100616 FSP Presentation
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Transcript of 100616 FSP Presentation
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Filter Screw Press FSP
The New Separator by
UTS Products GmbH
Lippetal/Germany
Reliable Separation Technology
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General Features Filter Screw Press FSP
Compact filter screw press for separation of all kind of contaminatedliquids containing fibers in suspension, e.g. slurry/liquid manure,
digestate, distillers wash, vegetable peelings, waste from
slaughterhouses, rejects, waste water.
Wide range of applications in agriculture and different industries,
like meat processing industry, pulp and paper industry, plastic
recycling, wood processing industry, food processing industry.
Filter Screw Press FSP can handle incoming mediums with a solid
content of 0.5-15 % TS and achieves a dryness of 25-35 % (in some
applications up to 50 % and more) in one step.
Reliable Separation Technology
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Process Description Filter Screw Press FSP
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Process Description Filter Screw Press FSP
Material to be separated is fed via inlet pipe or inlet hopper to theinlet housing of the filter screw press by pump or gravity.
A rotating, dual-pitch press screw auger transports the material into
the filter screen where free liquid drains through the screen slotsand is discharged from the filter screen housing by pipe.
Solids captured by the screen build up a filter layer on the inner
screen surface. The filter layer, which allows the filtering out of
particles with a smaller dimension than the slot size of the screen,
is constantly moved towards the press screen by the flights of the
press screw.
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Process Description Filter Screw Press FSP
A solid plug is continually formed, extruded and replaced at the endof the screw flights in the press screen area of the FSP.
Further moisture is removed from the solid plug as it is pressed
against the spring-loaded door mechanism of the solid dischargeregulator. Liquid drains out through the outlet pipe of the press
housing.
Dry solids leave the FSP via the partially open doors of the
discharge regulator. The solid plug is constantly renewed by fresh
material conveyed by the press screw and the process continues.
Reliable Separation Technology
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Advantages of FSP Filter Screw Press FSP
Stainless Steel Construction
Drive Adapter
High Performance / Low Maintenance
Easy Inspection and Repair
Reliable Separation Technology
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Advantages of FSP Filter Screw Press FSP
Stainless Steel Construction
All parts of the machine are made out of Stainless Steel
(with the exception of the gearbox and motor housing).
Ensures a long lifecycle of the entire unit even when using highly corrosive materials.
Reliable Separation Technology
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Advantages of FSP Filter Screw Press FSP
Drive Adapter
Drive adapter connects the gearbox
to the press screw.
Parallel shaft helical gear motor or
parallel shaft helical gear with
coupling and motor available.
Gearboxes with IEC or NEMA motor
flange allow you to use motor manufacturer
of your choice.
High grade and efficient bearing and seal system (incl. axial face seal and grease chamber)
guarantees long life
time and avoids leakage and water damage.
Reliable Separation Technology
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High Performance / Low Maintenance Filter Screw Press
FSP
Strong Press Screw
Reliable Separation Technology
All press screws with strong flights (10mm)
over the whole length of the screw auger
increased pressing power and longer
lifecycle! Press screw coated in special tungsten
carbide hard coating for extra strength
recoating possible.
Screw press is supported
at both ends by the drive
adapter and shaft cone of
the discharge regulator.
Exactfittinginto the
screens and perfect
cleaning of inner screen
surface.
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High Performance / Low Maintenance Filter Screw Press FSP
Filter and Press Screen
Combination of filter screen and press screen adds100mm or 150mm (see model
types) to the dewatering area allowing for greater separation.
Filter and press screen are separated from each other by a plastic ring so they do
not wear at their faces.
Reliable Separation Technology
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High Performance / Low Maintenance Filter Screw Press
FSP
Filter and Press Screen
Reliable Separation Technology
The flights of the press screw end
in this plastic ring, so the solid plugonly builds up in the press screen,
therefore no pressure in the filter
screen.
The very strong plug screen is fixedin the press body and resists high
pressures.
End of the flights not located in the
screens, there can be no excessive
wear at this position (as known from
other separators), plastic ring takes
all the wear.
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Easy Inspection and Repair Filter Screw Press FSP
Hinged Press Housing
Reliable Separation Technology
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Easy Inspection and Repair Filter Screw Press FSP
Hinged Press Housing
Reliable Separation Technology
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Easy Inspection and Repair Filter Screw Press FSP
Hinged Press Housing
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Easy Inspection and Repair Filter Screw Press FSP
Hinged Press Housing
Reliable Separation Technology
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Easy Inspection and Repair Filter Screw Press FSP
Hinged Press Housing
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Easy Inspection and Repair Filter Screw Press FSP
Hinged Press Housing
Press housing including mounted press screen and discharge regulator
with spring-loaded door mechanism can be quickly opened (4 bolts) and
easily moved to the side.
Hence the filter screen and the press screw can be dismantled without
removing the solid plug first.
Closing doors of the discharge regulator allow you to start the machine
without forming a start-up plug first.
Minimal downtime during service and maintenance.
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Easy Inspection and Repair Filter Screw Press FSP
Revision Openings
Revision openings in inlet and screen housing, inlet housing with wear plates
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Reliable Separation Technology
Easy Inspection and Repair Filter Screw Press FSP
Revision Openings
Opening(s) (DN 200) in
the screen housing
allow(s) access to outer
screen surface (for
reasons of monitoring
and cleaning).
Openings with quick
release device.
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Easy Inspection and Repair Filter Screw Press FSP
Revision Openings
Lateral opening (DN 200) in theinlet housing gives access to the
hub of the screw with no need for
disconnecting inlet pipe (for reasons
of maintenance and cleaning).
Exchangeable wear plates in the
inlet housing provide a parallel
intersection from inlet housing into
the screen (no step).
Slotted holes in the wear plates prevents rotating of fibrous
material with the auger.
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Fields of Application Filter Screw Press FSP
Agriculture and Biogas Plants
The FSP can separate cattle, pig and
poultry manure, as well as digestate
from biogas plants.
The volume of manure is reduced by
10 30%, depending on the type and
TS of manure.
The separated solids are produced at
25 30% dry matter and be easily
stored and spread on the fields.
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Fields of Application Filter Screw Press FSP
Agriculture and Biogas Plants
The separated liquid is reduced
in smell, the solid fraction has
practically no smell.
The nutrient content of the
liquid is reduced, with up to
a 20% reduction in Phosphorus.
The separated liquid can be
re-used in flushing systems.
The separated liquid does not need to be mixed before application to the fields and by be
transported through standard irrigation systems.
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Fields of Application Filter Screw Press FSP
Meat Processing Industry
FSP can be used to separate raw waste water from slaughtering
(red line) and washing water from the truck wash place (green
line).
Dewatering of pig stomach contents, cattle paunch manure and gut
contents (yellow line).
Separation of waste water from tanneries and products of
coagulated blood.
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Fields of Application Filter Screw Press FSP
Pulp, Paper and Wood Processing Industry
Filtering and pressing of cleanerand fine sorter rejects (final stages)
in waste paper mills
Dewatering of pulp, flotation sludge
and sedimentation sludge
Recovering of fibers from waste
water flows
Treatment of chip washing water,
circulation/washing water, sludge
from waste water treatment and in particle and fiber board productions (e.g. MDF)
Reliable Separation Technology
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Fields of Application Filter Screw Press FSP
Food Processing Industry
Separating and squeezing residues of fruits and vegetables from
waste and washing waters.
Separated solid foodwaste can be used as feed for animals orbiogas plants.
Separated liquids may be re-used in the processing system.
Dewatering of mash and draff from distilleries and breweries.
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Fields of Application Filter Screw Press FSP
Plastic Recycling
Waste and circulation waters containing plastic particles can be
cleaned in recycling plants.
Wet rejects from sorters be dewatered.
Separation of paper labels from washing water in PE/PET bottle
cleaning plants.
Reliable Separation Technology
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Installation Examples Filter Screw Press FSP
Pump Feed System
Feedingwith
pump and overflow T-pipe
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Installation Examples Filter Screw Press FSP
Pump Feed System
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Installation Examples Filter Screw Press FSP
Gravity Feed System
Feeding by
gravity, no overflow systemneeded
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Installation Examples Filter Screw Press FSP
Hopper Feed
Feeding by
gravity, no overflow system
needed.
Flow into the
hopper must
be controlled.
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Installation Examples Filter Screw Press FSP
Hopper Feed
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Standard Scope of Supply Filter Screw Press FSP
Filter Screw Press FSP A-52/10, Stainless Steel
- Solid discharge regulator with spring-flap mechanism.
- Mounting frame 520 mm, pivoted.
- Inlet body with inlet pipe NS 100 and revision opening NS 200.
- Filter screen housing 520 mm with revision opening NS 200.
- Filter screen basket F-52/xx, slot size xx selectable.
- Press screen housing 100 mm.
- Press screen basket P-10/xx, slot size xx selectable.
- Press screw TC-900/848, tungsten carbide hard coating.
- Drive adapter with axial face seal and grease chamber,
shaft diameter 60 mm.
- Parallel shaft helical gear motor 5.5 kW, 400/690 V-50 Hz-3 phase, manufacturer: Nord, type:SK5282
All components Stainless Steel (with the exception of the gearbox and motor housing).
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Comparison Against Competitors Filter Screw Press FSP
UTS FSP A-52/10 FAN PSS 3.2-520
24,950 20,900
- Inlet and screen body stainless steel - Inlet and screen body cast iron
- Press screen 100mm - No press screen
- Revision openings in inlet and screen - No revision openings
body
- Press screw with 10mm flights - Press screw with 5mm flights
- Oscillator coming soon - Oscillator, inlet pipe size 225mm
Standard of all other components included are comparable
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Comparison Against Competitors Filter Screw Press FSP
UTS FSP A-52/10 FAN PSS 5-520
24,950 39,900
- Inlet and screen body stainless steel - Inlet and screen body stainless steel
- Press screen 100mm - No press screen
- Revision openings in inlet and screen - No revision openings
body
- Press screw with 10mm flights - Press screw with 10mm flights
- Oscillator coming soon - Oscillator, inlet pipe size 225mm
Standard of all other components included are comparable
Reliable Separation Technology