120KN AF 11

{

I

CPRI

TEST REPORT

Central Power Research Institute

(A Govt. of India Society,)P.B. No. 8066, Sadashivanagar, S.P.O.

Prof. Sir. C.V. Raman Road,Bangalore - 560 080

.".. - -'-"~ ' ~

.

CPRI

HIGH VOLTAGE DIVISIONCENTRAL POWER RESEARCH INSTITUTE

P.B. NO. 8066, SADHASHIVNAGAR SUB P.O.Prof. SIR. C.V. RAMAN ROAD, BANGALORE - 560 080, INDIA.

Phone: +91 (0)80-23601917 Fax: +91 (0)80-23601917

MEMBER STL

TEST REPORT

NABL Accredited

LaboratoryCertificate No. T-001 0

Sheet 1 of 6

-

Test Report NumberName & address of the Customer

Name & address of the manufacturer

Particulars of sample testedCondition of sample on Receipt.TypeDesignationSerial Number

Number of samples testedDate(s) of Test(s)CPR I Sample Code NumberParticulars of Test ConductedTest in accordance with standardl

Specification.Sampling planCustomer's requirement

Deviations if any

Name of the witnessing personsCustomer's representativesOther than customer's representativesTest subcontracted with

address of the laboratoryDocuments constituting this report

(in words)Number of sheets

Number of oscillogram/sNumber of graphsNumber of photo/sNumber of Test circuit diagramsNumber of drawings

43/1/2009/HV/7 430/ABI Dated: 15-12-2009

MIs. Aditya Birla Insulators.(A unit of Aditya Birla Nuvo Ltd.)P.O. Prabhas Nagar, Rishra, Dist Hoogly,West Bengal - 712 249.Ref.No: KR/AB1/2009-10 Dated: 07-12-2009

MIs. Aditya Birla Insulators.(A unit of Aditya Birla Nuvo Ltd.)P.O. Prabhas Nagar, Rishra, Dist Hoogly,West Bengal - 712 249.

New.

Antifog.11 kV, 120kN Antifog Disc Insulator.Nil.Three

08,09 & 10-12-2009.HVML 2009 S1050

Refer page 2 of 6.Refer page 2 of 6.

Not applicable.Test Voltage for Test at SI.No. 3,4,6,8 & 10.Power Frequency (Dry) test procedure: Wet test withoutwetting Radio Interference Voltage Test at SingleVoltage level. Test procedure for test at SI. NO.5 to 10as per IEC 60383-1/1993.

Test Voltage for Test at SI.No. 3,6,8 & 10. RadioInterference Voltage Test at Single Voltage level.

Mr. KemparajuNone.

None.

Six.Nil.Nil.Nil.One.

One. {Drawing No.1) JS-D101 Rev. 2}

~(PVVASUDEVAN NAMBUDIRI)

Additional pirector

AUTHORISED SIGNATORIES_______ ~_.N_' N~._'_. "_N "__ · ~__ ~~ '_·.~_· ~_"_'N'··_~·~ __ ·

......... ~

CPRI


P.B. NO. 8066, SADHASHIVNAGAR SUB P.O.Prof. SIR. C.V. RAMAN ROAD, BANGALORE - 560080, INDIA.

Phone: +91 (0)80-23601917 Fax: +91 (0)80-23601917

MEMBER STL NABL AccreditedLaboratory

Certificate No. T-001 0

Sheet 2 of 6

Test Report No.43/1/2009-HV/7430/ABI Dated: 15-12-2009

SI.TEST DESCRIPTION

Standards.No1.

Visual Examination IS 731/71 RA 20062.

Verification of Dimension IS 731/71 RA 20063.

Visible Discharge Test. IS 731/71 RA 20064.

Radio Interference Voltage Test IEC 60437/19975.

50% Lightning Impulse Voltage Flashover Test IEC 60383-1/19936.

Lightning Impulse Voltage Withstand Test(Max) IEC 60383-1/19937.

Power Frequency Voltage Flashover Test (Dry) IEC 60383-1/19938.

Power Frequency Voltage Withstand Test (Dry)(Max) IEC 60383-1/19939.

Power Frequency Voltage Flashover Test (Wet) IEC 60383-1/1993

10.Power Frequency Voltage Withstand Test (Wet) (Max) IEC 60383-1/1993

11.Temperature Cycle Test IS 731/71 RA 2006

12.Mechanical Performance Test IEC 60575/1977

13.Electro-Mechanical Failing Load Test IS 731/71 RA 2006

14.Power Frequency Voltage Under Oil Puncture Test IS 731/71 RA 2006

15.Porosity Test IS 731/71 RA 2006

16.Galvanising Test IS 731/71 RA 2006

Note: For Mechanical Performance Test see Test report as per Annexure.

~(KTest Engineer

AlternatePosition

TE5ToBJECT

RIV Free

1 Termination

NABL Accredited

LaboratoryCertificate No. T-OO10

Sheet 3 of 6Dated: 15-12-2009

TO RIV METER

- 2 meters

Remarks

No visible DischargeNo visible DischargeNo visible Discharqe

R2

R1

z- Box

Coupling Capacitor

R 1, R2=ResistorsL 1, L2=lnductors

4. Radio Interference Volta~e Test at 1 MHz.

1.5m- 2meters

-1r

I--Filter ~TE5T0B"J EC

I L1T

L

Sample No.123

51. No. Test RemarksFound to be in order1.

Visual Examination Found to be in orderFound to be in orderVerified as per drawinq2.

Verification of Dimensions Verified as per drawinqVerified as per drawinq

3. Visible Dischar~e Test.



Phone: +91 (0)80-23601917 Fax: +91 (0)80-23601917

MEMBER STL

Test arrangement for testing of insulators/other equipments up to including 33kV Rating.

Test Report No.43/1/2009-HV/7430/ABI

HV SOURCE

CPRI

Sheet 4 of 6

NABL AccreditedLaboratory

Certificate No. T-001 0

Dated: 15-12-2009

Test volta

5. 50% Liqhtnin~ Impulse Volta~e Flashover Test

Y~~TESH)est Engineer

9. Power Frequency Volta~e Flashover Test (Wet).

7. Power Frequency Volta~e Flashover Test (Dry).

•..• _: 1.

Sample No.123

6. Li~htnin~ Impulse Voltaqe Withstand Test (Max).

8. Power Frequency Volta~e Withstand Test (Dry) (Max).

Sample No. Test Volta~e kV(rms) #Remarks1.

66Flashed over2.

67Flashed over3.

66Flashed over

Sample No. Test Voltaqe kV(rms) #Remarks1.

107Withstood for one minute2.


107Withstood for one minute

Sample No. Test Voltage kV(rms) #Remarks1.

114Flashed over2.

116Flashed over3.

115Flashed over


P.B. NO. 8066, SADHASHIVNAGAR SUB P.O.Prof. SIR. G.V. RAMAN ROAD, BANGALORE - 560 080, INDIA.

Phone: +91 (0)80-23601917 Fax: +91 (0)80-23601917

MEMBER STL

SampleNo. of

Positive PolarityNe~ative PolarityShots

Test VoltageTest VoltageRemarksNo. kV (Peak) $KV (Peak) $1.

20 211 191Flashed over2.

20 207 188Flashed over3.

20 206 185Flashed over

SampleNo. of

Positive PolarityNegative PolarityShots

Test VoltageTest VoltageRemarksNo. kV (Peak) $KV (Peak) $1.

15 200 181Withstood2.

15 195 178Withstood3.

15 195 175Withstood


CPRI

CPRI


P.B. NO. 8066, SADHASHIVNAGAR SUB P.O.Prof. SIR. C.V. RAMAN ROAD, BANGALORE - 560080, INDIA.

Phone: +91 (0)80-23601917 Fax: +91 (0)80-23601917

MEMBER STL NABL AccreditedLaboratory

Certificate No. T-OO 10

Sheet 5 of 6

Test Report No.43/1/2009-HV/7430/ABI Dated: 15-12-2009

10. Power Frequency VoltaQe Withstand Test (Wet)(Max).

Sample No. Test Voltaae kVlrms) #Remarks1.



61Withstood for one minute

11. Temperature Cycle Test

Sample No. RemarksResults For Electrical Routine Testafter Temperature Cycle Test1

No Damaqes Observed Withstood2

No Damaqes Observed Withstood3

No Damages Observed Withstood

13. Electro-Mechanical FailinQ Load Test

RemarksInsulator Broken

14. Power Frequency VoltaQe Under Oil Puncture Test

Test Voltage kV(rms) Remarks202 Insulator Punctured

Result: - Sample meets the specification requirements.

Sample No.2

15. Porosity Test

- Sample No.Pressure x Time

RemarksN/mtr2 Hour1

180 x 10°No Dye Penetration Observed.

16. GalvanizinQ Test

Sample No. No. of one minute DipsRemarks

No red deposits of copper were2

Four onlyobserved on the surface of thebase metal after the test.

•• These voltages are applied under ambient conditions which are given below:$, # These voltages are final values after applying corrections for ambient conditions, which are given below:

Tem

$#, ••

ree CelsiusWet Bulb

1919.5

Atmospheric Pressure in mm of Hg.

6846_8

)".(\t-~~TESH)

st Engineer

•...•... :l.

-- - HIGH VOL TAGEDIVISIONCENTRAL POWER RESEARCH INSTITUTE


Phone: +91 (0)80-23601917 Fax: +91 (0)80-23601917

MEMBER STL

CPRI


NOTE:

a) The test results relate only to the items tested.

NABL AccreditedLaboratory

Certificate No. T-OO 10

Sheet 6 of 6

Dated: 15-12-2009-

b) Publication or reproduction of this report in any form other than by complete set of the whole report and

in the language written is not permitted without the written consent of CPRI.

c) Any Corrections/erasures invalidate this test report/certificate.

d) Any anomaly/discrepancy in this test report/certificate should be brought to our notice within 45 daysfrom the date of issue.

e) The verification of the sample drawings by CPRI is limited to dimensional checks only whereverpossible

t. .••••.•• ~

MATERIAL

9.11.96

9.11.96

IS: 731

- 432 mm

- 120 kN

BROWN GLAZE

PORCELAIN

AS PER IS

NAME I DATE

A.K.DEY.

j r;.~<··7;.~.:_Or:._~""3r'Jc,,~:

DRAWN

CHECKED

APPOOVED

FINISH:

TOO:rwa:

PRODUCT NO. IDRAWING NO. I REV

~ABI

INDIA.120 kN.

MONTH & YEAR MANUFACTURE.

TECHNICAL PARTICULARS.~

SPECIFICATION :-

MINIMUM NOMINAL CREEPAGE DISTANCE

ELECTRO-MECHANICAL FAILING LOAD

IDENTIFICATION MARK.:-

lO'It

"ZU-<0(/l

I

<nr fu"T tfitCiDT i'.;J-{", [~f J:f. 43/1.~ --~-: r ::r"C1 , fIT :if " I

THI DRA\"!iUG F:..:~·. :5 T REPORT

43/1 :..;.?C01 -HV/)7~'6oI.ft.~.L .Date .l.~ J..:z19..4 .

-, .• ~:.~~ ~T (

"ATTESl~ ,: " :-~-<:;DR;:'.I.-VI~~GISL1MITED\TO '! HE ~, iECKI~~G OFT D!MENSIONS ONLY"

120 kN ANTI-FOG DISC INSULATOR

N.T.S.

INDIA

ADITYA BIRLA INSULATORS

ADDITIONAL INFORMATION: I CUSTOMER.ALL DIMENSIONS ARE IN mm.

SCALE:

. • TITLE

CONFORMING TO I.S:2486(PART-Il)

DIA. 280---NAME OF THE FIRM:REVISION DETAILS

". I B.DASI HAllE OF TfIE FIJU( CHANGED&DlTY A BIIlL.\ INSUUTOliS US

BIRL.\ I(GK lNSl1IAYORS PIllV&Tll LYO.

0303.03J I •• I B.DASI HAllE OF THE FIJU( CHANGED8IRLA I(GK lNSl1IAYORS PIllV&T! LYO.

WAS lAYA SlIRE8 INSUL.\TORS

2 106.10.09

PORCELAIN SHELL.

MC[/S.G.I. SOCKET CAP.

CUS}flON

PORCELAIN GROG.

CEMENT.

SOCKET PORTION CONFORMING TOIS 2486 (PART- II) FOR 20mm

ST.-VNLESS STEEL'R' TYPE SECURITY CUP

REV. rtOJ om I~ BYICKD. BY IREV BY

.. I

VI8N: JS-DFl113-1201 JS - D1 01 2SHEET OF

CPH.I


PBNO.8066, SADHASHIVANAGAR SUB P.O.PROF. SIR. CVRAMAN ROAD, BANGALORE - 560 080, INDIA.

Phone +91 (0) 80 - 23601917 Fax: +91 (0) 80 -23601917,23601213MEMBER STL

Sheet 1 of 3

Mr.~m~~uNone.

None.

Three.Nil.Nil.Nil.Nil.

One. {Drawing No.1) JS-D101Rev. 2}

Test Report NumberName & address of the Customer

Name & address of the manufacturer

Particulars of sample testedCondition of sample on Receipt.TypeDesignationSerial NumberNumber of samples testedDate(s) of Test(s)CPRI Sample Code NumberParticulars of Test Conducted

Test in accordance with standardl

Specification.Sampling planCustomer's requirement

Deviations if any

Name of the witnessing personsCustomer's representativesOther than customer's representativesTest subcontracted withaddress of the laboratoryDocuments constituting this report

(in words)Number of sheetsNumber of oscillogram/s-- -Number of graphsNumber of photo/sNumber of Test circuit diagramsNumber of drawings

TEST REPORTAnnexure43/1/2009/HV 17430AlABI Dated: 15-12-2009Mis. Aditya Birla Insulators.(A unit of Aditya Birla Nuvo Ltd.)P.O. Prabhas Nagar, Rishra, Dis!: Hoogly,West Bengal - 712 249.Ref.No: KR/AB1/2009-10 Dated: 07-12-2009

Mis. Aditya Birla Insulators.(A unit of Aditya Birla Nuvo Ltd.)P.O. Prabhas Nagar, Rishra, Dist: Hoogly,West Bengal- 712 249.

New.Antifog.11kV. 120kN Antifog Disc Insulator.Nil.One.09-12-2009.HVML 2009 S10501. Mechanical Performance Test (Including ElectroMechanical failing load test).

IEC 60575/1977.

Not applicable.Test results to be declared based on Particular sampletest result not related to previous results.

Test results declared based on Particular sample testresult not related to previous results.

~,~(PYVASUDEVAN NAMBUDIRI)

Additionill Dil'ector

~.' ..•..I :

Sheet 2 of 3

Dated: 15-12-2009

RemarksInsulator broken

1. Mechanical Performance Test

•••••1,

tV'(K.G~ESH)

est Engineer


P.B.NO.8066, SADHASHIVANAGAR SUB P.O.PROF. SIR. CYRAMAN ROAD, BANGALORE - 560 080, INDIA.

Phone: +91 (0) 80 - 23601917 Fax: +91 (0) 80 -23601917,23601213MEMBER STL

Load appliedNo. ofRemarksSample No. In kNApplications

724Withstood1

2. Electro-Mechanical Failin~ Load Test after Mechanical Performance Test

Test Report No.43/1/2009-HV/7430A/ABI

CPRI

CPRI

HIGH VOLTAGE DIVISION

CENTRAL POWER RESEARCH INSTITUTEP.B.NO.8066, SADHASHIVANAGAR SUB P.O.

PROF. SIR. C.v.RAMAN ROAD, BANGALORE - 560 080, INDIA.Phone: +91 (0) 80 - 23601917 Fax: +91 (0) 80 -23601917,23601213

MEMBER STL

Sheet 3 of 3

Test Report No.43/1/2009-HV/7430A/ABI Dated: 15-12-2009

NOTE:

a) The test results relate only to the items tested

b) Publication or reproduction of this report in any form other than by complete set of the whole report and

in the language written is not permitted without the written consent of CPR!.

c) Any Corrections/erasures invalidate this test report/certificate

d) Any anomaly/discrepancy in this test report/certificate should be brought to our notice within 45 daysfrom the date of issue

e) The verification of the sample drawings by CPRI is limited to dimensional checks only wherever

possible .

.

~ 1:

IS: 731

:- 432 mm

'- 120 kN

kABI

INDIA.120 kN.

MONTH & YEAR MANUFACTURE.

•••.• ~.:;}~·:;,:~~ __C\;=7:.~ ~.",.-",-')

"=1 ~~ I

{ TECHNICAL PARTICl!L\R3.

SPECIFICATION :-

MINIMUM NOMINAL CREEPAGE DISTANCE

ELECTRO--MECHANICAL FAlLING LOAD

IDENTIFICATION MARK.:-

If G-'~~'3--~'Trr. /.: /'; / " .

l(')-.t

'.;':·::.....G IS

(

:"l~l~f ::~:~"AT;::'::;'

LiMi it'D T~;; ,:cv: I:.:.CKiNG OF1"1Pi'RTA'.1 [-.I'·H=" :o2,IO"S ONl' Y"iV, .} "I', l./ .1/,:,... •• \;. \',; "- \., .

"SIr FD :..'""

._)J

CAP.--PORCELAIN SHELL.

M.C.I./S.G.I. SOCKET

CUSHJON

PORCELAIN GROG.

CEMENT.

~ORGED STEEL BALL PIN CONFORMING TO I.S:2486(PART-II)~OR 20 mm.DIA. :280

SOCKET PORTION CONFORMlNG TOIS 2486 (PART- II) FOR 20mm

STAINLESS STEEL'R' TYPE SECURITY CLIP

I,I

: I

REV. NOl DATE II.(){) BV'ICKD BY I RfY BY

9.11.96

DATE

9.11.96

BROWN GLAZE

AS PER IS

NAME

PORCELAIN

,A.K.DEY.

CHECKED

APPROVED

DRAWN

FiNiSH

MATERIAL

Til.ER.ANCE:

PRODUCT NO. I DRAWING NO. I REV

TITLE

120 kN ANTI - FOG DISC INSULATOR

N.T.S.

NAME OF THE FIRM:

ADITVA. BIRLA INSULATORSINDIA

ADDITIONAL INFORMATION: ICUSTOMER.ALL DIMENSIONS ARE IN mm.

SCALE:

REVISION DETAILS

B.DASJ NAllE OF THE FJlU( CHANGEDI IBlRLA lfGl( Ill5UlATORS PRIUT! LTD.

'IIAS lAYA SllREE D1SUUTORS

jo I B.DASI NIJiF OF THE FJlU( CHANGEDADlTYA BIRLA Ill5IJUTOIiS IAS

BlRLA lfGl( lllSU1ATORS PRlV1T! LTD.

••03.03.03

2 105.10.09

VIEW: JS.,..DF1113-120IJS- D1 01 2SHEET OF

120KN AF 11

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Transcript of 120KN AF 11