1362 1363 1352 1353 ball valve with elect and pneu actuator

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Transcript of 1362 1363 1352 1353 ball valve with elect and pneu actuator

  • 1. LM OF2 Way / 3 Way Pneumatic / Electric Actuated 1362SERIESBall ValvesG 1363SERIES1352SERIESHF1353SERIES 7K 8 W4M7L DI CJ 8XW1 3 D2 C5X 6 1B4A9BAEYes. WeARE.. .| Courteously | Attentively | Respectably | Effectively |SUDEAn ISO 9001:2008 Certified Company R

2. 2 Way / 3 Way Electric / Pneumatic Actuated Ball ValvesIndexIntroduction - Ball ValveIntroduction ..............................................01A ball valve, one type of quarter turn valve, is quite literally a ball placed in a passageway through which fluid flows. The ball has a hole through it, byDesign features of which the valve opens and closes. When the ball is positioned so that the3 way Ball valve ....................................... 02hole runs the same direction as the passageway, the fluid simply flows through the hole, and the valve is open. However, when the ball isDimension and Design positioned so that the hole is perpendicular to the passageway, the fluidas per ISO-5211 ....................................... 02 cannot pass through, and the valve is closed. The ball is controlled fromTypes Available ........................................ 03outside the valve, often with Electric and Pneumatic actuator which will turned the Ball to 90 degrees, or a quarter turn, back and forth to openSpecifications of Ball Valve ...................... 03 and close the valve. Refer typical cut section of the Ball valve. (Refer Figure 1).Exploded View of Ball Valve .................... 04 The basic ball valve, described above, is a two-way valve. This ball valvePneumatic Actuator................................... 05 has a single, straight passageway bored through the ball, making two openings: one on each side, an inlet and an outlet. A ball valve can alsoAccessories .................................................. 06be a three-way valve if a third hole is bored partially through the ball, until it meets the main hole, forming a T or L type. A three-way ball valve canApplicationTests ........................................... 06shut off one or all of the three passageways it connects. Because of the nature of the ball valve, it does not work well in situationsPart List ........................................................ 07 in which fine control of the valve is needed. However, a ball valve worksElectrical Actuator .................................... 08very well for situations in which a flow needs to work on On/Off mode almost suitable for all medias. Ball valves also do not tend to developAccessories .................................................. 09problems if they are not used for long periods of time; they will still work perfectly when needed again.Control Panel Specification ........................... 09 There are three different types of ball valve. A full port ball valve offers noTypical Lined Valves ................................ 10 flow restriction, which means that when the ball valve is open, the liquid can flow freely through it. This is achieved by making the ball larger thanGA Drawingsthe passage size, so that the hole bored through it can be the same size as the passage. A standard port ball valve does not have an oversized1360 Series ........................................... 11-20ball, and as a result the hole is one size smaller than the passageway. This presents a small amount of flow restriction as the fluid passes1350 Series ........................................... 21-46 through the ball valve. A reduced port ball valve, on the other hand, has an even smaller ball and an even smaller hole, which creates significant flow restriction as the fluid passes through the valve. 011362/1363/1352/1353SERIESSUDE 3. Standardized centerbody mounting pad foractuators Full ANSI B16.34 Compliance Stainless Steel Name Plate to meet MSS SP25Heavy-duty bolting andvalve construction Automated Valve Manual Valve Figure-1 Cut section of standard Ball valve Figure 2 - Stem seal arrangement of Ball valveDesign features of 3 way Ball valve:SUDEValve are of three-piece design available in both full and reduced port design and in a wide selection of body materials?(stainless steel, carbon steel and alloys), and seats to meet a broad range of fluid types, pressures and temperatures.End connection available in BSP, NPT, Socket Weld, and Butt Weld or flanged. Socket weld and butt weld valves shall?have fully-encapsulated body seal to facilitate inline welding without the need for disassembly.Weld-ends shall be L grade 316 stainless steel or carbon steel as required by the application.?Stem seal shall be live-loaded using high-performance stainless steel disc springs (Belleville Washers).?? attachment shall be by integral mounting surface as part of the valve center section to eliminate the use ofActuatorpressure-containing body bolts for actuator mounting. Refer Figure-2 which indicated the types of washers used formanual/automated valves.Dimension and Design as per ISO-5211.SUDE? tagging shall be permanently affixed using spot welding, etching or riveting.Product? stem shall be stainless steel.Ball andValve shall provide modified equal-percentage flow characteristics when used in throttling control application, with ball?having Vport design.Valve shall be designed, manufactured and tested to meet applicable industry standard.? SUDE 1362/1363/1352/1353SERIES 02 4. Types Available SUDE2 Way/3 Way Ball valves are available in General purpose & Fire Safe Design.Ball valves can be furnished with special seals to with stand vacuum of 10-3 torr, also with special treatment provision canbe made for 10-6 torr application.Specifications Ball ValveValve Size:2 way Socket Weld, screwed & Flanged ends (Size to 10) and 3 way Mixingor Diverting design are available with a Size to 2 standard in screwed andflanged up to 200mm). These valves can be made available with Double Acting,Spring return type Pneumatic actuators and Single/Three Phase ElectricActuators. (Typical exploded view of Ball valve, refer Figure 3)Port Size :Refer Dimensional assembly drawing Tabular columnEnd Connection:Screwed / Flanged / Socket Weld.Type of Construction:Single Piece / 2 Piece / 3 PieceReduce Bore / Full Bore design.Body Material :Carbon steel / S.S.316 / S.S.304 / PVC / PP / PE / Teflon.Ball Material :S.S.316 / S.S.304 / PVC / PP / PE / Teflon.Seating Material:Teflon / Acetyl Resin / Any other.Action of Valve :Normally opened / normally closed / 3 way Diverting orMixing in case of 3 way Valves.Characteristic:On, Off / Modified Control Up to 60 Degree opening.03 1362/1363/1352/1353SERIES SUDE 5. Exploded View of Ball Valve SUDE 9258 7 11 12215 6 1417 553612 16410Figure 3 Exploded view of Ball valveSr. No.Parts Material1BodyC.S., 316 S.S., Brass2Pipe EndC.S., 316 S.S., (316L for weld ends)3Ball316 S.S., Chrome-Plated Brass4Stem316 S.S., Brass5SeatTFE, Reinforced TFE, Buna, Neoprene, Polyfill, UHMWPE, High-per Fill, Delrin6Body Seal Buna, Viton, EPR, TFE, Neoprene, TFE Coated 316 S.S. "S" Gaskets, Graphite Coated 316 S.S. "S" Gasket. UHMWPE Graphite (2" only)7Stem Seal Follower316 S.S.8Stop Pin (1" and up)"- 1" S.S. or C.S.Zinc-Plated; Stop Pin ("-")2"-4" C.S., Black Oxide-Coated9Body Bolts"-2" C.S.:ASTM A193 GR-B7 S.S.: ASTM A193 GR-B8 3"-4" C.S.:Clack Oxide-Coated10 Body Nuts "-2" C.S.:ASTM A194 GR-2H S.S.: ASTM A194 GR-B8 3"-4" C.S.:Black Oxide-Coated11 Lock washer Carbon Steel: Zinc-Plated or S.S.12 Seal ProtectorPEEK13 Nameplate (not shown) 304 Stainless Steel14 Stem Seal Size 2", 3", 4" Valves Glass-filled TFE15 Centering WasherC.S.; 316 S.S. (3" & 4" only)16 Thrust BearingGlass-filled TFE17 Seat Retainer Carbon Steel or 316 S.S.18 Retaining Nut Carbon Steel: Zinc-Plated or S.S. SUDE1362/1363/1352/1353SERIES04 6. Pneumatic ActuatorSUDEPressure Temperature RatingAssembled with :58 22 32122 212 302 392 482Pneumatic Rotary Double Acting Stay put type ? 50 Actuator ORVIR 40REN GIN ? Return Actuator available for Fail safe SpringFORPTE operation. CEDE SE 30Pneumatic actuators are available in rotary construction inPTEAT R ESDouble and spring return in on/off and modulating dutyINGEAT(R) 20RIN G (Rformat. Actuators will be inherently failed safe but fail position (open or closed) should be noted. Pneumatic) 10actuators are supplied with Electro pneumatic positioners which work on continuous pressurized air of 60 psi and 0 input signal of 4 to 20mA with feed back 4 to 20mA For500 50100150200 250 details refer Actuator catalogue.Actuator ConstructionSUDEThe piston incorporates racks and end covers are dieAir Pressure Requirement :casted in aluminum alloy. Barrel is extruded aluminiuma)For Double Acting Actuator - 3.5 kg / cm2alloy hardened and treated, further finished with deep(Minimum) & 8.5 kg / cm2 (Maximum)anodized process to form a protective layer to resist b)For Spring Return Actuator - 4.0 kg / cm2atmospheric corrosion. The actuators are also available (Minimum) & 8.5 kg / cm2 (Maximum)in stainless steel 316 & Nylon plastic construction for However Air Pressure Requirement is much dependentfood grade and chemical industries application. The on size of the valve, working pressure, quality of Ball Valveinternal materials of the aluminum, SS 316 & Nylonand many other factors.plastic actuator are having pinion which is made up ofsteel, precision cut, heat treated and ground & also has aFor Double Acting Actuator:high trade of synthetic seals. The actuators before 4 way 5 port single Coil / Double Coil solenoid valve inassembly is lubricated with high temperature resistantgeneral purpose or Flame proof and explosion coilsconstruction.smooth grease. The actuators are with compact designoperates through 90 degree angle of actuation. TheFor Spring Return Actuator:Actuator is also available in 180 degree rotation. The3 way Single Coil / Double Coil solenoid valve in Generalexploded view of Actuator Refer Figure 4. purpose or Flame proof and explosion Coils construction.051362/1363/1352/1353SERIES SUDE 7.