI"!E 1 25 12f,92 PUMP LU8E OIL -CaMP lETE 1 26 20017 TABIJASHER OIL PU~P RETAINING C APSCREi,J 1 27 CAPSCREIoI 5/16NF X 1-1/16 1 2~ 19951 r;:ER~ULE LURE OIL DELIVERY UNE 2 29 19952 NUT LUBE OIL DELIVERY LI NE 2 30 12442 LINr: LUBE OIL DELI VERY LI NE 1

215

I\) .... "'

16

,

, I

l~-65

21

667:~' .... :~' ,].:;.~ , ""'.,).A"" 66 , ''t'i",L/Cj

I

69

2

32

15 31

23 20 / 52

24

54

REF

1 2 ~

4-5 6 7' 8 9

16 11- 1 11- 2 12- 1 12 - 2 13 14-15 16 17 18 19 20 21- 1 21- 2 22 23 24-25 26 27 28- 1 28- 2 29 30 31 32 33 34- - 1 34- 2 35.- 1 35- 2 36 31 38 39 40

15564-24306 21~7B

11652 12 (J Gl9 31922 31764-12E:63 24-6R8 31923 13329 24Q01 19324

1150a 11653 21~18

15567 11517 11341 24581 t1411 14129 11966 11505 11,1:185 12221 13519 13338 11659 16423 11658 11143 1134-1 13160 11511 13337 19151 11926 19150 11926 1334F 12669 16972 t3610 16655

IIJESTERBEKE ltD - CCOlII\G SYSTEM - FROM 1915

NAME

P-IANIFOlD CAP CLA~P

HOSE ~OUSIN'G

CAPS CREW lOCi( WASHER GASKET THERMOSTAT CAPSCREW EL BD ItJ ELBOW PLUG LOC-TITE TUBI NG GASK ET CLA~P

HOSE tiOS( CLAMP COOL ER PETCOCK EXCliANGER EX CI'U NGE R CL A-'F ZINC HOSE NIPPLE ELBDW BUSHING PUMP PUMP GASi( ET CLAMP CLA .. P HOSE EL 81)1.1 HOSE HOSE HOSE HOSE AOA~ TER GA S!( [T AOAP TER NJP~L[

F I LT ER

EXI'IAUST PRESSURE 15PSI H()SE 20 THERMOST~T TO MANIFOLD THERMOST AT 3'€NF X 1 SOCKET HE~D ?"R THERMOSTAT ~0USING

3,aNF X 2 SOCKET HE6D COOLANT OVERFLOW-NO RECOVERY TANK MANIFOLD TO RECOVERY TANK HOSE FRONT EXHAUST OUTLET ANTI-SEIZE SHOULD BE USED ON TH~EADS OVERFLOW-NO TANK-INCHES REQO EXHAUST MANIFOLD TO HEAD HOSE 20 MANIFOLD TO HEAT EXCHANGER COOL ER TO EXCHAN&iER-INCHES REQD HOSE 8 OIL INCL BRACKET AN) CLAMP

HEAT HEAT CUPRO-NICKLE EXCHANGER TIj HOUSH.I~

EXCHANGER TO BLOCK HOSE 3/BNPT STREET 90 REDUCER 1/2NPT X 3/8NPT SEA WATER-RUBBER IM'ELLER SEA WATER-BRONZE GEAR-LIFEBOATS SEA WATER PUMP M6UNT HOSE 8 SU PP OR THOSE PUMP TO COOLER-INCHES REQD 3/8r.JPT STREET 45 COOLER TO fILTER ADapTER lR972 COGLER TO FILTER ADAPTER 24264 FILTrR ADAPTER 18972 TO COOLER FILTER ADAPTER 24264 TO COOLER HOSE TO ADAPTER 189r2 FIl T£R ADAPTER lS912 TO CLOCK LUBE OIL FILTER-TO 1980-NLA LUBE OIL FILTER Ta ~DAPTER LUBE OIL

QUAN

1 1 2 1 1 1 2 1 1 1 1 1 1

8 2 4

1 :5 2 1 2 1 1 2 1 1 2 2 1 I 1 1 2 1

24 2 1 1 1 1 2 1 1 1 1

217

2

__ ,,' 3 10~ 7 60 f\)

72~ ~'-@~~ 4V ..... CD , " ,:-- :~- .. '~.~. ~/ I 3 59

~, 58

5

~ Tt.,'." \ \ 62

~13

CO ·"M 16~ ~ ':~, .. ,\. 9 ~'.'

~~

(/)

~ fTl

" m fTl /'< fTl

38 U~ 44 45 I I llR -l:-

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471

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0 0 r t-4

Z 32---- '(,\ /~ ~ / II fl~ \\ G) )i:;", .

37 (/)

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28 / II II II II ~ fTl 3: , "'

/27

/j 65/' ~ !MI ~ ..d../ I ~ ... ~ WYdLJ/ ~ '.." 26 49 ~

:::>

r 3:

..... \!l

. ~15

-.j .JI

~ ~ 53

\ 56 23 20 52

24 40'--49

69

54

WESTERBEKE '+.:0 - COOLI~G SYSTEM - FROM 1975

REF PN NA M~ REMARKS QUAN

'+1 13330 ELBO.., HOSE TO F'ILTEP ADAPTER 2 42- 1 31F81 CAPS CREW 1116NF )( 1-1/4 1 42- 2 31 ~90 CAPS CREW 7/16NF X 3-1/2 1 '+3 31770 LOCI( lUSH F.R 1116 2 44 13332 ADAP TER 1 45 - 1 24264 ADAoTER LURE OIL FIL TER 1 45- 2 30761 ADAP TER LUBE OIL FILTER W40-WC 1 46 24322 GASK ET AD AP TER TO BL OCK 1 47 21513 KIT REMOTE LLBE OIL FILTER 1 4~ l1c::a25 kOSE OIL LINE TO REMOTE FILTER 2 49' 11659 BUSHING REDUCER 1/2 NP T-3/8 fliP T 3 5C 21512 ADAPTER HOSE TO HOUSI NG 1 51 13348 ~DAP TER HOSE TO ELBOW 1 52 13331 [L B'W 3/RNPT STREET 45 2 53 20983 ADAP TER 1 54 20455 O-RING 1 5S 16~9P HOUSING REMOTE OIL FILTER 1 ~6 13610 NJP:llE FI L TER TO HOUSING 1 57 24977 KIT COOLANT RECOVERY TANK 1 58 24786 STRAP coel AN T RECOVERY TANK MOUNTING 1 59 2'+ 704 TANK conlANT RECOVERY 1 60 2485S CAP COOL ANT RECOVERY TA"J K 1 61 24°06 CLAMP HOSE 2 62 24637 TUBI NG Ir.JCHES "REQUIRED 30 63 13711 BUSHING REDUCER 3/8NP T-1 18 NP T 1 64 11411 PETCOCK 1 65 23169 CAP EXCHANGER END-RUBan 1 66 22850 CAP EXOUNGE R END-METAL 1 671 19321 O-RI NG 1 68 22851 GASI( ET EX C"'ANGE R END CAP 1 69- 22852 CAPSCREW 3/8NC X 1/2 BRASS 1 70 24 8/t 0 BRACKET 01 l COOl ER 1 71 11411 CLAMP OIL COOLE~ 1 72 lQ33'+ PLUG EXPA~JSION 1

219

4

5

26

2

~fSTfRBEKE 48 - COCLING ~YSTE~ - TO 1975

18

'~_----. STANDARD COOLING

SYSTEM

17 16

/

==' 15 14

LUBE OIL FILTER

37

REF

1 2 3 4 5 6- 1 6- 2 7 8 9

10 11 12 13- 1 13- 2 14 15 16 17- 1 17- 2 11- :3 11- If

18 19 20 21 22 23 24 25- 1 25- 2 25- 3 26 27 2Ft 29 30 31- 1 31- 2 32 33- 1 33- 2 34 35 36 37 38 39 40 41 42 43 44 45

24he~

12e63 14832 31764 14073 114'39 24306 13329 11783 11501 21818 12411 13825 12U92 11115 l1411 11505 I 1~85 14129 11C?66 13053 12A81 12221 11341 11511 245Bl 11923 11926 11143 16423 1165e 11E30 1333e 13519 11511 125IJ3 12~69

126141 12-:;38 1266A 12330 32057 12532 11268 12401) 14090 16655 13('10 11659 16398 13330 13?55 13348 l1CJ25

~ESTERBEKE ~C - COOLING SYSTEM - TO 1975

THE~~OSTAT

GA SK E T CAPS CREW LOCK wASHER TA~I(

CAP CAP ELBOW TUBI NG HOSE CL A'1P ~ANIFOLO

HOSE BRACKET BRAC KET PETC eCK CLAMP ZINC EXCi-f ANGE R EXCi-f ANGE R EXCi-fANGER E)(C~ANGER

HOSE CLAMP HOSE" COOLER HOSE HOSE GASK ET PUMP PUMP PUMP ELBOW NI PP LE HOSE STUD GASK ET BRAC I<E T E~ AC KET GA SK ET FI L T ER FILTER SEAL ELEMENT GASKET FILTER F I LT ER NIPP LE BUSHING BRACKET ELROW ADAP TER ADA~ TER HOSE

RE"'IARKS

THERMOST AT ~/ANF X 5 '!"R FRESH WATER EXPANSION PRESSURE 4 PSI PRfSSURE 15PSI COOLANT OVERFLOW COOLANT OVERFLOW-INCHES REQO 1.25ID-I~CHES REQD HOSE 20

MA~IFOLD TO HEAT EXCHANGER EXCHANGER MOUNT-PROPULSION E~ CH ANGE R MOUNT-GENS E T

EXCHANGER MOUNT

HEAT HEAT-CUPRO-NICKLE HEAT-GENSET-DRIP PA~ MOUNTED HEAT-90 CEGREE OUTLET EXCHANGER TO BLOCK HO SE ~

coeLER TO EXCHANGER-INCHES REQD OIL-INCL~DING BRACK~T AND CLAMP OIL COOLER TO FILTE~ ADAPTER OIL COOLER TO FILTER ADAPTER SEA WATER PUMP TO TI MING COVER SEA WATER-RUBBER IMPELLER SEA WATER-BRONZE GEAR-LIFEBOATS SEA WATER-BELT DRIVEN 3/~NPT STREET 90 HOSE PUMP TO COOLER-INCH~S REQD

BLOCK TO FILTER BRA:KET FILTER TC BLOCK-PROPULSION FILTER TO BLOCK-GENSET LUBE OIL FILTER TO BRACKET LUBE OIL-CANISTER TYPE-NLA KIT-CONVERSION TO SPIN-ON F1LTER ~OLT TO FILTER CANISTER LUBE OIL FILTER

RE~OTE LUBE OIL KIT LUBE OIL SPIN-ON

REDUCER RE to1 OTE OIL FILTER

OIL LINES TO BLOCK aIL LINE OIL

QUAN

1 1 2 2 1 1 1 1 7 2 6 1 1 1 1 3 2 1 1 1 1 1 1

"' 5 1 1 1 1 1 1 1 2 2

24 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 2

221

W:;:STERBEKE 40 - EX~AUST ~ANIFOLD A r-.D A TT ACHMENTS

4

'-U ~6 10

I

7

8

18

26

27

44

45

3~~ 3'

41

222

WESTERBEKE 40 - EXHAUST iYANIFOLD AND ATTACHMENTS

REf PN NAME REMARKS QUAN

1 15985 ELBOW WA TE R IN "ECTED EXHAUS T 1 2- 1 11659 BUSHING REDUCER 1/2NPT TO 3/8NPT 1 2- 2 13519 NIPPLE HOSE 3/Sf\;PT X 51"8 HOSE 1 3 24201 ~rpPLE 1.5"!PT )( 8 1 4 30060 INSU LA TOR EXHAUST NIPPLE 1 5 30058 CL AM P SPRING-INSULATOR 2 6 13828 FLA~GE EXHAUST 1.5NPT 1 7 14098 ELROW WA TE R JA CKETED 1 8 11124 PLUG RISER DRAIN 1 9 15011 RfSER EXHAUST-SEA WATER JA CKETED-NAVY TYPE 1

10 11755 FLUG E)(PANSI;O~ 10 11 311'4 LOC< WASHER '::1 p, 1 12 31603 CAPSCREW 3/8NC X 3/4 1 13 lL3131 RRACKET EXl-iAUST RISER SUPPO~ T 1 14 11128 ELBOW RISER SEA WATER INLE T 1 15 11341 CLA~P HOSE R 2 16 21516 HOSE SE A WA TER-WIRE INSER TED- INCHES REQU IR ED 8 17 12169 LI "JE 1.5NPT SS FLEXIBLE (XHAUST 1 18 11019 FLANGE EXHA UST 1.5NPT 12411 MANIFOLD 1 19 11152 PLUG 1/2NPT SOCKET :3 20 12411 MA NI FOLD EXHAUST 1 21 11612 BUS ... I NG REDUCER 1 22 11471 PETCCCK 1 23 1.2502 STUD MANIFOLD END It 24 12f61 GA SK E T ~At\IFOLD END 1 25 3116'+ LOCK WASHER 3/8 5 26 31766 NUT 3/8NF 5 27 3115~ LOCK WASHER 5/16 4 28 3176.0 NUT 5/16 NF 4 29 14114 MA NI FOLD ~LA-REPL~CE WITH 15564 MANIFOLD 1 30 12223 GA SK E T "ANIFOLD END 2 31 12222 PLATE ~A NI FOLD END 1 32 11264 STUD 5 33 31758 LOCKWASHER 5/16 lA 34 31160 NUT 5/16 NF lA 35 I.119G tASK ET ~ANIFOLD TO ELBOW 1 36 11652 I-'OSE 1 37 21e18 CLAMP HOSE 20 1 38' 12215 ELBOW ~ANIFOLD ~ATER OUTLE T-NLA 1 39 I1471 PE TC OCK 1 40 11263 STUD 12 41 13233 ADAP TER MANIFOLD TO HEAD-NL~ 2 42 11653 6ASK [T AD AP TER TO MANIFOLD 2 43 1221'+ FLANGE MA NI FOLD END-l.5NPT EXHAUST 1 44 11499 CAP PR ESSURE 4PSI 1 45 ]3329 ELBOW COCLANT CVERFLOW 1 46 11'500 TUBI Nt; OV[RfLOW-INCHES REGUIRED 8

223

~YDRAUlIC TP.ANS~ISSION OIL COOl~R SYSTEM

224

HYDRAULIC TIl AN SM ISS leN OIL COOLER SYSTEM

REF PH NAME REMA RK S QUAN

1 34415 COOL ER 01 L 1 2 11411 CLAMP HOSE-MOU"'T COOLER TJ BRACKET 2 :3 11011 BRACKET OIL COOLEP ~OUNT ON PARAGON HYDRAULIC 1 4 13621 SPACER OIL COOLr:R MOUNT ON PARAGON HYDRAULIC 2 5 13051 BRAC KET OIL COOLER MOUNT ON ~ARNER ~YD~AULIC 1 6 11341 CLAMP HOSE 2 7 21516 HOSE IN CH ES R EGUIR ED 14 8- 1 13519 NIPP LE HOSE 3/B~PT TO 5/8 HOSE 1 8- 2 11 E59 BUSH ING REDUCER 1/2NP T TO 318 NPT 1 9 24693 ELBOW 1/2NPT STREET qo 1

10 11471 PETCOCK 1 11 32230 NIPP LE t-IOSE 1/2~PT TO 7'8 HOSE 1 12 13330 ADAP TER ELBOW-PARAGON HYDRAJLIC 3 13 22115 HOSE eIL-LONG-PARAGON HYDRAULIC 1 14 11923 HOSE OIL-SHORT-PARAGON HYDRAULIC 1 15 13338 ELBOW 3/RNPT STREET 90 1 16 1'1921 HOSE OIl-SHORT-WARNER HYDRAULIC 1 Il- l 22114 HOSE OIL-LONG-WARNER DIR~CT DRIVE 1 17- 2 23561 HOSE OIL-LONG-WARNER REDJCTION 1 18 13330 ADAP lER ELBOW-WARNER HYDRAULIC 2 19 13348 A.DAP TER wARNER HYDRAULIC 1

225

wESTERBEKE 40 - SEA WATER PUMJ 16423

226

o ...

... 'r--_--?' ...

wE STER BEK£ 40 - SEA WATER PUM::l 16423

~EF PN ~a.ME REwARKS QUAN

1 11143 GASKET PU~P TO TIMING CASE 1 2- 1 16423 PUMP CO~PLETE 1 2- 2 18169 HOUSING PU,..P BODY 1 2- 3 18172 KIT MA JOR RE PA I R 1 3 18160 SCREW BR ASS-PUP'P HOUSING TO CAM 1 4 18152 CA M 1 5 15153 GA SK ET 1M PE LLER COVER 1 b 18171 COVER IMPELLER 1 1 32183 LOCK WASHER '+ 8 18151 SCR::-W BR AS S 4 9 33104 KIT IMPELLER AND GASKET 1

10 18159 SEAL 1 11 18110 BEARING 2 12 1'8116 SHAt:"T 1 13 18148 KEY IMPELLER TO SHAFT 1

227

WESTERBEKE 40 - SEA WATE~ PUM~ 11020

DWG NO.19271

228

WESTERBEKE 4" - SE A WATER PUM=' 11020

REF PN NAME REMARKS QUAN

1 12(HO BE A~ INS BA LL 1 2 12°0Q H')USING J::U~P BODY-NLA 1 11 14174 SEAL WI TH SEA T 1 5 11':'06 KIT IMPELLER AND GASKET 1 (, 11765 GA SK ET IMPE LLER COVER 1 7 12918 caVER 1M PE LLER 1 8 fS14 0 SC R E IJ 6 9 12° 13 SHAF T 1

10 !291r:; KEY IMP~ LlER TO SHAFT 1 11 12-;;16 CAM 1 12 12917 SC R:: ~ PU~P HOU SING TO CAM 1 13 1 B 145 RING RETA INING 1 14 1816··7 SEAL 1 15 11143 GA SK ET PU~P TO TIMING CASE 1 20 11 C"20 PUMP COMPLETE-NLA-USE 16!f.23 PUMP 1

229

.lSTERoEKf 40 - StA JATER PUMP 11830 _ fELT DRIVE"

WESTfRBE'<E 4C" - SEA WATER PUMP 11830 - 8E L T DRIVEN

REF PN NAME PE~ARKS QUAN

1 1~188 SC RE LJ COVER 6 ? lIHS3 COVER 1 3 181~2 GASKET COVE P 1 4 1 A 184 IMPE LLER 1 5 18186 C.AM INCLUDING IJEAR PLAT~ 1 6 18191 G-RI NG 1 7 18193 SF.:AL SH ~FT 1 8: 181A1 SLI'JGER 1 «1 18194 SEAL fEARING-INNER 1

10 18185 SH A:= T 1 11 18190 SNAPRING 1 12 IA 189 SCRE~ CAllI 1 13 18187 I<'EY DR IVE PULLEY TO SHA=T 1 14 r~192 SEAL PE AR lNG-OUTER 1 15 - 1 11830 PUMP COMPLETE 1 15- 2 14768 I<TT 1M PE LLER AND SEAL R :: P LAC E M EN; T 1

231

. STERBEI<E ~E 40 - FR ESH IJATER PU~p

5

232

wrSTERBEKE 40 - FRESH wATER PUMP

REf PN NAME RE~ARKS QUAN

1 12935 PUMP FRESH IJATER SIN lO7J 1 2 1293::! KIT PUMP 12CJ 35 REPAIR 1 3 31758 LOCK l.JASHER 5/16 4 4 31584 CAPS CREW 51th flJF X 2 2 5 12459 PULLEY PU~P 12935 1 6 31!:~3 CAPSCREIrJ 5/16NF X 1-3/4 2 7 12673 SA SK [T PUMP TO PLATE 1 8 12655 PLATE FRESH iliA lER PUMP TO BLOCK 1 9 12614 GASKET PLATE TO BLOCK 1

10- 1 20035 PUMP FRESH WATER SIN lOP:J 8- ED 1 10 - 2 19933 KIT PUMP 20035 REPAIR 1 11 I q '1~p PULLEY PUMP 20035 1 12 31583 CAPSCREW 5/t6NF X 1-3/4 1 13 31160 NUT 5/16 NF 1 14 35388 STUD 5J'16NF )( 2-1/B 1

233

N ,--" ~ ~

~~~ 89

I

881 L]

I I '-

~/ ~\\ - \ 85 86

84

\ 50 51

38

~0~ ~ --------= .. ;," ~-o·.~ :=t>

~ I 57

81

~ .. ~ 82 80 79

<:;::.~:

7 /

, I ~ \ . ..--....---

33 34 35

IL M CJ) .... M ::0 m 1"1 :;t;;

9 ''''1

~ -.::)

.." C r~

r-

CI)

-< -.i!J:9ill' (/) ....

PI

JI:

36

~

REF

1 2 :3 If 5- 1 5- 2 5- 3 5- 4 6 7 8- 1 H- 2 9

10 11 12 13 14 15 16- 1 16- 2 11 18 19 20 21 22 23- 1 23- 2 23- 3 23- 4 23- 5 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

p~

2311 09 31n62 31061 16245 11700 16443 12579 35125 12379 12670 I22f.9 12269 19509

14776 11'336 11944 12~51

19505 19507 12522 111:141 12350 19511 14814 141'13 13184 I4f130 14679 14 f.78 14 E: 79 16fJ34 16033 16539 19187 19442 19320 191B5 l1El5 33348 19204 19261 19321 24214 1'\744 12402

IJfSTfRBEI<E 4!) - FUEL SYSE!"

NAME

HOSE VALV E :.ASHER !';ASK £T PUMP PU..,p KIT KIT ~P AC ER GASKET NUT NUT FILTER O-JH r.:G GASKET SET EL E~ ENT BANJO WASHER BOLT PLUG Io.'A SH ER wASHER BANJO BOLT LI NE LINE LINE PUMP PUMP PUMP PUMP PUMP LEVER BRACKET SCREW SCREW \lASHER O-RI "lG ADAP TER PLUG SW IT CH SCREW WASHER O-RING KIT SHAFT GASK ET

RE~ARKS QUAN

FUEL SUPPLY 1 CHECI< 1 SEALING 1 4 STUD LIFT PUMP 1 FUEL LIFT 2 STUD 1 FUEL LIFT '+ STUD 1 FUrL LIFT PUMP REPAIR-2 STUD 1 FUEL LIFT PUMP REPAIR-If STUD 1 2 STUD LIFT PUMP TO RLOCK 1 2 ~TUO LIFT PUMP 2 5/16NC 2 5/16NC If FUEL 1 FUEL FILTER S~E REF 12 1 FurL FILTER SEE REF 12 1 I=' U L E F I L T E R INC L R Et:' 1 0 -11 1 FUEL RETLRN 1 BANJO 2 SA ~JO 1 FUEL FIL TER UNUSED .:;' ORT 1 FUEL FILTE~ PLUG 1 SA ~J 0 ~

FILTER Te INJECTION PUMP LINES 2 BANJO 2 LIFT PUMF TO I='ILTER 1 INJECTIO~ PUMP TO FILTER 1 FILTER TO INJECTION PUMP 1 INJECTIO~-HYDRAULrC-PROPULSION 1 INJECTIO~-MECHANICAL-PROP TO 107U6037 1 INJECTION-MECHANICAL-GENSET TO 107U6037 1 INJECTION-MECHANICAL-PROP FROM l07U603~ 1 INJECTIO~-M£CHANICAL-GENSET FR 107U6038 1 THROTTLE 1 IDLE SCREW 1 IDLE ADJLSTING 1 AD AP TEP. TO PU MP 1

1 1

I='UEL PRESSURE SWITC~ 1 1/8NPT 1

1 BLEED ASSEMBLY 1

1 1

FUEL PRESSURE SWITC~ REF 27-35 1 INJECTIO~ PUMP DRIVE 1 INJECTIO N PUM P TO 8L OCK 1

235

I\)

VI cr-

88

~~ I ~91 ~. 90 . ~89

'-

~ 43 /

~/ ~\\ - \ 85 86

84

~

38

4~ '--~

I

81

w ~

57

'-~\ 82 80 79

/

, I ./\ \..--- -----~ ,

33 34 35

--I

9

36

~

x:: M (I)

-t IT! ;%l

In M J;;

M

~ .~

., C r'1 r-

(I)

-< C/)

-t Pl ~

WE STERB[ '<[ 40 - FUEL SYSEM

REF Pt-. NU1f Rf.~ARI(S QUAN

39- 1 :1 2364 CI~C LIP Hue 12632 1 39- 2 31323 CIRCLIP "'UR 20004 1 40- 1 12332 BEAR ING ,",UB 12632 1 40- 2 31324 BEARING ASSEMBLY-HUB 20l}O4 1 40- 3 31322 BUSH I NG HUP 200()4 1 41- 1 12f32 HUB DR lVE TO 107U46O'15 1 41- 2 2 eJ ('04 t-iUB DR lVE FR OM 101U46O'16 1 42 19°89 GEAR INJECTIOP\ PUMP DRIVE 1 43- 1 12614 SHA~T SE A WATER PUMP DR I VC: 1 43- 2 23764 SHAF T SEA WATER PUMP DRIVE 0.00'1 OS 1 44 19944 BRACKET STOP LEV ER SPRING 1 45 14674 SP RI NG STOP LEVER 1 46- 1 14750' LINE INJECTOR 1 4-99 HYD PUMP 1 46- 2 14769 LINE INJECTOR 1 4-99 MEC-i PUMP 1 46- 3 14730' LINE IfIJ JEC TOR 1 4-10'7 HY) PU~P 1 46- 4 12641 LINf INJECTOR 1 MECH PUM::> 107-1D8-ED 1 47- 1 14"151 LINE INJECTOP 2 4-99 HY [l PUMP 1 41- 2 14170 LINE INJECTOR 2 4-99 MEC, PUMP 1 41- 3 14729 LINE IN JE CTOR 2 4-107 HYJ PUMP 1 41- 4 12f45 LINE IN JE CTOP 2 MECH PUM;) lO'7-108-ED 1 48- 1 14152 LINE INJECTOR 3 4-99 HYD PUMP 1 48- 2 lif171 LINE INJECTOR 3 4-q9 MEC, PUMP 1 48- 3 14727 LINE INJECTOR 3 4-107 HY::J PU~P 1 48- 4 12646 LINE INJECTOR 3 MECH PUM::- 107-106-ED 1 49- 1 1474q LINE INJECTOR 4 4-99 HYD PUMP 1 49- 2 14172 LINE INJECTOR 4 4-99 MECH PUMP 1 49- 3 14728 LINE I~JECTOR 4-107 HYD PU~P 1 49- 4 12641 LINE INJECTOR '+ MECH PU~P 1 (17-1 08-ED 1 50- I 11701 INJECTOR FUEL TO SEPT 1985

'" 50- 2 35374 INJ£CTOR FUEL FRO I'll SEPT 1985 4 51 12653 FLANGE INJECTOR MOUNTING '+ 52- 1 12f:C,,+ NOZZLE INJECTOP 11701 BG 4 52 - 2 35375 ~!I ZZ LE I~ JE CTOR 35314 GY 4 53 IIQ'+5 l-!4SH ER 4 54 12495 STUD IN JE CTOR -SHOR T If. 55 12501 STUD INJECTOR-LONG '" 56 - 1 19500 FERR ULE RUBBER-FUEL LINE 2 56- 2 13343 FERR ULE BRASS-CO~PRESSION 2 57 13511 LINE INJECTOR RETURN 1 58 11c.'35 eOLT SA NJO 4 59 11543 WA SH ER BA ~JO M~ 8 60- 1 11)510 LINE INJECTOR RETURN TO r:"ILTER 1950'9 1 60- 2 13518 LINE INJECTOR RETUR N TO ~ IL TE R 12571 1 61 15191 LINE FILTER TC STANDPIPE 1 62- 1 11014 STANDPIPE 1 62- 2 13755 BRACKET RA IS ES STANDP IPE TO CLEAR L-N AL TNR 1 63 23612 LINE STANDPIPE TO HEA TE R 1 64 11530 HEATER MA NI FOLD 12VDC 1 65 133'+5 ELBO lJ lIPNPT MALE TO 3/16 C OMPRE S~ ION 1

237

N (.>I

<1) t::::: 23 I . 91

90 89

I I' u G ~ e i I ! t.O I

881 l~ ~ [1"' 51~ •

I L I I --45

\ \

~ 43 /

/

~\ - \ ~586

84

38

~ '" I 56_,~ 75~~ d... I

~

'\

81

\~~ 82 80 79

~

/

, I ./\ \..---./'/

62

33 34 35

1 I ---

lC M (I) ..... M , ;:0 , OJ ,.., ;:0;:

9 ,.., ~ ':;:)

" C ,.., r

(/)

-< en ..... "I ~

36

LJESTERBEKE 40 - FUEL SYS TE M

REF PN t-J AM:: PE~ARKS QUA~

66 34857 HOSE FUEL RfTURN 1 67- 1 13343 FER~ULE COMP RE SS ION 3/16 2 67- 2 13344 NUT C{)MPRESSION 3/16 2 6~ 13346 CON~ECTOR 1/13N PT ~ ALE TO 31'16 COMPRESSION 2 69 1661f, NUT COMPRESSION 1/4 2 70 l Q S01 FER~ lJLE FUEL LINF 2 71 11 S34 FERR ULE FUEL LINE 2 72 311~5 wASHER FL AT 31'3 2 73 31764 LOCK \.lASHER yr 2 74 31t.=30 CAPSCRE~ 318\J F X 1 2 75 13344 NUT COMPRESSION 3/H; 2 76- 1 23°20 CL A'1 p FUEL LI~E 4 16- 2 SCREI..' 10 -32 X 7/8 RH 2 76- 3 fl;IUT 10-32 LOCK I NG 2 77 11934 FERR ULE 2 78 19364 BAL:" JOINT THP.OTTLE CABLE 1 79 31160 ~UT 5/16NF 2 80 3115R LOCo( WASHER 5/16 3 81 31759 WASHER FLAT·5/16 3 82 124 Q 7 STUD 2 83 12561 CAPS CREW 5/16 NF '1-1/4 SOCKET HEAD FULLY THREADED 1 84 3157~ Cf\PSCREIJ 5/16r.JF X 3/4 3 85 31758 LOCK WASHER 5/16 3 86 31159 ... ASHER FLAT 5/16 3 87 1 ~370 PI VO T FUEL SHUT-:JFF LEVER 1 88 12~11 FILTER FUEL • AC • CANISTER STYLE 89 ! 1703 ELEMENT FU EL 1 90 fA S'< [T INCLUDED IN REF 89 1 91 GASKET INCLUDED IN REF 89 1 92- 1 11598 FIL T ER PRIMARY fUEl-NLA 1 92- 2 32974 FILTER SECIMENTER/WATER TRA P 1 93 19442 IrJASIfE~ 1

WESTERBEKE 40 - C0~MON BA:K (NO

240

REF

:5 6 1 8 9

10 - 1 10 - 2 10- 3 11 12 13- 1 13- 2 14 15 16- 1 16.- 2 11- 1 17- 2 18- 1 18- 2 19 20 21 22 23 24 25- 1 25- 2 25- 3 25- ,. 26- 1 26- 2 21- 1 27- 2 27- 3 27- 4 28 29 30

23948 24723 23579 14120

11618 19398 30940 24778 19039 32260 23606 32013 16762 23338 33741 16502 34575 16£91 32438 21722 24065 31 764 31606 31655 31770 31261 30063 31256 193119 31188 31190 20650 17196 13630 13629 19039 31827 31826

WESTERBEKE 40 - COMMO~ BACK END

NAME

!'tJOTE

BACKPLATE FLYWHEEL €r.A~

TA8WASHER BOLT DAMP ER DAMP ER DAMPER CAPS CREW COWE L HOUS ING HOUS I NG rSOL ATOR MOTOR SOLENOID SOLENOID LOCo( WASHER LOCK WASHER NUT ~UT SPAC ER BR AC KET LOCi( WASHER CAPS CREW CAPS CREW LOCK WASHER ADAP TE R ADAP TER ADAP TER ADAP TER LOCI( WASHER LOCK WASHER CAPSCREW CAPSCREIJ CAPSCREIJ CAPSCREW DOWEL LOCKI.IASHER NUT

REMARKS

A8SENCE OF A LISTIN3 INDICATES REF NO T USED W4 fit 1J52, W58 WITH RING GEAR-W40 RING W40 FLY~HEEL-W4U-7/16~F X 1-1/8 GR-5 HYDRAULIC,HBW20,HBW220 ~Bulo,50,1nO,150,15JV

eW7 DAMPER TC FLYWHEEL HOUSING TO BACKPLAT~ FLYW~EEL-MOUNT 18-20-22.5IN CENTERS FLYWHEEL-TO JUNE 82-0BS-USE 32260 REAR-W3C,W40,IJ50',W52 ~TARTER INCLUDING SOLENOID STA~T[R ~OTOR 3/8NC STUD TO SEPT 82 STARTER ~OTOR MIO BRASS-SOLENOID BATT~RY TERMINAL 3/R ~10 DIN 1218 BRONZE BRASS-SOLENOID BATT~RY TERMINAL 3/8NC n:J DIN 934 BACKPLATE TO CIRCUIT BREAKER BRACKET CIRCUIT BREAKER 31 p,

3/8NC X 1-1/4 7/16NC X 1 1/16 P.BWlo,50,1aO,150,BWTi HfHJI 50V HB 1./29, H8 W220 HSWIQ.50.10a,150-TO NOV 81-NO DO~ELS M 8 DIN 137B-HBW-BW MID DIN 131B-HBW150V ~ 8 X Ie DIN 933-HBJIU,50,1CO,150 ~ 8 X 20 DIN 933-BW7 M 8 X 25 DIN 933-HBJ20,HBW220 M10 X 25 OIN 933-HBJ150V ~LIGN 31261 ADAPTER TO HOUSING 5/13 5/8NF JAP'

QUAN

241

1 1 1 1 5 1 1 1 5 2 1 1 2 I 1 1 1 1 1 I 2 1 3 3 6 6 1 1 1 1 6 6 6 6 6 6 :'. 2 6

W[STERBEKE

1

242

TO AJG 1979 4C' - RACt< END

16

18

REF

1 2- 1 2- 2 2- 3 3 4 5 ~

7 S 9- 1 9- 2 9- 3

10 11- 1 11- 2 12- 1 12 - 2 12- 3 12- 4 12- 5 12 - 6 13 14 15 16 17 Ie

PN

11498 14074 14 C':l9 14128 24f'164 13"32 16073 14311 14720

IH·18 13880 19~98

24778 12506 12505 14075 15032 15044 15C45 15(;46 1:6076 1261R 31871 11!l23 31765 31764 31606

WESTERBEKE 40 - BACK END TO AJG 1979

OOIolE l SA CK FLAT E BACKfLATE BACKFLATf FLYIoIHEEL GEAR BUSHING SHAFT TABWASHER CAPS CREW OA MP ER OA MP ER OA MP ER SCRE \J STUD STUD HOUSING HOUSING HOUSING HOUSING HOUSING HOUS r NG COVER SC RE \J ADAP TER ~ASH ER LOCI( WASHER CAPSCREIJ

BACKPLATE TO HOUSIN3 5/~ THICK-SAl & HYD,AULIC TRANS-NLA 5/B THICK-RB TRANSMISSION-NLA 1/4 THICK WITH RING GEAR RING SUPPORT SAO SHAFT I\J FLYWHEEL FLYWHEEL TO SAl TRA~SMISSION FLYWHEEL BOLTS 1116NF HYDRAULIC TRANSMIS~ION RB TRANSflISSION HB\J TRANSMISSION DAMPER TC FLYWHEEL 3/8NC X 3/8NF X !-lr4 STARTER 3/8NC X 3/RNF X 1-9/16 STARTE~ FOR 14074 PLATE-SAl TRANSMIS~ION-NLA

FOR 140~9 PLATE-RB TRANSMISSION FOR 1412A PLATE-SAl TRANSMISSION-NLA FOR 1412R PLATE-HYD. TRANSMtSSION-NLA FOR 14128 PLATE-RB TR~NSMISSIQN-NLA FOR 1412P PLATE-UNIVERSAL FRO~ 1975 STARTER PINION 10-32 )( 3/8 SAl HOUSING TO ACCE~T HYDRAULIC TRA~S.

FL AT 3/8 3/e, 3/8NC )( 1-1/4

r.UA~

243

2 1 1 1 1 1 1 1 1 5 1 1 1 5 1 1 1 1 1 1 1 1 1 3 1 6 6 6

~ESTERBE'KE 40 - ~B\J TRANSMISSION

1

~14

REF

1 - 1 1- 2 1- 3 2 3 4

5- 1 5- 2 5- 3 5 - 4 5- 5 c:;- 6 5 - -" "5 - P 5 - 9 5-10 5-11 5 -12 6- 1 6- 2 6- 3 1- 1 7- 2 7- 3 ~- 1 8- 2 8- 3 8- 4 8- 5 8- 6 8- 7 q

10 11 12 13 14 15 16 17 18 19 211 21 22

30140 24630 30049 24950 1 '1262 31229 2361q 23680 23f.81 23682 23683 23684 23685 23686 23fS7 2.3 E88 23fE,Q 23690 23450 23f51 23652 31249 30048 31250 23106 23707 23708 2370Q 23710 23711 23712 1362 Q

30156 13630 31786 32161 31f!13 13325 13810 31849 31841 :3 3482 31752 31 7 54 30181

~EST[RB£KE 40 - HB~ TRANSMI5SIO~

NAME

HBW GEAR f-IBIJ GEAR hBw GEAR ~WT

LOCK \.lASHER CAPSCRflN COUP LI NG COU~LING

COUP LI NG COUDLING COUPLI"'JG COUPLING COUP LING COUPLING CO UP LI NG COUP LI NG COUP LI NG COUD LI NG SETSCREW SETSCREt.I SETSCREW HB w GEA R H8io1 GEAR f-IBW GEAR COUPLING COUPLING COUP LING COUPLING COUP LI NG COUDLING COUPLING CAPSCREl.! NUT CAPS CREw LOCK klASHER BRACKET SCRE W CLA~P

SHIM LOCo( i.,IASHER NUT BALL JOI NT LOCK WASHER NUT BRACKET

~orEL 109 1.5 TO 1 MODEL 100 1.8 TO 1 ~uOEL 150 ?6 TO 1 ~ln X 1.25 DIN 934 ~10 DIN 127 MIO X 1.25 X 30 DIN 961 4 IN OIA-BORE 0.75 4 IN OIA-B0RE Q.875 4 IN orA-BORE 1.0 4 IN OIA-BORE 1.125 4 IN 0 I A -e ORE 1 .. 25 4 I~ OIA-BORE 1.375 4 IN orA-AORE 1.5 ~ IN OlA-BORE 1.0 ~ I~ OIA-BORE 1.125 5 IN DIA-BORE 1.25 ~ IN OIA-BORE 1.375 ~ IN orA-BORE 1.5 COLPLIN$ 7/16NC X 1 COUPLING 3/RNC X 3/' COUPLING 3/8NC X 1 V-DRIVE 1.8 TO 1 V-OR IVE 2.1 TO 1 V-DRIVE 3.0 T0 1 ~Bw V-DRIVE-BORE 0.75 HBI.' V-DRIVE-BORE 0.375 ~B~ V-DRIVE-BORE 1.0 HBw V-DRIVE-BORE 1.125 ~8W V-DRIVE-BORE 1.25 HBW V-DRIVE-RORE 1.375 HBw V-DRIVE-BORE 1.5 Ml~ X ?5 DIN 933 PILLAR-M8 M ~ X 25 DIN 933 ,." 8 DI~ 127 SHIFT CABLE-REAR ENTRY 10-32 X 5/8 CABLE CABLE CLAMP 11} 10 -3 2

1/4 1/4NF SHIFT CABLE-TOP ENT~Y

QU.A.N

2'+5

I 1 1 4 4 4 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1 1 1 I 1 I 1 1 4 2 2 2 1 2 1 1 2 2 1 1 1 1

WE STERBEI<E

246

TR ANSMI SSIIJ"J 4G - WARNER

IoJE STER BEK£ 40 - WA R~ER TRANSMI SSION

REF PN NAME RE ~A RKS QUAN

1- 1 11630 GEAR IoOARNER HYDRAULIC DO 1 1- 2 11631 GEA~ WA RNER HYDRAULIC 1.5 1 1- 3 11635 GEAR wARNER HYDRAULIC 1.9 OPP ROT 1 1- 4 11f32 GEAR WARNER HYDRAULIC 2.) 1 1- 5 11633 GEAR i;ARNER HYDRAULIC 2.5 1 1- 6 11634 GEA~ WARNER HYDRAULIC 3. '} 1 2 31710 LOCK \\lASHER 1/16 4 :3 31656 CAPSCREW 71'16/1!C X 1-1/4 4 4 23467 STUD 7/16NC X 4 2 5 31770 LOCl(WASHER 111& 2 6 3116P.: NUT 7/16NC :>. 7 31154 NUT 1/4"JF 1 8 31752 LOCK WASHER 1/4 1 9 334R2 BALL JOI~T 1

10 32315 BRACKET SHIFT CAELE 1 11 31R47 NUT 10-32 2 12 31~4q LOCK h'ASHER 10: 2 13- 13870 SHIM CABLE CLAMP 1 14 13325 CLAMP CABLE 1 15 31873 SCR:: \J 10-32 )( 5/8 2 16 COUP LING SEE REF 5 ON PR lOR :>AGE 1

247

~ESTERBEKE 10-15K~ GENERATOR BACK EN) TO AUG 1979

1

248

REF

1 - 1 1- 2 2 .3 '+ 5 6- 1 6- 2 1 8 9- 1 9- 2

10 11 12- 1 12 - 2 13 14 15 16- 1 16- 2 16- 3 17- 1 11- 2 11- 3 18 19- 1 19- 2 20- 1 20- 2 21 22- 1 22- 2 23- 1 23- 2 24 25 26 21

~ESTER8EKE 10-15XW GENERATOR BACK ENJ TO AUG 197q

PN

14032 20698 11'+98 13832 24064 12004 12010 20944 31158 31553 15011 23556 11553 11131 121101 23610 11 C86 31770 31678 13062 23952 21688 1148& 11939 23953 13142 13143 13003 11523 21529 11144 11524 21530 14U47 21503 21888 21500 129BS 12925

BACKPLATE BACKPLATE DOWEL GEAR FLYWHEEL PLATE COUP LI NG COUPLING LOCK WASHER CAPS C~EW HOUSING HOUSING 6UAf{D STUD FAN 8A fF LE IJA SH ER LOCK WASHER CAPS CREW SPAC E.R SPAC ER f.ASKET MOTOR MOTOR MOTOR ~OUNT

MOUNT ~OUNT ISOLATOR ISOLATOR BRACKET ISOLATOR ISOL ATOR BASE BASE BRACKET BR AC KET BAND BAND

RE~ARKS

JC SERIES YD SERIES

RI\lG WITH RING GEAR DRIVE DRIVE HU8 JC SERIES DRIVE HUB YO SERIES 5/J6 5/16NC )( 3/4 JC YO AIR DUCT IN STARTER 3/8NC X 3-5!8 JC SERIES JC SERIES YO SERIES JC S ER IES 1116 7/16NF X 3/4 STARTER JC SERIES STARTE~ YO SERIES

STARTER JC SERIES STARTER ~C SERIES STARTER YO SERIES FR ON T R'I GHT FRONT LEFT fRONT LEFT-BELT D~IVEN SEA WATER PUMP FR ON T JC SERI ES F~ONT YO SERIES SECURE BASE REAR JC SERIES REAR YO SERIES JC SERIES YO S fR I E S PANEL MOUNTING YO S~RIES PANEL SUPPORT YO SERIES MOUNT LOWER JC SERIES MOUNT UPPER JC SERIES

QUAN

249

1 1 IJ 1 1 1 1 1 8 8 1 1 1 3 1 1 1 6 6 1 1 1 1 1 1 1 1 1 2 2 4 2 2 1 1 1 1 1 1

25~

WESTEREEKE lO-15KW YO GENERATOR BACK E~D FRO~ AUG 1979

r i

18

17 7

22 21 20

0,1

-~:"Al-WI --i ,

~J- "":' .f; ,._ .... "e!

i /

!

)

REF

1 2 3 4 5 IS 1 8- 1 8-- 2 9-

10- 1 1'0 - 2 11 12 - 1 12- 2 13 14 15- 1 15- 2 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

WESTERerKE lO-15KW YO GENERATOR BACK E~D FROM AUG 1979

PN

24257 2'+ 783 230:;53 23338 31 E OF 24703 24101 31711 31715 24f11f 21:: 29 1523 0

lfi714 31777 31776 31774 31~53

31759 31158 31156 24F75 24121 23579 20 0 44 2180'+ 12 (04 31770 3161B 31553 31158 23~38

24£:79 24f99 1472Q

orA ME

HOUS I ~·!G GUARD MOTOR SOLENOID C4PSCREW ~aUN T RAIL CAPSCREIoI CAPSCREW WA SH ER ISOLATOR ISOL A TOR SP AC ER WA SH fR LOCK IoIASHER NUT CAPSCREW ~ASH ER LOC< !.lASHER r-,.UT TRAY FLYWHEEL GEAR COUPLING KEY FLATE LOCI( iliA SHER CAPSCREW C4PSCREW LOCK WASHER ADAPTER PR AC KE,T BRACKET TABWASHER BOLT

REMAR!<S

FL HJHEEL -SAE-4 AIq DUCT STARTER INCLUDING SOLENOID STARTER ~CTCR 3/~NC X 1-1/4 WITH LOCKWASHER FR CNT MOUNTING FR ON T - \t! P C 1 12 "J C X 2 -1/2 REAR-WPO 1/2NC X 3-1/2 IS0LATOR CAPTIVATING FRONT REAR WTO "IOUNTS FLaT 1/2 1/2 1/2NC 5/16NC X 3/4 FLAT 5/16 5/16 5/16NC OR IP WITH RING GEAR-~PO R I ~jG OR IVE WO 00 RUFF DR IV E OJ S C 1116 1/16NF X 3/'+ 5/16NC X 3/4 5/16 YD ALTERf\ATOR TO HOUSING CONTROL PANEL MOUNT-FRONT CONTROL PANEL MOUNT-REAR FLYUHEEL-WPO FLYWHEEL-WPO-7/16NF X 1-1/8 GR-5

QUAN

1 1 1 1

15 2 2 2 2 '+ 2 2 '+ '+ '+ 4

16 16 16 16

251

1 1 1 1 1 1 6 6 8 8 1 1 1 1 5

WESTERBEKE 40 - FRONT MOU~TS

252

REf

1 2 3 4 5 6 7 B 9

10 11 12 13 14 15 16 17 18

p~

13133 13132 13140 13139 13002 13027 13 C2h 13137 13136 13274 13145 13144 31P26 31821 31826 32013 15179 15778

WESTERBEKE 40 - FRONT MOUNTS

NAME

MOUN T MOUN T r-10UNT ~t)UN T MOU~ T MOUNT MOUN T ...,aUNT r.OUNT ~OUNT

~OU~ T MOUNT NUT LOCK WASHER NUT ISOLATOR SPACER SPAC ER

RE~ARI<S

L[I="T-STANDARD PIGHT-STANDAR.D LEFT-SOLID RIGHT-SOLID LEFT-BELT DRIVEN SE~ ~ATER PUMP LEI="T-22.5 CONTERS-B~LT SEA PUMP RIGHT-22.5 CENTERS LE~T-LIFEBOAT 22.5 CENTERS RIGHT-LIFEBOAT 22.5 CENTERS RIGHT-l~D AMP LN ALTERNATOR LEFT-LIFEBOAT 1~ CE~TERS

RIGHT-LIFEBOAT 18 C~NTERS 5'~NF-JAM

5/8 5/RNF-JAM

LEFT WITH 13133 rOR 20IN CENTERS Rlr,HT WITH 13132 FO~ 20IN CENTERS

QUAN

253

1 1 1 I 1 1 1 1 1 1 1 1 2 2 4 2 1 t

1

3

25~

REAR "10UNTS WESTER8~KE 40 -

4

6

14

15

REF

1 2 3 5 6 1 8

10 11 12 13- 1 13 - 2 14 15 16

PN

! 3123 13124 12(114 13283 13021 211+92 21491+ 13281+ 13138 f6040 13 C25 13221 20728 13056 13243 23932

MOUNT ~OUNT

MOUNT ~OUNT

MOUNT MOUNT ~10UN T MOUNT MOUN T ~OUNT

~OUNT

MOUNT SP AC ER MOUNT MOUNT MOUNT

WESTEPREKE 40 - REAR MOUNTS

RE~ARKS QUA~

R I GH T-ST ANDA~ 0 1 LEFT-STANDARD 1 RIGHT-RAWSON-HINCKL~Y WITH lOOAMr LN 1 PIGHT-MORGA~-HIGH 1 lE~T-MORGAN-HIGH 1 RIGHT-HINCKLEY-U~IVERSAL HOUSING 1 LEFT-H!NCKLEY-UNIVE~SAL HOUSING 1 RIGHT-LB22.5 CENTERS PRIOR TO COMBCK 1 LEFT-LB 22.5 CENTERS PRIOR TO CJMBCK 1 UN I \I E R S ~ L H 0 US I N G ~ 9 15 -1 91 q 1 e. C EN T E R S 2 22.5 CENTERS-CH~IS CRA~T 2 RB FREEWHEELIN6 TRA~SMISSION 18 CENTERS 2 FO~ 20IN CENTERS 2 MERCER 2 L8-1~ CE~TERS PRIOR TO COM~ON BACK END 2 LB-COMMON BACK END 18-22.5 CENTl~S 2

255

Ioi(STERBEKt 40 . - S TAN 0 A R D A L Tn N to TO R

12

--3

!~7

20

21

256

I.IESTERBEI<£ 40 - ST ANDAR 0 ALTE~NATOR

REF PN t>14ME Fi.EMARKS !)UAN

1 31705 CAPSCRfl.' 1/2NC X 2 1 2 31776 LOCK wAStJER II? 1 ~ 24684 AL TEP.~ATOR 51 A ~p 12 VDC NEG G~ OUND 1 ..-4- 1 31554 CAPSCREw 5/16 NC X 1/8 1 4- 2 31758 LaCK \it ASH ER 5/16 1 4- :3 33~81 WA SH ER lIDJlISTI~G STRAP 1 5 11552 SIolITCH CI L PRESSURE-EXCITATIO~ TO 1975 1 6 11q69 M4NIFOLD CI L- TO MOUNT SIJITCHES 1 7 1105 PLUG 1/8NPT AR 8 11 '181 hOSE 1 9 15122 ELBOW 45 o EGR E E 1

10 1:3~28 [LBO~ gO DEGf?EE 1 11 11492 NIPPLE 1 12 12C60 BRACKET ALTERNATOR 1 13 33064 $TRAP ADJUSTING 1 14 11548 FULLEY AL TERNATOR 1 15 12210 BELT ALTERNATOR & FRESH llfiATER PUMP 1 16 12955 BRACKET CONTROL CA BLE ~ 1 17 13325 CLAII.1P THROTTLE CABLE 1 18 13R70 SHIM THROTTLE CABLE CLAM:> 1 19 13e71 CLA,.,P SHUT-OFF CABLE 1 20 24132 SEND ER OIL PR ES SURE O-lon o S1 1 21 3 It 761 SIJITCH elL PRESSURE-ALARM 1

257

WESTERBEKE 40 - DPTIONAL ALTE~NATOR

co

r ...... ~"-__ - 0)

o .....

0) .....

258

IoIESTEflPEI<E 4 (I - OPTIOI\AL A L Tn ~A TO R

REF PN "tAME Rf~ARI<:S ~WAi\J

NOTE WH ~N AN ALTERNATOR IS MOUNTED IN THE UPP[ R LETT POSITION A REMOTE LUB E ::JIL F I L T ER Ml.;ST BE USED

1 31760 NUT 5/16 'lJF 1 2 31554 CAPS CREW 5/16 NC X 1/8 1 3 31158 LOC{IouASHER 5/H: 3 4 11242 ~TRAP SU DP OR T 1 5 13226 BR AC KE T 51 AMP ALT~RNAT()R-UP LEF T 1 6 31176 LOCK Io'ASI-IER 1/2 1 7 317{)q CAPSCREI.J 1/2NC X 2 1 8 31553 CAPSCREIol 5/16 NC )( 3/4 1 9 33381 WASHER ~.DJUSTING STRAP 1

10 24684 Al TERNATOR 51 AMP 12 VDC NEG G~ OUND 1 11 13°41 STRAP ADJUSTING 1 12 1154e PULL E Y ALTERNATOR 1 13 31"156 ~,IUT 5/16 NC 2 14 31555 CAPSCRE~ 5/16 NC X 1 1 15 I3R17 BELT 1 16- 1 31553 CAPSCREw 5/16NC 1: 3/4 2 16- 2 31758 LOC< \,;lASHER 5/16 2 17 15562 SP AC ER r-'!OVE STD ALTNR BRAC~ET FORWA'RO 1 18 31764 LOC{ wASHER 31 P 2 19 31633 CAPSCREIJ 3/PNF X 1-3/4 2 20 15561 SP AC ER 1 21 31559 CAPS CREW 5/16NC x 2 1 22 J1°H~ PEL T 1 23 15554 DRAWP-'G INSTALLA TION 1

1\1 ')TE I.IH EN EXTRA 51 A~P IS MOUNTED IN THE LOWER RIGHT P as I TI 0\1 REF 24-27 ARE USED

24 13237 E!RACKET Al TERNATOR &. FRONT ... OUNT 1 25 11205 SUP? OR T 1 26 11918 BELT AL1ERNATCR 1 21 13941 STRAP ADJUSTING 1

NOTE WHEN EXTRA 120 AMP IS MOUNTED IN TH:: LOWER RIEHT P~S I T 10'" REF 2B-30 ARE USED

28 14155 BRACKET AL TERNATOR 8. FRONT '-10UNT 1 29 11672 BELT 2 30 12245 STRA P ~DJUSTING 1

259

~(STERBEKE ID-15KW SE~ERATOR FUEL SOLENOID

o ~

wESTERBEKE 1D -15K IJ GEf>jERATOR FUEL SOL ENOl 0

REF PN P.1AME Rf.l,4ARKS (,jUI\N

1 19[119 CLAM P MOUN T SOLENOID 1 2- 1 23:l41 SOLENOID FUEL SHUT-OFF 12VDC 1 2- 2 19348 SOLE 'NO I 0 FUEL SHUT-OFF 24VDC 1 3 2 Q560 BRACKET SOLENOID MOUNTING 1 it I2'182 PIN CO TT ER 1 5 126'37 LINK 1 6 11551 CLIP 1 1 20661 SCRE w SOLENOID PLUNGER 1 8 311<49 LOCK WASHER 1(1 2 0 31841 NUT 10 -32 2 ~

Hl 31158 LOCK wASHER 5/16 ? 11 31571 CAFSCREIJ 5/16 NF' X 5/8 2 12 31154 NUT 1/4NF 2 13 FLUN GER SEE R~F 2 1 14 SPRI NG SEE REF 2 1 15 BOOT RUABER-SEE REF ? 1 16 21824 KIT FUEL SHUT-OFF SOLEN:JID REF 1 THRU 15 1

261

@SEtNOTE-e

O.p. SENDER

NOT US[O

262

ELECTRICAL SYSTEM-~ARINE E~GINE-ACTIVATrON 8Y KEYS~rTCH

WI RI NG DIAGRAM

@SEE NOTE- ~

W.T.SENOE:R

~ PRE-HEATER

BLK'IO

ORN

SEFUE5 ~l~" ALTERNATOR 12V'OlT ~O AMP "-

@ PRE-HEAT SOL.

~EE NO'rE-A

__ II-.I_.!Li~ ...... "./' 0- +

.. 0

"0

SCHEMATIC DIAGRAM

+ IZVDC BATTERY

t--------t @

I>~E-HEAT

~--,-

BATTERY R£.TURN

I@ I ® '--cv-:----

rUEL LIF'T PUMP

ALAR"", @ a.p. ~w A ---,,®-__

@ ~--@ W.T.SW

@ INSTRUMEI\.jT PANEL A~SEMBLY (REA~ VIEW' reD -,;-"",,",=,-.;;;-;r;; 'i'!W_ --0 CD I I TACH- I I H~~;!R I

ORN

" 8LK "'10

ORN

REF

1 2 3 4 '3 -; 7 8- 1 8- 2 8- 3

In 11 13 15 16 - 1 16 - 2 16 - 3 16 - '+ 16- 5 16 - 6 16- 7 16 - 8 16 - 9 16-10 16-11 16-12 16-13 16-14 17 18 21 22 23 25 26 28 2Q 30 32 35 50 51- 1 51- 2 51- 3

ELECTRICAL SYSTE~-MAPINE ~NGINE-ACTIVATION BY KEYSWITCH

P N r--:4ME

11'j17 METE"R 35108 G.4lJGE 35110 33764 3~,Jl1

33f93 30146 31127 31128 3112 Q

If7l>2 2'+61=!3 2463~

24132 2 3~71 24684 1154E 24510 24560 I1f77 11682 23()B8 11675 lIf 76 11674 22219 3110'9 11231 23€,03 12 0 59 11532 23433 2330': 11530 2Cf::5'+ I I5P 1 30125 34761 13355 33P66 33164 310F6 30(165 3 £) V66 30067

GAU:;E SiJ IT CH VOLT ME TE R KEYSWITCH CABLE HARNESS HARNESS rARJ\JESS MOTOR 8REA KER SOLENOID SEND ER SENDER ALTERNATCR PULLEY REGULA TOF. GASKET AL TERNA TOR. PEGULA TOR lABL E CABLE RE SI STOR PULLEY PULLEY PULLEY DIAGRAM OIA:;RA~

KIT KIT SwITCH SwITCH PREHEATER SPLI TTfR AMME TER SW ITCH SiJITCH ALAR M FANE L SWITCH BOOT CONDUIT CONDCIT CONJUIT

RE~ARKS 0.UAN

TACHOMETER-H1URMETE~

~ATER Tf~PE~ATUPE

1 1

OIL PRESSURE S-IGO ~sr 1 PUSHBUTTON PRE-HEAT 1 12VDC ~EG GROUND 1 OFF-ON 1 PA NE L 1 ~NGINE WIRI~G-W30,W40,W50 1 ENGINE WIRI~G-W52 1 ENGINE WIRING-W5P 1 STARTER 1 CIRCUIT-20 AMP 1 PRE-HEAT 1 ell PRESSURE 0-100 ~SI 1 iJATER TE~PERATURE 11'8 NPT 1 51~MP NEG GROUND WITH REGULATOR 1 A L TE RNA TOR DR I VEl 51 AMP 1 ALTERNATOR TO REGULaTOR 1 120AMP-12VOC 1 120AMP 1 REGULATOR 11682 1 ALTERNATOR TO REGUL~TOR 1 15 0 HM 1 ALTERNATOR DRIVE-~4)-50-80-120 1 ALTERNATCR DRIVE-W5~ 1 ALTERNATOR DRIVE-W52 1 ~IRING 120AM? ALTER~ATOR 1 ~IRING 120AMP REGUL~TOR 1 ALTERNATOR MOO FOR ELEC TACHOMETER 1 AlTER~ATOR SUPPRESSION 1 ~ELTRAL SAFETY ~ARNER TRANSMISSION 1 NEUTRAL SAFETY PARA30N TRANSMISSION P200 1 MA~IFOLD W40 1 ALTERNATCR OUTPUT-OPTIONAL 1 60-0-60-CPTIONAL 1 ~ATER TE~PERATURE-NJ-ALARM 1 GIL PRESSURE-NC-ALA~M 1 BUZZER 1 INSTRUMENT-COMPLETE 1 ST AR T 1 ALTERNATCR OUTPUT T~RMINAL 1 FLEX-GARD O.35ID-I~:HES REQD AR FLEX-GARC O.50ID-INCHES REQO AR FLEX-GARD O.75ID-IN:HES REQD AR

263

26 'l

( I

ELECTRICAL SYSTr.~-~~RI~E ENGI~E-PUSHBUTTON START

5[[ NOT[-M ~========::::}-.J IZ"j

L,-,-,~~~~~~~~

witH ... \

rq ® " OPT'ON"L

ALARM

1 : , , , , , .... , 1 ,

:>rRJ.. ~W.2'~~ ~~~~, I~TAA:T .sw "A:["EAT ~ I 1- ...... 1 1 1 L J@

@, 40A·1

I 1 1 I I 1

$[[ ..or[-B I

er;;:.:,r;:l:. ...... ____ L-.!=i:=lrS-~-~;;~.R:;::-;;-;E:~:Ti;--Ri-~- -0-1 1 • . ,

~+--M~~~ I I SEt NOTE

L-~~~~~~~~--i'~V~ODcC:-~,~~~~~~+

I 1 1 I

o

~ ~ ~ . .

u I@-I I

lrOJ,!!l,.-.!2L. ________ J (ii:[ eM",", FOR on"[A: IoIOOELij

I L-____________ ~~~D~·'~. __________________ ~ DWG PN.19201

NOV '97~

L _____ "l2!!. ______________ ________ ~'= ~1!.:~ ______ ~

REF

1 - 1 1- 2 1- 3 1 - 4 1- 5 2 :3 '+ 6- 1 6- ? 7 9- 1 9- 2 9- 3 9- 4 9- 5

10- 1 HI- 2 10- :3 11 12 - 1 12 - 2 13- 1 13- 2 13 - 3 16 17 18 19 20 22 25- 1 25- 2 26 27- 1 27- 2 28 29- 1 29- 2 30 31 32 33 41 42 43 ~4

~5 ~6

ELECTRICAL SYSTE~-MARI~E ENGINE-PUSrlBUTTON START

PN

11581 21 R9 0 21A91 2363~

23f~5

11°17 11544 3')1(.8

11951 19\)31 l1c;30 19210 11534 11677 22219 11676 1155C 116B2 230~8

3334Fl 11542 22125 11543 23~71 22124 11489 11552 13382 13355 11617 19215 19209 30760 19208 }9206 19207 12959 19285 222'B3 19283 11549 11532 11432 192115 19216 11670 20654 20946 20947

~AME

AMM~ TER P1ME TER SHU~T

AMME TER S~UNT ~ET(R

GAU3E GAUG E SUITCH CAP PRE..fEATER ALTERNATOR ALTERNATOR ALTERNATOR PULLEY RESI STOR REGULATOR REGULA TOR CABLE SWITCH SENDER SENDER SE NLl ER SEND ER SENDER SOLENQID SiIo'ITCH SWITCH ALAR M MaTOR !-'ARNESS CABLE CABLE HARNESS CABLE CA. BL E KIT PANE L PA N:: L PANEL CABLE KIT LAMPS HARNESS HOL~ER WIRE SPLITTER BREAKER BR EA KER

fO-0-60 10 [1- a -1 (} 0 USED WITH 21890 AM~~TE~ 6n-O-60 USED WITH 23636 A~M~TER TACHOMETER-HOURMfTE~

OIL PR~SSURE

wATER TE~PERATURE

PUSHBUTTON SWITCH PROTECTIVE C)VER ~A~HFOLD TYPE 55 AMP NEG GROUND 55 AMP 12 VOLT U~GR)UNDED 120 AMP ~EG GROUND ALTERNATOR DRIVE 2 ~ROOVE ~5-120 A~P ALTERNAT)R 55 AMP ALTER~ATaR

85-120 APIP ALTERNATJR REGULATOR TO ALTERN~TOR CABLE FUEL - ~ORMALLY OPE~

OIL PRESSURE OIL PRESSURE-DUAL G~UGES

WATER TEMPERATURE 1#4 NPT ~ATER TE~PERATURE 1/8 NPT WATER TEMPERATURE-DJAL GAUGES START-FOR 11617 STHTER OIL PRESSURE-NC-OPTIONAL ALARM WATER TE~PERATURE-NQ-OPTIONAL ALARM OP TI ONAl ST AR TER PANEL-GAUGE CONNECTlNG-NLA INSTRUME~T PANEL FR)M ENGINE INSTRUMENT PANEL 15~T EXTENSION OPTION ENGINE PREUIRING-NL~ START PANEL FROM EN5INE-NLA START PA~EL 10FT EXTENSION OPTION ALTERNATOR MOD FOR ~LEC TACHO~ETER

INSTRUMENT COMPLETE STANDARD INSTRUMENT COMPLETE 100AMP START-PREHEAT COMPL~TE ALTERNATOR TO REGUl~TOR SUPPRESSION-ALTERNATOR METERS AND GAUGES fNGINE-STARTING-NLA LA MP REGULATOR EXCITATIO~

ALTERNATOR OUPUT-OPTION CIRCUIT - 10 AMP CI RClJI T - 40 AMP

QUAN

265

1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1

266

(l£CTRICAl SYSTEM-ACTIVATIO~ BY l~8E OIL PRESSURE-KEYSWITCH START

I; --

1--I--

, 4

I-

,-6 F.-t-=-ir-=---=====-=--=I==~/ ~AtjEL CABLE

~-f- r=====~-~-----~==~~_--_J-____________________ ~

16 I TB2 <8 - ~~:- ~-j::-~=------------,

/@, ~""G''''E

..... ANf ~~

" "

I "

'" "

>--4 TBI @

® •

--------,

®: I

PRE-tot(ATER 1

o I

",

I 1m '.

.l ""Dcl@ L-____ ~~--~~-=~+ :~ ,l 1 :.,

.:: P SENDER N -:- SENDER

@ @

"

~~50L.REL"'Y I g @ I:': .. I~

18 I

I « b'\T@ER i ~ ~... ~~~11~17 1 S

:., T RETURN 10

: i ~~~"~~~ OTHU .;o~)) ---'

ELECTRrC~L SYSTEM-ACTIVATIO~ BY LUBE OIL PRESSURE-KEYSWITCH START

REF

1 2- 1 2- 3 :3 4

5 6- 1 6- 2 7 8- 1 8- 2 fJ- :3 9- 1 9- 2 9- 3 9- 4 9- 5 9- 6 9- 1

10- 1 10- 2 10- 3 11 12 13 15- 1 15- 2 15- :3 16 17 18 19- 1 19- 2 20 22 23- 1 23- 2 24- 1 24- 2 25 26 27 28 29 36 31 32 33 39

11581 11917 12E83 11544 35108 13938 11'357 119513 11:;30 11956 11114 14833 19210 11 f10 11548 lIE17 11815 12871 11f.16 11550 11678 11£132 33348 11542 lI~43

13986 15190 23041 114S9 11552 13:.'82 13~55

1'3159 11617 13717 13320 131356 13319 13~55

19209 19208 13834 12955 12825 13515 11675 11532 11432 I6(J23

AMME TER TACHOMETER TACHOMETER C7A UG [ GAUGE JU~?ER

SIJITCH PLUG PREHEATER KEYSt.ITCH KEYSwITCt-I KEYSIJITCH AL TER~A TOR WIRE PULLEY ALTERNATOR AL TERNATOR AL TERNATOR RESISTOR REGULATOR REGULATOR REGULATOR SI.I IT CH SE NO ER SEND ER SOLENOID SOLENOID SOLE NOI D SOLENOID SiliITCH SWITCH ALA~ M

PLUG fo10TOR HARNESS BLOCK PLATE BLOCK PLATE CABLE HARNESS CABLE KIT PANEL ~IA ME PLAT E CABLE KIT LAMP ADAP TER

RE ~A RKS

60-0-60 ELECTRIC-ALTERNATOR DRIVEN SK IPPER PANEL elL PRES~URE WATER TE~PERATURE

13320 TERMINAL BLOC~

PUSHBUTTCN IN LIEU CF PUSHBUTTON MANIFOLD TYPE ~ ros - 3 TERM 4 FOS - ~ TERM-NLA 4 PO S - 4 TER M 55 AMF-12 VOLT EXCITATION 19270 ALTERNATOR 19270 AL TERNA TOR 120 A .... P-12 VOLT 53 AMP-12 VOLT 105 AMP-12 VOLT 11671 ~ 11617 ALTEP~ATORS 19270 & 11534 ALTER~ATORS 11677 ALTERNATOR 11815 & 12871 .ALTER~ATORS

OIL PRESSURE-NORMALLY OPEN 01 L PR ES SURE WATER TE~PERATURE

3.5 ~ 2.~ X 2.75-0BS USE 21824 KIT 3.25 x 1.5 DIA OBS JSE 23041

STAR T OIL PRESSURE-NuRMALLY CLOSED WATER TE~PERATURE-NJRMALLY OPEN

IN LIEU OF ALARM STARTER-FOUR 107 REAR OF INSTRUMENT ~ANEL TERMINAL-4 POLE SCREW TERMINAL-lO POLE SCREW INSTRUME~T PANEL FRaM ENGINE ENGINE PREWIRING KEYSWITC~ TO TERMINAL BLOCK ALTERNATOR MOD FOR ELEC TACWOMETER INSTRUME~T-LESS INSTRUMENTS KEYSWITCtl PANEL ALTERKATCR TO REGULATOR-55A SUPPRESSION-ALTERNATOR METERS A~D GAUGES 2IN GAUGE TO 2-3/8I~ HOLE

QUAN

1 1 1 1 1 1

AR AR

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 1

AR 3

261

268

~ESTERBEKE 40

,... ,...

IX) 0 ,...

~ STRUME" T PA NEl - MAR I NE II

<0 ,...

I

j/

N-J

\

;"""---I

,.... ,...

~ESTERBEKE ItO - ~ARI~E INSTRUME\JT PANEL

REF PN ~'4ME REMARKS QUAN

1 - 1 33866 PA Nf L INSTRU~E~T-ASSEMBLY 1 1- 2 24~8a F~NEL INSTRUMENT-NO PUSH ::1 UTTONS-NL A 1 2 3~C113 SCRE\.' 1 3 30119 COVER PANEL RE AR 1 '+- 1 24946 HOLDER LAMP-BAYCNET BASE AR 4- 2 35118 tiOLD[R L~MP-\JED6E BASE AR 5- 1 2'+947 LAMP INSTRUMENT-BAYONET Q ASE AR 5- 2 35114 LAMD INSTRUM[NT-WEDGE BAS E AR (, 35168 METER IJA TE R TE I"PERA TUR E 1 7 35110 M[TER 01 L PRESSURE O-UfG :>SI 1 8- 1 33€65 PANEL PLATE 1 B- 2 24751 PANEL PLATE-NO PUS'"' 8UTT O\JS 1 9- 1 336'33 SWnCH KEY OFF-ON 1 9- 2 24111 S~ ITCH KEY OFF-CN-START-PUSH TO PRrliEAT I

10 30003 NUT NYLON LOCKING 6-32 1 Il- l 33 b81+ COVER FACEPLATE-PANEL WIH P USI-i BUTTONS 1 11- 2 2,+c94 COVER FACEPLATE-PANEL WITCi OUT PUSHBUTTONS I 12 3 i!JQ02 SP AC ER NYLON 1 13 24 Q 96 WIND ow t<f YS W I TC t-J COVER I 14 30iHH SCREW NYLO~ 6,-32 )( 1/2 WAS HER HEAD I 15 35111 VOLTMETER 12 VDC NEG GROUND 1 1& 33682 DECAL SwITC,", IDENTIFICATI)N 1 17 30148 CABLE PA ~E L TO ENGINE 1 18- 1 33764 SIJITCH PUSH BUTTON S TAR T-P~ EHEA T 2 18- 2 19031 CAP SW IT CH C eVER REPLAC::: ME~T 19 11917 ~E:TER TA C~OMET ER-HI) UR 1 20' 24999 DRAWING TE MP LA TE TO INSTALL PANEL 1

26,9

1

L c

GENEPATOR CONTROL

--- ---- ---- --- - - ----

ALTEHNAT()R

00

270:

~ANUAL START DISCONNECT

'01. ---- --- -- -- --l®- ---

R~TARY SwITCH -YO SERIES

BATTERY RETURN e. ... TTERY IZ 'JDC. + )r~,"..!='!.!!<?T2~ ® ~------------------~ M

1_~5 ___ J

L ___________ J

'liT Sow

!!IU"PIII[~IO"

OIOOl!

®

R.EMOTe: ~T"TlON OPTION .... L

e ---- - --- ---, GoLO"" PLUG~ @

1 I 1 I I I I I I 1 I I I I I I I 1 1 _____ ...1

DRWG 21553 '-1 ~O-7r,

GE~ERATOR CO~TROL - ~ANUAL START DISCO~~(CT RJTARY S~lTCH -YO SERIES

REF

1 2 3 If r:; 6 7 8 9

10 11 13 14 15 16 11 18 19 20 21 22 23 24 25 27 28 29 30 31 32 33 34 35 36- 1 36- 2 37

11581 11464 11454 1~722

11 ~44 11545 12 P92 15220 !~221

21534 114f..0 19216 11432 1372f 15137 1181f.. 13447 15 C67 11 ~42 11543 12 seA 33348 23041 11489 1'327C 11532 11550 11675 13125 13724 13123 15223 11552 21521 21496 21535

NA ~E

/lMME TEP FUSE hOLDER ~I4ITCH

GAUGE GAUG E HOURMETEf< PLOCK ~ARKER

HARNESS DIODE t-IOlDER LAMP PANE L CABLE PLOCK BLOC K ,.,ARKfR SENDER SENDER SWITCH SIJITCH SOLENOID ~ElA Y ALTERNATOR I<IT REGULATOR CABL E LED DIODE RESI STOR JUMP ER SW IT CH PANEL PANEL HARNESS

RE"'ARKS

SW 10 A~P SLD~ 8LO~

FU Sf ROTARY OIL PRESSURE ~ATER TE~PERATURE

12 TERMlt-.AL 12 TERMI~AL

PA NEL

LA ~p

REMOTE - COMPLETE RE [0'0 TE 3 TERMINAL AC 4 TERMliHL if TERMINAL CIL PR~SSURE wATER TE~PERATURE

~ATE~ TE~PERATU~E ~C OIL PRESSURE NO FUEL SOLENOID - 20 YO ONLY 55 AMP SUPPRESSION

ALTERNATOR RUN LIGHT ZE~ER COMPOSITION - 1 W 12 TERMI~AL BLOCK elL PRES~URE - 20 Y} ONLY ~SSEMBlY - COMPLETE COfl!TROL ENGINE - 10 AND 15 YO

QUAN

271

1 1 1 1 1 1 1 1 1 1 2 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

GENERATOR CO~TROL - MANUAL START DISCONNECT R'"'TARY SwITCH -JC SERIES

272

@) _ - f- - - - -r--I- - t-- -+---f --1---+--- - ----------+---11-" PANEL -----c - L _ _ --+---ll- j CABLE -,- - --f---I-- r--r-- f---I-- +-f- --------

< . ~ .- -- " " . .

,---- ----- -- -- -- -- -- ---------------------- ----------, I rr.J ,- I -.'0

@I ~ ~:: eLK ~ Ii }vl ~/~ ~ r ~ crtr"OV ~

~~ ~·~~iJ+-~+-~-,-~+~-+~-++·~-++fill-+~-+~-+, ~-H)K :----1I~f--lh~,' \N~'-1 ~ :1", r: ~ ! rl ~ ffi C& \@@)@7 '

89 jJ e~ ID~ ~ tB fID Jll ~ 1 1!1 ~ @I "o! """ _ =h~ 1

L ___ ~_, _____ ~_~ __ ~ __ ~ _____ "'_ ___ ., ~ :___________ __~~I~~"+-..,

" J) ~~:!h © @ ,.r--- 1---+-- ," (' 1

REMOTE CABLE 03 --I-- --f- __ p : ------------- - - ---- -- -- --- --- --- -- --- --- ----------4------1

REO

I

~ I AL T[RNATOR

1'9 "

?~

~ O.P.5 @ @ 'N.T.S

®

®F¥ \

eRN ~RN @

~~ R<.JL -=::r ~'..K " 15C,'''~' @

"L

-'C CO~r-.ECT:Co.:

'.:.~IGtNE

!? 5 ~ . ,. @

@c~ 0 :T5W; o"p:w

~~i~ @ 171

I -12 e_~

-.

. lE-

(O)-f-@~I-5.5. RELAY

BLK

*10 WMT

/

- + ~ATTERY 12 "DC

STARTER MOTOR

@

I I I I I 1

1

1

~: ·'-"."'-[D PART":' _~ ___________ ~~~ ... ~I~ ____ J

GENERATOR COr..:TRCL - MANUAL START DISCONNECT RJ TA RY SWITCH -JC SERIES

REF PN ~.'.A ME REMA~I(S 1UAN

1 111581 AMME TER tl-6(}-O 1 2 11464 FUSE 10 A SLOW 8LOW 1 3 11454 FUSEHOLDER 1 4 13722 SWITCH FlO TA RY 1 5 11544 GAUGE 01 L PR ES SURE - 0-80 1 6 11545 GAUGE IJA Tt R TEP/PERATURE 1 7 12892 ~OUR METER 1 8 13531 ELOCK 12 TER~I~AL 2 9 13~32 ~ARKEP TERMINAL 2

10 15124 H.ARNESS FA f>.EL 1 11 11460 DIODE 2 13 12891 RE SI STOR SOLENOID VOLTAGE 1 1". 11432 LAMP 3 15 l' 2C!75 BL ()C I< 2 TERMINAL 1 16 13364 p,lARKER TERMI~AL 1 17 11~ 16 BLOCK :3 TE RM INAL AC 1 18 134".1 8LOCK '+ TERMHOL 1 19 15061 MARKER TE PM INAL 1 20 11542 SENDER OIL PRESSURE 1 21 11543 SENDER lolA IE R TE ~PER.A TURE 1 22 12884 S"" IT CH WATER TE "'PERA TURE 'JC 1 23 3334A SWITCH CI L PRESSURE NO 1 24 11952 SOLENOID FUEL-NLA USE 21e24 KIT 1 25 11489 RELA Y STARTER SOLENOID 1 26 17939 MOTOR ST AR TER 1 27 1'1210 ALTERNATOR 55AMP 1 28 11532 KIT SUPPRESSION 1 29 11550 REGULATOR 1 30 l1E75 CABLE AL TE R"JA TOR 1 31 13725 LAMP RU~ LIGHT 1 32 13124 DIODE ZE~ER 1 33 13723 RESISTOR COMPOSIT ION-HI 1 34 15139 JUMP ER I3L OC K 1 35 11552 SWITCH CI L PRESSURE - N .. C. 1

101 15125 CABLE PA NEL 1 102 13128 PANEL REMOTE - COMPLETE 1 10~ 15138 HARNESS ENGINE 1 105 15131 CABLE RE~OTE - 20FT STD LE NG TH AR

273

274

GF~[RATOR CONTROL: START DISCONNECT BY 2 AIR SW (1 TIMER)

REMOTE ON

\ OFF

5W2 (j)

BATT.

~-------+-411~--------" B+ B-

551

FU

SWI ® ON

°AUTO

@ @

® (29, ~

I I

I I YEL

u w cr:

@ I NST. LAMPS ®

®

®

CR-I (@) CR

TD-I

® @ 0

RI OP WT

CR-2 CR-2 I @J* 1 ~ --- .....

@ DRAWINC NO.16619

CR-I

TO

GENERATOR CONTROL - ST~RT DISCONNECT BY 2 ~lq SWITCHES 1 TI~ER

~EF

1 2 3 4 5 6 1 8 9

10 11 12 13 14 15 16 11 18 19- 1 19- 2 20 21- 1 21- 2 21- :3 21- '+ 22 25 26- 1 26- 2 26- :3 27 28 29

PN

11488 11~81

11550 19210 11468 11516 12°80 11432 11545 11543 11544 11542 122-32 11582 12891 33348 12884 11489 13844 13845 11952 161107 16382 16405 16406 lIE15 12~21 11460 If (11 16C12 12960 131311 1731G

,",OTOR AMME TER REGULATOR ALTER~IATOR

FUSE SWIT CH SIJITCH LAMP GA US E SENDER GAUGE SENDER HOUR METER RELAY RESISTOR SW ITCH SWITCH SOLENOID Si.I IT CH VANE SOLENOID RELA Y BRACKET SHIELD SOCK ET CABLE PANEL 0100 [ TERMINAL KIT HARNESS HARNESS DIAGRAM

PEMARKS QUA~

STARTING 1 S\.1 1

1 55AMP - 12 VOLT - N~G GND 1 15 A ~p 1 CONTROL 1 RE~OTE 1

:3 WA TER TEP'PERA TURE - SW 1 IJA TER TEMPERA TURE - SW 1 CIL PRESSURE - SW 1 OIL PRESSURE - SW 1

1 1

4 OHM 1 OIL PRESSURE 1 WATER TEpoiPERATURE 1 ST AR T 1 AIR - CO~PLETE ASSY I~CL VANE 2 AIR SWITCH 2 FUEL-NLA USE 21821+ KIT 1 TI~f DELAY 1 TI~E DELAY RELAY 1 TI~E DELAY RELAY 1 TI~E DELAY RELAY 1 REGUL~TOR TO ALTERNATOR 1 COMPLETE 1 ALTERNATCR AUXILIARY OUTPUT SUPPRESSING 1 DIODE 11460 MOUNTING 1 DIODE 11460 INSTALLATION 1 GENERATOR COMPO~ENTS TO TERMINAL BLOCK 1 PA~EL INTERIOR 1 POINT-TO-POINT 1

275

~r~rRATOR CONTROL: START DISCONNECT BY 2 AIR SW (2 TIMERS)

B+ BATT. B-........ -------+-1111----------...

551

,-, BLK 0 I I I I I 1

01-';"'" ~' G~R:.!.!N--k"'l t3 I I 0:: I I I I RED I I

I I YEL

REMOTE SW I ® "d' o ON ON @ INST LAMPS® 7 SW 2 \ OFFO+---O------....... -"IIIt----.-----.----,

. 0 AUTO

®

OP5 @ ~------~ \r------1

® RI @ @ OPr:1

CR2 CR2

~-- @) -..... - -@

® TT02

CR-I TT I @

Drawing No 13313E 276

GENERATrR CO\TROL - START ~ISCCNNECT BY 2 AIR SwITCHES 2 TI~ERS

REF

1 2 3 4 5 6 7 8 C}

10 11 12 13 1'+ 15 16 17 18 19- 1 19- 2 20 21- 1 21- 2 22 24 25 26 27- 1 27- 2 27- :3

114SE 11581 111';5() 19270 11468 11576 12980 11432 11545 11543 11544 11542 12A'92 115f2 128'91 33348 12884 114eq 13844 13845 11952 12894 12€93 11549 13€36 12321 12960 11460 16011 16012

~OTOR

AMP-'E TER REGULATOR ALTERNATOR FUSE SWITCH SW ITCH LA~P

GAUGE SENDER GAUGE SENDER HOUR ~ETER RELA Y RESISTOR SWITCH SWITCH SOLENOID SiJITCH VANE SOLE ~!O 10 SW IT CH SW IT CH HA~NESS

CABLE PANEL HARNESS DIODE TERMINAL KIT

RE~ARKS ~UAN

STARTING 1 SI,J 1

1 55 A~P - 12 VOLT - ~E5 GND 1 15 A ~P 1 CONTROL 1 REjlAOTE 1

3 ~A TER TEI"'PERA TURE - S~ 1 WATER T[~PEPATURE - SW 1 CIL PRESSURE - SW 1 OIL PRESSURE - SW 1

1 1

4 OHP-' 1 OIL PRESSURE 1 ~ATER TE~PERATURE 1 START 1 AIq - CvMPLETE ASSY INCL VANE 2 AIR SWITCH 2 FUEL-NLA USE 21824 KIT 1 TIME OELAY 1 TI~E DELAY 1 REf,ULATOR TO ALTERNATOR 1 TERMINATED-IOt-PANEL TO TERMINAL BLOCK 1 CO"'PlETE 1 GENERATOR COMPONENTS TO TERMINAL BLOCK 1 ALTERNATOR AUXILIARY OUTPUT SUPPRES$ING 1 OIODE 11460 MOUNTINS 1 DIODE 11460 I~STALL~TION 1

':>..77

~r~[RATOR CONTROL: START DISCONNECT BY ALT OUTPUT OR AIR SWITCH

8+ B-

@ REG

278

NOTE CD R2 WAS 10 OHMS WITH OLD FUEL SOLENO 10.

Drawing No. 12868C

GENERATCR CONTROL - ST ART OISCCN~ECT BY AL T OUTPUT OR AIR SWITCH

REF PN NA ~:- P~MARKS QUAN

1 I 14~8 ~OTOR ST.AR TER 1 2 11577 RELAY CRANKING L pq TER 1 3 11466 RESISTOR 3 OHM 1 4 1141'1Q SOL~NOID ST AR T 1 5 11952 SOLENOID FU EL -NLA USE 21824 KIT 1 6 11t::81 AMMETER SIJ 1 7- 1 11465 R~SISTOR 10 OHM - OLD FUEL SO LENt) I D 12063 1 2- 2 ! 2891 RESISTOR 4 OHM - NEW FUEL SO_ENOlO 11952 1 8- 11544 GAUGE OIL PRESSURE - SW 1 9 11542 SE~D ER OIL PRESSURE - SW 1

Ht 11545 GAUG E IoiA TER TE~PERATU~E - SIJ 1 11 11543 SEND ER "lATER TEMPERATURE - Slol 1 12 12892 J-40UR METER 1 13 11576 SW IT C~ CONTROL 1 14 11426 SWITCH PE ~O TE 1 15 11582 RELAY PROTECTIVE 1 IE. 115A2 PELA Y CONTROL 1 17 11552 SW ITCH OIL PR ES SURE 1 18 30125 SW IT CH ~A TE R TE f'PERA TURE 1 19- 1 13844 SW ITCH AlP 6E~[RATOR E XHAU S T 1 19- 2 13845 VANE AIR SWITCH 1 20 11582 RELAY $T AR T DISCONNECT 1 21 11 C; 19 RELAY TIME DELAY 1 22 19210 ALTERNATOR 55 AMP - 12 VOLT - 'tJ EG 6"10 1 23 11550 REGULATOR 1 24 11460 DIODE 1 25 111';8R RESISTOR 25 OH~ 1 2~ 1154Q I!tAR'lJESS REf;ULATOR TO AL TERN~ TO R 1

279

~F~ERATnR CONTROL: START DISCONNECT BY ALTERNATOR OUTPUT ONLY

8+ B-

280

551

CR2 S02

® AMP

C RI

@ ...-_0-oN SW I

IAUTO REMOTE ON

SW2 @

SOl

R2

IO..n...

(j)

0 0 CL RI

3...n...

G)oPG

WTG

PR2 CLI

@ @ TOI

@'-""------~----~----------------~----~ r------4

ALT @ ~: BLK ~~~oAq-.,

@ REG

Drawing No. 13795B

REF

1 2 3 4 5 6 1 8 9

10 11 12 13 14 15 16 11 18 19 20 21 22 23 24

GENERATOR CONTROL - ST~~T DISCONNECT ~Y ALTERNATOR O~TPUT ONLY

PN ~:A ~E RE~ARKS

11488 t-IOTOR ST~RTER

11":71 RELA Y CRANKING LPn TER 11466 RESISTOR 3 Cf-lM 11489 SOLENOID ST AR T 23041 SOLENOID FUEL 11581 AMMETER SW 1146<) P[SISTOR 10 OHM 11544 GAUGE CIL PRESSURE - SW 11542 SENDER elL PRESSURE - SIJ 11545 G.~ UG E ~A TE R TEfoIPERA TURE - SW 11543 SENDER iJA TE R TEf"PERATURE - SIJ 12R92 ~OUR ME TE R 11516 SWITCH CONTROL 11426 SW IT CH RE ~O TE 11582 RELA Y PR CTECT rVE 115f12 RELAY CO~~TRO L 11552 SWITCH OIL PR ES SURE 30125 S1.I ITCH lolA TE R TEP'PERATURE 11582 RELA Y START DISCONNECT 1151CJ RELA Y TP'E DELAY 1921Q ALTERNATOR 55 AMP - 12 VOLT - \J EG GND IP'·50 REGU LA TOR 117e9 RESISTOR 75 OHM 11549 HARNESS REGULATOR TO ALTERNATOR

QUA'"

281

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

GEN~qATOQ CONTROL: START DISCONNECT BY DC BATTERY CHARGING GENERATOR

B B

551 ® G)

CR2 SD2 CL RI

® AMP SOl

CRI

@ @ SW-I

PR. CL

SW-2 .------t'ION @ \ OFF';:

REMOTE ~AUTO @ PRI

L-~~~~ __ ~~ ®

PRE-HEAT

SW-3 W.T@

® D

REG @

282 Drawi n9 No. 13742

GENERATOR CONTROL - START DISCONNECT BY DC BATTERY CHARGI~G GENERATOR

REF

1 2 3 '+ 5 (;

7 6 9

10 11 12 13 14 15 16 17 18 19 20 21 22 23 2'*

1:1488 11577 11466 11581 11489 11952 11465 11544 11542 11545 11543 128t:12 11576 11426 I1582 11552 31il125 11714 11530 11562 1'1519 115(12 13790 13789

MOTaR REL~ Y RESISTOR AMMETER SOl~N()iID

SOlEr\:OID RESISTOR GAUG E SEND ER GAUGE SEND [R

'"'OUR METEP. SIJ ITCH SWITCH RElA Y SWITCH SYITCH SW IT CH fI.[ATER RELA Y RELA Y RELAY REGULA TaR GENERATOR

ST AR TER CRANKING LIMITER 3 OHM SW STAR T FUEL-NLA USE 21P.24 KIT 10 OHM OIL PRESSURE - SW OIL PRESSURE - SW WATER TE~PERATURE - SW ~ATER TEP/PERATURE - SW

CONTROL RE MO TE PRCTECTIVE OIL PRESSURE WA TE R TE t-'PERA TURE PREHEAT-~LA MA NI FOLD START DISCONNECT TI ME DELAY CONTROL

DC BATTERY CHARGING

QUAN

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

283

GE~ERATOR CONTROL: CHARGE WINDING & START DISCONNECT BY SPEED SWITCH

B+ B-

SSI

0 CD CR 2 SD2 CL RI

N. O. N. C.

SDI

GEN. I~

CD :~~, CD I

DI AI R3

CRI ® R2

N.O. IOn o.PS. @

®

@ SW2

@ @~~ .-----------~ .~~------------t----L~SULJ~------~

SW3 ® ~---t_TL1U SWI@

~~ON ~ REMOTE \ OFF~~o-------------....... ------=t-PPR1-----'-----~

SW. ~AUTO

PRI CL I

NC. N.C.

Drawing No. 13743 2A-4

GENERATOR CONTP0L - CHARGE ~INDJNG & START DIS:O~NECT BY SPEED S~ITCH

REF

1 2 :3 4

5 6 7 8 9-

to 11 12 13 14 15 16 17 18 19 2[1 21 22 23

114e.e 11~11

11466 11489 12063 11 ~Bl 13 7 92 13194 11465 11544 11542 11!:145 11543 12 P,92 11790 t 1582 1157q 11516 11 4 26 11582 3Q125 11552 11582

NAME

t-;OTOR RELA Y PESI STOR SOLE ~a I D SOLEr..OID A"'ME TER RESISTOR DIeDl RESISTOR GAUG E SE~D ER G AUG E. SENDER YOU~ r-'ETER SIoJITCH RELA Y FE'LA Y SWITCH SIoJ IT Ch RELAY SIoJITCH S\oJ IT CH RELA Y

QE~ARKS

STARTER CRANKING LIMITER 3 CHM ST AR T FUEl-NlA SW VARIABLE CHARGING

10 OHr-' elL PRESSURE - SW CIL PRESSURE - SW WATER TE~pERATURE - sw wATER TE~PERATURE - sw

CE~TRIFUGAL SPEED START DISCO~NECT TI~[ DELAY CONTROL RE 1"'0 TE PR CTECT I V[ ~ATER TE~PERATURE

OIL PRESSURE CO~'T ROL

QUAN

285

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

GEN[RATOR CONTROL: AUXILIARY CHARGING & STARTING WINDINGS

B.,. _5

12 VDC E,EN. rs-----l 55

!': )]: I

CD 0 RA

CD ~ __ ~~_J

\0 CD SIN I 204 51>

0"1 ® nli) C.L oFF"

AUTOL TO esC. @ WIfT1i,e

ttMo7E- p~

5W2 CS/ @ 0)

OIl..

Pet

@ @ P.("Z ~C:7

~p .s

@ WT ,5

1<2@ @ /0./1..

s~ I

55

Drawi ng No. 12970 286

GENERATOR CONTROL - :A IJX I L I A R Y CHAR GING & STAkTING WINDINGS

REF PN NAfrlE REMARKS QUAN

1 r1581 AMME TE R SW 1 2 13192 RESISTOR VA RI ABLE CHARGING 1 3 12966 RELAY RE VE RSE CURRENT 1 If 13791 RESI ST OR 20 OHM 25 \oj A T T 5 % - Nt.. A 1 5 13793 PEGULATOR CHARGING 1 6 11576 SWIT CH CONTROL 1 1 11426 SW ITCH REMOTE 1 6 115B2 RELA Y ~TART DISCONNECT 1 9 11519 RELA Y TIME DELAY 1

10 11582 RElA Y PROTECTIVE 1 11 3 a 125 SWITCH iNA TER TEP/PERATURE 1 12 11552 $10; IT CH OIL PRESSURE 1 13 115,.4 GAUGE OIL PRESSURE - sw 1 14 11542 SE~!O ER ell PRESSURE - SW 1 15 115"5 GAUGE wA TER TE~PERATURE - SW 1 16 11543 SENDER !.iATER TEPlPERATURE - sw 1 11 11465 RESISTOR 10 OHM 1 18 11952 SOLENOID FUEL-NlA USE 21A24 KIT 1 19 11577 RELA Y CRANKING LIMITER 1 20 114E6 RESISTOR 3 OHM 1 21 ]n4~9 SOLENOID STAR T 1

2~ 7

288

® TI

DYNAMONITOR DM-2 & DM-3: 10-15 KW

KI-Z ® .-----1 o G) ® ;-:8+

RI RZ r-______________ ~---4~~~~~~~~AU

o ON

K3-1

LOAOl .. LNI

TI KZ-I

KZ-I

KI-I

OFF CD

L----4--R :"AP :

~T:® I I I

~~~~~~~--~~----~8-

DMS 2-10,12.5,15

®~ TI---

KI-Z CD

("::;\ 8 + ® RZ

T I 0------1 ~----' o AUTO ON

L-~--~~~ZO~OAA-VZV70~nt-~~ f~~FICD K I-I

GI IZOV KZNO I R

LOAD CAP. ~~: ® I

N~--~----------~~--~r-+-----~~--------~--B-

LOAD

Gz 6) I20V

K3-Z K3-4 T Z0-' -----4--l

® T20 ® OMS 3-10,12.5,15

®

Drawi n9 No. T 3797 A

DYN AM ON I TOR DM-2 & DM-3 - 10-15 K IJ

REF PN r-.~A ME ~E ~A RKS QUAN

1 11427 SWITCH CONTROL 1 2 11606 RELA Y FI CK UP 1 :3 11603 CAPACITOR NLA 1 4 137P7 RESISTOR VA RI ABLE 1 5- 1 11607 REAC TOR :3 WIRE - 15 KW & ALL 2 WIRE-NLA 2 5- 2 11610 REACTOR 3 wIRE - 10/12.5 KIJ-NlA 2 6 11602 REl~Y ~A INTA INING-NLA 1 7 116111 CONTACTO~- NLA 1 8 Ilf09 SWITCH CO~,~TAC TO R-NlA 2 9 137~6 RESISTOR 271) OH'" 1

289

I 20

298

~tSTER~fKr lr - 1~ K~ G~~[RATOR - YO SERIES

2---.,.--~-..,.-----r----.--.--r---.

18

WIO

0

VR22

50 VR21

52 53

0

0' -.

NOTE: FIELD BREAKER IS MOUNTED ON

PANEL

51

WE STER BEKE 10 - 15 I<W GENERATOR - YO SERIES

REF PN t\'AME RE~ARKS QUAN

I- I 21785 STAT OR 10 YO 1 1 - 2 217Sf ST AT OR 1'1 YO 1 2- 1 21782 ROTOR ASSEMBLY - 10 YO 1 2- 2 21783 ROTOR ASSE"'BLY - 15 YO 1 3 21189 BEARING ROTOR 1 If 21790 SPAC ER PEARINf; 1 5 21"91 POTOR EXCITER - \.iOUNO 1 5 21792 KEY EXCITER ~OTOR 1 8 21793 FAN GE~!ERATOR 1 CJ 21804 KEY DR IVE COlPLING 1

10- I 2El914 GENERATOR CO MP LETE -1 OYO 1

10- 2 20<;115 GENERATOR CO~PLETE-15YD 1 12 21795 RECTIFIER AS SE ~B L Y - POSITIVE 1 13 21 7'36 RECTIFIER AS S( Me L Y - NEGATIVE 1 16 21791 f-lOUS ING GENERATOR END 1 11 21 '9~ STATOR £)eCITER - WOUND 1 18 14260 COV::fI END BELL 1 19 2IP-OO SEAL BEARING 1 20 21 POI STU) GE"JERATOR THROUGH 1 26 21B02 SCREI.I END BELL COVER 2 27 21805 STUD ROTOR THROUGH 1 28 21P03 8AFF L£ AIR I 30 21794 KEY FA N 1 31 21806 EOARO CONNECTI eN 1 4Q 21811 SCRE t.! [NO BELL COVER MOUNT ING 2 50 21799 BOAR 0 AS SE~BL Y - REGULATOR 1 51 2IPD7 STRIP TERMINAL 1 52 21809 TRAN SFOR ~R VOLTAGE REfER ENCE 1 53 21 P 1O REAC TOR 1 5lt 21P3S B~ EA KER CIRCUIT - NOT SHOWN 1

291

292

WESTERBEKE 10-15 K~ G~NERATCR - EXCITER - JC SERIES

2

26

20

40 t

41 t

6

3

4

3

5

4

8

OPPOSITE SIDE

II

-10

9-1

8

34

WESTERBEKE 10-15 KW GfNERATCR - EXCITE~ - JC SERIES

REF pr., NA~E REM~RKS QUAN

1 14260 COVE R EXCITER 1 2 }4261 FA NE L EXCITER 1 3 14272 REAC TOR GA TE 2 4 14259 fASKET CU TE R-GA TE REACTOR 2 5 14257 fASKET INNER-GA TE REACTOR 2 6 14258 RETA INER 2 8 14269 RECTIFIER IISSEfv'BLY 1 q- 1 14266 RECTIFIER ~:E r: STUD - RlD LEAD 2 9- 2 1426 7 RECTIFIER PO S STUD - BLACK LEA 0 2

10 14268 RECTIfIER VOLTAGE C ONTR OL 4 11 14264 RESISTOR 150 CHM - 5 WATT 1 12 14214 BLOC K TERMINAL 1 13 14275 ""ARKER 1 14 14265 RESISTOR 50 () 0"1"" - 5(1 IJATT 1 15 14262 IJASHER RE SI STOR MOUNTING 2 16 14255 SPACER RESISTOR ~OUNTING 2 17 14211 REAC TOR VOLTAGE. CO~ITROL 1 18 14256 GASKET VOLTAGE CONTROL REA:TOR 2 20 14280 STUD RESISTOR MOUN TING 1 21 14273 CLIP 1 22 14216 GROMMET 1 24 14263 f<ESISTOR 25 C CI-lM - 25 IJATT 1 25 14270 SWITCH 1 26 14281 ~ASHER 1 27 142e2 NUT 2 28 14248 EXCITER CO ~p LETE 1 34- 1 1152 a GENERATCR CO WP LE TE - INCLUDING EXCITER - 10 KIJ 1 34- 2 11r:;21 (;[f'..rRATOR CO"'PLETE - INCLUDING EXCIT£R - 12.5 KW 1 34- 3 11522 GE NE RA TOR co r.'pU'TE - INCLUDIN:J EXCITER - 15 KIJ 1 35- 1 14247 ROTOR 10 KW 1 35- 2 14285 ROTOR 12.5 KIJ 1 35- 3 14284 ROTOR 15 KW 1 36 14217 EEARING 1 31 14254 CLIP BE AR DJG '+ 38- 1 14252 STATCR 10 KW 1 38- 2 14286 STATOR 12.5 KIJ 1 38- 3 142S7 STATOR 15 KW 1 39 14249 ,",OUSING 1 40- 1 1421'3 STUD 10 KW 4 40- 2 142'70 STUD 12.5 KW '+ 40- 3 14291 STUD 15 KW 4 41- 1 14278 STUD 10 KW 1 41- 2 14288 STUD 12.5 KW 1 41- 3 1 q 289 STUD 15 KW 1 42 1425() HOLDER It 43 14251 8QUS H 4

293

, /

"", /

294

'" / '/ 'v

/ /

/

LIFEBOAT ENGINE DRIVEN HYDRAULIC PUMP

35

36

37

/ /

/ /

LIFEBOA T E'JiG! ~E DRI'iEN HYDRAULI C PU"'P

REF pp,; NlME RE""ARKS QUAN

1 15587 t<:UT 1/2NF CASTLE 1 2 15c:;~1 WASHER 1 :3 15602 ~EAL 01 L 1 4 15660 FLANSE MO UN TING INCL REF 3 &. 8 1 5 155~4 LOCK IWASHER 2 6- 15~98 SCREW 2 7 15595 fASKET 1 8 15!:90 EEARING RO LL ER 1 9 15SCJ9 \.'ASHER 1

10 15583 KEY WOODRUFF 1 11 15656 SHAfT OR IVE 1 12 15625 eEARING NE ED LE 1 13 15599 If ASHER 1 14 15E61 PISTON 1 15 155'71 RING PETAINING 2 16- 15659 SEAT VALVE 1 17 1561P., PALL STEEL 1 IB 15662 SP RI NE- VA LVE 1 19 15 Sf:? 2 FASKET 1 20 15669 PLUG 1 21 1566C1 PLUG 1 22 155'32 GA SK ET 1 23 1566B PLUNGER VA LVE 1 24 15613 RING 1 25 1559£. (:;A 5K (T 1 26 1~E13 RING 1 27 15663 PLUG 1 28 15593 GA SK ET 1 ~9 15~73 SPRIr..:G VALVE 1 30 15618 BALL STEEL 1 31- 1 15657 ,·mus ING 1 31- 2 11696- PUMP COt-'.PLETE 1 31- :3 333~9 KIT REPAIR 1 32 15659 SEAT VALVE 1 33 15E18 BALL STEEL 1 34 15Hi1 Sf. AT VALVE 1 35 15666- $PRI NG UNLOADING VALVE 1 36- 15~65 SCRE W SP RING A DJUSTPJG 1 37 15664 CAP liNLOADHlG VALVE 1 38 15612 CONNE.CTOP. 1 39 15594 GASKET 1 40 15E11 VALVE INlE T 1 41 15610 SPRI NG INLET VALVE 1 '+2 15658 SLEE VE 1 43 15624 BEARING NE ED LE 1 44 33313 1 RING 1

295

LIFEBOAT HA~D OPERATED ~YDRAULIC PU~P

296

LIFEBOAT H.ND OPERATEO HYDRAULI C PUIJIP

REf Pt-. f,'AME RE"'ARKS 'WAN

I- I l!5f37 HOUSING PUMP 1 1- 2 11~21 PUMP COMPLETE 1 1- 3 15674 KIT REPAIR 1 2 15 fle BALL BLEED VALVE 1 7. 15612 GA SK (T BLEED SC REW 1 '"' 4 15644 seRE ~, BLEED 1 5 15621 GA SK E T 1 6 15f3R BUSHING 1 7 155S9 PLUG 1 8 15622 RING 1 9 }'5£.23 GA SK [T 1

10 15619 BALL VALVE IN LET CH ECK 1 11 15642 SP RI t;G INLE T C~ E. C K VALVE 1 12 15(;41 SE AT OUTLET CHECK VALVE 1 13 15609 GASKET 1 14 15~17 RING 1 15 15610 GASKET 1 If, 15619 FALL VALVE GUTL ET 1 17 15f42 SPRING CU TL ET C~ECK VALVE 1 l~ 15E11 GA SK ET 1 19 15615 RING 1 20 15 E 06 GA SK £T 1 21 15616 RING 1 22 15630 PlUN GEP 1 23 15629 RING RETAINING 2 24 15645 PIN CLEV IS 1 25 15E20 GR IP HA NO LE -R lJBBER 1 26 11716 t-lA NOLE ASSEMBLY WITH GRIP 1 27 15628 LINK 1 28 15F07 RING RETAINING 1 2'3 15640 SlANO PLUNGER 1 3[) 15646 LEVER PU~P OPERATING 1

297

IriESTERBEt<E 40

8

298

- LUB-CEL

19

¢ lUBeo IL fro", E~

GltlEGALLE~

WESTERBEKE 40 - lUB-CEl

REF PN ~A~E RE"'ARKS GU4N

1 19453 ~EADEP ~S SE ~B L Y 1 2 r.'UT 1 3 11~91 FERRULE COMPRESS ION 1 14 6 1+ 16E16 ~jUT COfv'PRESSION 1/4 6 5 19455 lINE lUeCEl Te MANIFOLD 1 6 1~329 ElBO w INCl NUT AND FERRUl'== 3 7 FlUG PLASTIC 1 8 19443 PR AC KET lUBCEl 1 9 13339 ADA!' TER 1

10 31P72 SCREw 10-32 X 112 It 11 318lfq lOCKWASHER 10 it 12 }'3454 lINE OIL MANIFOLD TO LUBe El 1 13 l1f15 PLUG 1ISNPT It 14 11969 fIIANIFOLD OIL 1 15 11Cj~1 HOSE OIL-BLOCK TO ~ANIFOL D 1 16 19449 CONNECTOR MA LE INCl NUT AND F:::RRUlE 2 17 19372 LUBCEl 1 18 13~28 ELBOW 1/PNPT BRASS 1 19 11492 NIPPLE l/ Q NPT 1 20 122e2 CLAMP SUPPORT LINE 1 21- 1 19456 LINE STARTER 11620 TO LU9 CEL 1 21- 2 24261 LINE STARTER 19301 TO LU3 CEl 1 22 13717 BUSHING REDUCER 1 23 13115 lEE 3/8NPT BRASS 1 24 11 E50 NIPP LE 31 PNPT 1 25 23126 ADAPTER PRESSURE REDUCING 1 26- 1 11 E20 MOTOR STARTER-~YDR-MOUNTS AHEAD "F FLYWHEEL 1 26- 2 19301 MOTOR STARTER-HYDRAUlIC-MJUNTS AFT OF FLYWHEEL 1

299

~ESTEPBEKE 4DLB - HYDRAULIC CRAN~ING MOTOR

4

300

wESTEPBEKE 4DLB - HYDRAULIC eRA ~K IN G MOTOR

REF pr-., "JA r.AE R~~AR'<S QUAN

I- I 11 (2::; MOTOR rO>.1PLETE-TO AUG 197::0 1 1- 2 19~OI ~o TOR COf.1P LETE -COMMOfIJ BACt<: E~D 1 " 15F47 I'-!,)USING 1 c:

~ 1564i< PLAT E 1 4 155E15 wASHER 8 5 15597 SCRE \.i 8 A- 15631 REA~ HJG rJE ED LE 1 9 15f49 SHAFT MOTOR 1

10 15630 RING SP R I r--JG RETAINING 1 12 1'5651 SORI ~,lG BA, QR EL 1 13 1565::' B A ~ ~ EL 1 14 I5f50 FI ST ON 7 15 15£:53 PEA~If\:G TH RUST 1 16 15~O3 EEAI\ING BALL-SHAFT 1 17 15600 F<I "IS RETAINHH.i 1 18 15H4 SEAL SHAFT-IN!\ER 1 19 15608 SE AL SHAFT-OUTER 1 2('\ 15f33 110LJE.R SE AL 1 21 1561)1 RIN~ RETAININf 1 22 15E32 PLAT E HOUSING INSPECTION 1 23 15E27 SCR::1.i 2 24 15£05 BEARING NE EO LE 1 25 15£55 !f'GUS]NG PI '.J! ON GEAR 1 26- 1 15636 DR IV E ~O TOR 11620 1 26- 2 31287 OR I V E ""0 TOR 19~Ol 1 26- 3 15:'S2 KEY 1..08oRUFF 1 21 15£2E SCREW " 2R 15586 WASHER 4 2'9- 1 R A'J GE r-<O T~ R 1162G I NCL IN REF 25 29- ? 15634 FLA~GE 1"'0 TOR 19301 2 45 15:88 SCREW 2 46 15635 "lAME PL AT E 1 47 33390 SEAL $H aF T 1

301

WESTERBEKE 40 - LIFEBOAT MISCELLANEOUS

1 2

9

8

2

14

302

REF

1 2 3 4 5 f,

1 8 q

10 11- 1 11- 2 11- 3 II - 4 12- 1 12- 2 12- 3 12- 4 12- 5 12- 6 12- 7 12 - e 13 14 15 16 17 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

Pi'll

11266 11543 12860 1 q 270 11549 11261 33Q64 112~n

11558 13144 11822 11824 11826 11828 11693 12883 11970 13868 136e2 11692 ~1432

11692 l'12e6 13243 12E18 11592 l'6449 11542 3 334~ 13243 13145 11658 11659 13859 t1548 11547 12 (] 09 13240 16344 12421 11201 11709 11361

wESTERBEKE 4D - LIFESPHEPE MISCELLANEOU~

DIAGPAM S~ND[R

EqACKET .bLTER"!ATOR CABL t BRACKET STRA P HARNESS RE GU LA TOR t-'aUN T CA BL E CABL t CABL E CABL E FA t..E L TACHOMETER AMME TER 6AUG E GA l.J6 E KIT LA MP saCK f T I-iAR~£SS

REAR RIG,",T COVER FUMP GASKET SET SENDER Sioi IT CH ~()UNT

P'!OUN T PUft':P BUSHING efL T PULLlY FLATE HOUSI~G

BRACKET wA SH ER ""UT PULL E Y PULLEY BELT

EL~CTRICAL SYSTEM - LIFESHPERE wATER TEr-PERATURE ALT~RNATOR MOUNTING 55 AMP - 12 VDC - NEG GND ALTERNATOR TO REGUL~TOR

REGULATOR MOUNTING ALTERNATOR ADJUSTING [r-J GI NE AL TERNATOR FRONT RIGHT - 18 CENTERS TACHOMETER 4 FOOT TACHOMETER 6 FOOT TACHOMETER 8 FaOT TACHOMFTER 10 FOOT INSTRUMENT RE~LACEMENT

REPLACEMENT REDLACEMENT - OIL P~ESSURE REcLAC~MENT - WATER TEMPERATURE PAf\;EL LIGHTING

INSTRUME~T PANEL - 18 CENTERS

BENDIX HCLE IN BELL HOUSING SU~P - LeSE OIL COMPLETE FOR LIFESPHERE SPEC OIL PRESSURE elL PRESSURE REAR LEFT - 18 CENTERS FRCNT LEFT - 18 CE~TERS

S E 1\ \.I A TE R - 8 RON Z E :; EAR SEA WATER FUMP OUTL~T ~ATER PU~P/ALTERNATOR DRIVING ALTERNATOR ALTERNATOR FAN THERMCST~T

~OUNTING - ENGINE D~IVEN HYD PUMP 13240 BRACKET SECURING 13240 ERACI<ET SUPPO~TING

DRIVING - ENGINE DRIVEN HYD PUMP DRIVEN - ENGINE DRIVEN HYD PUMP CRIVING - ENGINE DRIVEN HYO PUMP

QUAN

305

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 '+ 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1

REF

1- 1 1- 2 2 - 1 2 - 2 3- 1 3- 2 4 - 1 4- 2 5- 1 5 - 2 5- 3 6 7 8 9

10 11 12- 1 12- 2 13 14 15 16- 1 16- 2 16- 3 16 - '+ 16- 5 16- 6 16- 7 16- B 16- 9 17

306

12718 23P.S6 1211° 23P.S7 11762 19':3'+ 11763 2 C 71 ° 11892 20720 1644«3 11592 3~974

15010 13758 20E54 3 (1160 32 009 32010 11988 2 ~502 1216° 33772 3'+936 35C02 33340 33341 33342 33'943 32550 13174 33327

~ESTERBEK~ 40 - MISCELLANEOUS

NAME

KIT II KIT " KIT b KIT E GA.SKET SET fASKET SET GASKET SET €ASKET SET GASKET SET (ASKET SET GASKET SET PUMP FILTER STRA INER PA IN T SPLITTER t-IARNESS SIoIITCH SW ITCH KIT r-'ANUAL LINE ~UFF LER r-'UFFLER MUFF LER CONNECTOR CONNECTOR CONNECTeR KIT r-'UFF LER rUFF LER VALV E

R~r.'AP.KS QUAN

SPARE PARTS-PROPULSION 1 SPARE PARTS-GENERAT~R 1 SPARE PARTS-EXTENDED CRUISI~G-PRGPCLSION 1 SPARE F~RTS-EXTENOEu C~UISING-GE~E~ATOR 1 UPPER S/tv 1~7U 1 ~PPER S/~ 10BU K ED 1 LOioiER $/1\ 107U 1 LO~ER S/I\ 10BU & ED 1 CO~PLETE SIN 107U 1 CO~PLETE SIN lOBU & ED 1 LIFESPHERE S/~ l07U 1 HAf\D-TO FIlMP LUBE OIL FROM SUMP 1 SECIMENTER-~ATEP. TRAF 1 SEt WATER 1 REO-AEROSOL SPRAY CAN 1 ALTERNATOR OUTPUT 1 15 FOOT PANEL EXTENSION 1 ~E~ERATOR SHIP-SHORE 3 WIRE 1 GENERATOR SHIP-SHOR~ 2 WIRE 1 FU EL HAR DWAQE 1 TECHNICAL 1 FLEXI8LE E~HAUST-STAINLESS 1.5 Y 12 LG 1 HYDRO-HUSH B 1 HYDRO-hUSH C BOTTOM MOUNT 1 HYDRO-HUSH C SIDE MOUNT 1 ~UFFLER STRAIGHT 1 PlU FF LER 45 DEGR EE 1 ~UFFL[R 90 DEGREE 1 COUPLING-HOSE & CLA~PS 1 HYDRO-H0SH-FIBERGLASS 1 t-IYDRC-HUSH-STAINLESS 1 ANTI-srp~ON 1

wESTfRFfKE 4C - LIFEE'OAT MISCELLANEOUS

REF p~ NAr.'I[ PEMARKS (WAN

1 11£21 PUM? H~ ~:D r1YDRAULIC 1 2 13022 8R AC KET HY DR AULI C HAND PUMP MOUNTING 1 3 13059 RRACKET 10 lER PU LLEY MOIJNTI~G 1 4 33064 ~TRA P ADJUSTING 1 5 I1f95 BELT \.!~. TE R PU~P DRIVING 1 6 11694 FULLEY IDLER 1 1 11088 SCR~ W IDLE R PULLEY TO BRACKET 1 8 11658 PUMP S£ A WATER - BRONZE :;EAR 1 9 I! 65 Q PUS,,\, H! G SEA wA TER PUMP OUTL:.T 1

10 11696 FUMO Ef\4GINE DRIVEN !1YDRAULIC 1 1t- 1 11263 STUD FU"1P TO BRACKET It 11- 2 31758 LOCKWASHER 5/16 4 11- 3 31760 ~' ur 5/16 NF 4 12 13()75 fR~CKET EN G I NE D PI VE N HYDRAULIC PUMP 1 13 24735 ~PAC ER ADJUSTINE STR AP 1 14 11 E:B 6 BELT ENGINE DRIVEN HYDRA:.JLIC PUMP 1 15 15:87 NUT 1/2NF CASTLE 1 16 11709 FULL E Y ENGINE DRIVEN HYDRAJLIC PUttlP 1

f.-; (l; TE RE F 17-28 ARE FOR K~ EL C8QLED UNITS 17 22116 HOSE OIL-COOLER TO F IL,Tn -SHOR T 1 18 22114 tiOSr 01 L COOLER TO GEAR-SHORT 1 19 22117 HOSE CIL-COOLER TO F IL TE'~ -LONG 1 20 22115 tlOSE OI L CO OL ER TO GEAR-L ONG 1 21 11411 CLAM F MOUNT coeLER TO BRA:: KET 2 22 11[;17 8RACKET OIL COOL ER 1 23 13621 SP AC ER 2 24 2(1930 COOL ER OUAL OIL 1 25 11504 TUB I t.G CO\NECT I-OSES-INCHE3 REQUIRED 5 26- 2187P CLAMP HOSE 20 4 27 12292 CLAMF SU PP OR T HOSE 1 28 I3E71 &-lOSE COOL ER Te CONfIoECTOR 1 29- 1 12132 KIT SP ARE PARTS 4aLB 1 29- 2 21E3C KI T SPAR E PARTS 40WC 1

303

WESTERBEKE 4D - LIFESPHERE MISCELLA~EOUS

23

2

304

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