110627 Uts Triton Eng

UTS Products GmbH

Oestinghausener Straße 12D-59510 Lippetal

Tel.: +49 (0)2923 61094-0Fax: +49 (0)2923 61094-100www.uts-products.com

UTS Biogastechnik GmbH

Zepellinstraße 8D-85399 Hallbergmoos

Tel.: +49 (0)811 99884-0Fax: +49 (0)811 99884-450www.uts-biogas.com

Partner:

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References

Bieringen / DE, Power: 800 kWel Hodkovice / CZ, Power: 600 kWel

Greimel / DE, Power: 1 MWel Mantova / IT, Power: 1 MWel

For more than 10 years UTS has further developed and optimized the Triton® plant system famous for its ring-in-ring construction. This system is built with one central tank being framed by one or more concentric rings to add additio-nal fermentation or storage space. This type of biogas plant has been success-fully built and operated in Europe numerous times because of its many signifi-cant advantages.

The most important features are:

· Ring-in-ring construction· Outer ring is used as fermenter· Inner ring is used as secondary fermenter· Outer ring is covered with a concrete ring while the inner ring can be covered with either a concrete roof or foil roof· Reduced space requirements

Our UTS biogas plant system Triton® offers you advantages like no other system available on the market:

· Minimize your operation costs and at the same time increase your gas yields· Optimized streaming· Better mixing of substrate by using UTS mixing technology· No more short-circuiting· Equalize retention times of your substrates· Excellent accessibility for maintenance works by using the UTS Service-Box· Very compact construction· Fermenter heights of up to 10 m possible· Minimal heat losses· Shortest piping design· Very low parasitic heat consumption

UTS Triton ®Biogas plant with compact design and high efficiency!

SECONDARYFERMENTER

FERMENTER

UTS Service-Boxfoil roof 23°or 45° inclination

UTS Service-Boxfoil roof 23°

or 45° inclination

UTS Service-Box concrete roof

UTS Service-Box

concrete roof

Substrate

Digestate

Pump building

Key performance indicators

Under which conditions can you get out the most of UTS Triton®´s advantages?

• Plants bigger than 500 kWel or gas injection plants• Average dry matter content in the fermenter of 12%• Minimization of own heat consumption (important with regards to gas injection plants)• Substrates that are likely to form layers in the fermenter• Construction sites with limited space available or expensive land• Construction sites in very cold areas

Key performance indicators of the UTS Triton®

Space saving ................................................................ 10 – 30%Reduction of pipe lengths ............................................ 20 – 40%Reduction of heat requirements .................................. 20 – 50%Minimization of short-circuiting ................................... 30 – 50%Reduction of own heat consumption ............................ 5 – 10%

Comparison of space requirements – Example:1 MW plant

Own heat consumption [kW] of a 1 MW plant

Triton® plant .................................................................... 89 kWComparable conventional plant ....................................... 146 kW

Comparison of the Triton® system with a conventional plant system (power vs. space requirement)

500

1500

2000

3500

4000

500 1000 1500 2000 2500

Space required in m²

Inst

alle

d el

ectr

ical

pow

er in

kW

Triton®

Space required 706 m2

SECONDARYFERMENTER

UTSService-Boxconcrete roof

UTS Service-Boxconcrete roof

UTSService-Box

concrete roof


Revisionsöffnung

FERMENTER Revision opening

Revision opening

RECEPTION PIT

SECONDARYFERMENTER



UTSService-Box

concrete roof


Revisionsöffnung


Revision opening

RECEPTION PIT20 m 5 m5 m

FERMENTER



Revisions-öffnung

SECONDARYFERMENTER

UTS Service-BoxBetondecke


SECONDARYFERMENTER



UTSService-Box

concrete roof


Revisionsöffnung


Revision opening

RECEPTION PIT

SECONDARYFERMENTER



UTSService-Box

concrete roof


Revisionsöffnung


Revision opening

RECEPTION PIT

FERMENTER



Revisions-öffnung

SECONDARYFERMENTER

UTS Service-BoxBetondecke


Conventional systemSpace required 941 m2

21 m

21 m

5 m

3000 3500

Triton® 1,2 kW/m2Convent. system 1 kW/m2

Up to 30% more power per m² space requirement!

1000

2500

3000

4500

5000

Design options

Fermentation of difficult to mix substrates

The channel-like design of the outer tank (fermenter) allows problem free mixing of substrates with high dry matter contents. An efficient use of the mixing energy is especially important with high dry matter contents. This efficient energy use is guaranteed by the UTS Triton® system. The quick mixing of all substrates allows a higher volumetric loading going hand-in-hand with increased gas yields.

The result is an extremely robust operation with greatuser-friendliness combined with high plant availability.

Ring channel streaming while mixing

Fermenter

Fermenter

FermenterFermenter

Secondary fermenter

Secondary fermenter with foil roof

Secondary fermenter

Secondary fermenterwith foil roof

Pump buildingPump building

Pump building

Pump buildingDigestate storage tank with foil roof

Digestatestorage tank

Digestate storage tank

Digestate storage tank with foil roof

SECONDARYFERMENTER

FERMENTER

UTS Service-Boxfoil roof 23°or 45° inclination

UTS Service-Boxfoil roof 23°

or 45° inclination

UTS Service-Box concrete roof

UTS Service-Box

concrete roof

Substrate

Digestate

Pump building

110627 Uts Triton Eng

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