122 GT250KLMABC.pdf

- "a- - "

SUZUKI GT2SOL

SUZUKI GT250M

SUZUKI GT2SO6

SUZUKI GT2SOc

P R E F A C E When it becomes necessary t o replace p a r t s on SUZUKI MOTORCYCLES,

always use SUZUKI GENUINE PARTS which have passed a s t r i c t inspect ion which guarantees q u a l i t y and performance. Th is p a r t s cata logue covers t h e i i s t o f a l l s e r v i c e p a r t s f o r SUZUKI GT250K,

GT250L, GT250M, GT250A, GT250B and GT250C. GT250K.....F.No.GT250-10001~ GT250A....-F.No.GT250-8000iQ GT250L.....F.No.GT250-25966% GT250B..---F.No.GT250-97426"J GT250M""'F.No.GT250-47326% GT250C.....F.No.GT250-I14959~

A. INSTRUCTIONS FOR QUOTING THE CATALOGUE

l . COMPOSITION OF THE PART NUMBER

1-1 . REGULAR PARTS

00000 - 00000 -000 r ~ o l o r s o r Fabr ics Number

,as i c N u m b e r - ? l J T L M o d i f i c a t i o n Number Basic Model Number Type Number

1-2. STANDARD PARTS

Numbers o f a l l standard p a r t s begin w i t h 0 except beginning w i t h 0 9 o r 000 .

1-3. SPECIAL STANDARD PARTS

Special standard p a r t s a r e p a r t s which a r e s i m i l a r t o standard p a r t s b u t d i f f e r i n some respect. A l l specia l sfandard p a r t s numbers beqin w i t h 0 9 except 099.

-l tem Number Type number Size Number

1-4. PARTS ASSEMBLIES

The e i g h t d i g i t o f numbers o f p a r t s assemblies i s always 8.

Block Number 3-T pModi ticat ion Number Basic Model Number Item Number ' 1 - 5 . SPECIAL TOOLS

Par t Numbers begin w i t h 099 .

Type number^^^^ M o d i f i c a t i o n Number Basic Model Number Item Number

1-6. MISCELLANEOUS

Par t numbers begin w i t h 99000.

9 9 0 0 0 - 0 0 0 0 0 T T T ~ l o d i f i c a t i o n Number

Type ~umber- -\tern Number

2. DIMENSIONS

Dimensions o f t h e p a r t s i n t h i s cata logue a r e ind ica ted i n u n i t m i l l i m e t e r s .

3. ABBREVIATIONS

Abbrev ia t ions used i n t h i s cata logue a r e as f o l l o w s :

AR : As requ i red L : Lenght

ASSY : Assembly NT : Number o f t e e t h

F.No. : Frame Number OPT : Opt ional

d : 3iamefer o f m a t e r i a l OS : Over s i z e

ID : Ins ide d iameter STD : Standard

OD : Outs ide diameter T : Thickness

LH : L e f t hand s ide W : W i d t h

RH : R i g h t hand s i d e

12345% : From F.No.GT250-12345

Figures i n t h e remarks column show t h e dimensions o f p a r t s as f o l l o w s :

The number o f l e t t e r shown below Q ' t y i n d i c a t e t h e MODELS NAME as shown r i g h t s ide. Q'ty

K L M A B C

GT25OA GT250M GT25OL GT250K

4. INNER PARTS OF ASSEMBLY

P a r t s number t h a t have a pe r iod ( . ) mark be fo re t h e p a r t s name w i l l be ind ica ted t h e inner p a r t i n r e l a t i o n t o t h e assembly.

5 . MODIFICATION NOTICE

A p a r t s b u l l e t i n w i l l be sent t o you on a l l occasions when changes i n p a r t s occur, i n c l u d i n g in terchangeable m o d i f i c a t i o n s between new p a r t s and o l d ones.

6. COLOR CHART

COLOR No. COLOR NAME MANSEL COLOR No. K L M A B C

OOT CANDY CALYPSO RED 0

.-

i 97 MAUI BLUE METALLIC 0 0

86 5 BLACK 0 0

157

185 SCARLET MEDIUM 0

CANDY BRIGHT RED /O

*The f i g u r e "999" g iven on end o f t h e p a r t s number means e l e c t r i c a l equipment which bose n o t inc lude the bulb.

PLEASE DO NOT USE THE OLD ISSUE PARTS CATALOGUE AFTER RECEIPT NEW E D I T I O N

WHEN ORDERING PARTS, ALWAYS REFER TO THE NEWEST E D I T I O N OF PARTS CATALOGUE I N ORDER TO OBTAIN A RIGHT PARTS WITHOUT TROUBLE.

NOTE THAT THE DRAWINGS ON THE ILLUSTRATION PAGE ARE FOR READY REFERENCE OF SPARE PARTS NUMBER, NOT TO BE USED AS A I N ASSEMBLY MANUAL.

l WHEN ASSEMBLING, USE :SUZUKI SERVICE MANUAL".

How to read

Ilimeters eaual 0.906 inch

Contents are subject to change without notice or obligation.

D

B

63

0

0

GT250K-C for E2

0

8

; r'b g1 ,g

P ' ~ L : & "'6 , 1 ; ;g 4" ' /\

) L

,S$

0

0

I

a

B

GT250K-C for E17

ff" ::: .

8

@

8

@

@

a' @\L\ M

B

@ @&-

Q

@

GT250K-C for E22

@

GT250L-C for E24

for E25

FIG. 1 CYLINDER (GT250K,L ,M)

FIG.l CYLINDER (GT250K,L ,M)

Ref.No. Part No. Descr ip t ion Q'ty Remarks K L M

1 - 1 11111-18620 CYLINDER HEAD, RH I I - to l I I 1 1 - 1 8 6 2 1

1-2 1 1 1 1 l - l 8 6 2 1 CYLINDER HEAD, RH - - I

2-1 11121-18620 CYLINDER HEAD, LH I I - to 11121-18621

2 -2 1 1 121-18621 CYLINDER HEAD, LH - - I

D 4 11171-18620 COVER, c y l i n d e r h e a d F+ I l l

5 11172-18620 COVER, c y l i n d e r h e a d LH I l l

SCREW

WASHER

LOCK WASHER

CUSH l ON

CUSHION

CUSHION

SPACER

WASHER

RUBBER P4D, head

RUBBER PAD, head

NUT

LOCK WASHER

WASHER

FIG. 1 CYLINDER (GT~~OK,L,M)

F IG . l CYLINDER ( G T ~ ~ o K , L , M )

Ref.No. P a r t No. Descr ip t ion Q ' ~ Y Remarks K L M

19-1 11210-18401 CYLINDER, RH I - - t o 11210-18402

19-2 11210-18402 CYLINDER, RH - 1 1

20-1 11220-18401 CYLINDER, LH I - - t o 1 1220- 18402

20-2 11220-18402 CYLINDER, LH - 1 1

22 0 1421-08908 STUD BOLT 8 8 8

23 09482-00091 SPARK PLUG 2 2 2 B-8ES, NGK

24 33510-52010 CAP, spark p l u g 2 2 2

25 33542-98000 SEAL, h i g h t e n s i o n co rd 2 2 2 from 33542-51000

26 33541-69010 SEAL, spark p lug - - 2

27 33544-330 l 0 BOOT, p l u g cap

28 33545-34000 RING, spark p l u g

2 2 - t o 33545-34000 used w i t h 33541-690 IO(2pecs. )

- - 2

FIG.2 CYLINDER (~T250A,B,c)

FIG.2 CYLINDER (GT250A,B,C)

Ref.No. Par t No. Description Q ' t r Remarks A B C

1 - 1 1 1 1 1 1-18631 CYLINDER HEAD I - - t o 11111-18632

2-1 11141-18610 GASKET, c y l i n d e r head I I I STD t : I .O

2-2 11141-18710 GASKET, c y l i n d e r head I 1 I OPT t:1.4

3 09i59-08004 NUT 8 8 8

4 0832 1-2 1 128 LOCK WASHER m 5 08322- 1 1 128 WASHER

RUBBER PAD, head

CYLINDER, RH

CYLINDER, LH

GASKET, cy l i nder

STUD BOLT

RUBBER PAD, cy l i nder

SPARK PLUG

SPARK PLUG

SPARK PLUG

SPARK PLUG CAP SET

'SEAL, h i g h t e n s i o n co rd

.SEAL, spa rk p l u g

10 10 10

I l l

I l l

2 2 2

8 8 8

20 20 20

2 2 2 B9ES, NGK

- 2 - B7ES, NGK

- 2 - W22ES, ND

2 2 2

2 2 2

2 2 2

F I G . 3 CRANKCASE ( G T ~ ~ O K . L , M )

FIG. 3 CRANKCASE (GT250K,L ,M)

Ref.No. Part No. Description Q ' t y Remarks K L M

I - I I I MO- J 8 8 3 CRANKCASE SET I I - to 11300-18831 used w i t h 09262-20033 and 09390-52002

1-2 11300-18870 CRANKCASE SET - - I

2 0421 1 -1 1129 'PIN 2 2 2

l 1 0832 1-2 1068 .LOCK WASHER 13 13 13

13 08321 -21088 .LOCK WASHER 8 8 8

FIG8.3 CRANKCASE (GT~~OK,L,M)

FIG.3 CRANKCASE (GT250K,L ,M)

Ref .No. P a r t No. Descr ip t ion Q ' t u Remarks K L M

16 24829-18000 DEFLECTOR, breather I l l

17 24821-09000 PLUG, breather I l l

18 09247-14001 PLUG, d r a i n 2 2 2

19 09 168- 14004 GASKET 2 2 2 1 5 . 7 ~ 1 9 . 5 ~ 2

20 09247-10001 PLUG, d r a i n 3 3 3

2 1 09 168- 10002 GASKET 3 3 3 1 0 ~ 1 4 . 2 ~ 2

22 09 104-12105 BOLT 2 2 2 12x220

23 08322- 1 1 128 WASHER 4 4 4

24 09 180- 12028 SPACER I I I L:30.4

25-1 09159-12101 NUT 2 - - t o 09159-12102

25-2 09159-12102 NUT - 2 2

26 09100-10036 BOLT I I I 10x220

27 08322- 1 1 108 WASHER 2 2 2

28- 1 09 159- 1000 1 NUT I I - t o 09159-10011

28-2 09159-10011 NUT - - I

FIG.4 CRANKCASE (GT250A,B,C)

FIG.4 CRANKCASE (GT250A,B,C)

Ref.No. P a r t No. Descr ip t ion Q ' ~ Y Remarks

CRANKCASE SET I l l

'PIN 2 2 2

.BOLT No. I 2 2 2

'BOLT N0.2 1 I I

.BOLT No.3 3 3 3

'BOLT No.4 2 2 2

'BOLT No.5 3 3 3

.BOLT No.6 I l l

.BOLT No.7 4 4 4

'BOLT No.8 5 5 5

PLUG, b r e a t h e r I l l

DEFLECTOR, b rea the r I l l

PLUG, d r a i n I l l

GASKET I l l

BOLT, engine mounting No.1 2 2 2 12x220

BOLT, engine mounting No.2 I I I 10x220

SPALER I l l

WASHER 4 4 4

WASHER 2 2 2

NUT 2 2 2

NUT I l l

FIG. 5 CRANKCASE COVER

FIG.5 CRANKCASE COVER

Ref.No. P a r t No. Descr ip t ion Q ' ~ Y Remarks K L M A B C

1 - 1 11341-18101 COVER, c l u t c h I I - - - - t o 11341-18102 used w i t h 09259- 1 9002

1-2 11341-18102 COVER, c l u t c h - - I I - - t o 11341-18103 used w i t h 09259-20003

1-3 11341-18103 COVER, c l u t c h - - - I l l

2 11482-18000 GASKET, c l u t c h cover I I I I I I

3 04211-09129 PIN 2 2 2 2 2 2

@ 4-1 09259-20003 PLUG, o i l f i l l e r I I - I I I thread type

4-2 09259-19001 PLUG, o i l f i l l e r - - I I - -

5 09128-06004 PLUG, o i l l eve l I I I I I I

6 09 168-0600 1 GASKET I I I I l I 6 . 2 ~ 1 1 ~ 1

7 021 12-06208 SCREW 2 2 2 2 2 2

8 021 12-06408 SCREW 2 2 2 2 2 2

9 021 12-06508 SCREW 4 4 4 4 4 4

10 02 1 12-06307 SCREW 2 2 2 2 2 2

1 1 11351-18100 COVER, generator I I I I I I

12 02 1 12-06307 SCREW 3 3 3 3 3 3

13 11381-18100 CAP, generator inspec t ion I I I I I I

14 02 1 12-05088 SCREW 2 2 2 2 2 2

15 09250-39003 CAP, c l u t c h re lease I I I I I I

16 11371-10000 HOLDER, ad jus te r I I I I I I

0 17 11461-18000 COVER, sw i tch I I I I I I

18 1 1361-1 81 00 COVER, engine sprocket I I I I I I

19 04211-09129 PIN I I I I I I

20 02 1 12-06458 SCREW 3 3 3 3 3 3

21 021 12-06508 SCREW I I I I I I

22 02 1 1 2-06808 SCREW I I I I I I


Ref.No. P a r t No. Descr ip t ion Q ' t y Remarks K L M A B C

23 1 141 1-18000 COVER, o i l pump No. l I I I I I I

24 11412-18000 COVER,oi lpumpNo.2 I I I I I I

25 02 1 12-05 168 SCREW 2 2 2 2 2 2

26 02 1 12-05 128 SCREW 2 2 1 1 I I

27 09250-20003 CAP, o i l pump cover I I I I I I

28 09 119-08014 BOLT, c a b l e a d j u s t e r I I I I I I

29 08310-12088 NUT I I I I I I

F I G . 6 CRANKSHAFT (GT250K,L,M)

FIG.6 CRANKSHAFT (GT250KSL ,M)

Ref .No. P a r t No. Descr ip t ion Q'ty Remarks K L M

1 - 1 121 10-18401 PISTON 2 2 - t o 12110-18402

1-2 12 1 10-33002 P l STON

1-3 121 10-33003 PISTON

1-4 12110-18751 PISTON

1-5 12110-33701 PISTON

1-5 12 1 10-33702 PISTON

m 1-7 12110-18761 PISTON

1-8 12110-33711 PISTON

1-9 12110-33712 PISTON

2-1 12151-08000 PIN, p i s t o n

- - 2 k n o k p i n a n g l e 2 0 ° t o 121 10-33003

- - 2 knok p i n ang le 42' t o 121 10-33004

2 2 - OS:0.5

2-2 12151-07000 PIN, p i s t o n - - 2

3-1 09381-16001 ClRCLlP 4 4 -

3-2 09381,-14001 ClRCLlP - - 4

4-1 12140-18411 RING SET, p i s t o n I l l

4-2 12140-33701 RlNG SET, p i s t o n

4-3 12140-3371 1 RING SET, p i s t o n

5- 1 09263- 16004 BEAR1 NG

5-2 09263- 14004 BEAR1 NG

I I I os:o.5 from 12.140-18721

I I I 0S:l.O from 12140-18731

2 2 - 1 6 ~ 2 1 ~ 1 9 . 6 t o 09263- 15005

- - 2 t o 09263- 14006

FIG. 6 CRANKSHAFT (GT~~OK,L,M)

FIG. 6 CRANKSHAFT (GT250K,L ,M)

Ref,No. Par t No. Descript ion Q ' t y Remarks K L M

6-1 12200-18870 CRANKSHAFT SET I I - from 12000- 18802

6-2 12200-18861 CRANKSHAFT SET

7-1 12161-18000 'ROD, connect ing

7-2 12161-11000 'ROD, connect ing

8 1221 1-18000 .PIN, crank

10 09 160-200 10 .THRUST WASHER 4 4 4 2 0 ~ 3 4 x 1

11-2 12221-18001 -CRANKSHAFT, RH - - I from 12220-18000

12-1 12240-l8000 - W E E L , m i d d l e c r a n k W I I -

12-2 12241-18001 .WHEEL, m idd le crank W - - I from 12240- 18000

13 12231-18000 .CRANKSHAFT, m idd le I I I

14-1 12250-18000 'WHEEL, m idd le c r a n k s h a f t LH I I - 14-2 12251-18001 'WHEEL, m idd le c r a n k s h a f t LH - - I from 12250-18000

I I -

- - I from 12260-18000

16 1251 1-18000 'PLATE, o i l gu ide 2 2 2

17-1 08211-25401 .THRUST WASHER 2 2 * - 2 5 x 4 0 ~ 1

17-2 08212-25401 .THRUST WASHER - - 2 2 5 x 4 0 ~ 1

18 09269-25004 -BEARING

1 9 09283-3200 1 .OIL SEAL

20 09283-250 19 .O I L SEAL

2 1 09283-25032 .OI L SEAL

22 09262-25008 .BEARING

23 09390-65002 .C RING

FIG. 6 CRANKSHAFT (GT250K,L,M)

FIG.6 CRANKSHAFT (GT250K,L,M)

Ref.No. Par t No. Descript ion Q ' t y Remarks K L M

24 09261-04002 COWEL PIN 3 3 3

25 08341-31039 KEY I l l

26 08341-31059 KEY I I I

27 09 180-250 14 SPACER I I I 2 5 ~ 3 2 ~ 1 3 . 3

28 21 1 1 1-18000 GEAR, p r imary d r i v e I I I NT:20

0 29 09 166- 12002 WASHER f I I 12.5x30xO.8

30 09159-12103 NUT I l l

FIG.7 CRANKSHAFT (GT250A,B,C)

FIG.7 CRANKSHAFT (GT250A.B.C)

Ref .No. Par t No. Description Q ' t Y Remarks A B C

1 - 1 12110-33004 PISTON 2 2 2

1-2 121 10-33703 PISTON 2 2 2 OS:0.5

1-3 12110-33713 PISTON 2 2 2 0S:I .O

2 12151-07000 PIN, p i s t o n 2 2 2

D 4-1 12140-18411 RlNG SET, p i s t o n

4-2 12140-33701 RlNG SET, p i s t o n

4-3 12140-3371 1 RING SET, p i s t o n I I I 0S:I.O

5 09263-14006 BEARING 2 2 2

6 12200- 1840 1 CRANKSHAFT ASSY I l l ?

7 12161-1l000 -ROD, connect ing 2 2 2

8-1 1221 1-18000 'PIN, crank 2 - - t o 12211-18001

8-2 12211-18001 'PIN, c rank - 2 2

10 09 160-200 l 0 'THRUST WASHER 4 4 4 2 0 x 3 4 ~ 1

12 12231-18400 'CRqNKSHAFT, middle I l l

13 12241- 18400 'WEB, c rank I I I

-BEARING, No.1

-BEARING, No.2

.OIL SEAL

.THRUST WASHER

.PLATE, o i l gu ide

F I G . 7 CRANKSHAFT (GT250A,B,C)

FIG. 7 CRANKSHAFT (GT250A.B. C)

Ref.No. P a r t No. Descr ip t ion Q ' t z Remarks

O I L SEAL

C R ING

DOWEL P I N

KEY

KEY

WASHER

SPACER

GEAR, p r imary d r i v e

WASHER

NUT

FIG.8 CARBURETOR ( G T ~ ~ O K , L )

F1 G.8 CARBURETOR (GT250K,L)

Ref .No. P a r t No. Descr ip t ion Q ' ~ Y Remarks K L

1 - 1 13201-18652 CARBURETOR ASSY, RH I - 1-2 13201-18653 CARBURETOR ASSY, RH - I from 13201-18652

t o 13201-18654 2-1 13202-18652 CARBURETOR ASSY, LH I - t o 13202- 18653

2-2 13202-18653 CARBURETOR ASSY, LH - I t o 13202-18654

3 13681-11010 -CAP, cab le a d j u s t e r 2 2

4 13577-030 10 .ADJUSTER, cab l e 2 2 L 5 13661-03010 -NUT 2 2

6 13267-09210 .SCREW, a d j u s t i n g 2 2

7 13268-03 1 10 -SPRING 2 2

8 08323-2 1068 * .LOCK WASHER 2 2

9 04111-12108 .COTTERPIN 2 2

.ROD, t h r o t t l e v a l v e s top

'NEEDLE, j e t

.CLIP, needle

SEAT, s p r i n g

'SPRING, t h r o r t l e v a l v e

.VALVE, t h r o t t l e

'VALVE, t h r o t t l e LH

.NOZZLE, needle

.SCREW, p i l o t a i r

.SPRING

.O RING

'TUBE, boos t

FIG.8 CARBURETOR ( G T ~ ~ O K ~ L )

FIG.8 CARBURETOR (GT250K,L)

Ref.No. Part No. Description Q ' t y Remarks K L

21 09492-25003 'JET, pi lot 2 2 #25

22 09491-22005 .JET, main 2 2 # l 12.5

23 13382-03110 -WASHER, needle jet 2 2

24 13370-18111 *VALVE ASSY, needle 2 2

25 13392-58600 'GASKET, valve seat 2 2

26 13252- 18620 +FLOAT 4 4

27 13254-1 1010 .PIN, float 2 2

28 13253-30010 .ARM, float 2 2

29-1 13251-18010 'GASKET, float chamber 2 - to 13251-33110

29-2 13251-30010 'GASKET, float chamber - 2

30 13249-05010 .GASKET, drain plug 2 2

31 13247-05010 'PLUG, drain 2 2

32 43664-31010 'SCREW,p lug 2 2

33 1 3663-3 10 10 'WASHER 2 2

34 02 1 1 1-04 168 .SCREW 8 8

35 0832 1-2 1048 .LOCK WASHER 8 8

36-1 09491-22004 JET, main 2 2

36-2 09491-23002 JET, main 2 2

36-3 09491 -24005 JET, mai n 2 2

36-4 09491-25001 JET, main 2 2

35-5 09491-26004 JET, main 2 2 # 130

F I G . 9 CARBURETOR (GT250M)

FIG. 9 CARBURETOR (GT250M)

Ref .No. P a r t No. Descr ip t ion Q':? Remarks

1 13201-18654 CARBURETOR ASSY, RH I

2 13202-18654 CARBURETOR ASSY, LH I

3 13681-33010 'CAP, c a b l e a d j u s t e r 2

4 13577-15010 'ADJUSTER, c a b l e 2

6 13267-97014 'SCREW, t h r o t t l e s top

7 13268-031 10 .SPRING

.NEEDLE, j e t

-CLIP, needle

'SEAT, s p r i n g

.SPRING, t h r o t t l e v a l v e

.VALVE, t h r o t t l e RH

.VALVE, t h r o t t l e LH

.NOZZLE, need l e

.SCREW, p i l o t a i r

.SPRING

.O RING

17 13683-34630 'TUBE, boost LH

18 09492-25003 'JET, p i l o t

19 09491-22005 .JET,main m 20 13382-03110 .WASHER, needle j e t

21 13370-l8111 'VALVE ASSY, needle

22 13392-58600 'GASKET, v a l v e sea t

I from 13683-18010

2 #25

2 61 12.5

2

2

2

F I G . 9 CARBURETOR ( G T 2 5 0 M )

FIG. 9 CARBURETOR (GT250M)

Ref.No. P a r t No. Descr ip t ion Q'% Remarks

23 13252- 18620 *FLOAT 4

24 13254-35013 -PIN, f l o a t 2 f row 1 3254- 1 10 10

25 13253-30010 -ARM, f l o a t 2

26 13251-33110 .GASKET, f l o a t chamber 2

'PLUG, d r a i n

'SCREW, p l ug

.WASHER

. SCREW

LOCK WASHER

JET, main

JET, main

JET. main

JET, main

JET, main

FIG. 10 CARBURETOR (GT250A,~,c)

FIG. 10 CARBURETOR (GT250A. 0 .C)

Ref.No. Par t No. Description Q ' t y Remarks A B C

1 - 1 13201-18660 CARBURETOR ASSY, RH I - - M J B 2 . 5 t o 13201-18661

1-2 13201-18661 CARBURETOR ASSY, RH I I I MJ #95

2-1 13202-18660 CARBURETOR ASSY, LH l - - MJ #92.5 t o 1 3202- 1866 1

2-2 13202-18661 CARBURETOR ASSY. LH I I I MJ #95

3 13681-33010 - C A P , c a b l e a d j u s t e r 2 2 2

4 13577-22600 .ADJUSTER, cab1 e 2 2 2

5 13661-16600 .NUT 2 2 2

6 13267- 18654 .SCREW, t h r o t t l e s top 2 2 2 from 13267-97014

7 13268-031 10 -SPRING, t h r o t t l e s t o p 2 2 2

8 13383- 18620 .NEEDLE, j e t 2 2 2 5CN3-2

9 13394-10010 -CL IP ,need le 2 2 2

10 13581-30010 .SEAT, s p r i n g 2 2 2

1 1 13573-48620 -SPRING, t h r o t t l e v a l v e 2 2 2

12-1 13551-18651 .VALVE, t h r o t t l e RH I I I CA:2.5

12-2 13561-18651 .VALVE, t h r o t t l e LH I I I CA:2.5

13-1 09494-00168 .NOZZLE, needle 2 - - 0-2

13-2 09494-00 167 .NOZZLE, need l e 2 2 2 0-0

14 13269-15010 .SCREW, p i l o t a i r 2 2 2

15 13268-01010 -SPRING 2 2 2

D 16 13693-300 10 'PLATE

17-1 13687-18655 .HOSE, RH

17-2 13687-18656 .HOSE,RH

18 09492-30003 .JET, p i l o t

19-1 09491-92001 .JET,main

19-2 09491-95003 .JET, main

FIG. 1 0 CARBURETOR (GT250A,B,C)

.1

I FIG. 10 CARBURETOR (GT250A,B,C)

Ref.No. Par t No. Descr ipt ion Q ' t y Remarks A B C

20 13382-03110 . W A S H E R , n e e d l e j e t 2 2 2

21 13370-18111 .VALVE ASSY, n e e d l e 2 2 2

22 13392-58600 -GASKET, va l ve s e a t 2 2 2

23 13252- 18620 - FLOAT 4 4 4

24 13254-35013 .PIN, f l o a t 2 2 2

25 13253-300 10 -ARM, f l o a t 2 2 2

) 26 13251-331 10 .GASKET, f l o a t chamber 2 2 2

27 13249-050 l 0 .GASKET, d r a i n p l u g 2 2 2

28 13247-050 10 .PLUG, d r a i n 2 2 2

29 1 3664- 18654 .SCREW, p l ug I I I from 13664-31010

M 13663-31 010 -WASHER I l l

31 02 1 12-04 168 .SCREW 8 8 8

32 0832 1-2 1048 .LOCK WASHER 8 8 8

33-1 09491-87001 JET, main 2 2 2 #87.5 -

33-2 09491-90003 JET, main 2 2 2 #90

33-3 09491-92001 JET, main - 2 2 #92.5

33-4 09491-95003 JET, main 2 - - #95

33-5 09491-9700 1 JET, main 2 2 2 #97.5

33-6 09491-20003 JET, main 2 2 2 # l 0 0

33-7 09491-20004 JET, main - 2 2 6102 .5 -

-OPT

FIG.ll A I R CLEANER (GTZ~OK,L,M)

F I G . l l A I R C L E A N E R (GT250K,L,M)

Ref.No. Par t No. Descript ion 9 ' t y Remarks K L M

l 13700-18610 CLEANER ASSY, a i r I I I

2 13780-18410 'FILTER I I I

3 02 1 1 1-04087 -SCREW 7 7 7

4 0832 1-2 1048 .LOCK WASHER 7 7 7

5 08322-2 1048 'WASHER 7 7 7

6 021 12-06 168 SCREW 2 2 2

7 08322-21068 WASHER 2 2 2

8 08321-21068 LOCK WASHER 2 2 2

9 09 161 -08002 WASHER 2 2 2 8 ~ 2 2 x 3

1 0 09402-00202 CLAMP I I I t o 09402-80306

1 1 021 1 1-04208 SCREW I l l

12 13880-18601 H O S E , a i r c l e a n e r I I I from 13880-18600

13 09402-00223 CLAMP 2 2 2 t o 09402-52306

14 02 1 1 1-04208 SCREW 2 2 2

15 01421-08358 STUD BOLT 4 4 4

16 131 25-30000 GASKET, c a r b u r e t o r 2 2 2

17 13129-18400 INSULATOR, c a r b u r e t o r 2 2 2

18 08322- 1 1088 WASHER 4 4 4

19 08321-11088 LOCK WASHER 4 4 4

20 0831 2-1 1088 NUT 4 4 4

D 21 09343-06008 HOSE I I I 6 x 1 0 ~ 3 6 t o 09343-06017

F I G . 1 2 A I E CLEANER (GT250A,B9C)

FIG. 12 AIR CLEANER (GT250A,B,C)

Ref .No. P a r t No. D e s c r i p t i o n Q'ty Remarks A B C

1 13110-30000 PIPT, i n take 2 2 2

2 09402-46306 CLAMP 2 2 2

3 01 107-08208 BOLT 4 4 4

4 08321 -2 1088 LOCK WASHER 4 4 4

5 13700- 18630 CLEANER ASSY, a i r I l l

6 13780-15310 -FILTERASSY l l l

l 7 13781-15311 ..FILTER 2 2 2

8 09 144-0600 1 -NUT I I I

9 08322- 1 1068 +WASHER I I I

10 01 107-06168 BOLT 2 2 2

1 1 09 160-06027 WASHER 2 2 2 6.5x20x1.2

12 09320-08007 CUSHION 2 2 2

13 09 180-07005 SPACER 2 2 2 7 x 9 ~ 7

14 13880-18601 H O S E , a i r i n l e t I I I

15 09402-52306 CLAMP No. l 2 2 2

16 09402-80306 CLAMP No.2 I I I

17 02 1 12-04208 SCREW l I I

18 09343-060 17 HOSE, s t a r t e r I I 1 6 x 1 0 ~ 3 6

19 09344-03019 HOSE, a i r v e n t 8 ove r f l o w 4 4 4 3 x 5 ~ 2 5 0

F I G . 13 MUFFLER

l

F1 G. 13 MUFFLER

Ref.No. Part No. Description Q'ty Remarks K L M A B C

1 - 1 14301-18700 MUFFLER ASSY, FW I I - - - - t o 14301-18701

1-2 14301-18701 MUFFLER ASSY, RH - - I - - - t o 1430 1 - 18702

1-3 14301-18721 MUFFLER ASSY. RH - - - I - - f r o m 14301-18740 t o 14301-18722

1-4 14301-18722 MUFFLER ASSY, RH - - - - I I

2-1 14302-18700 MUFFLER ASSY, LH I I - - - - t o 14302- 1870 1

2-2 14302-1 8701 MUFFLER ASSY, LH - I - - - t o 14302-18702

B 2-3 14302-18721 MUFFLER ASSY, LH - - - I - - from 14302- 18740 t o 14302-18722

2-4 14302-18722 MUFFLER ASSY, LH - - - - I I

! 3-1 14510-18100 .PIPE, b a f f l e ' 2 2 2 - - -

I 3-2 14510-18701 .PIPE, b a f f l e - - - 2 2 2

5 0832 1-21 058 .LOCK WASHER 2 2 2 2 2 2

6 14181-11010 GASKET, exhaust p i p e 2 2 2 2 2 2

7 14183-1 1000 PLATE, exhaust p ipe 2 2 2 2 2 2

8 08321-21068 LOCK WASHER 2 2 2 2 2 2

9 021 12-06128 SCREW

10 01411-10208 EGL7

1 1 08322-2 1 108 WASHER 4 4 4 4 4 4

12 0832 1-2 1 108 LOCK WASHER 2 2 2 2 2 2

13 08310-12108 NUT

D

FIG.14 OIL PUMP

FIG.14 OIL PUMP

Ref.No. Par t No. Descr ip t ion Q ' t y Remarks K L M A B C

1 - 1 16100-18620 PUMP ASSY, o i l I I I I - - t o 16100-18621

1-2 16100-18621 PUMP ASSY, o i l - - - - I I

2 09360-06003 UN ION BOLT I I I I I I 6x16

3 09360-06005 UN ION BOLT 2 2 2 2 2 2 6 ~ 1 3 . 5

4 09168-06002 GASKET, un ion b o l t 6 6 6 6 6 6

D 5 13683-51010 TERMINAL, cab le

6 021 12-06208 SCREW

I I I I I I

I I I I I I

7 021 12-06128 SCREW I I I I I I

8 16731-11000 GASKET, o i l pump I I I I I I

9 16330-18001 SHAFT, o i l pump d r i v e n I I I I I I NT:16 from 16331-18000

10 08211-10201 THRUST WASHER I I I 1 I I 1 0 x 2 1 ~ 1

1 1 16341-18000 CASE, o i l pump gear I I I I I I

12 1,5381-18000 GASKET, gear case I I I I I I

13 02 1 12-06 168 SCREW 2 2 2 2 2 2

14 16320-18000 S H A F T , o i l p u m p d r i v e I I I I 1 I NT:11/6

15 09301-10002 BUSHING, d r i v e s h a f t RH I I I I I I

16-1 09319-10006 BUSHING, d r i v e s h a f t LH I - - _ - _

16-2 09301-10002 BUSHING, d r i v e s h a f t - I I I I I

17 082 1 1 - 10 16 1 THRUST WASHER - I I 1 I 1 1 0 x 1 6 ~ 1

FIG.14 OIL PUMP

FIG.14 O I L PUMP

Ref .No. P a r t No. Descr ip t ion Q ' t v Remarks K L M A B C

18 16810-18630 HOSE, o i l i n l e t I I I I I I

19-1 16820-18031 HOSE, o i l o u t l e t RH I I I - - -

19-2 16820-18032 HOSE, o i l o u t l e t FM - - - I I I

20 16840-18031 HOSE, o i l o u t l e t LH I I I I I I

21 09360-06003 UNION BOLT 4 4 4 4 4 4 6x16

a 22 09168-06002 GASKET, union b o l t 8 8 8 8 8 8 6x11.8x1.5

23 11441-18000 COVER, o i l hose I I - - _ -

24 02 1 1 1-05 127 SCREW I I - - - -

25 09400-I0301 CLAMP I I I I I I

FIG.15 CLUTCH

FIG.15 CLUTCH

Ref.No. P a r t No. D e s c r i p t i o n Q ' ~ Y Remarks K L M A B C

1 - 1 21200-18001 GEAR ASSY, pr imary d r i v e n I I - - - - NT:61

1-2 21200-18002 GEAR ASSY, pr imary d r i v e n - - 1 I I I NT:61

2 2 123 1 - l4040 . DAMPER 6 6 6 6 6 6

l 3 21241-18001 .PLATE I I I I I I

I 4 05022-05229 .RI VET 6 6 6 6 6 6

1 5 21251-18000 -CUSHION,c lutchhousing I I I I I I

6 09 180-200 10 SPACER I I - - - - 20x25~32

7-1 08211-20383 THRUST WASHER 2 2 1 - - - 2 0 ~ 3 8 x 2

7-2 08211-25443 THRUST WASHER - - I I I 1 2 5 ~ 4 3 x 2

8 09160-20029 THRUST WASHER - - - I I I 2 0 ~ 3 0 ~ 4 . 5

9-1 21411-18000 HUB, c l u t c h s leeve I I - - _ - t o 2141 1-18001

9-2 21411-18001 HUB, c l u t c h s leeve _ - I _ _ -

9-3 21411-30000 HUB, c l u t c h s leeve - - - I l l

10-1 21441-15000 PLATE, c l u t c h d r i v e 6 6 - - - - NT:18 used w i t h Ref.No.1-I

10-2 21441-16500 PLATE, c l u t c h d r i v e - - 6 6 6 6 NT:12 used w i t h Ref.No.1-2

1 1 - 1 21451-15000 PLATE, c l u t c h d r i v e n . 6 - - - - - t o 21451-31000

11-2 21451-31000 PLATE, c l u t c h driven. , - 6 6 6 6 6

12 21462-15000 DISK, c l u t c h pressure I I I I I I

13 09 167-20006 WASHER I I I I I I 16.5x38x0.8

14 09140-20002 NUT I I I I I I

19 23121-15001 PIECE, c l u f c h push I I I I I I

16 23111-10000 ROD, c l u t c h push N0.l I I I I I 1 OD:6, L:123

17 23111-18001 ROD, c l u t c h push No.2 I I I I I I OD:6, L:154.5

FIG.15 CLUTCH

FIG.15 CLUTCH

Ref .No. P a r t No. D e s c r i p t i o n Q ' t y Remarks K L M A B C

18- 1 09440- 19005 SPRl NG 6 6 6 - - -

18-2 09440- 19004 SPRl NG - - - 6 6 6

19 091 60-06020 WASHER 6 6 6 6 6 6 6.5x20x1.6

20- 1 01 1 12-06208 BOLT 6 - - - - -

20-2 0 1 107-06 168 BOLT - 6 6 6 6 6

D 21 09284-10002 OIL SEAL I I I I I 1 10~17x5

22 09285-06005 OIL SEAL I I I I I I 6 x 3 0 ~ 5

23 23200-18000 SCREW ASSY, r e l e a s e I I I I I I

24 09 1 34-0600 1 . SCREW I I I I I I

25 08310-22068 .NUT I I I I I I

26 02 1 12-06 128 SCREW 2 2 2 2 2 2

27 23241 -18500 COVER, re lease screw I I I I I I

28 09443-0800 1 SPRl NG I I I I I I

FIG.16 TRANSMISSION

FIG.16 TRANSMISSION

Ref .No. P a r t No. Descr ip t ion Q ' t y Remarks K L M A B C

1 - 1 24 12 1 - 1800 1 COUNTERSHAFT I I - - - - NT:12

1-2 24121-18002 COUNTERSHAFT - - I I I I NT:12

2- 1 09262-20025 BEAR1 NG I I - - - - 2 0 x 5 2 ~ 15

2-2 09262-250 13 BEAR1 NG - - I I I I 2 5 x 5 2 ~ 1 5

3-1 09390-52001 C RING I I - - - -

3-2 09390-52002 C RING - - I I I I

B 4-1 24231-18001 GEAR, 3 rd d r i v e I I I - - - NT:19

4-2 24231-18400 GEAR, 3 rd d r i v e - - - I I I NT:20

5-1 09167-25004 WASHER I I I - - - 2 2 x 3 2 ~ 1

5-2 09 167-2501 2 WASHER - - - I I I

6 09380-25003 C l RCL l P I I I I I I

7-1 24221-18001 GEAR, 2nd d r i v e I I I - - - NT: 16

7-2 24221-18400 GEAR, 2nd d r i v e - - - I I I NT:17

8 24241-18003 GEAR, 4 t h d r i v e I I I I I I NT:21

9 09399-22003 RING 2 2 2 2 2 2

10 09380-3800 1 C l RCL l P I I I I I I

1 1 - 1 24251-18002 GEAR, 5 t h d r i v e I - - - - - t o 24251-18003

11-2 24251-18003 GEAR, 5 t h d r i v e - 1 I I I I

12-1 24261-18001 GEAR, 6 t h d r i v e I - - - _ - t o 24261- 18002

12-2 24261-18002 GEAR, 6 t h d r i v e - I 1 1 I I

B 13 09263- 17004 BEAR1 NG 1 I I I I I 1 7 ~ 2 1 ~ 9 . 8

14-1 08211-17301 WASHER 3 3 3 3 3 3 1 7 x 3 0 ~ 1

14-2 08211-17282 WASHER A R ( 0 Q I ) 1 7 ~ 2 8 ~ 1 . 5

14-3 09160-1 7007 WASHER A R ( 0 % 2 ) 1 7 ~ 2 9 ~ 1 . 2

FIG.16 TRANSMISSION

FIG.16 TRANSMISSION

Ref.No. Part No. Description Q'tv Remarks K L M A B C

1 5 09 160- 17005 WASHER I I I i I I 1 7 x 2 9 ~ 1

I 16 09263-17001 BEARING 3 3 3 3 3 3 1 7 ~ 2 1 ~ 1 2 . 8

17 09300-21001 BUSHING 2 2 2 2 2 2 2 1 x 3 0 ~ 1 3

18 06211-04063 PIN 2 2 2 2 2 2

19 24741-10000 HOLDER, c o u n t e r s h a f t 1 I I I I I

20-1 24131-18001 DRIVESHAFT I I I - - - NT:17 to 24131-18002

20-2 24 131 - 18002 DRl VESHAFT - - - I I I NT:17

21-1 24351-18003 GEAR, 5 t h d r i v e n I - - - - - NT: 18 to 2435 1 - 18004

21-2 24351-18004 GEAR, 5 t h d r i v e n - I I I I 1 NT:18

22 09380-25003 Cl RCLI P I I I I I I

23 082 1 1-25321 WASHER I I I I I I 2 5 x 3 2 ~ 1

24 24341-18003 GEAR, 4 t h d r i v e n I I I I l I NT:19

25 09160-25007 WASHER I I I I I I 2 5 ~ 3 5 ~ 1 . 5

27 09380-38001 Cl RCLI P I I I I I I

28 09399-22003 RING 2 2 2 2 2 2

29-1 24320-18002 GEAR, 2qd d r i v e n I I I - - - NT :24

29-2 24320-18400 GEAR, 2nd d r i v e n - - - 1 I I NT:23

30-1 24331-18002 GEAR, 3 r d d r i v e n l l \ - - - NT:21

30-2 24331-18400 GEAR, 3 r d d r i v e n - - - I I I NT:21

D 31 2431 1-18000 GEAR, 1 s t d r i v e n I I I I I I NT:28

32 082 1 1 - 1 730 1 WASHER 2 2 2 2 2 2 17x30~1

33 24751-1 1000 HOLDER, d r i v e s h a f t I I I I I I

34 02 122-06 128 SCREW 2 2 2 2 2 2

FIG.16 TRANSMISSION

FIG. 16 TRANSMISSION


35 24871-11001 C U P , o i l r e s e r v o i r I I I I I I

36 02 122-06 128 SCREW 2 2 2 2 2 2

37 26260-11000 GEAR, k i c k s t a r t e r i d l e r 1 I I I I l NT:26

WASHER

ClRCLlP

GEAR, k i c k s t a r t e r d r i v e n

BEAR1 NG

C RING

OIL SEAL

SPROCKET, engine

SPACER

NUT

WASHER

CHAIN ASSY, d r i v e



-JOINT, d r i v e chain

2 2 2 2 2 2

I I I I I I

I I I I I i

i I I I I I

I I I I I I

I I I I I i

I I I I I I

I I I I I I

I I I I I I

I I I I I I

I I I - - -

- - - I - -

- - - - I I

I l l - - -

FIG.17 GEAR SHIFTING

F I G . 1 7 GEAR S H I F T I N G


Ref.No. P a r t No. D e s c r i p t i o n Q'ty Remarks K L M A B C

22 24641-33031 SHOE,transmission brake I I I I I I from24640-33000

23 24631-18010 TAPPET, brake shoe I I I I I I

24 09440-0701 7 SPRING I I I I I I

REFTER, gear s h i f t i n g

SCREW

GUIDE, gear s h i f t i n g

SCREW

SHAFT, gear s h i f t i n g

SPR l NG

STOPPER, arm

LOCK WASHER

OIL SEAL

CUSH l ON

LEVER ASSY, gear s h i f t i n g



-RUBBER

.RUBBER

B0 LT

LOCK WASHER

1 I i I I l

2 2 2 2 2 2

I I I I I I

2 2 2 2 2 2

I I I I I I

I I I I I I

I I I I I I

I I I I I I

I I I I I I 1 2 x 2 2 ~ 9

I I I I I I

I - - - - - t o 25600- 18001

- I J I I f rom 25600-18001

FIG. 17 GEAR SHIFTING

Ref.No. P a r t No. D e s c r i p t i o n Q ' t y Remarks K L M A B C

40 3771 1-05 101 CONTACT, switch I I I I 1 I f rom37711-05100

41-1 02122-06128 SCREW I - - - - -

41-2 02122-06168 SCREW - I I I I I

I 42 37721-15002 BODY, gear shifting switch I I I I I I

43 09280-28002 0 RING I I I I I 1 ID:27.7,d:1.9

44 021 12-03048 SCREW

45 08322-21038 WASHER

46 02 1 12-05208 SCREW 2 2 2 2 2 2

FIG.18 KICK STARTER

FIG.18 KICK STARTER

Ref .No. P a r t No. Descr ip t ion Q' t~ Remarks K L M A B C

1 2621 1-18000 SHAFT, k i c k s t a r t e r I I I I I I

2 26231-20000 PAWL, k i c k s t a r t e r I I I I I I

3 09209-0501 1 P IN I I I I I I

4 09440-040 10 SPRING I I I I I I

5 09 160- 13002 WASHER I I I I I I 1 3 ~ 3 1 . 5 ~ 1 . 5

GEAR, k i c k s t a r t e r d r i v e

GEAR, k i c k s t a r t e r d r i v e

WASHER

WASHER

BUSH l NG

PIN

SPR l NG

GUIDE, s h a f t s p r i n g

WASHER

OIL SEAL

WASHER

CLIP

REFTER, pawl

SCREW

SCREW

LEVER ASSY, k i c k s t a r t e r

'RUBBER

.NIPPLE, grease

B0 LT

LOCK WASHER

I - - - - _

I I I I I I

2 2 2 2 2 2

2 2 2 2 2 2

I I I I I I

I I I I I I

I I I I I I

I I I I I I

I I I I I I

I I I I I I

I I I I I I

I I I I I I

I I I I I I

I I I I I I

I I I I I I

/ I - - - _

l l l l l l

I I I I I I

FIG.19 GENERATOR

FIG.19 GENERATOR


1 - 1 31400-18521 AC GENERATOR ASSY I I I - - - to 31 400- 18523 used w i t h 01 107-08658 and 0832 1-2 1088

1-2 31400-18524 AC GENERATOR ASSY - - - I l l

2-1 31401-18521 'STATOR ASSY I I I - - - to 31401-18524

2-2 31401-18524 .STATOR ASSY - - - I I I

3 31440-15020 -.POINT ASSY, LH I I I I I I

4 33172-33020 ..POINT ASSY, RH I I I I I I

6-2 31642-18522 ..CONDENSER, LH - - - I l l

8 08321-21048 ..LOCK WASHER - - - - l I

r 12 31791-15020 .BOLT, rotor . l l l - - - t o 0 1 122-08658

13 0832 1-2 1088 -LOCK WASHER I l l - - -

14 01 107-08658 BOLT, rotor - - - I l l

I) 15 08321-21088 LOCK WASHER - - - I I I

16 02 1 12-06508 SCREW 3 3 3 3 3 3

17 08321-21068 LOCK WASHER

18 09404-0640 1 CLAMP

19 02 1 12-06 108 SCREW I I I I I I

FIG.19 GENERATOR

FIG. 19 GENERATOR


20 33410-15020 COIL ASSY, i g n i t i o n I I I I I I

21 08310-12088 NUT 2 2 2 2 2 2

22 0832 1-2 1088 LOCK WASHER 2 2 2 2 2 2

FIG. 20 BATTERY

F1 G. 20 BATTERY


1 336 10- 180 10 BATTERY I I I I 1 I 1 2 V , 5 4 A H 121.15-38

2 36860-32000 LEAD W I RE, b a t t e r y I I I I - -

l 3 36860- 18020 LEAD W I RE, b a t t e r y - I I I I I

! 4 33651-l1000 PROTECTOR, b a t t e r y I I I I I I

5 09404-07701 CLAMP I I I I I I

6 41540-11002 HOLDER, b a t t e r y

• 7- 1 01 122-081 68 BOLT

7-2 0 1 107-08208 BOLT - - - 2 2 2

8 08321 -2 1088 LOCK WASHER 2 2 2 2 2 2

FIG. 21 SPEEDOMETER - TACHOMETER ( G T ~ ~ O K , L )

FIG. 24 HEADLAMP

F1 G. 24 HEADLAMP


1 - 1 35100-33032 HEADLAMP ASSY I I - - - - t o 35100-36131 used w i t h

36852- 15670 1-2 35100-36131 HEADLAMP ASSY - - I I I I

8 0832 1-2 1058 -LOCK WASHER 4 4 4 4 4 4

1 1 - 1 02231-05128 SCREW 2 2 2 2 2 -

11-2 02132-05108 SCREW - - - - - 2

12-1 51810-27300-157 HOUSING, headlamp I - - - - -

12-2 51810-27300-215 HOUSING, headlamp I - - - - -

12-3 51810-30000 HOUSING, headlamp - I l l - - Chrome p l a t e d

12-4 51810-27300-291 HOUSING, headlamp - - - - I I

13 01204-08207 BOLT 2 2 2 2 2 2

14 08322- 1 1 088 WASHER 2 2 2 2 2 2

15 08321-21 088 LOCK WASHER 2 2 2 2 2 2

F1 G. 24 HEADLAMP

FIG. 23 SPEEDOMETER - TACHOMETER (GT250B ,C)

Ref .No. P a r t No. D e s c r i p t i o n Q ' ~ Y Remarks B C

17 34995-31600 CAP I I

18 34956-15100 CUSHION

19 08313-11068 NUT

20 09 160-06007 WASHER 2 2 6.5x18x1.6

21 34910-18130 CABLE ASSY, speedometer I I

22 34940-18131 CABLE ASSY, tachometer I I

0 23 09407-18301 CLAMP I I L: 180

FIG. 2 3 SPEEDOMETER - TACHOMETER ( G T ~ ~ O B , C)

FIG.23 SPEEDOMETER - TACHOMETER (GT250B,C)

Ref.No. P a r t No. D e s c r i p t i o n Q' t~ Remarks B C

34100-3361 7 SPEEDOMETER 8 TACHOMETER ASSY I - M i l e s c a l e

34100-18410 SPEEDOMETER & TACHOMETER ASSY - I K i l o & M i l e s c a l e

34100-33607 SPEEDOMETER 8 TACHOMETER ASSY I - K i l o s c a l e

34100-18401 SPEEDOMETER 8 TACHOMETER ASSY - I K i l o s c a l e

1 - 1 34110-33611 'SPEEDOMETER ASSY I - M i l e s c a l e

1-2 34110-18410 .SPEEDOMETER ASSY - I Ui l o & M i l e s c a l e

• 1-3 34110-33601 .SPEEDOMETER ASSY I - Ui l o s c a l e

1-4 34110-18400 .SPEEDOMETER ASSY - I K I l o s c a l e

2- 1 342 10-33025 .TACHOMETER ASSY I - 2-2 34210-18410 .TACHOMETER ASSY - I i n use K i l o & M i l e

2-3 34210-18401 -TACHOMETER ASSY - I i n use K i l o

3 34 192-3360 1 .CAP, t r i p meter knob I 1

4 34 170-33600 .SOCKET I l

5 09471-12001 .BULB 4 4 12V, 3.4W

6 0947 1 - 12004 .BULB I I 12V, I .7W

7 34950-33601 . BRACKET I l

8 34972- 16420 -SPACER 4 4

9 34955-16420 'CUSHION, NO. I 4 4

10 34956-33600 .CUSHION, No.2 2 2

1 1 0831 0-1 1068 -NUT 4 4

12 3496 1-33602 .UNDER PLATE, tacrometer I l

13 34960-33602 .UNDER PLATE, speedometer I I

14 3405 1-33602 .CASE, meter l l t rom 341 I l -33701

15 34951-33120 -BRACKET, speedometer l I

16 34952-33120 .BRACKET, tachometer l I

FIG. 23 SPEEDOMETER - TACHOMETER ( G T ~ ~ o B , ~ )

FIG.22 SPEEDOMETER - TACHOMETER (GT250M,A)

Ref.No. Par t No. Descript ion Q ' t y Remarks M A

16 0831 1 - 1 1068 *NUT 4 4

17 34961-33602 .PLATE, tachometer under I l

18 34960-33602 'PLATE, speedometer under I I

19 3405 1-3360 1 'CASE, meter I I

20 34995-31600 CAP I I

21 34956-15100 CUSHION

e 22 08313-1 1067 NUT

23 08322-2 1088 WASHER

24 09 160-06007 WASHER L 2 6.5x18x1.6

25 34910-18130 CABLE ASSY, speedometer I I

26 34940-18131 CABLE ASSY, tachometer I I

FIG. 22 SPEEDOMETER - TACHOMETER (GT250M,A)

FIG.22 SPEEDOMETER - TACHOMETER (Gr250M,A)

Ref.No. P a r t No. Descr ip t ion Q't{ Remarks

1 - 1 34100-33612 SPEEDOMETER 8 TACHOMETER ASSY I - M i l e s c a l e t o 34100-33613

1-2 34 100-336 14 SPEEDOMETER 8 TACHOMETER ASSY - I M i l e s c a l e t o 34 100-336 15

1-3 34100-33602 SPEEDOMETER & TACHOMETER ASSY I - K i l o s c a l e t o 34100-33603

1-4 34100-33604 SPEEDOMETER 8 TACHOMETER ASSY - I K i l o s c a l e t o 34 100-33605

2- 1 34 1 10-33630 'SPEEDOMETER ASSY I - M i l e s c a l e from 34101-33631

2-2 34110-33631 .SPEEDOMETER ASSY -

8 2-3 34110-33620 .SPEEDOMETERASSY

2-4 34110-33621 .SPEEDOMETER ASSY

3 34980-33600 . .KNOB, t r i p meter

4-1 34210-33022 'TACHOMETER ASSY

4-2 342 10-33023 .TACHOMETER ASSY

.GASKET

CAP, t r i p meter knob

.SOCKET

.BULB

.BULB

.BRACKET

.SPACER

.CUShION, No. l

.CUSHION, No.2

.WASHER

.LOCK WASHER

I M i l e s c a l e To 34 1 10-33634 usea W i t h

34951-33120 K i l o s c a l e from 34 10 1-33602 K i l o s c a l e t o 342 10-33622 used w i t h

3495 1-331 20

from 34201-33602

t o 342 10-33024 used w i t h

34952-33 120

FIG.22 SPEEDOMETER - TACHOMETER (GT250M,A)

FIG.21 SPEEDOMETER - TACHOMETER (GT250K,L)

Ref.No. P a r t No. D e s c r i p t i o n Q ' ~ Y Remarks K L

21 34995-31600 CAP I I

22 34956-15 100 CUSHION, meter bracket 2 2

23 08313-1 1067 NUT 2 2

24 08322-2 1088 WASHER 2 2

25 09 160-06007 WASHER 2 2 6 . 5 ~ 1 8 ~ 1 . 6

D 26 34910-18130 CABLE ASSY, speedometer I I

27 34940-18131 CABLE ASSY, tachometer I I from 34940-18130


Ref.No. P a r t No. D e s c r i p t i o n Q ' t y Remarks K L

1 - 1 34000-33611 SPEEDOMETER & TACHOMETER ASSY I I M i l e s c a l e

1-2 34000-33601 SPEEDOMETER & TACHOMETER ASSY I I K i l o s c a l e

2-1 34100-33611 SPEEDOMETER ASSY l l M i l e s c a l e

2-2 34 100-3360 1 SPEEDOMETER ASSY I I K i l o s c a l e

3 34200-33601 .TACHOMETER ASSY I I

D 4 34 170-33600 .SOCKET I I

5 34955-16420 .CUSHION, NO. l 4 4

6 34956-33600 .CUSHION, NO. 2 2 2

7 34973- 18620 -WASHER 4 4

8 34972- 16420 -SPACER 4 4

9 0832 1-2 1058 .LOCK WASHER 4 4

10 08311-11058 .NUT 4 4

1 1 34950-33600 .BRACKET I I

12 34960-33602 'PLATE, speedometer under I I from 34960-3360 1

13 34961-33602 -PLATE, tachometer under l l from 34960-3360 1

14 34 190-3360 1 -COVER 2 2

15 34192-33600 'CAP, t r i p meter knob 1 I

16 34980-33600 -KNOB, t r i p meter I I

17 34981-33600 'SCREW, t r i p meter knob I I

D 18 3405 1-33600 -CASE, meter

19 09471 - 1200 1 .BULB

F1 G. 24 HEADLAMP

Ref.No. Par t No. Descri ~ t i o n Q' W Remarks K L M A B C

16-1 51821-27300 SPACER, W-l I - - - - - t o 5 182 1-2730 1 used w i t h 51827-27301

16-2 51821-27301 SPACER, RH - I I I I - t o 51820-36200 used w i t h 5 1828-25300

16-3 51 820-36200 SPACER, RH - - - - - I

17- 1 5 1822-27300 SPACER, LH

B 17-2 51822-27301 SPACER, LH

17-3 5 1860-36200 SPACER, LH

18- 1 5 1827-27300 CUSH l ON

18-2 5 1827-2730 1 CUSHl ON

18-3 5 1827-27302 CUSH l ON

1 9 5 1 845-3 103 1 GROMMET

20 36852- 15670 LEAD W I RE, head l amp

I - - - - - t o 5 1822-2730 1 used with 5 1822-2730 1

- I I I I - t o 51 860-36200 used w i t h 5 1 828-25300 - - - - - I

2 - - - - - t 0 5 1 8 2 7 - 2 7 x 1 used w i t h 5 182 1-2730 1 o r 5 1822-2730 1

- 2 2 2 2 -

FIG.25 TURN SIGNAL LAMP ( G T ~ ~ o K , L , M )

FIG.26 TURN SIGNAL LAMP (GT250b,B ,C)

Ref .No. Part No. Descri ~ t i o n Q ' ~ Y Remarks A B C

1 - 1 35601-18410 LAMP ASSY, f r o n t t u r n s i g n a l 2 2 - 1-2 35601-47060 LAMP ASSY, f r o n t t u r n s i g n a l - - 2

2- 1 35603- 18410 LAMP ASSY, r e a r t u r n s i g n a l 2 - - t o 35603-1 841 1

2-2 35603-18411 LAMP ASSY, r e a r t u r n s i g n a l - 2 -

2-3 35603-36300 LAMP ASSY, r e a r t u r n s i g n a l - - 2

3 356 12-28620 'LENS

4 356 13-28620 .GASKET

5 09471-1 2006 'BULB

6-1 02111-04258 .SCREW

6-2 35623-476 10 'SCREW

7 35627-4301 0 .GASKET 8 8 8

8 08310-12108 NUT 4 4 4

9 08322-2 1 108 WASHER 2 2 2

10 35698-28000 COVER, f r o n t bcss 2 2 2

1 1 38610-32210 RELAY, t u r n s i g n a l I I 1

FIG. 2 7 REAR COMBINATION LAMP (GT25OK,L,M,A)

FIG.27 REAR COMBINATION LAMP (GT25OK,L,M,A)

Ref.No. P a r t No. Descr ip t ion Q ' ~ Y Remarks K L M A

1 35710-18110 LAMP ASSY, r e a r c o m b i n a t i o n I I I I

2 3571 2-27660 'LENS I I I I f r o m 35712-27691

3 35715-27691 'HOUSING I I I I

4 02 1 1 1-04558 'SCREW 2 2 2 2

5 35765- 150 10 .CUSHION 4 4 4 4

REFLEX REFLECTOR, r e a r

REFLEX REFLECTOR, r e a r

SPACER

WASHER

LOCK WASHER

NUT

B0 LT

B 0 LT

WASHER

WASHER

LOCK WASHER

NUT

WASHER

FIG.28 REAR COMBINATION LAMP (GT250B,C)

FIG.28 REAR COMBINATION LAMP (GT250B,C)

Ref.No. P a r t No. Descr ip t ion Q ' ~ Y Remarks B C

1 - 1 35710-18630 LAMP ASSY, r e a r combinat ion I - t o 35710-18631

1-2 35710-18631 LAMP ASSY, r e a r combinat ion - I

2- 1 357 12 -3620 .LENS I - t o 357 12-3062 1

2-2 35712-30621 .LENS - l

3 357 13-305 10 .GASKET I l

4 02 1 1 1-04558 .SCREW 2 2

5 35627-430 10 .GASKET 2 2

.CUSHION

.SPACER

'CUSHION

.SPACER

.BULB

B0 LT

BOLT

NASHER

14 08310-11068 NUT

15 08322-21068 hAShER

FIG. 29 ELECTRICAL

F1 G . 29 ELECTRICAL

Ref.No. Par t No. Descr ip t ion Q' t~ Remarks K L M A B C

1 - 1 36610-18100 WIRING HARNESS I I I - - -

3 36876- 18 100 . LEAD W I RE, I I I I - - r e a r combinat ion lamp

4-1 09407-18391 CLAMP I I I 1 3 3 ~ : 1 8 O

4-2 09407- 1439 1 CLAMP

CLAMP

RECTlRl ER

LOCK WASHER

NUT

CLAMP

CASE ASSY, fuse

.FUSE

BOOT

BRACKET, fuse case

SWITCH ASSY, brake lamp

BRACKET

SPRllvG

B0 LT

LOCK WASHER

- 1 3 3 3 3 L: I IO

I I I I I I f rom 32800-18520

I I I I I i

I I I I I I

I I I I I I

I I I I I I

I I I I i I 1 5 A

I I I I I I

FIG.29 ELECTRICAL

FIG.29 ELECTRICAL

Ref.No. Par t No. Descript ion Q ' t y Remarks K L M A B C

18- 1 38500-31 01 0 HORN I - _ - - - t o 38500-3101 1

18-2 38500-310 1 1 HORN

19 38500-3101 2 HORN

B0 LT

LOCK WASHER

NUT

BRACKET, horn

B0 LT

LOCK WASHER

SWITCH ASSY, i g n i t i o n

SWITCH ASSY, I g n i t i o n

SWITCH ASSY, i g n i t i o n

LOCK ASSY, s t e e r i n g

SCREW

LOCK WASHER

LEAD W I RE, ea r th

LEAD W I RE, res i s i o r

- ( I - - - t o 38500-310 12 used w i t h 36870-31030

- - - I 1 1

I I I I I I

I I I I I I

I I I I I I

I I I I I I

2 2 2 2 2 2

2 2 2 - - -

1 1 I - - -

- - - I - - from 371 10-31012

- - - - I I

I I I I I I

2 2 2 2 2 2

2 2 2 2 2 2

1 I I - - -

I - - _ _ I

FIG.30 FRAME

FIG. 30 FRAME


1 - 1 41000-18821-019 FRAME I I I - - - t o 41 100-18830-019

1-2 41100-18830-019 FRAME - - - I l l

2 51951-18400 .GUIDE, s t e e r i n g l ock I I I I I I

3 08310-12108 .NUT I I I I I I

4 41550-18600 HOLDER, t o o l I I I I I I

5 08310-1 1068 NUT

6 08321-21068 LOCK WASHER

7 *09800-00138 TOOL SET I I I I I I

"As te r i sk shows e x p o r t i n s p e c t i o n r e q u i r e d p a r t s .

FIG.31 STAND - FOOTREST


Ref.No. Par t No. Descr ip t ion Q ' t y Remarks K L M A B C

1 42100-18600 STAND, cen te r I I I I I I

2 09 180-1000 1 SPACER 2 2 2 2 2 2 1 0 . 4 ~ 1 6 ~ 3 0

3 09 100- 10006 BOLT 2 2 2 2 2 2 10x48

4 09443- 16005 SPRl NG I I I I I I

5 09321-10001 CUSHION 2 2 2 2 2 2

6 08310-l2108 NUT 2 2 2 2 2 2

• 7 08321-21108 LOCK WASHER 2 2 2 2 2 2

8 42310-08002 STAND, prop I I I I I I

9 09443-14005 SPRING I l I I I I

10 09320-0700 1 CUSHl ON I I I I I I

1 1 09100-10007 BOLT I I I I I I 10x27

12 08310-22108 NUT I I I I I I

13 42330-10001 BRACKET, prop stand I I I I I I

14 01107-10258 BOLT 2 2 2 2 2 2

15 08321-21 108 LOCK WASHER 2 2 2 2 2 2

16 431 10-18100 PEDAL, brake I I I I I I

17 09448-37008 SPRl NG I I I I I I

18 43511-10000 BAR, f r o n t f o o t r e s t RH I I I I I I

19 43551-10000 RUBBER, f r o n t RH I I I I I I

20 43515-10000 BAR, f r o n t f o o t r e s t LH I I I I I I

B 21 43551-09000 RUBBER, f r o n t LH I I I I I I

22 01 107-J0358 BOLT 2 2 2 2 2 2

23 0832 1-21 108 LOCK WASHER 2 2 2 2 2 2

24 01 107-08358 BOLT 2 2 2 2 2 2

25 08321 -21 088 LOCK WASHER 2 2 2 2 2 2


R e f .No. P a r t No. D e s c r i p t i o n Q'ty Remarks K L M A B C

26 58500-11000 CABLE ASSY, r e a r brake I I I I I I

30 09200-05001 PIN I I I I I I

31 08322-21068 WASHER

32 041 I I -20 l58 COTTER PIN

I I I I I I

2 2 2 2 2 2

33 43600-03001 FOOTREST ASSY, p i l i o n 2 2 - 2 2 2

34 43610-03001 BAR, p i l i o n f o o t r e s t - - 2 - - -

35 436 12-0300 1 RUBBER - - 2 - - -

36 09 160- 19006 WASHER - - 2 - - - 1 9 . 5 ~ 3 2 ~ 2

37 09200-06010 PIN - - 2 - - -

38 04111-20208 COTTER PIN - - 2 - - -

FIG.32 FUEL TANK

FIG.32 FUEL TANK

Ref .No. Par t No. Description Q' t y Remarks K L M A B C

1 44 100-18830-1 57 TANK SET, f u e l I - - - _ - from 44110-18823-157

2 68116-18630-724 'TAPE, s t r i p i n g upper I - - - - -]to 68100-1 8830-724

3 68115-18640-724 'TAPE, s t r i p i n g lower 2 - - - - -

4 44100-18830-215TANKSET, f u e l I - - - _ _ f rom 44110-18823-215

5 68116-18630-718 -TAPE, s t r i p i n g upper I - - - _ - l t o 68 100- 18830-7 18

6 68115-18640-718 .TAPE, s t r i p i n g lower 2 - - - - - - 1

7-1 441 10-18650-758 TANK, f u e l - I _ - _ -

7-2 44110-18650-759 TANK, f u e l - I _ - - _

7-3 44110-18650-279 TANK, f u e l - I - - _ _

8 68115-18650-742 .TAPE, s t r i p i n g RH - l I - _ - k0 68 100- 18850-742

9 68 125- 18650-742 .TAPE, s t r i p ing LH - I - - - -

10-1 44110-18660-288 TANK, f u e l - - I - - - t o 44100-18661-288 used w i t h 68111-34000(2pcs.) and 09127-03002

(4pcs. ) 10-2 44110-18661-288 TANK, f u e l - - I - - -

l l 68115-18660-019 .TAPE, s t r i p i n g No.1 RH - - I - - - 1 12 68125-18660-019 .TAPE, s t r i p i n g No.1 Lti - - I - - -

t o 68100-18860-019 13 68116-18660-019 .TAPE, s t r i p i n g No.2 RH - - I - - -

14 68126-18660-019 .TAPE, s t r i p i n g No.2 LH - - I - - -1

15-1 44110-18660-797 TANK, f u e l - - I - _ - t o 44110-18661-797 used w i t h

a 681 1 1-34000(2pcs. and 09127-03002

(4pcs. ) 15-2 44110-48661-797 TANK, f u e l - - I - - -

16 68115-18660-742 .TAPE, s t r i p i n g No.1 RH - - I - - - 1

17 68125-18660-742 -TAPE, s t r i p i n g No.1 LH - _ I - - - i t o 68100-18860-742 18 68116-18660-742 .TAPE, s t r i p i n g No.2 RH - - I - - -

19 68126-18660-742 .TAPE, s t r i p i n g No.2 LH - - I - - -l

FIG.32 FUEL TANK

FIG.32 FUEL TANK


20-1 44110-18670-737 TANK, f u e l - - - I - -

20-2 44110-18670-0lH TANK, f u e l - - - I - -

21 68115-18670-60T .TAPE, s t r i p i n g No.1 RH - - - I - -1

22 68125-18670-60T -TAPE, s t r i p i n g No.1 LH - - - t o 68100-18890-60T

23 68116-18670-60T .TAPE, s t r i p i n g No.2 RH - - - I - -

24 68 126- 18670-60T .TAPE, s t r i p i n g No .2 LH

25- 1 441 10-18670-797 TANK, f ue I - - - I - -

25-2 441 10- 18670-00T TANK, f ue l - - - I - -

27 68125-18670-998 .TAPE, s t r i p i n g No.1 LH - - - t o 68100- 18890-998

28 68116-18670-998 -TAPE, s t r i p i n g No.2 RH - - - I - - - 1 29 68126-18670-998 .TAPE, s t r i p i n g No.2 LH - - - I - - 1 30 44110-18680-0lH TANK, f u e l - - - - I -

32 44110-18680-293TANK, f u e l - - - - - I - 33 68101-18810-61R .TAPE SET - - - - I - 34 44110-18680-797 TANK, f u e l - - - - I -

35 68101-18810-61P .TAPE SET - - - - 1 - 36 44110-18681-189 TANK, f u e l - - - - - I

37 68101-18820-03T .TAPE SET

@ 38 441 10-18681-185 TANK, f u e l

39 68101-18820-189 .TAPE SET

40 44110-18681-05H TANK, f u e l

4 1 68 10 1 - 1 8820-742 'TAPE S ET

FIG.32 FUEL TANK

FIG.32 FUEL TANK

Ref.No. Part No. Descri otion Q ' t y Remarks K L M A B C

42 68111-33000 EMBLEM, f u e l tank 2 - - - - -

43 681 11-33001 EMBLEM, f u e l tank - 2 - - - -

44 68 1 1 1-33002 EMBLEM, f u e l tank - - 2 - - -

45 68111-34000 EMBLEM, f u e l tank - - 2 2 2 2

46 09148-04005 NUT 4 4 4 - - -

47 09 127-03002 SCREW - - - 4 4 4

• 48 44200-330 1 1 CAP ASSY, fue l tank I I I I I I

.GASKET

'PIN, cap f r o n t

.WASHER

.PIN, cap lock

-E RING

SPACER

CUSHION

WASHER

WASHER

B0 LT

CUSHION, f u e l tank rear

CUSH l ON

I I I I I I

I I I I I I

2 2 2 2 2 2

I I I I I I

2 2 2 2 2 2

1 I I I I I 9 x 1 2 ~ 1 1

I I I I I I

I I - - - - 8.5x29x1.5

- - I I I I 8.5x29x1.6

I I I I I I

I I I I I I

2 2 2 2 2 2

FIG.33 FUEL COCK (GT25OK,L,M,A)

FIG. 33 FUEL COCK ( G T ~ ~ O K , L ,M,A)

Ref .No. P a r t No. D e s c r i p t i o n Q ' t y Remarks K L M A

1 - 1 44300-15051 COCK ASSY, f u e l I - - - to 44300- 18450

1-2 44300-18450 COCK ASSY, f u e l - I l l

2 44.348- 10050 .GASKET I I I I

3 44344- 15080 .CLEANER I I I I

4 44346- 10050 .GASKET I I I I

5 44341-18450 .GASKET, l e v e r 1 1 1 1

B 6 09343-05018 HOSE I I I I 5 ~ 8 . 2 ~ 1 8 0

7 09343-05025 HOSE I I I I 5 ~ 8 . 2 ~ 1 3 5

8-1 09386-08001 CLIP 4 - - - to 09401-08401

8-2 09401-08401 CLIP - 4 4 4

FIG.34 FUEL COCK (GT250A,B,C)

FIG.34 FUEL COCK (GT250A,B,C)

Ref.No. P a r t No. Descr ip t ion Q' t~ Remarks A B C

1 - 1 44300-15651 COCK ASSY, f u e l I - -

1-2 44300-15600 COCK ASSY, f u e l - 1 1

2 44348-31050 - 0 RING I l l

3 44322-31 050 . F1 LTER 2 2 2

4 44341-331 50 .GASKET, l ever I l l

5 44344-31050 .F1 LTER, cup I I I

6-1 44347-33150 .CUP I - -

6-2 44347-33600 .CUP - 1 1

7 44346-31 050 .GASKET I I I

8 44353-33154 .V SEAL

9 09343-05135 HOSE, f u e l RH

10 09343-05129 HOSE, f u e l LH

1 1 09401-08402 CLIP

12 09 128-06006 BOLT

13 091 68-060 10 GASKET

FIG.35 O I L TANK

FIG.35 OIL TANK

Ref.No. Part No. Description Q"b Remarks K L M A B C

1 - 1 4461 1-18601 TANK, o i l I I I - - - t o 44661-18602

1-2 44611-18602 TANK, o i l - - - I l l

2 44651-18601 CAP, o i l t ank 1 . 1 I I I I

3 44660-18818 OIL TANK CAP GASKET SET I l l 1 1 1

4 44261-27000 RUBBER, o i l t a n k i n l e t I l l 1 1 1

5-1 44600-31830 OI L INSPECTION LENS SET I I I I I - t o 44600-31831

5-2 44600-31831 OIL INSPECTION LENS SET I

6 44820-18600 HOLDER, o i l t ank J I I I I I

7 08321-21 068 LOCK WASHER 2 2 2 - - -

8 08322-2 1068 WASHER 2 2 2 2 2 2

9 09 160-06007 WASHER I I I 1 I I 6 . 5 ~ 1 8 ~ 1 . 6

10-1 09128-06011 BOLT 2 2 2 2 2 -

10-2 01 107-06 128 BOLT - - - - - 2

1 1 09462-00007 BAND I I I I I I

FIG.36 SEAT

FIG.36 SEAT


1 45 100- 18640-403 SEAT ASSY I I - - - - t o 45100-18641-403

2 45100-18641-865 SEAT ASSY - - I 1 1 I from 45 100- 1864 1-403

3- 1 4631 0-1 8500 CARRIER, s p o r t s I l l I - - 1 & 4 6 3 1 0 - l 8 5 0 I

3-2 46310-18501 CARRIER, sports - - - - I I

F I G . 3 7 RIGHT FRAME COVER

FIG.37 RIGHT FRAME COVER

Ref.No. Part No. Description Q' t~ Remarks K L M A B C

1 - 1 47111-18630-527 COVER, frame RH I - - - - -

1-2 47111-18600-157 COVER, frame RH I - - - - - from 47111-18630-527

1-3 47111-18630-926 COVER, frame RH I - - - - _

1-4 47111-18600-215 COVER, frame RH J - - - - - from 47111-18630-926

1-5 47111-18630-966 COVER, frame RH - I - - - -

1-6 47111-18600-759 COVER, frame RH m 1-7 47111-18630-967 COVER, frame RH

- I - - - - from 471 1 1-18630-966

- I - - - -

1-8 47111-18600-758 COVER, frame W-l - I - - - - from 47 1 1 1 - 18630-967

1-9 47111-18600-279 COVER, frame W - I - - - -

2-1 47111-18600-288 COVER, frame RH - - ] - - -

2-2 47111-18600-797 COVER, frame W-l - - I - - -

3-1 47111-18601-737 COVER, frame RH - - - I - -

3-2 47111-18601-797 COVER, frame RH - - - I - -

3-3 47111-18601-0lH COVER, frame RH - - - I - -

3-4 47111-18601-00T COVER, frame RH - - - I - -

3-5 47111-18601-291 COVER, frame RH - - - - I -

3-6 47111-18010-64M COVER, frame RH - - - - - I

3-7 47111-18010-64K COVER, frame RH - - - - - 1

3-8 47 1 1 1 - 1801 0-64L COVER, frame RH - - - - - I

4-1 68136-18010-03T TAPE - - - - - I I) 4-2 68136-18010-189 TAPE - - - - - I

4-3 68136-18010-742 TAPE - - - - - I

5 47 1 6 1 - 1 8630 ACCESSORY, RH I I I - - -

6 68 14 1 - 18600 EMBLEM

7 09148-03004 NUT

8 68171 -26000 EMBLEM I I I I I I C C I

9 03141-05168 SCREW 3 3 3 3 3 3

10 68363-26200 LABEL, company name - I I I 1 I

GT250 -37-

FIG.38 LEFT FRAME COVER


Ref .No. Part No. Descr ipt ion Q'ty Remarks K L M A B C

1 - 1 47211-18630-527 COVER, frame LH I - - - - _

1-2 47211-18600-157 COVER, frame LH

1-3 47211-18630-926 COVER, frame LH

I - _ - - - from 4721 1 - 18630-527

I - - - - _

1-4 47211-18600-215 COVER, frame LH I - - - - - from 472 1 1 - 18630-926

1-5 47211-18630-966 COVER, frame LH - I - - - -

1-6 47211-18600-759 COVER, frame LH • 1-7 4721 1-18630-967 COVER, frame LH

- I - - - - from 4721 1 - 18639-966

- I - - - -

1-8 47211-18600-758 COVER, frame LH - I - _ - - f rom 472 1 1 - 18630-967

1-9 47211-18600-279 COVER, frame LH - I - - - -

2-1 47211-18600-288 COVER, frame LH - - I - - -

2-2 47211-18600-797 COVER, frame LH - - ( - - -

3-1 47211-18601-737 COVER, frame LH - - - I - -

3-2 47211-18601-797 COVER, frame LH - - I - -

3-3 47211-18601-0lH COVER, frame LH - - - I - -

3-4 47211-18601-00T COVER, frame LH - - - I - -

3-5 47211-18601-291 COVER, frame LH - - - - I - 3-6 47211-18010-64M COVER, frame LH - - - - - I

3-7 47211-18010-64K COVER, frame LH - - - - - I

3-8 472 1 1 - 180 10-64L COVER, frame LH I

4- 1 68 146- 180 10-03T TAPE 1

B 4-2 68146-18010-189 TAPE - - - - - I

4-3 68146-18010-742 TAPE - - - - - I

FIG. 38 LEFT FRAME COVER

Ref.No. Par t No. Descr ip t ion Q ' ~ Y Remarks K L M A B C

5 09329-0200 1 CUSHION I I I I I I

6-1 47230-03001 KNOB, frame l e f t cover 1 1 1 1 - - f rom 47230-03000

6-2 47230-03002 KNOB, frame l e f t cove r - - - - I I

7 09 152-06001 NUT I I I I I I

8 4726 1 - 1 8630 ACCESSORY, LH I I I - - -

9 68141-18600 EMBLEM I I I I I I " ~ T 2 5 0 "

10 09148-03004 NUT 2 2 2 2 2 2

1 1 68363-26200 LABEL, company name - I I I I I

FIG. 39 FRONT FORK (GT250K ,L)

FIG. 39 FRONT FORK ( ~ ~ 2 5 0 K , L l

Ref .No. P a r t No. Descr ip t ion Q'ty Remarks K L

1 - 1 51103-33731 DAMPER ASSY, f r o n t f o r k W I - from 5 1 103-33730

1-2 51103-18431 DAMPER ASSY, f r o n t f o r k RH - I

2-1 51104-18430 DAMPER ASSY, f r o n t f o r k LH I - t o 51104-18431

2-2 51104-18431 DAMPER ASSY, f r o n t f o r k LH - I

3 51111-33030 .INNERTUBE 2 2

4 5 1 130-3373 .OUTER TUBE, RH I I

5 5 1 130-33031 .OUTER TUBE, LH I I

6 51171-18430 .SPRING 2 2

7-1 51152-33030 .GUIDE, i nne r tube 2 - 7-2 51 152-33031 -GUIDE, i nne r tube - 2 f rom 5 1 152-33030

8 51112-33030 -PISTON, i nne r tube 2 2

9 51132-31030 -HOLDER, f r o n t a x l e 2 2

10 5 1 1 14-33030 -VALVE, damper 2 2

1 1 51119-33030 .SNAPRING,piston 2 2

12 5 1 1 18-33030 .RING, v a l v e s topper 2 2

13 51116-33030 'RING, p i s t o n s topper 4 4

14 51156-33030 .CIRCLIP 2 -

15 51173-33030 .CIRCLIP - 2

16 5 1 153-33730 - 0 1 L SEAL 2 2

17 51 158-33730 .RING 4 4

18 08311-11088 .NUT 4 4

19 0832 1-2 1088 -LOCK NASHER 4 4

20 08322-2 1088 .WASHER 4 4

FIG. 39 FRONT FORK (GT250K,L)


Ref.No. Par t No. Descr ip t ion Q ' P Remarks

22 5 1 181-33030 - 0 RING 2 2

23 51351-33030 'CAP, i nne r tube 2 2

26 51311-33001-019 STEERING STEM HEAD I I

B 27 51410-33001 STEERING STEM I I

.OUTER RACE

SEAT, headlamp b racke t

GU I DE, boo t

CUSHION, head l amp b racke t

CAP, headl amp b racke t

CUSH l ON

BOLT

WASHER

CLAMP, cab le

B0 LT

WASHER

NUT

B0 LT


Ref .No. P a r t No. Descr ip t ion Q'ty Remarks K L

41 01 121-10408 BOLT I I

42 0832 1-2 1 108 LOCK WASHER 2 2

43 01 122-10408 BOLT 2 2

44 08321-21108 LOCK WASHER 2 2

45-1 51530-33611-157 BRACKET, headlamp I - 45-2 51530-3361 1-215 BRACKET, headlamp RH I -

D 45-3 5 1530-331 00 BRACKET, head l amp FW - l

46-1 51540-33611-157 BRACKET, headlamp LH I -

46-2 51540-33611-215 BRACKET, headlamp LH I - 46-3 5 1540-331 00 BRACKET, headlamp LH - 1

F I G . 4 0 FRONT FORK (GTZ5OM,A,B,C)

F I G . 4 0 FRONT FORK (GT25OM,A,B,C)

Re f .No. P a r t N o . Descr ip t ion Q ' t y Remarks M A B C

1 - 1 51103-33131 DAMPER ASSY, f r o n t f o r k RH I I - - t o 51 103-33132

1-2 51103-33132 DAMPER ASSY, f r o n t f o r k RH - - I I

2-1 51104-33131 DAMPER ASSY, f r o n t f o r k LH I I - - t o 51 104-33132

2-2 51104-33132 DAMPER ASSY, f r o n t f o r k LH - - I I

3 51 110-33131 -PIPE 2 2 2 2

4-1 51130-33131 .BOTTOM CASE, RH l I - - t o 5 1 130-331 32

4-2 51130-33132 .BOTTOM CASE, RH - - I I

5-1 51140-33131 .BOTTOM CASE, LH I I - - t o 51 140-33132

5-2 5 1 140-331 32 .BOTTOM CASE, LH - - 2 2

6 51 146-33130 -PIPE, seat 2 2 2 2

7 51 171-33131 -SPRING 2 2 2 2

8 5 1 189-33 130 .CAP 2 2 2 2

9 51 172-33130 .SEAT, spr ing upper 2 2 2 2

10 51181-33131 .ORlNG 2 2 2 2

1 1 08331-41269 .CLIP 2 2 2 2

12 51 196-33130 .RING 2 2 2 2

13 51195-33130 .LOCKPIEACE,oi l 2 2 2 2

14 51 147-31030 .BOLT 2 2 2 2 !

15 51148-31030 .WASHER 2 2 2 2

16 51 153-33730 -01 L SEAL 2 2 2 2

17 51156-33130 .STOPPER RING, o i l seal 2 2 2 2

18 51571-33131 .OUST SEAL 2 2 2 2

19 51132-31030 .HOLDER, f r o n t a x l e 2 2 2 2

21 0832 1-21 088 -LOCK WASHER

22 083 10- 12088 .NUT

FIG.40 FRONT FORK (GT250M,A,B,C)

FIG.40 FRONT FORK (GTZ~OM,A,B,C)

Ref.No. P a r t No. Descr ip t ion Q ' t y Remarks M A B C

23 5 1 183-33030 'GASKET 2 2 2 2

25 51311-33002-291 STEERLNG STEM HEAD I I I I

26 5 14 10-33700 STEER1 NG STEM I I I I

'RACE, o u t e r

SEAT, headlamp b r a c k e t

COVER, lower b racke t

CUSHION, headlamp b racke t

CAP

CUSHION, upper

NUT, upper

WASHER, upper

CLAMP, c a b l e

BOLT

WASHER

LOCK WASHER

NUT

B0 LT

0 1 107- 10408 BOLT

0832 1-2 1 108 LOCK WASHER

01 107- 10408 BOLT

0832 1-2 1 108 LOCK WASHER

09250-08005 CAP, f o r k s t e e r i n g

51530-33100 BRACKET, headlamp RH

51530-33611-291 BMCKET, headlamp RH

5 1540-331 00 BRACKET, head l amp LH

5 1540-336 1 1-291 BRACKET, head l amp LH

I I I I

2 2 2 2

2 2 2 2

2 2 2 2

2 2 2 2

2 2 2 2

I I I I

I I I I

I I I I

I I I I

I I I I

I I I I

I I I I

I I I I 10x55

I I I I

2 2 2 2

2 2 2 2

2 2 2 2

I l l 1

1 1 - 1

FIG.41 FRONT FENDER

FIG.41 FRONT FENDER

Ref.No. P a r t No. Descr ip t ion Q ' t u Remarks K L M A B C

1 - 1 53100-18100 FENDER, f r on t I I - - - - t o 53100-18101

1-2 53100-18101 FENDER, f r on t - - I - - -

2 53100-18102 FENDER, f r on t - - - I l l

3 01 107-08168 BOLT Qilz +J 4 4 4 4 4 4

4 0832 1-2 1088 LOCK WASHER 4 4 4 4 4 4

5 01107-06168 BOLT ~ i i / a 4 4 4 2 2 2

9 6 0832 1-21 068 LOCK WASHER 4 4 4 2 2 2

7 08322-2 1068 WASHER 4 4 4 2 2 2

8 58621-21202 GUIDE, cab le I I I I I I

FIG.42 FRONT WHEEL

FIG.42 FRONT WHEEL

Ref,No. P a r t No. Descr ip t ion Q ' t y Remarks K L M A B C

1 - 1 54111-18400 HUB, f r o n t I - - - - - t o 54100-18830

1-2 54100-18830 HUB SET, f r o n t - I - - - - t o 54100-18831

I' 1-3 54100-18831 HLF3 SET, f r o n t - - I I I I

3 54730-1 8400 .SPACER, bear ing I I I I I I

4- 1 5471 1-33000 AXLE, f r o n t

4-2 54711-33001 AXLE, f r o n t

4-3 5471 1-33002 AXLE, f r o n t

- I - - - - t o 54711-33002 used w i t h 09180-15034

- - I l l 1

5 54721-31000 NUT, a x l e I - - - - -

6 08314-31 128 NUT - 1 I I I I

7 04 1 1 1-30308 COTTER PIN - I I I I I

8 09 180- 15034 SPACER - I I I I I 15~22x30

9 08322-2 1 128 WASHER - I I I I l

10-1 54740-18400 SPACER, a x l e RH I l I - - -

10-2 54740-18401 SPACER, a x l e FW - - - I I I from 54740-18400

11-1 54600-18401 BOX, speedometer gear I 1 1 I - - t o 54600-18402

11-2 54600-18402 BOX, speedometer gear - - - - I I

12 59210-18401 DISK, f r o n t brake l I I I I I from 59210-18400

13 09100-08094 BOLT 6 6 6 6 6 6 8x40

14 09 169-080 16 WASHER ' I 5 55300-18819 SPOKE SE1

3 3 3 3 3 3

I I I I I I

16 55412-11000 BALANCER, wheel No.1 AR ( 0 . ~ 2 )

17 5541 1-1 1000 BALANCER, wheel No.2 AR ( O h 2

18 55311-18420 RIM, f r o n t wheel I I I I I I 1.60A-18

FIG.42 FRONT WHEEL

FIG.42 FRONT WHEEL

Ref .No. P a r t No. Descr ip t ion Q ' ~ Y Remarks K L M A B C

19-1 55100-18610 TIRE I I I - - - 3.00-18

19-2 55 100- I 8620 T l RE - - - I I 1 3.00-18

20- 1 55200-1 8030 TUBE, inner I I I I - - 3.00-18

20-2 55200-11601 TUBE, inner - - - - I 1 3.00-18

21-1 55261-18030 PROTECTOR, inner I I I I - - 22x 18

21-2 55261-11010 PROTECTOR, inner - - - - I 1 22x18

22 54871-18400 DUST SEAL I I I I I I

FIG.43 HANDLEBAR

FIG.43 HANDLEBAR


1 56 1 1 1-33000 HANDLEBAR I I I I I I

2-1 56500-31010 MIRROR ASSY, r e a r v iew RH I I - - - - 2-2 56500-31011 MIRROR ASSY, r e a r view RH - - I I I I

56600-31010 MIRROR ASSY, r e a r v iew LH I I - - - -

56600-31 01 1 Ml RROR ASSY, r e a r view LH - - I I I I

56221-33600 CALMP, handlebar lower 2 2 - - - -

09 160- 10035 WASHER 2 2 - - - - 1 0 ~ 2 8 ~ 2 . 3

08314-11108 NUT 2 2 - - - -

04111-25308 COTTERPIN 2 2 - - - -

56211-27200-291 CLAMP, handlebar upper 2 2 2 2 2 2

01 204-08357 BOLT 4 4 4 4 4 4

08321-21088 LOCK WASHER 4 4 4 4 4 4

09101-10015 BOLT 2 2 - - - -

51611-33002 REAR, i nne r 2 2 2 2 2 2

51621-30001 RACE, o u t e r upper I I I I I I

06114-08003 STEEL BALL 36 36 36 36 36 36

51 631-28000 NUT, s t e e r i n g stem I I I I I I

51643-30000 DUST SEAL, upper I I I I I I

FIG.43 HANDLEBAR

FIG. 43 HANDLEBAR


17-1 58200-15101 CABLE ASSY, c l u t c h I I I I I - L:1080,.k:116 from 58200-15100

17-2 58200-15002 CABLE ASSY, c l u t c h - - - - - I L:1050, L : l l 8

1 8 09287- 1 000 1 'BOOT I I I I I I

19 08312-11088 'NUT I I I I I I

20 58300-18402 CABLE ASSY, t h r o t t l e I I I I I I L1:650,L2:180 L3:270 from 58300-18401

2 1 09287-07002 'BOOT I I I I I I

22 09407- 1 830 1 CLAMP I I I I I I L:180

23 09407-12402 BAND 4 4 2 2 2 2 L:120

25-1 35950-3101 0 REFLEX REFLECTOR, f r o n t 2 2 2 - - -

25-2 35950-15010 REFLEX REFLECTOR, f r o n t - - - 2 - -

26 35995-29000 SPACER 2 2 2 - - -

27-1 09160-06020 WASHER 2 - - - - - 6 . 5 ~ 2 0 ~ 1 . 6

27-2 09160-06027 WASHER - 2 2 - - - 6 . 5 ~ 2 0 ~ 1 . 2

28 08322-2 1058 WASHER - - - 2 - - 29 08321 -21058 LOCK WASHER - - - 2 - - 30 35950-45010 REFLEX REFLECTOR, f r o n t - - - - 2 2

31 08322-2 1058 WASHER

32 0832 1-21058 LOCK WASHER

FIG.44 RIGTH HANDLE SWITCH

FIG.44 RIGHT HANDLE SWITCH

Ref.No. Part No. Description Q ' t y Remarks K L M A B C

1 57100-3301 1 GRIP ASSY, t h r o t t l e I I - - - - from 57100-18601

2 57100-18610 GRIP ASSY, t h r o t t l e - - I - - -

.GRIP, t h r o t t l e - - I - - -

.ADJUSTER, t h r o t t l e g r i p I I - - - -

.NUT I I - - - -

. SCREW 2 2 2 - - -

GRl P ASSY, t h r o t t l e - - I 1 -

GRlP ASSY, t h r o t t l e - - - - - I from 57100-18620

.GRIP, t h r o t t l e - - - I I I

.SCREW - - - 2 2 2

LEVER ASSY, b rake I I - - - - t o 57300-18621

LEVER ASSY, brake - - I l l -

LEVER ASSY, brake - - - - - I

.LEVER, brake I I I I I - from 57420-18620

.LEVER, brake

-WLT

.NUT

.LOCK WASHER

0 15 041 11-16158 .COTTER PIN

16 57460-33700 SWITCH ASSY, s top

I I I I I I

I I I I I I

I I I I I I

I I I I I I

- - - - - I

FIG.45 LEFT HANDLE SWITCH



1 57211-33010 GRIP,LH I I I - - -

2 5721 1-28600 GRIP, LH - - - I l l

3-1 57500-18600 LEVER ASSY, c l u t c h I I - - - - t o 57500-18601 used w i t h 56741-31700

3-2 57500-18601 LEVER ASSY, c l u t c h - - I I I -

3-3 57500-45011 LEVER ASSY, c l u t c h - - - - - I 4-1 57620-31010 .LEVER, c l u t c h I I - - - - t o 57620-45010

4-2 57620-45010 . LEVER, c l u t c h - - I I I - from 57620-11011

4-3 57620-29400 -LEVER, c l u t c h - - - - W I

6 0832 1-2 1 068 LOCK WASHER

7 57433-11010 .NUT

8 041 11-16158 .COTTER PIN I I I I I I

9 57441-1 1010 .ADJUSTER, cab le 1 I I I I I

10 \ 57442-1 1010 .NUT I I I I I I

12-1 57700-18660 SWITCH ASSY, LH handle I - - - - - t o 57700-1 8661

12-2 57700-18680 SWITCH ASSY, LH handle - I - - - -

13 57712-33011 . ~ ~ ~ ~ : l i g h t i n g s w i t c h 1 I _ - - _ from 57712-33010

14 57713-33010 .KNOB, dimner s w i t c h J I _ - - -

l 5 5571 4-3301 0 .PLATE, knob

16 03 12 1-03088 -SCREW

18 02 12 1-03068 .SCREW

19 57850-31 010 .BUTTON, horn

1 I - - - - J I - - - - from 57850- 15900

FIG.45 LEFT NANDLE SWITCH

I Ref .No. P a r t No. Descr ip t ion Q' t y Remarks K L M A B C

22-1 57700-18681 SWITCH ASSY, LH handle - - I - - -

22-2 57700-18684 SWITCH ASSY, LH handle - - - I I I

23 57712-33011 'KNOB, l i g h t i n g - - I l l 1

L 24 5771 3-34012 .KNOB, dimmer sw i t ch - - I I I I

25 5771 4-3301 0 -PLATE - - 1 1 1 1

26 5771 5-340 12 .PLATE - - I I I I

@ 27 031 2 1-03088 .SCREW - - 2 2 2 2

28-1 57650-33012 .KNOB, t u r n s i g n a l sw i t ch - - I - - - t o 53650-330 13

28-2 57650-33013 .KNOB, t u r n s i g n a l s w i t c h - - - I I I

29-1 02111-05207 .SCREW - - 2 - - -

29-2 09 125-05 105 .SCREW - - - 2 2 2

M 56741-31700 SPACER, r e a r view m i r r o r I l - - - -

FIG.46 CALIPERS

FIG.46 CALIPERS

I Ref .No. Part No. Description Q'ty Remarks K L M A B C

1 - 1 59100-33810 CALIPERS 8 BRAKE HOSE SET I - - - - -

1-2 59100-33111 CALIPERS ASSY - I I I I I from 59100-33110

2 59100-18831 .PISTON PAD SET I I I I I I

3 59107-18410 -'SEAL, p i s t o n I I I I I I

4 59108-18410 ..BOOT, p i s t o n I I I I I I

5 591 11-18410 ..O RING 4 4 4 4 4 4

6 59112-18410 -DUSTCOYER,ar le 4 4 4 4 4 4

.-PAD SET

. .PAD SET

.HOLDER, c a l i p e r s

-STOPPER, ho l der

SCREW

.LOCK WASHER

'AXLE, c a l i pers

.AXLE, c a l i p e r s

.CAP, b leeder

.BLEEDER

BOLT

WASHER

LOCK WASHER

EMBLEM

I - - - - - Non shim

I I I I I I Markedl 'A"

I I I I I I

I I I I I I

1 I I I I i

I I I I I I

2 2 - - - -

- - 2 2 2 2 from 59105-18411

I I I I I I

I I I I I I

2 2 2 2 2 2

2 2 2 2 2 2

2 2 2 2 2 2

I I I I I I

F I G . 4 7 MASTER CYLINDER

FIG.47 MASTER CYLINDER

Ref .No. Part No. Description Remarks I< P'%' A B C

59600-18600 CYLINDER ASSY, master I I - - - - t o 59600-33602 used w i t h 56741-31700

59600-33502 CYLINDER ASSY, master - - I I - -

59600-33503 CYLINDER ASSY, master - - - - I I

1 59600-18824 .PISTON CAP SET I I I I I I

3-1 59668-18440 .PLATE, diaphragm I I - - - - t o 59668- 1844 1

3-2 59668-18441 .PLATE, diaphragm - - I l l 1

4- 1 59669-18603 .CAP, o i l reservo i r I I I I - - from 59669-18602

4-2 59669-1 8604 .CAP, o i l reservo i r - - - - I I

7 59686-33600 .O RING I I I I I I

I I I I I - from 59687-33602 t o 59687-45000 - - - - - I

FIG.48 BRAKE HOSE ( G T ~ ~ O K ) r

FIG.48 BRAKE HOSE (GT250K)

Ref.No. P a r t No. Descr ip t ion Q ' t$ Remarks

1 59711-18400 CAP, master c y l i n d e r l

2 09360-10003 BOLT I

3 09 161-10005 WASHER 2

4 59480-18410 HOSE, f r o n t brake I t o 59480- 18700

5 09308- 14007 GROMMET I

6 59243-1 8401 GUIDE, brake hose

B 7 08312-31 108 NUT

LOCK WASHER

HOSE, brake

GROMMET, brake hose

CLAMP, brake hose

PLATE, hose clamp l o c k i n g

GROMMET

LOCK WASHER

SCREW

COVER, brake p i p e

PIPE, brake

FIG.49 BRAKE HOSE (GT25OL,M,A,B,c)

F1 G.49 BRAKE HOSE (GT25OL ,M ,A ,B ,C)

Ref .No. P a r t No. Descr ipt ion Q'ty Remarks l M A B C

1 5971 1-18400 BOOT, master cy l inde r I I I I I

2 09360-10003 BOLT 2 2 2 2 2

3 09 16 1 - 10005 WASHER 4 4 4 4 4

4-1 59480-18411 HOSE, brake f r o n t No.1 I I - - - t o 59480- 184 12

4-2 59480-18412 HOSE, brake f r o n t No.1 - - I l l

5-1 59240-34010 HOSE, brake No.2 l I - - - t o 59240-3401 1

1 5-2 59240-34011 HOSE, brake No.2 - - I l l

6-1 59520-31011 HOSE, brake No.3 I I - - - from 59520-31010 t o 59520-31012

6-2 59520-31012 HOSE, brake No.3 - - I I I

GUIDE, brake hose

NUT

LOCK WASHER

CLAMP, brake hose No.{

CLAMP, brake hose 1'40.2

SCREW

LOCK WASHER

RUSHING

ADAPTER, brake hose

BOOT, adapter

COVER, brake hose

COVER, brake hose

CUSH I ON

GROMMET

I I I I I

I I I I I

I I I I I

I I I I I

I I I I I

2 2 2 2 2

2 2 2 2 2

2 2 2 2 2

I I I I I

I I I I I

I I - - -

- - I I I from 59280-33100

I I I I I 1 4 . 5 ~ 2 4 ~ 4 0

I I I I I

FIG.50 REAR SWINGING ARM


Ref .No. P a r t No. D e s c r i p t i o n Q ' ~ Y Remarks K L M A B C

1 - 1 61100-18816-019 REAR SWINGING ARM SET I l - - - - t o 61100-18830-019

1-2 61100-18830-019 REAR SWINGING ARM SET - - ! - - - t o 61100-18831-019

1-3 61100-18840-019 REAR SWINGING ARM SET - - - ] - - t o 61100-18841-019

1-4 61100-18841-019 REAR SWINGING ARM SET - - - - I I

2 61 280- 15000 .SPACER I I I I I I

4 0835 1-31 008 .NIPPLE, grease I I I I I I

5 61211-18400 SHAFT, p i v o t I I I 1 I I f rom 61211-15001

6 61262-15000 COVER, dus t seal 2 2 2 2 2 2

7 09280-30001 0 RING 2 2 2 2 2 2

8 09 160- 14009 WASHER 2 2 2 2 2 2 1 4 . 5 ~ 2 9 ~ 2 . 3

9-1 61251-15000 SPACER, r e a r swing ing arm 2 2 2 2 - - to61251-15001

9-2 61251-15001 SPACER, r e a r swing ing arm - - - - 2 2

10 09159-14003 NUT I I I I I I f rom09159-14002

1 1 61310-18600 CASE, cha in I I I I I I

12 01 107-06 128 BOLT I I I I I I

13 08321-21068 LOCK WASHER I I I I I I

14 02 122-05 128 SCREW I I I I I I

15 08323-31058 LOCK WASHER I I I I I I


Ref.No. Par t No. Description Q'ty Remarks K L M A B C

16 64310-1 1000 TORQUE LINK, r e a r I I I I I I

17 09440-1 8002 SPRl NG I I I I I I

18 09J01-10003 BOLT I I I I I I

19 09140-10019 NUT 2 2 2 2 2 2

20 09385-10001 CLIP 2 2 2 2 2 2

21 08321-21108 LOCKWASHER I I I I I I

22-1 62100-33010 ABSORBER ASSY, rear shock 2 2 - - - -

22-2 62100-18601 ABSORBER ASSY, rear shock - - 2 - - -

23 62100-18602 ABSORBER ASSY, r e a r shock - - - 2 2 2

24 08313-1 1 108 NUT 4 4 4 4 4 4

25 08322- 1 1 128 WASHER 4 4 4 4 4 4

26 09 160- 1000 1 WASHER 6 6 6 6 6 6 1 0 . 5 ~ 2 4 ~ 2 . 3

FIG.51 REAR FENDER

FIG.51 REAR FENDER

Ref.No. P a r t No. D e s c r i p t i o n Q ' t y Remarks K L M A B C

1 - 1 631 10-18620 FENDER, r e a r I I I I - -

FENDER, r e a r

B0 LT

B 0 LT

NUT

WASHER

LOCK WASHER

B 0 LT

WASHER

LOCK WASHER

FIG.52 REAR WHEEL

FIG.52 REAR WHEEL

Ref .No. Par t No. Description Q ' t Y Remarks K L M A B C

1 64110-11001 HUB, rear wheel I I I I I I from64110-11000

2-1 64210-11000 PANEL, r e a r hub I - - - - - t o 64210-1 1001 used w i t h 54440-33001

2-2 64210-11002 PANEL, rear hub - I I I I I from 64210-11001

3- 1 54440-33000 CAM, r e a r brake I - - - _ - t o 54440-3300 1

3-2 54440-33001 CAM, rear brake - I I I I l

4 09280-15001 0 RING I I I I I I

5 09 160- 1500 1 WASHER I ,I I I I I 1 5 ~ 2 4 ~ 1 . 6

6 09448-M001 SPRING I I I I I I

7 64451-11000 LEVER, brake cam I I I I I I

8 01 107-06408 BOLT I I I I I I

9 08322-2 1068 WASHER I I I I I I

10 08310-1 1068 NUT I I I I I I

1 1 644 10-1 1002 SHOE, brake 2 2 2 2 2 2

12 55420-30000 SPRING, brake shoe 2 2 2 2 2 2

14 09 180- 17024 SPACER I I I I I 1 17.5x28x36.8

16 64730-11000 SPACER, hub bear ing I I I I I I

17 08143-62030 BEARING I I I I I I

D 18 64651-11001 CUSHION, rear hub 6 6 6 6 6 6 from 64651-11000

19 64761-1 1000 SHAFT, sprocket drum I I I I I I

l 20 6461 1-1 1000 DRUM, rear sprocket I I I I I I

2 1 08 1 13-62050 BEAR1 NG

22 09 180-250 l l SPACER

23 09283-30001 OIL SEAL

I I I I I I

I I I I I I 25x30.5x11.3

I I I I I 1 3 0 . 5 ~ 5 2 ~ 8

FIG.52 REAR WHEEL

F1 G. 52 REAR WHEEL

Ref.No. P a r t No. Descr ip t ion Q'ty Remarks K L M A B C

24 09140-24002 N U I I I I I I

25 08314-31168 NUT I I I I I I

26 04111-40408 COTTER PIN I I I I I I

27 61410-15002 ADJUSTER, cha in RH I I I I I I

28 61420-15002 ADJUSTER, cha in LH I I I I I I

29 09104-08006 BOLT 2 2 2 2 2 2

B 30 08310-12088 NUT 2 2 2 2 2 2

31-1 64511-11000 SPROCKET,rear I I I - - - NT:41

31-2 6451 1 - 1 1740 SPROKKET, r e a r - - - I I I NT:43

32 091 19-10002 BOLT 6 6 6 6 6 6

33 08310-32108 NUT 6 6 6 6 6 6

34 09 169- 10006 WASHER 3 3 3 3 3 3

35-1 65100-18610 TIRE I I I - - - 3.25-18

35-2 65 100- 18630 T l RE - - - I I 1 3.25-18

36-1 65200-18030 TUBE, i nne r 1 1 1 1 - - 3.25-18

36-2 65200- 180 10 TUBE, i n n e r - - - - I 1 3.25-18

37-1 55261-18030 PROTECTOR, i nne r t u b e I l l I - - 22x18

37-2 55261-11010 PROTECTOR, i nne r tube - - - - I I 22x18

38-1 65311-11220 RIM, wheel I I - - - - 1.85Bx18

38-2 65311-18420 RIM, wheel - - I I I I 1.85Bx18

i 39-1 65320-15818 SPOKE SET, r e a r I I - - _ - #9x# 1 0

39-2 65300-18830 SPOKE SET, r e a r - - I I I I #9x#9

40 55412-11000 BALANCLR, wheel No.\ A R ( O % 3 )

41 55411-11000 BALANCER,wheelNo.2 A R ( O % 3 )

FIG. 53 OPTIONAL

FIG. 53 OPTIONAL

Ref.No. Part No. Description Remarks K ?lt{ A B C

1 09825-00002 LEVER, t i r e 2 2 2 2 2 2

2 09826-00001 TOOL SET, r e p a i r i n g I I I I I I

3 99000-25030 GREASE, super I I I I I 1 1509

4 99000-31010 GASKET, l i q u i d I I I I I I

5 99000-32040 CEMENT, th read lock I I I I I 1 2009

6 09821-00004 INFLATOR, a i r I I I I I I

7 37145-25700 KEY, s l o t t e d b l a n k I I - - - -

8 37145-19710 K E Y , s l o t t e d b l a n k - I I I 1 r e v e r s i b l e

GREASE, brake pad

GREASE, c a l i p e r s a x l e

SUZUKl CC I 0 I L ( I Lx24)

SUZUKl CC1 OIL (42x6)

SUZUKl CC1 OIL (200Q)

SUZUKl CC1 SUPER OIL (12x24)

SUZUKl CC1 SUPER OIL (42x6)

GASKET SET

GASKET SET

I I I I I 1 2 O g

I I I I I 1 2 O g

I I I I I I

I I I I I I

I I I I I I

I I I I I I

I I I I I I

I I I - - -

FIG. 54 OPTIONAL (PAINT)

FIG.54 OPTIONAL (PAINT)


1 - 1 99000-10109-019 PAINT (BLACK) I I I I I I 1 1-2 99000-10109-064 PAINT (PURE WHITE) I - - - -

- l 1-3 99000-10209-157 PAlNT (CANDY BRIGHT RED) I - - - -

- I 1-4 99000-10109-185 PAINT (SCARLET MEDIUM) - - - - -

I l 1-5 99000-10109-189 PAINT (EGRET WHITE) - - - - - 1-6 99000-1 0209-21 5 PAlNT (CANDY TURQUOISE)

1-7 99000-10209-279 PAINT (BRIGHT BLUE METALLIC) I - - - - - I

1-8 99000-10209-288 PAINT (CANDY GOLD-4) - + - - l 1-9 99000-10109-291 PAINT (BLACK) - - - - I I NET:90g t 2-1 99000-10209-293 PAINT (MARBLE SCARLET) - - - -

I - l 2-2 99000-10209-737 PAINT (STARDUST SILVER - - -

METALLIC) 2-3 99000-10209-758 PAlNT (CANDY TAHITI ORANGE) - I -

2-4 99000-10209-759 PAINT (CELULIEAN BLUE METALLIC) - I - - - - l

2-5 99000-10209-797 PAINT (MAUI BLUE METALLIC) - - I I I - / 2-6 99000-10209-0lH PAINT (CANDY GOLD-5) - - v

2-7 99000-10209-00T PAlNT (CANDY CALYPSO RED) - - -

2-8 99000-10209-05H PAlNT (CANDY FLORIDA BLUE) - - - - -

FIG. 54 OPTIONAL (PAINT)

FIG.54 OPTIONAL (PAINT)

Ref .No. P a r t No. D e s c r i p t i o n Q ' ~ Y Remarks K L M A B C

3-1 99000-10105-01 9 PAINT (BLACK) I I I I I I 1 3-2 99000-10 105-064 PAINT (PURE WHITE) I - - - -

- I 3-3 99000-10205-157 PAlNT (CANDY BRIGHT RED) I - - - -

- I 3-4 99000-10105-185 PAlNT (SCARLET MEDIUM) - - - - -

I l 3-5 99000-10105-189 PAINT (EGRET WHITE) - - - - -

3-6 99000- 10205-2 15 PAINT (CANDY TURQUOISE) I - _ - - - e 3-7 99000-10205-279 PAlNT (BRIGHT BLUE METALLIC) I - - - - -

3-8 99000-10205-288 PAINT (CANDY GLOO-4) - - I - - -

3-9 99000-10105-291 PAlNT (BLACK) - - - - I - p ~ : 5 5 0 ~

4-1 99000-10205-293 PAINT (MARBLE SCARLET) - - - - I - 1 4-2 99000-10205-737 PAINT (STARDUST SILVER - - -

METALLIC) 4-3 99000-10205-758 PAlNT (CANDY TAHITI ORANGE) - I - - - -

4-4 99000- 10205-759 PAINT (CELUL I EAN BLUE - I - - - - METALLIC)

4-5 99000-10205-797 PAINT (MAUI BLUE METALLIC) - - I I I -

4-6 99000- 10205-0 l H PA l NT (CANDY GOLD-5) - - - I I -

4-7 99000-10205-00T PAINT (CANDY CALIPSO RED) - - - I - -

4-8 99000-10205-05H PAINT (CANDY FLORIDA BLUE) - - - - - I

PARTS NUMBER INDEX

Part No. Page-Ref. No. Part No. Page-Ref. No. Part No. (Address No.) (Address No.)

Page-Ref. No. (Address No3

Part No. Page-Ref. No. Part No. Page-Ref. No. Part NO. Page-Ref. No. (Address No.) (Address No.) (Address No.)

Part No Page-Ref. No. Part No. Page-Ref. No. Part No. (Address No.) (Address No.)

P

Page-Ref. No. (Address No.)

Part No. Page-Ref. No. Part No. Page-Ref. No. Part No. Page-Ref. No. (Address No.) (Address No.) (Address No.)

40000

Part No. Page-Ref. No. Part No. Page-Ref. No. Part No. Page-Ref. No. (Address NO.) (Address NO.) (Address No.)

P

Part No. Page-Ref. No. Part No. Page-Ref. No. Part No. (Address NO.) (Address NO.)


Part No. Page-Ref. No. Part No. Page-Ref. No. Part No. Page-Ref. No. (Address No.) (Address NO.) (Address NO>

Part No. Page-Ref. No. Part No. Page-Ref. No. Part No. Page-Ref. No. (Address No.) (Address No.) (Address No.)

90000

Part No. Page-Ref. No. Part NO Page-Ref. No. Part No. Page-Ref. No. (Address No.) (Address No.) (Address No.!

P


-- - - - - --


Part No. Page-Ref. No. Part No. Page-Ret. No. Part No. Page-Ref. No. (Address No.) (Address No.) (Address No.)

Part No. Page-Ref. No. Part No Page-Ref. No. Part No. (Address NO.) (Address NO.) P A P


S U Z U K I GT250 for E2

FOREWORD

T h i s p a r t s cata logue con ta ins t h e p a r t s f o r exc lus ive use o f t h e S U Z U K I GT250 o f E2 spec. s p e c i a l l y designed f o r vour market.

Concerning p a r t s unl i s t e d i n t h i s p a r t s catalogue, r e f e r t o the standard S U Z U K I GT250 El p a r t s cata logue.

FIG. 1 FOR YOUR. MARKET ( E 2 )

FIG.l FOR YOUR MARKET (E2)

Ref .No. Par t No. Descr ip t ion Q ' t y Remarks A B C

1 - 1 13201 -18655 CARBURETOR ASSY, RH I - - t o 1320 1 - 18656

1-2 13201-18656 CARBURETOR ASSY. RH - 1 1

2- 1 13202- 18655 CARBURETOR ASSY, LH 1 - - t o 13202-18656

2-2 13202-18656 CARBURETOR ASSY, LH - 1 1

3 13681-33010 'CAP, c a b l e a d j u s t e r 2 2 2

4 13577-22600 .ADJUSTER, cab le 2 2 2

5 13661-16600 .NUT 2 2 2

6 13267-18654 .SCREW, t h r o t t l e s top 2 2 2

7 13268-031 10 'SPRING 2 2 2

8 13383-18620 .NEEDLE, j e t 2 2 2 5CN3-3

9 13394-10010 .CLIP, needle 2 2 2

10 13581-30010 .SEAT, t h r o t t l e v a l v e s p r i n g 2 2 2

1 1 13573-18620 'SPRING, t h r o t t l e v a l v e 2 2 2

12-1 13551-18651 'VALVE, t h r o t t l e RH I I I CA:2.5

12-2 13561-18651 -VALVE, t h r o t t l e LH I I 1 CA:2.5

13 09494-00167 .NOZZLE,needle 2 2 2 0-0

14 13269-15010 -SCREW, p i l o t a i r 2 2 2

15 13268-01010 .SPRING 2 2 2

16 1 3693-3001 0 .PLATE 2 2 2

17 13687-48656 .HOSE, RH I I I

18 09492-30003 .JET, p i l o t 2 2 2 #X

19-1 09491-95003 .JET, main 2 - - 195

19-2 09491-97001 'JET, main - 2 2 #97.5

20 13382-03110 'WASHER, needle j e t 2 2 2

21 13370-18111 -VALVE ASSY, needle 2 2 2

22 13392-58600 -GASKET, v a l v e s e a t 2 2 2

F I G . l FOR YOUR MARKET ( E 2 )

FIG.^ FOR YOUR MARKET (E2)

FIG.6 FOR YOUR MARKET (E2)

Ref.No. Part No. Description Q' t~ Remarks K L

1 53351-21600 PLATE, f r o n t l icense I I

2 5336 1-0 1600 BRACKET 4 4

3 021 11-05087 SCREW 2 2

4 02111-05127 SCREW 4 4

5 08321-21058 LOCK WASHER 6 6

NUT

FENDER, r e a r

FENDER, r e a r

PLATE, r e a r l i c e n s e

PLATE, r e a r l i cense

B0 LT

WASHER

LOCK WASHER

BOLT

WASHER

CUSHION

SPACER

MUD GUARD

I - used t o 63450-18610 and 6341 1-15101

I - used t o 63450-15600

FIG.6 FOR YOUR MARKET (E21

FIG.5 FOR YOUR MRKET ( E 2 )

Ref.No. P a r t No. Descr ip t ion Q'ty Remarks K L M A B C

1 - 1 35710-18672-999 LAMP ASSY, r e a r combinat ion - - I - - - t o 35710-18673-999

1-2 35710-18673-999 LAMP ASSY, r e a r combinat ion - - - I - - 2 357 12-27660 ' LENS - - I I - -

4 02 1 1 1-04208 'SCREW - - 2 2 - -

7 09471-12046 BULB (Executed l o c a l l y ) - - I I - - 12V, 21/5W PHILIPS1RILK15827

8 35950-01622 REFLEX REFLECTER ASSY l _ - - - _

9 08321-2 1058 LOCK WASHER I - - - - -

10 08311-11058 NUT I - - - - -

1 1 3571 0-18420 LAMP ASSY, r e a r combinat ion - - - - - I

12 357 12-3062 1 * LENS - - - - - l

13 357 13-305 10 'GASKET - - - - - I

14 02 1 1 1-04558 'SCREW - - - - - 2

16 35765-15010 'CUSHION - - - - - 2

17 35766-15010 'SPACER - - - - - 2

18 35765-222 10 ' CUSH I ON - - - - - 2

20 0947 1 - 12057 'BULB - - - - - l 12V, 21/5W


Ref.No. Part No. Descr ipt ion ~ ' E Y Remarks

1 35601-36240 LAMP ASSY, f r o n t t u r n s igna l 2

2 35603-36270 LAMP ASSY, r e a r t u r n s igna l 2

3 356 12-28620 LENS 4

4 356 13-28620 'GASKET 4

5 0947 1 - 12056 'BULB 4 12v, 2iW

FOR YOUR MARKET ( E 2 )

Descr ip t ion

. FLOAT

.PIN, f l o a t

.ARM, f l o a t

.GASKET, f l o a t chamber

.GASKET, d r a i n p l u g

'PLUG, d r a i n

'SCREW, p l ug

-WASHER

.SCREW

.LOCK WASHER

JET, main

JET, main

JET, main

JET, main

JET, main

Remarks


Ref .No. P a r t No. Descr ipt ion Q ' ~ Y Remarks M A B C

1 561 1 1-33600 HANDLEBAR I I I I

2- 1 58300- 1861 0 CABLE ASSY, t h r o t t l e I - - - L1:640, L2:270 L3:180

2-2 58300-18611 CABLEASSY, th ro t t l e - I I I L1:640, L2:270 L3:180

3 58200-18601 CABLE ASSY, c l u t c h l l l l L : I O I O , E : I I J from 58200-18600

4 5971 1-33600 BOOT. master cy l i nde r I I I I

5 65100-33610 TIRE - - I 1 3.50-18

SUZUKI GT250 fo r E4

FOREWORD

T h i s p a r t s cata logue con ta ins t h e p a r t s f o r e x c l u s i v e use o f t h e SUZUKI GT250 o f E4 spec. s p e c i a l l y desingned f o r your market.

Concerning p a r t s unl i s ted i n t h i s p a r t s catalogue, r e f e r t o t h e standard SUZUKI GT250 E l p a r t s catalogue.

F I G . 8 FOR YOUR MARKET (E4)


Ref.No. Par t No. Descript ion Q ' t y Remarks

1 - 1 13700-18620 CLEANER ASSY, a i r I - - t o 13700-18621

1-2 13700-18621 CLEANER ASSY, a i r - 1 1

3 13781-1531 1 "FILTER 2 2 2



1 - 1 35100-18650-999 HEADLAMP ASSY I I - - - -

1-2 35100-36680-999 HEADLAMP ASSY - I I I I

2 351 11-18660 'RIM I I I I I I

- - I I I I

I I I I I I

I I I I I I

I I I I I I

8 09471-12047 BULB (Executed l o c a l l y ) l l l l I I 12V,36/36W PHILIPS No.12725/86

9 09471-12032 BULB I I I I I I 1 2 V , 3 W

10-1 51810-33600 HOUSING, headlamp - I l l - -


1 1 37131-18999 LEAD WIRE, r e s i s t e r - 1 1 1 1 -

12- 1 38500-31 640 HORN

12-2 38500-31641 HOW

- I - - - - t o 38500-3 164 1 used w i t h 36870-31 030

13 36870-31030 LEAD WIRE, ho rn - - I - - -

14 37110-33641 SWITCH ASSY, i g n i t i o n ] - - - - -

15 33510-22610 CAP, spa rk p l u g 2

9

FIG. 10 FOR YOUR MRKET (E4)

Ref.No. Par t No. Description Q';Y Remarks

1 35601-36240 LAMP ASSY, f r o n t t u r n s igna l 2

2 35603-36270 LAMP ASSY, r e a r t u r n s igna l 2

3 35612-28620 LENS 4

FIG.ll FOR YOUR MARKET (E41

FIG.ll FOR YOUR MARKET (E4)


1 57700-18670 SWITCH ASSY, handle I I I I 1 I

2 57712-33011 .KNOB, l i g h t i n g sw i tch I I I I I I

3 57713-33010 .KNOB, dimmer sw i tch I I I I I I

4 5771 4-3301 0 -PLATE, handle sw i tch 2 2 2 2 2 2

5 0232 1-03088 .SCREW 2 2 2 2 2 2

6 57742-33010 .KNOB, t u r n s igna l I I I I I I

7 02 122-03068 .SCREW I I I I I I

57761-26010 .SPRING I I I I I I

35710-18672-999 LAMP ASSY, r e a r combination - I I - - - t o 35710-18673-999

35710-18673-999 LAMP ASSY, r e a r combination - - - I - -

35710-33652-999 LAMP ASSY, r e a r combination - - - - I - t o 357 10-33653-999

35710-33653-999 LAMP ASSY, r e a r combination - - - - - I

09471-12046 BULB (Executed l o c a l l y ) - I I I I I 12V, 21/5W PHI LIPS"dVLK15827

35950-4501 0 REFLEX REFLECTOR - - - - 2 2

08310-11058 NUT - - - - 2 2

35994-33600 SPACER - - - - I I

35995-33600 SPACER - - - - 1 I

FIG. 12 FOR YOUR MARKET (E41

FIG. 12 FOR YOUR MARKET (E4)

Ref.No. P a r t No. Descr ipt ion j ' t l B c Remarks

1 56 1 1 1-33600 HANDLEBAR I I I I

2-1 58300-18610 CABLE ASSY, t h r o t t l e I - - - L1:640, L2:270 LJ: 180

2-2 58300-18611 CABLE ASSY, t h r o t t l e - I I I L1:640, L2:270 L ~ : I ~ O

3 58200-18601 CABLE ASSY, c l u t c h l l l l L:lOlO, L : l l l from 58200- 1 8600

4 5971 1-33600 BOOT, master cy l inder I I I I

5 56500-28600 MIRROR ASSY, r e a r view 2 2 2 2

6 65100-33610 TIRE, r e a r - I I 1 3.50-18

SUZUKI GT250 f o r E6

FOREWORD

Th is p a r t s cata logue conta ins t h e p a r t s f o r exc lus ive use o f t h e SUZUKI GT250 of E6 spec. s p e c i a l l y designed f o r vour market.

Concerning p a r t s u n l i s t e d i n t h i s p a r t s catalogue, r e f e r t o t h e standard SUZUKI GT250 E l p a r t s catalogue.

FIG. 13 FOR YOUR MARKET ( E 6 1


Ref .No. Part No. Description Q ' t y Remarks A B C

1 - 1 13201-18655 CARBURETOR ASSY, RH 1 - - t o 13201-18656

1-2 13201-18656 CARBURETOR ASSY, RH - 1 1

2-1 13202-18655 CARBURETOR ASSY, LH I - - t o 13202-18656


3 13681-33010 .CAP, c a b l e a d j u s t e r 2 2 2

4 13577-22600 .ADJUSTER, cab l e 2 2 2

5 1366 1 - 16600 .NUT 2 2 2

6 13267-18654 .SCREW, t h r o t t l e s top 2 2 2

7 13268-031 10 'SPRING 2 2 2

8 13383-18620 .NEEDLE, j e t 2 2 2 5CN3-3

9 13394-10010 .CLIP, needle 2 2 2

10 13581-30010 .SEAT, t h r o t t l e v a l v e s p r i n g 2 2 2

1 1 13573-18620 .SPRING, t h r o t t l e v a l v e 2 2 2

12-1 13551-18651 .VALVE, t h r o t t l e RH I I I CA:2.5


13 09494-00167 .NOZZLE, needle 2 2 2 0-0

l 4 13269-15010 .SCREW, p i l o t a i r 2 2 2

15 13268-01 010 .SPRING 2 2 2

16 13693-300 l 0 -PLATE 2 2 2

17 13687-18656 .HOSE, RH I I l

• 18 09492-30003 - J E T , p i l o t 2 2 2 #30

19- 1 0949 1-95003 .JET, ma i n 2 - - #95

19-2 0949 1-9700 1 *JET, main - 2 2 #97.5

20 13382-03110 .WASHER, needle j e t 2 2 2

21 13370-18111 .VALVE ASSY, needle 2 2 2

22 13392-58600 -GASKET, v a l v e sea t 2 2 2

FIG.13 FOR YOUR MARKET ( E 6 )


Ref .No. P a r t No. Descr ip t ion Q'ty Remarks A B C

23 13252- 18620 . FLOAT 4 4 4

24 13254-35013 -PIN, float 2 2 2

25 13253-30010 -ARM, float 2 2 2

26 13251-33110 'GASKET, float chamber 2 2 2

27 13249-05010 .GASKET, d r a i n plug 2 2 2

28 13247-050 10 .PLUG, d r a i n 2 2 2

B 29 13664- 18654 'SCREW, p l ug 2 2 2

l 30 13663-31010 .WASHER 2 2 2

3 1 02 1 12-04 168 -SCREW 8 8 8

32 0832 1-2 1048 .LOCK WASHER 8 8 8

33- 1 0949 1-90003 JET, ma i n 2 2 2 #90

33-2 09491 -9200 1 JET, main I 2 2 2 #92.5

33-3 0949 1-95003 JET, main

33-4 09491-97001 JET, main 2 - -

33-5 09491-20003 JET, main 2 2 2 #l00


Ref .No. Par t No. Description Q'ty Remarks K L M A B C

1 - 1 46310-18500 CARRIER, sports I l l ! - - t o 46310-18501

1-2 4631 0- 1850 1 CARRI ER, sports - - - - I I

2 53351-21600 PLATE, f r o n t l icense I I I I I I

3 5336 1-0 1600 BRACKET 4 4 4 4 4 4

4 021 12-05088 SCREW 2 2 2 2 2 2

5 021 12-05 128 SCREW 4 4 4 4 4 4

6 0832 1-21058 LOCK WASHER 6 6 6 6 6 6

7 08310-1 1058 NUT 6 6 6 6 6 6

8 63451-03600 PLATE, rear l icense I I I I I I

9 01 107-06128 BOLT 2 2 2 2 2 2

10 08322-21 068 WASHER 2 2 2 2 2 2

1 1 08321 -2 1068 LOCK WASHER 2 2 2 2 2 2

12 08310-11068 NUT 2 2 2 2 2 2


FOREWORD

T h i s p a r t s cata logue con ta ins t h e p a r t s f o r exc lus ive use o f t h e SUZUKI GT250 o f E17 spec. s p e c i a l l y designed f o r your market.



Ref .No. Part No. Descript ion Q'ty Remarks A B C

1 - 1 13201-18655 CAFBURETOR ASSY, RH I - - t o 13201-18656

1-2 13201-18656 CARBURETOR ASSY, RH - 1 1

2-1 13202-18655 CARBURETOR ASSY, LH 1 - - to 13202-18656

CARBURETOR ASSY, LH - 1 1

.CAP, cab le ad jus te r 2 2 2

'ADJUSTER, cable 2 2 2

-NUT 2 2 2

.SCREW, t h r o t t l e s top 2 2 2

.SPRING 2 2 2

-NEEDLE, j e t 2 2 2 5CN3-3

.CLIP, needle 2 2 2

.SEAT, t h r o t t l e va lve s p r i n g 2 2 2

.SPRING, t h r o t t l e va lve 2 2 2

.VALVE, t h r o t t l e RH I I I CA:2.5

.VALVE, t h r o t t l e LH I I I CA:2.5

-NOZZLE, needle 2 2 2 0-0

'SCREW, p i l o t a i r 2 2 2

.SPRING 2 2 2

-PLATE 2 2 2

.HOSE, RH I l l

-JET, p i l o t 2 2 2 #30

-JET, main 2 - - #95

.JET, main - 2 2 #97.5

.WASHER, needle j e t 2 2 2

-VALVE ASSY, needle 2 2 2

-GASKET, va lve seat 2 2 2

FIG.15 FOR YOUR MARKET (€17)

FIG.15 FOR YOUR MARKET ( ~ 1 7 )

Ref.No. Part No. Description AQ1t$l C Remarks

.23 13252- 18620 ' FLOAT 4 4 4

24 13254-35013 -PIN, f l o a t 2 2 2

25 13253-3001 0 'ARM, f l o a t 2 2 2

26 13251-331 10 -GASKET, f l o a t chamber 2 2 2

27 13249-050 l 0 -GASKET, d r a i n p l ug 2 2 2

28 13247-050 10 'PLUG, d r a i n 2 2 2

0 29 13664- 18654 'SCREW, p l ug

1 30 13663-31010 'WASHER

I 31 02 1 12-04 168 'SCREW 8 8 8

32 0832 1-2 1048 .LOCK WASHER 8 8 8

33-1 09491-90003 JET, main 2 2 2 "O 1

33-2 0949 1-92001 JET, main 2 2 2 #92.5 1

33-3 09491-95003 JET, main

33-4 09491-9700 1 JET, main

33-5 09491-20003 JET, main

FIG.16 FOR YOUR MRKET (E17)


Ref .No. Par t No. Description Remarks K :lt; A B c

1 -1 14301-18710 MUFFLER ASSY, RH I I - - - -

1-2 14301-18720 MUFFLER ASSY, RH - - I _ - - to 14301-18722

1-3 14301-18721 MUFFLER ASSY, RH - - - I - - to 14301-18722

1-4 14301-18722 MUFFLER ASSY, RH - - - - I l

2-1 14302-18710 MUFFLER ASSY, LH I I - - _ _ to 14302- 18722

2-2 14302-18720 MUFFLER ASSY, LH - - I - - - to 14302- 18722

2-3 14302-18721 MUFFLER ASSY, LH - - - I - -

2-4 14302-18722 MUFFLER ASSY, LH - - - - I I

3-1 14510-18700 -PIPE, b a f f l e 2 2 2 - - - to 14510-18701

3-2 14510-18701 -PIPE, b a f f l e - - - 2 2 2

4- 1 02 1 1 1-05068 .SCREW 2 - - - - -

4-2 09128-05004 .SCREW - 2 2 2 2 2

5 08321-21058 .LOCK WASHER 2 2 2 2 2 2


Ref .No. Par t No. Description Q' t y Remarks K L M A B C

1 33510-18600 CAP, spark p lug - - 2 2 2 -

2 33510-22610 CAP, spark p lug - - - - - 2

El 35100-18660-999 HEADLAMP ASSY I I - - - -

3-2 35 100-36690-999 HEADLAMP ASSY - - I I I f

4 3511 1-18660 'RIM I I I I I I

5 35121-18660 .UNIT I I I I I I

8 36 1 18-28660 .SOCKET I I I I I I

9 35 128- 1 8660 .CLAMP I I I I I I

10 09471 - 12020 BULB (Executed I ocal l y ) I I I I I I 1 2 V , 3 5 / 3 5 W PHILIPS#12728

1 1 09471-12032 BULB I I I I I I 12V,4W



FIG. 1 8 FOR YOUR MARKET (E171

Ref .No. Part No. Description Q':Y Remarks

1 35601-36240 LAMP ASSY, f r o n t t u r n s i g n a l 2

2 35603-36270 LAMP ASSY, r e a r t u r n s i g n a l 2

3 35612-28620 .LENS 4

F I G . 19 FOR YOUR MARKET (E171

Ref.No. Par t No. Description Q ' ~ Y Remarks K L M A B C

1 - 1 35710-18672-999 LAMP ASSY, r e a r combination - I I - - - t o 3571 0-1 8673-999

1-2 35710-18673-999 LAMP ASSY, r e a r combination - - - I - -

1-3 35710-18674-999 LAMP ASSY, r e a r combination - - - - I - t o 35710-18675-999

1-4 35710-18675-999 LAMP ASSY, r e a r combination - - - - - I

2- 1 357 12-27660 ' LENS - I I 1 I - t o 357 12-27670

2-2 357 12-27670 LENS - - - - - l

7 09 160-0604 1 WASHER - - - - 2 2

8 09471-12046 BULB (Executed l o c a l l y ) - I I I 1 l 12V,21/5W PHILIPS'WLKI5827

9-1 38500-18410 HORN I I - - - -

HORN

LEAD W l RE

B0 LT

B0 LT

LOCK WASHER

LOCK WASHER

N U

NUT

WASHER

- - I I I I

I I I - - -

I I I - - -

- - - I l l

I I I - - -


Ref.No. Par t No. Descript ion Q ' t y Remarks K L M A B C

15 3859 1 - 1 8600 BRACKET I I I I I I

16 01107-10208 BOLT I I I I I I

17 0832 1-2 1 108 LOCK WASHER I I 1 I I 1

18 08322- J 1 108 WASHER I J I I I I

19 08310-12108 NUT I I I I I I

20 09404-1 04 12 CLAMP I I I I I I

21 35970-45610 REFLEX REFLECTOR, r e a r - - - - - l

22 35950-45010 REFLEX REFLECTOR, r e a r - - - - 2 2

23 08310-1 1058 NUT - - - - 2 2

24 35974-36600 BRACKET, rear RR - - - - - I

25 01107-06128 BOLT - - - - - I

26 08310-1 1068 NUT - - - - - I


Ref .No. Part No. Description Q'ty Remarks K I M A R C

1 - 1 41100-18620-019 FRAME I I - - - -

1-2 41100-18630-019 FRAME - - I - - -

1-3 41100-18631-019 FRAME - - - I l l

2-1 51410-33600 STEM, s t e e r i n g I - - - _ -

2-2 51410-18691 STEM, s teer ing - I - - - -

2-3 51410-33650 STEM, s teer ing - - Q

FIG.21 FOR YOUR MRKET (E171

Ref.No. Part No. Description Q'ty Remarks M A B C

1 56 1 1 1-33600 HANDLEBAR 1 1 1 1

2-1 58300-18610 CABLE ASSY, t h r o t t l e I - - - L1 :640, L2 :270 L3:180

2-2 58300-18611 CABLE ASSY, t h r o t t l e - I I I L1:640, L2:270 L,: 180

3 58200-18601 CABLE ASSY, c l u t c h l l l l ~ ? 1 0 1 0 , f i : l l I f rom 58200-18600

4 59711-33600 BOOT, master c y l i n d e r I l l 1


Ref .No. P a r t No. Descr ip t ion Q' t~ Remarks M A B C

1 - 1 57700-18663 HANDLE SWITCH ASSY, LH I - - - t o 57700-18664

1-2 57700-18665 HANDLE SWITCH ASSY, LH - 1 1 1

2 57712-33011 .KNOB, l i g h t i n g I I I I

3 57713-34012 'KNOB, dimmer I I I I

4 57714-33010 ' P L A T E , l i g h t i n g I l l !

5 5771 5-3401 2 'PLATE, dimmer

• 6 0312 1-03088 'SCREW

'KNOB, t u r n s i g n a l

'KNOB, t u r n s i g n a l

'SCREW

SWITCH ASSY, sfop

FENDER, r e a r

FENDER, r e a r

BOLT

SPACER

MUD GUARD

MUD FLAP

BOLT

WASHER

WASHER

LOCK WASHER

NUT

TIRE, r e a r

I I I I

2 2 2 2

SUZUKI GT250 f o r E 1 8

FOREWORD

Th is p a r t s cata logue con ta ins t h e p a r t s f o r exc lus ive use o f t h e SUZUKI GT250 o f E18 spec. s p e c i a l l y designed f o r your market.


F I G . 23 FOR YOUR MARKET (E18)

Ref .No. P a r t No. Descr ip t ion Q ' t . ~ Remarks A B C

1 - 1 13201-18655 CARBURETOR ASSY, RH I - - t o 1320 1 - 18656

1-2 13201 - 18656 CARBURETOR ASSY, RH - 1 1

2-1 13202-18655 CARBURETOR ASSY, LH I - - t o 13202- 18656


3 13681-33010 'CAP, c a b l e a d j u s t e r 2 2 2

4 13577-22600 'ADJUSTER, cab1 e a 5 13661- 16600 .NUT


*SPRING 2 2 2

.NEEDLE, j e t 2 2 2 5CN3-3

'CL I P, need l e 2 2 2

'SEAT, t h r o t t l e va l ve s p r i n g 2 2 2

.SPRING, t h r o t t l e va l ve 2 2 2

.VALVE, t h r o t t l e RH I I I CA:2.5

'VALVE, t h r o t t l e LH I I I CA:2.5

'NOZZLE, needle 2 2 2 0-0

+SCPEW, p i l o t a i r 2 2 2

.SPRING 2 2 2

-PLATE 2 2 2

-HOSE, RH I l l

.JET, p i l o t 2 2 2 #30

.JET, main 2 - - #95

.JET, main - 2 2 #97.5


.VALVE ASSY, needle 2 2 2

-GASKET, v a l v e sea t 2 2 2

FIG.23 FOR YOUR MARKET ( E 1 8 )


Ref.No. Par t No. Description ' I t $ ' C Remarks

23 1 3252- 18620 'FLOAT 4 4 4

24 13254-35013 'PIN, f l o a t 2 2 2

25 13253-300 l 0 'ARM, f l o a f 2 2 2

26 13251-331 10 .GASKET, f l o a t chamber 2 2 2

27 13249-050 10 'GASKET, d r a i n p1 ug 2 2 2

28 13247-050 10 'PLUG, d r a i n 2 2 2

D 29 13664-18654 *SCREW, p l u g 2 2 2

30 13663-31 0 10 'WASHER 2 2 2

3 1 02 1 12-04 1 68 -SCREW 8 8 8

32 0832 1-2 1048 .LOCK WASHER 8 8 8

33- 1 0949 1-90003 JET, main 2 2 2 690

3 3 2 09491-9200 1 JET, main 2 2 2 #92.5

33-3 0949 1-95003 JET, main

33-4 09491-97001 JET, main 2 - - #97.5

33-5 09491-20003 JET, main 2 2 2 # l 0 0


Ref .No. P a r t No. Descr ip t ion Q' t y Remarks Y

1 14301-18710 MUFFLER ASSY, W I to 14301-18700

2 14302-18710 MUFFLER ASSY, LH I t o 14302- 18700

3 14510-18700 'PIPE, b a f f l e 2

5 08321-21058 .LOCK WASHER 2


Ref.No. Par t No. Description O ' tv Remarks K L M A B C

1 33510-18600 CAP, spark p lug 2 2 2 2 2 -

2 33510-22610 CAP, spark p lug - - - - - 2

3-1 35100-18660-999 HEADLAMP ASSY I - - - - -

3-2 35100-36690-999 HEADLAMP ASSY - I I I I I

4 351 11-18660 -RIM I I I I I I

I I I I I I

- I I I I I

I I I I I I

I I I I I I

I I I I I I

10 09471-12020 BULB (Executed local l y I I I I I I 12V, 35/35W PHILIPS#12728

1 1 09471-12032 BULB I I I I I I 1 2 V , 4 W



13 37131-18999 LEAD WIRE, r e s i s t e r - / I l l -

FIG.26 FOR YOUR MARKET (€18 )

Ref.No. P a r t No. Descr ip t ion Q'ty Remarks K L M A

1 - 1 35601-18620-999 LAMP ASSY, f r o n t t u r n s igna l 2 - - -

1-2 35601-18670-999 LAMP ASSY, f r o n t t u r n s ignal - 2 2 2

2-1 35603-15611-999 LAMP ASSY, r e a r t u r n s igna l 2 - - - 2-2 35603-18660-999 LAMP ASSY, r e a r t u r n s ignal - 2 2 2

3 35612-1261 1 'LENS 4 4 4 4

7 09471-12045 BULB (Executed locally) 4 4 4 4 12V, 21W PHILIPSZIV1K15814

8-1 38610-18660 RELAY ASSY, t u r n s igna l - l _ -

8-2 38610-18661 RELAY ASSY, t u r n s igna l - - J -

9 37110-33641 SWITCH ASSY, i g n i t i o n I - _ _


Ref.No. Par t No. Description ,Q ' t Y Remarks

1 - 1 35601-18640-999 LAMP ASSY, f r o n t t u r n s igna l 2 - 1-2 35601-36380 LAMP ASSY, f r o n t t u r n s igna l - 2

3 356 1 3-28620 GASKET 2 2

7-2 09471-12045 BULB (Executed l o c a l l y ) 2 - 12V, 21W PHILIPS'WLK15814

8-1 35603-18640-999 LAMP ASSY, r e a r t u r n s igna l 2 - 8-2 35603-18480 LAMP ASSY, r e a r t u r n s i g n a l - 2

9- 1 356 12-28620 . LENS 2 -

9-2 35652-391 80 . LENS - 2

• 14-2 09471-12045 BULB (Executed l o c a l l y ) 2 - 12V. 21W PHfLIPSWK15814

15 08321-21108 LOCK WASHER 2 2

16 36852-08400 LEAD W l RE 2 2

17 57460-33700 SWITCH ASSY, s top I -


Ref.Nb. P a r t No. Descr ip t ion Q'ty Remarks K L M A B C

1 - 1 35710-18680 LAMP ASSY, r e a r combination I - - - - - 1-2 35710-18672-999 LAMP ASSY, r e a r combination - I I - - - t o

35710-18673-999

1-3 35710-18673-999 LAMP ASSY, rear combination - - - I - -

1-4 35710-18640-999 LAMP ASSY, r e a r combination - - - - 1 - t o 35710-1 864 1-999

1-5 35710-18641-999 LAMP ASSY, r e a r combination - - - - - I

2- 1 357 12-27660 . LENS i I I I I - t o 35712-27670

0 2-2 357 12-27670 LENS - - - - - I

3-1 35715-31610 .HOUSING f - - - - -

8 0947 1 - 12046 BULB ( Executed local l y) - l I I I I 12V,21/5W PHI LIPSWK15827

9 09 160-0604 1 WASHER - - - - 2 2 6.2x16x3.2

10 35950-45010 REFLEX FEFLECTOR, r e a r s i d e - - - - 2 2

1 1 08310-1 1058 NUT - - - - 2 2


Ref .No. Par t No. Description Q ' t y Remarks M A B C

1 56111-33600 HANDLEBAR I l l 1

. 2-1 58300-18610 CABLE ASSY, t h r o t t l e

2-2 58300-18611 CABLE ASSY, t h r o t t l e

3 58200-18601 CABLE ASSY, c l u t c h

4 59711-33600 BOOT, master

5 42421-31000 SPRING, prop stand

6 09119-10014 BOLT

from 58200-18600 I I I I

7-1 56500-31601 MIRROR ASSY, r e a r view W - - - I

7-2 56600-31601 MIRROR ASSY, r e a r view LH - - - I

F16.30 FOR YOUR MARKET (E18)


Ref .No. P a r t No. Descr ipt ion Q ' t y Remarks K L M A B C

1 57700-18670 SWITCH ASSY, handle LH I I I I I I

2 5771 2-3301 1 'KNOB, l i g h t i n g swi tch I I I I I I

3 57713-33010 'KNOB, dlmmer sw i tch I I I I I I

4 5771 4-33010 'PLATE 2 2 2 2 2 2

5 02321 -03088 'SCREW 2 2 2 2 2 2

6 57742-33010 .KNOB,turn s igna l sw i tch I I I I I I

7 02 122-03068 SCREW I I I I I I

8 57850-31 01 0 -BUTTON I I I I I I

9 5776 1-260 10 .SPRING I I I I I I

10 021 1 1-05207 -SCREW 2 2 2 2 2 2

1 1 - 1 631 10-18660 FENDER, r e a r - i l l - - t o 63100-1 8700

1 1-2 63100- 18700 FENDER, r e a r - - - - I I

12 01 107-08208 BOLT - 2 2 2 2 2

13 09 180-080 19 SPACER - 2 2 2 2 2 8 . 5 ~ 1 8 ~ 6

14 63411-15101 MUDGUARD - I I I I I

15-1 65100-18620 TIRE, r e a r I l I - - - 3.50-18

15-2 65 100-336 10 T I RE, r e a r - - - I I 1 3.50-18

16 63331-33600 MUD FLAP - - - - I I

17 01107-06168 BOLT - - - - 3 3

18 08322-2 1068 WASHER - - - - 3 3

19 09 160-06007 WASHER - - - - 3 3 6.5x18x1.6

20 0832 1-21068 LOCK WASHER - - - - 3 3

21 0831 0-1 1068 NUT - - - - 3 3


FOREWORD

Th is p a r t s cata logue con ta ins t h e p a r t s f o r e x c l u s i v e use o f t h e SUZUKI GT250 of E21 spec. s p e c i a l l y designed f o r your market.


FIG. 31 FOR YOUR MARKET (E21 )


Ref .No. Par t No. Description Q ' ~ Y Remarks A B C

1 - 1 13201-18655 CARBURETOR ASSY, RH I - - t o 13201-18656

CARBURETOR ASSY, RH - 1 1

CARBURETOR ASSY, LH I - -


-CAP, c a b l e a d j u s t e r 2 2 2

.ADJUSTER, cab l e 2 2 2

.NUT 2 2 2


.SPRING 2 2 2

.NEEDLE, j e t 2 2 2

.CLIP, needle 2 2 2

.SEAT, t h r o t t l e v a l v e s p r i n g 2 2 2

.SPRING, t h r o t t l e v a l v e 2 2 2

-VALVE, t h r o t t l e RH I I I

.VALVE, t h r o t t l e LH I l l

-NOZZLE, need l e 2 2 2

.SCREW, p i l o t a i r 2 2 2

.SPRING 2 2 2

.PLATE 2 2 2

.HOSE, RH I I I

-JET, p i l o t 2 2 2

.JET, main 2 - -

.JET, main - 2 2


.VALVE ASSY, needle 2 2 2

.GASKET, va l ve sea t 2 2 2


Ref.No. P a r t No. Dascr i p t i o n ,a'B . Remarks

23 13252- 18620 ' FLOAT 4 4 4

24 13254-35013 . P I N , f l o a t

25 13253-30010 .ARM, f l o a t

26 13251-331 10 .GASKET, f l o a t chamber 2 2 2

27 13249-05010 .GASKET, d r a i n p l u g 2 2 2

28 13247-05010 .PLUG, d r a i n 2 2 2

-WASHER

. SCREW

-LOCK WASHER

JET, main

JET, main

JET, main

JET, main

JET, main


Ref.No. P a r t No. Descr ip t ion Q ' W Remarks K

1 14301-18710 MUFFLER ASSY, RH I t o 1430 1 - 18700

2 14302-1871 0 MUFFLER ASSY, LH I to 14301-18700

3 14510-18700 .PIPE, b u f f l e 2

5 0832 1-2 1058 .LOCK WASHER 2

F I G . 33 FOR YOUR MARKET (E21 )


Ref .No. P a r t No. Descr ip t ion Q'ty Remarks K L M A B C

1 33510-18600 C A P , s p a r k p l u g 2 2 2 2 - -

2 33510-22610 CAP, spark p l u g - - - - 2 2

3-1 35100-18660-999 HEADLAMP ASSY I - - - - -

3-2 35100-36690-999 HEADLAMP ASSY - I I I I I

4 351 11-18660 .RIM I I I I I I

8 36 1 18-28660 .SOCKET I I I I I I

9 35 128- 18660 .CLAMP I I I I I I

10 09471-12020 BULB (Executed l o c a l l y ) l I I I I I 12V, 35/35W PHILIPS # l2728

1 1 0947 1-J2032 BULB I I I I I I 12V, 4W



13 37131-18999 LEAD WIRE, r e s i s t e r - 1 1 1 1 -

FIG.34 FOR YOUR MARKET (E21 )


Ref.No. Par t No. Description O'ty Remarks K L M A

1 35601-18670-999 LAMP ASSY, f r o n t t u r n s ignal - 2 2 2

2 35603-18660-999 LAMP ASSY, r e a r t u r n s igna l - 2 2 2

3 35612-1261 1 .LENS - 4 4 4

4 35613-03610 .GASKET - 4 4 4

5 02 133-03 167 .SCREW - 8 8 8

6 08312-31108 'NUT - 4 4 4

• 7 09471-12045 BULB (Executed local l y ) - 4 4 4 12v, 21W PHILIPSIN. K15814

8-1 38610-18660 RELAY ASSY, t u r n s ignal - I - - t o 38610-18661

8-2 38610-18661 RELAY ASSY, t u r n s igna l - - I - 9 37110-33641 SWITCH ASSY, i g n i t i o n I _ - -


Ref.No. Par t No. Description 9' t~ Remarks B C

1 - 1 35601-18640-999 LAMP ASSY, f r o n t t u r n s i g n a l 2 -

1-2 35601-36370 LAMP ASSY, f r o n t t u r n s i g n a l - 2

2 356 12-28620 . LENS 2 2

4-2 35623-476 10 'SCREW

B 5 35627-430 10 .GASKET

7- 1 0947 1 - 12056 'BULB - 2 IZV, 21W

7-2 09471-12045 BULB (Executed l o c a l l y ) 2 - 12V, 2lW PHILIPSWLK15814

8-1 35603-18640-999 LAMP ASSY, r e a r t u r n s i g n a l 2 - 8-2 35603-36260 LAMP ASSY, r e a r t u r n s igna l - 2

9- 1 3561 2-28620 ' LENS 2 - . LENS

GASKET

. SCREW

-SCREW

'GASKET

'NUT

'BULB

BULB (Executed l o c a l l y )


Ref .No. Part No. Description Q ' t y Remarks L M A B C

1 - 1 35710-18672-999 LAMP ASSY, rear combination I I - - - t o 35710-18673-999

1-2 35710-18673-999 LAMP ASSY, rear combination - - I - -

1-3 35710-18674-999 LAMP ASSY, rear combination - - - I - t o 35710-18675-999

1-4 35710-18675-999 LAMP ASSY, rear combination - - - - I

2-1 35712-27660 .LENS I I I I - t o 35712-27670

3 35715-27691 .HOUS ING I I I I I

7 09471-12046 BULB (Executed l o c a l l y ) I I I I I 12V,21/5W ~HlLlPS'WlKl5827

8 09160-0604 1 WASHER - - - 2 2 6.2x16x3.2

9 35950-45010 REFLEX REFLECTOR - - - 2 2

10 08310-l1058 NUT - - - 2 2

FIG. 37 FOR YOUR MRKET (E21 )

Ref .No. P a r t No. Descr ip t ion Q ' t y Remarks '. M A B C

I 1 56 1 1 1-33600 HANDLEBAR l I I I

2-1 58330-18610 CABLE ASSY, t h r o t t l e I _ - - L1:640, L2:270 L3:180

2-2 58300-18611 CABLE ASSY, t h r o t t l e - I I I L1:640, Lz:270 L3:180

3 58200-18601 CABLE ASSY, c l u t c h l l l l L: lOlO,9. : l l l f rom 58200-18600

4 5971 1-33600 BOOT, master I I I I


Ref.No. P a r t No. D e s c r i ~ t i o n Q l ' t~ Remarks

SWITCH ASSY, handle LH

.KNOB, l i g h t i n g sw i tch

-KNOB, dimmer sw i tch

.PLATE

.SCREW

-KNOB, t u r n s igna l swi tch

'SCREW

BUTTON

.SPRING

+SCREW

FENDER, r e a r

FENDER, r e a r

BOLT

SPACER

MUD GUARD

SWITCH ASSY, stop

SPROCKET, r e a r


I I I I I I

I I I I I I

I I I I I I

2 2 2 2 2 2

2 2 2 2 2 2

I I I I I I

I I I I I I

I I I I I I

I I I I I I

2 2 2 2 2 2

- I l l - - t o 63100-18700

- - - - l I

- 2 2 2 2 2

- 2 2 2 2 2 8 . 5 ~ 1 8 ~ 6

- I I I I I

- - - - I - - - - I I NT:41

- - - - I I #525Tx96!2


FOREWORD



I F1 G. 39 FOR YOUR MARKET (E22)

Ref .No. Part No. Description Q ' t y Remarks A B C

1 - 1 13201-18655 CARBURETOR ASSY, RH I - - t o 13201-18656

CARBURETOR ASSY, RH - I 1

CARBURETOR ASSY, LH I - -


.CAP, cab le a d j u s t e r 2 2 2

'ADJUSTER, cab l e 2 2 2

- N U 2 2 2


-SPRING 2 2 2

-NEEDLE, j e t 2 2 2

.CLIP, needle 2 2 2

.SEAT, t h r o t t l e va lve s p r i n g 2 2 2

.SPRING, t h r o t t l e va lve 2 2 2

.VALVE, t h r o t t l e RH I l l

-VALVE, t h r o t t l e LH I I I

-NOZZLE, need l e 2 2 2

.SCREW, p i l o t a i r 2 2 2

.SPRING 2 2 2

.PLATE 2 2 2

'HOSE, RH I l l

.JET, p i l o t 2 2 2

.JET, main 2 - -

.JET, main - 2 2


-VALVE ASSY, needle 2 2 2

*GASKET, va lve sea t 2 2 2


Ref.No. P a r t No. Descr ip t ion Q ' t y Remarks A B C

2 3 13252-1 8620 .FLOAT 4 4 4

25 13253-30010 -ARM, f l o a t 2 2 2


'GASKET, d r a i n p l u g

.PLUG, d r a i n

.SCREW, p l ug

.WASHER

.SCREW

.LOCK WASHER

JET, main

JET, main

JET, main

JET, ma in

JET, main


Ref.No. P a r t No. Descr ip t ion Q'tz Remarks

1 14301-l8710 MUFFLER ASSY, RH l to 1430 1 - 18700

2 14302-l8710 MUFFLER ASSY, LH I t o 14302-18700

3 14510-18700 .PIPE, b u f f l e 2

5 08321-21058 .LOCK WASHER 2

FIG.41 FOR YOUR MARKET ( E 2 2 1


Ref .No. P a r t No. Descr ip t ion Q ' t y Remarks A B C

34100-33640 SPEEDOMETER & TACHOMETER ASSY 1 - - K i l o s c a l e

34100-33642 SPEEDOMETER 8 TACHOMETER ASSY - I - K l l o s c a l e

34100-33645 SPEEDOMETER & TACHOMETER ASSY - - I K i l o s c a l e

1 - 1 34110-33622 .SPEEDOMETER ASSY I - -

1-2 34110-33601 'SPEEDOMETER ASSY - l -

0 1-3 34110-33628 .SPEEDOMETER ASSY

2-1 34210-33024 .TACHOMETER ASSY

2-2 34210-33025 'TACHOMETER ASSY - I -

2-3 34210-33027 .TACHOMETER ASSY - - I

3 34192-33601 -CAP, t r i p meter knob I 1 I

- SOCKET

-BULB

.BULB

. BRACKET

- SPACER

'CUSHION, No.1

.CUSHI84, No.2

.NUT

.UNDER PLATE, tachometer

.'ADER PLATE, speedometer

.CASE, meter

.BRACKET, speedometer

.BRACKET, tachometer

I I I

4 4 4 IZV, 3.4W

I I I 12V, 1.7W

I I I

4 4 4

4 4 4

2 2 2

4 4 4

I I I

I I I

1 1 1

I l l

I l l


Ref .No. P a r t No. Descr ip t ion Q'ty Remarks K L M A B C

1 33510-18600 CAP, spark p l u g 2 2 2 2 - -

2 33510-22610 CAP, spark p l u g - - - - 2 2

3- 1 35 100- 18660-999 HEADLAMP ASSY I I - - - _

3-2 35100-36670-999 HEADLAMP ASSY - - I I - -

3-3 35100-36671-999 HEADLAMP ASSY - - - - I I

4 3511 1-18660 .RIM I I I I I I

5-1 35121-18660 - W I T I I - - - -

5-2 35121-36670 .UNIT - - I I - - t o 35 12 1-3667 1

5-3 35121-36671 'UNIT - - - _ I I

6-1 35171-28660 .SOCKET I I _ - _ -

6-2 35151-36650 .SOCKET - - I I I I

7 35 172-28660 .CLAMP I I I I I I

8 36 1 18-28660 .SOCKET I I I I I I

9 35 128- 18660 .CLAMP I I I I I I

10 09471-12020 BULB (Executed l o c a l l y ) I I I I I I 12V, 35/35W PHILIPS # l2728

1 1 09471-12032 BULB I I I I 1 I 1 2 V , 4 W



13 37110-33641 SWITCH ASSY, ignition I - _ - - -

14 37131-18999 LEADWIRE - 1 1 1 1 -


Ref.No. Part No. Description Q ' t y Remarks K L M A B C

1 - 1 35601-18620-999 LAMP ASSY, f r o n t t u r n s igna l 2 2 - - - -

1-2 35601-18670-999 LAMP ASSY, f r o n t t u r n s igna l - - 2 2 - - 2-1 35603-15611-999 LAMP ASSY, r e a r t u r n s igna l 2 2 - - - -

2-2 35603-18660-999 LAMP ASSY, rea r t u r n s igna l - - 2 2 - -

. LENS

GASKET

.SCREW

-NUT

BULB (Executed l o c a l l y )

RELAY ASSY, t u r n s igna l

RELAY ASSY, t u r n s igna l

HORN

HORN

LEAD W I RE, horn

CLAMP

B0 L T

B 0 LT

LOCK WASHER

LOCK WASHER

NUT

NUT

WP,SHER

BRACKET, horn

BOLT

LOCK WASHER

WASHER

NUT

- - - I I -

I I ( - - -

- - - I l l

- - - 1 2 2

I I I I I I

I I I I I I

I I I I I I

I I I I I I

I I I I 1 1


Ref.No. P a r t No. Descr ip t ion Q'ty Remarks B C

1 - 1 35601-18650-999 LAMP ASSY, f r o n t t u r n s i g n a l 2 -

1-2 35601-36390-999 LAMP ASSY, f r o n t t u r n s i g n a l - 2

2 356 12-28620 . LENS 2 2

3 356 13-28620 GASKET 2 2

09471-12045 BULB (Executed l o c a l l y )

35603-18650-999 LAMP ASSY, r e a r t u r n s i g n a l

35603-36390-999 LAMP ASSY, r e a r t u r n s i g n a l

356 12-28620 . LENS

356 13-28620 .GASKET

021 11-04258 .SCREW

35623-476 10 .SCREW

35627-4301 0 .GASKET

083 12-32 108 .NUT

09471-12045 BULB (Executed l o c a l l y )

0832 1-2 1 108 LOCK WASHER

35620-36300 BRACKET, r e a r

0 1 107-06 128 BOLT

08322-11068 WASHER

083 10- 1 1068 NUT

FIG.& FOR YOUR MARKET (E221

Ref .No. P a r t No. Descr ip t ion Q'tu Remarks K L M A B C

1 - 1 35710-18660-999 LAMP ASSY, r e a r combination I - - - - - 1-2 35710-18662-999 LAMP ASSY, r e a r combination - 1 I - - - 1-3 35710-18663-999 LAMP ASSY, rear combination - - - I - -

1-4 35710-18664-999 LAMP ASSY, rear combination - - - - 1 - f o 35710-18665-999

1-5 35710-18665-999 LAMP ASSY, rear combination - - - - - I

2- 1 357 12- 1 8660 . LENS I - - - - -

2-2 357 12-27660 . LENS - I I I I - t o 3571 2-27670

7 09471-12035 BULB 2 - - - - - 12V, 23/8W

8 09471-12046 BULB (Executed l o c a l l y ) - I I I I I 12V,21/5W PHILIPS'WLK15827

9 36853-18660 LEAD W l RE 1 1 1 1 - -

10 35738-2820 1 LEAD W l RE - - - - 1 i

I I 01 107-06208 BOLT

12- J 09308-0400 1 GROMMET


Ref.No. P a r t No. D e s c r i p t i o n Q'ty Remarks K L M A B C

1-1 41100-18620-019 FRAME I I - - - -

1-2 41100-18630-019 FRAME

1-3 41 100-18631-019 FRAME

1-4 41100-18640-019 FRAME - - - - I - 1-5 41100-18641-019 FRAME - - - - - I

2-1 51410-33600 STEM, s t e e r i n g I - - - - -

2-2 51410-18691 STEM, s t e e r i n g - ] - - - -

2-3 51410-33650 STEM, s t e e r i n g - - I I I I

3 42421-31000 SPRING, prop s tand - - - I - -

4 09119-10014 BOLT - - - I - -

5 42 L 00- 18640 STAND, c e n t e r - - - - - I 6 09443- 16005 SPR l NG - - - - - I

7 44175-39000 CUSHION,fuel tankemblem - - - - - 2

8 61310-11601 CHAIN CASE I I I I I I

9 "09800-00 167 TOOL SET - - - - 1 I

+ : A s t e r i s k shows e x p o r t i n s p e c t i o n r e q u i r e d p a r t s .


Ref .No. Par t No. Description Q'ty Remarks K L M A B C

1 561 1 1-33600 HANDLEBAR - - I l l 1

2-1 58300-18610 CABLE ASSY, t h r o t t l e - - I - - _ L1 :640, L2 :270 Lg:180

2-2 58300-18611 CABLE ASSY, t h r o t t l e - - - I I I L1:640, L2:270 Lg:180

3 58200- 1860 1 CABLE ASSY, c l u t c h - - l l l l L: lOlO,P.: l l i from 58200-18600

4 59711-33600 BOOT, master - - I I I I

5 57700-18670 SWITCH ASSY, handle LH I I I I I I

6 57712-33011 'KNOB, l i g h t i n g s w i t c h I I l I I I

7 57713-33010 'KNOB, dimmer s w i t c h I I I I I I

8 5771 4-3301 0 'PLATE 2 2 2 2 2 2

9 0232 1-03088 'SCREW 2 2 2 2 2 2

10 57742-330 l 0 'KNOB, t u r n s i g n a l I I I I I I

1 1 02 122-03068 .SCREW I I I I I I

12 57850-31010 'BUTTON I I I I I I

14 021 1 1-05208 'SCREW 2 2 2 2 2 2

15 57460-33700 SWITCH, s t o p - - - - I - 16-1 56500-31610 MIRROR ASSY, r e a r view RH - - - - I 1

16-2 56600-31610 MIRROR ASSY, r e a r view LH - - - - I I


Ref.No. P a r t No. Descr ip t ion Q' t~ Remarks K L M A B C

1 - 1 53 100-3300 1 FENDER, f r o n t - I - - - - t o 53100-33002

1-2 53 100-33002 FENDER, f r o n f - - I - - -

2 53100-33003 FENDER, f r o n t - - I - -

3 53100-33620 FENDER, f r o n t - - - - I 1

4 631 10-18000 FENDER, r e a r I I I I I I

5 01 107-08208 BOLT

@ 6 09 180-080 19 SPACER

7 63411-15101 MUDGUARD I I I I I I

8 65100-33610 T I R E , r e a r - - - I I 1 3.50-18

9 09159-12004 NUT, a x l e f r o n t - - - - I I

10 08322- 1 1 148 WASHER - - - - l l

1 1 09159-16002 NUT, a x l e r e a r - - - - I I

12 08322- 1 1 168 WASHER - - - - 2 2


FOREWORD




Ref .No. P a r t No. Descr ip t ion Q'ty Remarks A B C

1 - 1 13700- 18620 CLEANER ASSY, a i r l - - t o 13700-18621

1-2 13700-18621 CLEANER ASSY, a i r - 1 1

3 13781-15311 "FILTER

4 08322- 1 1 068 .WASHER

5 09 144-0600 1 .NUT a 6-1 14301-18702 MUFFLER ASSY, RH

6-2 14301-18703 MUFFLER ASSY, RH

7-1 14302-18702 MUFFLER ASSY, LH

7-2 14302-18703 MUFFLER ASSY, LH

8 14510-18701 .PIPE, b u f f l e

9 09 128-05004 .SCREW

1 0 0832 1-2 1058 .LOCK WASHER


Ref .No. Part No. Description Q'ty Remarks L M A B C

1 - 1 56500-31600 MIRROR ASSY, r e a r view RH I - - - - 1-2 56500-31601 MIRROR ASSY, r e a r view RH - 1 I I I

1-3 56600-31600 MIRROR ASSY, r e a r view LH I - - - - 1-4 56600-31601 MIRROR ASSY, r e a r view LH - I I I I

2-1 61100-18830-019 REAR SWINGING ARM SET - - I - -

2-2 61100-18831-019 REAR SWINGING ARM SET - - - l I

@ 3 6 1280- 1 5000 SPACER - - I l l

4-1 09307-22002 .BUSHING - - 2 - - t o 09307-22003

4-2 09307-22003 .BUSHING - - - 2 2

5 08351-31008 .NIPPLE,grease - - I l l

6 43610-03001 BAR, p i l l i o n f o o t r e s t - - 2 2 2

7 43612-03001 RUBBER - - 2 2 2

8 09 160- 19006 WASHER - - 2 2 2 1 9 . 5 ~ 3 2 ~ 2

9 09200-06010 PIN - - 2 2 2

10 04111-20208 COTTER PIN - - 2 2 2

1 1 57460-33700 SWITCH ASSY, Stop - - - 2 -


FOREWORD

Th is p a r t s cata logue con ta ins t h e p a r t s f o r exc lus ive use o f theSUZUKI GT250 o f E25 spec. s p e c i a l l y designed f o r vour market.

Concerning p a r t s un l i s t e d i n t h i s p a r t s catalogue, r e f e r t o t h e standard SUZUKI GT250 €1 p a r t s cata logue.

FIG.51 FOR YOUR WRKET (E25)

Ref.No. Part No. Description Q ' t y Remarks A B C

1 - 1 13201-18655 CARBURETOR ASSY. FM I - - t o 13201-18651

1-2 13201-18656 CARBURETOR ASSY, FM - 1 1

2- 1 13202- 18655 CARBURETOR ASSY , LH I - - t o 13202-18656

2-2 13202-18656 CARBURETOR ASSY, LH - I 1

3 13681-33010 .CAP, c a b l e a d j u s t e r 2 2 2

4 13577-22600 'ADJUSTER, cab l e 2 2 2

5 13661-16600 .NUT 2 2 2

6 13267-18654 'SCREW, t h r o t t l e s top 2 2 2

7 13268-03110 .SPRING 2 2 2

8 13383- 18620 .NEEDLE, j e t 2 2 2 5CN3-3

9 13394-10010 'CLIP, needle 2 2 2

10 13581-30010 'SEAT, t h r o t t l e va l ve s p r i n g 2 2 2

1 1 13573-18620 'SPRING, t h r o t t l e v a l v e 2 2 2

12-1 13551-18651 'VALVE, t h r o t t l e RH I I I CA:2.5


13 09494-00167 'NOZZLE,needle 2 2 2 0-0

14 13269-15010 .SCQEW, p i l o t a i r 2 2 2

15 13268-01010 -SPRING 2 2 2

16 13693-300 10 .PLATE 2 2 2

17 13687- 18656 .HOSE, RH I l l

0 18 09492-30003 'JET, p i l o t 2 2 2 #30

19-1 09491-95003 'JET,main 2 - - #95

19-2 09491-97001 'JET, main - 2 2 #97.5

20 13382-031 10 'WASHER, need le j e t 2 2 2

21 13370-18111 'VALVE ASSY, needle 2 2 2

22 13392-58600 'GASKET, v a l v e sea t 2 2 2


Ref .No. P a r t No. D e s c r i p t i o n Q ' t y Remarks

+ FLOAT

'PIN, f l o a t

.ARM, f l o a f


.GASKET, d r a i n p l u g

'PLUG, d r a i n

.SCREW, p l u g

.WASHER

-SCREW

.LOCK WASHER

JET, main

JET, main

JET, main

JET, main

JET, main

I FIG. 52 FOR YOUR MARKET (E25)

Ref .No. Part No. Description Q' t~ Remarks K L M A B C

1 - 1 35100-18660-999 HEADLAMP ASSY I I - - - -

1-2 35100-36690-999 HEADLAMP ASSY - - l I I I

2 351 11-18660 .RIM I I I I I I

3 35121-18660 'UNIT I I I I I I

4- 1 35 17 1-28660 .SOCKET 1 I _ - - _

4-2 35171-36650 .SOCKET

e 5 35 172-28660 'CLAMP

6 36118-28660 -SOCKET

7 35 128- 18660 CLAMP

- - I I I I

I I I I I I

I I I I I I

I I I I I I

8 09471-12020 BULB (Executed l o c a l l y ) I I l I I I 12V,35/35W PHILIPS #l2728

9 09471-12032 BULB I I I I I I 12V, 4W

10-1 51810-33600 WUSING, headlamp - I l l - -

10-2 51810-27600-291 HOUSING, headlamp - - - - l I

1 1 37131-18999 LEADWIRE, r e s i s t e r - 1 1 1 1 -

FIG.53 FOR YOUR MnRKET (E251


Ref .No. P a r t No. Descr ip t ion Q ' ~ Y Remarks

1 - 1 35601-18640-999 LAMP ASSY, f r o n t t u r n s igna l 2 -

1-2 35601-36370 LAMP ASSY, f r o n t t u r n s igna l - 2

2 356 12-28620 . LENS 2 2

3 356 13-28620 .GASKET 2 2

I 4-1 02111-04258 .SCREW

4-2 35623-47610 'SCREW

a 5 35627-430 10 .GASKET

6 08312-32108 -NUT

7- 1 0947 1 - 12056 'BULB

7-2 09471-12045 BULB (Executed l o c a l l y )

8-1 35603-18640-999 LAMP ASSY, r e a r t u r n s igna l

8-2 35603-36270 LAMP ASSY, r e a r t u r n s igna l

9 356 12-28620 ' LENS

10 356 13-28620 -GASKET

1 1 - 1 02111-04258 'SCREW

1 1-2 35623-476 10 'SCREW

12 35627-430 10 .GASKET

13 0831 2-321 08 .NUT

14- 1 0947 1 - 12056 'BULB - 2 12V, 21W

14-2 09471-12045 BULB (Executed l o c a l l y ) 2 - 12V, 21W

a PHILIPSZIV1K15814

FIG. 54 FOR YOUR MARKET IE25)


Ref.No. P a r t No. Descr ip t ion O ' t v Remarks L M A B C

1 - 1 35710-18672-999 LAMP ASSY, rear combination I I - - - t o 35712-18673-999

1-2 35710-18673-999 LAMP ASSY, r e a r combination - - I - -

1-3 35710-33652-999 LAMP ASSY, r e a r combination - - - I - t o 35710-33653-999

1-4 35710-33653-999 LAMP ASSY, rear combination - - - - I

2-1 35712-27660 'LENS I I I I - t o 35712-27670

7 09411-12046 BULB (Executed local l y ) I I I I I 12V,21/5W PHILIPSWLK15827



1 57700-18670 SWITCH ASSY, handle I I I I I I

2 57712-33011 'KNOB, l i g h t i n g sw i t ch I I I I I I

3 5771 3-33010 .KNOB, dimmer sw i t ch I 1 I I I I

4 57714-33010 .PLATE, handle sw i t ch 2 2 2 2 2 2

6 57742-33010 .KNOB, t u r n s i g n a l s w i t c h I I I I I I * 7 02 122-03068 .SCREW I I I I I I

8 57850-31 0 l 0 .BUTTON, horn

9 57761-26010 .SPRING

1 0 02 1 1 1-05207 .SCREW

1 1 65100-33610 TIRE, r e a r

I I I I I I

I I I I I I

2 2 2 2 2 2

- - - I 1 3.50-18


Ref.No. P a r t No. Descr ip t ion Q' t y Remarks M A B C

1 56 1 1 1-33600 HANDLEBAR I I I I

2-1 58300-18610 CABLE ASSY, t h r o t t l e I - - - L1:640, L2:270 L3:180

2-2 58300-18611 CABLE ASSY, t h r o t t l e - I I I L1:640, C2:270 L3:180

3 58200- 1860 1 CABLE ASSY, c l u t ch l l l l L : l O l O , X : l l l f rom 58200-18600

4 59711-33600 BOOT, master c y l i n d e r I l l 1

PARTS NUMBER INDEX I F Y M l


GT250 F.Y.M.

l

Part No. Page-Ref. No. Part No. Page-Ref. No. Part No. Page-Ref. No. (Address NO.) (Address NO.) (Address NO.)

GT250 F.Y.M.

Part No. Page-Ref. No. Part No. Page-Ref. No. Part NO. Page-Ref. No. (Address No.) (Address No.) (Address No3

GT250 F.Y.M. -3-

l Part No. Page-Ref. No. Part No. Page-Ref. No. Part No. (Address No.)

- (Address No.) -


GT250 F.Y.M.


GT250 F.Y.M.

Part No. Page-Ref. No. Part No. Page-Ref. No. Part No. page-~ef . NO. (Address No.) (Address No.) (Address NO.) -

GT250 F.Y.M. -6-


p

Page-Ref. No. (Address NO.)

GT250 F.Y.M.

Part No. Page-Ref. No. Part No. Page-Ref. No. Part No. Page-Ref. No. (Address No.) (Address NO.) (Address NO.)

GT250 F.Y.M.

SUZUKI MOTOR CO,, LTD. Head O f f i c e : Hamamatsu - N ish i , P.O.Box 1,

432-91 Hamamatsu, Japan

SUZUKI GT250 PARTS CATALOGUE

6 t h E d i t i o n P r i n t e d i n Sep., 1977

Publ ished i n SeP., 1977 E d i t o r : SUZUKI MOTOR Co., LTD.

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