114-115 DIY AC-DC Signal Mixer July 15

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DO-IT-YOURSELF 114 JULY 2015 | ELECTRONICS FOR YOU WWW.EFYMAG.COM S.C. DWIVEDI AC/DC Signal Mixer, Follower, Buffer and Inverter with 10 Inputs PETRE TZV. PETROV Here is a possible solution of a mixer and buffer working in the range of 0Hz to over 100kHz. The circuit can be used as part of audio equipment or as part of equipment for testing and measurement. Circuit and working Fig. 1 shows a simple AC/DC mixer with 10 inputs. It is built around dual op-amp NE5532 or RC4560 (IC1) and a few other components. Each input can be used for AC or AC+DC signals. Inputs on connector CON1 (DC1 through DC10) are for AC+DC signals. Inputs on connector CON2 (AC1 through AC10) are for AC only signals. Any combination of inputs can be used but every input has usage as O ften we want to add multiple AC/DC signals to produce the needed composite output signal. One such instance is when we want to add several audio signals for a home entertainment system, or when we wish to add several sinusoi- dal, triangular or rectangular signals. Another case is when we wish to add several arbitrary AC and DC voltages and produce a composite signal for testing purposes. AC only or as AC+DC input. All inputs have the same parameters and the gain of all inputs is unity. Input resistance of all inputs is 10-kilo-ohm and these can be driven by ordinary operational amplifiers (OAs) and most signal sources without any problem. Resistors R1 through R10 can be changed to any appropriate value. Integrated circuit RC4560/ NE5532 has two operational am- plifiers. The first op-amp A1 of IC1 is used as a summing and inverting ampli- fier for all in- puts. The result- ing signal that is the inverted sum of all input signals with the same weight in the sum is pre- sented on out- put connector CON4. This sig- nal is inverted by the second op-amp A2 of IC1 and the re- sult is available on connector CON5. This way, the Fig. 1: Circuit diagram of the AC/DC signal mixer, follower, buffer and inverter with 10 inputs PARTS LIST Semiconductors: IC1 - NE5532 or RC4560 op-amp LED1 - 5mm LED Resistors (all 1/4-watt, ±5% carbon): R1-R15 - 10-kilo-ohm R16 - 2.2-kilo-ohm R17 - 100-ohm Capacitors: C1-C10 - 0.1µF ceramic disk C11, C12 - 0.33µF ceramic disk C13, C14 - 220µF, 35V electrolytic C15 - 47µF, 35V electrolytic Miscellaneous: CON1, CON2 - 20-pin, 2-line female connector CON3 - 3-pin connector CON4-CON6 - 2-pin connector - ±9V DC power supply R1 R16 2.2K LED1 OUT1 1 N1- 2 IN1+ 3 Vss 4 IN2+ 5 IN2- 6 OUT2 7 Vcc 8 A1 A2 IC1 NE5532 CON3 CON4 CON5 CON6 C15 47u 35V R17 100E C14 220u 35V C13 220u 35V C12 0.33u C11 0.33u +9V -9V GND R2 R3 R4 R5 R6 R7 R8 C1 C2 C3 C4 C5 C6 C7 C8 R9 R10 C9 C10 CON2 CON1 DC1 DC2 DC3 DC4 DC5 DC6 DC7 DC8 DC9 DC10 AC1 AC2 AC3 AC4 AC5 AC6 AC7 AC8 AC9 AC10 C1 - C10 = 0.1u R1 - R15 = 10K R11 R12 R15 R14 R13

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Transcript of 114-115 DIY AC-DC Signal Mixer July 15

  • do-it-yourself

    114 July 2015 | ElEctronics For you www.EFymag.com

    s.c. dwivedi

    AC/DC Signal Mixer, Follower, Buffer and Inverter with 10 Inputs

    Petre tzv. Petrov

    Here is a possible solution of a mixer and buffer working in the range of 0Hz to over 100kHz. The circuit can be used as part of audio equipment or as part of equipment for testing and measurement.

    Circuit and workingFig. 1 shows a simple AC/DC mixer with 10 inputs. It is built around dual op-amp NE5532 or RC4560 (IC1) and a few other components. Each input can be used for AC or AC+DC signals. Inputs on connector CON1 (DC1 through DC10) are for AC+DC signals. Inputs on connector CON2 (AC1 through AC10) are for AC only signals.

    Any combination of inputs can be used but every input has usage as

    Often we want to add multiple AC/DC signals to produce the needed composite output signal. One such instance is when we want to add several audio signals for a home entertainment system, or when we wish to add several sinusoi-dal, triangular or rectangular signals. Another case is when we wish to add several arbitrary AC and DC voltages and produce a composite signal for testing purposes.

    AC only or as AC+DC input. All inputs have the same parameters and the gain of all inputs is unity.

    Input resistance of all inputs is 10-kilo-ohm and these can be driven by ordinary operational amplifiers (OAs) and most signal sources without any problem. Resistors R1 through R10 can be changed to any appropriate value.

    I n t e g ra t e d circuit RC4560/NE5532 has two operational am-plifiers. The first op-amp A1 of IC1 is used as a summing and inverting ampli-fier for all in-puts. The result-ing signal that is the inverted sum of all input signals with the same weight in the sum is pre-sented on out-put connector CON4. This sig-nal is inverted by the second op-amp A2 of IC1 and the re-sult is available on connector CON5.

    This way, the Fig. 1: Circuit diagram of the AC/DC signal mixer, follower, buffer and inverter with 10 inputs

    Parts ListSemiconductors:IC1 - NE5532 or RC4560 op-ampLED1 - 5mm LEDResistors (all 1/4-watt, 5% carbon):R1-R15 - 10-kilo-ohmR16 - 2.2-kilo-ohmR17 - 100-ohmCapacitors:C1-C10 - 0.1F ceramic diskC11, C12 - 0.33F ceramic diskC13, C14 - 220F, 35V electrolyticC15 - 47F, 35V electrolyticMiscellaneous:CON1, CON2 - 20-pin, 2-line female connector CON3 - 3-pin connectorCON4-CON6 - 2-pin connector - 9V DC power supply

    R1

    R162.2KLED1

    OUT11

    N12

    IN1+3

    Vss4 IN2+5

    IN2 6

    OUT2 7

    Vcc 8

    A1

    A2

    IC1NE5532

    CON3

    CON4

    CON5

    CON6

    C1547u35V

    R17100E

    C14220u35V

    C13220u35V

    C120.33u

    C110.33u

    +9V9VGND

    R2

    R3

    R4

    R5

    R6

    R7

    R8

    C1

    C2

    C3

    C4

    C5

    C6

    C7

    C8

    R9

    R10

    C9

    C10

    CON2

    CON1DC1DC2DC3DC4DC5DC6DC7DC8DC9DC10

    AC1AC2AC3AC4AC5AC6AC7AC8AC9AC10

    C1 C10 = 0.1u R1 R15 = 10K R11 R12

    R15 R14

    R13

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    115www.EFymag.com ElEctronics For you | July 2015

    Fig. 2: Actual-size PCB of the mixer circuit

    Fig. 3: Component layout of the PCB

    Petre Tzv. Petrov was a researcher and assistant professor in Technical University of Sofia, Bulgaria, and expert-lecturer at OFPPT (Casablanca), Kingdom of Morocco. He is currently working as an electronics engineer in the private sector in Bulgaria

    circuit provides the inverted and the non-inverted sum of all input signals. Both outputs can be used simultane-ously or individually. The outputs can drive loads as low as 400 ohms.

    The DC component of the sum produced by second amplifier A2 is passed through DC-cutting capacitor C15 and is available on connector CON6.

    The full power supply range of RC4560/NE5532 is available. This IC can work in the range of 4V to 18V (preferably up to 15V). The quiescent current without signal is typically less than 10mA.

    We have tested the circuit on9V power supply. The circuit can also be powered using dry batteries, two 6V or 12V rechargeable accumulators or well-regulated mains power supply.

    IC RC4560 can work with loads as low as 400 ohms and can drive audio lines directly. With IC NE5532 the loads should be 600 ohms or more. The power sup-ply of NE5532 can go up to 20V and if the load is 2-kilo-ohm or more, the output volt-age swing will be larg-er than with RC4560.

    U s a g e o f I C OPA2134 is also pos-sible and will produce excellent results. If TL072 or TL082 are used in the circuit, output loads should be 2-kilo-ohm or more. This circuit of a simple AC and DC mixer, fol-lower and buffer with ten inputs can work with signals of 0Hz to more than 100kHz, with a large variety of operational amplifiers.

    The mixer does not contain any expensive or rare components and will work immedi-

    ately after its assembly, if done prop-erly.

    Construction and testingAn actual-size, single-side PCB for the mixer circuit is shown in Fig. 2 and its component layout in Fig. 3. Enclose the PCB in a suitable small box such that connectors CON1 and CON2 can be used to connect ten inputs. Ensure proper wiring to avoid any mistake.

    Panel-mount the input and output interface, as per requirement.